Encore S38

Transcript

Encore S28/L28/S33/L33/S38/L38 Section II Parts and Service Manual Order Parts Here: www.ivie-ent.com/parts Ph:(918)254-5161 (79049B) CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 27 - HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM The machine does not remove all the water from the floor. The batteries do not give the normal running time. The cleaning is not even. CAUSE ACTION The squeegee is up Lower the squeegee. The vacuum tank is full. Drain the tank. The screen filter is dirty. Clean the screen filter. There is an obstruction or damage in the squeegee, squeegee hose or standpipe. Remove the obstruction or repair the damage. The vacuum motor is not running. Check for tripped breaker. Have an authorized service person make repairs. The squeegee hose is disconnected. Connect the hose. The squeegee blade is damaged, worn, or incorrectly installed. Turn or replace the squeegee blade. Correctly install the squeegee blade. The squeegee pressure is not correctly adjusted. Adjust the pressure of the squeegee. The gaskets on the cover of the recovery tank are damaged. Replace the gaskets. The battery terminals are dirty or damaged. Clean the terminals and connectors. Replace the damaged cables. Charge the batteries. The electrolyte level is too low. Add distilled water to each cell and charge the batteries. The batteries are not fully charged. Charge the batteries for a full 16 hour charge. The charger is damaged. Have an authorized service person repair the charger. The battery is defective. Check voltage of each cell while discharging. The batteries are disconnected. Connect the batteries. The scrub brushes or pads are worn. Replace the scrub brushes or pads. There is damage to the brush assembly, casters or the solution valve. Have an authorized service person make the needed repairs. The brush motors are not running Check for tripped breaker, reset. Check for loose connections. The solution level is low. Fill the solution tank. NOTE: If the motors continue to stop consult an authorized service person. The machine does not run. The machine loses power. Reset the circuit breaker. Check wire connection to traverse motor. Replace the fuses. Check the batteries connections. Check parking brake overide lever position (if installed) NOTE: If the motors continue to stop, consult an authorized service person. Page -28- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 MAINTENANCE Adjusting Brush Head Position Switch: (See figure 34) 1.Turn "ON" the key switch. 2. Start with the brush head up/down switch in the "Up" position and the brush pressure knob set to minimum, fully counter clockwise. This should cause the brush head to be in the full "Up" position. 3. Install the proper brushes or pads and pad drivers for the machine. 4. Leave the brush pressure knob set to minimum, fully counter clockwise. Switch the brush head up/down switch to the "Down" position. This should cause the brush head to travel down to the floor until the brush position switch (47422A) is closed. At this time the brush head actuator will stop running down. 5. Check at the front of the machine to see if the brushes or pads are completely flat on the floor. The screw, that goes through the brush head actuator tube (69188A), should be at the top of the 1.25 inch slot in the tube. If the brushes or pads are not on the floor, or the screw is not at the top of the slot, the brush position switch . (47422A) needs to be loosened and moved up or down in the slot on the switch mount bracket (65972A). Retighten the brush position switch. Figure #34 6.Keep the brush pressure knob set to minimum, fully counter clockwise. The brush head will need to be raised and lowered again with the brush up/down switch. Check to see if the adjustment put the brushes or pads on the floor and kept the screw at the top of the tube. If no, repeat step #5 until this step is completely accomplished. Replacing a Defective Brush Head Hall Affect Sensor (L Series only)(See figure 35) 1.Remove the brush head actuator assembly from the machine. 2. Loosen the locking nut on the brush head hall affect sensor at the top of the brush head actuator. 3. Unscrew the brush head hall affect sensor (Part Number 46742A) from the top of the brush head actuator. Figure #35 4. Screw in the new brush head hall affect sensor into the top of the brush head actuator until it touches the metal disk on the motor gear. Unscrew the brush head hall affect sensor from the top of the brush head actuator three (3) complete turns. 5. Using the supplied jam nut, lock the brush head hall affect sensor down using loctite thread locker. 6.Reinstall the brush head actuator assembly on the machine. CLARKE CLARKE TECHNOLOGY TECHNOLOGY Operator's Operator's Manual Manual - - Encore Encore S28/L28/S33/L33/S38/L38 S28/L28/S33/L33/S38/L38 - -29 29- - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Squeegee/Swing Arm Assembly Drawing 11/99 Drawing # 16616A - L Drawing # 16617A - S 53 2 55 1 7 2 6 53 3 50 8 53 57 4 9 10 16 15 23 16 53 11 25 12 13 24 26 6 52 51 14 5 18 6 19 20 22 27 6 28 21 10 29 30 31 32 48 33 56 37 32 28 34 47 41 42 43 17 40 35 38 39* 37 36 54 44 45 46 49 * Apply antiseize to threads Page -30- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 NOTE: #51 and #52 are on top of the bracket for the "S" models CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Squeegee/Swing Arm Assembly Parts List 11/99 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. 57275A 87623A 60452A 86004A 85727A 81104A 38021A 61679A 51613A 920110 60454A 920256 81105A 920296 962798 87624A 80015A 53423A 68016A 170915 64905A 980651 60678A 25201A 35192A 61267A 34260B 81301A 59971A 65975A 920248 980645 59950A 980638 Description Pulley Washer, Nylon 1¼x¼x1/8 Swing Arm, Front Screw, .25-20 x 1.50 Screw, .375-16 x 1.00 Nut, Hex ESNA SS Strap Cable, Lower Bumper Nut, ESNA Swing Arm, Rear Nut, Hex Nut, ESNA SS Nut, 10-24 ESNA SS Screw, 10-24 x .50 Washer, Nylon 1½x¼x1/8 Screw, Shoulder Spring, Squ. Pressure Stud Screw, SS Hex T Handle Washer, Flat .312 Pivot Bracket Knob Hose, Squeegee Rec. Tube Bracket Squeegee Gasket Nut, Jam SS Wheel Wheel Mount Bracket Nut, Jam Washer, Flat Guide Wheel Washer, Lock Qty 2 2 1 2 1 6 1 1 1 3 1 2 1 1 1 2 1 2 2 2 3 1 1 2 1 1 1 4 2 2 2 4 2 2 Model All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All NOTE: When changing squeegee blades, it might be necessary to loosen screw #39; install and secure blades with clamp #44; then retighten screw #39. This will allow for different thickness. Ref # 35 36 37 38 39 40 41* 42* 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Part No. 69673A 69674A 69675A 69636A 85610A 38710A 38711A 38715A 38713A 62712A 80011A 37016A 30914A 30915A 30934A 30930A 30912A 30913A 30935A 30931A 62421A 62442A 62443A 62444A 62441A 86004A 170932 85702A 85816A 55722A 81217A 920208 980657 87625A 18815K 18816K 18817K 18818A 81303A 54766A 87026A Description Squeegee Base Squeegee Base Squeegee Base Squeegee Base, 29" acc. Screw, PN Phillips Spacer Spacer Spacer Spacer, 29" accessory Air Duct Screw, .375-16 x 3.00 Grip Pad Blade, Inner Blade, Inner Blade, Inner Blade, Inner Ribbed 29" Blade, Outer Blade, Outer Blade, Outer Bade, Outer 29" acc. End Clamp Clamp, Weld Clamp, Weld Clamp, Weld Clamp, Weld 29" acc. Screw, .25-20 x 1.50 Hex Rivet Screw, .25-20 x 1.75 Screw, .312-18 x 1.75 Squeegee Strap Latch Nut, ½-20 Nut, Hex ¼-20 Washer, ¼ Lock Washer,Nylon 1¼x¼x1/32 Asm., Squeegee Asm., Squeegee Asm., Squeegee Asm., Squeegee* Nut, ¼-28 Insert,Threaded 5/16-24 Washer Qty 1 1 1 1 2 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 4 1 1 1 1 1 2 4 Model 28 33 38 28 All 28 33 38 28 All All All 28 33 38 28 28 33 38 28 All 28 33 38 28 All All All All All All All All All 28 33 38 28 All All All * See accessory page CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 31 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Traverse System Assembly Drawing 12/00 Drawing 19021A 17 24 25 18 26 27 8 16 23 7 10 6 9 15 7 5 23 19 4 28 19 3 14 3 20 29 1 30 2 11 22 21 30 32 13 13 31 12 Page -32- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Traverse System Assembly Parts List 12/00 Drawing 19021A Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 66531A 836711 81104A 69877A 85811A 57275A 87623A 86004A 85703A 85700A 920110 899769 81105A 59116A 15 16 85730A 59969A 59955A 32417B 81221A 980614 60230A 65963A 69712A 87625A 80011A 81207A 170883 58419A 980205 69639A 980645 962244 980638 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Description Swing Arm Pin Hair Pin Nut, .25-20 ESNA Swing Bracket Screw, .312-18 x .75 Cable Pulley Washer, Nylon 1¼x¼IDx.120 Screw, .25-20 x 1.50 Screw, .375-16 x 1.50 Screw, .25-20 x 1 Nut, .312-16 ESNA Caster Assembly Nut, .375-16 ESNA Transaxle, Imperial (see page 46, 45 for parts) Screw, Hex Wheel Assembly* Wheel, Foam Filled (opt.) Wheel Cover Lug Nut, 50-20 UNF Washer, Star Lock .25 Main Frame Transaxle Mount Spacer Washer, Nylon 1¼x¼IDx3/32 Screw, 3/8-16 x 3 Nut, 3/8-16 Washer, Lock 3/8 Stud, 3/8M x 3/8F Washer, .25 Fender Strap, Static Washer, Flat 3/8 Screw, 3/8-16 x ¾ Lockwasher 3/8 Qty Model 1 All 1 All 2 All 1 All 2 All 1 All 2 All 1 All 6 All 1 All 2 All 2 All 12 All 1 All 4 2 2 2 6 3 1 2 2 2 2 2 2 2 2 1 6 4 4 All All All All All All All All All All All All All All All All All All All *30039A tube, inner (included in item #16) 1 Ref. CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 33 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Brush Head Assembly Drawing 7/00 Drawing # (i) 11453A, 11449A, 11452A Drawing # (ix) 11448A, 11445A, 11450A 2 3 1 4 5 73 36 14 15 16 17 6 13 8 12 u 18 12 11 10 20 18 7 9 30 28 29 6 27 9 7 26 24 24 1 21 22 25 3 23 32 31 68 33 69 70 67 68 34 35 71 49 37 38 39 38 27 66 18 35 65 40 41 61 64 63 49 48 62 59 45 60 52 58 53 51 50 4 45 54 42 47 46 55 -34- 44 43 56 Page 72 27 57 CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Brush Head Assembly Parts List 7/00 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 82501A 63433A 766780 962244 69883A 980608 920056 81105A 920110 65972A 47374A 962980 38708A 42401A 50208A 50209A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 69188A 85744A 87007A Description Pin Main Frame Hair Pin Screw, .375-16x.75 Switch Bracket Washer, #6 Nut, #6-32 ESNA Nut, .375-16 ESNA Nut, .312-18 ESNA Switch Mount Lever, Switch Screw, #6-32x1.00 PN Nylon Spacer Diode Actuator & Tube Asm. Actuator & Tube Asm. (includes item #73) Head Pressure Tube Screw, .25-20x2.75 Washer, Flat .25 47422B 63032A 85838A 67705B 920278 980626 980673 81104A 38725A 38723A 53421A 53422a 31 65966A 32 41601A 41602A 33**** 45033A 45036A 34 915102 35 170915 36 80044A 37 48703A 38 722030 39 30455A 40 38014A 41 35250B 35244B 35246B 42 38242A 38244A 38246A Whisker Switch Linkage Bar Screw, .50-201.50 Sleeve Bearing Nut, Jam 50-20 Washer, Lock .50 Washer * Nut, .25-20 ESNA Sleeve Nylon Spacer Head Pressure Spring Head Pressure Spring Brush Head Mount Connector Housing Brush Motor .75 HP Brush Motor 1.00 HP Key Screw, Hex "U" Bolt Electric Valve Hose Clamp Hose Solution Splitter Left Brush Housing Left Brush Housing Left Brush Housing Left Skirt Left Skirt Left Skirt Qty 2 Ref 2 9 1 4 4 1 6 1 1 4 2 1 1 1 Model All All All All All All All All All All All All All 1 1 5 All All All 1 4 8 8 16 8 4 5 1 2 1 1 1 4 4 2 2 2 4 1 1 2 1 1 1 1 1 1 1 1 All All All All All All All All All All Ref # Part No. Description 43 44 45 46 47 48 49 50 51 52 53 54 55 56 782002 30453A 81109A 833802 838301 55721A 962992 980638 962495 59856A 34400B 962714 11427B 11424B 11434B 11426B 11425B 11433B 17521C 17520C 17524B 56941A 57 962737 58 59 61658A 66232A 66233A 66234A 85811A 38243A 38245A 38247A 69186A 85610A 85616A 85616A 82004A 82004A 55451A 30016A 30017A 30012A 30013A 30014A 30015A 920248 59950A 980645 980638 722021 Clamp Brush Hose Nut, 8-32 ESNA SS Gimbal, Female Brush Holder Spring Latch Screw, 8-32x.62 SS Washer, Lock .375 Screw, .25-20x1.00Pn Hd Rubber Washer Gimbal, Male Screw,.312-18x.75 Soc. Poly Brush Assembly-14 Poly Brush Assembly-17 Poly Brush Assembly-19 Grit Brush Assembly-14 Grit Brush Assembly-17 Grit Brush Assembly-19 Pad Driver Assembly-14 Pad Driver Assembly-17 Pad Driver Assembly-19 Center-Lok Asm. (Pad Driver Only) Screw, 10-16x.88 (Pad Driver Only) Gimbal Collar Brush Plate-28 Brush Plate-33 Brush Plate-38 Screw, .312-18x.75 Hex Right Skirt Right Skirt Right Skirt Latch Tab Screw, .375-16x2.5 SS Pn Screw, 10-22x.62 Pn SS Screw, 10-22x.62 Pn SS "T" Nut 10-32 "T" Nut 10-32 Keeper Right Brush Housing Right Brush Housing Right Brush Housing Right Brush Housing Right Brush Housing Right Brush Housing Nut, .375-16 Jam Thin ESNA Guide Wheel Washer, Flat .375 Lockwasher Hose Clamp 46742A Brush Head Sensor 1 Lseries 77353A 77352A 77091A Label, Front Motor Label, Front Motor Label, Moving Parts 1 Sseries 1 Lseries 2 All L series S series L series L series S series All All All S28/L28/S33 L33/S38/L38 All All All All All All All 28 33 38 28 33 38 60 61 62 63 64 65 66 67 68 69 70 71 72 73*** **NI *Used only as required to square up linkage bars #21 to the frame. **NI **Attach to Brush Motor. **NI ***See page 27 for installation Qty Model 2 2 4 2 2 1 4 8 6 2 2 2 2 2 2 2 2 2 2 2 2 2 All All All All All All All All All All All All 28 33 38 28 33 38 28 33 38 All 6 All 2 1 1 1 4 1 1 1 1 1 11 12 11 12 1 1 1 1 1 1 1 2 1 2 1 2 All 28 33 38 All 28 33 38 All All 28 33 38 28 33 38 All S28 L28 S33 L33 S38 L38 All All All All All ****Includes Item #32 CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 35 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Solution/Recovery System Assembly Drawing 5/00 1 66 29 2 28 5 3 6 7 4 76 32 8 9 26 10 11 7 22 20 25 24 29 24 23 27 18 33 34 31 73 74 35 13 21 68 45 21 69 46 15 28 76 32 16 17 30 77 75 37 36 12 47 32 78 79 49 48 51 50 52 38 39 40 41 53 42 24 44 43 44 64 -36- 71 72 65 61 44 60 44 63 62 Page 67 60 70 28 54 55 56 57 58 59 CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Solution/Recovery System Assembly Parts List 5/00 Ref # 1 2 3 4 Part No. 34265A 36204A 39338A 40002A 5 6 7 8* 9 10 11 12 13 56459A 87612A 837304 920797 643418 58533A 87026A 85728A 45019A 14 15 16 17 18 19 20 21 22 23 24 25 26 27 77365B 85815A 980652 980205 35192A 77093A 30133A 41809A 82100A 35165A 872010 36903A 38813C 881317 891384 40704A 38020A 962798 980645 81105A 920296 36200A 32409B 32419B 28 29 30 31 32 33 34 Description Recovery Lid Gasket Recovery Lid Stand Tube Float Switch (include #5 & 2 each #21 & #68) Strain Relief Seal O-Ring Nut Gasket Vac Motor Spacer Washer, Flat .25 Screw, .25-20 x 4.00 Hex Vac Motor (also order 2 each #21 and #69) Label, Battery Installation Screw, .312-18x1.25 Hex Washer, Lock .312 Washer, Fender .312 Vac Hose Label, Falling Parts Squeegee Adapter Contact Locknut Model All All All All 1 1 2 1 1 3 3 3 1 All All All All All All All All All 1 4 4 4 1 1 1 4 1 Rocovery Tank Drain Hose 1 Hose Clamp 3 Hinge Pin 4 Recovery Tank, incl #25 1 Battery - 250 AH - 6 Volt 6 Battery - 330 AH - 6 Volt 6 Battery - 370 AH - 6 Volt 6 Strap 4 Screw, 10-24x.5 Pan 2 Washer, Flat .375 2 Nut, .375-16 ESNA 2 Nut, 10-24 ESNA 4 Solution Lid 1 Front Cover 1 Front Cover 1 *Recommended torque 175 +_ 5 inch/ pounds. N Qty 1 1 1 1 *kslkklfjsdkfljkfljsakfljfd jklsfdj (NI*) = Not Illustrated CLARKE TECHNOLOGY All (NI*) All All All All All (NI*) All All All All All All All All All All All All All All All All 28, 33 38 Ref # 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Part No. Description 69879A 170892 170915 87622A 80043A 69548A 55723A 962027 50359A 722030 842406 41206A 41208A 87054A 85703A 38812C 64900A 30454A 962987 833901 833407 839401 832002 962943 30449A 59614A 30445A 50358A 838517 830214 822802 30453Au 58069A 98465A 43402A 43401A 839410 980657 962139 39713A 87032A 85524A 962666 962113 51867A 81800A 77092A Support Bracket Washer, Lock .25 Screw, .25-20x.75 SS Hex Washer, Nylon 5/16x5/8x1/32 Screw,Shoulder.25-20x25 Recovery Tank Support Latch Screw, 8-32x.50 Pn. Solution Tank Adapter Hose Clamp Series Cable - 9" Series Cable - 16" Battery Cable Washer,Fender .375x1¼ Screw, .375-16x 1.50 Hex Solution Tank Stationary Handle Hose Screw, 10-24x.375 Pn. Drain Valve Handle Drain Gasket Drain Valve Hose Clamp, Drain Valve Screw, 8-18x.5 Pn. Drain Hose Battery Drain Valve Solution Hose Connector Filter Screen Hose Adapter Elbow Hose Vac Filter Clamp, Metal Housing, Blue Housing - Black Asm., Drain Valve Washer, ¼ Lock Screw, ¼-20x5/8 Washer, Rubber Washer Screw Screw Screw 10-32x1 Cable Clamp Well Nut Label, Gases & Chem. Operator's Manual - Encore S28/L28/S33/L33/S38/L38 Qty Model 1 2 2 1 1 1 2 4 1 6 3 2 1 2 2 1 1 2 2 2 2 2 2 2 1 1 2 1 1 1 1 1 1 1 2 2 All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All 1 1 1 1 1 2 1 1 1 1 All All All All All All All All All All(NI*) - 37 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Control Housing Assembly Drawing 7/00 Drawing# 13712A (IX) and 13713A (I) 1 1 2 3 1 23 1 2 4 5 16 47 59 57 6 9 50 50 7 10 8 7 12 44 55 11 58 9 10 11 44 45 8 48 49 34 17 46 51 45 14 15 13 21 45 44 19 30 45 37 54 26 25 24 28 56 36 14 20 45 52 53 22 27 43 29 40 38 Page 15 18 32 35 33 44 39 -38- 42 41 CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Control Housing Assembly Parts List 7/00 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38* 39 40 41 42 *#38 must use red loctite set screws. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 CLARKE TECHNOLOGY Part No. 55502A 55502A 47381B 47383A 85612A 77344B 60060A 77343B 60058A 44308A 49700B 44416B 38724B 920056 50170A 85391A 962139 962139 962992 41153A 66241A 47380A 41154A 854849 170781 41431A 962262 962262 41448A 41422A 41423A 41430A 35243B 35252B 87052A 912226 24309A 85390A 66549A 49778A 170892 10052A 60662A 962304 53038A 61266A 66548A 49777A 49779A 83302A 87007A 87007A 980657 980657 54763A 85613A 980651 80043A 30022A 30025A 77350B 77351B 87026A 81104A 61651A 66871A 60042A 40083B 40085A 85388A Description Knob Knob Switch, Head up & down Rocker Switch, Squeegee/Vac 3 Pos./Rocker Screw, 10-24 x .375 Pn. Control Panel Label Control Panel Control Panel Label Control Panel Solution Flow Module Speed Control Harness Battery Meter Spacer Nut, 6-32 ESNA Head Pressure Adjustor Screw, .25-20 x .62 Pn Screw, .25-20 x .62 Screw, .25-20 x .62 Screw 8-32 x .75 Pn Head Pressure Control Board Upper Electrical Panel Key Switch Actuator Control Board Insulator Screw, ¼-20 x 3/4 Set Circuit Breaker 35A Screw, 8-32 x .25 Set Screw, 8-32 x .25 Set Circuit Breaker 30A Scr. Circuit Breaker 25A Scr. Circuit Breaker 5A Circuit Breaker 1.5A Control Housing Control Housing Nylon Washer, Key Switch Hour Meter Control Handle Screw, .25-20 x 1.25 Pn Pin, Left Hand Actuator, Control Harness Washer, Lock .25 Toggle Switch Centering Bracket Screw, Set .312-18 x .5 Control Handle Spring Control Bracket Pin, Right Hand Main Harness (L Series Only) Main Harness (S Series only) Stud Washer Washer Lock Washer Lock Washer Insert Screw, 8-32 x 7/8 Washer, Nylon IDxODx.034 Screw, Shoulder Gasket, Panel Gasket, Panel Label, Control Wiring Label, Control Wiring Washer Nut, ¼-20 ESNA Collar Retainer Key/Hour Meter Stud, 5/16 x 1/4 -20 Thread Module Sequencer Harness, Sequencer Screw, 10-24 x ½ Operator's Manual - Encore S28/L28/S33/L33/S38/L38 Qty 2 3 1 1 6 1 1 1 1 1 1 1 2 2 1 2 5 2 4 1 1 1 1 1 1 2 3 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 4 2 1 1 1 1 1 2 5 6 3 8 4 1 1 1 1 1 1 2 1 1 1 1 1 1 2 Model S series L series All L series All L series L series S series S series All All All All All L series All L series S series L series L series L series All L series All All All L series S series All All All L series L series S series All All All All All L series All All All All All All All L series S series All S series L series L series S series L series L series All All S series L series L series S series All All All All All All All L Series - 39 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Rear Cover Assembly Drawing 5/00 Drawing 13712A & 13713A 49 48 48 60 3 3 2 49 4 1 6 7 5 8 10 9 59 11 5 25 8 26 24 12 5 23 13 22 27 10 12 14 17 21 15 18 5 20 19 43 44 29 16 53 22 30 2 31 28 43 42 53 5 41 61 32 47 56 55 62 33 34 54 57 63 40 35 39 47 45 44 43 50 46 58 38 64 36 37 57 52 51 5 58 Page -40- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Rear Cover Assembly Parts List 6/01 *#23 must use red loctite. Ref # Part No. Description Qty Model 1 2 3 4 5 61264A 962139 86004A 57275A 81104A 81104A 69872A 85700A 87026A 608210 902731 40102A 920056 920056 67476A 65629A 438360 960510 61265A 68643A 980675 962546 47374A 962980 962980 962304 65628A 61682A 41208A 41140A 41801A 69878A 61681A 58409A 53424A 61680A 69372A 46309A 40125A 980651 80043A 41135C 962992 32410B 32418B 85391A 87007A 980657 85806A 85614A 193951 87625A 87624A 98465A 77079A 77080A 930093 83307A 42405A 54763A 54763A 54764A 60233A 962957 962798 920296 77354A 77355A 77194B 77221A 83010A 1 5 2 1 11 9 1 1 2 1 2 1 2 4 1 1 1 1 1 1 2 2 1 2 4 2 1 1 Ref 1 2 1 1 1 1 1 1 1 1 2 2 1 4 1 1 2 6 4 1 2 1 0-4 2 1 1 1 2 8 1 6 4 2 2 4 1 1 1 1 1 1 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23* 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57u 58 59 60 61 NOTE: u indicates a change has been made since the last publication of this manual. CLARKE TECHNOLOGY 62 63 64 Actuator, Mount Bracket Screw, .25-20x.62 Hex Screw, .25-20x1.50 Hex Cable Pulley Nut, .25-20 ESNA Nut, .25-20 ESNA Pulley Bracket Screw, .25-20x1.00 Hex Washer, Flat .25 Spacer Nylon Bearing Actuator Nut, 6-32 ESNA Nut, 6-32 ESNA Shaft Squeegee Lever Spring Shoulder Screw Squeegee Lift Bracket Wear Plate Washer Screw, 10-24 x .50 Pn Switch Screw, 6-32 x 1.00 Pn Screw, 6-32 x 1.00 Pn Screw, .312-18 x .50 Set Lever Weld. Upper Cable Assembly Battery Cable Cable Assembly Solenoid - Main / Brush Plug Bracket Upper Cable, Asm. Sleeve Cable Spring Cable Assembly Spring Lower Electrical Panel Relay - Squeegee Up / Down Solenoid - Vac Washer Shoulder Screw Traverse, Control Board Screw, 8-32 x.74 Pn Rear Cover Rear Cover Screw, .25-20 x.62 Pn Washer Washer, Lock Screw, ¼-20 x 3/4 Hex Screw, 8-32 x 7/8 PN Trim, 4½" & 8" Washer, Nylon 1¼x¼x1/32 Washer, Nylon 1½x¼x7/8 Clamp, Metal 7/18 Label, w/Brake Warning Label, w/o Brake Warning Rivet Stud, ¼-20 Diode Insert Insert Insert Hose Bracket Screw, 10-16 x ½ Screw Nut Label Label Label, Traverse Serial Tag Rivet, Pop Operator's Manual - Encore S28/L28/S33/L33/S38/L38 L series All L series L series L series S series L series S series S series S series S series L series L series S series S series S series S series S series S series S series S series S series S series L series S series S series S series S series All All All All L series L series L series L series All L series All All All All All L series S series All All All All L series All L series L series All All All All L series S series All All All L Series L Series L Series S Series All All All - 41 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Brush Motor #45033A (S33, L28, S28) Brush Motor #45036A (L38, L33, S38) 13 7 12 12 1 13 2 Seam Location 3 14 16 4 5 15 Rotation 6 17 8 9 10 Ref # 1 3 4 5 56478A 46734A 40312A 40318A 902654 902550 51840A 6 7 8 9 10 11 12 13 14 15 16 17 50520A 56480A 962546 50517A 448396 40826A 55657A 55656A 59805A 50515A 44809A 54238A 2 Page -42- Part No. Description Stator Assembly (w/Magnets & Clips) Stator Assembly (w/Magnets & Clips) Armature Asm.(w/B.E. & F.E. bearings) Armature Asm.(w/B.E. & F.E. bearings) Bearings B.E. Bearing F.E. Commutator Bracket Assembly (w/Brush BRD Assembly Leads) Commutator Bracket Strain Relief Brush Board Screw Brush Board Asm. (w/springs & brushes) Brush Spring Brush Assembly Lead Assembly, Positive Lead Assembly, Negative Helical Washer Thru Bolt Shaft Key B.E. Bracket Assembly (Gear Box) Qty 1 1 1 1 1 1 1 1 2 2 1 4 4 1 1 1 2 1 1 45036A 45033A 11 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Gear Box #54238A 10/97 9 8 7 6 5 4 3 2 1 Ref # 1 2 3 4 5 6 7 8 9 NI CLARKE TECHNOLOGY Part No. 57846A 507641 52050A 56668A 51176A 58316A 902605 54883A 58144A Description Ring, Snap Seal, Oil, Small Cap End O'Ring Bearing, Large Shaft & Gear, Gearbox Bearing, Small Housing Seal, Oil Large Darina Grease Operator's Manual - Encore S28/L28/S33/L33/S38/L38 Qty 1 1 1 1 1 1 1 1 1 4oz. - 43 - CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 Vac Motor Assembly #45019A 10/97 13 18 2 1 14 4 3 6 15 5 16 7 14 9 8 15 19 14 10 11 17 12 Ref # 1 2 3 4 5 6 7 8 9 10 Page Part No. 51913A 54809A 53905A 85303A 40830A 51914A 50618A 53100A 902679 902648 -44- Description Clip (optional) Housing Fan Screw - 8-32 x 3/8 Carbon Brushes Clamp Bracket Disc Bearing - Ball Bearing - ball, radial Qty 2 1 1 4 2 2 1 1 1 1 Ref # 11 12 13 14 15 16 17 18 19 Part No. 59803A 50610A 58501A 53914A 658201 53908A 658506 53995A 53996A Description Washer - neoprene Bracket and shell Spacer Fan - Rotating Spacer Fan - Stationary Shell Fan, Air Seal Fan, Stationary CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 Qty 1 1 1 3 2 1 1 1 1 CLARKE TECHNOLOGY Encore S28/S33/S38 and L28/L33/L38 36 Volt Battery Charger 10/97 WARNING: All electrical repairs must be performed by qualified personnel only. PARTS LIST FOR BATTERY CHARGERS 40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz 40505A - 36 Volt D.C., 25A, 230 Volt A.C., 50 Hz 40507A - 36 Volt D.C., 25A, 230 Volt A.C., 60 Hz 40514A - 36 Volt D.C., 36A, 115 Volt A.C., 60 Hz 40515A - 36 Volt D.C., 36A, 230 Volt A.C., 50Hz Ref # 1 2 3 4 5 6 7 8 9 10 11 12 Charger Model Number 40506A 40507A 40505A Description Part # Part # Part # Charger Case 42503A 42504A 51959A Transformer 48400A 48412A 48401A Electronic Timer Kit 41102A 41103A 41103A Capacitor, 6 Mfd., 660 V.A.C. 912132 912132 912132 Heat Sink Assembly 912212 912212 912212 Ammeter 40200A 40200A 40200A Fuse Assembly 912382 912382 912382 Strain Relief, A.C. Cord 837525 837525 837525 Strain Relief, D.C. Cord 747553 747553 747553 D.C. Cord Assembly 51973A 51973A 51973A A.C. Cord Assembly 51974A 908947 908947 D.C. Plug 911185 911185 911185 D.C. Plug Lock Key 795020 795020 795020 CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 40514A Part # 41139A Ref 41102A 912132 43301A 40210A 42704A 747553 737502 42303A 51974A 911185 795020 40515A Part # 51856A Ref 41103A 912132 43301A 40210A 42704A 747553 737502 42303A 51857A 911185 795020 - 47 - CLARKE TECHNOLOGY Encore S28/S33/S38 Electrical Schematic Page -48- CLARKE TECHNOLOGY Operator's Manual -Encore S28/L28/S33/L33/S38/L38 CLARKE TECHNOLOGY Encore S28/S33/S38 Connection Diagram 11/99 CLARKE TECHNOLOGY Operator's Manual - Encore S28/L28/S33/L33/S38/L38 - 49 -