Transcript
F 4 8K20 PARTS MANUAL
Table of Contents GENERAL INFORMATiON ENCORE WARRANTY INFORMATiON................................................................................A-1 FUZiON KAwASAki QUiCk REFERENCE SHEET.................................................................A-2 SERViCE LOCATOR CHART...........................................................................................A-3 DECk COMPONENTS......................................................................................................B-1 DECk LiFT COMPONENTS...............................................................................................C-1 FRAME COMPONENTS....................................................................................................D-1 DRiVE COMPONENTS.....................................................................................................E-1 CONTROL COMPONENTS RigHT HANd CONTROL PARTS.....................................................................................F-1 LEFT HANd CONTROL PARTS.......................................................................................F-3 BRAkE COMPONENTS RigHT HANd SidE......................................................................................................G-1 LEFT HANd SidE. ......................................................................................................G-3 HYdRO COMPONENTS....................................................................................................H-1 FUEL COMPONENTS....................................................................................................... I-1 WiRE HARNESS SCHEMATiC F48K20 WiRE HARNESS SCHEMATiC........................................................................... J-1 DECAL LiST. ................................................................................................................K-1 NOTES........................................................................................................................L-1
WARNING:
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN IN THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARMS.
IMPORTANT: A separate Engine Owner’s Manual is included with your owner’s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine. Engine Owner’s Manual covers the engine manufactures warranty.
A Division of Worldlawn Power Equipment, Inc.
Fuzion Series Mower
Limited Warranty: Encore Manufacturing, a Division of Worldlawn Power Equipment, Inc, (“Encore”) warrants that the Fuzion Series mower (“Mower”), purchased from an Authorized Encore Dealer, will be free from defects in material and workmanship for a period of three years residential from the original date of purchase (see details below). Encore also warrants the Mower’s deck shell will be free from defects in material and workmanship for a period of ten years commercial/residential from the original date of purchase (see details below). During the limited warranty period, Encore will repair or replace, at its discretion, any Mower or part thereof which is found to be defective in material and workmanship. This limited warranty specifically excludes wear items, included but not limited to belts, blades, and tires. This limited warranty also specifically excludes parts covered by another manufacturer’s warranty, which parts are covered only by that manufacturer’s warranty. This limited warranty extends only to the original retail purchaser (“Owner”) of a Mower. This limited warranty may not be assigned or transferred without prior express written consent of Encore Manufacturing, a Division of Worldlawn Power Equipment, Inc. This limited warranty extends only to those Mowers purchased for private residential use. A Mower purchased for any other reason, for example as a commercial or rental unit, shall have a (90) day limited warranty under the same terms and conditions as set forth herein. Proof of purchase will be required to substantiate all warranty claims. All warranty work must be performed by an Authorized Encore Dealer. Any work done on or to the Mower by anyone other than an Authorized Encore Dealer, including the original purchaser, voids all provisions of the warranty except those provisions which limit Encore’s liability (as set forth below). Any Mower or part thereof which, in Encore’s sole discretion, is deemed defective shall be repaired or replaced, at Encore’s option, without charge for parts or labor up to three years of the original date of purchase. Any Mower deck shell or part thereof which, in Encore’s sole discretion, is deemed defective shall be repaired or replaced, at Encore’s option, without charge for parts or labor for the first five years of the original date of purchase, and without charge for parts only for years six through ten from the original date of purchase. To take advantage of this limited warranty, the Mower must be returned to an Authorized Encore Dealer within the warranty period. The cost of delivering the Mower to the Authorized Dealer and return delivery shall be the responsibility of the Owner. Encore’s sole responsibility with any claim made under this warranty is limited only to repairing or replacing the Mower or a defective part thereof, and no claim of breach of warranty shall be cause for rescission, cancellation, or voiding the contract of sale of the Mower. This limited warranty does not extend to any Mower or part thereof which has been misused, neglected, damaged, abused, not properly installed or maintained, altered or which has been operated in any way contrary to the operating instructions as specified in the Owner/Operator Manual. This limited warranty does not extend to any repair or replacement made necessary by normal use. This limited warranty does not extend to the engine which is warranted separately by the engine manufacturer. THE WARRANTY EXPRESSED HEREIN IS IN LIEU OF OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OR MERCHANTIBILITY OR FITNESS FOR A PARTICULAR USE, AND IS IN LIEU OF ANY AND ALL OTHER OBLIGATIONS OR LIABILITY ON WORLDLAWN’S PART. UNDER ANY AND ALL CIRCUMSTANCES, ENCORE’S TOTAL LIABILITY TO OWNER FOR ANY AND ALL CLAIMS, LOSSES OR DAMAGES, INCLUDING LOSS OF PROFITS, ARISING OUT OF ANY CAUSE WHATSOEVER, WHETHER BASED IN CONTRACT, NEGLIGENCE OR OTHER TORT, STRICTLIABILITY, BREACH OF WARRANTY OR OTHERWISE, SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE MOWER. IN NO EVENT SHALL BE RESPONSIBLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES.
General Information Quick Reference Sheet Engine Kawasaki electric FS600V - S00 Blades 483035 483049 483050
16" blade 16" mulch blade 16" super hi-lift blade
Belts 353139 353112
blade drive belt pump drive belt
Tires 353126 353148 353149 363311 363260 * * * *
wheel/tire assy drive tire (18x9.5x8) rim w/ valvestem front caster complete front tire & tube (4.10/3.50-4) front rim not serviced
Spindles 583106 583111 363350 583112 583113
Torque Specs 65 ft-lbs blade bolt 90 ft-lbs nut on top of spindle 50 ft-lbs clutch bolt Pulleys 483078 523329 533114 823351 353101
spindle pulley stationary idler pulleys tensioner pulley-blade drive belt pump tensioner pulley pump drive pulley
Front Caster Bearings 423200 bearing 423201 bearing retainer Seat 353195 593097 353219
seat complete molded arm rest arm rest kit
spindle assy comp. housing bearing shaft brg. Spacer tube
Transmission 353127 RH EZT transaxle (Hydro-Gear Model # ZC-ACBB-2YLB-1EXA) 353128 LH EZT transaxle (Hydro-Gear Model # ZC-DCBB-2YLC-1EXA) *** lifetime lubricated transaxles Throttle Choke Muffler Wire Harness Pigtail Harness Clutch
593043 593044 353193 353132 353180 423285 - Kawasaki
Electrical Components 423027 Ignition Switch 422150 Starter Relay 583423 Time Delay Module 583351 Relay 523034 Park Brake Switch 593041 Neutral Switch 523031 PTO Switch 353048 Seat Switch 523283 Hour Meter
A-2
ENCORE SER VICE LOCATOR CHAR T 13 12
7
9
18
1
8
2
5 6 3 13 4 10
1
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
Front Caster Wheel Bearings (2) Front Caster Pivot Bearing Zerks (2) Engine Oil Fill & Dipstick Hour Meter Engine Air Filter Engine Oil Filter Fuel Tank Engine Fuel Filter Fuel Shut-off Valve Fuel Tank w/ Cup Holder Hydraulic Bypass Engine Vent Screen Drive Tires Pump Belt ( 353112 ) Blade Drive Belt ( 353139 ) Front Casters Wheels 16” Blade ( 483035 ) Located inside the seat frame under operators seat: 1. Time delay module 2. Relays 3. Fuse Block 4. Start Relay 5. Battery
Belt Tensioner Adjustment
15
17 VIEWED FROM UNDER OF DECK
11
16
11 14
Figure 2
VIEWED FROM TOP OF UNIT
A-3
Deck Components
13
36 29 1 47 48 49
20 18
46
17
21
50
25
20
45
24
3
39
15
14
42
19
32 30
16
31
26
22
43
2
34
5
4
40 6
32
42
31
32
12
41 33
35
44
8
38 9 12
7 9
37
32
5 10
27
12 11
12 23
23
28
9
B-1
51 7
9
8
52
53
Deck Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
PART NUMBER 523329 522104 523327 523084 104261 100346 423023 100335 105264 603023 100351 104509 353138 363080 352045 363089 823309 533114 100297 109007 100299 104257 107506 108509 103009 109015 107503 107509 109007 582025 100273 104256 100252 105256 105004 353139 352038 352040 583106
DESCRIPTION FLOATING IDLER - FLAT OFFSET PIVOT FLOATING IDLER SPRING REAR DECK ROLLER 5/8-11 HEX NUT 5/8-11 X 4-1/2 HHCS DECK ROLLER 1/2-13 X 4 HHCS 1/2 STD FLATWASHER FRONT ANT-SCALP ROLLER 5/8-11 X 8-1/2 HHCS 1/2-13 HEX NUT 48 BELT SHIELD RIGHT EYEBOLT IDLER ARM W/BUSHINGS BRONZE BUSHINGS FRAME SPACER ENGAGEMENT IDLER 3/8-16 X 2-1/4 HHCS 3/8 – 16 WHIZ LOCK NUT 3/8-16 X 2-3/4 HHCS 3/8-16 NYLOC NUT 3/8-16 X 3-1/4 CARRIAGE BOLT 3/4 E-RING CAPLUG 1-1/4 1/4 - 20 NUT CLIP 5/16 - 18 X 3/4 CARR. HEAD 5/16-18 X 1 CARR. BOLT 3/8 – 16 WHIZ LOCK NUT GRASS DEFLECTOR WLDMNT 5/16-18 X 1 HHCS 5/16-18 NYLOC NUT 1/4-20 X 3/4 HHCS 1/4 STD FLAT WASHER 1/4 STD. LOCKWASHER 48 DECK BELT 48 DECK WELDMENT 48 DECK PLATE BLADE SPINDLE ASSY
B-2
QTY. 2 1 1 1 2 1 2 2 4 1 1 4 2 1 1 3 1 1 1 2 1 1 2 1 1 8 11 10 2 1 2 36 8 10 8 1 1 1 3
Deck Components #
PART NUMBER
40 41 42 43 44 45 46 47 48 49 50 51 52 53
583111 583112 363350 583113 104256 100274 483078 104511 105010 105269 583110 583108 100355 483035
DESCRIPTION SPINDLE HOUSING SPINDLE SHAFT BEARING - BLADE SPINDLE BEARING SPACER TUBE 5/16-18 NYLOC NUT 5/16-18 X 1-1/4 HHCS 5.75 HEX PULLEY 3/4-16 HEX NUT 3/4 LOCK WASHER 3/4 SAE FLAT WASHER PULLEY SPACER 5/8 DISC SPRING WASHER 5/8-11 X 1-1/4 HHCS 16" BLADE
NOTE:
B-3
QTY. 3 3 6 3 12 12 3 3 3 3 3 3 3 3
Deck Lift Components 20 12
10
48
38
11
49
43 17
15
18
52
1
12
19
13
50
47
47
14
16
53
37
48
40
4
51
48
42
37
7
3
36 38
40
47 43
5
47
48
6 47
48
40
48
2
39
6
39
8
48 44
5
5
6
39
6
57
21
40 40
57
41
21
22
22
41
9
46
33
45 23
48
46
34
25
27
31
26
28
45
30 35
35 29
59
24
59
29
55 54
56
58
55
C-1
32
55
Deck Lift Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
PART NUMBER 352010 352014 353043 353040 353028 353047 352018 533010 -----533084 352028 104755 100329 533083 353038 100273 104256 104509 363165 363144 353045 352032 353110 533112 100006 104758 423359 100311 109027 533112 100006 104758 423360 100311 109027 352012 107255 103292 100277
DESCRIPTION REAR LIFT BELLCRANK, RT FRONT LIFT SHAFT HEIGHT PLATE, OUTER HEIGHT PLATE SPACER PIVOT BLOCK PIVOT BLOCK PLATE TRANSPORT LATCH LIFT SHAFT- FRONT STRUT ASM. (ORDER ITEM 60,61) ROD END 1/2" CONNECTING ROD 1/2-20 HEX JAM NUT 1/2-13 X 2 HHCS CLEVIS END 1/2" HEIGHT ADJUST TAB 5/16-18 X 1 HHCS 5/16-18 NYLOC NUT 1/2-13 HEX NUT #3 HAIRPIN COTTOR CLEVIS PIN 5/16 STRUT MOUNT REAR STRUT PIVOT PIN FRONT STRUT PIN ADJUSTABLE CHAIN MT. 1/4-20 X 1.5 HH TAP BOLT 1/4-20 HEX JAM NUT FRONT CHAIN 7/16-14 X 1-1/2 HHCS 7/16-14 WHIZLOCK NUT ADJUSTABLE CHAIN MT. 1/4-20 X 1.5 HH TAP BOLT 1/4-20 HEX JAM NUT REAR CHAIN 7/16-14 X 1-1/2 HHCS 7/16-14 WHIZLOCK NUT REAR LIFT BELLCRANK, LT 3/16 X 3/16 X 1 MACHINE KEY 1/4-28 SETSCREW 5/16-18 X 2 HHCS
C-2
QTY. 1 1 1 3 4 4 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2 2 4 2 2 2 2 2 4 1 2 2 8
Deck Lift Components #
PART NUMBER
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
104256 100271 100302 104257 104259 105264 106763 100294 109007 105260 353153 109002 153025 123012 107509 107526 100273 104256 100292 104257 353050 353052
DESCRIPTION 5/16-18 NYLOC NUT 5/16-18 X 3/4 HHCS 3/8-16 X 3-1/2 HHCS 3/8-16 NYLOC NUT 1/2-13 NYLOCK NUT 1/2 STD FLATWASHER 1/2 X 1 1/4 COTTER PIN 3/8-16 X 1-1/2 HHCS 3/8 – 16 WHIZ LOCK NUT 3/8 STD FLAT WASHER 1/2 X 3 RING PIN 1-1/2 O.D. SPLIT RING # 4 HAIRPIN COTTER - PLTD. SAFETY CHAIN 5/16-18 X 1 CARR. BOLT 1/4-20 X 3/4" CARR BOLT 5/16-18 X 1 HHCS 5/16-18 NYLOC NUT 3/8-16 X 1 HHCS 3/8-16 NYLOC NUT STRUT BENT STRUT STRAIGHT
NOTE:
C-3
QTY. 10 2 4 5 1 2 2 5 8 2 1 1 1 1 4 3 4 8 1 4 2 2
Frame Components 12
14
13
9
13
10
12 8 14 4
10 9
2 8 7 1
3 5 7
6
18 17
24 17
20
20 19
21 15
16 17
23 17
16
D-1
19 22
19
19
Frame Components 29
32
26
26
26
25 28 31
25
30
33
34
27 27 30 26 26 27 30
27
31
33 34
D-2
28
31
Frame Components 57 69
72
44 39 43
73
69
43 37
55 56
47
46 54
46 71
35
70
38 44
35
53
50
51
49 48
40
42 45
52
61
62
61
66 65
41 63
36 36
67
62
61 65 66 62
61
D-3
60
62
Frame Components # PART NUMBER DESCRIPTION 1 363307 AXLE TUBE 2 100339 1/2-13 X 6 HHCS 3 104259 1/2-13 NYLOCK NUT 4 422016 FRONT CASTER YOKE WELDMENT 5 363260 FRONT TIRE W/TUBE (4.10 X 3.50 X 4) 6 363311 FRONT CASTER COMPLETE ------FRONT RIM NOT SERVICED 7 423201 BEARING RETAINER 8 423109 7/8 FLANGE BEARING 9 423071 7/8 CLAMP COLLAR 10 111001 1/8 NPT STRAIGHT 50 - 8 TIRE ASM 11 353126 18 X 9 9.50 ASM. (NOT SHOWN) 12 353148 DRIVE TIRE (18 X 9.5 X 8) 13 353149 RIM W/VALVESTEM 14 103023 1/2-20 LUG NUT 15 353075 ENGINE GUARD 16 107503 5/16 - 18 X 3/4 CARR. HEAD 17 104256 5/16 18 NYLOC NUT 5/16-18 18 353100 SKID PLATE 19 107503 5/16 - 18 X 3/4 CARR. HEAD 20 104256 5/16-18 NYLOC NUT 21 603023 FRONT ANT-SCALP ROLLER 22 353145 WHEELIE BAR 23 100351 5/8-11 X 8-1/2 HHCS 24 104261 5/8-11 HEX NUT Items 1 thru 24 shown on page D-1 25 353067 TANK SUPPORT 26 107503 5/16 - 18 X 3/4 CARR. HEAD 27 104256 5/16-18 NYLOC NUT 28 353085 REAR TANK MOUNT SEE FUEL SECTION 29 LH FUEL TANK 30 100271 5/16-18 X 3/4 HHCS 31 105005 5/16 LOCK WASHER SEE FUEL SECTION 32 RH FUEL TANK 33 100271 5/16-18 X 3/4 HHCS 34 105005 5/16 LOCK WASHER Items 25 thru 34 shown on page D-2 35 107503 5/16 - 18 X 3/4 CARR. HEAD 36 104256 5/16-18 NYLOC NUT 37 423142 BATTERY 38 353011 BATTERY TRAY 39 353015 SEAT PAN
D-4
QTY. 2 2 2 2 2 2 2 2 4 2 2 2 2 2 8 1 6 6 1 6 6 1 1 1 1 2 18 17 2 1 1 1 1 1 1 22 17 1 1 1
Frame Components #
PART NUMBER
DESCRIPTION
40 523278 SEAT SPRING 41 100030 3/8-16 X 3 HHTB 42 353083 HOUR METER MOUNT 43 100291 3/8-16 X 3/4 HHCS 44 104257 3/8-16 NYLOC NUT 45 109007 3/8 – 16 WHIZ LOCK NUT 46 109012 1/4 WING NUT 47 423011 HOLD DOWN ANGLE 48 423172 BATTERY HOLD DOWN 49 107502 1/4-20 X 3/4 CARR. BOLT 50 100273 5/16-18 X 1 HHCS / STD S S 51 105258 5/16 FLAT WASHER 52 523283 HOUR METER 53 109009 #10-24 X .75 HHS 54 109006 #10 WHIZLOCK NUT 55 104252 #10-24 NYLOC NUT 56 422150 STARTER RELAY - WP SEAT 57 353195 58 593097 MOLDED ARM REST (NOT SHOWN) 59 353048 SEAT SWITCH (NOT SHOWN) 60 109015 1/4 - 20 NUT CLIP 61 100252 1/4-20 X 3/4 HHCS 62 105004 1/4 STD. LOCKWASHER 63 353177 CONSOLE PLATE W/CHOKE 64 523031 PTO SWITCH (NOT SHOWN) 65 101039 #10-24 X 5/8 PAN HD. SCREW 66 104252 #10-24 NYLOC NUT 67 593043 THROTTLE CONTROL 68 423027 IGNITION SWITCH (NOT SHOWN) 69 107503 5/16 - 18 X 3/4 CARR. HEAD 70 104256 5/16-18 NYLOC NUT 71 105258 5/16 STD FLAT WASHER 72 353079 FLOOR PAN 73 423302 Z-STEP TREAD Items 35 thru 73 shown on page D-3 NOTE:
D-5
QTY. 2 1 1 2 2 1 2 1 2 2 2 2 1 2 2 2 1 1 1 4 4 4 1 1 2 2 1 1 22 17 2 1 3
Drive Components # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NUMBER 353207 352026 353087 422025 523111 363174 423122 105005 105260 823351 104257 483017 100299 423175 353089 100300 104257 109007 107503 104256 100294 107526 353112 553007 373089 353201
28 29 30 31 32 33 34 35 36 37
353202 373070 423406 423069 100536 107260 100277 100276 104256 363226
DESCRIPTION PUMP DRIVE IDLER AXLE SUPPORT IDLER MOUNT TENSIONER W/BUSHING 3/4 PLASTIC BUSHING EYE BOLT SPACER PUMP TENSION ROD 3/8 LOCK WASHER 3/8 STD FLAT WASHER PUMP DRIVE IDLER 3/8-16 NYLOC NUT RH IDLER SPACER 3/8-16 X 2-3/4 HHCS IDLER PIVOT PUMP IDLER MOUNT 3/8-16 X 3 HHCS 3/8-16 NYLOC NUT 3/8 – 16 WHIZ LOCK NUT 5/16 - 18 X 3/4 CARR. HEAD 5/16-18 NYLOC NUT 3/8-16 X 1-1/2 HHCS 1/4-20 X 3/4" CARR BOLT PUMP BELT IDLER SPRING RETAINING WASHER PULLEY CLUTCH BELT GUIDE - LONG OIL DRAIN VALVE 3/8 NPT 7/16 DISC SPRING WASHER 5/8-11 X 7 HHCS 1/4 X 1/4 X 1.25 5/16-18 X 2 HHCS 5/16-18 X 1-3/4 HHCS 5/16-18 NYLOC NUT 5/16 DISC SPRING WASHER
NOTE:
E-2
QTY. 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 10 2 4 4 1 8 1 1 1 1 1 1 1 2 1 1 1 3 6 4
Control Components - Right Hand 12
11
32 2
29
12
24
30
21
4
31
3
17 6
1
6
25
23
6
14 13
2 4
19
5 8 10
28 9 27
16
4
15
5
7 14
13
6
13 26
18
19 22
20
21
ITEM 7
ITEM 8
ITEM 18
MOUNTING VIEW
MOUNTING VIEW
MOUNTING VIEW
F-1
Control Components - Right Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NUMBER 352004 353018 353024 100274 105257 104256 623095 453081 353093 104752 353061 109015 100252 105004 107520 353151 105258 353143 104255 105255 823221 583415 104257 100294 352008 107502 353021 593041 592041 523032 523033 109001
DESCRIPTION STEERING CONTROL RT 3/4" FLANGE BEARING DRIVE CONTROL SPACER 5/16-18 X 1-1/4 HHCS 5/16 SAE FLATWASHER 5/16-18 NYLOC NUT 5/16 LH ROD END (F) .312 ROD END (F) DRIVE LINKAGE 5/16-24 JAM NUT RT CONTROL BRACKET 1/4 - 20 NUT CLIP 1/4-20 X 3/4 HHCS 1/4 STD. LOCKWASHER 5/16-18 X 1-3/4 TAP CARR. BOLT 5/16-18 SQ. CAGE NUT 5/16 STD FLAT WASHER DAMPENER MOUNT 1/4-20 NYLOC NUT 1/4" SAE WASHER 10MM BALL STUD DAMPENER / CONTROL 3/8-16 NYLOC NUT 3/8-16 X 1-1/2 HHCS HANDLE MOUNT 1/4-20 X 3/4 CARR. BOLT SWITCH BRACKET NEUTRAL SWITCH HANDLE RH W / GRIP HANDLE GRIP HANDLE PLUG 5/16-18 WHIZLOCK NUT
NOTE:
F-2
QTY. 1 2 1 8 8 13 2 2 2 6 1 4 6 4 1 1 1 1 6 2 2 1 1 1 1 2 1 1 1 1 1 2
Control Components - Left Hand
27 17
18
21
30
5
10
19
29 10
16 32 19
5
23
3
1 3
31
28 4
20
14 25
13
6
8
5
1 26 3
17
4
9 12
22
2
11
5 11
7
12 18 5
24
ITEM 7
ITEM 6
ITEM 16
MOUNTING VIEW
MOUNTING VIEW
MOUNTING VIEW
F-3
Control Components - Left Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NUMBER 353018 353024 100274 105257 104256 623095 453081 353093 104752 109015 100252 105004 107520 353151 105258 353143 104255 105255 823221 583415 104257 100294 352008 107502 353021 593041 109001 352006 353063 592042 523033 523032
DESCRIPTION 3/4" FLANGE BEARING DRIVE CONTROL SPACER 5/16-18 X 1-1/4 HHCS 5/16 SAE FLATWASHER 5/16-18 NYLOC NUT 5/16 LH ROD END (F) .312 ROD END (F) DRIVE LINKAGE 5/16-24 JAM NUT 1/4 - 20 NUT CLIP 1/4-20 X 3/4 HHCS 1/4 STD. LOCKWASHER 5/16-18 X 1-3/4 TAP CARR. BOLT 5/16-18 SQ. CAGE NUT 5/16 STD FLAT WASHER DAMPENER MOUNT 1/4-20 NYLOC NUT 1/4" SAE WASHER 10MM BALL STUD DAMPENER / CONTROL 3/8-16 NYLOC NUT 3/8-16 X 1-1/2 HHCS HANDLE MOUNT 1/4-20 X 3/4 CARR. BOLT SWITCH BRACKET NEUTRAL SWITCH 5/16-18 WHIZLOCK NUT STEERING CONTROL LT LT CONTROL BRACKET HANDLE LH W / GRIP HANDLE PLUG HANDLE GRIP
NOTE:
F-4
QTY. 2 1 8 8 11 2 2 2 6 4 6 4 1 1 1 2 4 2 2 1 1 1 1 2 1 1 4 1 1 1 1 1
Brake Components - Right Hand 10
2 15 1
7 14
16
6 9 13 4
1 3 12
8
5
11
ITEM 14 14
6
MOUNTING VIEW
G-1
Brake Components - Right Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NUMBER 104256 105258 104255 353057 107503 106763 423130 353059 352020 523034 353073 100251 363177 352042 523112 523024
DESCRIPTION 5/16-18 NYLOC NUT 5/16 STD FLAT WASHER 1/4-20 NYLOC NUT 5/8 FLANGE BUSHING 5/16 - 18 X 3/4 CARR. HEAD 1/2 X 1 1/4 COTTER PIN PARK BRAKE SWIVEL BRAKE SHAFT MOUNT BRAKE SHAFT PARK BRAKE SWITCH BRAKE SWITCH ACTUATOR 1/4-20 X 5/8 HHCS 3/8 PUSH NUT LOWER BRAKE LINKAGE 5/16 CLAMP COLLAR SPRING
NOTE:
G-2
QTY. 4 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1
Brake Components - Left Hand
7
12 15 1
8
1
2
1 6
4 3
18
17
16
4
4
11 13
7 20
19
14
5 10 9
ITEM 16
16
8
MOUNTING VIEW
G-3
Brake Components - Left Hand # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART NUMBER 104256 105258 352024 353057 352022 108500 107503 106763 106753 353071 423130 353059 352020 363152 363177 352042 523112 523024 363144 106763
DESCRIPTION 5/16-18 NYLOC NUT 5/16 STD FLAT WASHER BRAKE LEVER PIVOT 5/8 FLANGE BUSHING BRAKE LEVER E-RING FOR 5/8 DIA 5/16 - 18 X 3/4 CARR. HEAD 1/2 X 1 1/4 COTTER PIN 3/32 X 3/4 COTTER PIN BRAKE LINKAGE PARK BRAKE SWIVEL BRAKE SHAFT MOUNT BRAKE SHAFT YOKE 5/16-24 3/8 PUSH NUT LOWER BRAKE LINKAGE 5/16 CLAMP COLLAR SPRING CLEVIS PIN 5/16 COTTER PIN 1/8 X 3/4
NOTE:
G-4
QTY. 6 1 1 3 1 1 4 2 1 1 1 1 1 1 1 2 1 1 1 1
Hydro Components 3
3
11
11
2
4 11
1 17
11 8
13
16
16
1 2
16 18 8 17
16
5
6
10 7
18
12
13 10
10 9
9
10
12 12
15
10
10
14
12
10 10
9
15 9 14
H-1
# PART NO. 1 583050 2 363099 3 583185 4 823315 5 363098 6 363413 7 583183 8 533125 9 353221 10 353220 VENT SYSTEM PARTS 363412 593370 353242 353223 623196
DESCRIPTION FUEL VALVE FUEL LINE – 17” FUEL LINE – 39” FUEL LINE – 27” FUEL LINE CLAMP FUEL CAP - EPA/CARB FUEL TANK ADAPTER VALVE GROMMET TANK, LOW PERM FUEL LH TANK, LOW PERM FUEL RH NOT SHOWN GROMMET, VENT REMOTE VENT 33” VENT LILNE (TO ENGINE) 22” VENT LINE (TO TANKS) BRASS TEE
QTY 1 1 1 1 6 2 2 2 1 1 2 2 1 2 1
TO ENGINE GROUND
J-1 87
RED 14 GA.
353180 KAW. WIRING PIGTAIL
N/O
PARK BRAKE SWITCH 523034
LT. GREEN 18 GA.
ENGINE FUEL SOLENOID
BLACK 16 GA.
BLK/WHT 16 GA.
N/C
YEL / LT. BLUE 18 GA.
ENGINE KILL
RELAY 583351
LT. BLUE /RED 18 GA.
.
GA
STARTER RELAY 422150
A BCDE F
N/O
PURPLE 18 GA.
RED /BLACK 18 GA.
LT. BLUE 14 GA.
16
RED /BLACK STP. 18 GA.
CK
LT. BLUE/RED 18 GA.
A BL
YELLOW 18 GA.
86
87a
15 AMP FUSE
30
N/O
CLUTCH SWITCH 523031
CLUTCH CONN.
LT. BLUE 14 GA.
RED 14 GA.
RED 12 GA.
20 AMP FUSE
85
TIME DELAY REAR VIEW OF MODULE CONN. 583423
BLK/WHT 16 GA.
RED 12 GA.
FUSE BLOCK
WHT / LT. GREEN 18 GA.
ORG / LT. GRN 18 GA.
WHT / LT. GREEN 18 GA.
TO POS. SIDE OF STARTER SOLENOID
WIRE JUNCTION
RED /BLACK STP. 18 GA.
ORANGE 12 GA.
RT NEUTRAL SWITCH 593041
N/C
LT. BLUE 14 GA.
SEAT SWITCH 353048
HOUR METER 523283
BLACK 18 GA.
GROUND TO ENGINE
BLACK 14 GA.
LT. BLUE/RED 18 GA.
ENGINE CHARGING
BLACK 16 GA.
IGNITION SWITCH 423027
N/O
LT NEUTRAL SWITCH 593041
N/O
Electrical Section
ENCORE PART # 353132 WIRE HARNESS FOR FS600V KAWASAKI ENCORE PART #353180 KAW. WIRING PIGTAIL FOR KAWASAKI ENGINE
LT. BLUE/RED 18 GA.
WHT / LT. GREEN 18 GA.
LT. BLUE/RED 18 GA.
WHITE 16 GA.
Decals #
PART NO.
DESCRIPTION
2 3 4 5
423155 423156 823320 823323
DECAL, RIDER CAUTION DECAL, PARK LEVER DECAL, BATTERY WARNING DECAL, ROTATING PARTS
1 1 1 1
6 7 8 9 10 11 12 13 14
353125 353129 353130 353131 353174 353186 363001 363023 363290
DECAL, BYPASS DECAL, HEIGHT ADJUST DECAL, MOTION CONTROL DECAL, TRANSPORT DECAL, FUZION DECAL, 48" DECK DECAL CAUTION DECAL, DECAL, DANGER DECAL, CAUTION FUEL
1 1 2 1 1 1 1 2 1
NOTE: A:
THERE ARE NO REPLACEMENT DECALS FOR TANKS TANKS, BECAUSE THEY ARE MOLDED INTO THE TANK.
K-2
QTY
Notes
L-1
Notes
L-2
Notes
L-3
2013-11 ,. All rights reserved. Contents subject to change.
FUZION
F48K24 - PARTS MANUAL P ART NUMBER 933215
