Transcript
Model
Ser ies
Oper Ope rator and Parts Manu Man ual 2007 V er sion 1.0
R.P.S. Corporation
Phone: 1-800-634-4060
P.O. Box 368 Racine, Wisconsin 53401
Fax:
1-866-901-3335
HOW TO USE THIS MANUAL This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE INFORMATION page which is filled out during the installation of your machine. The MACHINE INFORMATION is located on page one of this manual. The serial number of your machine is located on the lower steering pedestal of the steering column of the machine. (See Picture Below)
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventative maintenance to keep the machine and its components in good working condition. They are listed in this general order: - Batteries - Scrub Brushes - Adjusting Squeegee - Service Schedule - Machine Trouble shooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: -
ITEM - column refers to the reference number on the
-
PART NO. - column lists the part number for the part. QTY - column lists the quantity of the part used in that
-
DESCRIPTION - column is a brief description of the part. COMMENTS - column for information not noted by the
parts illustration.
area of the machine.
other columns. NOTE: If a service or option kit is installed on your machine, be
sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement part numbers needed for ordering future parts.
Table of Contents Machine parts illustration Machine Information Machine delivery form Machine specifications Common wear parts/scrub brushes Safety messages !!Safety precautions!! Machine controls and features Lcd screen menu displays Machine setup Attaching squeegee Adjusting squeegee Leveling scrub deck Attaching brushes Adjusting shrouds Adjusting cylindrical side wipers Solution system Vacuum system Machine operation Draining recovery & solution tanks Rec. Float shut off Drain saver Standard battery charging Optional battery charging On-Board charger operator manual Changing batteries Side broom system Overhead guard HD Side doors On-board Soap Spray hose Vac wand Diffuser exhaust bar Stainless steel recovery tank Stainless steel solution tank Industrial battery Removable battery box On-Board soap Spray hose Vac wand Maintenance & storing machine Preventative maintenance records Troubleshooting central command ii Troubleshooting Machine parts
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7-8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19-21 Page 22 Page 23 Page 23 Page 24 Page 25 Page 26-28 Page 29 Page 30 Page 31 Page 31 Page 31 Page 31 Page 32 Page 32 Page 32 Page 32 Page 32 Page 32 Page 33 Page 33 Page 33 Page 34-35 Page 36-37 Page 38-39 Page 40-41 Page 42-93
Front wheel drive Side brooms (optional) Front wheel side brooms and rollers Disk deck Shrouds Cylindrical wipers Cylindrical decks Cylindrical doors Attaching decks Squeegee trail arm 53" Squeegee 60" Squeegee Squeegee trail arm and rear axle Dual vac motors Vac motors and solution hoses Tank Lid Tank baffle Solution/Recovery tank Attaching tank Standard batteries and seat Optional battery and seat Central command Steering tower assembly Central command and steering tower Doors (optional) Over head guard (optional) Water jet kit (optional) Vac wand kit (optional)
Page 42-43 Page 44-45 Page 46-47 Page 48-49 Page 50 Page 51 Page 52-53 Page 54-55 Page 56-57 Page 58-59 Page 60-61 Page 62-63 Page 64-65 Page 66-67 Page 68-69 Page 70-71 Page 72-73 Page 74-75 Page 76-77 Page 78-79 Page 80-81 Page 82-83 Page 84-85 Page 86-87 Page 88-89 Page 90-91 Page 92 Page 93
Machine Information Model number_____________________________________________________________ Serial number:______________________________________________________________ Installation date:___________________________________________________________ Installing dealer:____________________________________________________________ Dealer contact: ___________________________________________________________ Address:___________________________________________________________________ City, state, zip: _____________________________________________________________ Phone number:_____________________________________________________________ This operator and parts manual should be considered a permanent part of the unit and should remain with the unit at all times. This operator and parts manual covers all the XR series scrubbers. You may find descriptions and features that are not on your particular model. The information and specifications included in this publication were in effect at the time of printing. R.P.S. Corporation reserves the right to make changes without notice incurring any obligation.
To register for warranty, fax your warranty registration form today! Fax # (886)-632-6961
PAGE 1
R.P.S. CORPORATION P.O. BOX 368 RACINE, WI 53401 PHONE: 800-634-4060
MA CHINE DELIVERY FORM Dealer: __________________________
Installed By: ______________________
Location: (City, State)_______________
Install Date: ______________________
Customer Information Name:________________________
Contact: _________________________
Address:_________________________
City/State:__________________Zip______
Phone Number :___________________
Fax Number: _____________________
Model Number:___________ Serial Number:______________ Squeegee Size:__________ Squeegee Material: Gum
Linatex
Hour Meter:____________ Neoprene
(circle one)
Buyer’s representative has received instruction in proper operation of the following controls and features: Filling Solution Tank, Solution Tank Sight Tube, Solution Drain Valve Adjusting Controls and “Uni-Touch” operation, Double Scrubbing, Squeegee Delay & Vac Timer Recovery Tank Draining and Cleaning, Vac Screen Removal and Cleaning Shroud and Pad Removal Shroud Adjustment Solution Valve and Filter Operation (removal and cleaning) Drain Saver Feature Charging Operation Seat and Steering Wheel Adjustment LCD Screen Display Operation, 3 Hour Meters (keyswitch, brush, traction drive) Tank Tilt Back Feature Parking Brake Override Checking Battery Electrolyte Level Squeegee Hose Removal and Checking For Clogs Battery Guide Poster Hung Up & Reviewed Maintenance Guide Poster Hung Up & Reviewed
In addition to the items listed above the buyers representative has received the operator’s manual and been advised to read the manual before operating the machine. Installed By (print)______________________Signature________________ Buyer’s Representative (print)_____________________Signature_______________ BUYER AGR EES TO PAY FOR ANY REPAIRS, ADJUSTMENTS, OR SECONDARY TR AIN ING THAT MANUFACTURER DETERMINES IS EXCLUDED FROM THE WARRANTY
COMPLETE AND FAX FORM to 866-632-6961
PAGE 2
Model
XR
BODY CONSTRUCTION/DIMENSIONS
Tank Material: Frame Construction: Rear Wheels (diameter x width): Drive Wheel (diameter x width): Size (L x W x H): Weight: Weight (w/batteries):
Poly (3/8” thick) 7-gauge (3/16” steel) 14” x 5” 12” x 4” 69” x 36” x 59” 1,230 pounds 1,950 pounds
BRUSH/PAD SYSTEM
Brush Down Pressure: Brush Pressure Settings: DISK Brush/Pad Size:
0 - 350 pounds (5) w/ auto adjust 370-34D: (2) 17” 370-40D: (2) 20” 270-rpm (2) 1.5 hp
Brush Speed: Motor Power: CYLINDRICAL Brush SIze:
370-34C: (2) 32” x 7” 370-40C: (2) 38” x 7” 370-46C: (2) 44" X 7" 750-rpm (2) 1.5 hp
Brush Speed: Motor Power: BATTERY SYSTEM
Battery AH Rating (standard): Battery AH Rating (optional): Battery AH Rating (Industrial Steel-Clad Battery): Battery Run Time: Charger (110-v / 60 Hz, auto):
(Qty 6) 325 AH (Qty 6) 395 AH (Qty 1) 440 AH / 1,280 pounds Up to 6 hours 36-v / 36-amp
SOLUTION SYSTEM
Solution Tank Capacity: Solution Flow Rate: Solution Filter:
68 - gallons 0 - 1.5 gpm Inline Stainless
RECOVERY SYSTEM
Rec. Tank Cap.: Vacuum Power: Vacuum (Lift/Airflow): Drain Hose (ID): Demisting Chamber:
68 - gallons 1.6 hp 68” / 140 cfm 2.0” 3-gallons
DRIVE SYSTEM
Power: Type: Speed Control:
3.0 hp, sealed All Gear 5.0 mph (FWD) / 3.0 mph (REV)
PRODUCTIVITY
Cleaning Width:
370-34: 34” 370-40: 40” 370-46: 46" Up to 46,000 sq.ft/hr
Cleaning Rate/Hour: WARRANTY
PARTS: LABOR:
3 YEARS 1 YEAR
PAGE 3
Common Wear Parts Item
Model Model XR-34D XR-34C
Brush type DISK (2)
MODEL XR-40D
Model XR-40C
Model XR-46C
Cylindrical (2) DISK (2)
Cylindrical (2) Cylindrical (2)
17-421SS 17-421S 17-421C 17-421PS 17-421P 17-421N 17-421D
NA 327-821S 327-821C 327-821PS NA 327-821N NA
20-421SS 20-421S 20-421C 20-421PS 20-421P 20-421N 20-421D
NA 387-821S 387-821C 387-821PS NA 387-821N NA
NA 447-821S 447-821C 447-821PS NA 447-821N NA
17-422BB 17-422B 17-422BR 17-422G 17-422BL 17-422R 17-422W
NA NA NA NA NA NA NA
20-422BB 20-422B 20-422BR 20-422G 20-422BL 20-422R 20-422W
NA NA NA NA NA NA NA
NA NA NA NA NA NA NA
Brushes
Super-grit Tough-grit Midi-grit Light-grit Poly (.028) Nylon (.022) *Pad driver Pads
Super black Black Brown Green Blue Red White
Brush Type
Disk
Cylindrical
Level
Super-grit Tough-Grit Midi-Grit Light-Grit Poly (.028) Nylon (.022) Tampico *Pad Driver
# # 421SS # # 421S # # 421C N/A # # 421P # # 421N N/A # # 421D
NA # # 521S # # 521C # # 521PS NA # # 521N # # 521T NA
Very High High High Moderate Moderate Light Light Not Applicable
Pads
Disk
Cylindrical
Level
Super Black Black Brown Green Blue Red White
# # 422BB # # 422B # # 422BR # # 422G # # 422BL # # 422R # # 422W
NA NA NA NA NA NA NA
Very High High High Medium Moderate Moderate Light
(10 The Highest) 10 9 8 6 5 2 1
Red/Orange Black Blue/Grey Grey Black White Tan NA
(10 The Highest)
Color
10 8 7 6 4 3 1
Black Black Brown Green Blue Red White
*Extra pad driver retaining clip: 40-433 Brush repair kit: 40-423 replacement locating clip for all disk brushes Squeegee kits
Size
Gum Rubber
Linatex
XR-34D and XR-34C XR-40D and XR-40C XR-46C
53" 53" 60"
370-770G 370-770G 380-770G
370-770L 370-770L 380-770L
Kit includes: (1) rear blade, (1) front blade. Note: It is stamped into the top of the squeegee blank. Model XR: Has a 53" squeegee unless other size is specially ordered at time of purchase. Note: The smaller squeegees are designed for narrow aisles and may not have the same water
control around tight turns as the larger squeegees. Soap
Heavy duty degreaser Citrus Freezer Tire mark remover For more soap information call PowerCat 414-745-9337 www.powercatsolutions.com
PAGE 4
Color
Safety Message Your safety, and the safety of others, is very important, and operating this unit safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other safety information in the manual. This information informs you of potential hazards that could hurt you or others. It is not practical or possible to warn you of all the hazards associated with operating this unit. You must use your own good judgment. This is intended for commercial use. It is designed to be used on hard floors in an indoor environment, with the recommended pads or brushes.
1. Do not operate unit: Unless trained and authorized. Unless operator manual is read and understood. If unit is not in proper operating condition. Outdoors or exposed to rain. For picking up hazardous materials/dust. On surfaces having a gradient exceeding 2% unless the optional Parking brake is functioning on the machine.
2. When operating unit: Remove loose objects from the floor that may be projected from the revolving brushes. Keep hands and feet away from revolving brushes. Do not operate machine where flammable liquids are present. Use extreme caution when maneuvering.
3. Before leaving: Make sure machine is turned off. Stop on level surfaces. Disconnect batteries.
4. Before servicing: Stop on level surface, and secure machine. Disconnect batteries.
5. Before discarding machine: The batteries must be removed and properly disposed of.
PAGE 5
!! Safety Precautions!! Warning: Always use the charger provided by the
Warning: Hazardous voltage. Shock, burns or electrocution can result. Always disconnect the batteries before servicing machine.
fire can result. Keep sparks and open flames away.
manufacturer to charge the machine. It is an automatic charger, specifically designed to charge at the appropriate rate. If you must use a different charger, disconnect the batteries before charging. This will prevent damage to the electronic speed controller.
Warning: Charge unit in a well ventilated area, and
Warning: Understand the dynamic braking system
keep battery compartment open when charging. Explosion or fire could result.
before you operate the machine on ramps. Machine does not coast. Releasing the foot pedal will automatically apply braking force, and stop the machine.
Warning: Batteries emit hydrogen gases, explosion or
Warning: Battery acid can cause burns. Wear
protective eye wear and gloves when servicing batteries.
Warning: Do not park the machine on ramps or
Warning: Do not store outdoors or pressure wash.
slopes. The machine has a parking brake, but it is recommended that it is always parked on level ground.
Prevent from getting electronic components wet. Warning: Do not operate the machine if any parts
have been removed or damaged.
Warning: The use of parts and solutions other than
recommended by the manufacturer may cause damage or endanger people. Warning: Do not remove, paint over, or destroy Warning: Dress safely. Do not wear rings or metal wrist
watches while working on this machine. They can cause an electrical short, which can cause serious burns. Do not work on this machine while wearing a tie, scarf or other loose, dangling neckwear or clothing. These loose items can tangle in the rotating parts and cause serious injury or even death.
warning decals. If warning decals become damaged, they must be replaced.
Warning: Do not operate machine in unsafe
condition. If the machine is in need of repair or is in any way unsafe to operate, the matter should be reported immediately to the shift supervisor. Do not operate the machine until it is returned to proper operating condition.
Warning: Do not use the machine as a step ladder or
chair.
Warning: This machine must only be operated by
trained operator. As part of his or her training, they must read this manual thoroughly. If extra copies are needed, contact your local dealer.
Warning: Only operate this machine from the
operator's seat. It was not designed to carry passengers.
Warning: Always turn off the machine, before leaving Warning: Do not operate this machine on ramps or
it unattended.
uneven surfaces. When climbing a ramp, always drive the machine in forward straight up or down the ramp. Never drive across the incline. Do not back down or turn on ramps!
Warning: Do not operate over electrical floor outlets,
Warning: Do not attempt to push or pull the machine without first manually overiding the parking brake and disconnecting both leads to the traction motor. (See page 21 for pictures)
PAGE 6
may result in serious injury.
Machine Controls and Features 3 7 1
8
2
9 10 11 12
6 4
5
21 15
17 16
13
22
14
19 20
23
24
25 26
18 35 30
33 34
27 38 39
28
22 44
50 36
45 40
37 31 32
29
PAGE 7
48
41 42 43 46 47
49
Controls and Functions 1. Steering wheel: Steers the machine. 2. Adjustable seat with arm rests: Your machine is equipped with an adjustable seat with arm rests. 3. Recovery tank lid: Latch must be secured for recovery tank to seal properly. 4. Polyurethane rollers: Helps prevent damage to machine and objects you may drive close to. 5. Adjustable disk deck side wipers: Controls water on turns by directing it to the squeegee. 6. On board charger (optional): Plugs into any three pronged 20 amp dedicated outlet to charge
machine 7. Horn button: Sounds the horn for warning oncoming traffic. 8. Headlight switch: Turns headlight on and off. 9. Adjustable steering: Four settings for operator comfort and ease of entry. 10. Hour meter: Keeps track of total hours of use on the machine. 11. Serial # plate: Have machines individual serial number stamped on it. 12. Foot pedal: Controls the acceleration and deceleration of the machine. 13. Cup holder: Holds beverage container. 14. Onboard soap: (optional) Automatically meters concentrated detergent to scrub deck. 15: Strobe light: (optional) Warns people that the machine is in operation. 16. Recovery drain hose: Allows for controlled draining of recovery tank dirty water. 17. Spray hose: (optional) Permits cleaning in remote areas. 18. Squeegee/vacuum hose: Vacuumizes squeegee. Note: keep free and clear of blockage. 19. Site tube/ sol. drain hose: Shows how much solution is in the tank and drains the solution tank. 20. Rear bumper: Offers squeegee system protection from damage. 21. 22. 23. 24. 25. 26. 27. 28.
Tank latch: Permits access to tank. Tie down points: Location for tie down straps during transport. Squeegee rollers: Help protect the squeegee. Rear Tire: Solid Tire. Adjustable cylindrical deck side Wipers: Controls water on turns by directing it to the squeegee. Cylindrical Deck Access Door: Provides easy access to the decks belts & pulleys. Charger Port: (Grey 175) Receives charger input. (Only use OEM charger provided) Side Brooms: Extends the cleaning path up to walls.
29. 30. 31. 32.
Solution fill port: Holds approximately 68-gallons of clean water. Recovery tank: Holds approximately 68-gallons of dirty "recovery" water. Drain saver: Prevents debris from clogging drain. Foam protection screen: Used to protect vacuum motor from debris.
33. 34. 35. 36. 37. 38. 39. 40. 41. 42.
High water recovery light (red): Indicates when the recovery tank is nearly full. Low solution light (yellow): Indicates when the solution tank is nearly empty. LCD screen: Lists functions and setting of the machine. (See page 9) Squeegee switch: Raises and lowers the squeegee. "Uni-touch" button: Activates brushes, squeegee, and solution flow simultaneously. Menu control: Scrolls through different options on the LCD display. Scrub deck down pressure switch: Controls the pressure put on the scrub deck. Scrub deck switch: Raises and lowers the scrub deck. Solution control: (-) to reduce & (+) to increase flow of solution. Forward/reverse switch (red): Controls the direction of the traction motor.
43. 44. 45. 46. 47. 48. 49. 50.
Spray jet (blue): (optional) Activates spray pump for remote spray wand. Vacuum switch (white): (optional) For use with remote vacuum wand. Key switch: Turns the main power on and off. Side broom (yellow): (optional) Lifts and lowers side brooms which turn on automatically. Water to side brooms (grey): (optional) Provides cleaning chemical to extend cleaning path. Recylcling switch (green): (optional) Turns on the recycling pump. Emergency stop: (optional) Shuts machine down in a emergency Managers lockout: (optional) Limits the operator's ability to make unauthorized adjustments.
PAGE 8
LCD Screen Menu Displays SCREEN # 1 (Operator)
SCREEN #3 (Maintenance) 5 6 7
1
11
4
2
10
3
1
SCREEN W/ERROR CODE
1 8
11
2
9
***Use green menu selection button on control panel to change screens*** 1.
Battery level indicator - Indicates the energy level remaining in the batteries. (Shown on all menu displays)
2.
Scrubdeck down pressure gauge - Sets the down pressure on the brushes.
3.
Vacuum on - Indicates the vacuum is "on".
4.
Scrub motors on - Indicates the brush motors are "running".
5.
Key switch hour meter - Tells you the total hours the machine has been on.
6.
Scrub brush hour meter - Tells you the total hours the brush motors have been used.
7.
Transport hour meter - Tells you the total hours the drive system has been used.
8.
Error warning symbol - Indicates when there has been a diagnostic code error.
9.
Diagnostic code - When the machine has detected an error it will display the warning symbol
and a diagnostic code which tells you what's wrong. 10.
Water on - Indicates the solution flow is "on"
11. Solution level - Indicates the gallons per minute (G.P.M) 0 - 1.0 .
(For common error codes and descriptions see pages .)
PAGE 9
Machine Setup Uncrating Machine and Connecting Batteries 1. Carefully check the crate for any signs of damage. Batteries are in the unit. 2. To uncrate the machine, remove banding from around the crate. Take off the top and sides and dispose of properly. 3. Remove banding from machine. Remove the chocks around the drive wheels. 4. Turn all switches to the off position and remove key. 5. Tip back seat to expose the battery compartment and check to see that the battery cables are connected.
A standard machine is equipped with (6) 6-volt, deep cycle, 325 ah batteries, which form a 36 volt system. Maximum battery dimensions are 7-1/8"W x 12-1/4"L x 13-1/4"H.
6. Verify that all of the battery cables are connected to the batteries tightly. Locate any loose ones and connect to the open terminal. Tighten with 9/16" wrench. (DO NOT OVER TIGHTEN!) Batteries are heavy but easily damaged. Put covers in place. (See picture to the left)
7. Turn on main power switch and check the battery condition meter to ensure correct installation.
8. Fold down ramp, and drive machine off of the base. Notify the carrier immediately if concealed damage is discovered.
PAGE 10
Attaching Squeegee
Removing Squeegee
1. Lower the squeegee mounting plate by depressing the squeegee switch (A) to the down position. (See picture below)
1. With the squeegee in the down position, turn key switch off & remove key. 2. Disconnect vacuum hose from squeegee and loosen the (4) knobs. 3. Pull squeegee assembly rearward from the lifting carrier. 4. Inspect or repair as necessary and reinstall.
A
Replacing or Rotate Squeegee Blades 2. Loosen the four knobs (B) on the squeegee and slide them into the slots in the squeegee mounting plate. (See picture below)
For safety: before leaving or servicing the machine, stop on a level surface, turn off machine, and remove key.
3. Tighten the four knobs (B) and connect vacuum hose (C) from the machine to the squeegee. (See picture below)
1. Remove the squeegee assembly from the machine. 2. Loosen latch (E) and swing both retaining straps away from squeegee to remove the rear squeegee blade. (See picture at lower left)
4. You may have to adjust the squeegee pitch by turning the pitch adjustment knob (D). (See picture below)
3. To remove the front squeegee blade, remove all the knobs (F) on the front of the squeegee assembly, then remove the retaining strap that secures the blade in place. (See picture below) 4. Rotate the squeegee blades to new edge position or replace as required. 5. Install blades on the locating pins of squeegee assembly. 6. Reinstall squeegee retainer straps. 7. Retighten front knobs & rear latch.
D
C
B
E
5. Note vac exhaust, dual vac out *assists in drying (See picture above)
F
PAGE 11
Adjusting Squeegee
1. Turning adjustment knob clock-wise (Tightening) will raise tips & lower center. (See picture to the left)
1
2. This squeegee is adjusted too far back and will not pick up on the corners. Note tips of the blades are off the floor. (See picture to the left)
3. This squeegee is adjusted just right with good deflection across the entire rear blade. (See picture to the left)
4. To adjust the squeegee trail wheels, first loosen locking nut (A). Then turn the wheel assembly clock-wise until it bottoms out against the mounting plate and back it off (3) full turns. This is a starting point for adjustment. Raise or lower as needed. Retighten locking nut.
A
PAGE 12
Leveling Scrubdecks Leveling Disk Scrubdeck 1. Drive machine to a flat level surface and turn machine off. (See picture to the left) 2. Deck should be raised off the floor.
Measure from deck to floor
Measure from deck to floor
3. With the shrouds off, measure from the ground to a parallel surface on all four corners of the scrubdeck. (See picture to the left) 3. If the measurements are not the same the deck is not level and needs to be adjusted. 4. Loosen the (2) locking nuts (4) and adjust the hexagonal arm (5). (See picture to the left) 5. Extending the adjustable arms raises the front and lowers the rear of the scrubdeck. Measure & Retighten. (See picture to the left)
4
5
4
4
5
Leveling Cylindrical Scrubdeck 1. Drive machine to a flat level surface and turn machine off. 2. Raise the deck off the floor. 3. Measure from the ground to a parallel edge on all four corners of the scrubdeck. 4. If the measurements are not the same the deck is not level and needs to be adjusted. 5. Loosen the locking nut (4) and turn the hexagonal arm (5) on each side of the scrubdeck to level it. (See picture to the left)
Measure from deck to floor
Measure from deck to floor
PAGE 13
6. Extending the adjustable arm raises the front and lowers the rear of the scrubdeck. Measure & Retighten. (See picture to the left)
Attaching Disk Brushes/Pads 1.
Turn "on" machine power.
2.
Raise the scrub deck by depressing the brush switch (A) to the ("0") position and turn machine power "off". Disconnect batteries. (See picture to the left)
3.
Loosen knobs (B) and remove shrouds to access scrub deck (See picture to the left)
4.
Attach pads to pad drivers before connecting pad drivers to motor hub. (See picture to the left)
5.
Attach brushes or pads to motor hubs. squeeze the scissor locking device (C) and lift brush up on to the motor drive hub. Make sure the scissors close and lock once the brushes are on. (See picture to the left)
6.
When brushes are attached put shrouds back on machine and tighten knobs.
A
B
B
C ***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
PAGE 14
Adjusting Shrouds 1.
The shroud must be adjusted correctly in order to have proper water control during turns. the front of the shroud should be slightly higher than the rear. (See picture to the left)
2. To adjust shrouds loosen knobs (A) and remove shroud. (See picture to the left)
A
3.
B
Spin the RED shroud support (B) up or down to get adjustments. (See picture to the left)
B
4. Once adjusted to the proper height put the shrouds back on top of adjustment supports and tighten knobs back down. (See picture to the left)
PAGE 15
Adjusting Cylindrical Side Wipers
1. The cylindrical deck comes euipped with side wipers for increased water control when turning. (See picture to the left)
C
2. To adjust the side wipers, first loosen the locking nut (A), then turn the adjusting screw (B) in to raise or out to lower the height of the side wiper blade. The spring (C) provides tension during adjustment. (See picture to the left)
B
A
4. A properly adjusted side wiper will have slight blade deflection on the floor when turning. (See picture to the left )
PAGE 16
Solution System BOTH TANKS EMPTY ! STRAP
1. To access the items listed below, completely drain solution and recovery tanks (See picture to the left) I. Carefully tip the tank back until it is supported by the strap. II. Gate Valve III. Stainless steel inline filter IV. Solution Flow Valve
DONT LAY UNDER TANK!
2. To clean filter (A) close gate valve (B). (See pictures to the left & below)
Closed Position C B
A D 3. Unscrew clear lid (C), remove stainless steel screen (D), rinse screen. (See pictures above & to the left) 4. Reinstall stainless filter screen & tighten
cap. 5. Open gate valve (E) (See pictures to the left & below)
E
D
C
PAGE 17
Open Position
Vac System
A
B
1.
The "high recovery" light (A) (red) will illuminate and the horn will sound when the recovery tank is full. Stop immediately and drain the recovery tank. (See picture to the left)
2.
If the red light is ignored the vac motor will overheat.
3.
If the vac motor is pulling excessive current, circuit breaker (B) (50 amps) may blow to prevent damage. If this occurs contact your service agent.
C 4. Vac switch (C) is set to engage at 45-50" of lift.
C
5. If foam or water gets past the recovery tank "vac screen/ball system" (C) the "unloader valve" (D) will drain it from the vac box. (See picture to the left and picture below)
6. "Unloader valve" (D) is located on the bottom of the vacuum box in front of the vac motor. (See picture to the left)
D
PAGE 18
Operation Pre-cleaning check list One pass scrubbing Steps: (see picture below)
Read and understand the safety section on page 5 and 6 before operating machine. 1. Turn machine on with the key switch. 1. Check battery condition gauge on the Central Command II LCD screen. Make sure batteries are fully charged before using.
2. Lower squeegee by pressing the switch.
2.
Check the condition of pads or brushes.
4. Adjust the solution +/- to the desired setting. (start at half way).
3.
Check the condition of the squeegee blades.
4.
Transport the machine to the filling station. Raise the scrub head and squeegee when transporting.
5.
Turn machine off.
6.
Open solution fill door on the top of the tank and fill the tank up with clean water or "approved" detergent. For help call Powercat Solutions at 414-745-9337. Foam in the recovery tank is usually an indication of excessive soap. (See picture below.)
7.
3. Lower scrub head to the floor, use the top half of the brush switch.
5. Begin scrubbing by depressing the foot pedal slowly and then to the speed required. (Not shown) 6. Start scrubbing at the # 1 or # 2 marks, do not use the # 4 or # 5 marks without management's approval. 7. To operate machine in reverse, simply switch the reverse switch to the reverse position, back up alarm may sound and your reverse speed is set to roughly 70% of forward. 8. To stop the machine, let off of the foot pedal and the machine will stop automatically. (Not shown)
Add cleaning chemical. Use the proper dilution ratio indicated on the bottle.
Note: Use only nonflammable commercial
9. Depressing the "uni-touch" button activates the solution, vacuum, and brushes simultaneously.
cleaning chemicals.
1 Solution Fill Port
6 2 Solution Fill "Sight Tube"
3 4 9
PAGE 19
7
Operation Double Scrubbing
Vac Only Scrubbing
Steps: (see picture below)
Steps: (see picture below)
1. Turn machine on with the key switch.
1. Turn machine on with the key switch.
2. Lower scrub head to the floor, use the top half of the brush switch.
2. Lower squeegee by pressing the switch. 3. Begin vacuuming by depressing the foot pedal slowly and then to the speed required. (Not shown)
3. Adjust the solution to the desired setting. (set half way) 4. Begin scrubbing by depressing the foot pedal slowly and then to the speed required. (Not shown)
4. To operate machine in reverse, simply switch the reverse switch to the reverse position, back up alarm may sound and your reverse speed is set to roughly 70% of forward.
5. Start scrubbing at the # 1 or # 2 marks, do not use the # 4 or # 5 marks without management's approval.
5. To stop the machine, let off of the foot pedal, and the machine will stop automatically. (Not shown)
6. To operate machine in reverse, simply switch the reverse switch to the reverse position, back up alarm may sound and your reverse speed is set to roughly 70% of forward.
1
7. To stop the machine, let off of the foot pedal, and the machine will stop automatically. (Not shown)
5
1
2
4 2
3 6
PAGE 20
Operating Hints C B
1. Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow. To increase the solution flow rate, push solution switch (A) +, to decrease push solution switch (A) -. (See picture to the left)
A
2. Keep an eye on the "red" recovery full light (B) to make sure there is not foamy buildup in the recovery tank. If excess foam begins to develop, pour a recommended foam control solution into the recovery tank. (See picture to the left) 3. Always operate at lower speeds when scrubbing around walls and objects. You should reduce the speed, to maintain control when turning. 4. If squeegee starts to streak, raise and wipe the blades with a clean cloth. If the problem continues, check the blades for wear or damage, and rotate if needed. 5. Change or turn over pads when dirty. Rotate the scrub brushes every week. 6. Stay clear of objects protruding from the floor, such as sockets, grates, for they will damage the pads and squeegee blades.
Sight Tube
7. During brief stops you should turn everything off, the brushes and solution will automatically stop when the foot pedal is released. 8. Always keep an eye on your gauges. They let you know the status of a particular system at a glance. If your battery gauge is reading low, you must stop immediately, and recharge. Running the batteries dead, will result in damage to the batteries. 9. When you run out of solution, raise the brushes, and continue to vacuum the remaining water until it is consumed. The "yellow" low solution light (C) will light up when the solution is low and the sight tube on the back of the tank tells you how much solution is left in the tank, (See picture to the left) 10. When you are ready to stop, pick up the brushes, turn off the solution switch, pick up the squeegee, and drive the machine back to the charging area.
PAGE 21
Drain Recovery Tank
Drain Solution Tank
Always empty recovery tank when refilling the solution tank. To drain the recovery tank, perform the following steps.
To drain left over cleaning solution from the solution tank, perform the following steps. 1. Pull the clear sight tube/drain hose (A) off barbed fitting. (See picture below)
1. Remove drain hose "B" and unscrew cap. Open the top "recovery access lid" and flush out with fresh water to keep tank clean. (See picture below)
2. Rinse out tank and solution flow system with clean water.
B A
Overide Parking Brake The parking brake must be released "prior" to attempting to "push/pull" the machine manually. Perform the following steps in any order.
2. Remove cap and begin draining, squeeze "C" to control flow. (See picture below)
C
1. Disconnect both positive and negative leads (1 & 2) from the traction motor. (See picture below) * It is the customers responsibility to verify that discarded water is in compliance with local, state, and federal laws. DO NOT DRAIN INTO "STORM DRAINS" !
1
3. Open the top "recovery tank lid" and flush out with fresh water to keep tank clean. Rinse the recovery tank after every use. This will prevent heavy build up on the bottom of the tank, foul odors and clogging of the drain hose. Empty "Drain Saver".
2
2. Turn wingnut (3) clockwise to release the parking brake. (See picture below)
3
4. Once tank is empty, put the cap back on and place hose back on hook.
PAGE 22
Recovery Tank Drain Saver
Recovery Tank Float Shut-Off When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged the red high recovery light (1) will come on. (See picture below) The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained
The recovery tank drain saver will help prevent the drain from becoming clogged with debris. 1. The drain saver screen should be emptied and cleaned after you drain the tank. 2. To clean, pull hose (4) out of drain saver and remove screen. Empty screen into trash, wipe material off screen and then rinse.
1
4
1. The float shut-off (2) screen can be cleaned in or out of the machine.
3. When finished place screen back into the recovery tank and re-insert hose into screen (5).
2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely. 3. To remove the float shut-off, remove the white clamp (3) grasp the screen with one hand and pull down to remove. 4. Screens, gaskets, and shutoff balls must be in place.
5 4. The screen saver must always be in place when the machine is in use to prevent clogging of drain.
3
2
PAGE 23
Standard Battery Charging Charger Specifications
Standard Charger
Output voltage of 36 volts. (Standard) Output current of 36 amps max. (Standard) Input voltage of 110 volts/60 Hz. (standard) Automatic shut off circuit. Made for deep cycle batteries.
Caution: the following instructions are intended for the 36v charger supplied with the machine. Do not use any non OEM charger with this machine.
Danger: always charge batteries in a well ventilated area. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and flame away. Shield eyes when servicing batteries and avoid contact with battery acid. Leave access panel open when charging!
1. Transport machine to a well ventilated area for charging. 2. Turn the machine off. 3. Hinge opens the tank to expose the batteries. (See picture to the left) Caution: (always wear eye protection when batteries are exposed)
4. Check the water level in each battery. Do not charge the machine unless the water is slightly higher than the plates. If needed, add enough distilled water to 1/2” above the plates. Do not over fill. Batteries can overflow during charging. Replace caps before charging. 5. With the grey (175) charger plug disconnected from the machine, plug the charger power cord into a grounded 110 volt standard wall outlet.
6. Connect the grey charger plug into the battery charging port (A) located on the seat pedestal. 7. The charger will automatically begin charging, and automatically shut off when fully charged (Check gauge)
A
8. After the charger has turned off, unplug the grey charger plug from the machine and disconnect the charger from the wall outlet. 9. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the batteries.
PAGE 24
Optional Battery Charging Charger Specifications On-Board Charger Caution: the following instructions are intended for the 36v "optional" on-board charger (A). (See left middle picture)
Output voltage of 36 volts. (optional) Output current of 30 amps max. Input voltage of 110 volts/60 Hz. Automatic shut off circuit. Made for deep cycle batteries, wet or sealed. Danger: always charge batteries in a well ventilated area. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and flame away. Shield eyes when servicing batteries and avoid contact with battery acid. Leave access panel open when charging!
1. Transport machine to a well ventilated area for charging. 2. Turn the machine off. 3. Hinge open the tank to expose the batteries. (See figure 50.) Caution: (always wear eye protection when batteries are exposed) 4. Check the water level in each battery. Do not charge the machine unless the water is slightly higher than the plates. If needed, add enough distilled water to 1/2” above the plates. Do not over fill. Batteries can overflow during charging. Replace caps before charging. 5. Plug the extension cord into a grounded 110 volt/60 Hz standard wall outlet & flip switch. (See picture to the left) * NOTE: MUST HAVE 20 AMP SERVICE.
A
6. The charger will automatically begin charging, and automatically shut off when fully charged (Check gauge) 7. After the charger has turned off, unplug the extension cord from the machine and disconnect from the wall outlet. (See picture to the left) 8. Recheck the cell level after charging. If needed, add distilled water up to the correct level. Be certain to replace the caps securely and to wipe off the top of the batteries.
Description of LED Red LED Battery level low. Yellow Led Battery at 1/2 charge. Green LED battery fully charged.
Close-up of charger LCD
PAGE 25
On-Board Charger Operator Manual
Charge Status LED's
LCD Display Main Power Switch
PAGE 26
On-Board Charger Operator Manual
PAGE 27
On-Board Charger Operator Manual
PAGE 28
Changing Batteries Stop machine in a clean area next to the charger. Turn off machine. For safety: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. Use eye protection. 1. Tip back tank to expose batteries. 2. Disconnect main battery cables from machine. 3. Use the proper size wrench to disconnect main ground wire first and secure cable terminal away from batteries. 4. Disconnect main positive lead and secure cable and remove one at a time. 5. Loosen both terminals on each jumper cable and remove one at a time, and place away from machine. 6. Prepare a suitable site to place the batteries, store on a wood pallet, not on concrete. 7. Attach suitable battery lifting device and lift batteries from the machine
Warning! Batteries are a possible environmental hazard & extremely heavy. Consult your battery supplier for safe removal & disposal methods. Note orientation of the positive and negative posts is critical for cables to reach. Do not lift from battery posts, which cannot support the weight. (See below) 36 VOLTS !
-
+
-
+
-
+
-
+
-
+
-
PAGE 29
+
Front of machine
Side Broom System 1. Flip side broom switch (A) up to lower and engage broom. (See picture below)
6. Picture below shows brooms to high.
A
2. To adjust side broom height, loosen locking nut located behind screwhead (B) of screw that is in front of scrubdeck just inside the side wall of frame on each side of the machine. Use 1/2" wrench to loosen locking nut. (See picture below)
7. Picture below shows brooms to low.
3. Turn adjustment screw (B) counter-clockwise (loosens) to lower side brooms. Turn screw clock-wise (tightens) to raise side brooms. 4. Retighten locking nut.
B
8. Picture below shows brooms just right. 5. Side broom adjustment slot (C). (See picture below)
C
PAGE 30
Machine options Overhead Guard
HD Side Doors
1. Your machine may be equipped with an"optional" "Overhead Guard" (A) that helps protect the operator from falling objects that are above the operators head. (See picture below)
1. Your machine may be equipped with "optional" "Heavy Duty Side Doors" (C) that helps protect the machine's scrubdeck from collision damage. (See picture below)
A D C
Non-marking tires 1. Your machine may be equipped with non marking (D) tires, which may have reduced traction on some floors (See picture above)
Industrial Battery 1. Your machine may be equipped with "optional" "Heavy Duty Industrial Battery" and charger that provides longer machine run time. (See picture below)
Pre-treat Soap 1. Your machine is may be with "optional" "Pre-treat Soap" (B). 2. It helps remove stains that a normal detergent can not get out of floor. (See picture below)
B
E
On-board charger 1. Your machine may be equipped with "optional" "On-board charger (E) that will charge your machine. (See picture to the left)
PAGE 31
Machine options
D A E B
C
Spray Hose
Vac Wand (D) Your machine may be equipped with "optional"
(A) Your machine may be equipped with "optional" Spray hose. Permits cleaning in remote areas. (See picture above)
Vacuum wand which allows you to vacuum up water in hard to reach places. (See picture below)
Stainless Sol. tank
Stainless Rec. tank
(E) Your machine may be equipped with "optional"
(B) Your machine may be equipped with "optional" stainless steel recovery tank. (See picture above)
Stainless steel Solution tank. (See picture above)
Removable Battery box
Diffuser Exhaust (C) Your machine may be equipped with "optional" diffuser exhaust which helps reduce noise and assist in drying the floor by dispersing air evenly to the floor. (See picture above)
PAGE 32
(F) Not shown. Coming in 2008
Machine options B
C
A Attach vac hose here
On-board Soap 1. Switch toggel switch up once for normal soap distribution and up twice for heavy duty soap distribution. (See picture at top of the page item "A").
Heavy duty soap
Spray Hose 1. Turn on spray jet pump using the togle switch on the central command. (See picture at top of page item "B" ) 2. Detach srap hose from back of machine and squieeze handel. (See picture above)
Normal soap No soap
PAGE 33
Vac Wand 1. Detach vac hose from squeegee and attach it to the vac wand. (See picture above) 2. Turn on vac motors using the togle switch on the central command. (See picture at top of page item "C" )
Maintenance Daily Maintenance
Yearly Maintenance
1. Remove and clean pads or brushes. Never use soiled pads when cleaning. Replace pads when they become packed with residue.
1.
2. Remove and clean debris from the float shut-off screen and drain saver located inside the recovery tank.
Storing Machine
3. Drain and rinse tanks thoroughly inspect vacuum hose for any objects obstructing the air flow. 4. Raise squeegee and wiper blades with a clean cloth. Store squeegee in the raised position to prevent damage or setting of the blades. 5. Wipe down machine if needed. Use a nonabrasive, non solvent cleaner, or a clean damp cloth. 6.
1. Be sure to flush the tanks out completely, and to drain all water from the machine. 2.
Open the recovery tank lid to promote air circulation.
3.
Raise brushes and squeegee.
Checking Battery Specific Gravity Use a hydrometer to check the battery specific gravity.
Recharge the batteries if needed.
Weekly Maintenance 1. Check battery water level in each cell of the batteries, and fill as needed. Always usedistilled water to refill batteries. Batteries should be filled approximately 3/4" to 1" above the plates. Overfilling will cause the batteries to leak during charging. The charging process creates gas bubbles inside the battery, which effectively increases the volume of the electrolyte. 2.
Call your local dealer for yearly maintenance
Checking Gravity A. Hydrometer B. Battery Note: do not take readings immediately after adding distilled water, if water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer against this chart
SPECIFIC GRAVITY BATTERY CONDITION @ 80v F (27vC)
Clean battery tops to prevent corrosion.
3. Rotate brushes. Rotate the left to the right and right to left. On cylindrical models from front to back, or end to end if using different materials.
Monthly Maintenance
1.265 1.225 1.190 1.155 1.120
100% CHARGED 75% CHARGED 50% CHARGED 25% CHARGED DISCHARGED
1. Check scrub head and squeegee lifting cables for wear and spring tension. 2. Check machine for water leaks and loose nuts and bolts. 3. Check to see if battery cables are tightened (Tighten if needed) 4.
Note: if the readings are taken when the battery electrolyte is any temperature other than 80vF (27vC), the reading must be temperature corrected. To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80vF (27vC): add (+) to the specific gravity reading 0.004 (4 points), for each 10vF (6vC) above 80v (27vC). subtract (-) from the specific reading 0.004 (4 points), for each 10vF (6vC) below 80vF (27vC).
Check parking brake
PAGE 34
Maintenance Service Schedule Maintenance Sevice Schedule Before each work After each work 50 hrs 100 hrs 200 hrs period period Check water level of batteries after charging X add distilled water if necessary Check that recovery tank cover seals tightly X Visualy check for damaged or worn tires X Check brushes or pads for proper installation X Check vacuum hose connections X Check that squeegee is securely attached X and properly adjusted Check that side squeegees are properly x adjusted Check for attached drain hose, plug and X caps Check parking brake and steering for proper X operation Inspect vacuum filter for debris X Clean out solution tank and filter, check flow X Run vacuum motors to dry X Clean brushes or pads and check for wear X Clean main and side squeegee blades and X check for wear Clean out recovery tank and vacuum filter X Clean and inspect flow shutoff X Clean outside of tanks and check for X damages Store with tank covers open X Charge batteries X Check side squeegee for wear X Clean off top of batteries X Check battery cells with hydrometer X Inspect scrub deck skirt X Clean solution strainer X Check battery connections are tight X Check parking brake adjustment X Check battery case and battery X compartment Check brake for damage or wear X Clean pivot points on squeegee and scrub X deck Check all motors for carbon brush wear X Check motor commutators X Check steering chain tensioner X NOTE: Traction drive, wheels and batteries should be serviced based on traction drive hour meter. The scrub brush hour meter should be used for all other service schedule items. Maintenance
PAGE 35
Preventative Maintenance Records CUSTOMER INFORMATION
CUSTOMER ADDRESS CITY
STATE
ZIP CODE
MACHINE INFORMATION
MODEL # WORK ORDER#
BATTERY CONDITION
SERIAL # HOUR METER:
Cell #1
Cell #2
Cell #3
Battery # 1 Hydrometer Reading Battery # 1 Water Condition Battery # 2 Hydrometer Reading Battery # 2 Water condition Battery # 3 Hydrometer Reading Battery # 3 Water Condition Battery # 4 Hydrometer Reading Battery # 4 Water condition Battery # 5 Hydrometer Reading Battery # 5 Water Condition Battery # 6 Hydrometer Reading Battery # 6 Water Condition Clean Battery Tops. Check Battery Cable and Terminal Condition NOTES:
BRUSH CONDITION Scrub Brush Fiber Length
Rotated Brushes
Brush Drive Sockets
Good
Worn
Drive Hubs
Good
Worn
Needs Replacement
Side Broom Condition
Good
Worn
Needs Replacement
CHECK OPERATION AND CONDITION OF:
IN SPEC
REPAIR
PROBLEM
Steering wheel Tilt Mechanism Key Switch Horn Head Light LCD Display Page Button Brush Pressure Button Brush Pressure Managers Lock Out Foot Pedal Reverse Switch Back Up Alarm One Touch Switch
PAGE 36
Needs Replacement Rotated Side to Side
Preventative Maintenance Records CHECK OPERATION AND CONDITION OF:
IN SPEC
REPAIR
PROBLEM
IN SPEC
REPAIR
PROBLEM
IN SPEC
REPAIR
PROBLEM
Brush Switch Solution Potentiometer Solution Solenoid Solution Drain Valve Low Solution Light Brush Deck Lift System Brush Motors & Motor Brushes Vacuum Switch Vacuum Motor performance Off-Board Vac Switch Squeegee Lift System Squeegee Adjustment Squeegee Blades High Recovery Light High Recovery Alarm Drain Hose and Plug Side Broom Operation Spray Jet Switch Spray Jet Pump, Hose & Nozzle Strobe Light Battery Charger Connectors Battery Charger CLEAN AND/OR LUBRICATE Solution Filter Squeegee pivot points & Knobs Scrub Deck Linkage Steering Chain VISUALLY INSPECT: Solution Tank Condition Recovery Tank & Lid Condition Drain Saver Vacuum floats Vacuum Filter Vacuum Motor Brushes Vacuum Hoses Solution Hoses Blade retainers & hardware Squeegee Wheels Brush skirts Brush Motor Brushes Brush or Pad Driver Condition Drive Wheel Condition Rear Wheels Condition All Rollers COMMENTS
Technician's Name Technician's Signature
Date
Customer's Name: Customer's Signature
Date
PAGE 37
Troubleshooting Central Command Note: this machine is operated by a sophisticated electronic "controller" that has many fail-safes within it. It self-analyzes problems and flashes a four-digit alpha-numeric code of what is wrong in the LCD window. Most of these codes require a technician attention. You should not attempt repairs you are unfamiliar with, especially if you are not authorized to work on this equipment. The complete list of codes is published in the simplified electronic troubleshooting manual, which is available to authorized and certified distribution technicians. However, we have included the basic codes that you can usually resolve yourself.
1. 7601 and 7602 Error. Scrub deck current over load. This can occur when driving over a bump in the floor. To restart, turn off the key and turn it on again. To avoid this error, either slow down on bumpy parts of the floor, or reduce down pressure on the pads.
2. 1500 Error. There is an open in the parking brake
circuit. Check the parking brake wiring and the parking brake coil to find the open circuit.
3. 7700, 7701, 7702, and 7703 Error. The vacuum motor has exceeded their authorized power limits. Turn off key and turn on again to clear.
4. BOOST ON Allows front wheel drive to draw more power when needed to climb ramps for 30 seconds.
PAGE 38
Troubleshooting Central Command 5. 7700. Vacuum motor circuit is open.
6. Throttle error. You pressed the foot pedal before turning on the key. Turn off the key and try again, leaving foot off of the pedal.
7. 2C00 and 2C01 error. Low voltage warning. Voltage has dropped down below the minimum required to operate the machine. If you wait a few minutes, the batteries may come up in voltage, allowing you to drive very slowly to the recharge station. If not, you will have to release the parking brake (on the front wheel, pull lever toward the front of the machine to release) and push the machine to recharging station. You must disconnect the traction motor! (+ cable first)
8. 7802 error. The traction motor pulled excessive current
perhaps running a ramp for more than the 60 seconds allowing for this. Turn off the key, turn on again, and continue. You should not use this machine to climb ramps so steep and so long that this code comes up repeatedly, or you could overheat the traction motor.
9. All other error codes. Turn off the key, and disconnect the positive battery cable from the batteries for more than
one minute (the time is needed to drain the controler on-board capacitor). Reconnect cables, being sure that it is tight. Too loose and you will burn battery. If you over tighten the cables you can damage the battery lead terminal. Try again. 10. If the problems cannot be solved by any of this solution, call your local dealer service department.
PAGE 39
Troubleshooting Problem
Cause
Solution
No power, nothing operates
Faulty key switch Batteries need charging Faulty battery Loose battery cable Main circuit breaker tripped
Contact local servicing dealer See charging batteries Replace battery Tighten loose cable Wait 5 minutes for auto reset Determine cause and correct
Brush motor(s) do not operate
Brush deck is not down Foot pedal is not depressed Brush circuit breaker tripped Carbon brushes worn Faulty brush motor or wires
Put brush deck down Engage foot pedal Wait 5 minutes for auto reset Determine cause and correct Contact local servicing dealer Contact local servicing dealer
Drive motor does not operate
Recharge switch misadjusted Faulty speed controller or wires Faulty drive motor Faulty wiring Carbon brushes worn
Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer
Vacuum motor does not operate
Squeegee is in the up position Faulty vacuum switch Vacuum circuit breaker tripped Faulty vacuum motor
Rotate squeegee lift lever down Try operating "white” toggle Wait 5 minutes for auto reset Determine cause and correct Contact local servicing dealer
Drive motor runs incorrectly
Faulty speed controller or wires Faulty potentiometer Loose wires
Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer
Insufficient solution flow
Solution tank low
Refill solution tank, drain recovery tank Move lever to on Remove cover and clean Remove and blow out with compressed air Remove cover and clean
Flow knob turned down Solution filter clogged Solution line clogged Solution valve clogged
PAGE 40
Troubleshooting Problem
Cause
Solution
No solution flow
No solution in tank Solution valve off Solution switch off Solution screen clogged Faulty solution solenoid Faulty solution switch
Fill solution tank Rotate lever to on Turn solution switch on Remove and clean screen Contact local servicing dealer Contact local servicing dealer
Poor water recovery
Recovery tank is full Ball/screen in recovery Tank is clogged Vacuum hose is clogged Squeegee is clogged Squeegee blade is worn Faulty vacuum hose Vacuum motor gasket torn Tank gasket faulty Drain plug loose Vac motor faulty Battery charge low
Empty recovery tank Remove screen and clean
Poor water recovery on turns
Wipers worn Wipers chatter Squeegee swing is binding Incorrect squeegee size
Replace wiper material Tighten pivot points Contact local servicing dealer Contact local servicing dealer
Rear tires noisy
Bearing dry Faulty hubs
Grease bearings Contact local servicing dealer
Poor traction
Excessive brush pressure Worn drive tire Heavy soap concentration
Reduce pressure with switch
Batteries run down Batteries still down Batteries low on water
Charge batteries twice Contact local servicing dealer Fill with distilled water to 3/4" above the lead plates Contact local servicing dealer
Short run time
Batteries over cycled
PAGE 41
Remove debris Remove debris Rotate or replace blades Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Tighten lid Contact local servicing dealer Charge batteries overnight
Contact local servicing dealer
Model XR-34D / XR-40D / XR-34C XR-40C / XR-46C Machine Parts Section Machine parts illustration Front wheel drive Side brooms (optional) Front wheel side brooms and rollers Disk deck Shrouds Cylindrical wipers Cylindrical decks Cylindrical doors Attaching decks Squeegee trail arm 53" Squeegee 60" Squeegee Squeegee trail arm and rear axle Dual vac motors Vac motors and solution hoses Tank lid Tank baffle Solution/Recovery tank Attaching tanks Standard batteries and seat Optional battery and seat Central command Steering tower assembly Central command and steering tower Doors (optional) Over head guard (optional) Water jet kit (optional) Vac wand kit (optional)
Page 42-43 Page 44-45 Page 46-47 Page 48-49 Page 50 Page 51 Page 52-53 Page 54-55 Page 56-57 Page 58-59 Page 60-61 Page 62-63 Page 64-65 Page 66-67 Page 68-69 Page 70-71 Page 72-73 Page 74-75 Page 76-77 Page 78-79 Page 80-81 Page 82-83 Page 84-85 Page 86-87 Page 88-89 Page 90-91 Page 92 Page 93
Front wheel drive 35 11 10
5 19
9
21
7 8
17 16 17
8
27
7
32
9
30
13 34 22
2 23 29 31
26 24
31 18
33 14 1 3
28
4 25 12 TO ORDER MOTOR SEPARATELY USE PART #370-7311 20 12 6 15
TO ORDER COMPLETE DRIVE UNIT USE PART #370-7310
TO ORDER WHEEL SEPARATELY USE PART # 370-7315 TO ORDER BRAKE SEPARATELY USE PART #370-7323
PAGE 42
Front wheel drive
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Part No. Part Description Qty 250-7314 60 TOOTH STEERING SPROCKET 1 250-7320 12" DROP PLATE 1 250-7327 STEERING CHAIN 1 250-7332 STEERING SHAFT 1 275-7120 STEERING SHAFT, LOWER 1 290-2780 TERMINAL BOOT, BLACK 1 37-7317 TAPERED ROLLER BEARING 2 37-7318 BEARING CAP 2 37-7319 STEERING SHAFT SEAL 2 37-7320 PRE LOAD SLEEVE 1 37-7321 SLOTTED NUT, 2.0 - 12 1 370-7326 PIVOT PLATE 2 5-826 10 TOOTH SPROCKET 1 5-831 MASTER LINK 1 8-278 TERMINAL BOOT, RED 1 8-723 BEARING BLOCK 1 8-723B BEARING 2 H-0172951 HCS 3/8"- 24 X 2 1/2" S/S 7 H-25435 SSS CP 5/16" X 1/4" 1 H-33372 SHAFT COLLAR, 3/8" ID 6 H-33376 SET SCREW SHAFT COLLAR, 3/4" ID X 9/16 LG 1 H-68013 SNAPRING 5/8" 1 H-70003 HCS 1/4"- 20 X 3/4" SS 1 H-70103 HCS 3/8"-16 X 3/4" SS 2 H-70109 HCS 3/8"- 16 X 1-1/2" SS 4 H-70710 HN 1/4"- 20 SS 1 H-70712 HN 3/8"-16 SS 2 H-70732 HN 3/8"- 24 SS 1 H-71013 FNW 1/4" X 5/8" SS 4 H-71017 FW 3/8" X 7/8" SS 2 H-71063 LW 1/4" SS 5 H-71067 LW 3/8" SS 2 H-73754 BHSCS 1/4 - 20 X 3/4" SS 4 H-K1432 3/16" X 1/2" KEY 1 M-9381T24 S-HOOK 1
PAGE 43
Side Brooms 10 3 5
10 3 9 11 10
14
12 8 8
6 16
2 4
15
13 1
4-402 SIDE BROOM POLYPROPYLENE 4-402S SIDE BROOM POLY STEEL
4-402 SIDE BROOM POLYPROPYLENE 4-402S SIDE BROOM POLY STEEL
PAGE 44
7
Side Brooms
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part No. 250-0220 250-0221 250-4420 250-4421 370-4422 370-4620 390-1170 4-446 H-70059 H-70861 H-71183 H-72704 H-74401 H-74432 H-RUE8 H-ZCP44
Part Description (RH) SIDE BROOM MOTOR, 36V 106 RPM (LH) SIDE BROOM MOTOR, 36V 106 RPM SIDE BROOM LIFT ARM (LH) SIDE BROOM LIFT ARM (RH) SIDE BROOM PIVIOT SIDE BROOM AXLE SHAFT SIDE BROOM MTG PLATE GROMMET-3/8 ID X 1-1/2 OD X .375 HCS 5/16"- 18 X 1-1/2" NYLOK 5/16" - 18 SS HCS 5/16"- 18 X 2-1/2" FULL THREAD SS FHP 1/4"- 20 X 1/2" SS CB 5/16"- 18 X 1-3/4" SS CB 5/16"- 18 X 1-1/2" SS RUE RING COTTER 1/4" X 1 1/2" CLEVIS PIN
PAGE 45
Qty. 1 1 1 1 1 1 2 4 2 8 2 8 2 2 2 2
Front Wheel & Side Brooms SIDE BROOM ASSEMBLY FOR INDIVIDUAL PARTS SEE SIDE BROOM PAGE 24
19 19
10
4 9
11
16 13 3
8
11
2 290-1128 USED WITH 34" DECK MACHINES
16 20
5 18 14
15
17 14 1 21
2 12
2
6
21 14 23
22 FRONT WHEEL DRIVE ASSEMBLY 7 FOR INDIVIDUAL PARTS SEE FRONT WHEEL DRIVE PAGE 370-1126 USED WITH 40" CYLINDRICAL DECK MACHINES
PAGE 46
12
12
21-1126 USED WITH 40" DISK DECK MACHINES
Front Wheel & Side Brooms
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Part No. 21-1126 21-1127 250-1102 250-2240 290-1128 370-1100 370-1126 4-4230 H-0129159 H-02783 H-03660 H-11319 H-13217 H-37038 H-70860 H-70861 H-71013 H-71015 H-71021 H-71065 H-74419 H-74429 H-74430 H-RUE22
Part Description ROLLER BRACKET ROLLER SCRUB DECK LIFTING BRACKET 2" STROKE 36V ACTUATOR 450 LB LOAD LOWER ROLLER BRACKET MAIN FRAME DOUBLE ROLLER BRACKET (40") 3/4" X 1" X 1/2" FLG BEARING JNYL, 1/2"-13, 18-8 SS 1/2" X 4" CLEVIS PIN .50 ID SHAFT COLLAR WITH SET SCREW HB 5/8"- 11 X 4" HCS 1/2"-13 X 3-1/2" SS JNYL 5/8"- 11 NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS FNW 1/4" X 5/8" SS FW 5/16" X 3/4" SS FW 1/2" USS LW 5/16" SS CB 1/4"- 20 X .75" SS CB 5/16"- 18 X 3/4" SS CB 5/16"- 18 X 1" SS 1/2" RUE RING COTTER
PAGE 47
Qty. 4 8 1 1 2 1 1 2 1 1 2 8 2 8 9 8 8 7 2 6 22 2 8 1
Disk Decks 45 14
5 39
48
48
45
39 45
39
35
26
38 45 3
26 39 7
19
8
39 32
22 7
8 39 32
24
39
42
27
17 39 33 33
27
(RH) 34 INCH SHROUD FOR INDIVIDUAL PARTS SEE SHROUD PAGE
21 20
12
43
42
39
40
33
36 23
6 6
4
36
39 36
9
40
2 6
46 31
15
10 22
33
16
39 10
30
25 40
28
18 34
37 40 25 11
31
6
39
36 40
47
13
41 46 27 40
42 47 37 1 39 40 29
PAGE 48
27
44
42
Disk Decks Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Part No. 21-5000 250-1084 250-1103 250-1265 250-2210 290-1233 290-1245 290-1247 290-5787 290-9584 290-9585 370-0015 370-0016 370-1081 370-1800 370-4020 370-4022 370-9584 370-9586 390-2222 5-446 5-447 H-0171004 H-0172940 H-02949 H-04804 H-07005 H-36956 H-70055 H-70103 H-70109 H-70110 H-70712 H-70832 H-70861 H-70862 H-71013 H-71015 H-71017 H-71067 H-72949 H-73753 H-73754 H-74429 H-96544 H-98025 H-NJ04C H-RUE14
Part Description BRUSH DRIVER SHROUD ADJUSTMENT KNOB DISK SCRUB DECK BRACKET SCRUB ARM BRACKET 4" STROKE 36V ACTUATOR 1000 LB LOAD 3/8" ID, 1/2" OD, 1/4" LG BEARING 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING BRONZE THRUST BEARING, .50" ID X 1.0" OD X 1/16" TH STAR KNOB, 3/8-24 THREAD ROD END, 3/8-24 LEFT HAND THREAD ROD END, 3/8-24 RIGHT HAND THREAD FRONT DISK DECK CURTAIN REAR DISK DECK CURTAIN SLEEVE BEARING 1/2" ID X 14" LG WIRE REINF. CLEAR TUBE DISK SCRUB DECK ACTUATOR ADJUSTMENT BRACKET ADJUSTABLE LATERAL ARM BODY LATERAL ARM (DISK) MOTOR 36V 1.0 HP X 200 RPM 1/2 " PLASTIC BARB TEE 1/2 NPT X 1/2" BARB ELBOW JNYL 3/8- 24 SS HCS 3/8"- 24 X 4.5" FULL THREAD SS 3/8 ID X 5/8 OD SHIM 3/8" X 5" CLEVIS PIN 1/2" NPT LOCKNUT LH HX JAM .375-24 SS HCS 5/16"- 18 X 1" SS HCS 3/8"-16 X 3/4" SS HCS 3/8"- 16 X 1-1/2" SS HCS 3/8"- 16 X 1-3/4" SS HN 3/8"-16 SS HX JAM .375-24 SS NYLOK 5/16" - 18 SS NYLOK 3/8"-16 SS FNW 1/4" X 5/8" SS FW 5/16" X 3/4" SAE SS FW 3/8" X 7/8" SS LW 3/8" SS HCS 3/8"- 24 X 2" SS FULL THREADED BHSCS 1/4 - 20 X 5/8" SS BHSCS 1/4 - 20 X 3/4" SS CB 5/16"- 18 X 3/4" SS SPRING, 4-1/8" LG X 9/16" OD (42E) FW 3/8" GRADE 8 JNYL 1/4" - 20 SS 3/8" RUE RING COTTER
PAGE 49
Qty. 2 4 1 2 1 8 4 4 4 2 2 1 1 1 2 1 1 2 1 2 1 2 4 1 4 2 4 2 2 8 4 4 6 2 4 8 5 4 20 22 4 4 1 4 4 4 5 2
Shrouds 34" LEFT HAND SHROUD SHOWN PART # 370-1136 34" RIGHT HAND SHRAOUD USE PART # 370-1135 40" LEFT HAND SHROUD USE PART # 370-1138 40" RIGHT HAND SHROUD USE PART # 370-1137
4
1
7
7
4
3
5
4
5 7
7 4 7
7
4
7 4
7
4 7
6
6 6 6
6
6
370-1139L LINATEX SHROUD WIPER 370-1139G GUM RUBBER SHROUD WIPER
6
2
TO ORDER COMPLETE (RH) 34" SHROUD ASSEMBLY USE PART # 370-1135C FOR 40" (RH) SHROUD ASSEMBLY USE PART # 370-1137C
TO ORDER COMPLETE (LH) 34" SHROUD ASSEMBLY USE PART # 370-1136C FOR 40" (LH) SHROUD ASSEMBLY USE PART # 370-1138C Item 1 2 3 4 5 6 7
Part No. 370-0018 370-1140 5-849 H-71013 H-73752 H-74419 H-NJ04C
Part Description SHROUD CURTAIN SHROUD CURTAIN BAND (34" & 40") RECESSED HANDLE FNW 1/4" X 5/8" SS BHSCS 1/4 - 20 X 5/8" SS CB 1/4"- 20 X .75" SS JNYL 1/4" - 20 SS
PAGE 50
Qty. 1 1 1 7 2 7 9
Cylindrical wiper LH WIPER HORIZONTAL ARM USE PART # 370-1232 RH WIPER HORIZONTAL ARM USE PART # 370-1231 6 10
3 17
13
7
22
1
16
15 10
370-1135L LINATEX SIDE WIPER 370-1135G GUM RUBBER SIDE WIPER
11 6
17 17
2
11
7
17 21 8
14 16 13
21 8 2 20
14
17 2 17 17 17
17 17
4
5 12
18
17 17 9 19
18 17
12
9 19
12
3 17
12
12
12 Item Part Number 1 21-4060 2 290-1233 3 370-1233 4 370-1234 5 370-1236 6 H-70057 7 H-70711 8 H-71015 9 H-71017 10 H-72710 11 H-73908 12 H-74419 13 H-74420 14 H-74436 15 H-923902 16 H-96544 17 H-NJ04C 18 H-NJ05C 19 H-NJ06C 20 H-RUE14 21 M-6391K403 22 M-92391A044
Part Description 6" LANYARD 3/8" ID, 1/2" OD, 1/4" LG BEARING SHROUD VERTICAL ARM INNER CYLINDRICAL WIPER BAND OUTER CYLINDRICAL WIPER BAND HCS 5/16"- 18 X 1-1/4" HN 5/16"- 18 SS FW 5/16" X 3/4" SAE SS FW 3/8" X 7/8" SS FHP 1/4"- 20 X 1" SS FHSCS 5/16"- 18 X 1" SS CB 1/4"- 20 X .75" SS CB 1/4"- 20 X 1.0" SS CB 3/8"- 16 X 1.0" SS 3/8" X 4" CLEVIS PIN SPRING, 4-1/8" LG X 9/16" OD (42E) JNYL 1/4" - 20 SS JNYL 5/16"- 18 SS JNYL 3/8- 16 SS 3/8" RUE RING COTTER .312 ID X .375 OD X .25 LG BEARING SLEEVE HAIRPIN, 5/16" - 3/8" X 1-7/16" S/S
PAGE 51
Qty 1 4 2 1 1 2 2 2 2 2 2 6 2 2 1 2 14 2 2 1 2 1
TO ORDER COMPLETE (LH) WIPER ASSEMBLY USE PART # 370-1232C
TO ORDER COMPLETE (RH) WIPER ASSEMBLY USE PART # 370-1231C
Cylindrical decks 34" HOPPER RAIL SHOWN 40" HOPPER RAIL USE PART # 430-8320
34" DECK SHOWN 40" DECK USE PART # 370-9040
5 21 34" HOPPER SHOWN 40" HOPPER USE PART # 370-9054
23
20
15
9
24
46 18
51
22 58 41
42
51
38 36
28 37
42 53
38
56 55
57 42
54
52
33
42 56 29
56 50
1
2
13
A
51 16 47
14
54
11
42 31 54 10 34
42
10 42
42
35
44
38
31
10 42 19 10
10
42
44
38
12 48
3
10
4
49
27
30
39
34
25
30
45
32
34" BRACKET SHOWN 40" BRACKET USE PART # 370-1268
31
30 7
31
DETAIL A
PAGE 52
40 43
28 42 26
17
6
30 8
Cylindrical decks Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
Part No. 21-1127 250-0001 250-1230 250-1265 250-2240 253-8215 253-8225 253-8230 253-9002 290-1233 290-1245 370-0018 370-1237 370-1267 370-2220 370-8240A 370-8370 370-9003 370-9020 370-9034 370-9053 390-7712 390-8320 5-849 7-843 H-00270 H-01125 H-0171004 H-11319 H-25306 H-37024 H-37038 H-70105 H-70109 H-70110 H-70113 H-70142 H-70712 H-70861 H-71013 H-71015 H-71017 H-71063 H-71067 H-72682 H-72684 H-73459 H-73752 H-744?? H-74417 H-74429 H-90895 H-923903 H-98025 H-K14320 H-NJ04C H-NJ05C H-RUE14
Part Description ROLLER RETAINER PIN SHROUD HINGE SCRUB ARM BRACKET 2" STROKE 36V ACTUATOR 450 LB LOAD TIMING SPROCKET 32 TOOTH TIMING SPROCKET 68 TOOTH 565-5M-25 HI-PERFORMANCE PD PLUS BELT MOTOR ADJ BRACKET 3/8" ID, 1/2" OD, 1/4" LG BEARING 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING DISK SHROUD CURTAIN (34") ROLLER BRACKET 34" CYLINDRICAL LIFTING BRACKET MOTOR 36V 1.5 HP X 350 RPM, 2.2" SHAFT BEARING HOUSING/BEARING BRUSH DRIVER CYLINDRICAL LIFTING BRACKET 370 CYL. LATERAL ARM CYLINDRICAL BRUSHHEAD, 34" 34" HOPPER COMPRESSION SPRING HOPPER RAIL RECESSED HANDLE ADJUSTABLE LATERAL ARM 3/16" X 3/4" KEY 3/16" X 1" KEY JNYL 3/8- 24 SS HB 5/8"- 11 X 4" SSS CP #10-32 X 1/4" NYLOK 3/8"-16 JNYL 5/8"- 11 HCS 3/8"- 16 X 1" SS HCS 3/8"- 16 X 1-1/2" SS HCS 3/8"- 16 X 1-3/4" SS HCS 3/8"- 16 X 2-1/2" SS HCS 3/8"- 24 X 1" S/S HN 3/8"-16 SS NYLOK 5/16" - 18 SS FNW 1/4" X 5/8" SS FW 5/16" X 3/4" SAE SS FW 3/8" X 7/8" SS LW 1/4" SS LW 3/8" SS FHP #10-32 X 1/2" SS FHP 10-32 X 3/4" SS SHCS 1/4-20 X 1/2 SS BHSCS 1/4 - 20 X 5/8" SS CB 5/16"- 18 X 1/2" SS CB 1/4"- 20 X .5" SS CB 5/16"- 18 X 3/4" SS WASHER, SERRATED BELLEVILLE, 3/8", S/S 3/8" X 4" CLEVIS PIN FW 3/8" GRADE 8 3/16" X 1 1/4" KEY JNYL 1/4" - 20 SS JNYL 5/16"- 18 SS 3/8" RUE RING COTTER
PAGE 53
Qty. 1 2 2 2 1 2 2 2 2 12 4 1 1 2 2 2 2 1 1 1 1 4 1 1 2 2 2 4 1 8 8 1 8 4 4 1 2 6 16 2 10 28 3 4 8 6 8 2 8 2 14 8 2 12 2 10 6 2
Cylindrical door
5
1
TO ORDER WHOLE DOOR ASSEMBLY USE PART # 370-9021 9
4
7 6 2
PAGE 54
3
8
10
Cylindrical door
Item 1 2 3 4 5 6 7 8 9 10
Part No. 370-9022 1-305 370-8241 H-72682 5-130 H-00270 370-8370 H-71017 5-100 H-0171004
Part Description DRIVE COVER BEARING HOUSING IDLER BEARING FHP #10-32 X 1/2" SS DOOR LATCH 3/16" X 3/4" KEY BRUSH DRIVER FW 3/8" X 7/8" SS GROMMET JNYL 3/8- 24 SS
PAGE 55
Qty. 1 1 1 4 1 1 1 1 1 1
Attaching decks 34" DISK DECK SHOWN SEE DISK DECK PAGE FOR INDIVIDUAL PARTS 34" CYLINDRICAL DECK SHOWN SEE CYLINDRICAL DECK PAGE FOR INDIVIDUAL PARTS 2 10 7 10 8
7
10 7 10
8
7 9 3
4 15 1 13 8
12
PAGE 56
5
7
9 6 12 12
9
5
7 13 14 11
7
Attaching decks
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part No. 250-1102 370-0019 370-1100 H-0156776 H-32258 H-3225T H-70860 H-70861 H-70925 H-71013 H-74419 H-74420 H-74429 H-9307K74 H-RUE22
Part Description SCRUB DECK LIFTING BRACKET FRONT WALL CURTAIN MAIN FRAME 1/2" X 3.5" CLEVIS PIN RUBBER LOOP CLAMP, 1.0" #16 RUBBER LOOP CLAMP, 1-1/2" NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS KN 1/4-20 S/S FNW 1/4" X 5/8" SS CB 1/4"- 20 X .75" SS CB 1/4"- 20 X 1.0" SS CB 5/16"- 18 X 3/4" SS GROMMET, 1" ID X 1-3/4" OD BUNA-N 1/2" RUE RING COTTER
PAGE 57
Qty. 1 1 1 1 2 1 7 16 3 4 3 3 6 3 1
Squeegee trail arm 3 13 2 26 14 4 12 17
26 2 21
23 17 13 14 12
10 15
21 22 22
15
19 19 9
25
22 22 18 18 5
1
14 11 7 7
6
16 24
24
8 TO ORDER COMPLETE SQUEEGEE TRAIL ARM ASSEMBLY USE PART # 370-7155
PAGE 58
20
Squeegee trail arm
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Part No. Part Description 21-7205 STAR KNOB 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING 370-5002 SQUEEGEE DRAG BRACKET 370-7140 SQUEEGEE SWING PLATE 370-7150 SQUEEGEE TRAIL ARM 370-7610 SQUEEGEE TRIANGLE PLATE 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 430-7570 CASTER H-0171004 JNYL 3/8- 24 SS H-02783 1/2" X 4" CLEVIS PIN H-111 SPRING, 1/2" ID X 2-1/2" LG H-4440024 FW 3/8" X 3/4" NYLON H-70862 NYLOK 3/8"-16 SS H-71017 FW 3/8" X 7/8" SS H-71021 FW 1/2" USS H-71067 LW 3/8" SS H-74429 CB 5/16"- 18 X 3/4" SS H-74438 CB 3/8"- 16 X 1-1/2" SS H-74439 CB 3/8"- 16 X 2.0" SS H-92865A227 HCS 3/8"- 24 X 3.5" SS H-96544 SPRING, 4-1/8" LG X 9/16" OD (42E) H-98025 FW 3/8" GRADE 8 H-NJ05C JNYL 5/16"- 18 SS H-NJ06C JNYL 3/8- 16 SS H-RUE22 1/2" RUE RING COTTER M-6391K403 .312 ID X .375 OD X .25 LG BEARING SLEEVE
PAGE 59
Qty. 1 2 1 1 1 1 6 2 1 1 1 4 2 4 2 1 2 2 2 1 2 4 2 2 1 2
53" Squeegee
TO ORDER COMPLETE 53" SQUEEGEE ASSEMBLY USE PART # 370-7180
29 25
5 4
25 24
8
30 16
3
31
31
12 23
11 30 12
9 19
12
19 22
19 12
23
25
29
14
10
18 28 18 28
20 18 28 26 18 28
15 9 18 28
27
16
18 28
17
370-755L LINATEX FRONT SQUEEGEE BLADE 370-755G GUM RUBBER FRONT SQUEEGEE BLADE 18 28
27 1 18 28
21 2 13 370-754L LINATEX REAR SQUEEGEE BLADE 370-754G GUM RUBBER REAR SQUEEGEE BLADE
PAGE 60
22
53" Squeegee
Item 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part No. 370-7181 370-7182 H-92320 370-7183 190-3030 370-7160 370-7184 370-7161 370-0124 H-NJ06C 370-7170 H-0171135 H-73470 H-73468 H-73465 5-418A 5-846 H-0171299 H-37020 21-2211 290-5786 H-71063 H-77013 H-71067 H-72710 H-71013 H-70862 H-73742 H-0129155
Part Description 53" SQUEEGE BODY SQUEEGEE BODY BOTTOM .252 ID X .50 OD X 1.25 LG SPACER SQUEEGE CASTER BRACKET 4.0" WHEEL (GRAY) REAR SQUEEGEE BAND (RH) SQUEEGEE PIN REAR SQUEEGEE BAND (LH) LATCH JNYL 3/8- 16 SS ONT SQUEEGE BAND SHCS 1/4-20 X 3-1/4 SS SHCS 1/4-20 X 3.0 SS SHCS 1/4-20 X 2.5 SS SHCS 1/4-20 X 1.75 SS CLAMPING KNOB STANDOFF, 1.03" BHSCS 3/8"- 16 X 3" SS JNYL 1/4" - 20 SPACER 1/2 OD X 1/4" STAR KNOB, 3/8-16 THREAD LW 1/4" SS HCS 1/4"- 20 X 2.5" SS LW 3/8" SS FHP 1/4"- 20 X 1" SS FNW 1/4" X 5/8" SS NYLOK 3/8"-16 SS BHSCS 10-32 X 3/8" SS JNYL #10-32, 18-8 S/S
PAGE 61
Qty. 1 2 4 2 2 1 2 1 1 4 1 2 2 2 2 8 4 4 8 8 4 4 4 4 4 8 2 2 2
60" Squeegee 29 5
25
25 24
4
8
31 16
3
31 11
TO ORDER COMPLETE 60" SQUEEGEE ASSEMBLY USE PART # 380-7180
30 12
30 23
9 19
12
12 19 12 23
19 22
25
14
29 18 28 18 28
10 18 28
20 26 18 28
15 18 28
9
27
16 17
18 28 18 28 370-757L LINATEX FRONT SQUEEGEE BLADE 370-757G GUM RUBBER FRONT SQUEEGEE BLADE
1 27
18 28 13
2 21
370-756L LINATEX REAR SQUEEGEE BLADE 370-756G GUM RUBBER REAR SQUEEGEE BLADE
PAGE 62
22
60" Squeegee
Item 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part No. 370-7191 370-7192 H-92320 370-7183 190-3030 370-7162 370-7184 370-7163 370-0124 H-NJ06C 370-7171 H-0171135 H-73470 H-73468 H-73465 5-418A 5-846 H-0171299 H-37020 21-2211 290-5786 H-71063 H-77013 H-71067 H-72710 H-71013 H-70862 H-73742 H-0129155
Part Description 60" SQUEEGE BODY SQUEEGEE BODY BOTTOM (60") .252 ID X .50 OD X 1.25 LG SPACER SQUEEGE CASTER BRACKET 4.0" WHEEL (GRAY) REAR SQUEEGEE BAND (RH 60") SQUEEGEE PIN REAR SQUEEGEE BAND (LH 60") LATCH JNYL 3/8- 16 SS FONT SQUEEGE BAND (60") SHCS 1/4-20 X 3-1/4 SS SHCS 1/4-20 X 3.0 SS SHCS 1/4-20 X 2.5 SS SHCS 1/4-20 X 1.75 SS CLAMPING KNOB STANDOFF, 1.03" BHSCS 3/8"- 16 X 3" SS JNYL 1/4" - 20 SPACER 1/2 OD X 1/4" STAR KNOB, 3/8-16 THREAD LW 1/4" SS HCS 1/4"- 20 X 2.5" SS LW 3/8" SS FHP 1/4"- 20 X 1" SS FNW 1/4" X 5/8" SS NYLOK 3/8"-16 SS BHSCS 10-32 X 3/8" SS JNYL #10-32, 18-8 S/S
PAGE 63
Qty. 1 2 4 2 2 1 2 1 1 4 1 2 2 2 2 8 4 4 8 8 4 4 4 4 4 8 2 2 2
Squeegee trail arm and Rear axle 9 5
6
8
17
20
21
14
4 11
3
18 18 9
19
18
6
16 16
17 10 21
19
19
12
19
21 19
17 15
21 21 7
1 2 13
PAGE 64
19
12
17
10
17 20
Squeegee trail arm and Rear axle
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part No. 21-1126 21-1127 250-1102 250-2240 290-6186 290-6187 370-1105 370-6040 370-6180 5-122 H-0129159 H-03660 H-11319 H-13217 H-37038 H-37130 H-70860 H-70861 H-74418 H-74419 H-74429
Part Description ROLLER BRACKET ROLLER SCRUB DECK LIFTING BRACKET 2" STROKE 36V ACTUATOR 450 LB LOAD 1/2-20 X 1-1/4 " U BOLT LUG NUT, 1/2"- 20 REAR BUMPER REAR AXLE 14" REAR WHEEL (BLACK RUBBER) TREADED HINGE 8" SS JNYL, 1/2"-13, 18-8 SS .50 ID SHAFT COLLAR WITH SET SCREW HB 5/8"- 11 X 4" HCS 1/2"-13 X 3-1/2" SS JNYL 5/8"- 11 NYLOK NUT, 1/2"- 20 NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS CB 1/4"- 20 X 5/8" S/S CB 1/4"- 20 X .75" SS CB 5/16"- 18 X 3/4" SS
PAGE 65
Qty. 2 2 1 1 4 8 1 1 2 2 1 2 2 1 2 8 17 9 8 12 9
Dual vac motors
17
2
4
5
19
1
14
9 16 11
7
17
9
13 18 12
3
14
10
15 6
18
4 17 13 17
15
8
6
PAGE 66
5
2 12
Dual vac motors
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Part No. 190-1450 190-3002 250-0119 250-5250 250-7291 290-7212 370-0122 370-0122 370-4072 390-2328 390-2328A 390-3010 430-2502 5-719 5-719 8-914 H-0427637 H-081 H-72515
Part Description VAC BOX VAC MOTOR GASKET 1/4" ID X 9-1/2" HOSE 36V VAC MOTOR, TANGENTAL EXHAUST ELBOW 1-1/2" - 2" HOSE CUFF VAC MUFFLER HOSE VAC MUFFLER HOSE 1-1/2" 90%DI ELBOW SWITCH, VACUUM SHUTOFF VACUUM SWITCH BARB LOADER VALVE VACUUM FAN MUFFLER CLAMP 1 9/16 - 2 1/2 " SS CLAMP 1 9/16 - 2 1/2 " SS 1.5" BARBED TEE CLAMP 2" - 3" CLAMP 1.0"- 1-1/8" SS PPH #10-32 X 1/2" S/S
PAGE 67
Qty. 2 2 1 2 2 2 1 1 2 1 1 2 2 2 2 1 4 2 1
Vac motors and Solution hoses 12
20
12
11 34
27
31
14 18 19 1 25
28
8
24 7
24
16 2 24 24
3
21 17
6
33
24
36 24 22 23 5 13
26 31 30
32 29
10
24
15
3
4
21 35
PAGE 68
9
Vac motors and Solution hoses Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Part No. Part Description 190-1235 ELBOW, 90 DEG X 3/8" MNPT X 3/8" BARB, NYLON 21-1601 1/2" BARBED ELBOW (PLASTIC) 290-8960 SPRAY JET HOSE 370-0001 1/2" X 12" CLEAR HOSE 370-0002 1/2" X 3" CLEAR HOSE 370-0003 1/2" X 10" CLEAR HOSE 370-0004 1/2" X 8" CLEAR HOSE 370-0005 1/2" X 16" CLEAR HOSE 370-1100 MAIN FRAME 370-4158 BALL VALVE, 3/8" 370-7245 FLOW VALVE 370-7421 TANK GASKET 390-8500 PUMP 36V DC (OPTIONAL) 4-528 CORNER SEAL STRIP 430-8910 PUMP, WATER JET, 36V 5-891B 1/2" SPRAY JET BARB 5-913 INLINE FILTER H-00249 PPH #10-32 X 2 1/4" SS H-02309 HCN #10-32, LG CRIMP H-04763 .375 NPT X .5O BARB H-04764 ELBOW, 3/8" MNPT X 1/2" BARB X 90 DEG, NYLON H-04776 .75 NPT X .5O BARB H-04787 .75 NPT X .75 NPT FEMALE ELBOW H-081 CLAMP 7/16"- 25/32" SS H-62002 HOSE CLAMP, #4 S/S H-70003 HCS 1/4"- 20 X 3/4" SS H-70710 HN 1/4"- 20 SS H-70860 NYLOK 1/4"- 20 SS H-71010 FW #10 .218 x .687 S/S H-71013 FNW 1/4" X 5/8" SS H-71063 LW 1/4" SS H-72534 PPH #10-32 X 3/4" S/S H-72536 PPH #10-32 X 1" S/S H-74400 CB 1/4"- 20 X 6.0" SS H-9307K74 GROMMET, 1" ID X 1-3/4" OD BUNA-N M-5463K727 WYE, 1/2", NYLON
PAGE 69
Qty. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 6 1 2 1 1 9 1 2 6 6 2 2 8 2 2 6 1 1
Tank Lid
8 10
3 8 10 9
1 1
9
2 8 10 9
10 9
10
8
11
11
PAGE 70
7
12 7
12
11
11
11
11
12
8
9
11
11
10
5
8
4
6
9
12
12
12
Tank Lid
Item 1 2 3 4 5 6 7 8 9 10 11 12
Part No. 170-4060 190-1075 190-1410 370-1130 370-4051 370-7420 5-122 H-37708 H-71013 H-71063 H-71894 H-74418
Part Description LANYARD TANK CLEAR COVER GASKET VAC FORMED CLEAR COVER HOOD STAND TANK LID TANK LID GASKET HINGE 8" SS 1/4-20 LC ACORN NUT FNW 1/4" X 5/8" SS LW 1/4" SS #14 X 1" SELF TAPPING SCREW CB 1/4"- 20 X 5/8" S/S
PAGE 71
Qty. 2 1 1 1 1 1 2 6 6 6 8 6
Tank Baffle 7
8 3
12
16
17 17
10
14
12 1 4 16
2
13
18
1 12 9 11
2 6
5 15 13
19
16 19 11 15
18
15
16
19
PAGE 72
Tank Baffle
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Part No. 21-4028 21-4085 21-7060 250-8911 370-0081 370-0082 370-0120 370-0121 370-1129 370-1131 370-1133 H-01201 H-0129154 H-70858 H-70860 H-71894 H-72536 H-72704 H-74419
Part Description SNAP GRIP CLAMP VAC SCREEN VAC BOX SCREEN STRAINER TANK BAND, REAR TANK BAND, FRONT 1-1/2(ID) X 16" LG. TANK HOSE 2"(ID) X 15" LG. TANK HOSE TANK BACK SPLASH RECOVERY TANK BAFFEL TANK BRACE GROMMET JAM NYLOK #10-24 SS NYLOK #10-32 SS NYLOK 1/4"- 20 SS #14 X 1" SELF TAPPING SCREW PPH #10-32 X 1" S/S FHP 1/4"- 20 X 1/2" SS CB 1/4"- 20 X .75" SS
PAGE 73
Qty. 1 1 1 1 1 1 1 1 1 1 2 4 3 2 3 4 2 3 3
Solution/recovery Tank 4 RED TANK USE PART # 370-4040 GRANITE TANK USE PART # 370-4041
2
6 7 1
18 19 13 22 15 24 23 14
25 19 19 24
3 16
24
2
13
9
12 1 11
17
7 5
8 21
20
PAGE 74
10
Solution/recovery Tank
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Part No. 190-1210 190-1215 21-4044 290-7040 370-0111 370-0112 370-1210 370-1370 370-7180 370-7185 370-7209 370-7210 4-124 5-720 5-727 5-886 5-887 8-293 HH-04788 H-04789 H-2S444 H-70856 H-71894 H-NJ05C
Part Description 2.0 NPT X 2.0" BARB 2.0 NPT X 1.50 BARB 3/4" NPT TO 3/4" BARBED ELBOW 2" NPT X 2" BARB ELBOW, BLACK SQUEEGEE HOSE TANK TO VAC HOSE 2" NPT TANK PLUG SIGHT TUBE TANK UTILITY HANDLE STROBE LIGHT BRACKET 2" DRAIN HOSE RECOVERY DRAIN HOSE LATCH DRAIN HOSE END TUBE DRAIN HOSE PLUG WAND CLIP VAC WAND STROBE LIGHT FHP #8-32 X 3/8" SS .50 NPT X .5O BARB 1.0 NPT X 1.0 BARB SB 5/16" X 3/8" SS NYLOK #8-32 SS #14 X 1" SELF TAPPING SCREW JNYL 5/16"- 18 SS
PAGE 75
Qty. 2 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 4 4 1
Tank Mounting
6 5 3
2 8 9 7
4
10 3
5
8 9 7 1
PAGE 76
10
11
10
10
10
Tank Mounting
Item 1 2 3 4 5 6 7 8 9 10 11
Part No. 290-8960 370-1100 370-7421 370-7422 5-122 5-895 H-70003 H-71013 H-71063 H-74418 H-9307K74
Part Description SPRAY JET HOSE MAIN FRAME TANK GASKET TANK GASKET HINGE 8" SS SPRAY NOZZLE HCS 1/4"- 20 X 3/4" SS FNW 1/4" X 5/8" SS LW 1/4" SS CB 1/4"- 20 X 5/8" S/S GROMMET, 1" ID X 1-3/4" OD BUNA-N
PAGE 77
Qty. 1 1 2 2 2 1 5 5 5 8 1
Standard Batteries and Seat 31
28
15
RED BATTERY COMPARTMENT LID USE PART # 370-1102 GRANITE BATTERY COMPARTMENT LID USE PART # 370-1101
31 26 39
21 32 31 29 17 29 12 17 24 18 4 38 18
38
18
36 38
35
37
23
28
22 2
35 28
28
17
38
38
18
35 16
RED BATTERY COMPARTMENT USE PART # 370-1103 GRANITE BATTERY COMPARTMENT USE PART # 370-1104
17
30 30
7 13
29
38
40 14
11
19
3
20 29 TO ORDER BATTERY WIRING HARNESS USE PART # 370-1900 29
29 28
8 38
27 34 27
29 5 25 33 20 34
6 9 38
38
PAGE 78
10
Standard Batteries and Seat Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Part No. 21-2230 290-2110 370-0000 370-0014 370-0112 370-1100 370-1108 370-1201 370-2441 370-7040 390-2576 430-1225 5-100 5-130 8-143 8-180 H-01201 H-0129154 H-083 H-33080 H-37708 H-40031 H-400317 H-70002 H-70055 H-70710 H-70858 H-70860 H-70861 H-70925 H-71013 H-71063 H-71065 H-72685 H-74417 H-74418 H-74422 H-74429 H-77009 H-87712
Part Description MICRO SWITCH L 16 H BATTERY 6 VOLT 395 AH 370 BATTERY BOX CUP HOLDER TANK TO VAC HOSE MAIN FRAME (2) QUART TRAY SEAT SUPPORT ON BOARD CHARGER TANK CABLE 350 GREY CONNECTOR WITH 1/0 CONTACTS 13" SS HINGE GROMMET DOOR LATCH SEAT WITH ARM RESTS HINGE, 6-7/8" S/S GROMMET JAM NYLOK #10-24 SS BOLT HEAD CAP FW 5/16" SS 1/4-20 LC ACORN NUT BATTERY BOOT TERMINAL COVER HCS 1/4"-20 X 1/2 SS" HCS 5/16"- 18 X 1" SS HN 1/4"- 20 SS NYLOK #10-32 SS NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS KN 1/4-20 S/S FNW 1/4" X 5/8" SS LW 1/4" SS LW 5/16" SS FHP 10-32 X 1" SS CB 1/4"- 20 X .5" SS CB 1/4"- 20 X 5/8" S/S CB 1/4"- 20 X 1-1/2" SS CB 5/16"- 18 X 3/4" SS HCS 1/4"- 20 X 1.5" SS FELT TABS
PAGE 79
Qty. 1 6 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 4 1 8 5 12 12 6 4 1 6 11 16 2 7 5 4 3 4 5 2 10 1 2
Industrial Battery and Seat 9 RED BATTERY BOX LID (HD) USE PART # 370-1302 GRANITE BATTERY BOX LID (HD) USE PART # 370-1301
14 20 19 8 16
17 23 21 10 26 26
17 10
24
23 21
18
22
10 11
7 5 1 16 25 13 26
11
17 12 6
RED BATTERY BOX (HD) PART # 370-1203 GRANITE BATTERY BOX (HD) PART # 370-1204 10 11 26
2 1 13 17
4
24 12 3
26 17
15 21
13
PAGE 80
Industrial Battery and Seat
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Part No. 253-1040 370-1040 370-1100 370-1202 370-1205 370-2110 390-2576 430-1225 8-143 H-01201 H-0129154 H-312HCN H-33080 H-37708 H-70055 H-70860 H-70861 H-70925 H-71013 H-71063 H-71065 H-73753 H-73780 H-74418 H-74421 H-74429
Part Description TANK STRAP SUPPORT BATTERY COMPARTMENT STRAP (HD) MAIN FRAME SEAT SUPPORT (HD) INDUSTRIAL BATTERY BRACKET INDUSTRIAL BATTERY 350 GREY CONNECTOR WITH 1/0 CONTACTS 13" SS HINGE SEAT WITH ARM RESTS GROMMET JAM NYLOK #10-24 SS HCN 5/16"-18 FW 5/16" SS 1/4-20 LC ACORN NUT HCS 5/16"- 18 X 1" SS NYLOK 1/4"- 20 SS NYLOK 5/16" - 18 SS KN 1/4-20 S/S FNW 1/4" X 5/8" SS LW 1/4" SS LW 5/16" SS BHSCS 1/4 - 20 X 5/8" SS BHSCS 5/16-18 X 1 CB 1/4"- 20 X 5/8" S/S CB 1/4"- 20 X 1-1/4" SS CB 5/16"- 18 X 3/4" SS
PAGE 81
Qty. 2 1 1 1 1 1 1 1 1 6 6 2 12 5 6 8 14 2 5 5 8 2 2 11 2 8
Central Command 21
33
30
34
13
6 5
32
17
14 15 36 38 3 4 22
35
15
31 2 11
17
1
RED CONTROL BOX USE PART # 370-2010 GRANITE CONTROL BOX USE PART # 370-2011
17 7 18
42 20
36 38
41
40 40
16
26
23 36
9
9
20
19 38 9
20
43
25 20 40
27
36
44 38
37 37
40
40
40
39 37
40 41
40
29
24
RED CONTROL BOX DOOR USE PART # 370-2001 GRANITE CONTROL BOX DOOR USE PART# 275-2001
12
8 12
10
28 39
42
40
PAGE 82
Central Command Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Part No. 290-2004 290-2015 290-2300 290-2310 290-234 290-234A 290-2891 290-2899 290-8370 370-2006 370-2013 370-2331 390-1501 5-233 5-234 5-296 5-300 5-301 5-302 5-892 5-892A 7-229 7-283 7-287 7-821 7-837 8-180 8-294 E-5HBB H-01195 H-01196 H-01197 H-01198 H-01199 H-01200 H-13005 H-250HCN H-33078 H-33618 H-36102 H-71013 H-73754 H-74417 H-9307K74
Part Description ACCESS COVER GASKET ONE TOUCH BUTTON LOW SOLUTION (AMBER) FULL RECOVERY (RED) KEY SWITCH KEY SET (REPLACE) LCD SCREEN COMPUTER CONTROL V3 FUSE, RESETTABLE, 50 AMP, 50V DC MAX HARDWARE PANEL CONTROL PANEL TOP PLATE RELAY, 36V, SMALL W/FLAT MTG PLATE Central Command Decal MOM-OFF-MOM DPDT SWITCH, ROCKER, DPDT, ON/ON DIODE BRIDGE EMERGENCY SHUT OFF EMERGENCY LEGEND PLATE EMERGENCY CONTACT BLACK TOGGLE, ON-OFF SPST PROTECTIVE BOOT, TOGGLE SWITCH, (GRAY) PUSH BUTTON SWITCH SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) BUSS BAR UHMW SWITCH, TOGGLE, ON/ON (DPDT) FUSE RESETTABLE 2 AMP HINGE, 6-7/8" S/S HORN 5 HOLE BUSS BAR PROTECTIVE BOOT, TOGGLE SWITCH, (WHITE) PROTECTIVE BOOT, TOGGLE SWITCH, (RED) PROTECTIVE BOOT, TOGGLE SWITCH, (YELLOW) PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) HCS 1/4"-20 X 1" HCN 1/4"-20 FW 1/4" SAE LW 1/4" HN 1/4"-20 FNW 1/4" X 5/8" SS BHSCS 1/4 - 20 X 3/4" SS CB 1/4"- 20 X .5" SS GROMMET, 1" ID X 1-3/4" OD BUNA-N
PAGE 83
Qty. 1 1 1 1 1 1 1 1 3 1 1 2 1 1 2 1 1 1 1 5 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 4 8 4 4 12 4 4 5 3
Steering Tower 25
25
13
27
RED UPPER STEERING TOWER USE PART # 290-1171 GRANITE UPPER STEERING TOWER USE PART # 292-1171 2
15
24 RED COVER USE PART # 290-1172 GRANITE COVER USE PART # 292-1172
21
15
9 16
27 6
24 26 20 1
21
7
3 20 28
16
28
15 20 3 1 20 26 15
8
4 23 5 17
15
23
10 14
11 8 15
18
22
19
RED LOWER STEERING TOWER USE PART # 290-1170 GRANITE LOWER STEERING TOWER USE PART # 292-1170
12
PAGE 84
Steering Tower
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part Number Part Description 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE BEARING 290-1247 BRONZE THRUST BEARING, .50" ID X 1.0" OD X 1/16" TH 290-1248 FW BRONZE 1/2" ID X 1" OD X 1/8" TH 290-7050 INDEX PLUNGER 4-101 SERIAL NUMBER PLATE 4-352 BEARING 4-364A FLANGE, 1.75" ID 430-2910 36V HEADLIGHT 430-2940 36V HORN 5-892 TOGGLE, ON-OFF SPST 8-262 HOUR METER 8-292 BACKUP ALARM 8-294B PUSH BUTTON SWITCH, SILVER H-01200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) H-250HCN HCN 1/4"-20 H-36104 HN 5/16"-18 H-41009 AB4-3A BLIND RIVET H-70858 NYLOK #10-32 SS H-71009 FW #10 SS H-71017 FW 3/8" X 7/8" SS H-71065 LW 5/16" SS H-72515 RPH #10-32 X 1/2" SS H-72681 FHP #10-32 X 3/8" SS H-73754 BHSCS 1/4 - 20 X 3/4" SS H-73780 BHSCS 5/16-18 X 1 H-73815 BHSCS 3/8"- 16 X 1" SS H-76061 FW 1/4" NYLON H-NJ06C JNYL 3/8- 16 SS
PAGE 85
Qty 2 2 2 1 1 1 2 2 1 1 1 1 1 1 12 4 4 2 2 4 4 2 2 6 4 2 6 2
Central Command and Steering Tower 10 RED FRONT APRON USE PART # 370-1180 GRANITE FRONT APRON USE PART # 370-1181
18 9
27
17 2 17 11 4 3 14
21
14 3
23
24 16 16 6 25
24
21
26 27 26 27 26 27 26 27
11 17
22 20 16
21 24
21 25 8
1
21 24 16
24 16 13
12
12
12 7
15 19 5
PAGE 86
26 27 26
Central Command and Steering Tower
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Part No. 250-1173 290-7090 290-7110 290-7111 370-1100 370-1610 7-125A 8-290 8-701A 8-703 H-01125 H-02309 H-11380 H-25379 H-312HCN H-33080 H-33376 H-37038 H-37039 H-70003 H-70055 H-71013 H-71063 H-71065 H-72534 H-73754 H-76061
Part Description DRIVE COVER STEERING SHAFT, UPPER U-JOINT 1/4-28 ZERK FITTING MAIN FRAME NON SKID FLOOR PLATE ROLLER FOOT PEDAL STEERING COVER STEERING WHEEL 3/16" X 1" KEY HCN #10-32, LG CRIMP HCS 3/4-10 X 8-1/2 SETSCREW, KCP, 1/4"-20 X 1/4" HCN 5/16"-18 FW 5/16" SS .75 ID SHAFT COLLAR WITH SET SCREW JNYL 5/8"- 11 NYLOK 3/4"- 10 HCS 1/4"- 20 X 3/4" SS HCS 5/16"- 18 X 1" SS FNW 1/4" X 5/8" SS LW 1/4" SS LW 5/16" SS PPH #10-32 X 3/4" S/S BHSCS 1/4 - 20 X 3/4" SS FW 1/4" NYLON
PAGE 87
Qty. 1 1 1 1 1 1 2 1 1 1 2 14 2 3 20 15 3 1 2 2 15 2 2 15 8 6 6
Side doors
1 4
3
4
3
4
3
4
3
2
40" LEFT HAND DOOR USE PART # 370-9597 40" RIGHT HAND DOOR USE PART # 370-9596 46" LEFT HAND DOOR USE PART # 370-9599 46" RIGHT HAND DOOR USE PART # 370-9598 Item 1 2 3 4
Part No. 5-122 5-130 H-70860 H-74417
Part Description 8" SS HINGE DOOR LATCH NYLOK 1/4"- 20 SS CB 1/4"- 20 X .5" SS
PAGE 88
Qty. 1 1 4 4
Side doors
2
1
Item 1 2 3
Part No. 370-1100 H-70003 H-70860
Part Description MAIN FRAME HCS 1/4"- 20 X 3/4" SS NYLOK 1/4"- 20 SS
PAGE 89
Qty. 1 4 4
Overhead Guard 5
4
7 8 3
9 2 10
6 12
1
11
13 6
PAGE 90
Overhead Guard
Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Part No. 370-1100 370-1701 370-1702 370-1703 370-1704 H-70861 H-70862 H-71017 H-74415 H-74416 H-74430 H-74463 H-98025
Part Description MAIN FRAME OVERHEAD GUARD SUPPORT (LH) OVERHEAD GUARD SUPPORT (RH) ROOF SUPPORT OVERHEAD GUARD ROOF NYLOK 5/16" - 18 SS NYLOK 3/8"-16 SS FW 3/8" X 7/8" SS CB 3/8"- 16 X 1-3/4" SS CB 3/8"- 16 X 2-1/4" SS CB 5/16"- 18 X 1" SS CB 5/16"- 18 X 2-1/4" SS FW 3/8" GRADE 8
PAGE 91
Qty. 1 1 1 1 1 12 20 20 4 16 8 4 8
Water jet kit
6
1
10
2
3 5 4 Item 1 2 3 4 5 6 7 8 9 10
Part No. 21-1601 290-8960 370-0003 430-8910 5-891B 5-895 H-081 H-71010 H-72536 H-9307K74
8
7
9
Part Description 1/2" BARBED ELBOW (PLASTIC) SPRAY JET HOSE 1/2" X 10" CLEAR HOSE PUMP, WATER JET, 36V 1/2" SPRAY JET BARB SPRAY NOZZLE CLAMP 7/16"- 25/32" SS FW #10 .218 x .687 S/S PPH #10-32 X 1" S/S GROMMET, 1" ID X 1-3/4" OD BUNA-N PAGE 92
Qty. 1 1 1 1 1 1 2 1 2 1
Vac wand kit 1
2
P/N 21-11 COMPLETE ASSEMBLY
4 3
Item 1 2 3 4
Part No. 5-883 5-887 5-889 7-884
Part Description SQUEEGEE HOSE VAC WAND VACUUM NOZZLE COUPLER, S/S
PAGE 93
Qty. 1 1 1 1
