Transcript
escogear couplings
FST
esco
escogear FLEXIBLE GEAR COUPLINGS
On the Industrial World Market, there are many different kinds of couplings for rotating equipment available. These couplings can be divided into two major categories: the lubricated and the non lubricated types. Gear type
Index Introduction ................................................................................ 1 Why Escogear? ........................................................................... 2 Feature ......................................................................................... 3 Availabilities ............................................................................... 4
couplings, which are of course of the lubricated type, are still dominating the Industrial market.
Other types available- Shaft connections ......................... 5 How to select the right Escogear size.............................6-7 Equivalent chart ........................................................................ 8 Interchangeability chart ......................................................... 9 Escogear FST ...................................................................... 10-11 Escogear FFS .............................................................................12 Escogear FSE.............................................................................13 Escogear FMM .........................................................................14
The reasons why gear type couplings still have a leading market position are directly related to the specific requirement of the various rotating machines in the medium to heavy industries such as the steel, pulp & paper and the cement industry. Following these requirements, a coupling must:
Escogear FDMM .......................................................................15 Escogear FSH ............................................................................16
PRESENT: the lowest torque/weight ratio. the highest torque/max. bore ratio.
Escogear FLE .............................................................................17 Escogear FSP.............................................................................18 Escogear FSV ............................................................................19 Escogear FSLE...........................................................................20 Escogear FRR ............................................................................21 Escogear FWD ..........................................................................22
ALLOW:
BE ABLE: to rotate at high rotating speeds, without vibrations. to accept the largest possible assembly options to suit the design of the driver and the driven machine.
Escogear FET .............................................................................23 Main features ...........................................................................24 Installation & Maintenance ....................................... 25 - 27 .....................................28 Specific Protective Measures
Series NST Torque: up to 2000 Nm Bore: up to 65 mm
the combination of important angular, radial and axial misalignment, at the same time.
In this case, a gear type coupling is the ideal solution.
Series CST / ...M Torque: up to 174000 Nm Bore: up to 290 mm
1
Series FST Torque: up to 5040000 Nm Bore: up to 1130 mm
escogear ADVANTAGE
Why Escogear ? High Torque and Misalignment capacity Thanks to the patented escogear Multicrown profile (used on the C and F series), the optimised coupling design and the standard use of 12.9 quality bolts, the Escogear couplings offer the user a very high torque capacity. This means that for a given torque a smaller coupling can be used which results in more efficient machine design and performance. Furthermore, this high torque is available at important angular misalignment. Transparent coupling selection The torque capacity of a gear type coupling strongly depends on the angular misalignment to which it is subjected: the higher the misalignment, the lower the torque capacity. It is clear that this relationship can and will cause problems in coupling selection because misalignment during operation is almost impossible to predict. Escogear couplings of the F and C...M type are equipped with Esco Multicrown tooth form. Thanks to this quite unique design, the escogear has a torque capacity that is practically independent of the angular misalignment. Therefore, coupling selection is easy and mistakes are avoided : long coupling life is guaranteed. High precision Gearing Pitch error in the gearing of coupling can strongly affect, the load distribution between the teeth can be strongly influenced. In some cases, the maximum load applied on the teeth can be twice the value of the load calculated. The consequence will be higher surface and root stresses and coupling failure might be the result. Thanks to the high precision manufacturing process and equipment on which all escogear couplings are manufactured, and the sophisticated quality control, pitch error is minimized and the best possible gear quality level and life time can be guaranteed. Reduced backlash One of the consequences of the Multicrown design is that the necessary backlash between the teeth can be reduced to an absolute minimum. This will reduce the impact loads in start/stop and reversing torque applications. As a result, the teeth can be designed with a larger section and the root stresses will be reduced. Thanks to this feature the escogear couplings are ideal for use in presses, mills, punching machines, portal cranes etc... Perfect gear top centring Gear type couplings require, in order to operate, a "clearance" between the top of each hub tooth and the root of the sleeve teeth. Due to this clearance, the sleeve cannot be perfectly centred on the hubs. This will create vibrations in applications where the load constantly changes from no load to full load (e.g. portal cranes). These vibrations will of course influence the operation of the connected equipment. Thanks to special design and machining techniques, Esco is able to pilot the top of each hub tooth into the root of the sleeve teeth. By doing so, the sleeve will remain perfectly centred on the hub and vibrations will be avoided. This specific feature is standard on all F and C...M couplings. Excellent protection of components In order to guarantee optimum operation, all escogear couplings are protected with special surface treatment or coating. All bolts are coated with Dacromet and the nuts are zinc plated which gives an excellent corrosion resistance and makes disassembly possible, even after numerous years of service life. Furthermore, all the steel components are protected with a special coating to improve their corrosion resistance.
2
escogear FLEXIBLE GEAR COUPLINGS
SERIES F WITH ESCO MULTICROWN TOOTH FORM FOR LONG LIFE
Maximum torque: up to 5 040 000 Nm — Bore: up to 1 130 mm GASKET O-RING UNIQUE ESCO MULTICROWN TOOTH FORM DESIGN STEEL FORGINGSHUBS & SLEEVES BOTH HUB DIAMETERS ARE IDENTICAL ONE PIECE SLEEVE WITH INTERNAL STRAIGHT TEETH
LARGER BORE CAPACITY
MAJOR DIAMETER FIT FOR PERFECT GEAR TOP CENTERING
FLANGE EXPOSED BOLT DESIGN OPTIMISED FLANGE CONNECTION
ALLOY STEEL HEAT-TREATED HIGH STRENGTH COATED SCREWS AND PLATED SPECIAL NUTS FOR CORROSION RESISTANCE
• LOWER STRESSES The ESCO MULTICROWN tooth form is a curve with constantly changing radii of curvature. The tooth contact
STRESS PATTERN AND CONTACT AREA COMPARISONS
area under misaligned conditions has a much larger radius of curvature than conventional crowning. The contact area therefore is larger thus reducing the surface stresses. • CONSTANT VELOCITY POWER TRANSMISSION ESCO generates the ESCO MULTICROWN, tooth in such a way that the necessary characteristics for homocinetic conjugate tooth action are perfectly achieved.
CONVENTIONAL
ESCO MULTICROWN
Variable pressure
Constant pressure
Variable
Variable
force
force
• LESS BACKLASH The ESCO MULTICROWN tooth design requires less backlash for a given angle of misalignment than the conventional crowning, thus reducing shocks in reversing application.
Printed in Belgium 01/2001
3
B400 E
escogear SERIES F
AVAILABILITIES FST
B410 & B411
Bolts and nuts (metric)
Bolts and nuts (conform to AGMA 516.01)
Exposed metric "EM"
Exposed inch "EI"
STANDARD
FSP FFS
B412
B418
SHEAR PIN
FLOATING SHAFT
FSV FSE
B413
B419
STANDARD VERTICAL
SPACER EXECUTION
FSLE FMM
B414
B420
LIMITED END FLOAT
MILL-MOTOR
FDMM
FRR
B415
B421
RIGID - RIGID DOUBLE MILL-MOTOR
FSH
FWD
B416
WINCH DRUM
SLIDING HUB
FLE
B422
FET
B417
B423
WITH ESCOTORQUE LIMITED EN FLOAT
B401 E
4
Dimensions in mm without engagement — Printed in Belgium 01/2001
escogear SERIES F
OTHER TYPES AVAILABLE (on request) FDSH
FBD
DOUBLE SLIDING-HUB
WITH BRAKE DISC
FFSV FBP
VERTICAL FLOATING-SHAFT
WITH BRAKE-PULLEY
FIN INSULATED
FCO CUT-OUT
FFA TO BE ADAPTED ON FLYWHEEL OR FLANGE
FSESP SHEAR SPACER
Only a few special types of couplings are illustrated. Additional special types are available on request.
SHAFT CONNECTIONS
KEYWAY
EXTERNAL CLAMPING
Printed in Belgium 01/2001
INTERFERENCE FIT
INTERNAL CLAMPING
5
INTERFERENCE WITH INTERMEDIATE CONICAL BUSHING
SPLINES
B402 E
escogear SERIES F
HOW TO SELECT THE RIGHT COUPLING SIZE A. Select the size of ESCOGEAR coupling that will accommodate the largest shaft diameter. B. Make sure this coupling has the required torque capacity according to following formula:
torque in Nm =
9550 x P x Fu x F
n P = power in kW; n = speed in rpm; Fu = service factor according to tabulation 1. F = 2 in case of use in potentionally explosive atmospheres , European Directive 94/9/EC. In normal atmospheres, F = 1. The coupling selected per (A) must have an equal or greater torque capacity than the result of the formula (B). If not select a larger size coupling. Check if application peak torque does not exceed tabulated peak torque Tp indicated planographs B410 to B423. Check also max. allowable misalignment using the graph of tabulation 2.
C. Check if shaft/hub connection will transmit the torque. If necessary, select a longer hub. D. Read carefully assembly and maintenance instructions IM/B400. DRIVER MACHINE
TABULATION 1 Electric motors Turbines
0,8 to 1,25
Service factor FU 1 to 1,5
1,25 to 1,75
1,25
1,5
1,75
MODERATE SHOCKS
Generators - Blowers: centrifugal vane, fans - Centrifugal pumps and compressors - Machine tools: auxiliary drives - Conveyors: belt and chain, uniformly loaded, escalators - Can filling machines and bottling machinery - Agitators: pure liquids.
Reciprocating engine Electric motors frequent starts
Blowers: lobe - Pumps: gear and lobe types - Vane compressors - Machine tools: main drives - Conveyors: belt and chain not uniformly fed bucket and screw - Elevators, cranes, tackles and winches - Wire winding machines, reels, winders (paper industry) - Agitators liquids and solids, liquids variable density.
1,25 to 1,5
1,5 to 1,75
1,75 to 2
HEAVY SHOCKS
DRIVEN MACHINE
UNIFORM
APPLICATIONS
Hydraulic motors Gears drivers
Generators (welding) - Reciprocating pumps and compressors - Laundry washers - Bending roll, punch press, tapping machines - Barkers, calanders, paper presses - Briquetter machines, cement furnace - Crushers: ore and stone, hammer mill, rubber mill - Metal mills: forming machines, table conveyors - Draw Bench, wire drawing and flattening machines - Road & railroad equipment.
1,5 to 2
1,75 to 2,25
2 to 2,5
Propeller - Waterjet pumps
1) MAXIMUM MISALIGNMENT
FST 45 to 450N
T/Tn Ref (%)
TABULATION 2 GRAPH (T, n)
Forbidden Area Special Design Requested
Refer to Esco Couplings
∆
∆
ax m Kw
K w m ax
=
=
0,4
∆
∆ Kw
0,3
FST Size
Tn Ref kNm
45 60 75 95 110 130 155 175 195 215 240 275 280 320 360N 400N 450N
1,3 2,8 5 10 16 22 32 45 62 84 115 174 244 290 370 450 560
Tn Ref kNm
n Ref min-1
0,65 1,4 2,5 5 8 11 16 22,5 31 42 57,5 87 122 145 185 225 280
13450 10400 8650 7100 6050 5150 4300 3950 3600 3450 3300 3050 3060 2800 2560 2290 2000
∆K
Kw
0,2
0,5
5 0,7
x=
ma
x= ma
wm ax =
-
n/n Ref (%)
HOW TO USE THE GRAPH (T,n) ? Maximum torque, maximum speed and maximum misalignment may not occur simultaneously. Graph must be used as follows: 1. Calculate Tn and Tp and select coupling size as usual. Tn = nominal torque; Tp = peak torque 2. Calculate Tn/TnRef and n/nRef and plot the resulting point in the graph. 3. If the resulting point is located in the white area, a standard coupling may be used as far as maximum misalignment doesn't exceed the maximum misalignment indicated in the graph. 4. If the resulting point is located in the shaded area, refer to ESCO COUPLINGS 5. In case of use in potentionally explosive atmospheres , proceed the same way but using Tn Ref for the calculation. Max misalignement may not exceed 0,5° per gear mesh.
A150 E (a)
6
Dimensions in mm without engagement — Printed in Belgium 03/2006
escogear 2) MINIMUM MISALIGNMENT = ∆Kwmin = 0,1° 3) MISALIGNMENT CONTROL 1- Measure X (TIR) - 2- Measure Y-Z - 3- Verify the relationship for the misalignment control:
FST
Kx0
Ky0
45 60 75 95 110 130 155 175 195 215 240 275 280 320 360 400 450
1,92 2,06 2,76 3,25 3,80 4,47 5,03 5,72 6,35 7,47 8,24 9,18 10,82 11,34 12,32 13,37 14,35
2,34 3,04 3,71 4,54 5,28 6,22 7,55 8,20 9,18 9,98 11,04 12,98 13,76 15,08 16,76 18,50 20,74
d Ø min. d Ø max.
MAXIMUM NOMINAL BORE (mm) MINIMUM BORE (mm)
Tn Tp
MAXIMUM PEAK TORQUE (Nm)
INERTIA (kgm2)
WEIGHT (kg)
GREASE QUANTITY (dm3)
Printed in Belgium 07/2008
≤ 0,75 x ∆Kwmax
}
Measurement X (TIR) = 0,9 mm
Y-Z = 0,4 mm
Control Formule: ∆Kwmin ≤
X Kx
+
Calculation : 0,1° ≤
Y-Z Ky 0,9 5,7
+
≤ 0,75 x ∆Kwmax 0,4 8,2
≤ 0,75 x 0,4
ok
Notes for series F 1 2
For key according to ISO R 773. Gear maximum continuous transmissible torque for the tabulated misalignment. The effective transmissible torque depends on the bore and shaft/hub connection. Higher speed on special request. For grease withstanding centrifugal acceleration of 1.000g. See installation and maintenance manual IM. For grease withstanding centrifugal acceleration of 2.000g. See installation and maintenance manual IM. Depends on S. For long operation in disconnected position contact us. For solid bore. Depends on S. For solid bore and S minimum. Per 100 mm spacer length. Depends on L and R. For pilot bored hubs. Depends on S. For pilot bored hubs and S minimum. Per 100 mm spacer length. Depends on L and R. See installation and maintenance manual IM. Depends on S. Values given for S maximum. On request. For larger S contact us. Values for S minimum. S maximum depends on torque and speed. G must remain constant during operation. Needed to control the alignment and inspect the gears.
3 3.1 3.2
MAXIMUM ANGULAR MISALIGNMENT (degree)
Y-Z Ky
T/Tn ref = 30% ∆Kwmax = 0,4° n/n ref = 30% FST 175: Kx = 5,72 Ky = 8,2
MAXIMUM SPEED (rpm)
MAXIMUM OFFSET (mm)
+
4) EXAMPLES: Calculation
MAXIMUM BORE (mm) MAXIMUM NOMINAL TORQUE (Nm)
Kx
S Kx = Kx0 + with S = Spacer lenght (mm) 30 (If no spacer: S = 0) Ky = Ky0
LEGEND OF USED PICTOGRAMS d Ø nominal max.
X
∆Kwmin ≤
3.3 3.4 4 4.1 4.2 4.3 4.4 5 5.1 5.2 5.3 5.4 6 6.1 7 8 9 10
* Max. torque, speed and misalignment tabulated values may not be cumulated See IM/B400.
7
A150 E (b)
escogear Equivalence chart based on torque ratings
Torque Capacity (Nm)
Escogear FST (2 x 0,75°)
Flender Zapex (2 x 0,5°)
175000 150000 125000 100000
Maina GO-A (2 x 0,5°)
ZIN 7 ZIN 6 ZIN 5,5 GO-A 8
40000
FST 175
Kopflex Series H
7H
MT 205
1060G 1055G
6H
1050G
5,5H
1045G
5H
MT 185
ZIN 5 GO-A 7
30000 FST 155
1070G
MT 230 GO-A9
60000 FST 195
MT 260 GO-A 10
FST 240 FST 215
Falk Lifelign (2 x 0,5°)
GO-A 11
FST 275
80000
Jaure MT Series (2 x 0,5°)
MT 165
ZIN 4,5
4,5H 1040G
GO-A 6 MT 145
20000 FST 130
ZIN 4
15000
4H GO-A 5
FST 110
MT 125
1035G
ZIN 3,5
3,5H
10000 GO-A 4 7500 FST 95
MT 100
1030G 3H
ZIN 3 GO-A 3 MT 90
5000
1025G 2,5H
ZIN 2,5 3500
FST 75 GO-A 2 MT 70
1020G
2500
2H
ZIN 2 2000
FST 60
GO-A 1 1015G
1500
MT 55
1250
1,5H
ZIN 1,5
1000 750
GO-A 0
FST 45
MT 42
ZIN 1
1010G 1H
500
Remark: When selecting based upon the above equivalent chart, please check bore capacity of escogear coupling against the application requirements.
B404 E
8
Dimensions in mm without engagement — Printed in Belgium 01/2001
escogear Agma standard - Interchangeability Chart
ESCO
LOVEJOY
FALK
KOP-FLEX
AMERIDRIVES
AJAX
FST
F
G20, G10
H
F
6901
45
1
1010
1
101
1
60
1 1/2
1015
1 1/2
101 1/2
1,5
75
2
1020
2
102
2
95
2 1/2
1025
2 1/2
102 1/2
2,5
110
3
1030
3
103
3
130
3 1/2
1035
3 1/2
103 1/2
3,5
155
4
1040
4
104
4
175
4 1/2
1045
4 1/2
104 1/2
4,5
195
5
1050
5
105
5
215
5 1/2
1055
5 1/2
105 1/2
5,5
240
6
1060
6
106
6
275
7
1070
7
107
7
Cement kiln mill drive Vertical mixer drive
Dimensions in mm without engagement — Printed in Belgium 01/2001
9
B405 E
escogear FST 45
275
max. 1,5°
A150 d Ø nominal max. d Ø min.
1
* d Ø max.
45
60
75
95
110
175
195
215
240
275
mm
45
60
75
95
110
130
155
175
195
215
240
275
mm
0
0
0
0
0
55
65
80
90
100
120
150
mm
50
64
78
98
112
132
158
175
198
217
244
275
1300
2800
5000
10000
16000
22000
32000
45000
62000
84000
2600
5600
10000
20000
32000
44000
64000
90000
124000 168000 230000 348000
tr/min 5000 4400 4000 3600 3350 omw/min rpm 7000 6200 5650 5100 4700 min-1 degré graad 2x0,75 2x0,75 2x0,75 2x0,75 2x0,75 degree Grad
3100
2800
2700
2550
2450
2300
2150
4350
4000
3800
3600
3450
3300
3050
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
Tn 2
3.2 —
mm: ±
A B C D E F G H M P Q
115000 174000
Nm
Tp 3.1
Type FST 130 155
—
mm: ±
0,35
0,4
0,5
0,6
0,7
0,9
1
1,1
1,2
1,4
1,5
1,7
4
kgm2
0,005
0,015
0,040
0,105
0,191
0,430
0,842
1,320
2,448
3,716
5,384
10,872
5
kg
4,1
8,0
14,6
26,1
38,8
59,2
89,4
117,5
167,1
222,4
275,0
413,6
6
dm3
0,05
0,07
0,13
0,21
0,36
0,52
0,80
0,98
1,51
2,02
2,43
3,29
mm mm mm mm mm mm mm mm mm
89 111 80 67 43 41 3 147
103 141 103,5 87 50 47 3 166
127 171 129,5 106 62 58,5 3 212
157 210 156 130 76 68,5 5 249
185 234 181 151 90 82 5 295
216 274 209 178 105 98 6 350
246 312 247 213 120 108,5 6 392
278 337 273 235 135 121 8 440 M 12
308 380 307 263 150 132 8 484 M 16
358 405 338 286 175 151,5 8 562 M 16
388 444 368 316 190 165 8 616 M 16
450 506 426 372 220 183,5 10 688 M 20
205 18
226 24
250 24
276 24
330 30
10
mm mm
* Consult us
B410 E
10
Dimensions in mm without engagement — Printed in Belgium 01/2001
escogear FST 280
1130
max. 1,5°
Type FST A150 d Ø nominal max. d Ø min.
1
* d Ø max.
280 320 360N 400N 450N 500 530 560 600 660 730 830 900 1000 1060 1130 mm
280
320
360
400
450
500
530
560
600
660
730
830
900
1000
1060
1130
mm
180
200
220
260
280
300
330
350
380
420
480
540
580
640
680
740
mm
310
340
375
420
470
500
530
560
600
660
730
830
900
1000
1060
1130
244000
290000
370000
450000
560000
630000
750000
860000
4390000
5040000
488000 580000 740000
900000
Tn Nm
3
tr/min omw/min rpm min-1
1900
1800
1500
1400
1300
1150
1050
900
800
550
450
380
325
280
240
220
—
degré graad degree Grad
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
—
mm: ±
2
2,1
2,3
2,5
2,7
2,8
3
3,2
3,4
3,6
3,7
4
4,4
4,8
5,2
5,4
4
kgm2
20,1
31
45
68
105
164
228
313
430
685
1161
1756
2580
3690
5090
6730
5
kg
591
760
932
1180
1532
1950
2330
2840
3370
4370
6110
7810
9730
11860
14220
16380
6
dm3
6,44
7,6
11
12
16
18
23
25
29
39
57
77
105
130
160
180
A B
mm mm
570 591
597 640
623 684
673 742
713 804
759 908
809 965
859 1029
905 1092
945 1200
1105 1330
1205 1440
1285 1545
1365 1650
1405 1750
1425 1860
C D E
mm mm mm
472 394 280
518 432 292
562 480 305
620 530 330
682 594 350
733 629 370
787 673 395
841 724 420
892 772 440
997 870 460
1130 965 540
1240 1062 590
1345 1156 630
1450 1254 670
1550 1346 690
1660 1448 700
F G H M P
mm mm mm mm mm
225 10 632 M 20 336
234 13 660 M 20 377
251 13 705 M 24 420
269 13 745 M 24 480
283 13 770 M 24 544
301 19 825 M 42 568
318 19 870 M 42 600
333 19 900 M 42 642
361 25 990 M 48 680
375 25 1020 M 48 765
408 25 1130 M 48 860
448 25 1210 M 48 950
483 25 1290 M 48 1040
528 25 1400 M 48 1130
538 25 1420 M 48 1230
548 25 1440 M 48 1300
mm
30
30
40
40
40
76
76
76
82
82
82
82
82
82
82
82
Tp
mm: ±
1020000 1290000 2020000 2450000 3070000 3610000
2
Q
10
1120000 1260000 1500000 1720000 2040000 2580000 4040000 4900000 6140000 7220000 8780000 10080000
* Consult us
Dimensions in mm without engagement — Printed in Belgium 02/2006
11
B411
escogear FFS 45
320
max. 0,75°
A150 d Ø nominal max. d Ø min.
1
* dØ max.
d1
Ø max.
* * 280 320
45
60
75
95
mm
45
60
75
95
110
130
155
175
195
215
240
275
280
320
mm
0
0
0
0
0
55
65
80
90
100
120
150
180
200
mm
50
64
78
98
112
132
158
175
198
217
244
290
310
340
mm
55
75
95
110
130
155
180
200
230
250
280
330
360
400
mm
0
0
0
0
0
55
65
80
90
100
120
150
180
200
1300
2800
5000
10000
16000
22000
32000
45000
62000
84000
115000
174000
2600
5600
10000
20000
32000
44000
64000
90000 124000 168000 230000 348000 488000 580000
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
1 Ø min.
Tn 2
3.3
—
A B C C1 D E E1 F F1 G H M P P1 Q
244000 290000
Nm
Tp
mm: ±
Type FFS 110 130 155 175 195 215 240 275
tr/min omw/min rpm min-1 degré graad degree Grad
4
kgm2
0,005
0,016
0,040
0,107
0,197
0,446
0,868
1,362
2,584
3,900
5,650
11,446
22,6
34,5
5
kg
4,1
8,2
14,6
26,5
39,6
60,3
90,3
119,0
174,3
231,1
285,2
429,3
648
822
6
dm3
0,023
0,037
0,065
0,104
0,181
0,261
0,398
0,488
0,756
1,009
1,215
1,643
3,2
3,8
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
88 111 80 80 67 43 40 41 43,5 5 117
102 141 103,5 103,5 87 50 47 47 50,5 5 133,5
125 171 129,5 126 106 62 58 58,5 61,5 5 167,5
156 210 156 152 130 76 74 68,5 77,5 6 202
183 234 181 178 151 90 87 82 90,5 6 238
212,5 274 209 208 178 105 101 98 104,5 6,5 279,5
239,5 312 247 245 213 120 113 108,5 116,5 6,5 312,5
272 337 273 270 235 135 129 121 133 8 353 M 12 205 235 18
308 380 307 305 263 150 150 132 154 8 396 M 16 226 265 24
358 405 338 330 286 175 175 151,5 179 8 460 M 16 250 290 24
390 444 368 362 316 190 190 165 196 10 504 M 16 276 320 24
453 506 426 416 372 220 220 183,5 228 13 572 M 20 330 370 30
573 591 472
598,5 640 518
394 280 280 225 288 13 606 M 20 336 416 30
432 292 292 234 300 14,5 637 M 20 377 456 30
10
* Consult us
B412 E
12
Dimensions in mm without engagement — Printed in Belgium 04/2009
escogear FSE 45
320
max. 1,5° A150 d Ø nominal max. d Ø min.
1
* d Ø max.
45
60
75
95
mm
45
60
75
95
110
130
155
175
mm
0
0
0
0
0
55
65
mm
50
64
78
98
112
132
1300
2800
5000
10000
16000
2600
5600
10000
20000
2x0,75
2x0,75
2x0,75
2x0,75
Tn 2
—
min.
mm: ± min.
min
A B C D E F G H M P Q S G1
* 275 280
* 320
215
240
195
215
240
275
280
320
80
90
100
120
150
180
200
158
175
198
217
244
290
310
340
22000
32000
45000
62000
84000
115000
32000
44000
64000
90000 124000 168000
230000 348000 488000 580000
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,025 2x0,037 2x0,065 2x0,105 2x0,18 2x0,26 2x0,40
2x0,49
2x0,76
2x1,01
2x1,21
2x1,64
2x3,2
2x3,8
174000 244000
290000
Nm
Tp 3.3
Type FSE 110 130 155 175 195
tr/min omw/min rpm min-1 degré graad degree Grad
4.1
kgm2
5.1
kg
6
dm3
8
mm mm
167 111
195 141
245 171
291 210
323 234
380 274
412 312
450 337
516 380
580 405
624 444
676 506
780 591
827 640
mm mm mm mm mm mm mm mm mm mm mm
80 67 43 41 81 63
103,5 87 50 47 95 76
129,5 106 62 58,5 121 91
156 130 76 68,5 139 110
181 151 90 82 143 131
209 178 105 98 170 155
247 213 120 108,5 172 175
60 1,5
80 1,5
90 1,5
110 2,5
110 2,5
130 3
130 3
273 235 135 121 180 195 M 12 205 18 130 4
307 263 150 132 216 214 M 16 226 24 160 4
338 286 175 151,5 230 246 M 16 250 24 160 4
368 316 190 165 244 266 M 16 276 24 160 4
426 372 220 183,5 236 306 M 20 330 30 160 5
472 394 280 225 226 305 M 20 336 30 176 5
518 432 292 234 243 320 M 20 377 30 190 6,5
8 10
8
* Consult us
Dimensions in mm without engagement — Printed in Belgium 07/2008
13
B413 E
escogear FMM 45
320
max. 1,5°
A150 d Ø nominal max. d Ø min.
1
* d Ø max.
45
60
75
95
mm
45
60
75
95
110
130
155
175
mm
0
0
0
0
0
55
65
mm
50
64
78
98
112
132
1300
2800
5000
10000
16000
2600
5600
10000
5000
4400
7000
Tn 2
3.2 —
mm: ±
A B C D E E' F G H M P Q
* 275 280
* 320
215
240
195
215
240
275
280
320
80
90
100
120
150
180
200
158
175
198
217
244
290
310
340
22000
32000
45000
62000
84000
115000
20000
32000 44000
64000
90000 124000 168000 230000 348000 488000 580000
4000
3600
3350
3100
2800
2700
2550
2450
2300
2150
1900
1800
6200
5650
5100
4700
4350
4000
3800
3600
3450
3300
3050
2950
2800
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75 2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
174000 244000 290000
Nm
Tp 3.1
Type FMM 110 130 155 175 195
tr/min omw/min rpm min-1 degré graad degree Grad
—
mm: ±
0,35
0,4
0,5
0,6
0,7
0,9
1
1,1
1,2
1,4
1,5
1,7
2
2,1
4
kgm2
0,005
0,018
0,047
0,121
0,221
0,480
0,953
1,47
2,71
4,10
6,07
12,79
22,4
35,6
5
kg
5,1
11,0
19,3
33,4
49,3
70,7
107
137
193
256
322
506
689
920
6
dm3
0,05
0,07
0,13
0,21
0,36
0,52
0,80
0,98
1,51
2,02
2,43
3,29
6,44
7,6
mm mm mm mm mm mm mm mm mm mm mm mm
126 111 80 67 43 80 41 3 157
167 141 103,5 87 50 114 47 3 200
195 171 129,5 106 62 130 58,5 3 239
227 210 156 130 76 146 68,5 5 276
260 234 181 151 90 165 82 5 318
281 274 209 178 105 170 98 6 351
316 312 247 213 120 190 108,5 6 392
343 337 273 235 135 200 121 8 440 M 12 205 18
378 380 307 263 150 220 132 8 484 M 16 226 24
433 405 338 286 175 250 151,5 8 562 M 16 250 24
478 444 368 316 190 280 165 8 616 M 16 276 24
580 506 426 372 220 350 183,5 10 704 M 20 330 30
700 591 472 394 280 410 225 10 765 M 20 336 30
775 640 518 432 292 470 234 13 805 M 20 377 30
10
* Consult us
B414
14
Dimensions in mm without engagement — Printed in Belgium 03/2003
escogear FDMM 45
320
max. 1,5°
A150 d Ø nominal max. d Ø min.
1
* d Ø max.
3.2 —
mm: ±
A B C D E' F G H M P Q
* 320
275
280
320
120
150
180
200
217
244
290
310
340
84000
115000
174000
244000
290000
60
75
95
mm
45
60
75
95
110
130
155
175
195
215
240
mm
0
0
0
0
0
55
65
80
90
100
mm
50
64
78
98
112
132
158
175
198
240 275
1300
2800
5000
10000
16000
22000
32000
45000
62000
2600
5600
10000
20000
32000 44000
64000
90000 124000 168000 230000 348000
5000
4400
4000
3600
3350
3100
2800
2700
2550
2450
2300
2150
1900
1800
7000
6200
5650
5100
4700
4350
4000
3800
3600
3450
3300
3050
2950
2800
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75 2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
Nm
Tp 3.1
* 280
45
Tn 2
Type FDMM 110 130 155 175 195 215
tr/min omw/min rpm min-1 degré graad degree Grad
488000 580000
—
mm: ±
0,35
0,4
0,5
0,6
0,7
0,9
1
1,1
1,2
1,4
1,5
1,7
2
2,1
4
kgm2
0,006
0,021
0,053
0,136
0,251
0,530
1,06
1,62
2,96
4,49
6,76
14,70
24,7
40,2
5
kg
6,1
14,0
24,0
40,7
59,9
82,1
125
157
220
289
370
599
787
1080
6
dm3
0,05
0,07
0,13
0,21
0,36
0,52
0,80
0,98
1,51
2,02
2,43
3,29
6,44
7,6
10
mm mm mm mm mm mm mm mm
163 111 80 67 80 41 3 163
231 141 103,5 87 114 47 3 231
263 171 129,5 106 130 58,5 3 263
297 210 156 130 146 68,5 5 297
335 234 181 151 165 82 5 335
346 274 209 178 170 98 6 350
386 312 247 213 190 108,5 6 392
408 337 273 235 200 121 8 440
448 380 307 263 220 132 8 484
508 405 338 286 250 151,5 8 562
568 444 368 316 280 165 8 616
710 506 426 372 350 183,5 10 710
830 591 472 394 410 225 10 895
953 640 518 432 470 234 13 935
M 12 205 18
M 16 226 24
M 16 250 24
M 16 276 24
M 20 330 30
M 20 336 30
M 20 377 30
mm mm mm
* Consult us
Dimensions in mm without engagement — Printed in Belgium 03/2003
15
B415 E
escogear FSH 60
215
A150 d Ø nominal max. d Ø min.
1
* d Ø max
d1
Ø max.
Type FSH 130 155
60
75
95
110
175
195
215
mm
60
75
95
110
130
155
175
195
215
mm
0
0
0
0
55
65
80
90
100
mm
64
78
98
112
132
158
175
198
217
mm
0
0
0
0
55
65
80
90
100
mm
55
70
85
100
120
140
170
190
210
2800
5000
10000
16000
22000
32000
45000
62000
84000
5600
10000
20000
32000
44000
64000
90000
124000
168000
1 Ø min.
Tn 2
Nm
Tp 3.3
4.1
tr/min omw/min rpm min-1 degré graad degree Grad
4.1
kgm2
5.1
kg
6.1
dm3
max.
A
6.1
mm
193
210
231
250
276
291
319
344
381
max.
B C C1 D D1 E E1 6.1
mm mm mm mm mm mm mm
141 103,5 108 87 78 50 135
171 129,5 129,5 106 98 62 140
210 156 156 130 115 76 145
234 181 181 151 140 90 150
274 209 209 178 165 105 160
312 247 247 213 195 120 160
337 273 270 235 230 135 170
380 307 305 263 260 150 180
405 338 330 286 280 175 190
F F1 6.1 G min H 10 I L 6.1 M P P1 Q S 7
mm mm mm mm mm mm mm mm mm mm mm
47 138 8 247 10 278
58,5 139 8 276 10 290
68,5 144 10 300 10 311
82 157 10 330 10 340
98 159 11 370 10 361
108,5 162 11 385 10 371
85
80
80
90
85
80
121 168 14 425 15 394 M12 205 200 18 75
132 168 14 460 15 414 M 12 226 225 18 70
151,5 179 16 510 15 451 M 16 250 245 24 70
max. min. max. max.
max. * Consult us
B416 E
16
Dimensions in mm without engagement — Printed in Belgium 11/2004
escogear FLE 45
275
max. NOUS CONSULTER ONS RAADPLEGEN REFER TO FACTORY AUF ANFRAGE
A150 d Ø nominal max. d Ø min.
1
* d Ø max
45
60
75
95
110
mm
45
60
75
95
110
130
mm
0
0
0
0
0
mm
50
64
78
98
1300
2800
5000
Tn
mm: ±
175
195
215
240
275
155
175
195
215
240
275
55
65
80
90
100
120
150
112
132
158
175
198
217
244
290
10000
16000
22000
32000
45000
62000
84000
115000
174000
2
Nm 2600
5600
10000
20000
32000
44000
64000
90000
124000
168000
230000
348000
3.1
5000
4400
4000
3600
3350
3100
2800
2700
25550
2450
2300
2150
3.2
tr/min omw/min rpm min-1
7000
6200
5650
5100
4700
4350
4000
3800
3600
3450
3300
3050
4
kgm2
0,005
0,015
0,040
0,105
0,191
0,430
0,842
1,32
2,45
3,72
5,38
10,87
5
kg
4,1
8,0
14,6
26,1
38,8
59,2
89,4
118
167
222
275
414
6
dm3
2x0,025
2x0,037
2x0,18
2x0,26
2x0,40
2x0,49
2x0,76
2x1,01
2x1,21
2x1,64
mm mm mm mm mm mm mm mm mm mm mm
89 117 80 67 43 41 3 147
103 141 103,5 87 50 47 3 166
185 234 181 151 90 82 5 295
216 274 209 178 105 98 6 350
246 312 247 213 120 108,5 6 392
278 337 273 235 135 121 8 440 M 12 205 18
308 380 307 263 150 132 8 484 M 16 226 24
358 405 338 286 175 151,5 8 562 M 16 250 24
388 444 368 316 190 165 8 616 M 16 276 24
450 506 426 372 220 183,5 10 688 M 20 330 30
Tp
A B C D E F G H M P Q
Type FLE 130 155
10
2x0,065 2x0,105 127 171 129,5 106 62 58,5 3 212
157 210 156 130 76 68,5 5 249
* Consult us
Dimensions in mm without engagement — Printed in Belgium 01/2001
17
B417 E
escogear FSP 45
275
max. 1,5°
A150 d Ø nominal max. d Ø min.
1
*d Ø max.
45
60
75
95
mm
45
60
75
95
110
mm
0
0
0
0
mm
50
64
78
750
1800
1500
Tn 2
—
mm: ±
A B C D E F G H I J M P Q
155
175
195
215
240
275
130
155
175
195
215
240
275
0
55
65
80
90
100
120
150
98
112
132
158
175
198
217
244
290
3500
7000
11000
15500
22000
31500
43500
55000
81000
122500
3600
7000
14000
22000
31000
44000
63000
87000
110000
162000
245000
4000
3600
3300
2950
2550
2150
2000
1800
1650
1450
1400
1350
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
Nm
Tp 3.1
Type FSP 110 130
tr/min omw/min rpm min-1 degré graad degree Grad
—
mm: ±
0,6
0,7
0,8
0,9
1
1,2
1,3
1,4
1,5
1,9
2,0
2,3
4
kgm2
0,019
0,055
0,098
0,272
0,448
1,01
1,75
2,77
4,61
6,82
9,68
18,4
5
kg
8,5
16,9
26,5
45,1
62,5
99,5
139
183
247
316
395
579
6
dm3
2x0,025
2x0,105
2x0,18
2x0,26
2x0,40
2x0,49
2x0,76
2x1,01
2x1,21
2x1,64
mm mm mm mm mm mm mm mm mm mm mm mm
131 111 80 67 43 41 45 189 33 155
217 210 156 130 76 68,5 65 309 48 267
247 234 181 151 90 82 67 357 48 300
293 274 209 178 105 98 83 427 60 358
324 312 247 213 120 108,5 84 470 60 384
363 337 273 235 135 121 93 525 64 428 M 12 205
396 380 307 263 150 132 96 572 64 470 M 16 226
467 405 338 286 175 151,5 117 671 78 524 M 16 250
504 444 368 316 190 165 124 732 78 560 M 16 276
579 506 426 372 220 183,5 139 817 96 656 M 20 330
18
24
24
24
30
9 10
2x0,037 2x0,065 153 141 103,5 87 50 47 53 216 44 194
185 171 129,5 106 62 58,5 61 270 44 228
mm
* Consult us
B418 E
18
Dimensions in mm without engagement — Printed in Belgium 04/2006
escogear FSV 45
275
max. 1,5° La cote G ne peut varier en cours de fonctionnement Maat G mag niet gewijzigd worden bij werking Distance G may not vary during operation Das Maß "G" muß während des Betriebs konstant bleiben
A150
d Ø nominal max. d Ø min.
1
* d Ø max.
45
60
75
95
mm
45
60
75
95
110
mm
0
0
0
0
mm
50
64
78
1300
2800
2600
Tn 2
—
mm: ±
A B C D E F G G1 G2 H M P Q
155
175
195
215
240
275
130
155
175
195
215
240
275
0
55
65
80
90
100
120
150
98
112
132
158
175
198
217
244
290
5000
10000
16000
22000
32000
45000
62000
84000
115000
174000
5600
10000
20000
32000
44000
64000
90000
124000
168000
230000
348000
5000
4400
4000
3600
3350
3100
2800
2700
2550
2450
2300
2150
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,5
2x0,5
2x0,5
Nm
Tp 3
Type FSV 110 130
tr/min omw/min rpm min-1 degré graad degree Grad
—
mm: ±
0,35
0,4
0,5
0,6
0,7
0,9
1
1,1
1,2
0,9
1
1,1
4
kgm2
0,005
0,015
0,040
0,105
0,191
0,430
0,842
1,32
2,45
3,72
5,38
10,9
5
kg
4,1
8,0
14,6
26,1
38,8
59,2
89,4
118
167
222
275
414
6
dm3
2x0,021
2x0,104
2x0,164
2x0,254
2x0,741
2x0,940
2x1,12
2x1,69
mm mm mm mm mm mm mm mm mm mm mm mm
94 111 80 67 43 41 8 1,5 5,5 147
163 210 156 130 76 68,5 11 2,5 8,5 249
193 234 181 151 90 82 13 2,5 8,5 295
224 274 209 178 105 98 14 3 12 350
287 337 273 235 135 121 17 4 16 440 M 12 205
320 380 307 263 150 132 20 4 16 484 M 16 226
377 405 338 286 175 151,5 27 4 16 562 M 16 250
414 444 368 316 190 165 34 4 16 616 M 16 276
468 506 426 372 220 183,5 28 5 20 688 M 20 330
18
24
24
24
30
9 9 9 10
2x0,037 2x0,057 105 141 103,5 87 50 47 5 1,5 5,5 166
136,5 171 129,5 106 62 58,5 12,5 1,5 6 212
mm
2x0,387 2x0,514 255 312 247 213 120 108,5 15 3 12 392
* Consult us
Dimensions in mm without engagement — Printed in Belgium 05/2001
19
B419 E
escogear FSLE 45
275
max. NOUS CONSULTER ONS RAADPLEGEN REFER TO FACTORY AUF ANFRAGE
A150 d Ø nominal max. d Ø min.
1
* d Ø max
45
60
75
95
110
mm
45
60
75
95
110
130
mm
0
0
0
0
0
mm
50
64
78
98
1300
2800
5000
2600
5600
10000
Tn
mm: ± mini
mini
175
195
215
240
275
155
175
195
215
240
275
55
65
80
90
100
120
150
112
132
158
175
198
217
244
290
10000
16000
22000
32000
45000
62000
84000
115000
174000
20000
32000
44000
64000
90000
124000
168000
230000
348000
2x0,18
2x0,26
2x0,40
2x0,49
2x0,76
2x1,01
2x1,21
2x1,64
2
Nm
3.3
tr/min omw/min rpm min-1
4.1
kgm2
5.1
kg
6
dm3
2x0,025
2x0,037
A B C
mm mm mm
167 111 80
195 141 103,5
245 171 129,5
291 210 156
323 234 181
380 274 209
412 312 247
450 337 273
516 380 307
580 405 338
624 444 368
676 50 6 426
D E
mm mm
67 43
87 50
106 62
130 76
151 90
178 105
213 120
235 135
263 150
286 175
316 190
372 220
41 81 1,5 63
47 95 1,5 76
58,5 121 1,5 91
68,5 139 2,5 110
82 143 2,5 131
98 170 3 155
108,5 172 3 175
121 180 4 195 M 12 205 18
132 216 4 214 M 16 226 24
151,5 230 4 246 M 16 250 24
165 244 4 266 M 16 276 24
183,5 236 5 306 M 20 330 30
60
80
90
110
110
130
130
130
10
160
160
160
Tp
mini
Type FSLE 130 155
F G G1 H M P Q
10
mm mm mm mm mm mm mm
S
8
mm
8
2x0,065 2x0,105
* Consult us
B420 E
20
Dimensions in mm without engagement — Printed in Belgium 01/2001
escogear FRR 45
275
A150 d Ø max. d Ø min.
45
60
75
95
110
mm
55
75
95
110
130
155
mm
0
0
0
0
0
mm: ±
195
215
240
275
180
200
230
250
280
330
55
65
80
90
100
120
150
1300
2800
5000
10000
16000
22000
32000
45000
62000
84000
115000
174000
2
Nm 2600
5600
10000
20000
32000
44000
64000
90000
124000
168000
230000
348000
3.3
tr/min omw/min rpm min-1
6000
5500
5000
4400
4000
3500
3000
2700
2500
2200
2100
2000
4
kgm2
0,005
0,017
0,041
0,109
0,203
0,459
0,9
1,4
2,7
4,1
6,0
12,0
5.1
kg
4,4
8,4
14,6
26,9
40,4
62,2
92,1
123
185
244
308
461
mm mm mm mm mm mm mm mm
87 111 80 40 7
101 141 103,5 47 7
123 171 126 58 7
155 210 152 74 7
181 234 178 87 7
209 274 208 101 7
233 312 245 113 7
266 337 270 129 8 M 12 235 18
308 380 305 150 8 M 16 265 24
358 405 330 175 8 M 16 290 24
392 444 362 190 12 M 16 320 24
456 50 6 416 220 16 M 20 370 30
Tp
A B C E G M P Q
175
1
Tn
mini
Type FRR 130 155
Dimensions in mm without engagement — Printed in Belgium 07/2001
21
B421
escogear FWD 150
420 G
E F
O
30~ 60~
60~ =
øD
ø C h6
ød
øJ
øM
øB
=
U
r nxøH 2xøO
A
O
ESCO
150
170
220
250
280
300
320
380
420
SEB
SG130
SG140
SG185
SG200
SG240
SG270
SG315
SG355
SG400
mm
150
170
220
250
280
300
320
380
420
mm
65
80
120
150
180
190
200
220
260
37
62
130
160
310
385
500
660
800
74
124
260
320
620
770
1000
1320
1600
A150 Ø max.
d
1 Ø min.
Tn 2
kNm
Tp RADIAL LOAD
—
kN
88
112
188
221
314
343
399
499
587
—
degré graad degree Grad
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
7
8
8
8
8
8
10
10
10
— mm: ±
mm: ±
B422
4
kgm2
0,78
1,69
4,7
6,4
13,6
18,1
25,2
42,2
62
5
kg
69
105
198
235
370
460
560
760
940
6
dm3
0,20
0,39
0,54
0,59
0,91
1,17
1,83
1,98
2,41
A B C D E F G H J M O n
mm mm mm mm mm mm mm mm mm mm mm –
170 400 280 220 45 15 360 19 360 279 M 16 10
185 450 340 240 60 20 400 24 400 339 M 20 10
240 550 420 320 60 20 500 24 500 419 M 20 10
260 580 450 350 60 20 530 24 530 449 M 20 14
315 650 530 410 65 25 580 24 600 529 M 20 14
350 680 560 440 65 25 600 24 630 559 M 20 26
380 710 600 470 81 35 640 28 660 599 M 20 26
410 780 670 536 81 35 700 28 730 669 M 20 26
450 850 730 580 81 35 760 28 800 729 M 20 26
r u
mm R"
2,5 1/8
2,5 1/4
2,5 1/4
2,5 1/4
2,5 1/4
4 1/4
4 1/4
4 1/4
4 1/4
22
Dimensions in mm without engagement — Printed in Belgium 09/2006
escogear FET 60
275
TORQUE CONTROL DEVICES
max. 1,5°
engagé - eingeschaltet - engaged
A150 d Ø nominal max. d Ø min.
1
* d Ø max.
Tn
Type FET 110/2 130/3 155/3 175/4 195/4 215/5 240/5
60/1
75/1
95/2
mm
60
75
95
110
130
155
175
195
215
240
275
mm
0
0
0
0
55
65
80
90
100
120
150
mm
64
78
98
112
132
158
175
198
217
244
290
2800
5000
10000
16000
22000
32000
45000
62000
84000
115000
174000
1010
1010
1930
1930
7140
7140
11320
11320
34900
34900
57600
5600
8180
15600
15600
44000
57200
90000
90750
168000
230000
348000
3600
3300
2950
2550
2150
2000
1800
1650
1450
1400
1350
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2x0,75
2 min.
désengagé - ausgeschaltet - disengaged
Nm
275/6
TR max. 3
—
mm: ±
A B C D E F G H I J M P Q R W
tr/min omw/min rpm min-1 degré graad degree Grad
—
mm: ±
0,7
0,8
1
1,1
1,4
1,5
1,7
1,8
2,2
2,3
2,7
4
kgm2
0,271
0,323
0,733
0,862
3,84
4,59
7,83
9,28
26,4
31,6
58,9
5
kg
33,1
41,6
67,9
82,5
184
222
290
345
587
681
1017
6
dm3
2x0,037
2x0,065
2x0,105
2x0,18
2x0,26
2x0,40
2x0,49
2x0,76
2x1,01
2x1,21
2x1,64
mm mm mm mm mm mm mm mm mm
161 141 103,5 87 50 47 61 224 52
193 171 129,5 106 62 58,5 69 278 52
228 210 156 130 76 68,5 76 320 59
258 234 181 151 90 82 78 368 89
325 274 209 178 105 98 115 459 92
356 312 247 213 120 108,5 116 502 92
391 337 273 235 135 121 121 553 92
424 380 307 263 150 132 124 600 92
512 405 338 286 175 151,5 162 716 123
549 444 368 316 190 165 169 777 123
630 506 426 372 220 183,5 190 868 147
mm mm mm mm mm mm
288
288
350
350
464
464
- 9,5 230
1 230
16 292
28,5 292
13 390
20,5 390
538 M 12 205 18 35 464
538 M 16 226 24 45 464
706 M 16 250 24 12,5 582
706 M 16 276 24 37 582
844 M 20 330 30 80,5 720
10
* Consult us
Dimensions in mm without engagement — Printed in Belgium 01/2002
23
B423 E
escogear FST Caractéristiques principales —Voornaamste karakteristieken — Main features — Viktiga fördelar Charakteristische Hauptmerkmale — Caracteristicas principales — Caratteristiche principali
3 POSITIONS MOYEUX 3 NAVENPOSITIES 3 HUBS POSITIONS 3 EINBAUMÖGLICHKEITEN 3 NAVKOMBINATIONER 3 POSICIONES CUBO 3 POSIZIONI DEI MOZZI
Type FST
A105
75
95
110
130
155
175
195
d Ø nominal max. mm
45
60
75
95
110
130
155
175
195
215
240
275
280
320
360
400
450
d Ø min. mm
0 50 89
0 65 103
0 78 127
0 98 157
0 112 185
55 132 216
65 158 246
80 175 278
90 198 308
100 212 358
120 244 388
150 290 450
180 310 570
200 340 597
220 390 623
260 435 673
280 485 713
98 107 43
109 115 50
141 155 62
169 181 76
199 213 90
233 250 105
264 282 120
299 320 135
332 356 150
389 420 175
426 464 190
483 516 220
590 610 280
617 637 292
658 693 305
713 753 330
761 809 350
3 12
3 9
3 17
5 17
5 19
6 23
6 24
8 29
8 32
8 39
8 46
10 43
10 30
13 33
13 48
13 53
13 61
21 55
15 59
31 79
29 93
33 109
40 128
42 144
50 164
56 182
70 214
84 236
76 263
50 310
53 325
83 353
93 383
109 411
A0 A1
mm
A2 E G0
mm
G1 G2
mm
M
mm
mm
mm mm
mm
*Consult us
240
275
* * * * 320 360N 400N 450N
60
*d Ø max. mm
215
* 280
45
4 ALTERNATIVES — 4 ALTERNATIEVEN — 4 ALTERNATIV — 4 AUSFUEHRUNGEN — 4 ALTERNATIVAS — 4 ALTERNATIVE
EXPOSED BOLTS
Exposed
Type B O Q T
mm
Flange Connection Exposed Metric
U V
Qty.
(E.M.) Exposed
W U
mm
Inch (E.I.)
V W
B424 E
mm mm mm
mm
(1)
(1 1/2)
(2)
(2 1/2)
(3)
(3 1/2)
(4)
(4 1/2)
(5)
(5 1/2)
(6)
(7)
45
60
75
95
110
130
155
175
195
215
240
275
(8) * 280
* * * * 320 360N 400N 450N
111 78 3,5
141 100 3,5
171 120 3,5
210 144 3,5
234 170 3,5
274 198 3,5
312 234 3,5
337 256 4
380 290 4
405 315 4
444 345 6
506 400 8
591 451 8
640 483 8
684 540 8
742 590 10
804 660 10
14 6
19 8
19 6
22 6
22 8
28,5 8
28,5 8
28,5 10
38 10
38 14
26 14
28,5 16
33 14
38 18
38 24
38 28
38 30
9 96
11 122
13 150
17 184
17 208
21 242
21 280
21 305
21 345
21 368
25 406
25 460
32 530
32 580
32 624
32 682
32 744
inch.
6 8 6 6 8 8 8 0,250 0,375 0,500 0,625 0,625 0,750 0,750
inch.
3,750
Qty.
4,812
5,875 7,125 8,125
9,5
11
24
10 ,0750 12
8 14 14 16 16 0,875 0,875 0,875 1,000 1,125 13,5
14,5
15,75 18,25 20,75
Dimensions in mm without engagement — Printed in Belgium 07/2008
escogear FLEXIBLE GEAR COUPLINGS
SERIE F TABLE OF CONTENTS 1. 2. 3. 4. 5.
Introduction Preparation Warnings Assembly Inspection and maintenance
INSTALLATION
Printed in Belgium 07/2008
25
& MAINTENANCE
IM/B400 (Rev2)
1. INTRODUCTION --- English Coupling must be selected properly according to selection chart A 150 and corresponding charts. These documents are available in coupling catalogue ESCOGEAR FST or on our web site «www.escocoupling.com».Maximum misalignment figures at assembly are given is this document (see point 4: assembly). Max misalignment figures in operation are given in ESCOGEAR FST catalogue. Max misalignment, max speed and max torque may not be applied simultaneously as mentioned in selection chart A 150. In case of any change or adaptation not performed by ESCO on the coupling, it is customer responsibility to size and manufacture it properly to guarantee safe torque transmission and absence of unbalance that could affect the life of the coupling and the connected machines. It is customer responsibility to make sure that shaft and key material, size and tolerance suit the application. Maximum bore capacity is given in the catalogue. If key assembly is not calculated and machined by ESCO, it is customer responsibility to make sure that hub length, bore size and machining tolerances will transmit the torque. If interference fit is not calculated and machined by ESCO, it is customer responsibility to make sure that interference and machining tolerances will transmit the torque and not exceed hub material permissible stress.The hubs must be axially secured on the shaft by means of a setscrew, an end plate or a sufficient interference. In case of spacer or floating shaft not supplied by ESCO, it is customer responsibility to size and manufacture it properly to guarantee safe torque transmission and absence of unbalance that could affect the life of the gearing. It is customer responsibility to protect the coupling by p.ex. a coupling guard and to comply with the local safety rules regarding the protection of rotating parts.
2. PREPARATION Ensure the conformity of the supplied equipment: --- Verify coupling size and conformity (see catalogue or web site). --- Identify any damaged and/or missing parts. --- Verify conformity of the coupling/machine interfaces. Coupling original protection allows for storage indoors dry 18 months, indoors humid 12 months, outdoors covered: 9 months and outdoors open: 3 months. For longer periods, it is customer responsibility to protect the parts properly. Instructions are a part of the supply of the coupling. Be sure valid and complete assembly, operation and maintenance instructions are available. Make sure they are well understood. In case of doubt, refer to ESCO. Assembly, disassembly and maintenance must be performed by qualified, trained and competent fitters. Before starting with assembly, disassembly and maintenance, verify the availability of the tooling necessary --- To manipulate the parts --- To assemble the interfaces --- To align the coupling --- To tighten the screws and nuts. 3. WARNINGS Before removing the coupling guard and proceeding with any assembly, operation or maintenance operation of the coupling, make sure the complete system is completely shut down and definitively disengaged from any possible source of rotation, such as, for example: --- Electrical power supply. --- Any loss of braking effect. Make sure everyone attending the equipment area will be properly informed (for example by means of warnings properly located) about the maintenance or assembly , specific protective measures must be considered. They are described in an extra attachment (IM/A200-Ex) to the situation. In case of use in explosive atmospheres . actual instructions with the couplings marked
4. ASSEMBLY 4.1 Coupling without end-cap 4.1.1 Ensure all parts are clean. 4.1.2 Apply a light coat of grease to the O-Rings A and insert O-Rings into grooves J of sleeves B. 4.1.3 Place sleeves B over shaft ends. Care should be taken not to damage O-Rings A. 4.1.4 Install hubs C on their respective shafts with the longest hub end towards shaft end or towards machine bearing depending on the type (see fig. 1 and 3). If needed, for keyway assembly, uniformly heat hubs C (max 120°C) to install them easily on the shaft, in this case, avoid any contact between the hub C and O-Ring A. Hub faces have to be flush with shaft end. In case of doubt, please consult us. Introduce setscrew on key with Loctite and tighten properly. In case of interference fit, refer to ESCO for proper instructions. 4.1.5 Install units to be connected in place and check the spacing G between hubs. See tabulation or approved drawing for correct hub spacing G, according to coupling size. In case of doubt, please consult us. 4.1.6 Align the two shafts, check alignment using an indicator. For alignment precision: see tabulation 4. 4.1.7 Coat hub and sleeve gearings with grease (see tabulation 3) and slide sleeves B over hubs. 4.1.8 Insert gasket F and bolt sleeves together. Tighten bolts uniformly. See tabulation 2 for correct tightening torque (T1 Nm). Make sure that sleeves are freely sliding over hubs by axially displacing it to a value equal to G (see tabulation 1). 4.1.9 For the types FST, FMM and FDMM, remove both lube plugs H of one sleeve B and add grease in sufficient amount to overflow with lubricant holes in horizontal position. For the types FFS, FSE, FSLE, FLE, FSP, FIN and FSV repeat this operation for the second sleeve. For quantity and quality of grease, see tabulation 3. Re-install the 2 plugs H; see tabulation 2 for correct tightening torque (T3 Nm) and key size (s mm). For type FSV consult us. 4.2 Coupling with end-cap 4.2.1 Ensure all parts are clean. 4.2.2 Apply a light coat of grease to the O-Rings A and insert O-Rings into grooves J of end-cap X. 4.2.3 Place end-cap x and gasket xx over shaft ends. Care should be taken not to damage O-Rings A. 4.2.4 Install hubs C on their respective shafts with the longest hub end towards shaft end or towards machine bearing depending on the type (see fig. 2 and 3). If needed, for keyway assembly, uniformly heat hubs C (max 120°C) to install them easily on the shaft. In this case, avoid any contact between the hub C and O-Ring A. Hub faces have to be flush with shaft end. In case of doubt, please consult us. . Introduce setscrew on key with Loctite and tighten properly. In case of interference fit, refer to ESCO for proper instructions 4.2.5 Install units to be connected in place and check the spacing G between hubs. See above tabulation or approved drawing for correct hub spacing G, according to coupling size. In case of doubt, please consult us. 4.2.6 Align the two shafts, check alignment using an indicator. For alignment precision: see tabulation 4. 4.2.7 Coat hub and sleeve gearings with grease (see tabulation 3) and slide sleeves B over hubs. Assemble end-caps K and gaskets L on sleeves B with screws M and locking rings. Tighten screws uniformly. See tabulation 2 for correct tightening torque (T2 Nm) and key size (s mm). 4.2.8 Insert gasket F and bolt sleeves together. Tighten bolts uniformly. See tabulation 2 for correct tightening torque (T1 Nm) and socket size. Make sure that sleeves are freely sliding above hubs by axially displacing it to a value equal to G. 4.2.9 For the types FST, FMM and FDMM, remove both lube plugs H of one sleeve B and add grease in sufficient amount to overflow with lubricant holes in horizontal position. For the types FFS, FSE, FSLE, FLE, FSP, FIN and FSV repeat this operation for the second sleeve. For quantity and quality of grease, see tabulation 3. Re-install the 2 plugs H; see tabulation 2 for correct tightening torque (T3 Nm) and key size (s mm). For type FSV consult us.
5. INSPECTION and MAINTENANCE 5.1 Inspection Regular inspection (audio-visual) must occur for leakage, noise, vibration and loss of parts. 5.2 Maintenance 5.2.1 Every 4.000 hours or every year Check that sleeves are freely moving axially: follow instructions as indicated in Point 4.1.8 or 4.2.8. Fill up grease level: Proceed as mentioned under 4.1.9. or 4.2.9 5.2.2 Every 8.000 hours or every 2 years. -- Remove screws and nuts and gasket F. -- Clean and control gearing and sealing. -- Control alignment See Point 4.1.6 or 4.2.6. -- Reassemble coupling as per Point 4. It is recommended to replace gasket F and screws and nuts at every reassembly.
IM/B400
26
Printed in Belgium 03/2006
Standard version
End Cap version
Fig 2
Fig 1
TABULATION 2
TABULATION 1
Type 45 60 75 95 110 130 155 175 195 215 240 275 280 320 360 N 400 N 450 N
FST FMM FDMM FLE G mm
3 3 3 5 5 6 6 8 8 8 8 10 10 13 13 13 13
FFS
G mm
FSP
Flange
FSH FSV (min.)
FRR
FET
G mm G mm G mm G mm G mm G mm
2x 5 45 2x 5 53 2x 5 61 2x 6 65 2x 6 67 2 x 6,5 83 2 x 6,5 84 2x 8 93 2x 8 96 2x 8 117 2 x 10 124 2 x 13 139 2 x 13 2 x 14,5
8 8 10 10 11 11 14 14 16
8 5 12,5 11 13 14 15 17 20 27 34 28
7 7 7 7 7 7 7 8 8 8 12 16
61 69 76 78 115 116 121 124 162 169 190
45 60 75 95 110 130 155 175 195 215 240 275 280 320 360 N 400 N 450 N
7 8 11 11 12 12 14 14 14 16
33,5 66 112 277 277 537 537 537 537 537 795 795 1855 1855 1855 1855 1855
10 12 14 19 19 24 24 24 24 24 30 30 46 46 46 46 46
T2 Nm
Exagonal socket head screw M s mm inch
15 3/8'' 1/4'' 1/4'' 49 1/2'' 3/8'' 3/8'' 118 5/8'' 1/2'' 4 4 3/8'' 236 25/32'' 1/2'' 8 5 1/2'' 236 25/32'' 1/2'' 8 5 1/2'' 413 15/16'' 1/2'' 8 5 1/2'' 413 15/16'' 1/2'' 8 5 1/2'' 413 15/16'' 1/2'' 13 6 1/2'' 569 17/16'' 1/2'' 13 6 1/2'' 569 17/16'' 1/2'' 33 8 1/2'' 569 17/16'' 1/2'' 33 8 3/4'' 795 19/16'' 3/4'' 33 8 3/4'' 65 10 1'' 65 10 1'' 65 10 1'' 112 12 1'' 112 12 1'' For FIN and FWD types, refer to factory
FFS
Plug
End Cap
Exposed Metric bolts Exposed Inches bolts T1 Socket Socket Type T 1 Size Driver Size Driver Nm mm inch Nm mm inch
FIN
3 4 4 4 4 5 5 6 6 6 8 8 8 10 10
T3
s
Nm
mm
7 10 10 10 10 10 10 10 10 29 29 29 29 29 29 29 29
4 5 5 5 5 5 5 5 5 8 8 8 8 8 8 8 8
FFS
FMM - FSH FSP
Fig 3
TABULATION 3 NORMAL SPEED AND DUTY
RECOMMENDED LUBRICANTS AND QUANTITY
HIGH SPEED, HEAVY DUTY AND ATEX
Agip Caltex Castrol Chevron Esso Fina Kübler Mobil Q8 Shell Texaco
Agip GR MV/EP 1
Caltex
Coupling Grease
Coupling Grease Impervia MDX Polyurea grease EP0 Fibrax 370 Marson EPL 1 Klüberplex GE 11-680 Mobilux EP0 Rembrandt EP0 Alvania grease EP R-0 or EP 1 Coupling Grease
Klüber Mobil Shell Texaco
Klüberplex GE 11-680 Mobilgrease XTC Albida GC1 Coupling Grease
Total
Specis EPG
FST 45 60 75 95 110 130 155 175 195 215 240 275 280 320 360 400 450
Lical EPL 1 Mobilgrease XTC Albida GC
Kx0
Ky0
1,92 2,06 2,76 3,25 3,80 4,47 5,03 5,72 6,35 7,47 8,24 9,18 10,82 11,34 12,32 13,37 14,35
2,34 3,04 3,71 4,54 5,28 6,22 7,55 8,20 9,18 9,98 11,04 12,98 13,76 15,08 16,76 18,50 20,74
FSV
FDMM
FSE - FSLE
FST - FLE - FIN
Type
FST FMM FDMM dm3
0,047 45 0,074 60 0,131 75 0,207 95 0,362 110 0,522 130 0,796 155 0,976 175 1,513 195 2,017 215 2,429 240 3,286 275 6,440 280 7,600 320 360N 11,000 400N 12,000 450N 16,000
FFS FSE FSLE dm3 2 x 0,025 2 x 0,037 2 x 0,065 2 x 0,105 2 x 0,180 2 x 0,260 2 x 0,400 2 x 0,490 2 x 0,760 2 x 1,010 2 x 1,210 2 x 1,640 2 x 3,220 2 x 3,800 2 x 5,500 2 x 6,000 2 x 8,000
FLE FSP FIN dm3 2 x 0,025 2 x 0,032 2 x 0,062 2 x 0,117 2 x 0,170 2 x 0,230 2 x 0,450 2 x 0,610 2 x 0,820 2 x 1,200 2 x 1,300 2 x 1,900 2 x 3,200 2 x 3,800 2 x 5,500 2 x 6,000 2 x 8,000
FSV
FSH FWD
dm3 2 x 0,021 2 x 0,037 2 x 0,057 2 x 0,104 2 x 0,164 2 x 0,254 2 x 0,387 2 x 0,514 2 x 0,741 2 x 0,940 2 x 1,120 2 x 1,690
TABULATION 4 : ALIGNMENT PRECISION Alignment is measured as shown on the figure (Y - Z) for angular and X for offset. Combination of angular and offset misalignment must comply with the following formulation:
∆Kwmin ≤
X Kx
+
Y-Z Ky
≤ 0,75 x ∆Kwmax
∆Kw min = 0,1° ∆Kw max depends on speed and torque as shown on graph (T, n) in coupling catalogue on page A150 E (a).
S with S = Spacer lenght (mm) 30 (If no spacer: S = 0) Ky = Ky0
Kx = Kx0 +
27
IM/B400 - Printed in Belgium 07/2008
escogear Attachment : Specific Protective Measures Taken for ESCOGEAR Couplings in case of use in explosive atmospheres. 0 Introduction - English General assembly and maintenance instructions (called IM in this attachment), are established for standard ESCOGEAR couplings according to the following list: IM/A200 for ESCOGEAR NST couplings - IM/A300 for ESCOGEAR CST couplings IM/B300 for ESCOGEAR CST-M couplings - IM/B400 for ESCOGEAR FST couplings In case of use in potentially explosive atmospheres , further to the general assembly and maintenance instructions (IM/...), the specific measures described in this attachment must be taken. 1 Coupling Selection The coupling must be selected according to the general assembly and maintenance instructions IM/... . , the following specific rules must apply: In explosive atmosphere • A Service Factor of 2 must be applied on the max torque values given in the charts in catalogue (see Selection chart A 150). • A Service Factor of 2 must be applied on the reference torque values given on the selection chart A150 for the calculation of max misalignment in operation. • Max misalignment (combination of angular and offset) may not exceed 0.5° per gear mesh. 2. Use of the coupling The coupling is dedicated for use in potentially explosive atmospheres according to European Directive 94/9/EC (Atex 100A). Coupling is classified in equipment group II, equipment category 2 and 3, intended for use in areas in which explosive atmospheres caused by gases, vapours, mists of air/dust mixtures are likely to occur. In function of the ambient temperature in the coupling proximity (65, 55, 40°C), the temperature classes have been defined (T4, T5, T6). This is based on a temperature increase of the machine shafts (in regard of the ambient temperature) that will not exceed 40°C in operation. The coupling is marked as follows: CE
II 2 G T4/T5/T6 D 105°C
-20°C ≤ Ta ≤ 65°C / 55°C / 40°C
This marking covers the T3 temperature category. This marking covers all gas categories: G IIA, G IIB and G IIC 3. Warnings The warnings mentioned in the general assembly and maintenance instructions IM/... must apply in any case. In explosive atmosphere , the following specific warnings must apply: • Complete machining of the coupling parts (bores, keyways, spacers, floating shafts etc…) must be performed by ESCO Couplings N.V. No modification shall be made on the supplied and marked product without the agreement of ESCO Couplings N.V. • In case of supply by ESCO Couplings of couplings with a rough bore or a solid bore, the sole allowed operation that may be performed by the customer is the boring and keywaying of the coupling hubs. When machining the bore and the keyway, the following instructions must be followed: o This job must be performed by an authorised and adequately trained and informed operator. o The bore and keyway tolerances must be selected to insure the proper fit between shaft and bore. In case of loose fit, a set screw must be foreseen to locate the hub axially. o The max bore may not exceed the value stated in the catalogue. The tabulated values in the catalogue are based on key dimensions according to ISO R 773. o The reference used to centre the piece when boring, is the one referenced D in the figures of the catalogue. • Before proceeding with any assembly, operation or maintenance operation on the coupling, make sure that the necessary measures have been taken to ensure safety, such as but not limited to: o Proper ventilation of the area o Proper lightening and electrical tools. • If hub must be heated for assembly on the shaft, make sure heating source and surface temperature will not affect the safety of the working area. • It is recommended to have a strong coupling guard, preferably in stainless steel with openings (if any) smaller than the smallest centrifugable part (plug is 6 mm dia). The coupling guard is intended to protect the environment from the centrifugation of any rotating part and the rotating coupling from any falling part. To limit ventilation effects, distance between cover and coupling outside surface should be at least 10 mm. 4. Assembly The general assembly and maintenance instructions IM/... must apply in any case. In explosive atmosphere , the following specific instructions must apply: • Alignment of the machine in cold condition must take into account the possible heat expansion to make sure that in continuous running conditions, max misalignment calculated in point 1 will not be exceeded. • Max misalignment may never exceed 0.5° per gear mesh. • To improve the coefficient of friction and the leakage resistance, use following lubricants dedicated for gear couplings: o TEXACO Coupling Grease o CALTEX Coupling Grease o KLÜBER Klüberplex GE 11-680 o SHELL Albida GC1 5. Operation The general assembly and maintenance instructions IM/... must apply in any case. In explosive atmosphere , the following specific instructions must apply: • Before Start-up o Make sure coupling is perfectly aligned and clean. o Make sure, screws, nuts and plugs are properly tightened. o Coupling guard must be properly installed and fixed. o Monitoring system, if any, must be tested to verify its effectiveness. • During start up o Check for any leakage. In case of abnormal leakage, immediate stop is recommended. o Check for any abnormal noise and/or vibration. If any, immediate stop is recommended. • Checking intervals during operation o After the first 2000 hours or 6 months: check for leakage, noise, vibration and loss of parts. for free axial movement of the sleeves in regard of the hubs. o After 4000 hours or one year for leakage, noise, vibration and loss of parts. for free axial movement of the sleeves in regard of the hubs. • Continuous checking o Immediately stop the machine if noise, vibrations or other abnormal phenomena are detected during operation. o Further more, if direct check is not possible for access or safety reasons, proper monitoring system has to be installed to follow up couplings behaviour 6. Maintenance The general assembly and maintenance instructions IM/... must apply in any case. In explosive atmosphere
, the following specific instructions must apply:
• Every 6.000 hours or 1.5 year: o Dismount the coupling and inspect. o Proceed as indicated in point 4.
IM/A200-Ex Rev.3
28
Printed in Belgium 08/2008
Other coupling types available Escogear CST / CST...M
Escogear FST
Escodisc DLC / DMU / DPU Escogear NST
Escoflex A-R-S-T Esconyl A-B-C
Escospeed DHSU - GHS
Escorail FTRN /FTRNO
Esco Couplings N.V.
Esco Aandrijvingen B.V.
Kouterveld - Culliganlaan, 3 B - 1831 Diegem (Brussels) (tel) + 32 02 715 65 60 (fax) + 32 02 720 83 62 - 02 721 28 27 e-mail:
[email protected] web site: www.escocoupling.com
Ondernemingsweg, 19 - P.B. 349 NL - 2404 HM Alphen A/D Rijn (tel) + 31 (0) 172 / 42 33 33 (fax) + 31 (0) 172 / 42 33 42 e-mail:
[email protected] web site: www.esco-aandrijvingen.nl
Eugen Schmidt und Co Getriebe und Antriebselemente GmbH
Esco Transmissions S.A
Biberweg 10 D - 53842 Troisdorf (tel) + 49 (02241) 48070 (fax) + 49 (02241) 480710 e-mail:
[email protected] web site: www.esco-antriebstechnik.de
Z.I. 34, rue Ferme Saint-Ladre Saint Witz F - 95471 Fosses Cedex (tel) + 33 (1) 34 31 95 95 (fax) + 33 (1) 34 31 95 99 e-mail:
[email protected] web site: www.esco-transmissions.fr
Esco Couplings & Transmissions Pvt. Ltd. Shed No. B-325, 1st Stage, 3rd Main Road Peenya Industrial Estate Bangalore 560 058 INDIA (tel) + 91 80 4167 4858 (fax) + 91 80 4155 8494 e-mail:
[email protected]
Last version available on our Web site www.escocoupling.com
Printed in Belgium 04/2009
