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Explorer 1500 1990-2004

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Explorer1500 Carpet Extractor Model No.: 608808 609231 – Can. Operator and Parts Manual NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. 608809 Rev. 00 (09-99) CUSTOMER SERVICE: 1-800-365-6625 FAX: 1–800–678–4240 Home Find... Go To.. PARTS LIST TANK ASSEMBLY 12 11 14 13 4 16 1 20 19 9 4 3 15 30 31 10 2 8 17 18 26 7 5 32 30 6 35 21 36 27 22 28 24 23 38 37 39 29 25 40 34 45 44 49 51 48 41 50 60 42 43 47 46 56 57 55 59 54 53 52 10 Home 58 Find... Go To.. Explorer 1500 (10–96) PARTS LIST TANK ASSEMBLY REF 1 ∇2 ∇3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ∇ 27 28 29 ∇ 30 31 32 33 PART # 140900 100103 100102 100105 100109 140000 101714 230187 602448 180613 140825 130227 DESCRIPTION SCREW, 10-24 X 3/4 LID, CLEAR W/COUNTERSUNK HOLE LID, CLEAR W/STANDARD HOLE LID, CENTER LID, OUTER RING BLACK WASHER, FLAT 1.4" GASKET NIPPLE, 1 1/2" PVC STANDPIPE SCREEN, FLOAT SHUT-OFF SCREW, #6 X 1/2" CORD, 14/3 X 20" YELLOW (120V) 600324 CORD, 3 X 1.5MM 2 X 15M BLACK (230V) 1 130166 CORD GRIP (120V) 1 130167 CORD GRIP (230V) 1 19417 140900 140519 140837 230908.BK 130017 SWITCH, ON/OFF SCREW, 10-24 X 3/4 NUT, KEP 10-24 SCREW, 10-24 X 3/8" PLATE, REAR HOURMETER (120V) 1 1 3 4 1 1 604745 HOURMETER (230V) 1 SCREW, 10-24 X 3/8" BRACKET, DRAIN HOSE SCREW, #6 X 1/2" SCREW, 3/8 X 1-1/2 WASHER, LOCK 3/8" WASHER, FLAT 3/8" HANDLE, HOUSING, GREEN 4 1 2 4 4 4 1 KIT, DRAIN HOSE ASM. CLAMP, EAR 1-9/16" SLEEVE, DRAIN HOSE HOSE, DRAIN ASM., DRAIN HOSE STOPPER KNOB, DRAIN HOSE STRAP, RUBBER WASHER PLUG 1 2 1 1 1 1 1 1 1 140825 230696.BK 140825 140231 140017 140028 608557 190965 140072 140921 160627 701061 230831 230882 140056 140955 Explorer 1500 (06–99) Home Find... QTY. 6 1 1 2 2 6 1 1 1 1 6 1 REF 34 35 PART # 140307 602783 608555 DESCRIPTION CLAMP, HOSE BLADDER, SOLUTION TANK TANK, RECOVERY, GREEN 140703 230905 180628 230946 140016 140259 140932 140801 140023 140208 140016 140134 RIVET, POP TUBE, INLET SCREEN, CLEAN WATER TANK BRACE, TANK WASHER, LOCK 1/4" SCREW, 1/4" 20 X 5/8 LATCH, RUBBER SCREW, 8-32 X 3/8 WASHER, INT LOCK #8 SCREW, 1/4-20 X 1 WASHER, LOCK 1/4" SPACER 1 1 1 1 3 3 2 4 4 2 2 2 N/S 140258 140834 230845 140259 140016 140000 600452 140310 603051 140305 606161 230846 120188 120619 120906 120907 120190 608186 STUD SCREW, 1/4-20 X 5/8 PLATE, CORD CLAMP SCREW, 1/4-20 X 5/8 WASHER, LOCK WASHER, FLAT PLATE, BLADDER CLAMP, HOSE HOSE, 1/2" ID X 3/4 OD, 2.3' CLAMP, HOSE HOSE, 1/4" GRAY 36" BRACKET, TANK SUPPORT DECAL, DASH DECAL, WARNING, EXTRACTOR..." DECAL, IMPORTANT, DRAIN..." DECAL, IMPORTANT, ALWAYS CLOSE..." DECAL, USE BLEEDER HOSE..." DECAL, NOBLES" 3 1 1 4 4 4 1 1 1 1 1 1 1 1 1 2 1 1 N/S 608474 DECAL, EXPLORER 1500 2 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 N/S N/S N/S N/S N/S QTY. 1 1 1 ∇= ASSEMBLY = INCLUDED IN ASSEMBLY N/S= NOT SHOWN Go To.. 11 PARTS LIST CHASSIS ASSEMBLY 14 1 2 3 6 32 4 64 23 5 7 8 9 10 20 26 6 25 12 17 18 13 27 14 22 28 32 30 30 29 21 24 19 51 11 49 50 31 52 53 23 16 40 36 33 15 54 55 56 37 35 61 60 41 59 38 34 39 42 44 24 35 67 43 66 48 57 63 62 41 46 26 47 58 57 56 65 45 57 62 12 Home Find... Go To.. Explorer 1500 (10–96) PARTS LIST CHASSIS ASSEMBLY REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART # 210240 100001 130404 DESCRIPTION NUT, FLANGED 1-1/2" GASKET, VAC MOTOR MOTOR, VAC (120V) 190157 CARBON BRUSHES (2/Pk) 2 130405 MOTOR, VAC (230V) 1 190157 CARBON BRUSHES (2/Pk) 2 140501 102567 140308 160629 140506 140015 140027 130031 NUT, LOCK 1/4 GASKET, VAC MOTOR CLAMP, HOSE HOSE, 2" X 27" WHITE NUT, HEX 5/16-18 WASHER, SPLIT LOCK 5/16" WASHER, FLAT 5/16" MOUNT, MOTOR 1.25" 3 1 2 1 4 4 4 4 130030 MOUNT, MOTOR 0.75" (230V) 4 130450 MOTOR, PUMP DRIVE 1/3 HP (120V) 1 130453 MOTOR, PUMP DRIVE (230V) 1 190310 603051 140310 150431 180100 150101 150709 210211 150615 150700 701214 701213 150407 160140 150525 140305 606359 140325 150713 606161 KEY, PUMP SHAFT HOSE, 1/2" ID X 3/4 OD, 2.3' CLAMP, HOSE ELBOW, 1/2 X 1/2 X 90 PUMP (SEE PAGE 14 FOR BREAKDOWN) BUSHING TEE, 1/4" ST VALVE, PRESSURE RELIEF NIPPLE, CLOSE 1/4" CROSS HOSE, HP 14" ASM. HOSE, HP 21" ASM. ELBOW 1/8 ST 90 HOSE, HP 36" ASM. HOSE BARB, 1/8"M X 1/4"H CLAMP, HOSE HOSE, 1/4" GRAY 5", .42' CLAMP, EAR 1/2 TEE, UNION 1/4" HOSE, 1/4" GRAY 31", 2.6' 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Explorer 1500 (06–99) Home QTY. 1 1 1 Find... REF 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 PART # 140325 606161 140027 140305 150418 210108 150406 140058 130284 150933 150615 150403 140801 140023 140932 DESCRIPTION CLAMP, EAR 1/2 HOSE, 1/4' GRAY 31", 2.6' WASHER, FLAT 5/16" CLAMP, HOSE ELBOW, 1/4" X 1/4" 90 VALVE, PRESSURE CONTROL ELBOW, STRT 1/4 X 90 WASHER PLUG, DOME 1" BLACK PLUG, QUICK COUPLER SER 60 NIPPLE, CLOSE 1/4" ELBOW, STRT 1/4" X 45 SCREW, 8-32 X 3/8 WASHER, INT LOCK #8 LATCH, RUBBER 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 608553 CHASSIS, GREEN 1 27820 210108 140894 210023 180201 140825 230390 140885 140016 140003 103009 140008 230907 140259 230746 130694 103065 140223 140015 WASHER, FLAT VALVE, PRESSURE CONTROL SET SCREW 10-32 X 1/4 KNOB, PRESSURE VALVE ADJUSTMENT GAUGE, PRESSURE SCREW, #6 X 1/2" HINGE, TANKS SCREW, 1/4-20 X 1/2 WASHER, LOCK 1/4" WASHER, FLAT 1/4" WHEEL, 12" X 1.75" WASHER, FLAT AXLE SCREW, 1/4-20 X 5/8" BRACKET, AXLE OFFSET CORD, EXTENSION 14/3 X 25' (120V ONLY) CASTER, SWIVEL 4" SCREW, 5/16-18 X 3/4 WASHER, SPLIT LOCK 5/16" 1 1 1 1 1 3 1 9 14 2 2 4 1 12 2 1 2 4 4 Go To.. QTY. 1 1 4 1 1 1 1 1 2 1 1 1 4 4 2 13 PARTS LIST SOLUTION PUMP BREAKDOWN 8 1 6 2 7 5 3 9 4 REF 14 1 PART # 180100 190301 DESCRIPTION PUMP, TWIN PISTON (COMPLETE) VALVE KIT, SET OF 4 2 3 4 5 6 190302 190300 190307 190305 190309 KIT, CYLINDER SLEEVE CUP KIT, SET OF 2 SAFETY COVER GREASE FITTING SET SCREWS, PUMP Home QTY. 1 1 REF 7 8 PART # 190310 190303 DESCRIPTION SHAFT KEY KIT, O-RING (INCLUDES 2 O-RINGS) 1 1 1 1 2 9 N/S N/S N/S 190304 190316 190317 190022 CONNECTING ROD PULLER, VALVE SPRING RETAINER PULLER, VALVE, POPPET SEAT GUN, GREASE (METAL) Find... QTY. 1 1 1 1 1 1 N/S= NOT SHOWN Go To.. Explorer 1500 (10–96) ELECTRICAL DIAGRAMS 120V Wiring 230V Wiring Explorer 1500 (03–99) Home Find... Go To.. 15 OPTIONAL ACCESSORIES 127 mm (5 inch) UPHOLSTERY TOOL ASSEMBLY 1 7 6 9 3 8 5 10 11 2 13 12 4 REF 16 PART # DESCRIPTION REF PART # DESCRIPTION 200505 5" HAND TOOL, (COMPLETE) QTY. 1 8. 150606 NIPPLE, HEX 1/4" QTY. 1 TOOL, HAND 1 9. 150403 ELBOW, ST 1/4" 45° 1 1. 200431.BK 2. 150913 COUPLER, QUICK, SER. 60 1 10. 200992 BODY, SPRAY 1/4"F 1 3. 150615 NIPPLE, CLOSE 1 11. 200996 SCREEN, SPRAY BODY 1 4. 200905 LEVER, K-VALVE W/PIN 1 12. 200965 TIP, BRASS #8002 1 5. 210210 VALVE, FLOW CONTROL 1 13. 200994 CAP, SPRAY BODY 1 6. 190600 VALVE PIN & SPRING (NOT SHOWN) 1 7. 210148 CAP, HEX, VALVE 1 Home Find... Go To.. Explorer 1500 (06–99) OPTIONAL ACCESSORIES HIGH PRESSURE FLOOR TOOL ASSEMBLY 7 4 6 8 26 12 13 3 14 9 5 10 11 1 15 20 16 19 18 2 24 17 21 22 23 25 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART # 600049 200403.BK 200939 200927 200912 140259 200902 200809 140605 DESCRIPTION TOOL, FLOOR (COMPLETE) TOOL, FLOOR SHOES, FLOOR TOOL GRIP, ADJUSTABLE COMPLETE FOAM, GRIP SCREW, 1/4 X 5/8 TRIGGER, FLOOR TOOL SLEEVE, TRIGGER PIN QTY. 1 1 2 1 1 2 1 1 1 140520 NUT, PUSH 2 210150 190603 N/A 150403 150615 150913 VALVE, FLOW CONTROL KIT, VALVE PIN & SPRING CAP, HEX, VALVE ELBOW, 1/4-45 NIPPLE, CLOSE 1/4 COUPLER, QUICK SER. 60 1 1 1 1 1 1 Explorer 1500 (10–96) Home Find... REF 15 16 ∇17 18 19 20 21 22 23 24 25 26 N/S ∇= = Go To.. PART # 160175 140058 700062 150401 150600 150700 200993 200996 200986 200988 200994 140834 120845 DESCRIPTION HOSE, SOLUTION HP WASHER ASM., SPRAY BAR ELBOW, 90 1/4F X 1/4F NIPPLE CROSS SPRAY BODY SCREEN, SPRAY BODY TIP, SPRAY (#9502) TIP, SPRAY (#11002) CAP, SPRAY BODY SCREW, 1/4-20 X 5/8 DECAL, HIGH PRESSURE" (NOT SHOWN) QTY. 1 1 1 2 2 1 3 3 2 1 3 2 1 ASSEMBLY INCLUDED IN ASSEMBLY 17 OPTIONAL ACCESSORIES SOLUTION AND VACUUM HOSES 3 1 4 2 5 6 REF ∇1 2 3 4 ∇5 6 N/S ∇= = N/S= 18 PART # 160191 150913 150933 150615 160401 160430 160451 DESCRIPTION SOUTION HOSE 25' COUPLER, QUICK SER. 60 PLUG, QUICK COUPLER NIPPLE VACUUM HOSE W/ CUFFS 1-1/2" X 25' CUFF, HOSE 1-1/2" CONNECTOR, VAC HOSE 1-1/2" QTY. 1 1 1 2 1 2 1 ASSEMBLY INCLUDED IN ASSEMBLY NOT SHOWN Home Find... Go To.. Explorer 1500 (10–96)