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Energy Recovery Units Suprabox Comfort

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Properties Properties of the Compact Ventilation Units Type: SupraBox Comfort Hygiene Requirements The SupraBox Comfort Compact Ventilation Units conform to the current version the norm according to VDI 6022. The units have smooth surfaces (coil coated inside and out – RAL 7035) and are easily cleaned. Housing The units contain a sturdy frameless housing. The sidewalls have a double-layered design. The inside and outside metal sheets are made from 1 mm galvanized (coated) steel plate. The insulation thickness is 40 mm for ceiling units and 60mm for stand-alone units. Heat Recovery High efficiency counter flow heat exchangers with over 90% efficiency are utilized for heat recovery. Complete separation supply air and return air without odor transfer is ensured. Filter Fine dust filters of filter class F7 for supply air and class M5 (formerly F5) for return air are utilized for serial production. Quick release fasteners make changing filters fast and easy. Hot water Heater coil of the Construction Line SupraBox Comfort Pipe and Duct Connections The connections are designed for ample room. The connection sizes are the same as the industry standard sizes. EC-Fans EC-fans in compact design with modern EC-motors from inhouse production make for quiet and energy efficient operation across the entire product line. For temporary increased performance an optional boost-mode is available (upon request). Accessories (optional) For units from the SupraBox Comfort line an optional heating and cooling coil (hot water/cold water) for raising or lowering the room temperature is available. Furthermore additional electronic pre-/supplementary heating coils are offered. Hot water Heater coil of the Construction Line SupraBox Comfort Integrated Controller The SupraBox Compact Ventilation Units are equipped with an integrated controller as standard. All internal components are already pre-wired. Temperature control is possible with an optionally available heater/cooler. Many control functions are integrated into the software and can easily be subsequently activated. A control until for setting operating parameters is enclosed as standard. Controll of the SupraBox Comfort Line Edition: 10/2012 DE • Revisions and errors expected. Reproductions, even excerpts, are only allowed with written approval from Rosenberg Ventilatoren GmbH, Künzelsau – Gaisbach. 1 Heat Recovery Efficiency of the Heat Recovery The SupraBox-Units are equipped with high efficiency cross counter flow plate heat exchangers made from corrosionresistant aluminum. The actual efficiency ratings that can be attained depend primarily on the operating conditions. Outdoor Air Temperature and Return Air Humidity During most times of the year the humidity of the return air is irreverent. If supply air and return air flow volumes are identical then the SupraBox attains efficiency ratings over 80%. With falling outdoor temperatures the surface temperature of the plate heat exchanger also falls. If this temperature falls below the dew point of the return air, which is dependent on the absolute humidity of the return air, condensate forms on the plates of the plate heat exchanger. The condensation energy of the water increases the efficiency level related to the supply air of the plate heat exchanger. Given equalized air flow volumes, extremely high efficiency ratings over 90% can be attained. Outdoor temperature up to 91,5% condensation 82% without condensation Operating efficiency for the heat recovery if necessary with consideration of the frost protection 100% 95% 95,0%-100,0% 90% 10 °C 90,0%-95,0% 85% 6 °C Area frost protection -2 °C -5 °C -8 °C -12 °C -16 °C -20 °C The accompanying graphic gives an overview of the efficiency rating of the heat recovery of a SupraBox 800 H at: 85,0%-90,0% 80% 2 °C 10% 20% 30% 40% 50% 60% 80,0%-85,0% 75% 75,0%-80,0% 70% 70,0%-75,0% 65% 65,0%-70,0% 70% rel. Humidity of the return air • Supply and return air flow each 550 m³/h • Return air temperature 22°C Due to the extremely high efficiency rating of the heat recovery, antifreeze measures are necessary at very cold temperatures. The different possibilities the SupraBox offers in such a case can be found in the description of the antifreeze plan (see page 3). In applications with low humidity in the return air, the undiminished operation of the heat recovery up to and below -10°C is possible. If the return air originates from humid rooms, antifreeze measures need to be taken at temperatures starting as low as -5°C. The energy efficiency of the heat recovery falls accordingly. Since the mean outdoor temperature in Central Europe during the heating period generally lies clearly above 0°C, antifreeze measures will be required on very few days of the year. Consequently energy efficiency rating reductions in this area have a diminished influence over the efficiency rating of the unit for the year as a whole. Air Flow Volume of the SupraBox Supply air temperature Intermediate value depending on the humidity of the return air 25 °C 100% 24 °C 23 °C 90% 22 °C 80% Heat recovery rate The higher the air speed in the plate heat exchanger, the higher the heat recovery efficiency. See accompanying graphic (SupraBox 800 H, Outdoor Temperature -5°C / 90%, Return air 22°C / 55%). 21 °C 20 °C 70% Consequently selecting a generously sized SupraBox not only affects the performance of the unit due to lower pressure loss, but also a higher efficiency rating of up to 6% of the heat recovery. 19 °C 18 °C 60% 50% 30% 17 °C 16 °C 40% 50% 60% 70% 80% 90% 100% Operating flow volume Supply Air/ Return Air/ in relation to the nomial flow volume of the unit Heat reovery rate dry Heat reovery rate humid Temperature supply air with dry return air → without condensation Temperature supply air with 55% relative humidity of the return air → with condensation 2 15 °C 110% Heat Recovery Level of Return Air Volume in relation to Supply Air Volume 200% 175% 150% 125% Ventilation heat loss The level of the return air volume in correlation to the supply air also has a strong influence on the efficiency of the heat recovery. If the return air volume is reduced compared to the supply air volume, then the efficiency rating of the heat recovery with regards to the supply air is also decreased. By looking at the resulting ventilation heat loss, an assessment is made possible of the higher return air in regards to the supply air. Since the entire air volume in the room to be ventilated increases, a higher return air volume has far greater influence on the loss in efficiency then a lower one (see accompanying graphic). Consequently one should aspire to have equalized air flow volumes of supply and return air for normal operation (not when defrosting the heat recovery) as far as the application allows. 100% Optimum -20% -15% -10% -5% 0% 5% 75% 10% Deviation of the return air flow volume to the supply air flow volume Estimating the Supply Air Temperature at the Discharge of the SupraBox 22 21 Supply air with return air 20 humidity < 4 g/kg 19 (For higher humidity supply air temperature 18 Supply air The accompanying graphic allows for a rough estimation of the attainable supply air temperatures of the SupraBox. It is valid for equalized air flow volumes and a return air temperature of 22°C. The baseline dry efficiency rating of the heat recovery is 80% and represents the minimum of the SupraBox product line at these conditions. If the absolute humidity of the return air (in the case of a winter configuration) is under 4g/kg, then supplementary heating that might be required can be selected here. Low air changes and ideal air movement can mean that given the high heat recovery rating of the SupraBox, supplementary heat might not be necessary. We can provide an exact calculation with your parameters with our air handling unit selection program. Please inquire if interested. dependent on teh frost 17 protection selected) Minimum Supply air temperature at 16 any return air humidity 15 14 13 12 -20 -15 -10 -5 0 5 10 15 20 Outdoor air Antifreeze Plan / Antifreeze Protection This function is divided into numerous sequences: Signal differential pressure switch (DPS) at plate heat exchanger Imbalance activated Sequenz 1 Reduction of the supply up air fan to 70% from the setpoint until signal DPS is no longer present Preheating activated If ineffective and Sequence 2 is activated Imbalance and Preheating NOT activated Sequenz 2 Preheating for a defined period Sequenz 3 If ineffective Shut-off for 10 minutes, then renewed execution of the sequences; if signal DSP is still active If ineffective and Sequence 2 is NOT activated 3 SupraBox 800 H Standard equipment: SupraB X ® • • • • • • • • • frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) horizontal connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 800 H Part Number (please note the connection side supply air connections LEFT/RIGHT!) Weather-Proof Model (please note the connection side supply air connections LEFT/RIGHT!) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB080HGLIB00 (LEFT) ; SB080HGRIB00 (RIGHT) SB080HGLWB00 (LEFT) ; SB080HGRWB00 (RIGHT) 1330 x 1220 x 640 mm incl. controller box and adjustable feet 800 m³/h 150 Pa Free running impeller with backward curved blades, driven by high efficiency EC-external rotor motors with integrated electronics 230 V / 50 Hz 3A 2200 min -1 2 x 200 W SFP 2 Cross flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 493 x 418 x 96 mm Air Connections Diameter Duct Air Speed Control Supply air / Return air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V Bypass No control damper through the heat recovery, control damper through bypass Weight incl. controller Max. air flow temperature 4 horizontal ø 315 2,9 m/s 215 kg 40°C (higher air flow temperature available upon request) SupraBox 800 H Air performance: 0 100 Sound power level: 200 300 400 V[C.F.M.] 500 The sound data represented in the air performance curve is the A- 700 450 1.80 ∆pfa 2200 350 2050 [Pa] 300 SupraBox 800 H 1300 100 1050 41 32 0 0.00 37 32 200 0.05 45 41 32 37 Calculation: 41 400 0.15 47 0.40 49 0.20 800 0.20 V[m /h] 3 0.25 V[m3/s] fM [Hz] Correction value: ∆ LWOkt. [dB] 0.00 600 0.10 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6) 0.60 49 45 41 37 47 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 0.80 47 45 50 0 49 dB(A) 45 37 Pressure side apparent sound power level LWA5 = LWA2 + 2 dB Discharge side apparent sound power level LWA6 = LWA2 + 20 dB 1.00 47 150 weighted apparent sound power level of the housing LWA2 in dB(A). 1.20 49 250 1550 [in.WG] 1.40 1850 200 ∆pfa 1200 0.35 125 250 500 1K 2K 4K 8K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -15 -6 -4 -7 -10 -19 -28 LWA6 [dB(A)] Discharge side (Supply air / Extract air) -21 -9 -8 -5 -5 -12 -21 LWA2 [dB(A)] Noise radiation from the housing -4 -4 -11 -12 -13 -20 -25 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. * Weather protection roof – only in the weather protected model. The weather protection roof protrudes 100 mm all the way around. 58 613 580 40 57 1330 320 460 320 15 Ø3 105 345 F7 15 Ø3 1220 1105 865 Exhaust air 365 85 M5 Outdoor air 15 Ø3 Extract air 5 31 845 Ø Supply air * 461 378 425 553 640 692 85 Condensate draining through fabric hose 19,4 x 3,7 (length = 2m) Accesories: F Flexible Ducts (Set of 4) Page 29 PTC-Preheat Coil Page 32 Shut-off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2-sensor etc.) Page 28 5 SupraBox 1100 H Standard equipment: SupraB X ® • • • • • • • • • frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) horizontal connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 1100 H Article No. (please note the connection side supply air connections LEFT/RIGHT!) Weather-Proof Model (please note the connection side supply air connections LEFT/RIGHT!) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB110HGLIB00 (LEFT) ; SB110HGRIB00 (RIGHT) SB110HGLWB00 (LEFT) ; SB110HGRWB00 (RIGHT) 1500 x 1420 x 660 mm incl. controller box and adjustable feet 1.100 m³/h 200 Pa Free running impeller with backward curved blades, driven by high efficiency EC-external rotor motors with integrated electronics 230 V / 50 Hz 4A 2600 min -1 2 x 310 W SFP 2 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 513 x 518 x 96 mm Air Connections Diameter Duct Air Speed Control Supply air / Exhaust Air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V Bypass Counter flow control damper, control damper through bypass and through heat recovery Weight incl. controller Max. air flow temperature 6 horizontal ø 355 3,1 m/s 260 kg 40°C (higher air flow temperature available upon request) SupraBox 1100 H Air performance: 0 600 100 200 Sound power level: 300 400 500 2600 ∆pfa 700 V[C.F.M.] 900 1850 1.50 35 200 35 49 400 47 44 39 36 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 51 44 39 LWA5 per octave:: LWA5(Okt) = LWA5 + correction value (table row LWA5) 1.00 47 39 100 Calculation: 49 44 1250 0 Discharge side apparent sound power level LWA6 = LWA2 + 24 dB 51 47 1475 200 Pressure side apparent sound power level LWA5 = LWA2 + 1 dB 51 dB(A) 49 300 A-weighted apparent sound power level of the housing LWA2 in dB(A). [in.WG] 2.00 2150 400 The sound data represented in the air performance curve is the ∆pfa SupraBox 1100 H 2400 [Pa] 0 600 40 600 48 45 800 50 0.50 52 fM [Hz] Correction value: ∆ LWOkt. [dB] 125 250 500 1K 2K 4K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -17 1000 1200 V[m3/h] 1600 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air) 0.00 0.04 0.08 0.12 0.16 0.20 0.24 0.28 0.32 V[m3/s] 0.40 -5 8K -4 -6 -8 -20 -30 -26 -11 -9 -6 -4 -9 -8 LWA2 [dB(A)] Noise radiation from the housing -8 -19 -6 -8 -10 -18 -21 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. * Weather protection roof – only in the weather protected model. The weather protection roof protrudes 100 mm all the way around. 330 1420 F7 5 35 Ø 330 5 35 Ø 375 105 420 85 1035 5 35 Ø Extract air 990 1305 M5 Exhaust air 5 35 Ø 57 1500 510 Outdoor air 50 Supply air 57 653 620 488 493 493 514 660 712 85 Condensate draining through fabric hose 19,4 x 3,7 19,4 x 3,7 (lenght = 2m) Accessories: Flexible Duct (Set of 4) Page 29 PTC Preheat Coil Page 32 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 sensor etc.) Page 28 7 SupraBox 1500 H Standard equipment: SupraB X ® • • • • • • • • • frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) horizontal connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 1500 H Article No. (please note the connection side supply air connections LEFT/RIGHT!) SB150HGLIB00 (LEFT) ; SB150HGRIB00 (RIGHT) Weather-Proof Model (please note the connection side supply air connections LEFT/ RIGHT!) SB150HGLWB00 (LEFT) ; SB150HGRWB00 (RIGHT) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] 1670 x 1520 x 700 mm incl. controller box and adjustable feet 1.500 m³/h 200 Pa Free running impeller with backward curved blades, driven by high efficiency EC-external rotor motors with integrated electronics 230 V / 50 Hz 6A 2900 min -1 2 x 470 W SFP 3 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 553 x 568 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 8 horizontal ø 400 3,3 m/s Supply air / Exhaust air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V Counter flow control damper, control damper through bypass and through heat recovery 298 kg 40°C (higher air flow temperature available upon request ) SupraBox 1500 H Air performance: 0 200 Sound power level: 400 600 The sound data represented in the air performance curve is the A- 1000 V[C.F.M.] 800 3.20 SupraBox 1500 H 2900 ∆pfa [Pa] [in.WG] 2650 600 500 400 300 200 weighted apparent sound power level of the housing LWA2 in dB(A). ∆pfa 2.40 2400 1350 100 0 0 35 200 400 0.00 35 40 36 600 0.10 40 50 44 41 800 0.20 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 1.20 52 48 44 40 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 52 48 44 Calculation: 1.60 50 1700 Discharge side apparent sound power level LWA6 = LWA2 +27 dB 2.00 52 dB(A) 2050 49 45 0.80 50 48 51 1000 1200 1400 fM [Hz] Correction value: ∆ LWOkt. [dB] 53 125 250 500 1K 0.40 LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -16 -12 -6 1600 V[m3/h] 2000 V[m3/s] 0.30 Pressure side apparent sound power level LWA5 = LWA2 +4 dB 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air) -7 -5 -7 4K 8K -7 -12 -25 -24 -15 -11 -7 LWA2 [dB(A)] Noise radiation from the housing 0.50 2K -4 -4 -6 -14 -8 -10 -15 -26 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. * Weather protection roof – only in the weather protected model. The weather protection roof protrudes 100 mm all the way around. 57 0 40 350 0 40 Ø M5 F7 1115 85 350 0 40 Ø 395 105 450 Ø Outdoor air 0 40 Extract air 1060 1405 1520 Ø 57 1670 450 Supply air 50 Abluft 693 660 458 499 578 586 700 752 85 Condensate draining through fabric hose 19,4 x 3,7 (Lenght = 2m) Accessories: Flexible Duct (Set of 4) Page 29 Electronic Preheat Coil Page 33 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor CO2- sensor etc.) Page 28 9 SupraBox 2000 H Standard equipment: SupraB X ® • • • • • • • • • frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) horizontal connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technische Daten: SupraBox 2000 H Article No. (please note the connection side supply air connections LEFT/RIGHT!) SB200HGLIB00 (LEFT) ; SB200HGRIB00 (RIGHT) Weather-Proof Model (please note the connection side supply air connections LEFT/ RIGHT!) SB200HGLWB00 (LEFT) ; SB200HGRWB00 (RIGHT) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] 1800 x 1660 x 760 mm incl. controller box and adjustable feet 2.000 m³/h 250 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 10 A 2450 min -1 2 x 800 W SFP 3 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 592 x 592 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 10 horizontal ø 400 4,4 m/s Supply air / Exhaust Air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V Counter flow control damper, control damper through bypass and through heat recovery 377 kg 40°C (higher air flow temperature available upon request ) SupraBox 2000 H Air performance: 0 200 800 Sound power level: 400 600 800 1000 The sound data represented in the air performance curve is the 1200 V[C.F.M.] 1600 3.20 2450 SupraBox COMFORT 2000 H ∆pfa [Pa] [in.WG] 2250 600 55 2.40 2000 500 53 400 1700 300 100 38 0 0.00 50 42 37 37 37 500 0.10 42 42 1000 0.20 50 46 46 52 0.40 LWA5 per Octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) LWA6 per Octave: LWA6 (Okt) = LWA6 + correction value (table row LWA6 ) 0.80 fM [Hz] Korrekturwerte: ∆ LWOkt. [dB] 54 52 50 125 250 500 1K 2K 4K 0.40 LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -15 1500 0.30 Calculation: 1.20 54 46 43 1100 Discharge side apparent sound power level LWA6 = LWA2 + 25 dB 1.60 52 47 Pressure side apparent sound power level LWA5 = LWA2 + 2 dB 2.00 54 dB(A) 51 1400 200 0 A-weighted apparent sound power level of the housing LWA2 in dB(A). ∆pfa 2000 0.50 0.60 V[m3/h] V[m3/s] 3000 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air 0.80 -4 8K -5 -9 -22 -30 -22 -13 -11 -5 -4 -9 -16 -5 LWA2 [dB(A)] Noise radiation from the housing -9 -7 -8 -9 -10 -12 -23 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. * Weather protection roof – only in the weather protected model. The weather protection roof protrudes 100 mm all the way around. 57 57 1800 F7 0 40 Ø 1545 0 40 Ø 105 480 525 4 Ø 1125 00 Extract air 1170 1660 M5 Exhaust air 0 40 Ø 380 460 Supply air 50 Outdoor air 753 720 85 380 633 682 580 633 760 812 85 Condensate draining through fabric hose19,4 x 3,7 (Länge = 2m) Accessories: Flexible Duct (Set of 4) Page 29 Electronic Preheat Coil Page 33 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2- sensor etc.) Page 28 11 SupraBox 3500 H Standard equipment: SupraB X ® COMFORT • frameless housing with 60 mm insulation • coil coated inside and out (RAL 7035) • conforms to VDI 6022 • integrated control (Plug & Play) • horizontal connections • energy efficient EC-fans • high efficiency heat recovery • 2 service doors; bypass • interior installation (weather proof model available upon request) Technical Specifications: SupraBox 3500 H Article No. (please note the connection side supply air connections LEFT/RIGHT!) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB350HGLIB00 (LEFT) ; SB350HGRIB00 (RIGHT) 2320 x 1925 x 840 mm incl. adjustable feet 3500 m³/h 400 Pa Free running impeller with backward curved blades, driven by high efficiency EC-external rotor motors with integrated electronics 400 V / 50 Hz 5,0 A 2330 min -1 2 x 1600 W SFP 4 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air filter 693 x 828 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 12 horizontal 598 x 598 mm (30 mm Flansch) 2,7 m/s Supply air / Exhaust air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 530 kg 40°C (higher air flow temperature available upon request) SupraBox 3500 H Air performance: 0 Sound power level: 500 1000 V[C.F.M.] 1500 The sound data represented in the air performance curve is the A- 2500 1200 SupraBox COMFORT 3500 H ∆pfa 2330 [Pa] 800 ∆pfa [in.WG] 4.00 2150 3.00 Calculation: 57 dB(A) 600 1700 55 46 200 53 42 500 1000 0.20 42 42 43 1500 0.40 50 46 46 2.00 55 50 1150 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 57 53 400 1400 0.00 Pressure side apparent sound power level LWA5 = LWA2 + 4 dB Discharge side apparent sound power level LWA6 = LWA2 + 28 dB 1950 0 0 weighted apparent sound power level of the housing LWA2 in dB(A). 53 55 50 47 2000 0.60 2500 54 51 56 1.00 58 fM [Hz] Correction value: ∆ LWOkt. [dB] 125 250 500 1K 2K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -26 3000 3500 V[m3/h] 4500 V[m3/s] 0.80 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 57 0.00 1.20 -8 4K 8K -3 -6 -11 -22 -27 LWA6 [dB(A)] Discharge side (Supply air / Extract air) -39 -14 -12 -5 -4 LWA2 [dB(A)] Noise radiation from the housing -13 -5 -8 -16 -6 -7 -10 -12 -20 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. 950,5 892 2320 Supply air 30 M5 Exhaust air 130 130 121 598 840 598 Outdoor air Extract air F7 286 598 1146 1925 30 85 786 856,5 706,5 1060 971 638 Condensate draining through fabric hose 19,4 x 3,7 (length = 2m) Accessories available upon request The SupraBox 3500 H is outfitted with sound dampening connection ends. Isolation from the duct network is provided for. Accessories like silencers as well as heating and cooling coils are usually laid out by the system installer. For this reason a standardized assignment is not possible. 13 SupraBox 800 V Standard equipment: SupraB X ® • • • • • • • • • frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) vertical connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 800 V Part number (Connections side) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Wirkungsgrad [%] SB080VGRIB00 (RIGHT) 1470 x 1145 x 600 mm incl. adjustable feet 800 m³/h 150 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 3A 2300 min -1 2 x 225 W SFP 2 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 328 x 478 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 14 vertical ø 250 4,5 m/s Supply air / Return air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 209 kg 40°C (higher air flow temperature available upon request) SupraBox 800 V Air performance: 0 100 500 Sound power level: 200 400 V[C.F.M.] 500 The sound data represented in the air performance curve is the A- 700 2.00 2350 weighted apparent sound power level of the housing LWA2 in dB(A). SupraBox COMFORT 800 V 2200 ∆pfa 300 ∆pfa [Pa] Pressure side apparent sound power level LWA5 = LWA2 + 2 dB [in.WG] Discharge side apparent sound power level LWA6 = LWA2 + 22 dB 1950 300 1.20 1650 49 200 0.00 200 0.05 45 41 37 34 37 33 38 34 0 48 41 38 0 48 45 42 1100 400 0.10 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 49 46 1350 100 Calculation: 50 dB(A) 46 42 600 0.15 0.80 49 49 0.40 50 fM [Hz] Correction value: ∆ LWOkt. [dB] 125 250 500 1K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -16 -2 800 0.20 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 1200 V[m3/h] 0.25 V[m3/s] 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air) LWA2 [dB(A)] Noise radiation from the housing 0.35 -28 -11 -9 -6 -9 2K 4K 8K -8 -10 -11 -21 -30 -3 -14 -22 -2 -10 -12 -14 -19 -25 Note: a detailed calculation example can be found on page 40 Dimensions: 325 Supply air 430 Exhaust air 325 Outdoor air 195 Extract air 110,5 195 105 1145 57 All dimensions are in mm. The model in the drawing is shown with supply air connections RIGHT. 681,5 471,5 681,5 494 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 1470 85 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 220 110 600 630 270 Ø250 Accessories: Flexible Duct (Set of 4) Page 29 PTC Preheat Coil Page 32 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 sensor etc.) Page 28 15 SupraBox 1100 V Standard equipment: SupraB X • • • • • • • • • ® frameless housing with 60 mm insulation coil coated inside and out (RAL 7035)) conforms to VDI VDI 6022 integrated control (Plug & Play) vertical connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 1100 V Article No. (Connections side) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB110VGRIB00 (RIGHT) 1740 x 1225 x 630 mm incl. adjustable feet 1.100 m³/h 200 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 4A 2600 min -1 2 x 320 W SFP 2 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 398 x 508 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 16 vertical ø 315 3,9 m/s Supply air / Return air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 253 kg 40°C (higher air flow temperature available upon request) SupraBox 1100 V Air performance: 0 600 100 200 Sound power level: 300 400 2600 ∆pfa [Pa] 2400 400 2150 500 600 700 V[C.F.M.] 900 The sound data represented in the air performance curve is the A∆pfa SupraBox COMFORT 1100 V weighted apparent sound power level of the housing LWA2 in dB(A). [in.WG] 2.00 Pressure side apparent sound power level LWA5 = LWA2 + 2 dB Discharge side apparent sound power level LWA6 = LWA2 + 23 dB 1.50 300 1800 200 49 43 1200 39 34 0 51 dB(A) 200 47 34 35 3940 400 600 49 47 43 39 1.00 49 47 1500 100 0 Calculation: 51 43 800 51 48 44 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 1000 50 0.50 52 fM [Hz] Correction value: ∆ LWOkt. [dB] 125 250 500 1K 2K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -14 -8 1200 V[m3/h] 1600 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air) LWA2 [dB(A)] Noise radiation from the housing 0.00 0.04 0.08 0.12 0.16 0.20 0.24 0.28 0.32 V[m3/s] 0.40 -4 -26 -10 -8 -6 -4 4K 8K -6 -9 -20 -31 -6 -5 -8 -16 -9 -10 -13 -18 -25 Note: a detailed calculation example can be found on page 40 Dimensions: 390 Supply air 500 Exhaust air 390 Outdoor air 230 Extract air 110,5 230 105 1225 57 All dimensions are in mm. The model in the drawing is shown with supply air connections RIGHT. 816,5 596 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 816,5 569 110 235 1740 85 630 660 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 285 Ø315 Accessories: Flexible Duct (Set of 4) Page 29 PTC Preheat Coil Page 32 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 -sensor etc.) Page 28 17 SupraBox 1500 V Standard equipment: SupraB X • • • • • • • • • ® frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) vertical connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 1500 V Article No. (Connections side) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB150VGRIB00 (RIGHT) 1980 x 1365 x 710 mm incl. adjustable feet 1.500 m³/h 200 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 6A 2900 min -1 2 x 475 W SFP 3 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Return air: M5 (formerly F5) Air Filter 468 x 548 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 18 vertical ø 355 4,2 m/s Supply air / Exhaust air- / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 315 kg 40°C (higher air flow temperature available upon request) SupraBox 1500 V Air performance: 0 Sound power level: 200 400 V[C.F.M.] 600 The sound data represented in the air performance curve is the A- 1000 800 ∆pfa 2900 600 2650 500 2400 weighted apparent sound power level of the housing LWA2 in dB(A). 3.00 SupraBox COMFORT 1500 V [Pa] Discharge side apparent sound power level LWA6 = LWA2 + 25 dB 2.00 Calculation: 52 400 2000 300 50 1350 40 100 35 0 0.00 200 0.05 400 0.10 35 40 36 600 0.15 50 44 41 0.20 49 45 41 800 1000 0.25 1200 0.30 1.00 51 49 45 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 53 48 44 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 1.50 52 dB(A) 48 1700 200 0 Pressure side apparent sound power level LWA5 = LWA2 + 3 dB ∆pfa [in.WG] 51 53 1400 V[m3/h] 1800 0.35 Correction value: ∆ LWOkt. [dB] 0.50 0.00 8K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -15 -12 -4 -30 -14 -8 -5 -4 -11 -19 -9 -8 -8 -9 -12 -22 LWA6 [dB(A)] Discharge side (Supply air / Extract air) LWA2 [dB(A)] Noise radiation from the housing 0.40 V[m3/s] 0.50 fM [Hz] 125 250 500 1K 2K 4K -5 -5 -8 -15 -29 Note: a detailed calculation example can be found on page 40 Dimensions: 450 Supply air 570 Exhaust air 450 Outdoor air 255 Extract air 110,5 255 105 1365 57 All dimensions are in mm. The model in the drawing is shown with supply air connections RIGHT. 936,5 650,5 936,5 686 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 710 762 85 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 110 275 1980 325 Ø355 Accessories: Flexible Duct (Set of 4) Page 29 PTC Preheat Coil Page 33 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 -sensor etc.) Page 28 19 SupraBox 2000 V Standard equipment: SupraB X • • • • • • • • • ® frameless housing with 60 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) vertical connections energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 2000 V Article No. (Anschlussseite) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB200VGRIB00 (RIGHT) 2220 x 1510 x 770 mm incl. adjustable feet 2.000 m³/h 250 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 9,5 A 2350 min -1 2 x 780 W SFP 3 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Return air: M5 (formerly F5) Air Filter 538 x 608 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 20 vertical ø 400 4,4 m/s Supply air / Exhaust air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 430 kg 40°C (higher air flow temperature available upon request) SupraBox 2000 V Air performance: 0 200 Sound power level: 400 600 800 1000 The sound data represented in the air performance curve is the A- 1200 V[C.F.M.] 1600 800 3.20 2350 ∆pfa [Pa] SupraBox COMFORT 2000 V weighted apparent sound power level of the housing LWA2 in dB(A). ∆pfa [in.WG] 2200 600 Pressure side apparent sound power level LWA5 = LWA2 2.40 Discharge side apparent sound power level LWA6 = LWA2 + 24 dB 2000 500 54 1700 400 51 300 1400 200 1150 100 39 0 0.00 40 500 0.10 49 45 52 55 49 45 40 52 49 45 1000 0.20 55 0.40 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 1.20 56 0.80 55 fM [Hz] Correction value: ∆ LWOkt. [dB] 56 125 250 500 1K 2K 0.40 LWA5 [dB(A)] Pressure side (Outdoor air / Return air 1500 0.30 Calculation: 1.60 56 52 48 44 0 2.00 55 dB(A) 2000 0.50 0.60 3000 V[m3/h] V[m3/s] 0.00 LWA6 [dB(A)] Discharge side (Supply air / Exhaust air) -26 -12 -10 -5 LWA2 [dB(A)] Noise radiation from the housing 0.80 4K 8K -13 -8 -4 -6 -9 -19 -33 -7 -4 -10 -16 -4 -6 -8 -10 -15 -28 Note: a detailed calculation example can be found on page 40 Dimensions: 510 Supply air 640 Exhaust air 510 Outdoor air 280 Extract air 110,5 280 105 1510 57 All dimensions are in mm. The model in the drawing is shown with supply air connections RIGHT. 1056,5 773 1056,5 732 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 110 305 2220 770 85 822 Condensate draining through fabric hose 19,4 x 3,7 (length = 2 m) 355 Ø400 Accessories: Flexible Duct (Set of 4) Page 29 Electronic Preheat Coil Page 33 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 sensor etc.) Page 28 21 SupraBox 1100 D Standard equipment: SupraB X • • • • • • • • • ® frameless housing with 40 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) horizontal connectors energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 1100 D Article No. ( please note the connection side supply air connections LEFT/RIGHT!) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB110DGLIB00 (LEFT) ; SB110DGRIB00 (RIGHT) 1600 x 440 x 1292 mm control box 1.100 m³/h 200 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 4A 2600 min -1 2 x 320 W SFP 2 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Return air: M5 (formerly F5) Air Filter 358 x 553 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 22 horizontal ø 315 3,9 m/s Supply air / Exhaust air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 188 kg 40°C (higher air flow temperature available upon request) SupraBox 1100 D Air performance: 0 600 100 200 Sound power level: 300 400 2600 ∆pfa [Pa] 2400 400 2150 500 600 700 V[C.F.M.] 900 The sound data represented in the air performance curve is the Aweighted apparent sound power level of the housing LWA2 in dB(A). ∆pfa SupraBox COMFORT 1100 D [in.WG] 2.00 Pressure side apparent sound power level LWA5 = LWA2 + 4 dB Discharge side apparent sound power level LWA6 = LWA2 + 24 dB 1.50 53 300 1850 41 100 37 0 200 38 400 49 46 41 37 46 41 50 47 42 600 800 51 1000 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 1.00 51 49 46 1250 0 53 dB(A) 49 1500 200 Calculation: 51 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 53 52 0.50 54 fM [Hz] Correction value: ∆ LWOkt. [dB] 125 250 500 1K 2K 4K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -15 -6 1200 V[m3/h] 1600 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air) LWA2 [dB(A)] Noise radiation from the housing 0.00 0.04 0.08 0.12 0.16 0.20 0.24 0.28 0.32 V[m3/s] 0.40 8K -4 -6 -13 -19 -34 -28 -8 -7 -6 -3 -13 -15 -18 -23 -9 -7 -5 -9 -23 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. For installation of the system a height of 460 mm is required (Angle construction height 4 mm, Fastening 3 mm, 6 KT screw 7 mm). Front view 220 220 440 Side view 594 518 518 1600 1180 1292 ca 330 1755 Condensate drainage aluminum round pipe 15x2 [mm] r ta ir 1062 31 us ai 5 347 31 or ha do Top view Ex ut 5 O 1007 35 78 Accessories: Controller GS 437 45° Supply air 222 35 315 1109 1292 1180 5 Extract air M F7 78 hole circumference mounting assembly 18 mm 1311 Flexible Duct (Set of 4) Page 29 PTC-Preheat Coil Page 32 Shut-Off Damper (manual / motor driven) Page 30 Hot Water Pump Reheat Coil Page 33 Duct Silencer Page 29 Cold Water Pump Aftercooler Page 33 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 sensor etc.) Page 28 23 SupraBox 1900 D Standard equipment: SupraB X • • • • • • • • • ® frameless housing with 40 mm insulation coil coated inside and out (RAL 7035) conforms to VDI 6022 integrated control (Plug & Play) horizontal connectors energy efficient EC-fans high efficiency heat recovery 2 service doors; bypass interior installation COMFORT Technical Specifications: SupraBox 1900 D Part Number (please note the connection side supply air connections LEFT/RIGHT!) Dimensions (L x H x T) Operating Point Air flow volume Vnenn ext. pressure increase Fans Voltage Max. power consumption RPM Wattage SFP-class Heat Recovery Efficiency Rating [%] SB190DGLIB00 (LEFT) ; SB190DGRIB00 (RIGHT) 1600 x 440 x 1892 mm control box 1.900 m³/h 250 Pa Free running impeller with backward curved blades, driven by high efficiency ECexternal rotor motors with integrated electronics 230 V / 50 Hz 9A 2800 min -1 2 x 750 W SFP 3 Cross-flow plate heat exchanger up to 92% *, corresponding to heat recovery class H1 * = maximum value at condensation; efficiency rating is dependent upon operating condition Panel filter with plastic frame; Supply air: F7 / Exhaust air: M5 (formerly F5) Air Filter 358 x 848 x 96 mm Air Connections Diameter Duct Air Speed Controller Bypass Weight incl. controller Max. air flow temperature 24 horizontal 330 x 480 mm 3,3 m/s Supply air / Exhaust air / Room temperature control, Fans steplessly adjustable, Bypass function modulating 0-10V No control damper through the heat recovery, control damper through bypass 270 kg 40°C (higher air flow temperature available upon request) SupraBox 1900 D Air performance: 0 200 900 400 2800 ∆pfa [Pa] Sound power level: 600 1000 V[C.F.M.] 600 3.50 SupraBox COMFORT 1900 D ∆pfa [in.WG] 2.50 2300 200 1300 100 45 0 0.00 45 500 0.10 54 50 51 51 46 1000 0.20 1.50 58 54 50 62 dB(A) 60 58 1600 2.00 60 1950 300 weighted apparent sound power level of the housing LWA2 in dB(A). Pressure side apparent sound power level LWA5 = LWA2 + 1 dB Discharge side apparent sound power level LWA6 = LWA2 + 24 dB 62 500 400 The sound data represented in the air performance curve is the A- 1400 2600 700 0 800 0.30 61 59 55 59 55 1500 0.40 63 61 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 1.00 63 V[m3/h] 0.50 Calculation: V[m3/s] 0.50 2500 0.00 0.70 fM [Hz] Correction value: ∆ LWOkt. [dB] 125 250 500 1K 2K 4K 8K LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) -12 -10 -6 -3 -11 -22 -41 LWA6 [dB(A)] Discharge side (Supply air / Extract air) -14 -11 -6 -5 -6 -11 -19 LWA2 [dB(A)] Noise radiation from the housing -19 -6 -7 -16 -20 -36 -3 Note: a detailed calculation example can be found on page 40 Dimensions: All dimensions are in mm. The model in the drawing is shown with supply air connections LEFT. The model with supply air connections RIGHT is vertically mirrored. For installation of the system a height of 460 mm is required (Angle construction height 4 mm, Fastening 3 mm, 6 KT screw 7 mm). Side view 500 330 440 315 518 518 1600 480 190 480 1780 1892 35 79 Top view Exhaust air 855 Outdoor air 350 45 Front view 1660 Condensate drainage aluminum round pipe 15x2 [mm] / underneath controller housing 45° 210 Supply air 855 Extract air GS Accessories: 595 1336 hole circumference mounting assembly 18 mm Flexible Duct (Set of 4) Page 29 Electronic Preheat Coil Page 33 Shut-Off Damper (motor driven) Page 30 Hot Water Pump Reheat Coil / Cold Water Pump Aftercooler Page 33 Duct Silencer Page 29 Transition piece square to round Page 30 Electric Reheating Coil Page 31 Additional electronic accessories (Temperature sensor, CO2 sensor etc.) Page 28 25 Controller Controller for the SupraBox Comfort The controllers were designed specifically for the operation of the compact ventilation units SupraBox Comfort with optimum safety and ease of use in mind for operation, monitoring and servicing of the system. The most modern DDC-technology is utilized. Functions and Properties • Settings are easily entered using the control panel • Built-in weekly and yearly clock • Various control functions can subsequently be activated • The controls are mounted with horizontal ducts on the top (integrated in the 3500H) and, for units designed for celling mounting, on the side. For vertical air flow the controls are integrated in the unit. • Temperature control can be selected according to room temperature (with additional sensors), supply air or return air • 3 different user levels are available (daily user, service technician, initial setup) • 10m connection cable (loose) for the control panel is included • Menus in German or English Note: All settings can be adjusted for one of the three user levels. Only the fan speed, the set point temperature, the clock with the weekly program and the menu languages can be adjusted without entering a password. This assures the day-today user-friendly and clear operation. When using additional accessories for thermal air handling, the option exists to connect suitable safety sensors to the control panel: • Contact thermostat for hot water coils • Alarm input for electronic heater coils • Optional contact thermostat sensor for hot water coils Control schematics: Exhaust air Supply air Outdoor air Extract air Automatic / Control Display T1 Exhaust air sensor M1 Motor-Supply air fan P1 Filter Pressure Sensor Exhaust Air T2 Supply air sensor M2 Motor-Extract air fan P2 Filter Pressure Sensor Outdoor Air T3 Outdoor air sensor M3 Bypass damper actuator P3 Heat Recovery Pressure Can Freezing P4 Supply air fan pressure sensor to calculate air flow P5 Extract air fan pressure sensor to calculate air flow Overview of the Control Functions All control functions shown in the table on the following page are available in the program as standard (always available). In order to use certain individual functions it might be 26 necessary to connect the corresponding accessory (accessory required) and/or to set or enable the functions at the control panel (enable required). Control Functions Overview of the Control Functions Always Input Accessory required available required Function Description Filter Monitor Constant pressure sensors for monitoring the pressure drop across the filter – if the pressure drop crosses the set threshold an alarm will be displayed  Bypass During constant bypass of the supply air the heat recovery is adjusted so that the supply air temperature is maintained  In the exhaust air pipe end to measure the return air temperature  In the outdoor air pipe end to measure the outdoor air temperature  In the supply air pipe end to measure the supply air temperature  Temperature Sensors  Duct temperature sensor (Temperature Sensor)  Room temperature sensor (Temperature Sensor)  Outdoor temperature sensor (Temperature Sensor)  Motor Protection An alarm will be tripped when there is danger of overheating and the system will be shut off  Smoke Detector Smoke detector, fire sensor, or fire alarm connected by to an alarm monitoring service  Shut-Off Damper Outdoor Air The damper installed in the outdoor air duct closes when system shuts off – 24V available with or without return spring  (Damper w/actuator) Shut-Off Damper Extract Air The damper installed in the extract air duct closes when system shuts off - 24V available with or without return spring  (Damper w/actuator) Control of the supply air temperature  Control of the room temperature  Control of the exhaust air temperature  Air volume control  RPM control  Pressure Control  Controlled on demand depending on temperature  Controlled on demand with 0-10 V  Temperature Control Fan Control Control Panel Control Panel with user, service and technician level (Damper w/actuator)    (Temperature Sensor)  (Pressure Sensor)  (Sensor or GLT)  Weekly clock for setting the desired switch points with adjustments for temperature and fan  Yearly clock for setting the desired switch points with adjustments for temperature and fan  Cooler control Control signal to an external cooler unit (230 V Enable as well as 0-10 V)  Cold air recovery When conditions exist where room air is cooler than outdoor air then the bypass stays closed in summer  Frost prevention Pressure sensors to monitor the pressure drop using heat recovery – if the pressure drop exceeds the set limit the frost prevention process will be stopped  Alarm Relay Collective fault signal for external alarm  Timer  (Cold Water Pump Cooler)   Control signal for external warm water pump baffle (230 V Enable as well as 0-10 V)  (Heater Warm Water Pump) Control signal for external electric heater (0-10 V)  (External electric heater) Overheating Control   External Shut-off Input for external, floating contact for ON/OFF  (external switch contact) Party function Overdrive of the fans by external, floating contact  (external switch contact) Backup Mode When room temperature control is set the backup mode prevents an overcooling or overheating of the controlled room  (Room temperature sensor) Night ventilation In summer when temperatures permit the room will be cooled by cold outdoor air  (Room temperature sensor) Pre-heating Enable signal for single speed electronic pre-heating radiator  (Pre-heating) Communication Integration into a Modbus RTU network as slave      (Modbus Plugin) 27 Control Accessories System Temperature Sensor (P/N.: H42-09917) If a return air temperature is to be used, a contact temperature sensor is required. This will be attached at the return of the warm water radiator just like the contact thermostat. Hygrostat (P/N.: H42-09922) The hygrostat can be used to overdrive the fans, so that when the set limit is reached the ventilation will automatically be switched over. RS 485 Interface (P/N.: H42-00330) The RS 485 interface for Modbus RTU is a plugin that can be attached directly to the main board in order to integrate the SupraBox control as slave in a Modbus network. Dual Differential Pressure Sensor (P/N.: H40-12500) with Modbus connection to be used with constant pressure control of the fans. Duct Sensors (P/N.: H42-09926) Since the SupraBox is already equipped with temperature sensors in the pipe ends, additional duct sensors are recommended. Specifically when using heat exchangers (for ex. Heating Coil, Cooling Coil), If a Heating or Cooling Coil is used from Rosenberg, a corresponding duct sensor is already included in the scope of delivery. Room Temperature Sensor (P/N.: H42-09902) The room temperature sensor is suited for wall mounting. Leitung, here the polarity also has no influence on the measurement. The use of the room temperature sensor is prerequisite for room temperature control as well as the back-up mode and night ventilation function. Outdoor Air Temperature Sensor (P/N.: H42-09914) The outdoor air temperature sensor is suited for wall mounting. The use of the room temperature sensor is prerequisite for the night ventilation function. CO2 Sensor (P/N.: H42-09933) The CO2 Sensor can be used in automatic operation to control the fans to keep the CO2 levels in the room low. 28 Accessories Duct Silencer L2 Properties and constructions: Art.-Nr. øD The outside cover and the perforated inner pipe are made from galvanized steel. The sound dampening package is 50 mm strong. The pipe end connections with lip seals can be directly integrated in the pipe system. Ød ØD L1 L2 DN 250 365 1070 410 460 ød L1 Damping Values in dB 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz 1170 4 11 17 23 26 23 20 1070 1170 4 9 17 22 24 18 16 1060 1160 4 8 15 21 20 17 16 1060 1160 3 8 14 19 21 15 14 SupraBox 800 V F13-25000 SupraBox 800 H / 1100 V / 1100 D F13-31500 DN 315 SupraBox 1100 H / 1500 V / 1900 D* F13-35500 DN 355 SupraBox 1500 H / 2000 H / 2000 V / 1900 D* F13-40000 DN 400 510 * Note: Categorization depends upon operating point and air speed of the system, as transition piece from square to round might be required! Flexibler Stutzen Properties and constructions • complete set consisting of 4 pieces • made from galvanized steel and silicon-free PVC-fabric to isolate the SupraBox to the duct system • fitting connections for commercially available spiral ducts • T-lip seal for quack and tight connections • includes 2 hose clamps per pipe end SupraBox Art.-Nr. Ø Installation Length 800 V ELSS00-0250S DN 250 260 mm 800 H / 1100 V / 1100 D ELSS00-0315S DN 315 160 mm 1100 H / 1500 V ELSS00-0355S DN 355 160 mm 1500 H / 2000 H / 2000 V ELSS00-0400S DN 400 160 mm • complete set consisting of 4 pieces • consisting of two frames (20 mm) made from galvanized steel plate and a fabric band made from PVC-coated polyester installed in-between • for SupraBox 1900 D with square connection SupraBox Art.-Nr. Dimensions Measurement Overall Length 1900 D ELSS00-0330S 478 x 328 mm 130 mm 140 mm 29 Accessories 45 Shut-Off Damper (manual or motor driven) Ød Properties and constructions: Manual drive: • tight sealing, tightness category 4 behind closed baffle • Damper made of double layer sheet metal with gasket in between layers made of EPDM rubber, that when closed rests against lid casing 100 115 Ød 107 90 Motor driven: • tight sealing, tightness category 4 behind closed flap • construction like the shut-off damper manual drive, however with console for motor drive incl. appropriate servo motor • function open/close, voltage 24V, without return spring (with return spring available on request) • square version for SupraBox 1900 D (tightness category 2) 100 20 120 368 328 60 478 518 SupraBox Ød Motor driven Manually driven 800 V 250 ASK001-0250N ASK001-0250H 800 H / 1100 V / 1100 D 315 ASK001-0315N ASK001-0315H 1100 H / 1500 V 355 ASK001-0355N ASK001-0355H 1500 H / 2000 H / 2000 V 400 ASK001-0400N ASK001-0400H 1900 D* - ASK000-0330N - * Note: The shut-off Damper can be attached to the housing simply with M8 screws. The potentially necessary transition to the round pipe can then follow. Transition piece square to round (only SupraBox 1900 D) Properties and constructions: • Transition piece made of galvanized steel sheet • for SupraBox 1900 D optionally to DN 355 or DN 400 • T-double lip seal for tight connections Schematic connection diagram: Dimensions: 354 ØD 370 350 520 500 SupraBox 30 Art.-Nr. Transition to: øD 1900 D I21-33481 355 1900 D I21-33482 400 Accessories Electric Reheating Coil • Installation kit consisting of electric heater and duct temperature sensor • Electric heating coil in a round pipe made from galvanized steel plate with dual sided rubber lip seal • Pipe heating elements made from stainless steel EN 1.4541 • Coil is rated IP43 • air tightness class C according to EN 1751 • min. air speed in the connection cross section is 1.5 m/s • maximum exhaust air temperature + 40°C • ambient temperature max. 30°C • integrated continuous electronic control with thyristor, allowing performance control of 0-100% • control of the electronics through the SupraBox via 0...10V • connection to the power supply directly at the coil, fuse protection (on site) 16A • double overheating protection with a self-resetting temperature monitor and a safety temperature limiter with manual resetting • integrated electronic air flow monitor • the air side pressure drop is very small (just a few Pascal)! All electronic heating coils are made exclusively for installation indoors! Electric Reheating Coil Electric Reheater Art.-Nr. Connection diameter Maximum performance Voltage Length 2,7 kW 1~ 230V 375 mm 5,0 kW 2~ 400V 375 mm 2,7 kW 1~ 230V 375 mm 5,0 kW 2~ 400V 375 mm 3,0 kW 1~ 230V 375 mm 5,0 kW 2~ 400V 375 mm 9,0 kW 3~ 400V 375 mm 9,0 kW 3~ 400V 375 mm MinimumAir flow (1.5 m/s) SupraBox 800 V G95-25027 DN 250 G95-25050 270 m³/h SupraBox 800 H / 1100 V / 1100 D G95-31527 DN 315 G95-31550 430 m³/h SupraBox 1100 H / 1500 V / 1900 D* G95-35530 G95-35550 DN355 G95-35590 540 m³/h SupraBox 1500 H / 2000 H / 2000 V / 1900 D* G95-40090 DN400 680 m³/h * Note: Categorization depends upon operating point and air speed of the system, a transition piece from square to round might be required! Possible temperature increase at capacity rating for electric pre- and reheater: Important Installation Notes: 50 As long as the minimum air flow is maintained, a SupraBox model size can be dedicated to the heating coil of another model size. For example a G95-35530 for the SupraBox 1500 H, which is actually intended for the SupraBox 1100 H. On the construction side one needs to use the appropriate reducing piece for installing it to the duct system. 45 Ttemperature increase in k 40 35 30 25 20 Einbauhinweis zum Kanaltemperaturfühler: 15 10 5 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 air flow in m³/h G95-31527 G95-31550 G95-35530 G95-35550 G95-40090 G95-25027 G95-25050 G95-35590 Installation Note for the duct temperature sensor: In order for the duct temperature sensor to be unaffected by the heat radiated from the heating coil, it needs to be installed after the electric heater coil with the min. distance for 2-3 m in the supply air duct. Characteristic curve in each case from 1.5 m/s (Min. air speed!) to 5m/s 31 Accessories Preheating to prevent freezing / and for defrosting of the heat recovery If a preheater is need for antifreeze protection depends on the following: • the winter layout-outdoor temperature • the return air humidity • the return air temperature • the freeze prevention option selected at the controller of the SupraBox (see page 3) Temperature difference in k 15 If considerable humidification of the return air through people or other loads is not expected and if reductions in other functions like reducing the air flow or even temporary shut-off during the few coldest hours of the year, then one can do without preheating! Temperature differences to be preheated for various outdoor temperatures (at identical air flow) Outdoor temperatures: 10 -16 °C -14 °C 5 -12 °C -10 °C -8 °C 0 10 20 30 40 50 60 70 80 Return air humidity in % at return air temperature of 22°C Temperature in ˚C 0 Frost limit temperature at equalized air flow -5 -10 If preheating is desired, then the accompanied drawing shows the temperature differences to be preheated dependent upon the outdoor temperature and return air humidity. All SupraBoxVersions behave the same in this regard. For preheating we offer various different electric preheating coils that will make the operation of the SupraBox safer in winter in the majority of Central Europe. In the drawing on the left you will find the temperature increases that can be achieved with the preheating coils. All preheating coils are single step non-controlled and will be turned off by the SupraBox controller when necessary, see the chapter on Control. The air side pressure drop of the preheating coil is very low (only a few Pascal!) -15 The preheating coils are also intended exclusively for installation in buildings! -20 -25 10 20 30 40 50 60 70 80 Return air humidity in % at a return air temperature of 22°C SupraBox 800 to 1100: PTC-Electronic Preheater For the SupraBox-Sizes 800 and 1100 we offer a preheating and installation kit with PTC-heating coils (IP00) for installation in outdoor air connection ends and an additional duct temperature sensor for installation in the outdoor air duct. Through an array of sheet metal plates the adaptation to various sizes can be accomplished. In contrast to other electronic heating coils the wiring of the PTC takes place entirely at the Supra Box. The PTC is a thermistor, which will reduce its power consumption as it heats up. Through an additional integrated temperature monitor the PTC-element will shut off when air temperature directly at the exhaust pass 80°C and will turn on again when temperature drop. Since the PTC only covers part of the connection pipe end so that the large majority of the air passes by the PTC Art.-Nr. without a temperature increase, one obtains a mixed temperature after the PTC. At the same time, the operation with bypass at the PTC ensures minimal pressure loss. Due the properties of the PTC its heating performance cannot be precisely determined. When turning on the power can briefly reach up to 16A and then drops drastically. In the outdoor air connection pipe end of the SupraBox the heating performance varies, especially dependent upon the air speed in the duct and additionally dependent on the incoming air temperature. The diagram „Temperature Increase Preheater“ on the following page shows approximately the attainable temperature increases. It is recommended to build in the possibility to clean the PTC-heater coil or prefilter respectively. Connection diameter Rated capacity Voltage Length Min. Air flow (1.5 m/s) DN 250 2,4 kW 1~ 230V - - DN 315 2,4 kW 1~ 230V - - DN 355 2,4 kW 1~ 230V - - SupraBox 800 V G92-25PTC SupraBox 800 H / 1100 V / 1100 D G92-31PTC SupraBox 1100 H G92-35PTC 32 Accessories SupraBox 1500 / 1900 / 2000: Electric Preheater Installation Kit consisting of electronic heater and electronic air flow monitor. Coil similar to the electronic reheaters, how- Art.-Nr. Connection diameter ever without performance control through a thyristor, rather the coil is turned on and off by an integrated contactor. Overall Performance Voltage Length Min. Air flow (1.5 m/s) 6,0 kW 2~ 400V 355 mm 540 m³/h 6,0 kW 2~ 400V 400 mm 680 m³/h SupraBox 1500 V / 1900 D* G96-35560 DN355 SupraBox 1500 H / 2000 H / 2000 V / 1900 D* G96-40060 DN400 * Note: Categorization depends upon operating point and air speed of the system, a transition piece from square to round might be required! Temperature Increase Preheater: Temperature increase in K 15 Characteristic curve for PTC at 20°C ambient temperature 10 5 The performance of the PTC also improves, the lower the incoming temperature is 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Air volume in m³/h G96-35560 G96-40060 G92-25PTC G92-31PTC G92-35PTC Reheating Coil and Re und Aftercooler Hot water and cold water pump – Coil for duct installation • Complete installation kit including 3 way valve with hardware, actuartor and duct temperature sensor • Coil with 3/8“ coper pipes and collectors, aluminum fins with 0.2 mm • With 30 mm flange all the way around and attached transition pieces (galvanized steel) from square to round with lip seal • Since the celiing mounted unit SupraBox 1900 D has square connections and us wanting to give you the possiblity for various ceiling installations with varriing availability of space we supply the coil for the SupraBox 1900 D without transition pieces square to round. 33 Accessories Hot water pump – Reheater / Cold water pump – Aftercooler Characteristics of the hot water pump reheater: Characteristics of the cold water pump - aftercooler • Frame galvanized steel • Frame galvanized steel • Fin spacing 2,0 mm, conforms to DIN EN 13053 • Condensate tub aluminum AlMg3, Condensate drain 1/2“ • Frost prevention thermostat is already installed on the Horizontally in connection direction of the coils coil frame • Fin spacing 2,5 mm, conforms to DIN EN 13053 • integrated demister Heater: Cooler: 360 300 B + 60 B 480 420 B Door seal with 8 mm sealing tape H + 60 H ØD H ØD FT Door seal with 8 mm sealing tape Hot water pump coil suitable for connection side LEFT and RIGHT. Frost prevention thermostat is already installed on the coil frame In the drawing the construction with connection air direction LEFT is shown. Connection RIGHT in mirrored construction. Hot water pump – Reheater Art.-Nr. Number of pipe rows B [mm] H [mm] ø Pipe connection øD [mm] 460 416 G 1/2“ DN 250 460 416 G 1/2“ DN 315 510 466 G 1/2“ DN 315 510 466 G 1/2“ DN 355 610 566 G 1/2“ DN 355 610 566 G 1/2“ DN 400 910 392 G 1/2“ - SupraBox 800 V (Set 1) G90-4642252L 2 (Set 2) G90-4642254L 4 SupraBox 800 H / 1100 D (Set 1) G90-4642312L 2 (Set 2) G90-4642314L 4 SupraBox 1100 V (Set 1) G90-5147312L 2 (Set 2) G90-5147314L 4 SupraBox 1100 H (Set 1) G90-5147352L 2 (Set 2) G90-5147354L 4 SupraBox 1500 V (Set 1) G90-6157352L 2 (Set 2) G90-6157354L 4 SupraBox 1500 H / 2000 H / 2000V (Set 1) G90-6157402L 2 (Set 1) G90-6157404L 4 SupraBox 1900 D (Coil without transitions) 34 (Set 1) G90-9139002L 2 (Set 2) G90-9139004L 4 Accessories Hot water pump – Reheater Art.-Nr. Connection side LEFT Art.-Nr. Connection side RIGHT Number of Pipe Rows B [mm] H [mm] ø Pipe connection øD [mm] SupraBox 800 V G91-4642255L G91-4642255R 5 460 416 G 1/2“ DN 250 G91-4642315R 5 460 416 G 1/2“ DN 315 G91-5147316R 6 510 466 G 3/4“ DN 315 G91-5147356R 6 510 466 G 3/4“ DN 355 G91-6157356R 6 610 566 G 1“ DN 355 G91-6157406L 6 610 566 G 1“ DN 400 6 910 392 G 1“ - SupraBox 800 H / 1100 D G91-4642315L SupraBox 1100 V G91-5147316L SupraBox 1100 H G91-5147356L SupraBox 1500 V G91-6157356L SupraBox 1500 H / 2000 H / 2000 V G91-6157406L SupraBox 1900 D (Coil without transitions) G91-9139006L G91-9139006L Hot Water Pump Reheate SupraBox 800 V / 800 H / 1100 D Ancillary conditions of the selection diagrams: air entry temperature at coil 12°C, air density 1,2 kg/m³, medium water, spread 20K Maximum heat output Air exhaust temperature: 55 ° C 50°C 40°C 10 Δp G90-353x4 60 Δp G90-353x2 40 20 0 200 400 600 800 1000 1200 Air flow volume in m³/h 55/35 30°C 70/50 Water flow volume und water side pressure loss 21 700 5 55/35 20°C 0 80 200 400 600 800 1000 1200 Air flow volume in m³/h G90-353x2, 2 pipe rows G90-353x4, 4 pipe rows 18 600 Δp G90-353x2 500 400 15 12 Water flow volume 300 9 Δp G90-353x4 200 6 3 100 0 0 5 Heat output in kW 10 15 0 Water side pressure loss in kPa 80/60 Water flow volume in l/h Heat output in kW 70/50 Air side pressure loss in Pa Air side pressure loss 15 Hot Water Pump Reheater SupraBox 1100 V / 1100 H Ancillary conditions of the selection diagrams: air entry temperature at coil 12°C, air density 1,2 kg/m³, medium water, spread 20K Maximum heat output Air exhaust temperature: 55°C 50°C 70/50 10 30°C 55/35 20°C 0 300 500 700 900 1100 1300 Air flow volume in m³/h G90-404x2, 2 pipe rows Δp G90-404x2 40 20 0 300 500 700 900 1100 1300 1500 Air flow volume in m³/h 70/50 5 Δp G90-404x4 60 55/35 80/60 G90-404x4, 4 pipe rows 1500 Water flow volume und water side pressure loss Water flow volume in l/h Heat output in kW 40°C 80 900 800 700 600 500 400 300 200 100 0 Δp G90-404x4 Water flow volume Δp G90-404x2 0 5 10 Heat output in kW 15 20 27 24 21 18 15 12 9 6 3 0 Water side pressure loss in kPa 15 Air side pressure loss in Pa Air side pressure loss 20 35 Accessories Hot Water Pump Reheater SupraBox 1500 V / 1500 H / 2000 V / 2000 H Ancillary conditions of the selection diagrams: air entry temperature at coil 12°C, air density 1,2 kg/m³, medium water, spread 20K Air side pressure loss Maximum heat output Air exhaust temperature: 55°C 50°C 70/50 40°C 55/35 20°C 5 700 900 1100 Δp G90-505x2 20 0 500 700 900 1100 1300 1500 1700 1900 2100 2300 Air flow volume in m³/h G90-505x2, 2 pipe rows 1300 1500 1700 1900 2100 2300 Water flow volume und water side pressure loss 30°C 10 500 Δp G90-505x4 40 Air flow volume in m³/h 70/50 0 60 55/35 80/60 15 Water flow volume in l/h Heat output in kW 20 80 1500 25 Δp G90-505x4 1200 20 900 15 Water flow volume 600 10 Δp G90-505x2 300 0 0 G90-505x4, 4 pipe rows 5 10 15 Heat output in kW 5 20 25 30 0 Water side pressure loss in kPa 25 Air side pressure loss in Pa 30 Hot Water Pump Reheater SupraBox 1900 D Ancillary conditions of the selection diagrams: air entry temperature at coil 12°C, air density 1,2 kg/m³, medium water, spread 20K Air side pressure loss Maximum heat output Air exhaust temperatur: 55°C 50°C 70/50 40°C 20 70/50 30°C 20°C 5 700 900 1100 Δp G90-80322 20 0 500 700 900 1100 1300 1500 1700 1900 2100 2300 Air flow volume in m³/h G90-80322, 2 pipe rows 1300 1500 1700 1900 2100 2300 Water flow volume und water side pressure loss (coil) 55/35 500 Δp G90-80324 40 Air flow volume in m³/h 10 0 60 1500 25 1200 20 900 0 10 Δp G90-80322 300 G90-80324, 4 pipe rows 15 Δp G90-80324 Water flow volume 600 0 5 10 15 Heat output in kW 20 5 25 30 Water side pressure loss in kPa 15 80 55/35 80/60 Water flow volume in l/h Heat output in kW 25 Air side pressure loss in Pa 30 0 Cold water pump-Cooler SupraBox 800 V / 800 H / 1100 D Ancillary conditions of the selection diagrams: air entry temperature at coil 27°C, 50% relative humidity, air density 1,2 kg/m³, air pressure 1013,25 hPa, medium water, or rather where noted water with 34% ethylene glycol (down to -20°C), spread 6 K Maximum Cooling Output 5 14°C 6/12 mit Glykol 6/12 16°C 4 80 20°C 12/18 2 1 200 400 600 800 1000 Air flow volume in m³/h Overall cooling output (incl. dehumidification) 36 Sensible performance (only temperature change) 1200 Δp wet 60 Δp dry 40 20 0 18°C 3 0 100 200 400 600 800 1000 1200 Air flow volume in m³/h Water flow volume und water side pressure loss 1400 1200 1000 800 Flow volume 600 Δp 400 200 0 0 1 Water Water with glycol 2 3 4 5 Overall cooling output in kW 6 7 27 24 21 18 15 12 9 6 3 0 Water side pressure loss in kPa 12°C Water flow volume in l/h Cooling output in kW 6 Air side pressure loss in Pa Air side pressure loss Air exhaust temperature: 7 Accessories Cold water pump-Cooler SupraBox 1100 V / 1100 H Ancillary conditions of the selection diagrams: air entry temperature at coil 27°C, 50% relative humidity, air density 1,2 kg/m³, air pressure 1013,25 hPa, medium water, or rather where noted water with 34% ethylene glycol (down to -20°C), spread 6 K 9 Air exhaust temperature: 12°C 7 6/12 mit Glykol 6 5 18°C 20°C 3 12/18 1 0 300 500 700 900 1100 1300 1500 Air flow volume in m³/h Overall cooling output (incl. dehumidification) Sensible performance (only temperature change) Δp wet 60 Δp dry 40 20 0 16°C 4 2 80 14°C 6/12 300 500 700 900 1100 1300 1500 Air flow volume in m³/h Water flow volume und water side pressure loss Water flow volume in l/h Cooling output in kW 8 100 1400 21 1200 18 15 1000 800 12 Flow volume 600 9 Δp 400 6 3 200 0 0 1 2 3 4 Water Water with Glykol 5 6 7 8 9 10 0 Water side pressure loss in kPa 10 Air side pressure loss in Pa Air side pressure loss Maximum Cooling Output Overall cooling output in kW Cold water pump-Cooler SupraBox 1500 V / 1500 H / 2000 V / 2000 H Ancillary conditions of the selection diagrams: air entry temperature at coil 27°C, 50% relative humidity, air density 1,2 kg/m³, air pressure 1013,25 hPa, medium water, or rather where noted water with 34% ethylene glycol (down to -20°C), spread 6 K Maximum Cooling Output 13 Air exhaust temperature: 12 12°C 10 14°C 6/12 mit Glykol 9 8 7 18°C 6 20°C 5 4 12/18 3 2 1 0 500 700 900 1100 1300 1500 1700 1900 2100 2300 Air flow volume in m³/h Overall cooling output (incl. dehumidification) 80 Sensible performance (only temperature change) Δp wet 60 Δp dry 40 20 0 16°C 6/12 500 700 900 1100 1300 1500 1700 1900 2100 2300 Air flow volume in m³/h Water flow volume und water side pressure loss Water flow volume in l/h Cooling output in kW 11 100 2400 2100 1800 1500 1200 900 600 300 0 Flow volume Δp 0 1 2 3 4 5 6 Water Water with Glykol 7 8 9 10 11 12 13 14 15 16 14 12 10 8 6 4 2 0 Water side pressure loss in kPa 14 Air side pressure loss in Pa Air side pressure loss 15 Overall cooling output in kW Cold water pump-Cooler SupraBox 1900 D Ancillary conditions of the selection diagrams: air entry temperature at coil 27°C, 50% relative humidity, air density 1,2 kg/m³, air pressure 1013,25 hPa, medium water, or rather where noted water with 34% ethylene glycol (down to -20°C), spread 6 K Air side pressure loss Maximum Cooling Output 15 Air exhaust temperature: 12°C 11 14°C 10 9 16°C 6/12 mit Glykol 6/12 8 7 18°C 6 20°C 5 4 12/18 3 2 1 0 500 700 900 1100 1300 1500 1700 1900 2100 2300 Air flow volume in m³/h Overall cooling output (incl. dehumidification) Sensible performance (only temperature change) 80 Δp wet 60 40 Δp dry 20 0 500 700 900 1100 1300 1500 1700 1900 2100 2300 Air flow volume in m³/h Water flow volume und water side pressure loss Wasservolumenstrom in l/h Cooling output in kW 12 2400 16 2100 14 1800 12 1500 10 Flow volume 1200 8 Δp 900 6 600 4 300 0 2 0 1 2 Water Water with Glykol 3 4 5 6 7 8 9 10 11 12 13 14 15 0 Water side pressure loss in kPa 13 Air side pressure loss in Pa 100 14 Overall cooling output in kW 37 Accessories Already included in the scope of delivery of the hot water pump/cold water pump coil are 3-way valves: • 3-way valve type VRG3 for use as mixing valve • complies with the pressure device guidelines 97/23/EC • Valve housing gray cast iron EN-GJL-250 with cylindrical external screw thread after ISO 228/1 • valve rod stainless steel, valve cone copper, valve rod seals EPDM • suitable for water and water glycol mixtures, 2-120°C, pH 7-10, max. 50% glycol • valve characteristic logarithmic / linear • valve setting ratio for cooler SupraBox 1900D min. 100:1, for heater SupraBox 350 min. 30:1, otherwise min. 50:1 • internal leakage with closed valve 0,05% of kVS in flow direction A-AB and max. 1% of kVS in flow direction B-AB Allocation and Valve Characteristics kVS SupraBox Coil Installation Kit Hot Water Pump Reheater 800 V / 800 H / 1100 D Cold Water Pump Cooler G90-353x2 1 DN15 G 1/2“ G90-353x4 1,6 DN15 G 1/2“ G91-353x5 1,6 DN15 G 1/2“ 1,6 DN15 G 1/2“ 2,5 DN15 G 1/2“ 2,5 DN15 G 1/2“ 4 DN15 G 1/2“ 2,5 DN15 G 1/2“ 6,3 DN20 G 3/4“ G91-404x6 G90-505x2 Hot Water Pump Reheater G90-505x4 Cold Water Pump Cooler G91-505x6 G90-80322 Hot Water Pump Reheater 1900 D Connection Valve: External Thread G90-404x4 Cold Water Pump Cooler 1500 V / 1500 H / 2000 V / 2000 H Connection Valve: Diameter G90-404x2 Hot Water Pump Reheater 1100 V / 1100 H kVS [m³/h] (Art.-Nr.) G90-80324 Cold Water Pump Cooler G90-80326 Valve pressure loss: 100,00 Note: In each installation kit are the appropriate screw connections with seals for all 3 connections of the valve as well as the actuator. The nominal diameter of the screw connections corresponds to that of the valves. Pressure los in kPa 10,00 1,00 0,10 10 100 1000 10000 Flow volume medium in l/h Kvs = 1,0 m³/h Kvs = 4,0 m³/h 38 Kvs = 1,6 m³/h Kvs = 6,3 m³/h Kvs = 2,5 m³/h Accessories Brief description of the accessories already included: Actuator for 3-way-valves • Type AME 435 • Protection IP54 • Ambient temperature 0 to 55°C • 24V AC, max. 4,5 VA • continuous adjustment • maximum pulling load 400N • adjustment speed 7,5 s/mm • easy installation through attachment to the 3-way-valve Duct temperature sensor • temperature sensor for measuring the supply air after the coil • Type EKFC 10/150 • Sensor Type NTC 10K, Resistance 10 kΩ at 25°C • Protection IP65 • Measurement range -30 to 150°C, Ambient temperature max. 70°C • Sensor pipe Ø 6mm, V2A (1.4301), Installation length 165 mm • Sensor is inserted into the duct through the hole Ø 6mm and attached with 2 sheet metal screws in the plastic housing • Dimensions plastic housing (LxWxH): 64 x 58 x 34 mm Frost protection thermostat (only for hot water pumps reheat coils) • thermostat for activating the frost prevention of the SupraBox control • Protection of the coil against freezing • Capillary line directly wrapped on the coil • Type JTF-5 • Protection IP40 • 1 micro switch as potential free contact • control range -10 to +12 °C • switching difference 1 K • Ambient temperature -10 to + 55 °C (Coil with control housing must be mounted in such a way that it is not subjected to temperatures that are smaller than the set scale value) • Sensor: copper gas-filled • Dimensions (LxWxH): 105 x 55 x 112 mm 39 Calculation example: Sound Data Relative sound spectrum LWA6(Okt) using the example of a SupraBox 2000 H Nominal operating point: 2000 m³/h External pressure increase: 250 Pa Air performance: 0 200 800 Apparent sound power level: 400 600 800 1000 1200 V[C.F.M.] 1600 SupraBox COMFORT 2000 H ∆pfa ∆pfa [Pa] 55 53 400 1700 300 200 100 38 0 0.00 50 42 37 37 37 500 0.10 42 1000 0.20 50 46 42 46 0.40 LWA5 per octave: LWA5(Okt) = LWA5 + correction value (table row LWA5) 1.20 52 LWA6 per octave: LWA6(Okt) = LWA6 + correction value (table row LWA6 ) 0.80 125 250 500 1K 2K 4K 0.40 LWA5 [dB(A)] Pressure side (Outdoor air / Exhaust air) 2000 0.50 0.60 3000 V[m3/h] V[m3/s] 1. Step Look up LWA2 in the air performance diagram = 54 dB(A) 0.00 LWA6 [dB(A)] Discharge side (Supply air / Extract air) LWA2 [dB(A)] Noise radiation from the housing 0.80 1 2. Step Calculate the pressure side apparent sound power level 2 LWA6 = LWA2 + 25 dB → LWA6 = 54 dB(A) + 25 dB → LWA6 = 79 dB(A) 3. Step Look up the correction value for LWA6 in the table „Correction Values“ 3 4. Step LWA6(Okt) Calculate Calculation LWA6(Okt) fM [Hz] Korrekturwerte: ∆ LWOkt. [dB] 54 52 50 1500 0.30 1 54 46 43 1100 Calculation: 1.60 52 47 Discharge side apparent sound power level LWA6 = LWA2 + 25 dB 2 2.00 54 dB(A) 51 1400 Pressure side apparent sound power level LWA5 = LWA2 + 2 dB 2.40 2000 500 fM [Hz] 125 250 500 1K 2K 4K 8K LWA6 [dB(A)] 79 79 79 79 79 79 79 + Correction value [dB] -22 -13 -11 -5 -4 -9 -16 Result LWA6(Okt) [dB(A)] 57 66 68 74 75 70 63 Σ 79 The overall sound pressure level LWA6 must equal 79 dB(A) again through logarithmic addition. 40 weighted apparent sound power level of the housing LWA2 in dB(A). [in.WG] 2250 600 0 The sound data represented in the air performance curve is the A- 3.20 2450 3 -15 -9 8K -4 -5 -9 -22 -30 -22 -13 -11 -5 -4 -9 -16 -5 -7 -8 -9 -10 -12 -23