Preview only show first 10 pages with watermark. For full document please download

English Installation Manual Of Whirlpool Cgw2761an0

   EMBED


Share

Transcript

Commercial Installation Dryer Instructions MPORTANT: ?ead and save lhese instructions. Important: Read these instructions before you start to install the dryer. Save Installation Instructions for local electrical inspector’s use. Keep Installation Instructions for future reference. J Part No. 3395316 Rev. C Before you start... Check locatlon where dryer will be used. Proper installation is your responsibility. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather. Make sure you have everything necessary for correct installation. Copies of the standards listed above may be obtained from: ‘American Gas Association 1515 Wilson Boulevard Arlington, Virginia 22209 l * National Fire Protection Batterymarch Park Quincy, Massachusetts Protectlon from weather: Proper operation requires temperatures above 45°F (7.2%). The wiring diagram is located inside of the access panel. Check utllltles: Proper on the Important: Observe all governing codes and ordinances. Failure to meet codes and ordinances could lead to fire or electrical shock. w f supply connections must be available. Ill Association 02269 1i8-l&G NPT plugged tapplng Is required. i requirements, ” Page 3 , ::l:lj:: .. s’.::.‘i:j:i$: Fire Hazard For your safety, the Information In thls manual must be followed to mlnlmlze the rlsk of flre or exploslon 3r to prevent property damage, Dersonal InJury or loss of life. . Do Not store or use gasoline or other flammable vapors and llqulds In the vlclnlty of this or any other appliance. . WHAT TO DO IF YOU SMELLGAS: . Do Not try to light any appliance. Do Not touch any electrlcal switch; Do Not use any phone In your bulldlng. Clear the room, bulldlng or area of all occupants. 9 lmmedlately call your gas suppller from a nelghbor’s phone. Follow the gas suppller’s Instructlons. . If you cannot reach your gas suppller, call the flre department. - Never Install dryer up agalnst draperies or curtains or on carpet. . Keep any and all Items from klllng or collecting behlnd the dryer. nstallatlon and service must be Defformed by CIquallfled Installer, iervlce agency or the gas suppller. exhausted from bottom, rear, left or right side. See mExhaust requirements,” l l Fded electrlcal support the total weight of 160 pounds per dryer; 3 15 pounds for stacked dryers. Level floor: Maximum floor slope under dryer- 1 inch. l Post this warnlng In a promlnent locatlon. It is recommended that the operator post, in a prominent location, instructions for the customer’s use in the event that the customer smells gas. This information should be obtained from your local gas supplier. Page 2 outlet is required. See “Electrical requirements.’ Page 4. l Fire Hazard Replace access pcmel before operatlng dryers. lf you Install dryers ln a garage, carport, or areas near vehicles where fumes from gasoline or other vapors may be present, the vapors may be heavier than alr and remain near the floor. Place dryers a mlnlmum of 18 Inches above floor. Check wlth your bulldlng Inspector regardlng requirements for thls Installation. :allure to follow these lnstructlons :ould result In a llre or exploslon. Locatlon must be large enough to fully open dryer door. See Page 9 for recessed area requirements and product dimensions. Electrlcal Shock Hazard It Is the customer’s responslblllty: To contact a licensed electrlclan. To have dryers Installed according to all natlonal and local codes and ordinances. Failure to do so could result In a flre, electrlcal shock or other personal InJury. Personal InJury Hazard More than one person Is required to IIR, tilt, or move the dryers because of their welght and size. Failure to follow these lnshuctlons may result In personal InJury. l l Tools and matetials needed for installation: adjustable wrench utility knife Phillips screwdriver flat-blade screwdriver level pliers duct tape I” socket wrench G n The supply line shall be equipped with a shutoff valve. Thls valve should be located in the same room as the dryer and should be in a location that allows ease of opening and closing. Do Not block access to shutoff valve. Gas supply requirements Fire Hazard These dryers must be connected to a regulated gas supply. Failure to do so could result In hlghpressure gas release, resulting In a flre or exploslon. Have L.P. gas checked by a quallfled person before lnstalllng the dryer. The L.P. gas supply must not exceed a pressure 0r 13” water column. . New flexible tublng should be used. Reuslng old, flexible tublng mlght result In possible leaks or flre hazard. Failure to follow these lnstructlons could result In fire or exploslon. l l OBSERVEALL GOVERNING CODES AND ORDINANCES. w This installation with American National National Fuel Gas Code - latest edition, and all and ordinances. B must conform Standard, ANSI 2223.1 local codes n The desian of this drver has been certified byThe American Gas Association for use at altitudes up to 10,000 feet above sea level at the B.T.U. rating indicated on the model/serial plate. Burner input adjustments are not required when the dryer is operated up to this elevation. When installed above 10,000 feet, a four percent (4%) reduction of the burner B.T.U. rating shown on the model/serial plate is required for each 1,000 foot increase in elevation, For assistance when converting to other gas types and/or installing above 1O,ooO feet elevation, contact your local service company. C w Check that dryer is equipped with the correct burner for the particular type of gas used. Burner information will be found on the rating plate in door well of the appliance. If this information does not agree with the type of gas available, see your dealer. D n This dryer is shipped for use with NATURAL GAS. It is certified by the American Gas Association for manufactured, mixed and L.P. (propane and butane) gases with appropriate conversion. No attempt shall be made to convert the appliance from the gas specified on the rating plate for use with a different gas without consulting the serving gas supplier. Converslon must be done by a quallfled servlce technlclan. Gas converslon klt part numbers are llsted on the gas valve burner base. E a rlgld gas supply IPS pipe to the dryer location, If the total length of the supply line is more than 20 feet, larger pipe will be needed. For L.P. gas usage, 3/8-inch, approved copper tubing may be used. Pipe-joint compounds suitable for use with L.P. gas should be used. I Provide line of l/2-inch F w If local codes and ordinances permit, it is recommended that new flexible metal tubing, design-certified by the American Gas Association, be used for connecting the dryer to the gas supply line. H n If rigid pipe is used to connect the dryer to the main gas supply line, a combination of fittings must be used to obtain an in-line connection to the dryer. n Make sure lower edges, back and sides of the cabinet are free of obstructions to permit adequate clearance of air openings for combustion air. See “Recessed area and closet installation instructions” for minimum spacing requirements. J n operating needed), provided For ease of Installation. and servicing (if ever adequate space should be around the dryer. K n A l/8-inch, NPT plugged tapping, accessible for test gauge connection, must be installed immediately upstream of the gas supply connector to the dryer. The dryer and their individual shutoff valves must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of l/2 pslg (3.45 kPa). The dryer must be isolated from the gas supply piping system by closing it’s individual manual shutoff valves during any pressure testing of the gas supply piplng system at test pressures equal to or less than l/2 psig (3.45 kPa). Page 3 Electrical reauirements * Electrlcal Shock IHazard Electrlcal ground Is required on thls appliance. Do Not ground to a gas pipe. Do Not modlty the power supply cord plugs. It plugs will not tit the outlet, have a proper outlet Installed by a quallfled electrlclan. Do Not have a fuse In the neutral or groundlng clrcult. A tuse In the neutral or groundlng 8clrcult could result In an electrlcal shock. Do Not use an extension cord wlth thls appliance. Check wlth a qualltled electrlclan It you are In doubt as to whether the appliance Is properly grounded. Failure to tallow these lnstructlons could result In serious ln)ury or death. l l l ttexlble / connector (use A.G.A. dwl ncertl 1 ed connector) \ l T zcordmended grounding For your personal safety, these dryers must be grounded. Each dryer is equipped with a power supply cord having a 3-prong grounding plug. To minimize shock hazard, the cords must be plugged into mating 3-prong grounding-type wall receptacles, grounded in accordance with National Electrical Code ANSVNFPA 70 - latest edition, and all local codes and ordinances. If a mating wall receptacle is not available, it is the personal responsibility and obligation of the customer to have a properly grounded, 3-prong wall receptacle installed by a qualified technician, See Figure 1. 3-pron groun 8 ng-type wall receptacle l 1 l L W If the dryer is installed in a confined area such as a bathroom or closet, it must be exhausted to the outside and provision made for enough air for combustion and ventilation. (Check governing codes and ordinances. Also refer to the section of this instruction covering “Recessed and closet installations.“) It codes permit and a separate groundlng wire Is used, It Is recommended that a qualltled electrlclan determlne that the groundlng path Is adequate OBSERVEALL GOVERNING CODES AND ORDINANCES. A 120-volt, XI-Hz, AC-only, 15- or 20 ampere fused electrical supply is required. Time-delay fuse or circuit breaker is recommended. It is recommended that a separate circuit serving only these appliances be provided. Page 4 POT I SUPPM groundlng prong Figure 1 Exhaust requirements Exhaust materials are not supplied. Thls chart applies only to lndlvldually exhausted unlts. EXHAUSTHOOD TYPE 0 better exhaust fi%rt aitilow Fire/Health Hazard Do Not use non-metal, flexible duct. Do Not use metal duct smaller than four Inches In diameter. Do Not use exhaust hoods with metal latches. Check that exhaust system Is not longer than speclfled. Exhaust system longer than speclfled will: - Accumulate Ilnt. - Shorten the Ilfe of the dryer. - Reduce the performance, resulting In longer drylng times and Increased energy usage. Failure to follow speclflcatlons may result In a rite. Do Not exhaust dryers Into a chimney, furnace cold alr duct, attlc or crawl space, or any other duct used for ventlng. Clean the exhaust system every other year. Do Not Install flexible duct In enclosed walls, celllngs or rloors. Accumulated lint could result In a tire or cause molsture damage. Exhaust dryers outslde to prevent exposure to substances In gas fuels and combustion which may be harmful to your health. rhe moisture and lint Indoors may cause: - FIREHAZARD from lint collected In dryer. - Moisture damage to woodwork, furniture, paint, wallpaper, carpet, etc. - Housecleanlng problems and possible health problems. Failure to r0ii0w these Instructlons could result In flre damage 01 personal Injury. airflow - t2.s l 1 l l l 5igi MAXIMUM 0 1 2 ri L#MAXIMUM Four-Inch metal exhaust duct is required. Plan installation to use the fewest number of elbows and turns. qi 2s LENGTH OF I-INCH DIAMETER RIGID METAL DUCT 43 Fr. 41 Fr 31 Fr. 21Fr. Z: LENGTH OF I-INCH 36 Fr. 26FI. 16FI. DIAMETER FLEXIBLE METAL DUCT Service check: The back pressure in any exhaust system used must not exceed 0.6 inches of water column measured with an inclined manometer at the point that the exhaust system connects to the dryer. l l l Use duct tape to seal all joints. l Metal flexible duct must be fully extended and supported when the dryer is in final position. DO NOT KINK OR CRUSH THE DUCT. The metal flexible duct must be completely open to allow adequate exhaust air to flow. Allow as much room as possible when using elbows or making turns. Bend duct gradually to avoid kinking. Remove excess flexible duct to avoid sagging and kinking that may cause reduced airflow. The external exhaust d t can be routed up, down, left, riT ht or straight out the back of the dryer. Product dimensions and recessed area requirements are given on Page 8. Side or bottom exhaust: The maximum length of the exhaust system if dryer is exhausted out the side or bottom is 16 feet with two external elbows and hood. Rear exhaust: The maximum length of the exhaust system depends on the type of duct, the number of elbows and the type of exhaust hood. The maximum length for both rigid and flexible duct is shown in the chart. Page 5 If dryer Is Installed In a confined area such as a bedroom, bathroom or closet, it must be exhausted to the outside and provision must be made for enough air for combustion and ventilation. (Check governing codes and ordinances. Also refer to the “Recessed area and closet installation instructions, - Page 8.) An exhaust hood should cap the exhaust duct to prevent exhausted air from returning into the dryer. The outlet hood must be at least 12 inches from the ground or any object that may be in the path of the exhaust. Four-Inch outlet hood Is preferred. However, a 2.l/2-inch outlet exhaust hood may be used. (A 2-l/2-inch outlet creates greater back pressure than other hoods.) A maln exhaust duct can be used for exhausting a group of dryers. Main exhaust duct should be sized to remove 200 CFM of air per dryer. Large-capacity lint screens of proper design may be used in the main exhaust duct if checked and cleaned frequently. The room where the dryers are located should have make-up air equal to or greater than the CFM of all the dryers in the room. Product Damage Keep alr openlngs free of drycleaning fluld rumes. Fumes create acids which, when drawn through the dryer heating units, can damage dryers and loads being dried. A clean-out cover should be located on the main exhaust duct for periodically cleaning the exhaust system, An exhaust hood should cap the outside end of the main duct to prevent exhausted air from returning to the dryers. If an exhaust hood cannot be used, the outside end of the main duct should have a sweep elbow directed downward. If the main duct travels vertically through the roof rather than through the wall, install 180” sweep elbow on the end of duct at least 2 feet above the highest part of the building. The opening wall or roof shall have a diameter l/2 inch larger than the exhaust duct diameter. The exhaust duct should be centered in the opening. Exhaust duct connection Electrlcal Shock Hazard Dlxonnect both power supply cords before maklng these changes. Failure to do so may result In electrlcal shock or personal Injury. I Determine which direction you need to attach the exhaust ducts to the dryer. Dryer can be exhausted straight out the back or from the right or left side or through bottom. Next, determine the length of exhaust duct you will need to connect the dryer to exhaust hoods or the main exhaust. To connect exhaust duct straight out the back- exhaust hood or sweep elbow horlrontal duct Back-draft damper kit (Part No. 3391910) should be dryer exhaust duct exhausted air from dryers and to keep balance within the duct. Unobstructed required. Installed in each to prevent returning into the the exhaust main exhaust air openings are 2 1. mln. highest polnt of bulldlng \ Attach exhaust duct to dryer duct. Then connect exhaust duct to exhaust hood or main exhaust. Use duct tape to seal all joints. Each exhaust duct should enter the main duct at an angle pointing in the direction of the airflow. Ducts entering from the opposlte side should be staggered to reduce the exhausted air from interfering with the other ducts. The maxlmum angle of each duct entering the main duct should be no more than 30”. Page 6 Do Not install screening of duct. cap over end of the cabinet. If duct extends too far to make the exhaust duct connection, mark a line around the straight duct one inch out from the cabinet. Remove the duct and elbow and cut the straight pipe to the length needed. Reinsert the duct pieces. Use duct tape to connect the elbow to the internal exhaust duct. To connect exhaust duct ;rFeugh the right or left - 7. Insert the plastic cover rear exhaust opening. 8. 1. Remove access panel by releasing two locking clips with a small, flatblade screwdriver. The clips are located four inches in from each side of the access panel. Personal Injury Hazard Wear gloves to protect hands from sharp edges that may be present. Failure to do so may result In personal InJury. 4. Reach through the rear exhaust opening and depress center of tabs on the plastic opening cover on the side you want to exhaust through. Remove the cover. Replace the access into the panels. 9. Use duct tape to seal all Jolnts. To connect exhaust duct through the bottom of the dryer - 90” elbow Note: You must use a three-section elbow to connect exhaust duct through the bottom of the dryer. 5 1. Check that the legs extend one inch from the bottom of the dryer. plain end 2. Remove the duct tape from the internal exhaust duct and the straight duct. 5. Attach a three- or four-section elbow to the straight duct using duct tape. 90” elbow 3. Remove the screw from the duct clip that attaches the straight duct to the back of the cabinet. Depress the clip to remove the straight duct using a twisting motion through the rear exhaust opening. . 2. Remove the access panel by releasing the two locking clips with a small, flat-blade screwdriver. The clips are located four inches in from each side of the access panel. Lift access panel off the bottom clips and set aside. 6. Insert elbow end of duct pieces through the side opening. Reach through the access panel opening and attach elbow to the internal exhaust duct. Check the length of straight duct extending out the side Page 7 Wear gloves to protect hands from sharp edges that may be present. Failure to do so may result In personal Injury. 3. Remove duct tape from internal exhaust duct and the straight duct. Floor Damab Slide dryers onto cardboard or hardboard before mating across floor. Failure to do so may cuuse damage to floor coverlng. 8. Move dryer into operating position. Reach through the access opening and mark the exhaust opening location on the floor. Move dryer out of the operating position. 9. Cut opening 4. Remove the screw from the duct clip that attaches the straight duct to the back of the cabinet. Depress the clip and remove the straight duct using a twisting motion through the rear exhaust opening. 5. Measure from the large end of the straight duct and mark at four inches, Cut the straight duct to that length. Wablnet rear screw head (fastens yg;&y-b through : tab bottom of dryer the floor. $ I- 13. Insert the bottom exhaust cover through the side exhaust opening. Put the cover over the rear exhaust opening with the tab pointing down to bottom of dryer. Insert screw through the hole in the cover that is on the inside of the cabinet. Tighten screw. i T!zBI Ih 10. Push the four-inch, straight duct through the rear exhaust opening and onto the internal duct as far as it will go. 14. Replace the side exhaust 15. Move the dryer position. Check that through the bottom Replace the access cover. into operating the elbow is exhaust opening. panel. 16. Connect elbow to exhaust duct. Then connect exhaust duct to exhaust hood or main exhaust. Use duct tape to seal all Jolnts. 6. Reach through the rear exhaust opening and depress center of tabs on one of the side, plastic opening covers. Remove the cover. 11. Insert the elbow through the rear exhaust opening. Insert elbow into the bottom exhaust opening. II lkza!i 7. With a Phillips screwdriver, reach through the rear exhaust opening and remove the screw that attaches the cover to the dryer base. Carefully remove the cover and screw through the rear exhaust opening. Page8 12. Slide the straight elbow approximately \ I -I front of dryer duct into the one inch. Use duct tape to seal both Jolnts. Recessed area and closet installations Front view I 3 AddItIonal clearances maybe Fire/Health Hazard Exhaust dryers to the outslde to prevent exposure to substances In the gas fuels and combustion byproducts which may be harmful to your health. Failure to do so may result In a flre or health hazard. required for wall, door and floor mokiln If extema T exhousf elbow Closet door Am Is Used. 3” L Thls appliance may be Installed In a recessed area. The installation spacing is the minimum allowable. Additional spacing should be considered for ease of installation, servicing and compliance with local codes and ordinances. If closet door is installed, the minimum unobstructed air openings in the top and bottom are required. Door must have two centered openings as illustrated. Both openings must provide a minimum of 72 square inches of unobstructed airflow as shown. Louvered doors with equivalent air openings are acceptable. Do Not front of Airflow needed block airflow at the bottom the dryer with laundry or rug. from the bottom of the dryer is for operating efficiency. 0 o”-B O”-D PRecessed front view Closet view Side view r 0” -D Opening is minimum for closet door. Louvered door with equivalent air openings is acceptable. Companion appliance should be considered. spacing FOR CLOSETINSTALLATIONS,TO PREVENTLARGE AMOUNTS OF LINT AND MOISTUREFROM ACCUMULATING, TO MAINTAIN DRYING EFFICIENCY, AND TO PREVENT EXPOSURETO POSSIBLEHEALTH HAZARDS, DRYERSMUST BE EXHAUSTEDOlKDOORS. No other fuel-burnlng appliance be Installed In the same closet. Additional clearances may be may rx:f door aid iloor moldings if external exhaust elbow is used. Additional may be required. Page 9 Now start... With dryer in laundry area. T Numbers correspond to steps. Personal InJury Hazard More than one person Is required to lift. tilt. or move stacked dryers because of weight and size. Failure to follow these lnstructlons may result In personal InJury. 5. 6. 9. n Take two of the cardboard corners from the carton and place them on the floor in back of the dryer. Firmly grasp the body of the dryer and gently lay it on its back on the cardboard corners. 1. 12 Fire Hazard Do Not use an open flame to test for leaks from gas connections. Checking for leaks wlth a flame may result In a fire or explosion. 5 n Remove the gas pipe. 2 n Check that each lea is approximately 1” from base-That Is how far the rear leg is supposed to go into the hole. A little liquid detergent to lubricate the screw will help. Use a 1” wrench or socket to finish turning the legs to the diamond mark. 3 4 6 n Connect gas s pply to each dryer. Use pipe-joint co ll pound made for use with L.P. gas for gas connections. All connectlons tightened. n the red cap from Use a brush and liauid 8 l detergent to test all gas connections for leaks, Bubbles around connections will indicate a leak. If a leak appears, shut off gas valve controls and adjust connections, Then check connections again. NEVERTESTFOR GAS LEAKSWlTH A FLAME. Close the access panels. must be wrench- Now stand dryer up. n Wipe the interior of the drum thoroughly with a damp cloth. 7 n Open the shutoff valve gas supply line. Page 10 9 in the n Plug power - supply cords grounded outlets. Turn on electrical power supply. ‘0 Floor Damage Slide dryers onto cardboard or hardboard betore movlng across floor. Failure to do so may result In damage to tloor coverlng. gra;t;yer . to its permanent Personal Injury fiazard To prevent tlpplng, tetlher bracket must be secured to wall studs or concrete wall. Failure to do so could result In personal Injury. The installation is now complete. Tether bracket, located at rear of the top dryer. . 10 n Turn drver on to remove air fTom the gas supply line. Using a full heat cycle (not the air cycle), let the dryer run for at least five minutes. If the burner does not ignite and you can feel no heat inside the dryer, shut off the dryer for five minutes. Check that all supply valve controls are in “ON” position and that the power supply cord is plugged in. Repeat the five-minute test. 13 n Attach both ends of tether located at the rear of the top dryer to a secured 2 x 4. 11 W Check levelness of drver by placing a carpenter’s level on top of the dryer, first side to side, then front to back. If dryer is not level, adjust the front legs up or down. Make the final check with the level. 12 w To exhaust the dryer, see ‘Exhaust requirements” and ‘F!xhaust duct connection,” pages 5 to 7. 14 W Check have all your tools. to make sure you Page 11 I If dryer does not operate properly... Move dryers to a new location... Check the tollowlng to be sure that: 1. Power supply cord is connected 2. Circuit breaker fuses blown. is not tripped Floor Damahe Slide dryer onto cardbpard or hardboard before moving across tloor. Failure to do so may result In damage to tloor covelng. or 3. Dryer door is closed. 4. Controls are set in a running ‘ON” position. or l 5. Gas shutoff valves are open, on dryer and supply line. both l l l l l l Shut off electric supply to dryers. Disconnect power supply cord. Tape securely to dryer. Shut off the gas supply valves in the gas supply line. Disconnect gas pipe and fittings from dryer and cap the gas supply line. Tape end of dryer gas pipe. Tape the drum to the front panel. Tape door closed. Adjust leveling legs all the way in. Before installing dryer In a location, check with your or dealer to see that your equipped with the correct the particular type of gars building. Burner information found on the rating plate well of the dryer. If you need as&stance... Check your Use and Care guide for a toll-free number to call or call the dealer from who you purchased this appliance. The dealer is listed in the Yellow Pages of your phone directory under “Appliances - Household Major - Service and Repalr.’ When you call, you will need the dryer model number and serial number. Both numbers can be found on the serial/rating plate located In the door well behind the dryer door and on the front of the opening. new gas supplier dryer is burner for in your new may be in the door Printed on recycled paper. 10% post consumer waste/ 50% recovered matertals. Part No. 3395316 Rev. C 01994 Printed in U.S.A.