Esc500 - Motostar

Transcript

ESC500 MADE IN ITALY SWING-GATE OPERATOR Installation manual Max. leaf width 2.3 m O A JA 3 • S R A IE • RANT WAR GA HRE • YE R AR TY • G ANTIE AN S • ANS • ANZIA • GA GAR NNI • AÑ RA A • GARANTIE NTI • ANO • • English Français Italiano Español Português Deutsch Türk 1- PROGRAMMING ... .................................................................. 29 Description of programming commands ................. 29 Functions menu .................................................. 30 SETTING UP .... ........................................................................ 36 Motor type . ....................................................... 36 Number of motors . ............................................. 36 Motor test.. ....................................................... 37 Self-learning of the gate-leaf travel. ...................... 38 USER MANAGEMENT ...............................................................40 Entering a user with an associated command ......... 40 Deleting a single user . ......................................... 41 ILLUSTRATION OF THE SLOW-DOWN AND APPROACH AREAS AND POINTS ...................................................................................42 ERROR MESSAGE.. ..................................................................43 FINAL OPERATIONS..................................................................43 OUTWARD OPENING CONNECTIONS AND INSTALLATIONS .. ......44 Application measurements and sizes ...................... 44 Fastening the mechanical stops ............................. 45 Establishing the limit-switch points . ...................... 45 Electrical connections. ......................................... 46 DISMANTLING AND DISPOSAL .................................................48 DECLARATION OF CONFORMITY ................................................48 03/2017 Safety devices .. .................................................. 27 Signalling devices ... ............................................. 28 FG00666M07 - GENERAL WARNINGS ................................................................ 3 KEY ........................................................................................... 5 DESCRIPTION . .......................................................................... 5 Intended use ......................................................... 5 Limits to use ......................................................... 5 Technical data ... .................................................... 6 Dimensions.. ......................................................... 6 Description of parts ... ........................................... 7 Standard installation .. ........................................... 8 INSTALLATION .......................................................................... 9 Preliminary checks . ............................................... 9 Checking the application measurements and sizes ... 10 Cable type and minimum thicknesses ... ................. 11 Preliminary operations ......................................... 12 Fastening the brackets ......................................... 13 Fastening the operator .... .................................... 15 Fastening the mechanical stops ............................. 18 Establishing the limit-switch points . ...................... 20 CONTROL BOARD .. .................................................................. 22 Main components .. ............................................. 22 ELECTRICAL CONNECTIONS .... ................................................. 23 Power supply.... .................................................. 23 Solenoid lock ....................................................... 23 Operator and gearmotor . .................................... 24 Command and control devices ............................... 26 2- ENGLISH Summary WARNING: Important safety instructions. Follow all instructions as incorrect installation may result in serious injury. This product must only be used for its specifically intended personnel. • The operator cannot be used with a gate purpose. Any other use is dangerous. LABEL HABITAT SAS is that includes a pedestrian entrance, unless it can only not liable for any damage caused by improper, erroneous or be actioned with the pedestrian entrance in the safety unreasonable use. • The product described in this manual is position • Make sure that you avoid trapping anything defined as a piece of “partly completed machinery” pursuant between the gate and the fixed parts around it, when the to the Machinery Directive 2006/42/EC. The term "partly gate has moved • Before installing the operator, check completed machinery" means an assembly which is almost that the gate is in good mechanical condition and correctly machinery but which cannot in itself perform a specific balanced, and that it closes properly. If this is not the case, application. Partly completed machinery is only intended to do not continue until you have complied with the safety 3- FG00666M07 - 1- 03/2017 be incorporated into or assembled with other machinery or requirements • Make sure that there is an opening and other partly completed machinery or equipment, thereby closing limit switch • Ensure the operator is installed on forming machinery to which Directive 2006/42/EC applies; a resistant surface, protected from possible knocks • The final installation must comply with European Directive Make sure that appropriate mechanical stops are already 2006/42/EC and the other reference European standards: present • If the operator is installed at less than 2.5 m EN 13241-1, EN 12453, EN 12445 and EN 12635. Given from the ground or other access level, check whether any the above, all operations indicated in this manual protective devices or warning signs are needed, for safety must be performed exclusively by expert, qualified purposes, around dangerous points• Do not install the ENGLISH GENERAL WARNINGS FG00666M07 - 1- 03/2017 but nonetheless away from the moving parts • Unless the device is key-operated, the control devices must be installed at 1.5 m at least, and in a place that is not accessible to the public • Before delivering the product to the user, check that the system complies with the harmonised standard in the Machinery Directive 2006/42/EC. Make sure that the operator has been suitably adjusted and that the safety and protective devices, as well as the manual release, function correctly • Apply a permanent label that describes how to use the manual release mechanism next to the control • Please ensure that the end user receives all use manuals for the products that make up the final machinery. 4- ENGLISH operator upside down or onto elements that could bend with the weight. If necessary, add reinforcements to the anchoring points • Do not install on leaves that are not level • Check that any garden sprinkler systems do not wet the operator from below • Cordon off the site carefully to prevent any unauthorised persons, particularly children/ minors, from accessing the area • Put warning signs in a visible place in the areas where they are required (e.g. a panel on the gate) • Use suitable protection to avoid mechanical danger caused by people being in the area in which the machine operates (e.g. avoid crushing fingers between the transmission arm and mechanical stops, avoid being crushed when the gate opens, etc.). • The electrical cables must pass through the cable glands and must not come into contact with parts that may become hot during use (motor, transformer, etc.). • All command and control devices must be installed at least 1.85 m from the perimeter of the area in which the gate moves, or where they cannot be reached from the outside through the gate • All hold-torun switches must be positioned in places where the moving gate leaves, transit areas and driveways are fully visible, ENGLISH KEY  This symbol shows the parts which must be read with care. This symbol shows the parts which describe safety issues. ☞ This symbol indicates what should be communicated to users. MEASUREMENTS, UNLESS OTHERWISE STATED, ARE IN MILLIMETRES. THE DATA AND INFORMATION SHOWN IN THIS MANUAL ARE TO BE CONSIDERED SUBJECT TO CHANGE AT ANY TIME AND WITHOUT THE NEED FOR ANY ADVANCE WARNING. DESCRIPTION Complete system with control board, movement control and obstruction-detecting devices plus mechanical end-stops for swing gates with leaves up to 2.3 m. Intended use This operator is designed to power swing gates for residential and apartment block use.  Any installation and/or use other than that specified in this manual is forbidden. Limits to use 200 We suggest you always fit a solenoid lock onto swing gates for a more 150 reliable closure. 5- Gate-leaf weight (kg) FG00666M07 - 1- 03/2017 350 300 250 100 50 0 1 1,25 1,5 1,75 2 Gate-leaf length (m) 2,25 2,5 2,75 Model Protection rating (IP) Power supply (V - 50/60 Hz) Motor power supply (V) Stand-by consumption (W) Power (W) Torque (Nm) Opening time at 90° (s) Duty cycle (%) Operating temperature (°C) Apparatus class Weight (Kg) Sound pressure level (dB) (A) ESC500CB ESC500 54 230 AC - 24 DC 5.5 140 180 max from 13 to 30 INTENSIVE SERVICE from -20 to +50 I 12 10.5 ≤70 Dimensions 1- 03/2017 (mm) 235 6- 200 FG00666M07 - 230 ENGLISH Technical data 7- FG00666M07 - 1- 03/2017 1. 2. 3. 4. 5. Operator (ESC500CB) Gearmotor (ESC500) Control board ☞ Release hatch Transmission arms 6. 7. 8. 9. 10. Jointed arm Mechanical stops Gate brackets Post brackets Rubber shims ENGLISH Description of parts 1- 03/2017 Operator (ESC500CB) Gearmotor (ESC500) Junction boxes Key-switch selector Flashing light Photocells Photocell post Mechanical stop Junction pit Transmitter FG00666M07 - 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 8- ENGLISH Standard installation Preliminary checks • • • • 9- FG00666M07 - 1- 03/2017 • • Before installing the operator: make sure that the gate structure is sturdy enough, the hinges work efficiently and that there is no friction between the fixed and moving parts; make sure you have fitted opening and closing mechanical gate stops; make sure you have set up a suitable multiple-pole cut-off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions; make sure that any connections inside the case (for protective circuit continuity) are fitted with extra insulation as compared to the other conductive parts inside; check that the points the motors and devices are fixed at are in areas protected from knocks and are sufficiently solid; set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage. ENGLISH INSTALLATION Installation must be carried out by expert qualified personnel and in full compliance with the regulations in force. Check where you will fix the gate bracket and identify where to fix the gate-post bracket, respecting the measurements shown in the diagram and the table. POST BRACKET 173 200 min GATE BRACKET 60 18 B 47,5 A 40 94 120 120 min 100 B C 90° 140 420 0 to 200 90° 160 to 180 380 200 FG00666M07 - 310 max A 110° 200 to 220 400 0 to 50 10 - Leaf opening arc (°) 1- 03/2017 C ENGLISH Checking the application measurements and sizes Connection Power supply to the 230 V AC electronic board (1P+N+PE) 24 V DC gearmotor Solenoid lock Flashing light cable length < 20 m 2 3G x 1.5 mm 3 x 1.5 mm 20 < 30 m 2 3G x 2.5 mm 2 3 x 2.5 mm 2 2 2 x 0.5 mm 2 2 x 0.5 mm Command and control devices 2 x 0.5 mm 2 TX Photocells 2 x 0.5 mm 2 RX photocells 4 x 0.5 mm 2 11 - FG00666M07 - 1- 03/2017  When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC 57 (IEC) compliant; when indoors, use H05VV-F-type cables that are 60227 IEC 53 (IEC) compliant. For power supplies up to 48 V, you can use FROR 20-22 II-type cables that comply with EN 50267-2-1 (CEI).  If cable lengths differ from those specified in the table, establish the cable cross-sections according to the actual power draw of the connected devices and in compliance with regulation CEI EN 60204-1.  For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. When connecting products that are not specified in this manual, please refer to the documentation provided with the product. ENGLISH Cable type and minimum thicknesses The following illustrations are examples. The space for fastening the operator and accessories varies depending on their size. The fitter must choose the most suitable solution.  The following illustrations show a standard installation with a gearmotor and transmission arms to the left of a gate that opens inwards. Installations with the gearmotor and transmission arms on the right are symmetrical. Warning! For gates that open outwards, see the chapter "OUTWARD OPENING CONNECTIONS AND INSTALLATIONS" Fit junction boxes and corrugates tubes for incoming connections from the junction pit.  The number of tubes depends on the type of system and the accessories you are going to fit. Lay at least 2 corrugated tubes FG00666M07 - 1- 03/2017 where the operator is fitted (on the leaf that opens first). 12 - ENGLISH Preliminary operations 13 - FG00666M07 - 1- 03/2017 0 12 40 47,5 Mark the spots where the gate-post bracket and gate bracket will be fitted.  The fixing measurements are given in the section CHECKING THE APPLICATION MEASUREMENTS AND SIZES. Drill the anchoring points, insert the dowels or use plugs that will hold the brackets.  The drawings are examples. The installer must choose the most suitable set up according to the type and thickness of the gate leaf. 60 ENGLISH Fastening the brackets 03/2017 1FG00666M07 14 - ENGLISH Use suitable screws to fasten the brackets. Fit the rubber shim into the post bracket. Lay the electric cables needed for the connections and run them through the cable glands; fasten them using the clamp on the post bracket. Fit the gearmotor into the gate-post bracket and tighten the nuts and bolts. Fit the plug into the hole on the gearmotor drive-shaft. 15 - FG00666M07 - 1- 03/2017 UNI 5931 8x80 UNI 7070 M8 ENGLISH Fastening the operator UNI 6593 Ø 14 UNI 5739 M10x14 UNI 6593 Ø6 UNI 5739 M6x10 FG00666M07 - 1- Ø 12 03/2017 Pin the driven arm to the transmission arm and tighten the washer and bolt. 16 - ENGLISH Fasten the transmission arm to the drive-shaft using the slow-shaft washer and bolt. ENGLISH Release the gearmotor and fix the jointed arm to the gate bracket as shown in the drawing. Ø 12 UNI 6592 Ø 12 17 - FG00666M07 - 1- 03/2017 UNI 6593 Ø6 UNI 5739 M6x10 If no gate-leaf stops are in place, you must fit the mechanical stops. FG00666M07 - 1- 03/2017 Release the gearmotor. When opening. Entirely open the gate leaf. Mark the casing where the centre of the arm is. Manually close the gate leaf. Place the mechanical stop under the casing. The mark on the case must line up with the groove on the stop, as shown. Fasten the stop using the screw. UNI 5933 M8x20 18 - ENGLISH Fastening the mechanical stops 19 - FG00666M07 - 1- 03/2017 ENGLISH When closing. Close the leaf. Mark the casing where the centre of the arm is. Manually open the leaf. Place the second mechanical stop against the opposite side of the arm. The mark on the casing must line with up the groove on the stop. Fasten the stop using the screw. UNI 5933 M8x20 + With the gearmotor released and the gate-leaf closed, adjust the closing limit-switch grub screw by turning it clockwise or anti-clockwise. Tighten the nut to fasten the grub-screw. - - FG00666M07 - 1- 03/2017 + 20 - ENGLISH Establishing the limit-switch points ENGLISH In the same way, set the opening limit-switch on the other stop's grub screw. + FG00666M07 - 1- - 03/2017 + 21 - - FUSES - Line - Accessories 2 A-F = 230 V 2 A-F 1- Terminals for signalling devices Gearmotor terminals Control device terminals Safety device terminals RX card connector Antenna Display Programming buttons Accessories fuse Transformer Power supply terminal board Line fuse FG00666M07 - 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 03/2017 Main components 22 - ENGLISH CONTROL BOARD Warning! Before working on the control panel, cut off the main current supply and remove any batteries. All connections are quick-fuse protected. ENGLISH ELECTRICAL CONNECTIONS Power supply Transformer + 230V ESC500CB 0 0 17 25 24 0 10 11 E 5 Accessories power supply output 24 V AC/DC, max 25 W 0 24 0 0 17 25 Connection for the 12 V AC solenoid lock (not supplied) - max. 15 W.  Connect a fuse (not supplied) and select 2 from function F 10. 230V FG00666M07 - Transformer + - 23 - Solenoid lock 10 11 E 5 1- 03/2017 230 V AC - 50/60 Hz 3.15 A fuse M1 N1 Connecting the operator (ESC500CB) Electrical connections: Operator installed on the left (outer view). (Default setting) White Red 1- White Red FG00666M07 - Electrical connections: operator fitted on the right (inner view). 03/2017 M1 N1 ENC1 M2 N2 ENC2 M1 N1 ENC1 M2 N2 ENC2 24 - ENGLISH Operator and gearmotor ESC500CB M2 ENGLISH Connecting the operator (ESC500CB) and the gearmotor (ESC500) Electrical connections: Operator installed on the left and gearmotor installed on the right (when viewed from inside) with operator delayed when closing. (Default setting) White Red ESC500 M1 M N E 25 - FG00666M07 - 1- 03/2017 M1 N1 ENC1 M2 N2 ENC2 Electrical connections: Operator installed on the right and gearmotor installed on the left (when viewed from inside) with operator delayed when closing. ESC500 M1 White Red ESC500CB M2 M N E M1 N1 ENC1 M2 N2 ENC2 24 0 r 1FG00666M07 -  Insert the radio card (RXStar) to control the gate with a transmitter. WARNING! Before inserting the RX card, you MUST CUT OFF THE MAINS POWER SUPPLY and remove any batteries. 03/2017 Sta RX 26 - Button or key selector switch (not supplied) with OPEN-CLOSE function (N.O. contact). Alternatively, from the functions programming you can activate the command OPEN-STOP-CLOSE-STOP. See function F7. 10 TS 2 CX CY A B GND S1 GND A B Button or key selector switch (not supplied) with PEDESTRIAN ENTRANCE function (N.O. contact). Alternatively, from the functions programming you can activate the PARTIAL OPENING command. See function F8. 1 2 3P 7 Button (not supplied) with STOP function (N.C. contact). For stopping the gate while excluding automatic closing. To resume movement, press the control button or another control device. See function F1. 1 2 3P 7 M1 N1 ENC1 M2 N2 ENC2 - Standard button. - Optional key switch selector, item KEYSTAR 10 11 E 5 ENGLISH Command and control devices Photocells Configure the CX contact (N.C.): input for safety devices such as photocells, compliant with the EN 12978 standard. During function programming, the CX input (Function F2) can be set to: - C1 reopening during closing. When the gate is closing, opening the contact inverts the motion until the gate is fully open; - C2 reclosing during opening. When the gate is opening, opening the contact inverts the motion until the gate is fully closed; - C3 partial stop. The gate stops, if it is moving, with consequent automatic closing (if the automatic closing function has been activated); - C4 obstacle stand-by. The gate stops, if it is moving, and once the obstruction is removed, it resumes its movement.  If unused, the CX contact should be deactivated during programming. 1 2 3P 7 + - - 10 2 TX C NC TX 2 RX TX 1 2 3P 7 03/2017 1FG00666M07 27 - 10 TS 2 CX CY A B GND 10 TS 2 CX CY A B GND  If you want to add a second pair of photocells, make the electrical connections using input CY as shown in figure and set the function to (F3). + - 10 2 TX C NC - TX 2 ENGLISH Safety devices 1 2 3P 7 + 10 TS 2 CX CY A B GND - - 10 2 TX C NC TX 2 RX TX 03/2017 Signalling devices FG00666M07 - 1- Flashing light connection output (Contact rating: 24 V AC/DC - 25 W max). 10 11 E 5 28 - ENGLISH Photocells in (safety test) At each opening and closing command, the control board checks the efficacy of the safety devices (e.g. photocells). Any malfunction will inhibit any command and the display will show "E4". For this type of connection, enable function F5. ENGLISH PROGRAMMING Description of programming commands 888 Display The ESC button is for: - exiting the menu; - cancelling modifications. The ENTER key is for: - entering the menu; - confirming and saving the values set.  To enter the menu, press and hold the ENTER key for at least one second.  To exit the menu, wait 10 seconds or press ESC. 29 - FG00666M07 - 1- 03/2017 The < > keys are for: - shifting from one menu item to another; - increasing or decreasing values. 888 1” 888 10” 888 F1 Total stop [1-2] 0=Deactivated (default) / 1=Activated N.C. Input – Stop gate while excluding automatic closing; to resume movement, use the command device. The safety device is inserted into [1-2]. F2 Input [2-CX] 0=Deactivated (default) / 1=C1 / 2=C2 / 3=C3 / 4=C4 / 7=C7 / 8=C8 NC Input – Possible associations: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4 = obstacle stand-by, C7 = do not use, C8 = do not use.  The C3 partial stop function only appears if the F 19 automatic closing time function is activated. 1- NC Input – Possible associations: C1 = reopening during closing by photocells, C2 = reclosing during opening by photocells, C3 = partial stop, C4 = obstacle stand-by, C7 = do not use, C8 = do not use.  The C3 partial stop function only appears if the F 19 automatic closing time function is activated. F5 Safety test 0=Deactivated (default) / 1=CX / 2=CY / 4=CX+CY After every opening or closing command, the board will check whether the photocells are working properly. F6 Hold-to-run 0=Deactivated (default) / 1=Activated The gate opens and closes by keeping the button pressed. Opening button on contact 2-3P and closing button on contact 2-7. All other command devices, including radio, are excluded. F7 Command [2-7] 0=Step-by-step (default) / 1=Sequential From the control device connected to 2-7 it performs the step-by-step (open-close) or sequential (open-stop-close-stop) command. F8 Command [2-3P] 0=Pedestrian opening (default) / 1=Partial opening From the control device connected to 2-3P, it opens for pedestrians (M2 leaf completely opened) or partially opens (M2 leaf partially opened: the degree of opening depends on the travel adjustment percentage set under F36). F9 Obstruction detection with motor idle 0=Deactivated (default) / 1=Activated With the gate closed, opened or totally stopped, the gearmotor stays idle if the safety devices (photocells or sensitive safety-edges) detect an obstruction. 03/2017 0=Deactivated (default) / 1=C1 / 2=C2 / 3=C3 / 4=C4 / 7=C7 / 8=C8 FG00666M07 - F3 Input [2-CY] 30 - ENGLISH Functions menu The functions must be programmed when the operator is stopped. 03/2017 1FG00666M07 31 - ENGLISH F10 Solenoid lock 0= Deactivated (default) / 1= do not use / 2= Activated Enabling the solenoid lock connected to the 17 V transformer output and to terminal 5.  Connect a 3.15 A fuse. F11 Encoder 0=Activated (default) / 1=Deactivated Managing slow-downs, obstruction detections and sensitivity. F12 Slowed-down departure 0=Deactivated (default) / 1=Activated With each opening and closing command, the gate starts moving slowly for a few seconds. F13 Closing thrust 0=Deactivated (default) / 1=Minimum thrust / 2=Medium thrust / 3=Maximum thrust At the closing limit switch, the gearmotors briefly thrust the leaves closed. F14 1=Deactivated (default) Do not change. Function not available. F16 Ram jolt 0=Deactivated (default) / 1=Activated Before every opening or closing manoeuvre, the leaves thrust inwards to release the electric lock. The thrust time is set under F26. F18 0=Deactivated (default) Do not change. Function not available. F19 Automatic closing time 0=Deactivated (default) / 1=1 second /… / 180=180 seconds The automatic-closing wait starts when the opening limit switch point is reached and can be set to between 1 and 180 seconds. Automatic closing is not activated if any of the safety devices are triggered because of an obstruction being detected, after a total stop or during a power outage. F20 Automatic closing time after a partial 0=Deactivated (default) / 1=1 second /… / 180=180 seconds opening The wait before the automatic closing starts after a partial opening command, for an adjustable time of between 1 second and 180 seconds. The gate is not closed automatically where the safety devices are triggered by an obstacle, after a total stop or where there is no power. F21 Pre-flashing time 0=Deactivated (default) / 1=1 second /… / 10=10 seconds Adjusting the pre-flashing time of the flashing light connected to 10-E before each manoeuvre. The flashing time is adjustable to between 1 second and 10 seconds. 03/2017 1FG00666M07 - F27 Lock time 1=1 second (default) / 4=4 seconds After an opening or closing command, the solenoid lock releases for an adjustable time between 1 and 4 seconds. F28 Travel speed 60= Minimum speed /… / 100= Maximum speed (default) Setting the gate opening and closing speeds, calculated as a percentage.  For ESC500CB and ESC500 gearmotors, the minimum speed is 50. F30 Slow-down speed 10=Minimum speed /… / 50= Speed (default) /... / 60=Maximum speed Setting the gate opening and closing slow-down speed, calculated as a percentage.  For ESC500CB and ESC500 gearmotors, the minimum speed is 30. F33 Self-learning speed 20=Minimum speed /… / 50= Speed (default) /... / 60=Maximum speed Setting the gearmotor speed during self-learning, calculated as a percentage. F34 Travel sensitivity 10= Maximum sensitivity /… / 100= Minimum sensitivity (default) Adjusting obstruction detection sensitivity during travel. F35 Slow-down sensitivity 10= Maximum sensitivity /… / 100= Minimum sensitivity (default) Adjusting obstruction detection sensitivity during slow-down. 10=10% of travel/… / 40=40% of travel (default) /... / 80=80% of travel F36 Adjusting partial opening Adjustment as a percentage of total travel, during gate opening. 32 - ENGLISH F22 Working time 5=5 seconds /… / 120=120 seconds (default) /… / 180=180 seconds. Motors working time, when opening and closing. Adjustable between 5 and 180 seconds. F23 Delayed opening time 0=0 seconds /… / 2=2 seconds (default) /… / 10=10 seconds. After an opening command, the M1 gearmotor starts delayed. The delay time can be set to between 0 and 10 seconds. F24 Delayed closing time 0=0 seconds /… / 5=5 seconds (default) /… / 25=25 seconds. After either a closing command or automatic closing, the M2 gearmotor starts delayed. The delay time can be set to between 0 and 25 seconds. F26 Ram jolt time 1=1 second (default) / 2=2 seconds After an opening or closing command, the gearmotor thrusts inward for an adjustable time between 1 and 2 seconds. 03/2017 1FG00666M07 33 - ENGLISH F37 M1 opening slow-down point 1=1% of travel /… / 25=25% of travel (default) /… / 60=60% of travel Adjusting the starting point of opening slow-down for motor M1 as a percentage of the total travel.  This function only appears if the Encoder function is activated. 1=1% of travel /… / 25=25% of travel (default) /… / 60=60% of travel F38 M1 closing slow-down point Adjusting the closing point of opening slow-down for motor M1 as a percentage of the total travel.  This function only appears if the Encoder function is activated. F39 M1 opening approach point 1=1% of travel/… / 10=10% of travel (default) Adjusting the starting point of the opening approach phase for motor M1 as a percentage of the total travel.  This function only appears if the Encoder function is activated. F40 M1 closing approach point 1=1% of travel/… / 10=10% of travel (default) Adjusting the starting point of the closing approach phase for motor M1 as a percentage of the total travel.  This function only appears if the Encoder function is activated. 1=1% of travel /… / 25=25% of travel (default) /… / 60=60% of travel F41 M2 opening slow-down point Adjusting the starting point of opening slow-down for motor M2 as a percentage of the total travel.  This function only appears if the Encoder function is activated. F42 M2 closing slow-down point 1=1% of travel /… / 25=25% of travel (default) /… / 60=60% of travel Adjusting the closing point of opening slow-down for motor M2 as a percentage of the total travel.  This function only appears if the Encoder function is activated. F43 M2 opening approach point 1=1% of travel/… / 10=10% of travel (default) Adjusting the starting point of the opening approach phase for motor M2 as a percentage of the total travel.  This function only appears if the Encoder function is activated. F44 M2 closing approach point 1=1% of travel/… / 10=10% of travel (default) Adjusting the starting point of the closing approach phase for motor M2 as a percentage of the total travel.  This function only appears if the Encoder function is activated. F46 Number of motors 0=M1 and M2 (default) / 1=M2 For setting the number of motors connected to the control panel. 0=Deactivated (default) 0=Deactivated (default) 0=Deactivated (default) 1=Deactivated (default) 6=Deactivated (default) 0=Deactivated (default) 0=Deactivated (default) 0=Deactivated (default) 1FG00666M07 - 1=Step-by-step command (open-close) / 2=Sequential command (open-stopclose-stop) / 3=Open command / 4=Partial command Enter up to a maximum of 25 users and associate each one with a function chosen from the available options. This must be done via transmitter or other control device (see ENTERING A USER WITH AN ASSOCIATED COMMAND). U2 Deleting a user Deleting a single user (see DELETING A SINGLE USER). U3 Deleting users 0=Deactivated / 1=Delete all users Deleting all users. 03/2017 0=Deactivated (default) 34 - ENGLISH F49 Do not change. Function not available. F50 Do not change. Function not available. F51 Do not change. Function not available. F56 Do not change. Function not available. F63 Do not change. Function not available. F65 Do not change. Function not available. F66 Do not change. Function not available. F67 Do not change. Function not available. F68 Do not change. Function not available. U1 Entering users 35 - FG00666M07 - 1- 03/2017 ENGLISH A1 Motor type 1= (default) / 2=ESC500CB - ESC500 Select 2 to configure the electronic board with the gearmotors. A2 Motor test 0=Deactivated / 1=Activate Test for checking that the gearmotors rotate in the right direction (see MOTOR TEST). A3 Self-learning of the gate-leaf travel 0=Deactivated / 1=Activate Gate travel automatic self-learning (see the section SELF-LEARNING OF THE GATE-LEAF TRAVEL)  This function appears only if the Encoder function is activated. A4 Resetting parameters 0=Deactivated / 1=Activate Warning! The default settings are restored and the travel self-learning deleted. A5 Manoeuvre count 0=Number of manoeuvres made / 1=Delete all manoeuvres For either viewing the number of manoeuvres made or deleting them (001 = 100 manoeuvres; 010 = 1000 manoeuvres; 100 = 10000 manoeuvres; 999 = 99900 manoeuvres; CSI = maintenance job) H1 Model View the firmware version. Motor type  The electronic board is not configured to automate gearmotors; you must configure the board by setting function A1 as follows: I Number of motors  The electronic board is configured to control 2 gearmotors. To control just one gearmotor, set the function F46 as follows: Select F46. Press ENTER to confirm. Select 1 and press ENTER to confirm the configuration for a single gearmotor. F46 i 03/2017 2 1- Select 2 and press ENTER to confirm the configuration of the gearmotors. a FG00666M07 - Select A1. Press ENTER to confirm. 36 - ENGLISH SETTING UP  After connecting all the cables described previously, an expert, qualified professional can then start up the operator, setting the following functions first: - motor type (A1); - number of motors (F46); - motor test (A2); - self-learning of the gate-leaf travel (A3). Select A2. Press ENTER to confirm. Select 1 and press ENTER to confirm the motor test procedure. ENGLISH Motor test a 2 i The following [---] characters will be displayed while waiting for a command. - - - 37 - FG00666M07 - 1- 03/2017 Press and hold the button labelled with the arrow > and check whether the leaf of the second gearmotor (M2) opens.  If the leaf performs a closing manoeuvre, invert the motor's phases. op2 M2 M1 M2 M1 Perform the same procedure with the button labelled with the arrow < to check the leaf of the first gearmotor (M1).  If the leaf performs a closing manoeuvre, invert the motor's phases. op i i ... then, the second gearmotor leaf will perform the same manoeuvre ... 03/2017 The first gearmotor leaf will close until it reaches the closing stop... Cl i M2 M1 1- Select 1 and press ENTER to confirm the automatic travel calibration. a 3 FG00666M07 - Select A3. Press ENTER to confirm. 38 - ENGLISH Self-learning of the gate-leaf travel  Before calibrating the gate travel, position the gate half-way, check that the manoeuvring area is clear of any obstacles and check that there are mechanical opening and closing stops.  The mechanical end-stops are obligatory. Important! During calibration, all safety devices will be disabled. 39 - FG00666M07 - 1- 03/2017 ... the leaf of the first gearmotor will perform the same manoeuvre. cl2 op2 M2 op i M2 M1 M1 M1 ENGLISH ... the leaf of the second gearmotor will open until the closing stop... M2 Entering a user with an associated command ... a number from 1 to 25 will flash for a few seconds. Send the code from the transmitter or other control device (e.g. a keypad selector). Associate the number with the entered user.  If you want to add another command with the same transmitter, repeat the procedure, associating it with another button. 2 25 12345678910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 - User Associated command 03/2017 i 1- Select a command to associate with the user. The commands are: - 1 = step-by-step (open-close); - 2 = sequential (open-stop-close-stop); - 3 = open; - 4 = partial/pedestrian opening. Press ENTER to confirm... U FG00666M07 - Select U1. Press ENTER to confirm. 40 - ENGLISH USER MANAGEMENT  When entering/deleting users, the flashing numbers that appear are numbers that can be used for other users you may wish to enter (maximum 25 users).  Before registering users, make sure that the radio card (RXStar) is inserted in the connector (see COMMAND AND CONTROL DEVICES). Select U2. Press ENTER to confirm. Use the arrow keys to select the number of the user you want to delete. Press ENTER to confirm... U 2 22 41 - FG00666M07 - 1- 03/2017 ... CLr will appear on the screen to confirm deletion. Cl ENGLISH Deleting a single user Movement area at normal speed. Movement area at slowed speed. Encoder intervention zone with movement inversion. Encoder intervention zone with movement stopped. Starting point for M1 opening slow-down. Starting point for M1 closing slow-down. Starting point for M2 opening slow-down. H I** L** M** N** O = = = = = = Starting point for M2 closing slow-down. Starting point for M1 closing approach. Starting point for M2 closing approach. Starting point for M1 opening approach. Starting point for M2 opening approach. Stops. * Minimum 600 mm from the stop. ** Set the approach percentage for function F 39 - F 40 for the first motor (M1) and F43 - F44 for the second motor (M2), so as to obtain a distance of less than 50 mm from the stop. 1- = = = = = = = FG00666M07 - A B* C D E F G 03/2017 M1 M2 42 - ENGLISH ILLUSTRATION OF THE SLOW-DOWN AND APPROACH AREAS AND POINTS  The travel areas and slow-down and approach points are tested to comply with the parameters in technical standards EN 12445 and EN 12453 for compatibility of the impact forces from the moving gate leaves. 43 - FG00666M07 - 1- 03/2017 FINAL OPERATIONS Once you have finished with the connections and started up the operator, fit the cover on the gearmotor. Fit the cover on the gearmotor and close the hatch. Lock the gearmotor using the key and fit the protection cap. ENGLISH ERROR MESSAGES  The error messages are shown on the display. E1 The boom travel self-learning was interrupted by the STOP button being activated. E2 Self-learning of travel incomplete E3 Encoder broken E4 Services test error E7 Insufficient working time E9 Closing obstruction E10 Opening obstruction E11 Maximum number of detected obstructions Application measurements and sizes Establish where you will fix the gate bracket and identify where to fix the gate-post bracket, respecting the measurements shown in the diagram and the table. POST BRACKET 40 94 120 47,5 173 225 120 < 03/2017 60 18 GATE BRACKET 100 B C 90° 150 420 60 FG00666M07 - C A 110° 150 380 60 44 - 1- B A ENGLISH OUTWARD OPENING CONNECTIONS AND INSTALLATIONS Below you can find the only procedures that vary from the standard installation. Leaf opening arc (°) If no gate-leaf stops are in place, you must fit the mechanical stops. When opening. 45 - FG00666M07 - 1- 03/2017 When closing. Establishing the limit-switch points Please refer to the chapter on opening inwards. ENGLISH Fastening the mechanical stops Connecting the operator (ESC500CB) Electrical connections: operator fitted on the right (inner view). (Default setting) White Red M1 N1 ENC1 M2 N2 ENC2 1FG00666M07 - White Red 03/2017 Electrical connections: Operator installed on the left (outer view). M1 N1 ENC1 M2 N2 ENC2 46 - ENGLISH Electrical connections White Red M N E ESC500 ENGLISH Electrical connections: Operator installed on the right and gearmotor installed on the left (when viewed from inside) with operator delayed when closing. (Default setting) M1 N1 ENC1 M2 N2 ENC2 ESC500CB White Red 47 - FG00666M07 - 1- 03/2017 Electrical connections: Operator installed on the left and gearmotor installed on the right (when viewed from inside) with operator delayed when closing. M1 N1 ENC1 M2 N2 ENC2 ESC500CB ESC500 M N E DECOMMISSIONING AND DISPOSAL DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, and so on) should be disposed of as solid household waste, and simply separated from other waste for recycling. Always make sure you comply with local laws before dismantling and disposing of the product. DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials. Most of these (aluminium, plastic, iron, electrical cables) are classified as solid household waste. They can be separated for recycling or disposed of at authorised waste treatment plants. Other components (control boards, transmitter batteries, etc.) may contain pollutants. They should be removed and given to authorised specialist waste disposal and recycling plants. Before disposal, it is always advisable to check the specific laws that apply in your area. DISPOSE OF THE PRODUCT RESPONSIBLY DECLARATION OF CONFORMITY LABEL HABITAT SAS declares that the product is compliant with the relevant directives in force at the time of production. is a registered trademark of Label Habitat SaS - 10 rue Léo Lagrange - 27950 Saint Marcel - France www.motostar-smarthome.com [email protected] FG00666M07 1 - 03/2017