Eton America Parts Catalog Viper 70 4 Cycle

Transcript

ETON America PARTS CATALOG Viper 70 4 Cycle Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineerin changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ©2008-2009 ETON America, all rights reserved. Table of Contents Viper 70 4 Cycle PrdImg: \\Server3\EASrv3dt Figure No. Content Reference 01a 01b 02 03 04 05 06 07 08 09 10 12 13 14 15 16f 16r 18 19 20 22 23 24 25 26 27 28 28a 29 Crankcase C.V.T. Cover and Kick Starter Assembly Cylinder Head and Valve Cover Cylinder, Piston and Crankshaft Crankcase Cover RH Carburetor C.V.T. Drive Assembly Starter Motor and Oil Pump A/C Generator and Fan Shroud Transmission Air Filter Asembly Engine Exhaust System Frame Bumper, Footrest, A-Arms and Grab Bar Front Body Cover, Graphics and Footrest Covers Rear Body Cover, Graphics and Seat Fuel Tank, Filter and Lines Suspension System Front and Rear Wheels and Tires Front Brake System Rear Hydraulic Brake System Handlebar, Levers and Brake Lines Rear Drive Axle Assembly Swing Arm and Skid Plates Steering System Eletrical Components Lighting Assemblies Accessories Copyright ©2008-2009 ETON America, all rights reserved. Viper 70 4 Cycle Crankcase R70M_06_01a.jpg Fig Ref Item No. 1a-1 1a-2 1a-3 1a-4 1a-5 1a-6 1a-7 1a-8 1a-9 1a-10 1a-11 1a-12 1a-13 1a-14 1a-15 1a-16 1a-17 1a-18 1a-19 1a-20 1a-21 1a-30 812267 811575 811574 811772 800109 812304 811577 812252 812253 750389 650213 812247 812811 800491 800121 700406 700289 812248 812249 812250 812251 811584 Rev 1.0.0 Qty Req Description Crankcase (RH) Crankcase Gasket Engine Mount Bushing Flange Bolt SH (M6x45) Dowel Pin (8x14) Crankcase (LH) Rear Shock Absorber Bushing Radial Bearing (CSB203A/42) Oil Seal (17x30x6) Radial Ball Bearing (6203) Radial Ball Bearing (6201) Needle Bearing Oil Seal (LH) [19.8x30x5R] Flange Bolt (M12x15) Flat Washer (M12x20x2) Flange Bolt SH (M8x12) Flat Washer (M8x14x1.5) Stud Bolt (A) (M7x170) Stud Bolt (B) (M7x175) Flange Bolt SH (M6x35) Flange Bolt SH (M6x42) Crankcase Cover Gasket (LH) Page 1 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 5 2 1 2/11/2009 Viper 70 4 Cycle C.V.T. Cover and Kick Starter Assembly R90R_06_01b.jpg Fig Ref Item No. 1b-1 1b-2 1b-3 1b-4 1b-5 1b-6 1b-7 1b-8 1b-9 1b-10 1b-11 1b-12 1b-14 1b-16 1b-16-1 1b-16-2 1b-16-3 800535 800536 811673 811672 650203 800143 800144 800145 810240 800109 811579 700327 610136 811580 811581 811582 811621 Rev 1.0.0 Qty Req Description Kick Starter Spindle Kick Starter Torsion Spring Spacer Kick Starter Spindle Bushing Radial Ball Bearing (638Z) Flat Washer (M15x20x2) Circle-Clip (14mm) Starter Idler Gear Flat Washer (M11x18x1) Dowel Pin (8x14) C.V.T. Cover (LH) Flange Bolt SH (M6x35) Kick Starter Crank C.V.T. Cooling Duct Assembly C.V.T. Cooling Duct Duct Plug Air Duct Clamp Page 2 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 2 1 8 1 1 1 1 1 2/11/2009 Viper 70 4 Cycle Cylinder Head and Valve Cover R90R_06_02.jpg Fig Ref Item No. 2-1 2-1-2 2-2 2-3 2-4 2-5 2-5-2 2-5-3 2-5-4 2-5-5 2-5-6 2-5-7 2-5-8 2-5-9 2-5-10 2-5-11 2-5-12 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 811590 811591 650065 651011 800488 811587 810241 800202 800205 800206 811609 811608 800209 800210 811607 811606 811777 811634 811773 812245 811589 811760 811757 811588 811599 811600 Rev 1.0.0 Qty Req Description Rocker Arm Cover Rocker Arm Cover Gasket Nut (M6x11) Intake Cap Flange Bolt SH (M6x25) Cylinder Head Stub Bolt No:003 (M6x27) Stud Bolt (M6x50) Valve Spring Retainer Valve Spring Retainer Washer Inner Valve Spring Outer Valve Spring Outer-Valve Spring Seat Valve Stem Seal Exhaust Valve Intake Valve Spark Plug CR7HSA Exhaust Muffler Gasket Flange Bolt SH (M6x85) Dowel Pin (M8x14) Cylinder Head Gasket Flat Washer (M16x28x2) Flange Nut (M7x11) Cam Shaft Holder Rocker Arm Shaft - Internal Rocker Arm Shaft (External) Page 3 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 4 1 2 2 4 2 2 2 2 2 1 1 1 1 2 4 1 4 4 1 1 1 2/11/2009 Viper 70 4 Cycle Cylinder Head and Valve Cover R90R_06_02.jpg Fig Ref Item No. 2-15 2-16 2-17 2-18 2-19 2-20 2-21 811598 800212 800481 811596 811616 811617 811618 Rev 1.0.0 Qty Req Description Valve Rocker Arm Nut (M4.5x8x4) Tappet Adjusting Screw Cam Shaft Carburetor Insulator Gasket Carburetor Insulator Intake Manifold Page 4 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 2 2 2 1 1 1 1 2/11/2009 Viper 70 4 Cycle Cylinder, Piston and Crankshaft R90R_06_03.jpg Fig Ref Item No. 3-1 3-1-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 812254 800148 800159 811594 811595 811765 811593 811586 812245 812255 811603 811604 811771 812256 812257 812258 811602 811770 Rev 1.0.0 Qty Req Description Crank Shaft 70cc 4Cycle Wood-Ruff Key (M25x14x4) Flat Washer (M6x10x1) Piston 70-90CC 4-Stroke Piston Wrist Pin Piston Pin Circle Clip (2) Piston Ring Set Cylinder Base Gasket Dowel Pin (M8x14) Cylinder 70cc 4Cycle Cam Adjuster Cam Chain Adjuster Gasket Flange Bolt SH (M6x16) Cam Chain Guide Upper Cam Chain Cam Chain Guide Lower Cam Chain Pivot Flange Bolt SH (M6x12) Page 5 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2/11/2009 Viper 70 4 Cycle Crankcase Cover RH R90R_06_04.jpg Fig Ref Item No. 4-1 4-2 4-3 4-4 4-4-1 4-5 4-6 4-7 4-7-1 4-7-2 4-8 4-9 4-10 811578 812862 811583 800180 811476 800182 800183 800184 811479 811478 700326 811773 800109 Rev 1.0.0 Qty Req Description Crankcase Cover (RH) Oil Seal (RH) [19.8x30x5L] Crankcase Cover Gasket (RH) Oil Level Gauge & O-Ring Oil Level Gauge Oil Filter Screen Oil Filter Screen Spring Crankcase Drain Plug & O-Ring O-Ring Seal Crankcase Drain Plug Flange Bolt SH (M6x100) Flange Bolt SH (M6x85) Dowel Pin (8x14) Page 6 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 4 4 2 2/11/2009 Viper 70 4 Cycle Carburetor R90R_06_05.jpg Fig Ref Item No. 5-1 5-1-1 5-1-2 5-1-3 5-2 5-3 5-4 5-5 5-6 5-4-1 5-4-2 5-4-3 5-4-4 5-4-5 5-4-6 5-4-7 5-4-8 5-4-9 5-4-10 5-4-11 05-NP 05-NP 05-NP 05-NP 812259 812372 812327 812328 811632 811633 811312 814494 814495 811309 812313 812326 812306 812308 812311 811311 812307 812309 812314 812310 812312 812790 812791 812792 Rev 1.0.0 12/23/2009 Qty Req Description Carburetor (Manual Choke 70CC) Manual Choke 70M/70/90R Breather Tube Assy. Drain Tube Throttle Cable Manual Choke Cable Carburetor Rebuild Kit Slide Guide (70/90cc) Float Pin (70/90cc) Carburetor Slide Needle #4T11 Carburetor Slide Air Adjustment Screw Carburetor Float Needle Pilot Jet #32 Main Jet Atomizer Main Jet #95 Carburetor Float Carburetor Bowl Gasket Accelerator Pump Bowl Drain Bolt Main Jet #100 Pilot Jet #35 Pilot Jet #37 Pilot Jet #39 Page 7 of 33 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle C.V.T. Drive Assembly R90R_06_06.jpg Fig Ref Item No. 6-1 6-1-1 6-1-2 6-1-3 6-2 6-3 6-3-1 6-3-2 6-3-3 6-4 6-5 6-6 6-7 811656 811655 812242 812246 811758 811653 811654 811652 812470 811657 811671 811761 650510 Rev 1.0.0 10/15/2009 Qty Req Description Driven Pulley Drive Clutch Assembly Nut (M28x32x1) Drive Face Spring Flange Nut (M10x18) Drive Face Assembly Clutch Rollers 8g (Set 6) Drive Face Fan Slide Retainer Clips (Set 3) Drive Belt (669x18x30) Kick Starter Ratchet Flat Washer (M15x24x1) Flange Nut (M12x22) Page 8 of 33 1 1 1 1 1 1 1 1 1 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle Starter Motor and Oil Pump R70M_06_07.jpg Fig Ref Item No. 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 811611 650143 800488 811612 650065 700327 812260 812261 800109 812302 Rev 1.0.0 Qty Req Description Oil Pump (4-Stroke) Flange Bolt (M6x20) Flange Bolt SH (M6x25) Oil Pump Drive Socket Nut (M6x11) Flange Bolt SH (M6x35) Starter Motor Starter Gear Dowel Pin (8x14) O-Ring Page 9 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 1 1 2 2/11/2009 Viper 70 4 Cycle A/C Generator and Fan Shroud R70M_06_08.jpg Fig Ref Item No. 8-1 8-1-3 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 811643 811203 812262 800488 800487 811646 811771 811641 650510 811675 650143 811676 800194 812263 800494 812264 800339 812266 Rev 1.0.0 Qty Req Description Fan Cover Assembly PanHead Bolt & Washer (M5x12) Lower Shroud Flange Bolt SH (M6x25) Self Tapping Screw (M5x12) Shroud Seal Flange Bolt SH (M6x16) Cooling Fan Flange Nut (M12x22) Flywheel Flange Bolt (M6x20) AC Generator Bolt & Washer (M5x14) Upper Shroud Ignition Coil Wire Clamp Fan Shroud Side Cover Flange Bolt SH (M6x25) Space Page 10 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 3 1 3 2 1 5 1 1 1 2 1 2 1 1 1 1 1 2/11/2009 Viper 70 4 Cycle Transmission R70M_06_09.jpg Fig Ref Item No. 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 812265 812271 650228 650218 650213 812273 700294 812274 650158 812275 700362 812276 811662 812277 812278 650510 650226 650225 650223 Rev 1.0.0 Qty Req Description Transmission Cover Pivot Pin Locking Flange Nut (M6x18) Bearing (6004LUA) Radial Ball Bearing (6201) Transmission Cover Gasket Oil Seal [27x42x7] Final Shaft Dowel Pin (M10x14) Drive Shaft Wave Washer (M12x20x1) Counter Shaft Drive Sprocket (520x13T) Engine Hanger Bracket Flange Bolt SH (M12x45) Flange Nut (M12x22) Bolt (M6x10) Sprocket Plate Circle-Clip #20 Page 11 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2/11/2009 Viper 70 4 Cycle Air Filter Asembly R70M_06_10.jpg Fig Ref Item No. 10-1 10-1-3 10-1-4 10-1-5 10-1-6 10-1-7 10-1-8 10-1-9 10-1-10 10-1-11 10-1-12 10-2 10-3 10-4 10-5 811620 812279 811619 812280 811756 811766 812281 811755 811642 811610 812369 811623 812282 812283 700324 Rev 1.0.0 Qty Req Description Air Cleaner Assembly Air Filter Inner Guide Screen Air Filter Element Air Filter Outer Guide Self Tapping Screw (M5x15) O-Ring Air Cleaner Cover Self Tapping Screw (M5x20) Air Cleaner Connector Tube Plug Insert Air Inlet Tube Clamp Gas Waste Recovery Linkage Flange Bolt SH (M6x25) Air Cleaner Bracket Flange Bolt SH (M6x28) Page 12 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 2 2 2 2 6 1 1 2 1 1 1 2 2/11/2009 Viper 70 4 Cycle Engine R90R_06_12.jpg Fig Ref Item No. 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 812285 811580 811618 812259 811620 811642 651007 610136 Rev 1.0.0 Qty Req Description Engine 70cc 4cycle Short Block C.V.T. Cooling Duct Assembly Intake Manifold Carburetor (Manual Choke 70CC) Air Cleaner Assembly Air Cleaner Connector Tube Kick Starter Shaft Rubber Cap Kick Starter Crank Page 13 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 2/11/2009 Viper 70 4 Cycle Exhaust System R70M_06_13.jpg Fig Ref Item No. 13-1 13-1-1 13-1-2 13-1-3 13-1-4 13-1-5 13-1-6 13-2 13-3 13-4 812284 812286 812287 811462 811637 811638 811639 800498 750382 650279 Rev 1.0.0 Qty Req Description Exhaust Muffler (Type-SA) Exhaust Muffler Pipe (Front) Exhaust Muffler Pipe (Rear) Spark Arrestor Screen Spring Allen Head Bolt (M5x45) Lock Nut (M5x7) Nut (M611X16) Flange Bolt (M8x30) Locking Flange Nut (M8x18) Page 14 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 2 1 1 2/11/2009 Viper 70 4 Cycle Frame R70M_06_14.jpg Fig Ref Item No. 14-1 14-1-2 14-2 14-3 14-4 14-5 14-5-1 14-6 14-7 14-8 14-9 14-12 14-13 14-14 14-15 14-16 14-17 14-18 14-19 14-20 14-21 14-22 14-24 14-25 14-27 14-28 812288 650250 650967 650248 811754 811715 650253 650254 650265 700320 811753 800504 610178 811716 811704 811705 650307 650271 811688 650295 811737 650874 812289 650757 813261 812403 Rev 1.0.0 6/29/2010 Qty Req Description Viper 70 Frame '06 Rubber Damper (37 X 13 X 23) Bearing (6002ZC3) Circle-Clip Flange Bolt (M10x170) Engine Suspension Bracket Bushing Engine Set Bolt (M10 X 115) Flat Washer (M11x28x1) Locking Flange Nut (M10) Flange Bolt (M10x165) Locking Flange Nut (M6x11) Head Light Holder Label Spacer Front Fender Bracket (LH) Front Fender Bracket (RH) Pan Head Bolt (M6 x 23) Flange Bolt (M6 X 12) Drive Chain Cover Flange Bolt (M6x16) Collar Rubber Bushing Front Fender Supports Flange Bolt (M10x20) Emission Control Label CVT Inlet Hose Clamp Page 15 of 33 1 2 1 1 1 1 2 1 2 3 1 2 2 1 1 1 2 4 1 3 3 2 2 4 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle Bumper, Footrest, A-Arms and Grab Bar R70_06_15.jpg Fig Ref Item No. 15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 15-13 15-14 15-15 15-16 15-17 15-18 15-19 15-20 15-21 15-22 15-23 15-24 15-25 15-26 610047 610046 650285 650286 650287 650255 650289 650290 811719 811722 610058 650294 811720 811721 650271 812290 800352 650307 800504 750182 812291 610066 650253 650282 650283 650402 Rev 1.0.0 10/9/2009 Qty Req Description A-Arm (RH) Silver A-Arm (LH) Silver Dust Cover Dust Seal Flange Bolt (M10x48) Locking Flange Nut (M10x19) Grease Zerk Grease Zerk Cap Footrest Support (LH) Footrest Support (RH) Front Bumper Bar (Silver) Flange Bolt (M8 X 16) Footrest Bar Support (LH) Footrest Bar Support (RH) Flange Bolt (M6 X 12) Rear Grab Bar Bolt & Washer (M8x20) Pan Head Bolt (M6 x 23) Locking Flange Nut (M6x11) Circle Reflector (Amber) Nut (M6x10) Rubber Plug Bushing Oil Containing Bushing (015.5) Oil Containing Bushing (17) Flange Bolt (M8 X 12) Page 16 of 33 1 1 2 2 4 4 2 2 1 1 1 2 1 1 6 1 8 2 2 2 2 4 4 2 2 4 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle Front Body Cover, Graphics and Footrest Cover R70_06_16f.jpg Fig Ref Item No. 16f-1 16f-1 16f-1 16f-1 16f-3 16f-3 16f-3 16f-3 16f-4 16f-4 16f-4 16f-4 16f-5 16f-6 16f-6 16f-7 16f-8 16f-8 16f-8 16f-8 16f-9 16f-10 16f-11 16f-12 16f-12 16f-13 610087 990050 610086 610300 610081 990050 610080 610302 610084 990050 610083 610303 811100 811133 812319 650306 610090 990050 610089 610307 610060 610062 750270 811740 812238 811741 Rev 1.0.0 6/29/2010 Qty Req Description Front Body Cover (Blue) Yellow N/A - CPSIA Regulation Front Body Cover (Red) Front Body Cover (Black) Front Fender Panel (LH-Blue) Yellow N/A - CPSIA Regulation Front Fender Panel (LH-Red) Front Fender Panel (LH-Black) Front Fender Panel (RH-Blue) Yellow N/A - CPSIA Regulation Front Fender Panel (RH-Red) Front Fender Panel (RH-Black) Warning Label (Passengers) Warning Label (Y6) Warning Label (Y8) MFD Label Front Grill Panel (Blue) Yellow N/A - CPSIA Regulation Front Grill Panel (Red) Front Grill Panel (Black) Front Grill Screen Grill Screen Fastener E-TON Logo Emblem (Silver) V'06 Front Graphic Ylw (LH) V'06 Front Graphic Red (LH) V'06 Front Graphic Ylw (RH) Page 17 of 33 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle Front Body Cover, Graphics and Footrest Cover R70_06_16f.jpg Fig Ref Item No. 16-f13 16f-14 16f-14 16f-14 16f-14 16f-15 16f-17 16f-18 16f-20 16f-21 16f-22 16f-23 16f-24 16f-25 16f-27 16f-30 16f-31 812239 610076 990050 610075 610308 650720 610096 610097 650262 650901 610118 800504 650943 800374 650311 811099 811099 Rev 1.0.0 6/29/2010 Qty Req Description V'06 Front Graphic Red (RH) Handle Bar Cover (Blue) Yellow N/A - CPSIA Regulation Handle Bar Cover (Red) Handle Bar Cover (Black) Ignition Key Switch (4wire) Foot Rest Cover/Guard (LH) Foot Rest Cover/Guard (RH) Bolt Washer & Nut (M6x18) Bolt & Washer (M6x20) Pan Head Bolt (M6x20) Locking Flange Nut (M6x11) Button Head Bolt (M6x18) Plastic Fastener Pan Head Bolt (M6x12) Viper 70 Body Graphic Viper 70 Body Graphic Page 18 of 33 1 1 1 1 1 1 1 1 5 2 8 8 4 2 2 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle Rear Body Cover, Graphics and Seat R70_06_16r.jpg Fig Ref Item No. 16r-1 16r-1 16r-1 16r-1 16r-2 16r-2 16r-3 16r-3 16r-4 16r-5 16r-5 16r-5 16r-5 16r-7 16f-6 16r-8 16r-9 16r-10 16r-10 16r-10 16r-10 16r-11 16r-12 16r-12 16r-13 610095 990050 610094 610301 811742 812240 811743 812241 610183 610100 990050 610099 610304 750183 650262 750334 610184 610305 610103 990050 610102 650994 990050 610173 610092 Rev 1.0.0 Qty Req Description Rear Body Cover (Blue) N/A - CPSIA Regulations Rear Body Cover (Red) Rear Body Cover (Black) V'06 Rear Graphic Ylw (LH) V'06 Rear Graphic Red (LH) V'06 Rear Graphic Ylw (RH) V'06 Rear Graphic Red (RH) Viper Rear Fender Graphic (LH) Rear Fender Panel (LH-Blue) N/A - CPSIA Regulations Rear Fender Panel (LH-Red) Rear Fender Panel (LH-Black) Circle Reflector (Red) Bolt Washer & Nut (M6x18) Nut (M6x10) Viper Rear Fender Graphic (RH) Rear Fender Panel (RH-Black) Rear Fender Panel (RH-Blue) N/A - CPSIA Regulations Rear Fender Panel (RH-Red) Warning Label (Muffler) N/A - CPSIA Regulations Viper Seat (Blk/Red) Seat Latch Page 19 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4 3 1 1 1 1 1 1 1 1 1 2/11/2009 Viper 70 4 Cycle Fuel Tank, Filter and Lines R90R_06_18.jpg Fig Ref Item No. 18-1 18-2-1 18-2-2 18-3 18-4 18-4-1 18-4-2 18-4-3 18-5 18-5-1 18-5-2 18-6 18-6-1 18-6-2 18-7 18-8 18-9 18-10 18-11 18-12 18-13 18-14 811005 650327 650853 650901 811629 800002 610011 811630 811006 610011 610008 811628 610011 610008 650331 650332 650862 813259 813260 813426 650940 990017 Rev 1.0.0 Qty Req Description Fuel Tank (Plastic) Fuel Tank Cap Breather Tube Bolt & Washer (M6x20) Fuel Filter Assembly Fuel Filter Element Fuel Line Clip - B Fuel Filter Connection Line Primary Fuel Line Fuel Line Clip - B Fuel Line Clip - A Fuel Tube Reserve Line Fuel Line Clip - B Fuel Line Clip - A Fuel Petcock Pan Head Bolt (M5x16) Fuel Cap Neck Seal Rubber Insert Collar Pad Bolt & Washer (M6x25) ¼ X 3 ClrStone Fuel Filter Page 20 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 2 1 1 4 2 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2/19/2009 Viper 70 4 Cycle Suspension System R90R_06_19.jpg Fig Ref Item No. 19-1 19-2 19-3 19-4 19-5 19-6 812296 811751 750375 650036 650339 750318 Rev 1.0.0 Qty Req Description Front Shock Absorber Pin Hole Bolt (M8x40) Flange Nut (M10x19) Rear Shock Absorber Cotter Pin (1/8 x 1) Hair Pin Cotter Page 21 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 2 6 4 1 5 1 2/11/2009 Viper 70 4 Cycle Front and Rear Wheels and Tires R70_06_20.jpg Fig Ref Item No. 20-1 20-2 20-3 20-3-1 20-4 20-5 20-6 20-7 20-8 20-9 20-10 20-11 20-12 20-13 20-14 20-15 20-16 20-17 20-18 20-19 20-20 20-21 20-22 20-23 811106 811380 650538 610040 650345 650346 650347 650999 750385 650350 610139 811084 650353 650354 650961 650698 811380 811106 650961 650368 800291 800525 650353 811084 Rev 1.0.0 Qty Req Description Tire (16x8-7) Wheel Rim (AT 7X5.5) Front Brake Drum Stub Bolt (M10x33) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Outer Spacer (15x21.7x10) Bearing (6002LU) Bearing (6003LU) Castle Nut (M12x16) Flat Washer (M12x20x2) Cotter Pin Rubber Hub Cap Flat Washer (M10x40x4) Locking Flange Nut (M10x20) Shaft Connector Wheel Rim (AT 7X5.5) Tire (16x8-7) Locking Flange Nut (M10x20) Flat Washer (M14x40x5)) Flat Washer (M15x24x2) Castle Nut (M14x19) Rubber Hub Cap Cotter Pin Page 22 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 2 2 2 8 4 2 2 2 2 2 2 2 2 2 8 2 2 2 8 2 2 2 2 2 2/11/2009 Viper 70 4 Cycle Front Brake System R70_06_22.jpg Fig Ref Item No. 22-1 22-1 22-2 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 650371 650374 650372 650375 650373 650382 650380 650377 650381 650378 650379 610078 650538 Rev 1.0.0 Qty Req Description Front Brake Panel (LH) Front Brake Panel (RH) Front Brake Arm (LH) Front Brake Arm (RH) Front Brake Wear Indicator Bolt (M5 X 24) Brake Panel Felt Seal Front Brake Arm Cam Brake Return Spring Front Brake Shoes Brake Shoe Spring Front Brake Cable Front Brake Drum Page 23 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 2 2 2 2 2 2 2 2 2/11/2009 Viper 70 4 Cycle Rear Hydraulic Brake System R70_06_23.jpg Fig Ref Item No. 23-1 23-2 23-3 23-4 23-5 23-6 23-6-1 23-6-1 23-6-2 23-7 23-8 23-9 23-10 23-11 23-12 23-13 23-14 23-15 23-16 23-17 23-18 23-19 610141 650385 650386 650811 650395 610142 812805 610143 610010 650976 610144 610145 610146 650927 750292 750314 750309 610148 650271 650396 650424 811736 Rev 1.0.0 Qty Req Description Rear Axle Bearing Seat Inner Axle Spacer Bearing (6006ZZ) Oil Seal (42x55x8] Flange Bolt (M12 X 25) Rear Disc Brake Caliper Disc Brake Pads (Standard) Disc Brake Pads (Heavy Duty) Bleeder Valve & Cap Collar Rear Brake Rotor Brake Rotor Mount Rear Hydraulic Brake Line Flange Bolt (M8x35) Allen Head Bolt (M10x20) Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Brake Line Clip Flange Bolt (M6 X 12) Flange Bolt (M12 X 28) Spring Washer (M8x14x2) Brake Caliper Service Kit Page 24 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 2 1 1 1 1 1 1 1 1 1 2 3 1 2 1 1 3 2 1 4/29/2009 Viper 70 4 Cycle Handlebar, Levers and Brake Lines R90R_06_24.jpg Fig Ref Item No. 24-1 24-2 24-3 24-4 24-5 24-6 24-7 24-7-1 24-7-2 24-7-3 24-8 24-8-1 24-8-2 24-8-3 24-8-4 24-8-5 24-9 24-10 24-10 24-11 24-12 24-13 24-14 24-15 24-16 24-17 610069 650410 650411 650412 650413 650558 610149 810561 610152 812416 610154 610151 610150 812425 650135 813213 650255 990050 813846 811056 750314 750309 610078 610146 750309 750314 Rev 1.0.0 Qty Req Description Handlebar Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 25) Brake Master Cylinder & Lever Brake Lever (LH) Brake Switch Assembly Master Cylinder Bottom Clamp Front Brake Lever (RH) Lever, (only-RH) Throttle Lever (RH) Throttle Cover Assembly Pan Head Bolt (M5x14) Nut (M5x8) Locking Flange Nut (M10x19) Yellow N/A - CPSIA Regulation Handlebar Pad Cover (Black) Handlebar Pad Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Front Brake Cable Rear Hydraulic Brake Line Flat Washer (M10x12x1) Brake Hose Union Bolt M10x21 Page 25 of 32 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 1 5/5/2009 Viper 70 4 Cycle Handlebar, Levers and Brake Lines R90R_06_24.jpg Fig Ref Item No. 24-18 811632 Rev 1.0.0 Qty Req Description Throttle Cable 1 Page 26 of 32 Copyright ©2008-2009 ETON America, all rights reserved. 5/5/2009 Viper 70 4 Cycle Rear Drive Axle Assembly R70_06_25.jpg Fig Ref Item No. 25-1 25-2 25-2-1 25-2-2 25-2-3 25-2-4 25-3 25-4 25-4-1 25-5 25-6 650550 650551 650422 610037 650552 650255 650555 650556 810591 811046 650294 Rev 1.0.0 Qty Req Description Rear Axle Rear Sprocket 520x28T & Holder Rear Sprocket Holder Rear Sprocket (M520x28T) Stud Bolt (M10x25)) Locking Flange Nut (M10x19) Rear Axle Nut (M28x35x8) Drive Chain (Std #520x66L) Master Link #520 Upper Rear Chain Guard Flange Bolt (M8 X 16) Page 26 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 4 4 2 1 1 1 2 2/11/2009 Viper 70 4 Cycle Swing Arm and Skid Plates R70M_06_26.jpg Fig Ref Item No. 26-1 26-1-1 26-1-2 26-2 26-3 26-4 26-5 26-6 26-7 26-8 26-9 26-10 26-11 26-12 26-12-1 26-12-2 26-12-3 26-12-4 26-12-5 26-12-6 26-12-7 26-13 650011 650273 650276 650274 650275 650277 650278 811047 650278 811687 650424 650966 650402 811514 811724 811727 811729 811728 811730 811726 811725 700286 Rev 1.0.0 Qty Req Description Swing Arm Oil Containing Bushing (020) Swing Arm Chain Protector Swing Arm Spacer (20x14.1x254) Swing Arm Seal Cover Swing Arm Set Bolt (M14 X 285) Locking Flange Nut (M14x25) Brake Caliper Skid Plate Locking Flange Nut (M14x25) Chain Skid Plate Spring Washer (M8x14x2) Chain Adjuster Flange Bolt (M8 X 12) Chain Tentioner Assembly Idler Bracket Tension Idler Wheel Circle Clip Flat Washer (M12x16x1) Bearing (6901LU) Stud Bolt (M8x28) Return Spring Flat Washer (M9x18x1) Page 27 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 2 1 1 1 1 1 3 1 3 1 1 1 1 1 2 1 1 1 2/11/2009 Viper 70 4 Cycle Steering System R70_06_27.jpg Fig Ref Item No. 27-1 27-2 27-3 27-4 27-5 27-6 27-7 27-8 27-9 27-10 27-11 27-12 27-12-1 27-12-2 27-12-3 27-12-4 27-12-5 27-13 27-13-1 27-13-2 27-13-3 27-13-4 27-13-5 27-14 27-15 811058 650430 650345 650346 650278 650279 650435 700221 700227 650438 650255 650440 610048 610054 610056 610050 610051 650441 610048 610054 610056 610050 610051 650442 650339 Rev 1.0.0 Qty Req Description Steering Shaft Oil Seal (18x32x7) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Locking Flange Nut (M14x25) Locking Flange Nut (M8x18) PU Bushing Sleeve Knuckle (LH) Knuckle (RH) Locking Flange Nut (M10x20) Locking Flange Nut (M10x19) Steering Tie Rod (LH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Tie Rod (RH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Shaft Clamp Cotter Pin (1/8 x 1) Page 28 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2 5 2/11/2009 Viper 70 4 Cycle Electrical Components R90R_06_28.jpg Fig Ref Item No. 28-1 28-1-1 28-2 28-3 28-3-1 28-3-2 28-4 28-5 28-6 28-7 28-8 28-9 28-9-1 28-10 28-12 28-12-1 28-13 28-14 28-15 28-16 28-21 28-22 812299 650565 750173 811684 811038 811386 811679 650332 812300 610116 811614 811163 814117 650457 811990 811678 650946 650723 651005 610159 811752 650720 Rev 1.0.0 1/5/2010 Qty Req Description Wiring Harness (Viper 70/70M) Fuse (7A) Battery (WP5L-BS) On/Off Switch Assembly Handlebar Switch Manual Choke Lever Negative Terminal Cable Pan Head Bolt (M5x16) C.D.I. Module Bolt & Washer (M5x20) Ignition Coil Assembly Remote Control Rcv/Trnmtr Key Fob Battery Rectifier Starter Relay & Terminal Cable Positive Cable Pan Head Bolt (M6x12) Foam Pad Battery Strap Horn Allen Head Bolt (M6x12) Ignition Key Switch (4wire) Page 30 of 33 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 4 Cycle Lighting Assemblies R90R_06_28a.jpg Fig Ref Item No. 28a-1 28a-1-1 28a-2 28a-2-1 28a-2-2 28a-2-3 28a-2-4 28a-2-5 28a-2-6 28a-2-7 28a-2-8 28a-3 28a-4 28a-5 28a-5-1 28a-5-2 28a-6 28a-7 28a-8 28a-9 28a-9-1 610033 610194 610170 610034 610035 610028 610030 610029 610194 610191 610192 650729 650454 610038 610031 811037 610032 750337 700344 812463 610025 Rev 1.0.0 Qty Req Description LED Assembly Self-Tapping Screw (M4x13) Head Light Set (LH & RH) Head Light Cover (LH) Head Light Cover (RH) Head Light Lens (LH) Head Light Lens (RH) Head Light Gasket Self-Tapping Screw (M4x13) Head Light Decal (LH) Head Light Decal (RH) Self Tapping Screw (M4x16) Pan Head Bolt & Washer (M6x20) Tail Light Tail Light Bulb (12Vx21/5w) Tail Light Lens Tail Light Gasket Flat Washer (M5x10x1) Lock Washer (M5x9x1) Head Light Wiring Harness Kit Bulb (12v/10w) Page 30 of 31 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 2 6 1 1 2 2 2 2 2 2 4 4 2 2 2/11/2009 Viper 70 4 Cycle Accessories and Manuals R90R_06_29.jpg Fig Ref Item No. 29-1 29-1-1 29-2 29-3 29-4 29-5 29-6 29-6-1 29-6-2 29-6-3 29-7 29-8 29-9 29-9 29-9 29-9 29-10 29-11 29-12 NP NP NP 811163 814117 800457 650727 811162 800529 811072 811070 811071 811077 811748 990025 813783 813784 990050 813786 813789 810009 610009 200050 200200 200126 Rev 1.0.0 9/17/2009 Qty Req Description Remote Control Rcv/Trnmtr Key Fob Battery Tool Pack Tool Kit Retainer Strap Auxiliary Power Outlet Tire Pressure Gage E-TON Safety Flag (Complete) Flag & Mast Flag Holder Base Bolt & Washer (M8x16) Viper Owners Manual (2006) Chassis Plate (RX4-70 &70M) Handlebar Grip Set (Blk/Blue) Handlebar Grip Set (Blk/Gray) Yellow N/A - CPSIA Regulation Handlebar Grip Set (Blk/Red) Throttle Grip Acceleration Kit Blank Key (RH Cut) Blank Key (Left Cut) Viper 70 4Cycle Parts Catalog Viper Service Manual (4 Cycle) Viper 70-4S Digital Ref. CD Page 32 of 33 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved.