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www.stanley.eu FMC645 A B C D 2 (Original instructions) Intended use Your Stanley Fat Max impact wrench has been designed for screwdriving and nut setting applications. This tool is intended for professional and private, non professional users. Safety instructions General power tool safety warnings @ Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. 1. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. ENGLISH 3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4. Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. 3 ENGLISH (Original instructions) e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 5. Battery tool use and care a. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. b. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. c. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire. d. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. 6. Service a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional power tool safety warnings @ Warning! Additional safety warnings for impact wrenches Wear ear protectors with impact drills. Exposure to noise can cause hearing loss. u Use auxiliary handles supplied with the tool. Loss of control can cause personal injury. u 4 Hold power tool by insulated gripping surfaces when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock. u Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control. u This tool is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. u The intended use is described in this instruction manual. The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury and/or damage to property. u @ Warning! mpact wrenches are not torque wrenches. Do not use this tool for tightening fasteners to specified torques. An independent, calibrated torque measurement device such as a torque wrench should be used when under tightened or over tightened fasteners can lead to the failure of the joint. Safety of others This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. u Children should be supervised to ensure that they do not play with the appliance. u Residual risks. Additional residual risks may arise when using the tool which may not be included in the enclosed safety warnings. These risks can arise from misuse, prolonged use etc. Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks can not be avoided. These include: u Injuries caused by touching any rotating/moving parts. u Injuries caused when changing any parts, blades or accessories. u Injuries caused by prolonged use of a tool. When using any tool for prolonged periods ensure you take regular breaks. (Original instructions) u u Impairment of hearing. Health hazards caused by breathing dust developed when using your tool (example:- working with wood, especially oak, beech and MDF.) Vibration The declared vibration emission values stated in the technical data and the declaration of conformity have been measured in accordance with a standard test method provided by EN 60745 and may be used for comparing one tool with another. The declared vibration emission value may also be used in a preliminary assessment of exposure. Warning! The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used. The vibration level may increase above the level stated. When assessing vibration exposure to determine safety measures required by 2002/44/EC to protect persons regularly using power tools in employment, an estimation of vibration exposure should consider, the actual conditions of use and the way the tool is used, including taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time. Labels on tool The following symbols are shown on the tool: : Warning! To reduce the risk of injury, the user must read the instruction manual. Additional safety instructions for batteries and chargers Batteries u Never attempt to open for any reason. u Do not expose the battery to water. u Do not store in locations where the temperature may exceed 40 °C. u Charge only at ambient temperatures between 10 °C and 40 °C. u Charge only using the charger provided with the tool. u When disposing of batteries, follow the instructions given in the section "Protecting the environment". p ENGLISH Chargers u Use your Stanley Fat Max charger only to charge the battery in the tool with which it was supplied. Other batteries could burst, causing personal injury and damage. u Never attempt to charge non-rechargeable batteries. u Have defective cords replaced immediately. u Do not expose the charger to water. u Do not open the charger. u Do not probe the charger. $ The charger is intended for indoor use only. Read the instruction manual before use. Electrical safety # u Your charger is double insulated; therefore no earth wire is required. Always check that the mains voltage corresponds to the voltage on the rating plate. Never attempt to replace the charger unit with a regular mains plug. If the supply cord is damaged, it must be replaced by the manufacturer or an authorised Stanley Fat Max Service Centre in order to avoid a hazard. Features This tool includes some or all of the following features. 1. Variable speed switch 2. Forward/reverse slider 3. Chuck 4. Chuck collar 5. Battery 6. Belt clip 7. LED work light 8. Magnetic bit holder 9. State of charge indicator Fig. A 10. Charger 11. Charging indicator Do not attempt to charge damaged batteries. 5 ENGLISH (Original instructions) Assembly Warning! Before assembly, remove the battery from the tool. Fitting and removing the battery (fig. B) To fit the battery (5), line it up with the receptacle on the tool. Slide the battery into the receptacle and push until the battery snaps into place. u To remove the battery, push the release buttons (12) while at the same time pulling the battery out of the receptacle. u Fitting and removing a screwdriver bit or socket(fig. C) This tool is fitted with a quick release chuck to allow for an easy exchange of bits. Warning! Make certain the tool is locked to prevent switch actuation before installing or removing accessories. u Lock the tool by setting the forward/reverse slider (2) to the centre position. u Pull and hold the chuck collar (4) away from the front of the tool. u Insert the bit shaft (13) into the chuck (3). u Release the collar. The accessory is locked in place. Note! To remove the bit/socket repeat the above steps. Warning! Use only impact sockets. Non-impact sockets may break and cause a hazardous condition. Inspect socket prior to use to ensure that it contains no cracks. Use Warning! Let the tool work at its own pace. Do not overload. Charging the battery (fig. A) The battery needs to be charged before first use and whenever it fails to produce sufficient power on jobs that were easily done before. The battery may become warm while charging; this is normal and does not indicate a problem. Warning! Do not charge the battery at ambient temperatures below 10 °C or above 40 °C. Recommended charging temperature: approx. 24 °C. Note: The charger will not charge a battery if the cell temperature is below approximately 10 °C or above 40 °C. The battery should be left in the charger and the charger will begin to charge automatically when the cell temperature warms up or cools down. u To charge the battery (5), insert it into the charger (10). The battery will only fit into the charger in one way. Do not force. Be sure that the battery is fully seated in the charger. u Plug in the charger and switch on at the mains. The charging indicator (11) will flash green continuously (slowly). 6 The charge is complete when the charging indicator (11) lights green continuously. The charger and the battery can be left connected indefinitely with the LED illuminated. The LED will change to flashing green (charging) state as the charger occasionally tops up the battery charge. The charging indicator (11) will be lit as long as the battery is connected to the plugged-in charger. u Charge discharged batteries within 1 week. Battery life will be greatly diminished if stored in a discharged state. Leaving the battery in the charger The charger and battery pack can be left connected with the LED glowing indefinitely. The charger will keep the battery pack fresh and fully charged. Charger diagnostics If the charger detects a weak or damaged battery, the charging indicator (11) will flash red at a fast rate. Proceed as follows: u Re-insert the battery (5). u If the charging indicators continues flashing red at a fast rate, use a different battery to determine if the charging process works properly. u If the replaced battery charges correctly, the original battery is defective and should be returned to a service centre for recycling. u If the new battery gives the same indication as the original battery, take the charger to be tested at an authorised service centre. Note: It may take as long as 60 minutes to determine that the battery is defective. If the battery is too hot or too cold, the LED will alternately blink red, fast and slow, one flash at each speed and repeat. Selecting the direction of rotation (fig. D) For tightening, use forward (clockwise) rotation. For loosening, use reverse (counterclockwise) rotation. u To select forward rotation, push the forward/reverse slider (2) to the left. u To select reverse rotation, push the forward/reverse slider to the right. u To lock the tool, set the forward/reverse slider into the centre position. Screwdriving / nut setting Select the appropriate bit / socket for the screw or nut to be driven. u Select forward or reverse rotation as described above. u Hold the tool in line with the fastener. u After tightening, check torque with a torque wrench. u (Original instructions) LED work light The LED work light (7) is activated automatically when the trigger is depressed. The LED work light will illuminate when the trigger is partially depressed, before the unit begins running. State of charge indicator The tool is fitted with a state of charge indicator. This can be used to display the current level of charge in the battery during use. u Press the state of charge indicator button (9). Hints for optimum use Screwdriving u Always use the correct type and size of screwdriver bit. u If screws are difficult to tighten, try applying a small amount of washing liquid or soap as a lubricant. u Always hold the tool and screwdriver bit in a straight line with the screw. Maintenance Your Stanley Fat Max tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. Your charger does not require any maintenance apart from regular cleaning. Warning! Before performing any maintenance on the tool, remove the battery from the tool. Unplug the charger before cleaning it. u Regularly clean the ventilation slots in your tool and charger using a soft brush or dry cloth. u Regularly clean the motor housing using a damp cloth. Do not use any abrasive or solvent-based cleaner. u Regularly open the chuck and tap it to remove any dust from the interior. z ENGLISH Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product. Stanley Europe provides a facility for the collection and recycling of Stanley Fat Max products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. You can check the location of your nearest authorised repair agent by contacting your local Stanley Europe office at the address indicated in this manual. Alternatively, a list of authorised Stanley Europe repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com Batteries Z u Run the battery down completely, then remove it from the tool. NiCd, NiMH and Li-Ion batteries are recyclable. Take them to any authorised repair agent or a local recycling station. Protecting the environment Z Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your Stanley Fat Max product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection. 7 (Original instructions) ENGLISH EC declaration of conformity Technical data % MACHINERY DIRECTIVE FMC645 (H1) Voltage VDC 18 No-load speed Min-1 0-2900 Beats BPM 0-3100 Max. torque Nm 180 Chuck capacity mm 6 (Hex) Weight kg 1.2 (PTI Method) Cordless Impact Driver - FMC645 Stanley Europe declares that these products described under 905998** Charger typ. 1 typ. 1 Input Voltage VAC 230 230 Output Voltage VDC 18 18 Current A 1 2 min 90 - 240 45 - 120 Approx. charge time Battery Voltage Capacity Type 2006/42/EC, EN 60745-1, EN 60745-2-2 These products also comply with Directive 2004/108/EC and 2011/65/EU. For more information, please contact Stanley Europe at the following address or refer to the back of the manual. FMC685L FMC687L FMC688L The undersigned is responsible for compilation of the technical VDC 18 18 18 Ah 1.5 2.0 4.0 Li-Ion Li-Ion Li-Ion _ Level of sound pressure according to EN 60745: Sound pressure (LpA) 96 dB(A), uncertainty (K) 3 dB(A) Sound power (LWA) 107 dB(A), uncertainty (K) 3 dB(A) Vibration total values (triax vector sum) according to EN 60745: Fastening with impact (ah, IS) 14.5 m/s2, uncertainty (K) 1.5 m/s2 8 "technical data" are in compliance with: 906086** file and makes this declaration on behalf of Stanley Europe. Kevin Hewitt Vice-President Global Engineering Stanley Europe, Egide Walschaertsstraat14-18, 2800 Mechelen, Belgium 21/03/2014 Guarantee StanleyEurope is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area. ONE-YEAR FULL WARRANTY If your Stanley Fat Max product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, Stanley Europe guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that: u The product has not been misused and has been used in accordance with the instruction manual. u The product has been subject to fair wear and tear; u Repairs have not been attempted by unauthorised persons; u Proof of purchase is produced. u The Stanley Fat Max product is returned complete with all original components If you wish to make a claim, contact your seller or check the location of your nearest authorised Stanley Fat Max repair agent in the Stanley Fat Max catalogue or contact your local Stanley office at the address indicated in this manual. A list of authorised Stanley Fat Max repair agents and full details of our after sales service is available on the internet at:www. stanley.eu/3 9 10 11 United Kingdom Stanley Fat Max 210 Bath Road Slough, Berkshire SL1 3YD 90604402 REV-0 Tel. 01753 511234 Fax 01753 572112 www.stanleytools.co.uk 03/2014