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Fairway 405

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September 2018
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24868G-GB(rev.0) Parts Manual Fairway 405 Turbo Series: CH - Engine type: Kubota V1505-1 Product code: JGPP010 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. RJL 100 / August 2010 © 2010, Ransomes Jacobsen Limited. All Rights Reserved JACOBSEN FAIRWAY 405 SERIES: CH DESCRIPTION PAGE PRODUCT IDENTIFICATION............................................................................................................. 2 SPARES STOCKING GUIDE ............................................................................................................. 2 SERVICE PARTS ............................................................................................................................... 3 HOW TO USE THE PARTS MANUAL................................................................................................ 4 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS.......................................................... 5 FRAME AND REAR AXLE.................................................................................................................. 6 ENGINE MOUNTING......................................................................................................................... 10 ENGINE/HYDRAULIC TRANSMISSION DRIVE ............................................................................... 12 ENGINE PARTS ................................................................................................................................ 14 SERVO PUMP & THROTTLE CONTROLS....................................................................................... 16 FILTER MOUNTING .......................................................................................................................... 18 STEERING WHEEL & PEDAL MOUNTING ...................................................................................... 20 FRONT LIFT ARM MOUNTING......................................................................................................... 26 REAR LIFT ARM MOUNTING ........................................................................................................... 30 WING UNITS ..................................................................................................................................... 34 DRIVE WHEELS AND BRAKES........................................................................................................ 38 HYDRAULIC RESERVOIR & FUEL TANK / BATTERY .................................................................... 40 RADIATOR & OIL COOLER MOUNTING ......................................................................................... 44 BONNET HINGE ARRANGEMENT / REAR BUMPER ..................................................................... 46 SEAT MOUNTING ............................................................................................................................. 48 GRAMMER MSG 85 SEAT (4137966) - SUSPENSION ................................................................... 50 GRAMMER MSG 85 SEAT (4137966) -SEAT TOP .......................................................................... 52 SEAT BREAKDOWN GRAMMER (S 85 / 90R)................................................................................. 56 SEAT SUSPENSION BREAKDOWN GRAMMER DS85H ............................................................... 60 JOYSTICK ASSEMBLY ..................................................................................................................... 64 ELECTRICS - INSTRUMENT PANEL & PIC MODULE .................................................................... 66 ELECTRICS - VARIOUS COMPONENTS......................................................................................... 68 HYDRAULIC VALVE MOUNTING ..................................................................................................... 70 HYDRAULIC DIAGRAM- 405 TRACTION........................................................................................ 74 HYDRAULIC DIAGRAM-405 CUTTINGS, STEERING & LIFT.......................................................... 78 VALVE 4 WHEEL DRIVE................................................................................................................... 84 SERVO TRANSMISSION PUMP - SAUER SUNDSTRAND ............................................................. 86 TANDEM PUMP (ULTRA) ................................................................................................................. 88 CUTTING CYLINDER CONTROL VALVE (FWD / N / REV) ............................................................. 90 HYDRAULIC STEER GEAR .............................................................................................................. 92 SOLENIOD LIFT CONTROL VALVE................................................................................................. 94 SOLENIOD VALVE............................................................................................................................ 96 REEL DRIVE VALVE ......................................................................................................................... 98 VALVE, WEIGHT TRANSFER.......................................................................................................... 100 HYDRAULIC TRACTION MOTOR FRONT ...................................................................................... 102 HYDRAULIC TRACTION MOTOR REAR ........................................................................................ 104 DECALS............................................................................................................................................ 106 Parts - 1 JACOBSEN FAIRWAY 405 SERIES: CH INTRODUCTION PRODUCT IDENTIFICATION ______________________________________________________________ A B C D E Machine Name Serial Number Year of Manufacture Machine Weight Engine Power SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids. SERVICE SUPPORT MATERIAL Part No. Description Part No. Description 97898-0418-0 Engine Parts Manual 24596G Safety and Operators Manual 16622-8916-2 Engine Operators Manual 24495G Safety and Operators Manual Engine Service Manual Parts- 2 - Machine Service Manual JACOBSEN FAIRWAY 405 SERIES: CH SERVICE PARTS Part No. Description Part No. Description 16271-3209-0 Engine Oil Filter W178025 Hydraulic Filter (Suction) 15221-4308-0 Engine Fuel Filter 68851-5203-0 Electric Fuel Pump 2198147-01 Air Cleaner Element 13351-4301-1 In-line Fuel Filter 16286-6360-2 Ignition Switch Parts- 3 JACOBSEN FAIRWAY 405 SERIES: CH HOW TO USE THE PARTS MANUAL ITEM NUMBER Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not be readily identified in the illustration but are usually closely associated with the immediately adjacent part. ASSEMBLIES A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with subsequent individual components listed separately. The assembly is listed under it’s part number with component parts being listed offset to the right, e.g:ITEM 4295 4296 4298 4300 4301 4301.1 4301.2 4301.3 4301.4 4301.5 4301.6 4301.7 4301.8 PART NO. MBG2504 MBG3848 450865 450378 Wl001 008162130 008170390 008161830 008169140 008169150 002993010 008161990 008170780 DESCRIPTION Bracket Latch Screw, M8 X 20, Sckt Csk Hd Nut, M8 Nyloc Set Of Wheels • Wheel & Hub Assy • • Tyre • • Rim • • Hub Assy. • • Cap • • Lubricator • Wheel & Tyre • • Tyre QTY 1 2 2 2 1 1 1 1 1 1 1 2 2 REMARKS (Rear) (Front) It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier. QUANTITIES Quantities shown are for one assembly or sub-assembly. USING THE PARTS LIST Determine the function and application of the part required. Turn to the main index page and select the appropriate section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column. NUMERICAL INDEX This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and item number under which the parts appear. ORDERING OF SPARE PARTS When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER, DESCRIPTION and QUANTITY required. Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury. ABBREVIATIONS N/A Not Available ARAs Required Parts- 4 JACOBSEN FAIRWAY 405 SERIES: CH GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS DURING SERVICE LIFE Used oil, oil filters and engine coolant are hazardous materials and should be handled in a safe and environmentally responsible way. In the event of a fluid leak, contain the spill to prevent it entering the ground or drainage system. Local legislation will dictate how such spills are to treated. Following the maintenance procedures laid out in this manual will ensure that the impact the machine has on the local environment is controlled. When it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken. END OF SERVICE LIFE These guidelines should be used in conjunction with applicable Health, Safety and Environmental legislation and use of approved local facilities for waste disposal and recycling. • • • • • • • • Position the machine in a suitable location for any necessary lifting equipment to be used. Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical manuals applicable to the machine. Remove and store appropriately: 1. Batteries 2. Fuel residue 3. Engine coolant 4. Oils Disassemble the structure of the machine referring to the technical manuals where appropriate. Special attention should be made for dealing with ‘stored energy’ within pressurised elements of the machine or tensioned springs. Any items that still have a useful service life as second hand components or can be re-serviced should be separated and returned to the relevant centre. Other worn out items should be separated into material groups for recycling and disposal consistent with available facilities. More common separation types are as follows: • Steel • Non ferrous metals • Aluminium • Brass • Copper •Plastics •Identifiable • Recyclable • Non recyclable • Not identified • Rubber • Electrical & Electronic Components Items that cannot be separated economically into different material groups should be added to the ‘General waste’ area. Do not incinerate waste. Finally update machinery records to indicate that the machine has been taken out of service and scrapped. Provide this serial number to Ranmsomes Jacobsen Warranty department to close off relevant records. Parts- 5 JACOBSEN FAIRWAY 405 SERIES: CH FRAME AND REAR AXLE 82 83 84 Parts- 6 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 1-1 1-3 1-4 1-5 1-6 1-7 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-17 1-18 1-19 1-20 1-21 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-32 1-33 1-34 1-35 1-37 1-38 1-39 1-41 1-44 * * * 1-45 1-46 1-47 1-48 PART NO. 450380 2206030.07 2206013G.07 450191 001393820 842000044 450392 450241 62464-4A W108003 450213 450412 64163-17 MBF2384 2721223 173042 451030667 2203049 001399024 008145490 800490 198040 001399032 H083081 008162460 008170780 008162480 001341110 008145418 450334 MBG2163.07 64025-16 001009740 MBF1270A 450328 450372 MBG0969A.07 450971 450968 456800237 MBF1355 450056 450413 450326 DESCRIPTION LOCKNUT NYLOC M12-1.75 WLDMT REAR AXLE PIVOT REAR AXLE ASSY BOLT M 8 - 1.25X20 NUT HEX 1-1/4-12 NYLOC 1/4" STR GREASE NIPPLE WASHER, M12 BOLT M12-1.75X30 WASHER, THRUST BUSHING BOLT-M10-1.5X20 LOCKWASHER M10 WASHER 25/64 x 2 x 11GA WLDMT-REAR FRAME THRUST BEARING SPACER-SPINDLE BOLT HEX 1/2-20 X 2.5" BUSHING-STEERING CYL NUT, 7/16-20 NYLOC TRACK ROD END NUT M14 - I.5 CYLINDER, STEERING 1/2-20 HEX LOCKNUT DISK SPRING (31.5x16.3x1) ASSY - WHEEL 2OX 10X8 • TYRE 2OXIOX8 • RIM 8" 4 BOLT WHEEL NUT 1/2 - 20 ROD END NUT M16 THIN TIE ROD NUT 5/8 - 18 RH BOLT-HEX M16 x 70 (10.9) SPACER M16 NYLOC M10 NUTSERT WHEEL HUB (WEIGHT) SET SCREW M8 x20 SET SCREW M8 x 10 STUD-1/2-20 x 1-1/2 NUT 1-20 UNSLOTTED TRW BOLT-M12-1.75X80 LOCKWASHER M12 NUT-HEX M12-1.75 * Not Illustrated QTY. 14 1 1 4 1 3 12 14 4 6 2 2 2 1 2 2 1 1 1 1 1 1 1 AR 2 AR AR 8 2 2 1 1 2 2 2 4 2 2 2 8 2 8 8 8 REMARKS (USE 198040-01 SEAL KIT) Torque 80Nm Torque 270Nm Parts- 7 JACOBSEN FAIRWAY 405 SERIES: CH FRAME AND REAR AXLE 82 83 84 Parts- 8 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 1-49L 1-49R 1-50 1-53 * * 1-54 - MBG5538.07 MBG5537.07 MBF0199J.07 MBF0644F.07 MBG5363.07 MBE1265.07 148141-07 148138 1-55 * * 1-57 1-58 1-59 1-64 1-65 1-66 1-67 1-68 1-69 1-60 1-61 1-62 1-63 1-64 1-65 1-66 1-70 1-71 1-72 1-73 1-74 1-75 1-76 1-77 1-78 1-79 1-80 * 1-81 1.82 1.83 1.84 2206024H.07 MBG5362.07 MBE1265.07 35027N 64140-3 4138307 4140176 MBF1544A 008145530 4141565 452439 4140252 MBG7075 008230310 MBG7085 450215 450391 450412 450379 4121310 4120155 002990293 002953223 450378 450191 450390 4121307 450171 450410 450389 MBG6303.07 4138308 4193480 4192800 4188560 DESCRIPTION PLATE MOTOR LH PLATE MOTOR RH FRAME FRONT WLDMNT-FRAME RAIL RH BRACKET LH HOSE BRACKET WHEEL MTR ME21 0208MBT SEAL KIT (USE KEY 64164-08) WLDMNT-FRAME RAIL LH BRACKET RH HOSE BRACKET GREASE ZERK COTTER PIN 3/32 X 3/4 WASHER STEERING RAM BOLT-MOTOR MOUNT ROD END SPACER(25x16.2x17.5Lg) NUT-Hex M16 Flng Nyloc PLATE-REAR MOTOR RH BATTERY CLAMP BATTERY 093 BATTERY TRAY SCREW M10 X 30 WASHER M10 SLW WASHER M10 NUT-NYLOC M10 BATTERY TRAY BATTERY LID KNOB GROMMET M8 NYLOC SCREW M8 X 30 M8 WASHER BATTERY CLAMP SCREW M6 X 20 M6 WASHER M6 SLW WASHER HOSE COVER WASHER Hub Hub Nut Lock Capscrew M6 x 20 * Not Illustrated QTY. 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 3 4 2 1 1 1 1 2 2 2 7 1 3 3 3 2 1 2 2 2 REMARKS FOR HOSES REAR MOTORS FOR HOSES REAR MOTORS FOR HOSES REAR MOTORS FOR HOSES REAR MOTORS from s/n CH000587 from s/n CH000587 from s/n CH000587 Parts- 9 JACOBSEN FAIRWAY 405 SERIES: CH ENGINE MOUNTING Parts- 10 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION 2-1 2-2 2-3 2-3a 006821870 006911640 4115823 4118847 ENGINE - V1505-TBB-EC-1-S1 EXHAUST DOWNPIPE DOWNPIPE 2-3b * * 2-4 2-5 2-6 2-7 2-8 2-9 2-11 2-12 2-13 2-14 * * 2-15 2-16 2-17 2-18 2-19 2-20 2-21 2-22 2-26 2-27 2-29 2-30 2-31 4118848 4135618 001925570 4116132 MBG6851 MBG6852 MBG6853 450030 450379 48380 64123-73 452200168 001599052 001021090 001599052 MBF2322 MBG6922 450192 450390 450378 450168 450410 450389 450214 450412 2202064 4121455 4123939 EXHAUST BRACKET SLEEVING HOSE CLAMP 34-57MM U-CLAMP 48MM ENGINE BRKT RH TURBO ENGINE BRKT LH REAR TURBO ENGINE BRKT LH FRONT TURBO BOLT-HEX M10 X 40 NUT-HEX M1 0 NYLOC MOUNT ISOLATION SCRW-HEX 1/2-13 X 1 LOCKWASHER-1/2 X .763 X .116 WSHR-.526/.506 X 1-1/4 X 12GA BLT-HEX 1/2"-13X 3/4" WSHR-.526/.506 X 1-1/4 X 12GA EXHAUST BRKT TURBO EXHAUST ALT-BRACKET SCRW-HEX M8 X 25 WSHR-M8 X 17 X 1.8 NUT-HEX M8 NYLOC SCRW-HEX M6 X 12 WSHR-SLW M6 WSHR-M6 X 12.5 X 1.8 SCRW-HEX M10 X 25 WSHR-SLW M10 BRACKET ENGINE MOUNTING EXHAUST DOWNPIPE * Not Illustrated QTY. 1 1 1 1 1 0.5 2 1 1 1 1 8 6 4 4 4 4 4 4 1 1 3 6 3 1 1 1 11 11 4 1 1 REMARKS Replaced by Item 30 and 31 Replaced by Item 3a Clamp with Item 3b. Replaced by Item 30 and 31 BOTTOM ENG MOUNT BOLTS BOTTOM ENG MOUNT WASHERS FROM M/C CH000399 FROM M/C CH000399 Parts- 11 JACOBSEN FAIRWAY 405 SERIES: CH ENGINE/HYDRAULIC TRANSMISSION DRIVE Parts- 12 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 * 3-18 3-19 3-20 3-21 3-22 PART NO. DESCRIPTION QTY. REMARKS 4172803 4239642 COUPLING 15T, FBA COUPLING 15T, DELTA SUPER 5 1 1 To S/N From S/N 001290140 4196202 450391 450412 001191520 450390 450411 450015 450390 450411 450014 450392 452200168 800770 008006380 008008860 W158061-04 452200087 451110134 008006020 4176382 CAPSCREW-SCKT M10 X 1.25X 30 BELL HOUSING WSHR-M10 X 21 X 2.2 WSHR-SLW M10 X 15.9 X 2.5 SCREW-HEX M10 X 1.25 X 35 WSHR-M8 X 17 X 1.8 WSHR-SLW M8 X 12.75 X 2 BOLT-HEX M8 X 35 WSHR-M8 X 17 X 1.8 WSHR-SLW M8 X 12.75 X 2 BOLT-HEX M8 X 30 WSHR M12 WSHR-SLW 1/2" X .768 X .116" SCREW,.5-13 1.75 BS HS G8 TRANSMISSION PUMP SEAL KIT FOR 008006380 O-RING 3.237 ID X .103 SECT WSHR-SLW 3/8" X .590" X .092" BOLT-HEX 3/8" UNC X 1-1/2" TANDEM PUMP BELL HOUSING KIT 3 1 2 5 2 1 1 1 3 3 3 2 2 2 1 1 1 2 2 1 1 CONSISTS OF ITEMS 1 & 4 * Not Illustrated Parts- 13 JACOBSEN FAIRWAY 405 SERIES: CH ENGINE PARTS Parts- 14 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. 4-1 * * * * * * * * * * * * * * 006821870 16271-32092 13351-43010 15221-43080 16851-51210 16282-97011 16249-74281 19005-72702 16616-60010 16259-60250 16241-64011 006911340 2203099 450002 450410 ENGINE - V1505-TBB-EC-1-S1 OIL FILTER IN-LINE FUEL FILTER CARTRIDGE FUEL FILTER ELECTRIC FUEL PUMP FAN BELT FAN DRIVE PULLEY WATER PUMP ELECTRIC STOP SOLENIOD RELAY FOR STOP SOLENIOD ALTERNATOR (12V-480W) FAN 8 BLADE SPACER, FAN BOLT-HEX M6 X 35 WSHR-SLW M6 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 * * * * * * * * 4149738 4150377 4116947 4116801 001922540 001925570 4117044 002600640 RADIATOR RADIATOR SEAL HOSE-RADIATOR, LOWER HOSE-RADIATOR, UPPER HOSE CLAMP 19-40 HOSE CLAMP 34-57 3/8" BSPP DRAIN PLUG 3/8" DOWTY WASHER 1 2 1 1 2 2 1 1 * 15531-72403 19059-72091 EXPANSION BOTTLE BREATHER PIPE EX KUBOTA 1 1 * Not Illustrated REMARKS ENERGISE TO RUN FOR RADIATOR HOSES FOR RADIATOR HOSES FOR DRAIN PLUG Parts- 15 JACOBSEN FAIRWAY 405 SERIES: CH SERVO PUMP & THROTTLE CONTROLS Parts- 16 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-10 5-11 5-13 5-14 5-15 5-16 5-17 5-19 5-20 5-21 5-23 5-24 5-25 5-26 5-27 5-28 5-30 5-32 5-33 5-34 5-35 5-36 5-37 5-38 5-39 PART NO. 456010161 002920501 172084 4145165 450411 450412 MBG2027A 450391 001190327 450191 452436 450390 450392 172088 H083031 450195 450324 W118047-02 MBF1971.07 W038404-02 MBF1691 450323 450000 MBF1720 128079 002910859 MBG4501.07 MBF1105A 450389 009067640 001393141 450388 DESCRIPTION SCRW-HEX 5/16-24X1/2 DISC SPRING CLAMP-THROTTLE CABLE-THROTTLE S.L. WASHER, M8 S.L. WASHER, M10 THROTTLE BRACKET WASHER, M10 SCREW M10 X 20 1.25 SCRW, M8 X 20, HEX HD NUT, M8 FLANGED WASHER, M8 WASHER, M12 THROTTLE ARM DISC SPRING SCREW M8 X 40, HEX HD NUT, M8 BUSHING SLIP LOK 1/2 THROTTLE LEVER ASSY CRANK GRIP COLLAR NUT NYLOC M6 BOLT-HEX M6 X 25 CLAMPING COLLAR ROD END, 1/4 FEMALE SPRING CABLE BRACKET BOSS WASHER M6 TRACTION CABLE NUT M6 WASHER M5 * Not Illustrated QTY. REMARKS 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 1 2 1 1 2 1 1 5 Parts- 17 JACOBSEN FAIRWAY 405 SERIES: CH FILTER MOUNTING Parts- 18 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 6-1 6-2 6-3 6-4 6-4a 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 * 6-14 6-15 6-16 6-17 6-18 6-19 6-20 6-21 6-22 * * * 6-23 6-24 6-25 6-26 6-27 * * * 6-28 6-29 6-30 6-31 6-32 6-33 6-34 * * PART NO. 2198114 2198147 2198147-01 2198147-03 2198147-04 2198147-02 450191 450390 W178077 W178078 W178081 108086-05 450543 450389 450378 009135920 009135900 MBF2311 2198125 MBG6720 450528 450409 450322 2198112 450519 450408 450321 009100800 48396 48383 48524 38665 450519 450408 450321 450378 450170 450410 450389 450192 002953223 469016517 001992113 4117825 DESCRIPTION CLAMP-AIR CLEANER AIR CLEANER FILTER ELEMENT COVER S-COVER CLIP VALVE-DUST UNLOADER SCRW-HEX M8 X 20 WSHR-M8 X 17 X 1.8 SIGHT BOWL FILTER-COALESCER ASSY-FILTER HEAD FITTING SCRW-PAN HD M6 X 25 WSHR-M6 X 12.5 X 1.8 NUT-NYLOC M8 SIDE PANEL RH ASSY SIDE PANEL LH ASSY LANDING PANEL W/ASSY BUMPER STOP BRACKET, HOOD LATCH SCRW-PAN HD M5 X 16 WSHR-SLW M5 NUT-HEX M5 LATCH, HOOD SCRW-PAN HD M4 X 16 WSHR-SLW M4 NUT-HEX M4 AIR INLET HOSE (TURBO) HOSE CLAMP HOSE CLAMP BREAKER 40 AMP SOLENOID SCRW-PAN HD M4 X 16 WSHR-SLW M4 NUT-HEX M4 NUT-NYLOC M8 SCREW-HEX M6 X 16 WSHR-SLW M6 WSHR-M6 X 12.5 X 1.8 SCRW-HEX M8 X 25 GROMMET P-CLIP CABLE TIE 3.6MM X 140MM LONG HEAT INSULATION 200x250 * Not Illustrated QTY. 1 1 1 1 1 1 5 10 1 1 1 2 2 2 2 1 1 1 3 1 4 4 4 1 4 4 4 1 1 1 1 1 4 4 4 8 6 6 6 1 2 1 1 1 REMARKS (INCLUDES ITEMS 3 - 5) HARDWARE FOR HOOD LATCH HARDWARE FOR ELEC COMPS 2 FOR A/CLEANER CLAMP Parts- 19 JACOBSEN FAIRWAY 405 SERIES: CH STEERING WHEEL & PEDAL MOUNTING Parts- 20 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 7-1 7-2 7-3 7-4 7-6 7-7 7-8 7-9 7-10 7-11 7-15 7-16 7-18 7-19 * 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 7-32 7-33 7-34 7-35 7-36 7-37 7-38 7-39 * * 7-40 7-41 7-42 7-43 7-44 7-45 7-46 7-47 PART NO. 450213 452692 64001-8 W038124-01 450377 2203070.07 2206029G.07 2202159.07 450214 008109660 W64175-04 2203067 2202149.07 2202150.07 MBG5314.07 W128025-04 W128025-03 2202154.07 2203069 2202148A.07 001490006 450019 450020 450324 2202161.07 450379 64209-07 38383 699527153 MBF0654A MBF1280 001290379 128079 002910859 MBG4471.07 001925160 148263 009067640 W43067A MBG5073 2196117 146082 001190377 DESCRIPTION SCRW-HEX Ml 0-1.5 X 20 SCREW-M6 X 12 HEX TAPTITE NUT-HEX JAM 112-13 KNOB LOCKNUT NYLOC M6-1 .00 ROD-BRAKE RELEASE STEERING TOWER W/ASSY GUIDE-BRAKE ROD BOLT MlO-1.5X25 HOURMETER PUSH NUT 3/8 DIA PIN-BRAKE BRKT BRAKE LH BRKT BRAKE RH BRACKET CABLE-BRAKE CABLE-BRAKE1 LATCH-BRAKE1 PIN-BRAKE PEDAL RELEASE-BRAKE COTTER PIN BOLT-HEX M8-1 .25 X 55 BOLT-HEX M8-1 .25 X 60 NUT HEX M8-1 .25 BRACKET-SPEED CONTROL LOCKNUT NYLON Ml 0-1.5 WASHER, CONICAL Ml 0 SWITCH SPRING-EXTENSION COLLAR-SET 3/8 ID WLDMT-NEUTRAL CONTROL SETSCREW 1/4-20X114 ROD END SPRING CABLE BRACKET JUBILEE CLIP FUEL LINE TRACTION CABLE COLLAR, SET PLATE BEARING BLOCK FWD/REV PED W/MAT PEDAL ADAPTER W/MAT BLT-WLF 1/4"-20 X 1/2" * Not Illustrated QTY. REMARKS 3 4 1 1 4 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 4 1 6 2 1 1 2 1 4 1 1 1 4 1 1 2 2 1 1 2 Parts- 21 JACOBSEN FAIRWAY 405 SERIES: CH STEERING WHEEL & PEDAL MOUNTING Parts- 22 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. * * 7-50 452200029 452000211 2208142 WSHR-SLW 1/4" X .425 X .072" WSHR- 1/4" X 9/16" X 0.56" VALVE POWER STEERING 2 2 1 7-51 7-52 7-53 7-55 7-56 7-58 7-59 7-60 7-61 7-62 7-63 7-64 7-65 7-66 7-67 7-68 7-69 7-70 7-71 * 7-73 7-76 7-77 7-78 7-79 7-80 7-81 7-82 7-83 7-84 7-85 7-86 7-87 7-88 7-89 * * 009135950 450542 450410 450377 450170 172304.07 001594080 173006 001419072 64166-17 W118047-02 172042A.07 178138 172298.07 176100.07 001496248 001393117 450120267 2198130 64061-26 839862 W38382 450151 450378 2202117.07 2206054 2198129 48436 48013-06A 450323 450003 2208052 MBF0838A 2208099 MBE3313C.07 450605 450388 FRONT TOWER COVER SCRW-PAN M6 X 20 WSHR-SLW M6 NUT NYLOC M6 SCREW-HEX M6 X 20 BRACKET-TILT WHEEL WASHER .516 ID SHAFT LOCKING ROLL PIN SHOULDER BOLT BUSHING, FLIP LOK 1/2 BRKT-STEERING WASHER-FRICTION SUPPORT-STEERING WLDMT FRICTION WASHER ROLL PIN NUT- 5/16-18 LOCKNUT STEERING WHEEL ROLL PIN S-LOGO COVER SWITCH N/O SCREW-HEX M5 X 16 NUT NYLOC M6 BACLKAP SWITCH BRACKET BRAKE PEDAL MAT-NON SKID MAT,NON SKID MAT, NON SKID NUT-HEX M6 BLT-HEX M6 X 40 MAT-PLATFORM BUSHING-BRAKE FOOT SWITCH PAD ASSEMBLY FOR FOOT SW SCREW-CSK M5 X 12 WASHER M5 1 2 2 1 1 1 1 I 1 2 2 1 2 1 1 1 4 2 1 1 1 1 2 2 1 1 1 1 1 1 4 1 2 1 1 2 2 * Not Illustrated REMARKS (USE SEAL KIT 2208142-01) (USE BEARING KIT 2208142-02) (USE CAP KIT 2208142-03) (USE RELIEF VALVE 2208142-04) (INCLUDES ITEM 73) Parts- 23 JACOBSEN FAIRWAY 405 SERIES: CH STEERING WHEEL & PEDAL MOUNTING Parts- 24 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. * 7-93 473 479 1648 1649 1650 1651 * 1648 1649 450376 450001 450378 450390 4123144 4124120 450553 450192 MBG5314.07 4139003 4139004 DESCRIPTION NUT NYLOC M5 BOLT-HEX M6 X30 NUT NYLOC, M8 WASHER, M8 BUMP STOP BRACKET RUBBER STOP CAP SCREW, M8 x 25 SCREW, M8 x25 SUPPORT BRKT FR BUMP STOP BUMP STOP BRACKET RUBBER STOP * Not Illustrated QTY. 2 1 4 2 1 1 2 2 1 1 1 REMARKS AFTER CH 000455 AFTER CH 000455 Parts- 25 JACOBSEN FAIRWAY 405 SERIES: CH FRONT LIFT ARM MOUNTING Parts- 26 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16 6-17 6-21 6-22 6-23 6-24 6-25 6-26 6-28 6-30 6-31 6-32 6-33 6-34 6-35 6-36 6-37 6-38 6-40 6-41 6-42 6-43 PART NO. DESCRIPTION QTY. 64144-13 2203048-02 2202170.07 2208151 85010N 450170 2206032 450377 2206090B.07 W108003 MBF0199J.07 450379 450215 2206051.07 001393820 2206042B.07 MBG1842.07 64163-74 450038 450378 2202096.07 450192 158001-06 001594010 SNAP RING PIN-REEL CYLINDER PLATE-LIFTSTOP LIFT RAM LUBRICATOR GREASE FITTING SCREW-HEX M6 X 16 WLDMT-CYLINDER PIN NUT M6 REEL ARM FRONT LH BUSHING FRONT FRAME (305 / 405) LOCKNUT-NYLOC M10 SCREW, M10 X 30 HH WLDMT-PIVOT PIN REAR NUT HEX 1-1/4-12 NYLOC YOKE 26" C/U ASSY, PIVOT SHAFT WASHER BOLT M10 X 80 LOCKNUT M8 STOP-REEL PIVOT SCREW M8 X 25 CHAIN WASHER 6 3 2 2 2 6 3 3 1 A/R 1 5 2 3 3 3 3 3 3 15 6 6 3 3 MBC1561A 001490006 450391 CHAIN TO CUTTING UNIT PIN - CHAIN TO UNIT SPRING CLIP - FOR MBC1561A WASHER M10 - FOR MBC1561A 3 3 3 2208152 2206091C.07 450038 2206057.07 450034 62464-4A W68160A 148090-02 2206092B.07 2202171A.07 2203083A 450018 2203047.07 LIFT RAM FRONT CENTER REEL ARM BOLT-METRIC M10 X 80 WLDMT-PIVOT LEVER BOLT-HEX M10 X 60 THRUST WASHER SPOUT HANDLE GRIP SUPPORT, TUBE 3/4 FRONT REEL ARM RH PLATE-LIFTSTOP SLEEVE CYLINDER BOLT M8 X 50 RETAINER-REEL * Not Illustrated 1 1 2 2 1 A/R 2 4 1 2 3 5 5 REMARKS (USE SEAL KIT 198040-01) (USE SEAL KIT 198040-01) Parts- 27 JACOBSEN FAIRWAY 405 SERIES: CH FRONT LIFT ARM MOUNTING Parts- 28 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION 6-44 6-45 6-46 6-47 6-48 6-49 6-50 6-51 6-52 6-53 6-54 6-55 6-56 2208067 64251-003 64188-02 64168-2 2202172.07 450192 GSF2152A A299301 W048048A 35027N 2202173.07 * * * MBG1827A.07 MOTOR GUARD (RH CUTTING UNIT) 450151 SCREW, M5 X 16, HEX HD 450322 NUT, M5 1 2 2 6-58 6-59 MBG4566.07 W038383 450151 450409 450322 SWITCH BRACKET SWITCH SCREW, M5 x 16, HEX HD S.L.WASHER, M5 NUT, M5 1 1 2 2 2 6-60 6-62 6-80 6-81 6-82 6-83 6-84 6-85 2202209.07 2203048-02 4118433 W38382 450526 452692 450388 450376 STOP PLATE PIN-REEL CYLINDER 108.37LG SWITCH BRACKET SWITCH SCRW-PAN HD M5 x 12 SCRW-HEX M6 x 12 TAPTITE WASHER-M5 x 10 x 1.1 NUT-HEX M5 NYLOC 4 1 1 1 2 2 2 2 MBG1399B.07 MBG1398B.07 LIFTSTOP-LH LIFTSTOP-RH BUMPER-RUBBER WASHER CLEVIS PIN HAIRPIN COTTER LIFT LEVER-FOOT SCREW M8 X 25 WASHER LUBRICATOR GREASE FITTING SLEEVE BEARING LUBRICATOR GREASE FITTING PLATE-LIFTSTOP BACKING QTY. * Not Illustrated REMARKS 2 2 2 12 2 2 1 12 3 3 6 1 1 (USE ON CENTRE UNIT) FITTED TO ITEM 50 Parts- 29 JACOBSEN FAIRWAY 405 SERIES: CH REAR LIFT ARM MOUNTING Parts- 30 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8* 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19 9-22 9-23 9-24 9-25 7-26 9-32 9-33 9-34 9-35 9-36 9-37 9-38 9-39 9-40 9-41 9-42 9-43 9-44 9-48 PART NO. 450392 450048 2206204 450424 2202146 450241 W108003 2206094A 2206093A 842000044 2206051.07 450214 2202092A.07 450015 450380 450379 MBG5612.07 001393820 62464-4A W158001-05 DESCRIPTION MBC1561A 001490006 450391 WASHER-M12 BOLT M12 x 40 WLDMT-FRAME REAR WASHER S/L M12 PLATE BOLT M12 X 30 BUSHING LIFT ARM, RIGHT REAR LIFT ARM, LEFT REAR 1/4" STRAIGHTGREASE NIPPLE WLDMT-PIVOT PIN REAR BOLT M10 X 25 BRACE-REAR REEL BOLT M8 X 35 NUT-NYLOC M12 NUT NYLOC M10 BRKT-REAR ARM NUT-HEX 1-1/4-12 NYLOC THRUST WASHER CHAIN 6.7 LG PLATED CHAIN TO CUTTING UNIT PIN SPRING CLIP WASHER M10 23009A.07 450378 2202209.07 MBG1842.07 2206032.07 450170 64144-13 2203048-03 2208152 2203083A 148034-05 GSF2152A 002993010 450018 2203047.07 2206042B.07 48048A MBF0744-07 SPACER, ENGINE MOUNT NUT NYLOC M8 STOP-REEL PIVOT ASSY, PIVOT SHAFT WLDMT-CYLINDER PIN SCREW-HEX M6 X 16 SNAP RING PIN-REEL CYLINDER CYLINDER-REEL SHORT SLEEVE-CYLINDER GROMMET-INSULATION WASHER LUBRICATOR BLT MET M8 X 50 RETAINER-REEL DECK PIVOT SLEEVE BEARING REAR ARM STOP * Not Illustrated QTY. 4 2 1 2 1 6 8 1 1 6 2 9 2 2 4 10 1 2 AR 2 REMARKS (INCLUDES ITEM 7) (INCLUDES ITEM 7) 2 2 2 2 6 2 2 2 2 4 2 2 2 2 2 2 2 2 2 4 2 (USE SEAL KIT 198040-01) (INCLUDES ITEMS 10, 44 & 52) FITTED TO CHASSIS SIDES Parts- 31 JACOBSEN FAIRWAY 405 SERIES: CH REAR LIFT ARM MOUNTING Parts- 32 JACOBSEN FAIRWAY 405 SERIES: CH ITEM * * * 9-49 9-50 9-60 9-61 9-62 9-63 9-64 PART NO. 450192 450390 450378 2202160A 002994060 2203098 4136295 4136294 450214 450412 451708 J361723 450120267 DESCRIPTION SCREW-HEX M8 X 25 WASHER M8 NUT-NYLOC M8 STOP-REAR REEL RUBBER MOUNT SPACER-CYLINDER STOP BRACKET LH STOP BRACKET RH SCREW M8 x 25 LOCKWASHER M8 TENSION PIN RUBBER STOP NUT 3/8" UNC * Not Illustrated QTY. REMARKS 4 4 4 2 2 2 1 1 2 2 2 2 2 Parts- 33 JACOBSEN FAIRWAY 405 SERIES: CH WING UNITS Parts- 34 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 690 691 692 693* 700 701 702 703* 704* 705* 706* 707 708 709 710* 711* 712* 713 714 715 716* 717* 718 719 720 721* 722* 723 724* 725 726 727* * * * 728* 729* 730* 731 732 733* 734 PART NO. 009063110 009063120 W43067A 001290379 MBF0622B.07 MBF0623B.07 MBF0633 450241 450242 450380 450392 MBF0651B.07 MBG1657.07 MBG1667.07 450040 450029 450379 MBF0620A .07 MBF0621A.07 MBG1642 450215 450379 W108003 62464-4A 2206051.07 450214 450379 009027580 002300820 64144-13 2206032.07 64139-20 158001-06 MBC1561A 001490006 450391 450192 00159401 450378 W138024-02 MBG1842.07 450241 001599052 DESCRIPTION TORSION SPRING LH TORSION SPRING RH COLLAR - SET. SCREW, 1/4 UNC x 1/4 WLDMT-FRAME, WING UNIT LH WLDMT-FRAME, WING UNIT RH SHOULDERED WASHER SCREW, M12 x 30, HEX HD SCREW, M12 x 35, HEX HD NUT, M12 STAYTITE WASHER, M12 WLDMT-CROSS MEMBER STRUT-MTG FRAME SPACER-BRKT, FRAME MNTG BOLT, M10 x 90, HEX HD BOLT, M10 x 35, HEX HD NUT, M10 STAYTITE WLDMT-WING LIFT ARM LH WLDMT-WING LIFT ARM RH ROLLER-WING C/UNITS SCREW, M10 x 30, HEX HD NUT, M10 STAYTITE BEARING WASHER-THRUST 1.25 WLDMT-PIVOT PIN REAR SCREW, M10 x 25, HEX HD NUT, M10 STAYTITE CYL-REEL (WING UNITS) • SEAL KIT RETAINING RING WLDMT-CYLINDER PIN WIZ BOLT M6-1 X 16 CHAIN 6.7 LG PLATED PIN - CHAIN TO UNIT SPRING CLIP - FOR MBC1561A WASHER M10 - FOR MBC1561A SCREW, M8 x 25, HEX HD WASHER, 0.328" NUT, M8 STAYTITE BRG-DX,.500 I.D. PIVOT PIN SCREW, M12 x 30, HEX HD WASHER, 33/64" * Not Illustrated QTY. REMARKS 1 1 2 2 1 1 4 8 4 12 4 1 2 2 2 2 4 1 1 2 2 2 8 4 2 2 2 2 1 4 2 2 2 2 2 2 2 2 2 4 2 4 2 Parts- 35 JACOBSEN FAIRWAY 405 SERIES: CH WING UNITS Parts- 36 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 735* 736 737 738* 739* 740 741 742* 743* 744 745* 746 747 748 749* 750* 751 752 753 754* 755* 756 757 758 759* 760* 761 762* 763 764 765* 766 789 790 791 792* 793* 794* 795* 865* 866* 867* PART NO. 450413 64163-74 2203047.07 450018 450378 2202096.07 2202209.07 450192 450378 4232260 452439 450334 MBG5932 MBF0664A 451241 451683 001949039 001490608 MBF0661 450015 450324 002910794 W128025-03 MBF0637 450378 450390 MBF0638 450324 MBF0636 MBF0635 450171 00291054 0 MBF0658.07 MBF0659.07 MBF0655.07 451655 450369 450191 450390 MBG1827A.07 450151 450322 DESCRIPTION S.L.WASHER, M12 WASH 0.516ID X 2 X .25THK RETAINER-REEL BOLT, M8 x 50, HEX HD NUT, M8 STAYTITE STOP-REEL PIVOT STOP-REEL PIVOT SCREW, M8 x 25, HEX HD NUT, M8 STAYTITE WING UNIT LATCH BOLT NUT, FLANGED NYLOC NUT, M16 HOOK PLATE-WING C/UNITS PIN-HOOK PIVOT SPLIT PIN, 3.2 x 22 TENSION PIN, 6 x 32 CLEVIS, M8 SPRING PIN SCREWED ROD BOLT, M8 x 35, HEX HD NUT, M8 SPRING BRAKE CABLE PIN NUT, M8 STAYTITE WASHER, M8 PIN NUT, M8 LEVER CAM RING SCREW, M6 x 20, HEX HD SPRING WLDMT-LEVER PLATE WLDMT-CABLE ABUTMENT WLDMT-HEEL LEVER TENSION PIN, 5 x 20 NUTSERT, M8 A-L 1ST GRIP SCREW, M8 x 20, HEX HD WASHER, M8 MOTOR GUARD (RH CUTTING UNIT) SCREW, M5 X 16, HEX HD NUT, M5 * Not Illustrated QTY. REMARKS 4 2 2 2 2 2 2 4 4 2 2 2 2 2 4 2 8 8 2 2 6 2 2 2 4 2 2 2 2 2 2 2 1 1 1 1 2 2 2 1 2 2 Parts- 37 JACOBSEN FAIRWAY 405 SERIES: CH DRIVE WHEELS AND BRAKES Parts- 38 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23 10-24 10-25 10-26 10-27 10-30 10-31 10-32 10-33 10-34 450379 699527153 2206031 W128025-03 64144-30 2206032.07 MBF1283 001599688 450391 450215 008007150 450052 008007460 W178013 MBG3598 MBF0838A 64123-15 64006-04 172060 W2171004A 451264 008007470 2208290 2208291 2208065-02 W128025-04 64220-01 MBF1907.07 MBG5305 450191 450411 450390 DESCRIPTION NUT-NYLOC M10 SPRING WLDMT-BRAKE ARM CABLE, BRAKE SNAP RING .375 WLDMT-BRAKE ARM SPACER WASHER WASHER SCREW M1O X 30 WHEEL MOTOR MJ29 BOLT-M12-1.75X50 #1008 WOODRUFF KEY BRAKE BAND BOLT M10 x 45 BUSHING - BRAKE BLT HEX 3/8-16 X 3/4 LOCKWASHER BRAKE DRUM HUB COTTER PIN CASTLE NUT ASM WHL &TYRE 26.5X14-12 • RIM W/VALVE STM & CAP • TYRE 26.5 X 14 CABLE-BRAKE BLT-WHL 1 2-20X.880D STOP-BRAKE BAND KEEP BRACKET SCRW-HEX M8 X 30 WASHER SLW M8 WASHER M8 * Not Illustrated QTY. 2 4 2 1 2 2 4 12 2 2 2 8 2 2 4 2 8 8 2 2 2 2 2 AR AR 1 10 2 2 4 4 4 REMARKS (USE FOR LEFT HAND BRAKE) (USE SEAL KIT 002301080) Torque 290Nm (USE FOR RIGHT HAND BRAKE) Torque 80Nm Parts- 39 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC RESERVOIR & FUEL TANK / BATTERY 31 22 7 8 8 50 30 7 7 26 21 29 27 42 35 43 36 24 34 15 20 41 44 43 19 51 18 1 34 33 27 37 38 28 2 49 3 39 5 4 37 7 40 15 32 10 6 23 45 37 20 7 19 18 9 10 15 17 7 20 15 19 11 18 16 7 15 Parts- 40 8 12 13 14 46 8 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 11-1 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-9 11-10 11-11 11-12 11-13 11-14 11-15 11-16 11-17 11-18 11-19 11-20 11-21 11-22 11-23 11-25 11-26 11-27 11-28 11-30 11-31 11-32 11-33 11-34 11-35 11-36 11-37 11-38 64152-05 450409 2208073 W148081 W178105 2208109 450390 450191 MBG0618A 2208054 450020 2206109 2206110A 2208071 450378 2202138.07 MBF0199J.07 450213 450412 450391 450377 2202166A.07 2208031 148263 MBG4553.07 450388 2198091 4118798 450541 MBG0617A W178142 450528 450376 4180161 108094-06 008296050 DESCRIPTION 10-32 X 1/2 MACH SCREW LOCKWASHER M5 SENDER-FUEL LEVEL GASKET CAP-LOCKING TANK-FUEL FWAY WASHER M8 SCREW M8 X 20 STEP LH MAT-STEP BOLT M8 X 60 STEP LH LOWER STEP RH LOWER MAT-STEP NUT NYLOC M8 PLATE-STEP CLAMP FRONT FRAME HEX BOLT M10 X 20 LOCKWASHER M10 WASHER M10 NUT NYLOC M6 PLATE-RESERVOIR COVER RESERVOIR-HYDRAULIC FUEL PIPE HINGE-RESERVOIR WASHER BOOT, FUEL SENDER COVER-HYD RESERVOIR SCRW-PAN M6 X 16 STEP RH LATCH-RUBBER SCREW PAN M5 X 16 NUT NYLOC M5 BREATHER CLAMP SWITCH-TEMPERATURE 175F * Not Illustrated QTY. 5 5 1 1 1 1 20 12 1 2 4 1 1 1 16 2 1 10 10 10 2 2 1 1 1 4 I 1 2 1 1 4 4 1 4 1 REMARKS (USE KEY 178105-01) Parts- 41 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC RESERVOIR & FUEL TANK / BATTERY 31 22 7 8 8 50 30 7 7 26 21 29 27 42 35 43 36 24 34 15 20 41 44 43 19 51 18 1 34 33 38 49 27 37 28 2 3 39 5 4 37 7 40 15 32 10 6 23 45 37 20 7 19 18 9 10 15 17 7 20 15 19 11 18 16 7 15 Parts- 42 8 12 13 14 46 8 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION 11-39 11-40 11-41 11-42 11-43 11-44 11-45 11-46 11-47 11-48 11-49 11-50 11-51 69051-01 108029 158122-02 148231 48310 2208031-01 158065-03 MBG4795 001925160 148263 64211-02 450389 4132325 PIPE PLUG PLUG, MAGNETIC TUBING-SIGHT CLASS 8" S-ELBOW-90 3/16 FINING S-BUSHING FTG-3/1 6 BARB STRAIGHT FTG - 13/16-16/112-14 MAT-STEP HOSE CLIP FUEL PIPE WASHER 3/16" WASHER M6 GROMMET 1 1 1 1 2 1 1 1 2 1 5 2 1 11-60 11-61 11-62 11-63 11-64 11-65 11-66 11-70 11-71 11-72 11-73 11-74 11-75 11-76 11-77 11-78 11-79 11-80 * 11-81 MBG7075 008230310 MBG7085 450215 450391 450412 450379 4121310 4120155 002990293 002953223 450378 450191 450390 4121307 450171 450410 450389 MBG6303.07 4138308 BATTERY CLAMP BATTERY 093 BATTERY TRAY SCREW M10 X 30 WASHER M10 SLW WASHER M10 NUT-NYLOC M10 BATTERY TRAY BATTERY LID KNOB GROMMET M8 NYLOC SCREW M8 X 30 M8 WASHER BATTERY CLAMP SCREW M6 X 20 M6 WASHER M6 SLW WASHER HOSE COVER WASHER 1 1 1 3 4 2 1 1 1 1 2 2 2 7 1 3 3 3 2 1 * Not Illustrated QTY. REMARKS Parts- 43 JACOBSEN FAIRWAY 405 SERIES: CH RADIATOR & OIL COOLER MOUNTING Parts- 44 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION 12-1 12-1 12-2 * * 12-3 * 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-14 12-15 * 12-16 * * * 12-17 12-18 12-19 12-20 12-21 006911620 4196940 4116484 008089820 4115389 009001840 PF24-113 002990293 450378 002989450 MBG7109 450168 450410 450389 MBF2385 002989450 MBF2384 MBF2276 4123303 19059-72091 4149737 4150377 4117044 002600640 4116801 4116947 001922540 001925570 48383 OIL COOLER (SETRAB) 1 OIL COOLER (THERMAL TRANSFER) 1 FITTING - 90 deg 1"BSPP x 1-1/4" 2 HOSE CLAMP 2 OIL COOLER HOSE 2 BUGSCREEN I SEALING STRIP 1.5 M8 HANDKNOB 2 NUT-HEX M8 NYLOC 2 SEALING STRIP 1 OIL COOLER SEALING STRIP 1 SCRW-HEX M6 X 12 11 WSHR-SLW M6 13 WSHR-M6 X 12.5 X 1.8 13 BAFFLE PLATE W/ASSY 1 SEALING STRIP 1 WLDMT-REAR AXLE 1 EXP. BOTTLE BRKT W/A 1 EXPANSION BOTTLE 1 BREATHER PIPE EX KUBOTA 1 RADIATOR 1 RADIATOR SEAL 2 3/8" BSPP DRAIN PLUG 1 3/8" DOWTY WASHER 1 HOSE-RADIATOR, UPPER 1 HOSE-RADIATOR, LOWER 1 HOSE CLAMP 19-40 2 HOSE CLAMP 34-57 2 HOSE CLAMP 2-1/2" 2 12-22 12-23 12-24 12-25 12-26 4116202 002989450 002989450 008955160 450168 AIR INTAKE HOSE SEALING STRIP SEALING STRIP GROMMET SCRW-HEX M6 X 12 * Not Illustrated QTY. 1 2 2 1 4 REMARKS 1 PER ITEM 2 CONNECT TO ITEM 2 1.5m REQUIRED 600 LONG 1270 LONG FOR DRAIN PLUG FOR RADIATOR HOSES FOR RADIATOR HOSES ONE PER END, OTHER AIR CLEANER. 42" LONG 510 LONG 250 LONG DRAIN PLUG REAR BOX RADIATOR MOUNTING Parts- 45 JACOBSEN FAIRWAY 405 SERIES: CH BONNET HINGE ARRANGEMENT / REAR BUMPER Parts- 46 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 13-1 13-2 * * 13-3 13-4 13-5 13-6 13-7 13-8 13-15 13-16 13-17 13-18 13-19 13-20 13-21 13-22 13-23 13-24 13-30 13-31 PART NO. 001496133 009135850 4116171 009040260 2198112 450029 450215 450391 450412 452437 MBG6824 MBG7076 009135840 450171 450377 450389 MBF2299 450542 450410 452101667 MBG7112 MBG7111 DESCRIPTION POP RIVET BONNET BONNET SEALING STRIP BONNET SEAL FOAM LATCH BOLT-HEX M10 X 35 SCRW-HEX M10 X 30 WSHR-M10 X 21 X 2.2 WSHR-SLW M10 NUT-NYLOC M10 FLNG BONNET BRACKET BONNET SPACER REAR BUMPER SCRW-HEX M6 X 20 NUT-HEX M6 NYLOC WSHR-M6 X 12.5 X 1.8 HINGE SEALING W/ASSY SCRW-PAN HD M6 X 20 WSHR-SLW M6 WSHR-1/4" X 1" HINGE BRKT-SHORT HINGE BRKT-LONG * Not Illustrated QTY. 2 1 1 1 1 14 4 18 4 14 1 AR 1 4 4 6 1 6 6 4 4 4 REMARKS RUBBER INSERTION BEAD CLOSED CELL FOAM Parts- 47 JACOBSEN FAIRWAY 405 SERIES: CH SEAT MOUNTING 23 1c Parts- 48 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION 15-1a 15-1b 15-2 * * * 15-3 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 15-13 15-14 15-15 15-16 15-17 15-18 15-19 15-20 15-21 15-22 15-23 4137966 008199400 MBF0603B.06 450214 450391 450412 2208075 2202118.07 MBG2013.07 450191 450390 450389 450172 469016517 450377 450378 002953223 450411 450192 450214 450391 450379 001599264 001393222 W64166-03 MBF1605 4142205 SEAT, GRAMMER MSG85 SEAT, GRAMMER S85/90R SEAT PLATE W/A SCREW M10 X 25 WASHER M10 LOCKWASHER M10 LATCH-ADJUSTABLE LEVER SEAT SUPPORT SEAT HINGE SCRW-HEX M8 X 20 WASHER M8 WASHER M6 SCRW-HEX M6 X 25 P-CLIP NYLOC M6 NYLOC M8 GROMMET WASHER SLW M8 SCRW-HEX M8 X 25 SCRW-HEX M10 X 25 WSHER M10 NYLOC M10 3/8" WASHER 3/8" NYLOC SHOULDER BOLT 3/8" SPACER RETRACTING LAP BELT 1 1 1 2 2 2 2 2 2 8 17 1 1 1 1 8 1 4 4 2 2 2 2 2 2 1 1 * * * 450392 456010967 4176261 WASHER M12 X 24 X 2.7 SCREW, HEX 7/16-20 X 1 SPACER 12 X 18 X 9 2 6 2 * Not Illustrated QTY. REMARKS SEAT PLATE TO FRAME SEAT PLATE TO FRAME SEAT PLATE TO FRAME FOR USE WITH ROPS FRAME OR CAB FOR ITEM 23 FOR ITEM 23 FOR ITEM 23 Parts- 49 JACOBSEN FAIRWAY 405 SERIES: CH GRAMMER MSG 85 SEAT (4137966) - SUSPENSION Parts- 50 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 5 6 11 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 44 45 46 47 52 53 55 57 58 59 60 PART NO. 008173680 008173790 008173800 008199900 008173780 008173820 008173830 008173840 008173710 008199680 008173720 008173740 008173760 008173730 008173870 008144410 008173880 008173910 008173930 008173950 008193960 008193920 008173940 4228181 4228180 008174000 DESCRIPTION COVER KIT, SUSPENSION UPPER KIT, BELLOW BOLT BUSHING SWING ARM KIT BOLT ROLLER PLATE TENSION SPRING RELEASE PLATE BOLT BOLT, M8 X 22, YELLOW KIT, SHOCK ABSORBER, S WASHER, RETAINING, 5 MM FORK RIVET, 4.0 X 10.0 BRACKET, U-SHAPED PRO RUBBER PLATE BUMPER SET THRUST WASHER KIT SPRING, TENSION NUT, M12, FLANGE SPRING BRACKET PLUG, RETAINER PIN, 3.0 X 16 PIN, 4 X 28 HANDLE (TOGGLE) ADJUSTMENT SPINDLE GUIDE ROLLER BAND, WEIGHT, 130 KG TENSION SPRING BUSHING SUSPENSION LOWER PAR FIXING PARTS SUSPENSION MSG85 SCREW, M6 X 12 TIES, CABLE, 2.5 X 102 SWITCH CONNECTOR, ELECTRICAL * Not Illustrated QTY. REMARKS 1 1 1 1 4 1 1 4 1 2 2 1 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Parts- 51 JACOBSEN FAIRWAY 405 SERIES: CH GRAMMER MSG 85 SEAT (4137966) -SEAT TOP Parts- 52 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 1 2 3 4 5 7 8 22 23 24 25 26 27 28 29 33 34 35 36 37 38 39 40 42 44 46 48 49 54 67 * 68 69 88 PART NO. 113048 4138707 70 71 72 73 74 75 76 77 DESCRIPTION Assy, Cushion, Backrest Assy, Cushion, Seat Screw, M5 x 25, Pan Hd Seat Pan Backrest Pan Kit Tube Backrest Extension Tube Screw, M8-1.25 x 40 Rivet, 6 x 12 Nut, Hex, M8-1.25 Nut, Hex, M8-1.25 Lever Handle, Grey Cover, LH, Blk Cover, RH, Blk Screw M8 x 16 Set of Adjustment Rails Nut, Hex M8-1.25 Washer, Flat, M8 Washer 8.4-Hv140 Kit, Seatbelt, 2 Retractable Seatbelt, 2 Non-retractable Spring, Spiral Stop Bearing Kit Spring, Leg, Backrest Set of Adjustment Rails Screw, M8 x 16, Hex Socket Literature Box Literature Holder (net) Blind Rivet 3.2 x 11.2 Ball Armrest Multi-Function Arm Rest • Adjustment Unit • Arm Rest Support • Screw • Screw • Screw • Screw • Nut • Tube * Not Illustrated QTY. 1 1 7 1 1 2 1 2 2 1 6 2 1 1 1 1 4 1 4 11 6 1 1 1 1 1 1 1 4 1 1 5 5 1 1 1 1 1 1 2 2 2 1 REMARKS One supplied Parts- 53 JACOBSEN FAIRWAY 405 SERIES: CH GRAMMER MSG 85 SEAT (4137966) -SEAT TOP Parts- 54 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 78 79 80 81 82 83 PART NO. DESCRIPTION • ARM CUSHION • U-PROFILE • SCREW • NUT • ADJUSTMENT SPINDLE • ADJUSTMENT SERVICE KIT * Not Illustrated QTY. REMARKS 1 1 4 3 1 1 Parts- 55 JACOBSEN FAIRWAY 405 SERIES: CH SEAT BREAKDOWN GRAMMER (S 85 / 90R) Parts- 56 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 16-1 16-2 16-3 16-4 16-5 16-6 16-8 16-10 16-11 16-12 16-13 16-15 16-16 16-17 16-18 16-19 16-20 16-21 16-22 16-23 16-24 16-25 16-26 16-27 16-28 16-29 16-30 16-31 16-32 16-33 16-34 16-35 16-36 16-37 16-38 16-39 16-41 16-42 16-43 16-44 008199400 008199450 008199460 008199560 008199470 008173520 N/A 008173370 008173390 008173400 008173410 008173420 008173440 008199690 008173450 008173460 008173470 008173480 008173490 008173500 008173510 008173530 008173540 008199650 008199660 008173550 008199670 008173560 008173570 008173350 008173360 008199860 008173580 008199640 008173590 008173600 008199750 008173610 008173620 008199700 008199710 DESCRIPTION SEAT ASSY COMPLETE SEAT CUSHION BACK REST CUSHION HEAD REST ASSY. HEAD REST CUSHION EDGE STRIP HEAD REST FRAME NUT SCREW SCREW SP WASHER DISTANCE PLATE BUSH BACK PLATE TUBE SPRING WASHER SCREW TUBE EDGE STRIP EDGE STRIP DISTANCE PIECE SEAT PLATE PIN DETENT MOUNTING LH ROD BUSH DISTANCE PIECE LEVER SPRING HANDLE COVER LH RAIL WITH LEVER WASHER SCREW RAIL PLATE PLATE NUT PIN * Not Illustrated QTY. 1 1 1 1 1 1 1 2 4 2 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 REMARKS INCLUDING SUSPENSION BUT NOTMULTI-FUNCTION ARMREST Parts- 57 JACOBSEN FAIRWAY 405 SERIES: CH SEAT BREAKDOWN GRAMMER (S 85 / 90R) Parts- 58 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. 16-45 16-46 16-47 16-48 16-49 16-50 16-51 16-52 16-53 16-54 16-55 16-56 16-59 16-60 16-61 16-62 16-63 16-64 008199720 008199730 008199740 N/A 008199550 N/A N/A N/A 008199850 008173630 N/A 008199860 N/A N/A N/A N/A N/A N/A PIN ADJUSTING SPINDLE WASHER PLUG ARM REST RH SCREW SUPPORT RH PIN ARM REST ASSY. RH ARM REST LH SUPPORT LH ARM REST ASSY. LH COVER ASSY SCREW SEAT BELT FIXED SEAT BELT REEL SCREW WASHER 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 16-70 16-71 16-72 16-73 16-74 16-75 16-76 16-77 16-78 16-79 16-80 16-81 16-82 16-83 4117954 137390 137062 113046 113771 450723 450725 113048 137057 139818 139816 111027 100938 137385 137387 MULTI-FUNCTION ARM REST ADJUSTMENT UNIT ARM REST SUPPORT SCREW M8 X 16 SCREW 7/16-20UNFX35 SCREW M8 X 30 SCREW M8 X 20 NUT M8 TUBE ARM CUSHION U-PROFILE SCREW ST4, 8X 9,5-C NUT M6 ADJUSTMENT SPINDLE ADJUSTMENT SERVICE KIT 1 1 1 1 1 2 2 2 1 1 1 4 3 1 1 * Not Illustrated REMARKS INCLS PARTS BELOW Parts- 59 JACOBSEN FAIRWAY 405 SERIES: CH SEAT SUSPENSION BREAKDOWN GRAMMER DS85H Parts- 60 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-16 17-17 17-18 17-19 17-20 17-22 17-23 17-24 17-25 17-26 17-27 17-28 17-29 17-30 17-31 17-32 17-33 17-34 17-35 17-36 17-37 17-38 17-39 17-40 17-41 17-42 17-43 17-46 17-47 PART NO. 008173640 008173650 008173660 008199640 008199750 008173670 008173680 008173690 008173700 008199790 008199840 008173710 008173720 008199680 008173730 008173740 008173750 008173760 008173770 008173780 008173790 008173800 008173810 008173820 008173830 008173840 008173850 008199900 008173860 008173870 008173880 008173890 008173900 008199920 008199410 008173910 008173920 008173930 008173940 008173950 008173960 008173970 008173980 DESCRIPTION SCREW STOP WASHER SLIDE WITH LEVER SLIDE NUT COVER BASE ASSY. PLATE PIN GAITER ASSY. PIN E CLIP DAMPER ASSY BUFFER ASSY. RIVET RUNNER PLATE SUSPENSION ASSY. ROLLER PIN BUSH SPRING PLATE PLATE BOLT PIN HINGE WASHER BEARING NUT HANDLE LEVER ASSY. WEIGHT ADJUSTER SPRING SPRING HOOK WEIGHT INDICATOR STOP SPRING WINDOW ROLLER FORK SPRING FRAME * Not Illustrated QTY. REMARKS 6 1 2 1 1 6 1 1 2 21 1 2 2 1 1 2 1 1 1 4 1 4 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 Parts- 61 JACOBSEN FAIRWAY 405 SERIES: CH SEAT SUSPENSION BREAKDOWN GRAMMER DS85H Parts- 62 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 17-48 17-49 17-50 PART NO. 009054480 008173990 008174000 DESCRIPTION MICROSWITCH SCREW CONNECTOR * Not Illustrated QTY. REMARKS 1 2 1 Parts- 63 JACOBSEN FAIRWAY 405 SERIES: CH JOYSTICK ASSEMBLY Parts- 64 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 PART NO. 009135710 009135700 009135720 4118224 MBF2262 MBG6649 MBG6651 642000284 4118404 4118384 64152-50 450388 450376 001192140 001394040 452544 450377 DESCRIPTION COVER - TOP RIM COVER - TOP INSERT COVER - BOTTOM COVER CHANNEL JOYSTICKSUPPORT BRACKET CLAMP BRACKET CLAMP HANDLE GROMMET JOYSTICK C/W HARNESS SWITCH SCRW TORX HEAD M5 WASHER M5 NUT - M5 NYLOC SCRW-PAN No.6 X 3/8" (S/STEEL) No.6 SPEED NUT BOLT CUP HD SQNECK M6 X 30 NUT - M6 NYLOC * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 2 2 1 1 4 4 4 5 5 2 2 Parts- 65 JACOBSEN FAIRWAY 405 SERIES: CH ELECTRICS - INSTRUMENT PANEL & PIC MODULE Parts- 66 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-11 18-12 * 009050490 MBG5127A 008231870 178092-03 178092-04 2208066-01 008295870 008295630 008295640 008295650 008295710 002952146 008295210 009055920 * * * MBE3961B.07 BEZEL - STEERING 009134160 GAITER (STEEL FRAME) 451126 SCRW PAN HD No.6 X 9.5 1 1 6 18-13 18-14 18-15 * * * 4118385 4118856 4118805 001394016 450539 450410 1 1 1 1 1 1 INCLUDES ALL ITEMS 1 TO 12 INSTRUMENT PANEL TWIN PILOT LIGHT WATER TEMP GA #06347 FUEL GAUGE #06339-01 CUTTER SWITCH LENS-MOW ENGAGE LENS-ENG PRE-HEAT LENS-BATTERY CHARGE LENS-PRE-HEAT LENS-ENG O\HEAT DOMED PLUG (7/8") BLANKING PLUG HARNESS-INSTRUMENT PANEL PIC MODULE - JOYSTICK CTRL CLIP-PIC MODULE HOLDER PIC MODULE HOLDER NUT SPEED M6 SCRW-PAN HD M6 x 12 M6 SLW * Not Illustrated QTY. REMARKS 1 2 1 1 1 1 1 1 1 1 1 5 1 Parts- 67 JACOBSEN FAIRWAY 405 SERIES: CH ELECTRICS - VARIOUS COMPONENTS 10 3 11 6 12 2 5 9 4 14 8 1 13 15 7 Parts- 68 JACOBSEN FAIRWAY 405 SERIES: CH ITEM * * * * * 18A-1 18A-2 18A-3 18A-4 18A-5 18A-6 * * * 18A-7 * 18A-8 18A-9 * 18A-10 18A-11 * 18A-12 * * 18A-13 * * 18A-14 18A-15 * PART NO. 4118387 178083 148164 009055750 008220920 W148270 008244640 008109660 W038383 W38382 008244730 008238340 450149 450376 4139551 009055750 2208099 008296050 008233156 008233164 008233180 008233203 008238350 450529 450376 008244670 450149 450377 38665 48524 4175160 DESCRIPTION MAIN HARNESS CABLE - BATTERY NEGATIVE CABLE - BATTERY POSITIVE HARNESS - FUEL PUMP SPLICES (AMP 34318) SENDER -TEMP SEAT SWITCH DELAY HOURMETER LCD 2 TERMINAL SWITCH N/C SWITCH N/O RELAY 30 AMP RELAY BLOCK SCREW HEX - M5 X 12 NUT NYLOC M5 INSULATION BOOT WIRE-JUMPER (FUEL PUMP) FOOT SWITCH TEMPERATURE SWITCH -175F FUSE 5 AMP FUSE 10 AMP FUSE 20 AMP FUSE 30 AMP FUSE CARRIAGE SCREW-PAN M5 X 20 NUT NYLOC M5 LAMP TIMER SCREW-HEX M6 X 12 NUT NYLOC M6 SOLENOID CIRCUIT BREAKER 40AMP Red Insulation Boot * Not Illustrated QTY. 1 1 1 1 2 1 1 1 5 2 5 5 2 2 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 REMARKS HARDWARE FOR RELAY BLOCK HARDWARE FOR FUSES HARDWARE FOR LAMP TIMER Parts- 69 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC VALVE MOUNTING Parts- 70 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 19-1 19-2 19-3 19-4 19-5 19-6 19-7 * 19-8 19-9 19-10 19-11 19-12 19-13 19-15 19-16 19-17 19-18 19-20 19-21 19-22 19-23 19-24 19-30 19-31 19-32 19-33 19-34 19-35 19-36 19-39 19-45 19-46 19-47 19-48 19-49 19-50 19-51 19-52 19-53 19-55 19-56 19-57 001190034 2202091.07 2208038 W178025 450377 450389 2208046 64044-17 450005 450191 450390 450378 2198235 450392 450214 2208146 450412 450214 450371 2202112.07 2202114.07 2208028 2202115.07 450001 2208047 450377 2208085 2208051 450195 2202211 450390 2208191 MBG1574 MBF1611.07 450026 450390 450378 450214 450391 450379 009028170 MBG6974 450192 DESCRIPTION BLT-WLF 5/16-18 X 3/4 BRKT-FILTER FILTER HEAD-SPIN ON FILTER-SPIN ON LOCKNUT NYLOC M6 WASHER-M6 VALVE BLCK-BACK PRESS SCREW-SET FOR BACK PRESS HEX BOLT M6-1 .0 X 50 BOLT HEX M8 X 20 WASHER-M8 LOCKNUT NYLOC M8 VALVE-DECK WASHER-M10 SCREW-HEX M10 X 25 CYLINDER DRIVE VALVE LOCKWASHER BOLT M1O X 25 NUTSERT-M10 BRKT-HYD FITTING BRKT-RETURN VALVE LH MANIFOLD-RETURN BRKT-RETURN VALVE RH BOLT M6 X 30 CYLINDER CONTROL VALVE NUT-M6 NYLOC SPRING-COMPRESSION MANIFOLD-LIFT SCREW-HEX M8 X 40 STOP-BACK PRESSURE WASHER-M8 VALVE-4WD PLATE-STIFFENER 4WD VALVE BRACKET BOLT-HEX M8 X 90 WASHER M8 NUT M8 NYLOC SCREW-HEX M10 X 25 WASHER M10 NUT M10 NYLOC SOLENIOD LIFT CONTROL VALVE VALVE BRACKET SCREW-HEX M8 X 25 * Not Illustrated QTY. 3 1 1 1 6 10 1 1 4 2 4 4 1 4 2 1 2 2 1 1 1 1 1 3 1 3 2 1 2 1 2 1 2 1 2 4 2 2 2 2 1 1 2 REMARKS (SEAL KIT 2208191-01) Parts- 71 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC VALVE MOUNTING Parts- 72 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 19-58 19-59 19-60 19-61 19-70 19-71 19-72 19-73 19-74 19-75 PART NO. 450390 450378 456010179 450411 008089480 008950230 450391 450412 450210 450371 DESCRIPTION WASHER M8 NYLOC NUT M8 SCREW 5/16" UNC X 3/4" SLW WASHER M8 FLOW DIVIDER RUBBER ISO MOUNT M10 KWSHR M10 LOCKWSHR SCREW M10x12 M10 NUTSERT * Not Illustrated QTY. 4 2 4 4 1 2 2 2 2 2 REMARKS FITTED FRONT AXLE Parts- 73 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC DIAGRAM- 405 TRACTION Parts- 74 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-15 17-17 17-18 17-22 17-23 17-24 17-25 17-26 17-27 17-28 17-29 17-30 17-31 17-32 17-33 17-34 17-35 17-36 17-37 17-38 17-39 17-40 17-41 17-42 17-43 17-44 17-45 17-45 17-46 008006380 2208038 W178025 158006-12 A910032 A912171 108094-01 W158058-03 A259060 A799613 W158006-08 2208191 W158007-05 007998160 007998170 W158006-07 W148141-07 W158006-07 A251510 A799616 A251510 W158006-07 A799612 W158007-05 008007150 A799127 W69056-01 A799610 A799611 2692226-01 A259061 W158007-01 A799628 W178079 2208028 W69057-01 W158006-11 A259077 108092-11 108094-01 A244900 A249898 W158007-06 DESCRIPTION PUMP (TRACTION) FILTER HEAD FILTER CANISTER MALE CONNECTOR - 1 7/8 UNF MANIFOLD - INLET SUCTION HOSE HOSE CLAMP 90° MALE ELBOW WITH HOSET 90° ELBOW WITH TEST PORT HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR 1 1/16 UNF VALVE BLOCK - TRANSMISSION 90° MALE ELBOW 7/8 UNF HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR 7/8 UNF WHEEL MOTOR ME MALE CONNECTOR 7/8 UNF MALE CONNECTOR 9/16 UNF O HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR 9/16 UNF O MALE CONNECTOR 7/8 UNF HYDRAULIC HOSE ASSEMBLY 90° MALE ELBOW 7/8 UNF WHEEL MOTOR MJ29 HYDRAULIC HOSE ASSEMBLY BULKHEAD RUN TEE ORFS HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY 90° ELBOW WITH TEST PORT 90° MALE ELBOW 11/16 ORFS HYDRAULIC HOSE ASSEMBLY TEST FITTING MANIFOLD - RETURN SWIVEL NUT BRANCH TEE 11/ MALE CONNECTOR 1 1/16 UNF 90° SWIVEL NUT ELBOW 1 ORFS HOSE - SAE 100 R3 HOSE CLAMP TEST PORT HEXAGON PLUG 1 1/16 SAE 90° MALE ELBOW 1 1/16 UNF * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 4 1 1 1 1 1 3 2 2 4 2 1 1 1 1 2 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Parts- 75 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC DIAGRAM- 405 TRACTION Parts- 76 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 17-47 17-48 17-49 17-50 17-51 17-52 A799134 W158006-03 2692215-18 A800602 69060-03 A912172 DESCRIPTION HYDRAULIC HOSE ASSEMBL MALE CONNECTOR 7/8 UNF HYDRAULIC HOSE ASSEMBLY TANDEM PUMP - FAIRWAY 405 MALE CONNECTOR WITH HOS SUCTION HOSE * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 Parts- 77 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC DIAGRAM-405 CUTTINGS, STEERING & LIFT Parts- 78 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-8 20-9 20-10 20-11 20-12 20-13 20-14 20-15 20-16 20-17 20-18 * 20-19 * 20-20 * 20-21 20-22 20-23 20-24 20-25 20-26 20-27 20-28 20-29 20-30 20-31 20-32 20-33 20-34 20-35 20-36 20-37 20-38 20-39 20-40 2208031 2692233-01 158058-08 2208038 W178025 A799134 A801187 A244905 A249852 A799135 W158007-06 A801004 A249842 A249845 A799480 W158007-03 W2208040 A809615 W2208040 A809615 W2208062 A809615 A799475 007994770 A799146 W158006-06 A808948 W158006-07 007997990 W158006-11 A799623 W158006-05 A801261 A799147 A799150 A799147 A799624 A799625 A799619 2208028 A249840 W158006-01 DESCRIPTION HYDRAULIC TANK HOSE HOSE CLAMP 90° MALE ELBOW WITH HOSE FILTER HEAD FILTER CANISTER HOSE ASSEMBLY REEL DRIVE VALVE TEST POINT FITTING - ORB/ORS HOSE ASSEMBLY 90° MALE ELBOW - 1 1/16 UNF VALVE F/N/R 45° MALE ELBOW - 1 1/16 UNF SWIVEL NUT BRANCH TEE - O HYDRAULIC HOSE ASSEMBLY 90° MALE ELBOW - 7/8 UNF HYDRAULIC GEAR MOTOR AND • SEAL KIT HYDRAULIC GEAR MOTOR AND • SEAL KIT HYDRAULIC GEAR MOTOR AND • SEAL KIT HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR - 7/8 UNF ROTARY FLOW DIVIDER MALE CONNECTOR - 7/8 UNF HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR - 1 1/16 UNF HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR 3/4 UNF SOLENOID VALVE HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY MANIFOLD SWIVEL NUT RUN TEE MALE CONNECTOR * Not Illustrated QTY. REMARKS 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1 17 5 1 1 1 1 1 1 1 1 2 1 1 1 1 1 8 2 2 1 2 1 1 1 1 4 6 Parts- 79 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC DIAGRAM-405 CUTTINGS, STEERING & LIFT Parts- 80 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 20-41 20-42 20-43 20-44 20-45 20-46 20-47 20-48 20-49 20-50 20-51 20-52 20-53 20-54 20-55 20-56 20-57 20-59 20-60 20-61 20-62 20-63 20-64 20-65 20-66 20-67 20-68 20-69 20-70 20-71 20-72 20-73 20-74 * 20-75 * 20-76 * 20-77 20-78 20-79 20-80 20-81 W158007-01 A799558 A799118 A799114 A799153 A799621 A799622 2692214-13 2208142 2692215-18 A799620 W69055-01 2692217-03 198040 W158007-01 W158006-01 007998640 009028170 158007-01 MBG1879 W158061-01 W69068-05 007998630 W158006-01 2208051 W158007-01 A799115 A799117 A799115 69068-01 A799618 A244905 2208151 A230101 2208152 A230101 009027580.07 A230082 W158007-01 W157007-03 W158006-01 007998610 007998620 DESCRIPTION 90° MALE ELBOW 11/16 ORFS HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY STEERING UNIT HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY 90° BULKHEAD ELBOW 11/16 HYDRAULIC HOSE ASSEMBLY STEERING RAM 90° MALE ELBOW 11/16 ORFS MALE CONNECTOR 9/16 UNF HYDRAULIC HOSE ASSEMBLY LIFT VALVE 90° MALE ELBOW 11/16 ORFS DUAL RESTRICTOR O RING ORIFICE HYDRAULIC HOSE ASSEMBLY MALE CONNECTOR 9/16 UNF MANIFOLD 90° MALE ELBOW 11/16 ORFS HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY ORIFICE HYDRAULIC HOSE ASSEMBLY TEST POINT LIFT RAM • SEAL KIT LIFT RAM • SEAL KIT LIFT RAM • SEAL KIT 90° MALE ELBOW 11/16 ORFS 90° MALE ELBOW MALE CONNECTOR 9/16 UNF HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY * Not Illustrated QTY. REMARKS 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 2 2 4 1 1 1 1 3 1 1 1 2 2 1 2 1 3 1 2 1 7 2 5 1 1 Parts- 81 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC DIAGRAM-405 CUTTINGS, STEERING & LIFT Parts- 82 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 20-82 20-83 20-84 20-85 20-86 20-87 20-88 20-89 20-90 20-91 20-92 20-93 20-94 20-95 20-96 20-97 20-97 20-98 20-99 20-100 20-101 20-101 20-102 20-102 * * 20-103 20-104 20-105 20-106 20-107 A799113 A799120 A799617 A791603 A799154 W69057-01 W158007-02 158007-10 4117994 W158006-05 2208046 2692219-01 2692222-02 158056-03 A799136 A910018 4211040 69059-05 4115389 4116484 006911620 4196940 2203053 4211060 4211260 0025498480 69059-02 158065-03 108092-11 A799628 4118002 DESCRIPTION HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY HOSE HYDRAULIC HOSE ASSEMBLY SWIVEL NUT BRANCH TEE 11/16 90 ELBOW 3/4SAE x 13/16 ORFS 90 ELBOW 3/4SAE x 11/16 ORFS TUBE LIFT VALVE MALE CONNECTOR 3/4 UNF VALVE BLOCK - BACK PRESSU HYDRAULIC HOSE ASSEMBLY HYDRAULIC HOSE ASSEMBLY MALE TEE 1 1/16 UNC, 1 3/16 O HYDRAULIC HOSE ASSEMBLY TUBE TUBE HOSE HOSE 90° MALE ELBOW WITH HOSE OIL COOLER (SETRAB) OIL COOLER(THERMAL TRANSFER) TUBE TUBE HOSE FTG-13/16" ORF HOSE CONNECTOR HOSE HYDRAULIC HOSE ASSEMBLY PLUG 7/16 SAE * Not Illustrated QTY. 2 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 5 2 2 1 1 1 1 1 1 1 1 1 1 1 REMARKS USE WITH 4196940 COOLER USE WITH 4196940 COOLER Link hose between 102 & 97 FOR 4211260 HOSE Parts- 83 JACOBSEN FAIRWAY 405 SERIES: CH VALVE 4 WHEEL DRIVE Parts- 84 JACOBSEN FAIRWAY 405 SERIES: CH ITEM CV1 CV2 PD1 PLG6 DRF1 PART NO. 2208191 178102-78 178102-01 178102-78 178102-01 178102-53 178102-54 178102-61 178102-63 178102-51 DESCRIPTION VALVE 4 WHEEL DRIVE • VALVE • • SEAL KIT • VALVE • • SEAL KIT • VALVE • • SEAL KIT • PLUG • • SEAL • ORIFICE PLUG * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 1 2 1 1 Parts- 85 JACOBSEN FAIRWAY 405 SERIES: CH SERVO TRANSMISSION PUMP - SAUER SUNDSTRAND Parts- 86 JACOBSEN FAIRWAY 405 SERIES: CH ITEM A 104 105 118 126 127 131 132 133 155 160 201 202 401 501 930 1001 1103 1207 1210 1213 1214 1215 1216 1235 1401 1402 1403 1404 * PART NO. 008006380 008008580 008008590 008008600 008008610 008008620 008008630 008008640 008008650 008008660 008008670 008008680 008008690 008008700 008008710 008008720 008008730 008008740 008008890 008008760 008008770 008008780 008008790 008008800 008008810 008008820 008008830 008008840 008008850 008008850 008008860 DESCRIPTION TRANSMISSION PUMP • CYLINDER BLOCK KIT • SPRING • POPPET • NEEDLE BEARING • PISTON • SLIPPER RETAINER • SHAFT BEARING • CIRCLIP • CIRCLIP • CHARGE PUMP HOUSING • CYLINDER BLOCK • SWASHPLATE • SWASHPLATE BEARING • DRIVE SHAFT • VALVE PLATE • ADJUSTER SCREW • BY-PASS VALVE • RELIEF VALVE CARTRIDGE • ROTARY SPOOL • ADJUSTER SCREW • LOCKNUT • RETURN SPRING • CONTROL LEVER • CAM PLATE • LOCKWASHER • ORIFICE • SLEEVE • ORIFICE • ORIFICE • SEAL KIT * Not Illustrated QTY. 1 1 1 1 1 7 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 REMARKS CHARGE RELIEF VALVE CHARGE RELIEF VALVE Parts- 87 JACOBSEN FAIRWAY 405 SERIES: CH TANDEM PUMP (ULTRA) Parts- 88 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. 008006020 * 002300650 * 002300640 DESCRIPTION TANDEM PUMP • LIFT AND STEER PUMP • • SEAL KIT • CUTTER PUMP • • SEAL KIT * Not Illustrated QTY. REMARKS 1 1 1 1 Parts- 89 JACOBSEN FAIRWAY 405 SERIES: CH CUTTING CYLINDER CONTROL VALVE (FWD / N / REV) Parts- 90 JACOBSEN FAIRWAY 405 SERIES: CH ITEM A 1 * PART NO. 2208047 008010040 008011620 008011820 DESCRIPTION CONTROL VALVE CONTROL VALVE SEAL KIT HANDLE KIT • 'S' HOOK • PIN • SPLIT PIN • HANDLE * Not Illustrated QTY. 1 1 1 1 1 1 1 1 REMARKS from serial number CH000513 up to serial number CH000512 ALL THESE PARTS MUST BE ORDERED AS PART OF THE 008011820 HANDLE KIT Parts- 91 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC STEER GEAR Parts- 92 JACOBSEN FAIRWAY 405 SERIES: CH ITEM A * * * * PART NO. 2208142 2208142-02 2208142-03 2208142-01 2208142-04 DESCRIPTION HYDRAULIC STEER GEAR BEARING CAP SEAL KIT RELIEF VALVE * Not Illustrated QTY. REMARKS 1 1 1 1 Parts- 93 JACOBSEN FAIRWAY 405 SERIES: CH SOLENIOD LIFT CONTROL VALVE Parts- 94 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. * 009028170 4118770 SOLENIOD LIFT CONTROL VALVE COMPLETE SEAL KIT 1 1 1 2 4118765 4118763 RELIEF VALVE 3000PSI SOLENIOD VALVE MASTER LIFT 1 1 4221464 4221463 • Cartridge • Coil 1 1 4118762 LIFT SOLENIOD VALVE 3 4221460 4221461 • Cartridge • Coil 1 1 4118764 LOWER SOLENIOD VALVE 3 4221462 4221463 • Cartridge • Coil 1 1 4118771 4118002 BLANKING PLUG BLANKING PLUG 3 1 3 4 5 6 * Not Illustrated REMARKS Parts- 95 JACOBSEN FAIRWAY 405 SERIES: CH SOLENIOD VALVE Parts- 96 JACOBSEN FAIRWAY 405 SERIES: CH ITEM * PART NO. 008012610 008089920 4122181 DESCRIPTION QTY. SOLENIOD VALVE SEAL KIT SOLENOID COIL 1 1 1 * Not Illustrated REMARKS Parts- 97 JACOBSEN FAIRWAY 405 SERIES: CH REEL DRIVE VALVE Parts- 98 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. A 2208146 REEL DRIVE VALVE 1 1 * 178102-37 178102-08 NV10-21E-0-N SEAL KIT 1 1 2 * 178102-12 1788102-05 RV10-22H-0-N-35/30 SEAL KIT 1 1 3 * 178102-30 178102-40 EC10-30-0-N-80 SEAL KIT 1 1 4 178102-39 COIL (6359412) 1 5 * 178102-16 178102-01 SV10-21W-0-N-00 SEAL KIT 1 1 6 * 178102-18 178102-10 SAE PLUG (6118006) SEAL KIT 6 1 7 178102-55 5399000 3 8 178102-56 5960110 1 * Not Illustrated REMARKS Parts- 99 JACOBSEN FAIRWAY 405 SERIES: CH VALVE, WEIGHT TRANSFER Parts- 100 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 3068 1 2 3 4 PART NO. 2208046 2208085 N/A N/A N/A N/A DESCRIPTION VALVE (HYDRAFORCE NV10) SPRING-SS COMPRESSION KNOB CARTRIDGE O RING SEAL PORTED BODY * Not Illustrated QTY. REMARKS 1 1 1 1 1 1 Parts- 101 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC TRACTION MOTOR FRONT Parts- 102 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. REMARKS PARKER HANNIFIN TRW MJ29 SERIES WHEEL MOTOR 008007150 1 2 3 4 5 8 9 10 11 13 14 15 16 002301080 N/A N/A N/A N/A 008007460 008007470 FRONT WHEEL MOTOR MJ29 HOUSING ASSY COUPLING SHAFT BOLT ROTOR SET SEAL KIT THRUST BEARING WEAR PLATE MANIFOLD COMMUTATOR ASSY END COVER ASSY KEY CASTLE NUT CIRCLIP * Not Illustrated 1 1 1 7 1 1 1 1 1 1 1 1 1 1 Torque 290Nm Parts- 103 JACOBSEN FAIRWAY 405 SERIES: CH HYDRAULIC TRACTION MOTOR REAR Parts- 104 JACOBSEN FAIRWAY 405 SERIES: CH ITEM PART NO. DESCRIPTION QTY. REMARKS PARKER HANNIFIN TRW ME SERIES WHEEL MOTOR 1 2 3 4 5 8 9 10 11 13 14 15 16 148141-07 008000500 008000460 N/A N/A N/A N/A 008006270 008006260 REAR WHEEL MOTOR ME HOUSING ASSY COUPLING SHAFT BOLT ROTOR SET SEAL KIT THRUST BEARING WEAR PLATE MANIFOLD COMMUTATOR ASSY END COVER ASSY KEY CASTLE NUT CIRCLIP * Not Illustrated 1 1 1 7 1 1 1 1 1 1 1 1 1 1 Torque 270Nm Parts- 105 JACOBSEN FAIRWAY 405 SERIES: CH DECALS Parts- 106 JACOBSEN FAIRWAY 405 SERIES: CH ITEM 1 4 8 9 10 11 12 14 16 19 20 26 27a 27b 28 29 30 31 32 33* 34* PART NO. IDL107 009034770 2000616 009034910 009094890 009033420 009114100 009034930 009039700 009034880 009114160 009039800 009034920 4124471 4124465 4124182 4124005 009114340 009034900 4118382 4146857 4153197 DESCRIPTION DECAL KIT FAIRWAY 405 DECAL - NOISE 105 DECAL, ADJUST KNOBS DECAL - INSTRUCTION DECAL - BYSTANDER SET OF DECALS: DECAL - BATTERY DECAL - HYD PRESS LEAK DECAL - PARKING BRAKE DECAL - FAN DECAL - SLOPE 15 DEG DECAL - MOW DIRECTION DECAL - HOT DECAL - JACOBSEN FAIRWAY 405 DECAL - JACOBSEN FAIRWAY 405 DECAL - JACOBSEN DECAL - JACOBSEN DECAL - CAUTION DIESEL FUEL DECAL - ENGINE RUNNING DECAL - JOYSTICK DECAL DECAL-SEAT BELT ROPS DECAL-PRESSURE WASH * Not Illustrated QTY. 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1 2 2 1 1 1 1 1 REMARKS CONSISTS OF ITEMS1 TO 32 ENGINE COVER LH ENGINE COVER RH STEERING COLUMN STEERING WHEEL CENTRE Parts- 107 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com

Fairway 405

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