Fb Remote I/o

Transcript

FB Remote I/O Description FB Remote I/O stations are used as signal conditioning units between field devices and control systems. The devices are mounted in well designed IP66 field enclosures in Zone 1. The various I/O modules may be plugged in or removed from a live circuit. The modules are encapsulated for rough environmental conditions. The flame proof housings allow them to be hot swapped in Zone 1. FB Remote I/O modules offer advantages in that they are galvanically isolated, they can boost and amplify signals, and are easily mounted as plug-in units. Since they are galvanically isolated they do not require equipotential earth connections normally encountered with safety barriers. Changes in the power supply voltage do not affect the excellent device performance due to the properties of the built-in amplifier circuits. Furthermore they render system I/O cards superfluous. Wiring between them and the system is reduced to a single bus. Light emitting diodes (LEDs) indicate the device status. A green LED shows the operating condition and a red LED signals alarm conditions e.g. line faults and interruptions. This information can be accessed from the DCS and PLC via a standard bus. ■ 2- to 8 channels digital ■ 1- bis 4 channels analogue ■ Considerable savings in hardware and wiring ■ Zone 1 mounting possible ■ Plug-in modules for analogue or digital I/O ■ Screw plug-in field connectors ■ Wire clamp terminals optional ■ Safe galvanic isolation ■ Status LEDs ■ Low power consumption ■ Similar electronic and identical Ex-i features as LB Remote I/O ■ EEx ia/ib approved acc. to ATEX ■ Suitable for all well-known PLC and DCS ■ International approvals 2/1 2 Designed to be User-Friendly  Substation ➀ Substations can be connected to process control systems (DCS) and programmable logic controllers (PLC) via standard busses. They open the gate to all major system manufacturers and can be mounted in zone 1 hazardous areas. Mounting The prewired Ex-e IP66 enclosure contains a mechanically compact and robust backplane system. The various IS input/output modules plug into the frame. Proven Ex-d connectors with self cleaning contacts allow modules to be removed in the hazardous area during operation (hot swap).
  The backplane ➁ The modular concept allows you to flange enclosures together to arrive at the desired size. Each housing contains Ex-e terminals for power and communication. These are safely covered separately and touch protected. The modules  The compact size of the modules using the proven LB Remote I/O electronics lead to a high packing density. Snap in mounting utilising the most advanced plastics technology allows the FB Remote I/O modules to be plugged in firmly without the need for fixing screws. The field connection is made by a coded Phoenix mini combicon connector on the top of the module. The system is so designed that any of the modules can be slotted into any position on the backplane so that IS terminations are made to suit the wiring and not the other way around. Up to 24 I/O modules ➂ plus a power supply module can be fitted in an enclosure. Depending upon the module type, either one, two, or eight channels can be utilised. A wide range of interface modules are available for all applications including HART compatible devices. Power supply module To meet and exceed the EMC regulations a separate PSU module supplies up to 24 FB Remote I/O interface modules. Communications module The communications module is the link between the intrinsically safe I/O modules and the control system. The unit can handle up to 48 I/O modules and is available in various bus formats. The unit is located on the left hand side of the first backplane segment. 2/2 Fast and User-friendly Commissioning PROFIBUS DP, DPV1 MODBUS IS field equipment 1 24 23 24 V DC supply memory Bus I/O I/O I/O Bus Bus Bus Bus Example: substation with 2 x 1-24 I/O modules FB Remote I/O PROFIBUS DP, DPV1 MODBUS memory Bus IS field equipment 1 24 I/O I/O Bus Bus 24 V DC supply 24 V DC supply Bus Bus memory Bus Example: Substation with 2 x 1-24 I/O modules redundant communication unit and redundant power supply Remote I/O FBFBRemote I/O FB Remote I/O series: software The FB Remote I/O interface modules have no internal or external switches or adjustments. The configuration can be done either by the control system or by an easy to use WINDOWS program and the RS485 interface in the comm unit. These can also be configured in the control room and transported to be plugged in in the field. The setup data for every module is stored in a non volatile memory located within the communications module. Self generating documentation The FB Remote I/O series software uses the configuration data to generate a full system documentation package. Considerable time and cost savings can be realised by utilising this feature. Plug and play service The I/O setup data for every module is stored in non volatile memory. Should a fault develop within a module, it can easily be removed and replaced by a standard unprogrammed I/O module. As soon as the new unit is inserted, the communication module instantly updates the new I/O module and within a fraction of a second the device is back in operation. If the wrong type of module is fitted, this is recognized and does not influence the running operation. This also applies for the communication unit. However, the configuration of the communication unit must either be loaded from the control system or via the RS 485 service connection. In a redundant system this is carried out automatically. Graded redundancy As every control system has its own individual requirements, the FB Remote I/O series has a modular approach to redundancy. Due to the FB Remote I/O series hardware design, the power supply and the FB Remote I/ O are not regarded as being susceptible to major system failure. The critical areas of concern are the control system fieldbus and the communications module. The FB Remote I/O series can overcome these concerns by offering a solution. Redundant communication module Two FB Remote I/O series communications modules can, if required, be placed in parallel to give a high level of system redundancy. Redundant selectors Both communication units can access the internal bus via redundant selectors. Line redundancy A field station features 2 redundant communication units. The field bus is also redundant. The transmission lines of the master are connected to the active and passive communication units via both bus lines. In order to be able to access both bus lines, the master features a VOTER for the receiving lines. Application redundancy A field station features 2 redundant communication units. To be able to access both bus lines, the master features 2 redundant interfaces. Both communication units are active on both external busses. Only one communication unit is active on the internal bus and can define outputs. Redundant Power Supplies Redundant comm units are powered via power supplies positioned in the base unit and the redundancy units. The extension unit features 2 power supplies. In case of a failure the second power supply ensures continued operation. A diagnostic flag is sent to the DCS system. Signal processing The FB Remote I/O series interface units have a unique way of handling signals to and from the field. The FB Remote I/O modules convert incoming field signals to an internal FB Remote I/O format. This also works in reverse for outgoing signals. One function of the communications module is to supervise a rapid data exchange between all of the I/O modules and itself. At any time, an internal memory within the communications module, holds all the field signal data. The second function of the memory within thecommunications module, is to allow the control system’s fieldbus to access and exchange information. As the memory is the only interface between the FB Remote I/O and the control system fieldbus, future fieldbus developments in this area can be accommodated easily. HART communication The FB Remote I/O range of products supports HART communication. Provided that the control system can also process the HART protocol, direct communication with the field devices via the Profibus is possible. Alternatively a secondary master can be used on the Profibus line. Depending upon the type of communication unit, HART communication is also possible via the service bus. Line fault detection Almost all FB Remote I/O series I/O modules have a sophisticated Line Fault Detection System. This feature can be enabled or disabled for each channel individually. 2/3 2 FB Remote I/O, Zone 1 Product Overview Product features • Zone 1 or zone 2 mounted • Suitable for rough ambient conditions (encapsulated) • Single channel with high availability or 4 channels with compact mode • Digital 2 channels with high availability or 8 channels with compact mode • Single channel- and multi-channel modules can be mixed mounted • Any slot position • Can be unplugged in Zone 1 during operation • Input and output for all standard process signals • Alternatively connection to flame proof field devices • Single channel modules are galvanically isolated between each channel • Multi channel modules are galvanically isolated between field signals and system bus (group isolation) • Simulation for commissioning and service operation (forcing) • Plug- and play service after replacement • HART communication Profibus via FDT or via service bus (depending on version) • Line monitor (LFD) • Permanent self-monitoring • Selectable output drive in case of fault (depending on version) • Output with watch dog circuit for serious faults • Module TAG and channel TAG depending on version • Same Nos. of modules with- and without redundancy • EMC to EN 61326 or NE21 Input: Power supply CPU CPU Control room Connection terminals Backplane plug contact material Ex-i-plug contact material LB Remote LB Remote FOL Zone 2 FOL Zone 1 FB Remote Cable entries per enclosure with 24 slots Degree of protection Ex-marking according the directive 94/9/EG EG-Certificate of Conformity Ambient temperature (outside enclosure) Relative humidity Environmental test Humidity FB Remote Pollution and gas test for plugs Type of enclosure Example for bus structures Dimensions (L x W x D) 24 V DC (20 … 30 V) 230 V AC (50 ... 60 Hz) or 110 V AC 3 x 2 x 2.5 mm2 (mains) 1 x 2 x 2.5 mm2 (PROFIBUS) 1 x 2 x 2.5 mm2 (Servicebus) CuZn 39P63 galv. 6 ␮mAg E-Cu 57F37 galv. Cu/Ag5 6 x M20 (mains and bus cables) 24 entries Ex-i (cables 3 - 9 mm) 24 blind plugs IP 66 II 2 (1) G EEx dem [ia] IIC T4 resp. T6 PTB 97 ATEX 1075 – 20 °C ... 40 °C (T6), – 20 °C ... 55 °C (T4) < 95 % Nb acc. DIN IEC68 part 2-14 Cb acc. DIN IEC68 part 2-56 acc. IEC68-2-42 (21 days in 25 ppm SO2, at 25 °C und 75 % rel. humidity) plastic, stainless steel also available with flanged terminal box (see accessories) 544 x 271 x 252 (24 slots) 800 x 1000 x 300 (48 slots) 1200 x 1000 x 500 up to 1800 x 1600 x 500 (see accessories) 2/4 FB Remote I/O, Zone 1 Product Overview Product features FB Remote I/O Modules FB 1201 - FB 9215 Reponse time between module and communication interface Between input and master Ex-marking acc. The directive 94/9/EC EC-Certificate of Conformity Approval of intrinsically safe circuits of the modules resp. EC Certificate of Conformity Ambient conditions Housing EMC IS connectors 6.5 ms see documentation II 2 (1) G EEx d [ia/ib] IIC PTB 97 ATEX 1074U 2 PTB 03 ATEX 2042 see housing ATEX approved for housing surface temperatures up to 55 °C (station completely fitted) to EN 61326 or NE21 screw and cage clamp connectors Bus structure Number of modules (channels) per station 1 channel, high integrity, multichannel, compact Max. number of stations per bus line Number of slaves per bus segment Repeater between master and slave Bus connection FOL (optical fibre link) max. bus lenght (FOL) max. bus lenght (copper) up to 48 (48 analog, 144 digital) up to 24 (96 analog, 192 digital) determined by fieldbus specification 125 (Profibus), 255 (Modbus) max. 31 max. 3 increased safety (NO IS isolating module for bus line required) peripheral device necessary 1000 m (1.5 MBaud) 1000 m (187.5 kBaud) 200 m (1.5 MBaud) Redundancy (optional) Power supply redundancy Line redundancy (voter) Application redundancy (2 CPUs) Voter Bus BK BK BK BK Master BK BK Line redundancy P L S HART communication Redundant bus BK BK P L Master S Bus Redundant bus Redund. Master 2 power supplies for 24 slots with bumpless changeover 2 comm. units per station with bumpless changeover 2 comm. units per station with bumpless changeover Depending on the comm. unit HART communication to field devices is possible via Profibus or the service bus. The latter features an RS 485 interface for HART communication. This can also be used with redundant systems in addition to the main bus. HART communication with any compatible field device is possible from the control room. For this you have to use the software provided by the manufacturer of the field device or any off-the-shelf software, e.g. CORNERSTONE, Fisher Rosemount AMS, ABB SMARTVISION, Siemens PDM, etc. In the case of control systems that support the FDT concept and use the Profibus, HART communication via the Profibus is possible using the P+F DTM. Alternatively a secondary master can be used on the Profibus line again using an FDT compatible software package (e.g. SMART VISION, Pactware, Fieldcare, Emerson AMS, Siemens PDM). Application redundancy Profibus DPV1 Voter In the case of control systems that support the FDT concept or feature the appropriate drivers and use the Profibus DPV1, configuration and setting parameters from the engineering tool of the control system is possible via the Profibus using the P+F DTM (or Siemens PDM). Bus P L S BK BK Voter Redund Master Redundant bus BK BK Master ModBus Suitable ComUnits are available for control systems that prefer ModBus RTU. Approvals Examples for redundant bus structures The plug-in modules contain the same electronics as the Zone 2 devices. Therefore IS circuits refer to the PTB certificate for the intrinsically safe circuits PTB 03 ATEX 2042. Certification for the modules according to the EC-Directive 94/9/EC PTB 97 ATEX 1074 U. Certification for the housing PTB 97 ATEX 1075 International approvals upon enquiry. 2/5 FB Remote I/O Selection Chart Selection chart Application Type Preferred version Page 2 channels fully isolated FB 1X01 GHG 127 0000 B1X01 2/10 3 channels group isolation FB 1X02 GHG 127 0000 B1X02 2/11 1-channel, 0-15 kHz frequency, direction of rotation Dosing counter FB 1X03 GHG 127 0000 B1X03 2/12 8 channels NAMUR or voltage input group isolation FB 1X08 GHG 127 0000 B1X08 2/13 Standard 15 V supply FB 3201 GHG 127 0000 B3201 2/22 HART 16.5 V supply FB 3X02 GHG 127 0000 B3X02 2/23 HART supply 15 V FB 3203 GHG 127 0000 B3203 2/24 HART, 4 channels 15 V supply group isolation FB 3205 GHG 127 0000 B3205 2/25 Voltage input 0 ... + 10 V FB 5206 GHG 127 0000 B5206 2/39 Accessories see page 2/53 – 2/63 Contact Digital input NAMUR Initiator 10 k 2.2 k Contact with NAMUR network for LFD Optocoupler Analog input Signal voltage pressure differential pressure flow level loop powered field devices Information voltage 0 ... +10 V all modules have galvanically isolated intrinsically safe circuits X = 2 intrinsically safe X = 3 increased saftey 2/6 FB Remote I/O Selection Chart Selection chart Application Type Preferred version Page FB 22XX GHG 127 0000 B22XX 2/19 2 channels Ex-e Relay output 24 V isolated FB 6301 GHG 127 0000 B6301 2/43 4 channels Relay output 230 V fully isolated Ex-e FB 6305 GHG 127 0000 B6305 2/44 8 channels Ex-e Relay output 24 V isolated FB 6306 GHG 127 0000 B6306 2/45 8 channels digital output low power group isolation Ex-i FB 6208 GHG 127 0000 B6208 2/41 4 channels Exi Power group isolation Ex-i FB 621X GHG 127 000 B621X 2/42 Standard 750 1 isolated FB 4201 GHG 127 0000 B4201 2/29 HART 750 1 isolated FB 4X02 GHG 127 0000 B4X02 2/30 HART, 4 channels 750 1 group isolation FB 4205 GHG 127 0000 B4205 2/31 2-3-4-wire Pt100 500 1 Remote sensor isolated FB 5201 GHG 127 0000 B5201 2/35 Thermo couples or mV galv. isolated FB 5202 GHG 127 0000 B5202 2/36 4 channels 2-3-4-wire Pt100 or slide wire sensor group isolation FB 5204 GHG 127 0000 B5204 2/37 4 channels thermo coupels or mV function + channel isolation FB5205 GHG 127 0000 B5205 2/38 1 digital output 2 input group isolation Digital output Solenoid valve LED sounders Analog output signal lamp Valve positioner I/P Ex-i I/P converter 0000 Temperature inputs Display Pt100 4-wire CJC Pt100 3-wire Thermocouple with compensation 2/7 2 FB Remote I/O Selection Chart Preferred version Page Analog output bridge supply FB 4201 GHG 127 0000 B4201 2/29 plus millivolt amplifier 20 mA/14 mV (load 350 1, 2 mV/V) FB 5202 GHG 127 0000 B5202 2/36 slide wire sensor Application 4 channels slide wire sensor group isolation FB 5204 GHG 127 0000 B5204 2/37 Analog output sensor supply FB 4201 GHG 127 0000 B4201 2/29 plus voltage input 3.5 V for 1 mA/3.5 k1 FB 5206 GHG 127 0000 B5206 2/39 strain gauge Type cold resistance Selection chart 2/8 Digital Input Product Overview Product features • Zone 1 or Zone 2 mounted • Suitable for rough ambient conditions (potted) • Single channel high integrity or 8 channel compact modules • Single channel- and mult-channel modules can be mixed mounted • Any slot position • Can be unplugged in Zone 1 during operation (hot swop) • Inputs for NAMUR initiators, mechanical contacts, opto-couplers and active 24 V signals • Alternatively connection to flame proof field devices • 1-2 channel modules are galvanically isolated between channels • 8 channel modules are galvanically isolated between input and system bus (group isolation) • Simulation for commissiong and service operation (forcing) • Self configurating after replacement • Positive or negative logic selectable (depending on version) • Line monitor (LFD) depending on version • Permanently self monitoring • ON/OFF delay depending on the version • Module TAG and channel TAG depending on version • Same Nos. of modules with- and without redundancy • EMC to EN 61326 or NE21 Available models FB 1X01 FB 1X02 FB 1X03 FB 1X08 Digital input, 2 channels, isolated Digital input, 3 channels, group isolation Pulse-, frequency input, 1 chanal, isolated Digital input, 8 channels, group isolation 10k 2.2k Contact X = 2 intrinsically safe EExia, X = 3 increased safety Contact with NAMUR network for LFD NAMUR Initiator Optocoupler Voltage input Examples for digital input signals 2/9 2 Digital Output Product Overview Product features • Zone 1 or zone 2 mounted • Suitable for rough ambient conditions (potted) • Single channel high integrity or 8 channel compact modules • Single channel- and mult-channel modules can be mixed mounted • Any slot position • Can be unplugged in Zone 1 during operation (hot swap) • Output for intrinsically safe solenoid valves, sounders and LED, relay for Exd solenoid valve • Alternatively connection to flame proof field devices • Modules are galvanically isolated between channels or between ouput and system bus (group isolation) • Simulation for commissioning and service operation (forcing) • Self configurating after replacement • Positive or negative logic selectable (depends on version) • Line monitor (LFD) depends on version • Permanently self-monitoring • ON/OFF delay (depends on version) • Selectable output fault level (depends on version) • Short circuit protected • Output with watch dog circuit for fatal errors • Module TAG and channel TAG depending on the version • Same Nos. of modules with- and without redundancy • Version dependancy see comm. units • EMC to EN 61326 or NE21 Available modules FB 2XZZ FB 6301 FB 6305 FB 6306 FB 6X08 FB 6210-6215 Digital output, 2 feed-back inputs Relay output, 2 channels 24 V, isolated Relay output, 4 channels 230 V, isolated Relay output, 8 channels 24 V, isolated Digital output, 8 channels, group isolation Digital output, 4 channels, group isolation X = 2 intrinsically safe X = 3 increased safety ZZ = depending on the valve Solenoid LED Sounder signal lamp Examples for digital output signals 2/18 Transmitter Power Supply, Analog Input, HART Product Overview Product features • Zone 1 or Zone 2 mounted • Suitable for rough ambient conditions (potted) • Single channel with high integrity or 4 channel compact mode • Single channel- and multi-channel modules can be mixed mounted • Any slot position • Can be unplugged in Zone 1 during operation (hot swap) • Input for pressure, differential pressure, flow, level and other 2-/4-wire transmitters • Resolution 12 bit for 0-20 mA • Alternatively connection to flame proof field devices • Single channel modules are galvanically isolated between channels • 4 channel modules are galvanically isolated between input and system bus (group isolation) • Simulation for commissioning and service (forcing) • Self configurating after replacement • HART communication on Profibus via FDT or on servicebus (depends on version) • Line monitor (LFD) • Permanently self-monitoring • Module TAG and channel TAG depending on version • Same Nos. of modules with and without redundancy • Version dependancy see comm. units • EMC to EN 61326 or NE21 Available modules FB 3201 FB 3X02 FB 3203 FB 3205 X X Pressure Differential pressure Flow Level Powered field devices Hand-held configurator Analog input, 14.5 V Analog input, HART, 16 V Analog input, HART, 15 V Analog input, HART, 4 chan., group isolation = 2 intrinsically safe EEx-ia = 3 increased safety Example for analogue input signals 2/21 2 Analog Output, HART Product Overview Product features • Zone 1 or Zone 2 mounted • Suitable for rough ambient conditions (potted) • Single channel with high integrity or 4 channel compact modules • Single channel- and mult-channel modules can be mixed mounted • Any slot position • Can be unplugged in Zone 1 during operation (hot swap) • Output for positioner, I/P-converter, display, valves • Resolution 12 bit for 0-20 mA • Alternatively connection to flame proof field devices • Single channel modules are galvanically isolated between channels • 4-channel modules are galvanically isolated between output and bus (group isolation) • Simulation for commissioning and service (forcing) • Self configurating after replacement • HART communication via Profibus with FDT or via Service bus (depends on version) • Line monitor (LFD) • Permanently self-monitoring • Selectable output drive in case of faults (depends on version) • Short circuit protected • Output with watch dog circuit for fatal errors • Module TAG and channel TAG depends on version • Same Nos. of modules with- and without redundancy • Version dependancy see comm. units • EMC to EN 61326 or NE21 Available modules FB 4201 FB 4X02 FB 4205 X X Valve Positioner I/P 0000 I/P converter Analog output, 750 1 Analog output, HART, 750 1 Analog output, HART, 4 chan., group isolation = 2 intrinsically safe EEx ia, = 3 increased safety Display Hand-held configurator Examples for analog output signals 2/28 RTD Transmitter Thermocouple Transmitter, Voltage Converter Product Overview Product features • Zone 1 or Zone 2 mounted • Suitable for rough ambient conditions (potted) • Single channel high integrity or 4 channel compact modules • Single channel- and mult-channel modules can be mixed mounted • Can be unplugged in Zone 1 during operation (hot swap) • Input for RTD, thermocouples and DC-voltage • Resolution 16 bit for the whole range (lower depending on the span) • Single channel modules are galvanically isolated between channels • 4 channel modules are galvanically isolated between input and system bus (group isolation) • Simulation for commissioning and service (forcing) • Self configurating after replacement • Line monitor (LFD) • Permanently self-monitoring • Module TAG and channel TAG depending on version • Same Nos. of modules with- and without redundancy • Version dependancy see comm. units • EMC to EN 61326 or NE21 Available modules FB 5201 FB 5202 FB 5204 FB 5205 FB 5206 CJC Thermocouple RTD transmitter thermocouple transmitter (mV) RTD transmitter 4 channels thermocouple transmitter (mV) 4 channels voltage converter (10 V) Thermocouple summator circuit Thermocouple differential measurement RTD 4-wire circuit RTD 3-wire circuit RTD 2-wire circuit Examples for analoge input signals 2/34 Digital Output Product Overview Product features • Zone 1 or Zone 2 mounted • Suitable for rough ambient conditions (potted) • Single channel high integrity or 8 channel compact modules • Single channel- and mult-channel modules can be mixed mounted • Any slot position • Can be unplugged in Zone 1 during operation (hot swap) • Output for intrinsically safe solenoid valves, sounders, and LEDs, relays for Ex-d solenoid valves • Alternatively connection to flame proof field devices • Modules are galvanically isolated between each channel or galvanically isolated between input and system bus (group isolation) • Simulation for commissioning and service (forcing) • Self configurating after replacement • Positive or negative logic selectable depending on the version • Line monitor (LFD) depending on the version • Permanently self-monitoring • ON/OFF delay depending on version • Output level selectable on fault condition depending on the version • Output with watch dog circuit for fatal errors • Module TAG and channel TAG depending on version • Same Nos. of modules with- and without redundancy • Version dependancy see comm. units • EMC to EN 61326 or NE21 Available modules FB 2XZZ FB 6301 FB 6305 FB 6306 FB 6X08 FB 6210-6215 digital output, 2 feed back inputs relay output, 2 channels 24V, isolated relay output, 4 channels 230V, isolated relay output, 8 channels 24V, isolated digital output, 8 channels, group isolation digital output, 4 channels, group isolation X = 2 intrinsically safe EEx ia/ib, X = 3 increased safety ZZ = depending on the valve Solenoid LED Sounder signal lamp Examples for digital outputs 2/40 Gateway or ComUnit Properties Selection Guide The following table is intended to assist you in finding the best gateway or ComUnit for your application. Gateways LB 8103 or FB 8203 only support single width modules. All other gateways support single channel high integrity modules as well as dual width multi channel modules. LB 8103 or FB 8203 are available mainly as replacements. Gateways LB 8106, FB 8206 are mainly used when the DCS prefers to configure the slaves on the basis of the GSE file only. This is possible with any system which supports Profibus. Profibus systems which offer more can make use of the superior properties of the UniCOM gateways LB 8109 or FB 8209 (e.g. FDT or Siemens (PDM)). These are compatible with LB 8105 or FB 8205 gateways offering additional CiR functionality independent of the process control system or PLC (ONLINE configuration). LB 8105 or FB 8205 are mostly used in connection with ABB systems. Gateways LB 8107 and FB 8207 are reserved for MODBUS applications. Gateways LB 8108 are mainly used in connection with NON intrinsically safe applications, where a large number of digital inputs have to be processed. Hardware Zone 2 GHG 127 0xxx Hardware Zone 1 GHG 127 0xxx Properties/Firmware Version Configuration software or DTM for FDT098 Configuration software or DTM for FDT1.2 Configuration tool acts as Profibus Simulator Servicebus required Servicebus useable HART via Servicebus HART via Profibus HART secondary variables synchronous data GSD/GSE file Profibus DP Profibus DPV1 Modbus Redundancy HCIR (system dependent ONLINE configuration) CiR (system independent ONLINE configuration) Time stamping (in cooperation with master) 1x01, 1x02, 1x03 1x08 1x07, 1x14, 1x15 2xxx, 2xxx (SIL) 3x01, 3x02, 3x03 3x04, 3x05 4x01, 4x02, 4x02 (SIL) 4x04, 4x05, 4x05 (SIL) 4x05 (LFD) 5x01, 5x02 5x04, 5x05 5x06 6x01 6x04, 6x05, 6x06, 6x08, 6x08 (SIL) 6x10, 6x11, 6x12, 6x13, 6x14, 6x15 6x10-6x14, 6x15 (SIL) Analog chan. (max. depends on configuration) Digital chan. (max. depends on configuration) H 8103 H 8203 4.X 4/5/6 H 8105 H 8205 6.X 6 7 PACTware ❍ EasyCom CGV40710 ● ● ● ❍ ● ❍ CGV61710 ● ● ❍ ❍ ● ❍ CGV61711 ● ● ❍ ● ● ● ● ● ● ❍ ● ● ● ● ❍ ● ● ● ● ● ❍ ● ● ● ● ● ● ● 80 184 ● ● ❍ ● ● ● ● ● ❍ ● ● ● ● ● ● ● 80 184 ● ● ❍ ● ● ● ● ● ❍ ● ● ● ● ● ● ● 80 184 ● ● ● ● ● ❍ ● ● ● 48 144 H 8106 H 8206 6.X H 8107 H 8207 7.X 6 ❍ ● ❍ ❍ H 8108 8.X H 8109 H 8209 9.X 7 PACTware 7 PACTware ❍ ❍ ● ❍ CGV61712 ● ● ● ❍ ● ❍ CGV61710 ● ● ❍ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 80 184 ● ● ❍ ● ● ● ● ● ❍ ● ● ● ● ● ● ● 24-80 96-184 ● YES ❍ upon enquiry x = options see data sheet 2/47 2 Engineering Aids/Accessories LB / FB Remote I/O Control room with PLC or DCS The wiring of the bus and mains cables should be engineered to allow for later expansions. The bus need not be switched off to do so if junction boxes are provided in strategic positions. Important stations can be built up redundantly. Technical details are to be taken from the respective catalogues and the manual. PLC DCS RS485 standard bus for redundancy RS485 standard bus FB Remote I/O FOL FOL Larger distances can be bridged with the optical fibre link max. 48 slots, substation 1
LB Remote I/O max. 48 slots, substation 1 using extension 48 slots, substation 31 Zone 2 max. 48 slots, substation 31 using extension Zone 1 2/57 2 Engineering Aids/Accessories FB Remote I/O
   Dimensional drawings 271 X 247 271 X 247 2x Dimensions in mm 212 544 X 520 2x X = fixing dimensions Examples of decentralized field units (metallized plastic enclosures with empty terminal box flanged-on at the bottom). Prewired marshalling terminals upon enquiry. Has been replaced by non metallized version. (1) Field enclosure FB 9224 GHG 127 0000 E9224 with: 1 socket for communication interface FB 820X 1 socket for power supply FB 92XX 24 sockets for I/O modules Cable glands (Metall) 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for later expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. (2) Redundant field enclosure FB 9225 GHG 127 0000 E9225 with: 2 sockets for communication interface FB 820X 2 sockets for power supply FB 92XX 24 sockets for I/O modules Cable glands (Metall) 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. (3) Field enclosure FB 9248 GHG 127 0000 E9248 with: 1 socket for communication interface FB 820X 2 sockets for power supply FB 92XX 48 sockets for I/O modules Cable glands (Metall) per basic and expansion unit 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for later expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. (4) Redundant field enclosure FB 9249 GHG 127 0000 E9249 with: 2 sockets for communication interface FB 820X 4 sockets for power supply FB 92XX 48 sockets for I/O modules Cable glands (Metall) per basic and expansion unit 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. 2/58 Engineering Aids/Accessories FB Remote I/O
   Dimensional drawings Dimensions in mm X = fixing dimensions Decentralized field unit (plastic enclosure) Terminal BOX flanged at the bottom for screen rail (1) Field enclosure FB 9224 GHG 127 0000 G9224 with: 1 socket for communication interface FB 820X 1 socket for power supply FB 92XX 24 sockets for I/O modules Cable glands (plastic) 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for later expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. (2) Redundant field enclosure FB 9225 GHG 127 0000 G9225 with: 2 sockets for communication interface FB 820X 2 sockets for power supply FB 92XX 24 sockets for I/O modules Cable glands (plastic) 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. (3) Field enclosure FB 9248 GHG 127 0000 G9248 with: 1 socket for communication interface FB 820X 2 sockets for power supply FB 92XX 48 sockets for I/O modules Cable glands (plastic) per basic and expansion unit 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for later expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. (4) Redundant field enclosure FB 9249 GHG 127 0000 G9249 with: 2 sockets for communication interface FB 820X 4 sockets for power supply FB 92XX 48 sockets for I/O modules Cable glands (plastic) per basic and expansion unit 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 1 x M20 for expansion for redundancy 24 x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. 2/59 2 Field Enclosures Zone 1 FB Remote I/O Available cabinet dimensions Type A: 1800 x 1600 x 500 Type B: 1600 x 1200 x 500 Type C: 1200 x 1000 x 500 metric 
   Available cabinet dimensions 800 x 1000 x 300 800 x 600 x 300 metric 
  Available cabinet dimensions 544 x 271 x 252 metric  Descripiton Bus substations are available in different standard designs with an EC declaration of conformity. cabinet dimensions 1800 x 1600 x 500 cabinet dimensions 800 x 1000 x 300 Besides, we offer engineered solutions. Some examples are given below. The cabinets are available in stainless steel with IP 54 protection. EG-Certificate of Conformity PTB 97 ATEX 1075 Example Decentralized field unit (sheet steel enclosure) Cabinet for 5 redundant substations, 4 substations with 24 slots, 1 substation with 48 slots Legend: 1) Flameproof mains circuit breakers (24 V DC) 2) Busstations 3) Redundancy units 4) Option marshalling terminals 5) Option screen rails Example Decentralized field unit (sheet steel enclosure) Cabinet for 1 redundant substation with 48 slots Legend 1) FOL Coupler (Optical fibre) 2) Busstation 3) Option screen rails 4) Redundancy unit 5) Option marshalling terminals FB Remote I/O Decentralized field unit (plastic enclosure) Field unit FB 9226 GHG 127 0000 B9226 with: 1 socket for communication interface FB 820X 1 socket for power supply FB 92XX 10 sockets for I/O modules Cable glands (plastic) 2 x M20 for power supply 2 x M20 for bus cable 1 x M20 for service bus cable 24x M16 for 24 I/O cables 24 x M16 blanking plugs Terminals for mains connection and bus VBG4 protected. Note: – Enclosure must be mounted horizontally (see photo). – Modules must be transported in original packing. If boxes must be transported with modules fitted please do so with enclosures lying down. 2/60 Accessories 8 7 6 5 4 3 2 1 1 2 3 4 6 5 1 2 3 4 5 6 Wire clamp connector Screw terminals connector Front srew connector Label (included in the delivery) Hood cover – only for (2)* Coding strip Ordering details Type Ex-i Order No. X X X X X GHG 127 0000 A 9107 CGS 127 0000 P 9107 GHG 127 0000 A 9117 GHG 127 0000 A 9108 GHG 127 0000 A 9112 X X X GHG 127 0000 A 9120 GHG 127 0000 A 9113 GHG 127 0000 A 9124 X X GHG 127 0000 A 9115 GHG 127 0000 A 9116 X X GHG 127 0000 A 9118 GHG 127 0000 A 9119 GHG 127 0000 A 9020 Connector 6-pole Note: Hood cover can only be used with screw fixing connectors. Connectors with cover require field enclosures to be at least 300 mm deep LB 9107 Screw terminals connector, blue, 6-pole LB 9107 Wire clamp connector blue, 6-pole LB 9117 Front connector, screw fixing, blue, 6-pole LB 9108 Cover for connector blue, 6-pole LB 9112 Cold junction compensation module blue, 6-pole Connector 8-pole LB 9120 Cover for connector blue, 8-pole LB 9113 Screw terminals connector blue, 8-pole LB 9124 Screw terminals connector blue, 2 x 8-pole with label 1-8 and 9-16 LB 9115 Wire clamp connector blue, 8-pole LB 9116 Wire clamp connector blue, 2 x 8-pol. with label 1-8 and 9-16 LB 9118 Front screw connector 1-8, blue LB 9119 Front screw connector 1-8, and 9-16, blue LB 9020 Coding strip for coding the male connector (100 pcs.) * observe depth of enclosure plugs are labeld 1-6 or 1-8 or 9-16 Coding strip only when necessary (uncoded ex works) COMBICON Connector Bus connection Note: The bus is connected in protection category increased safety. So RS 485 standards are fully applicable. There is no need for an Ex-i bus-converter. Service-bus interface-converter RS232-RS485 Needed in case of service only for mobile use of service-bus or in lab Converter/service-bus-connection Adapter-cable for service-bus connection (Ex-e) NAMUR replacement-network for mech. contacts in combination with digital inputs (LFD) RTD cold junction compensation for thermocouple LB 9112 upon enquiry CGS 127 0000 P 9281 CGS 127 0000 C 9258 GHG 139 0011 C 0000 Shut Down Input Some output modules are fitted with a bus independent shut down input. Modules with these inputs can be combined with modules not featuring this function in the same slave. FB Remote I/O slaves must contain backplanes from version 2 onwards. Details can be taken from the operating instructions (from 2002). Stock items on request NAMUR resistor network for mech. contacts in combination with digital inputs (LFD) GHG 139 0011 C 0000 2/61 2 Accessories Ordering details Type Ex-i Order No. Software CD-ROM with DTM configuration software for FDT098 incl. documentation for LB/FB Remote I/O V4X + V5X + V6X + FDT 1.2 DTM for all ComUnits incl. licence for 1 project when required, order comm unit factory update after return of devices per item plus shipment or On-site Update by a service engineer or on site commissioning assistance or factory acceptance test GHG 127 0000 H 0401 upon enquiry Tools and cable glands Removal tool for comm. interface, power supplies, multi channel modules Removal tool for I/O modules (included in the delivery FB 9224-9249) metal cable gland GHG 120 1801 P 0002 GHG 120 1801 P 0001 Metal cable gland M16 with insert 5-9 mm with insert 3-7 mm Metal sealing plug M16 Metal blind plug M16 CGS 227 0095 P 4000 CGS 227 0095 P 3000 CGS 227 0095 P 5000 CGS 227 0095 P 6000 Metal cable gland M25 with insert 9-16 mm with insert 13-17 mm Metal sealing plug M25 Metal blind plug M25 CGS 227 0095 P 7000 CGS 227 0095 P 8000 CGS 227 0095 P 9000 CGS 227 0095 P 0000 Metal cable gland M20 with insert 7-12 mm with insert 9-13 mm Metal sealing plug M20 Metal blind plug M20 CGS 227 0096 P 2000 CGS 227 0096 P 1000 CGS 227 0096 P 3000 CGS 227 0096 P 4000 Special box spanner for tightening the screw caps with cables in place GHG 960 1951 R 0001 Stock items on request GHG 960 1951 R 0001 2/62 Engineering Aids/Accessories Ordering details Type Ex-i Order No. Extension cables Extension cables for plastic enclosures GHG 127 0000 D 92XX for redundancy unit-basic unit (2.1 m) for redundancy unit-expansion (2.1 m) for basic unit-expansion (2.1 m) for comm. interface to redundant comm. interface (2.1 m) (Extension cables are included in the delivery of FB 9225, 9248, 9249) CGS 227 0096 P 8000 CGS 227 0096 P 9000 CGS 227 0097 P 0000 CGS 127 0000 P 9283 Extension cables for plastic enclosures with built-on terminal box E 92XX resp. G 92XX for redundancy unit-basic unit (1.6 m) for redundancy unit-expansion (1.9 m) for basic unit-expansion (2.2 m) for comm. interface to redundant comm. interface (2.1 m) (Extension cables are included in the delivery of FB 9225, 9248, 9249) CGS 227 0096 P 5000 CGS 227 0096 P 6000 CGS 227 0096 P 7000 CGS 127 0000 P 9284 Bus cable Termination resistor Comm. cable in metres for PROFIBUS or MODBUS for underground laying in Zone 1 (6XV1830-3AH10) Comm. cable in metres for PROFIBUS or MODBUS for cable trays in Zone 1 (6XV1830-OEH10) Comm. cable in metres for PROFIBUS or MODBUS in a non-hazardous area (6XV1830-OAH10) CGS 127 0000 P 9290 CGS 127 0000 P 9291 CGS 127 0000 P 9292 Bus termination (V2 housings before 2000 only) 120 1 terminination resistor for Zone 1 220 1 terminination resistor for Zone 1 390 1 terminination resistor for Zone 1 as from Version V2 backplanes field enclosures have to be fitted with bus termination modules FB9293-9295 (see data sheet) GHG 210 9655 P 0344 GHG 210 9655 P 0360 GHG 210 9655 P 0372 Line filter Single flame proof EMC line filter (if needed) in IP 66 enclosure Double flame proof EMC line filter (if needed) in IP 66 enclosure GHG 411 8100 R 0015 GHG 411 8200 R 0015 Services Project engineering Factory settings CAD documentation Project management Computer aided functional test Factory acceptance test (FAT, GAMP) Installation certificates acc. to ATEX on inquiry on inquiry on inquiry on inquiry on inquiry on inquiry Stock items on request 2/63 2 2/64 Fibre Optic Link in Zone 1 for Profibus DP/DPV1 Fibre Optic Links in the Safe Area Fibre optic links mounted in the safe area also require ATEX certification if the fibres have to be energy limited in order to be connected to repeaters in the hazardous area. Suitable safe area FOLs are available at request. Fibre Optic Links in Zone 1 In Zone 1 hazardous areas certified fibre optic links mus be used. 3 Power supply and standard RS485 Profibus connections are to be wired using increased safety regulations. Fibre optic cables are intrinsically safe. Advantaces of Fibre Optic Links N Fibre optic connections offer the following advantages over standard RS485 Profibus cables: N Suitabe for Profibus connections with actuators, converters, motors, valves, positioners, drives etc. N Fibre optic links act as repeaters at high transmission rates and for long distances N Excellent noise immunity N Automatic recognition of the Profibus data rate N Star, ring, and line topologies are selectable N Recognizes Profibus redundancy change-overs N LED Diagnostic for transmit and receive lines N Test terminals to check the signal amplitude N Bus termination can be activated via switch N Mounted in Zone 1, Zone 2, Zone 21, Zone 22 3/1 Fibre Optic Link in Zone 1 for Profibus DP/DPV1 Control Room Profibus DP / DPV1 / PA • the fast bus to put existing intallationes to better use to reduce costs for maintenance and commissioning • integration of several tools o various field device manufacturers using common FDT configuration environment or • EDDL device description for Siemens PDM • configuration and handling of networks and field devices from a central position using Ethernet / DP Gateway • Profibus PA connection via external DP/PA LINK Back of Panel 100MBd Ethernet DP FOL DP FOL DP FOL FOL redundant line topology point to point FOL ZONE 2 ZONE 1 FOL up to FOL DP FB Remote I/O in Zone 1 80 analog or 184 digital I/O per slave or any combination of inputs and outputs depending on the application Ex-e 3000 m 1-8 channel plug-in modules for Zone 1 IS and Ex-e connections for sensors and actuators RS485 Profibus 1.5 MBit/s Ex-i Ex-e 3/2 Control Room Fibre Optic Link in Zone 1 for Profibus DP/DPV1 3 DP DP FOL redundant ring topology FOL Back of Panel 100MBd Ethernet FOL star topology FOL FOL ZONE 2 DP ZONE 1 FOL up to 3000 m between devices in the ring FOL up to 3000 m RS485 200 m • actuators • positioners • converters • drives • motors • field devices • valves • controllers • Ex-e, Ex-d Ex-e • Ex-m, Ex-p • Remote I/O 3/3 Fibre Optic Link in Zone 1 for Profibus DP/DPV1 Technical data Fieldbus transmission rate Signal processing time (any in/output) Input /Output signal network expansion – cable length Bus termination alarm contact (low protective voltage) test output “optical input” Profibus Cage clamp terminals cable glands M20 GRP enclosure Optical interface (2 optical ports) wave length launchable optical power in Multimode Fibre (MM) 50/125 optical input power cascading network expansion – cable length Multimode Fibre (MM) 50/125 µm DIN-rail module* Multimode Fibre (MM) 62.5/125 µm Multimode Fibre HCS (MM) 200/230 µm Stainles steel enclosure FOL Profibus Coupler Repeater for safe area or Zone 2 mounting OZD Profi 12M G12 (two optical ports) Order No. GHG 127 0000 A 9300 details upon enquiry. * Note: DIN rail module must be certified together with the housing Power supply operating voltage operating current power consumption Redundancy Redundancy function display LED red/green (system) LED red/yellow (CH 1) LED red/yellow (CH 2, CH 3) Permissible Ambient Temperatures Operating temperature Storage/Transport temperature Relative humidity Construction Dimensions (WxHxD) mm Weight Ingress Protection to EN 60529 EMC-noise immunity Explosion Protection FOL BFOC/2.5 EC-type examination Protection category PROFIBUS DP-V0, DP-V1, DP-V2 and FMS, (PA via external DP/PA LINK) 9.6; 19.2; 45.45; 93.75; 187.5; 500 kbit/s; 1.5; 3; 6; 12 Mbit/s (automatic setting) < 6.5 Bit times RS 485 level depending on baudrate 200 m to 1000 m can be activated using a switch max DC 60 V, AC 24 V, 1A (Ex-e) Ex-e terminals Ex-e terminals max. 1.5 mm2 2 x power, 2 x FOL 2 x RS 485 Bus, 1 x diagnostic contact 860 nm 50/125 62.5/125 HCS200/230 –15 dBm –13 dBm – 10 dBm min. –28 dBm, max. –3 dBm unlimited 3000 m, 13 dB link budget at 860 nm; A = 3 dB/km, 3 dB Reserve 3000 m, 15 dB link budget at 860 nm; A =3.5dB/km, 3 dB Reserve 1000 m, 18 dB link budget at 860 nm; A = 8 dB/km, 3 dB Reserve galv. isolated 18 ... 32 VDC, typ. 24 VDC max. 200 mA 4.8 W HIPER-Ring (ring structure) redundant 24 V supply power supply voltage monitoring and Bitrate monitors the electric channel monitors the optical channels – 20 ºC to + 60 ºC – 40 ºC to + 80 ºC < 75 %, max. < 95 %, no condensation Module GRP Stainless steel 156x125x75 165x194x138 230x219x108 app. 1.5 kg app. 2.4 kg app. 3.7 kg – IP 66 IP66 EN 61000-4-2/3/4/5/6, EN 55022, NE 21 PTB 07 ATEX 2021 U (Module) intrinsically safe PTB 04 ATEX 1030 (Module inside housing) II 2(1) G EEx me IIC T4 II 2(1) D IP66 T130 °C Ordering details FOL Cable Fibre optic cables can be laid by the user given he has suitable tools. The cable glands are fitted with a split seal so that the fibre cables can be inserted with the connectors already fitted. This ensures that IP66 protection is maintained. FOL Profibus Repeater Type Order No. GHG DIN-rail module, DC 24 V GRP enclosure, DC 24 V stainless steel enclosure, DC 24 V GRP lid with LED viewing glass Hot Swap eXLink plug upon enquiry FOL 7250 B059 FOL 7250 B159 FOL 7250 B259 127 3200 B 0059 127 3200 B 0159 127 3200 B 0259 129 0100 A 0010 Factory setting: bus termination activated. Screw terminals upon enquiry 3/4 Foundation Fieldbus Modular I/O / 0 Foundation Fieldbus Modular I/O LB and FB Remote I/O are important signal conditioning devices for interfacing sensors and signals from legacy field devices to the Foundation Fieldbus Host of controllers or process control systems. For the first time there is now a modular concept to adapt digital and analog signals to the Foundation Fieldbus. The plug-in modules are mounted on pre-fabricated plastic backplanes for installation in potentially explosive atmospheres in Zone 2 or Zone 22 for LB or Zone 1 and Zone 21 for FB. The various IS I/O modules can be plugged in or removed during operation without the need for a hot work permit. Other advantages include the galvanic isolation and the amplification properties. What is more, the wiring is reduced to that of a standard bus connection. The galvanic isolation provides a safe and reliable interface between the process and the bus. The amplification properties and the digital transmission ensure a high degree of measurement accuracy which is not influenced by variations in the auxiliary power supply. LEDs indicate the status of the respective device. A green LED indicates the operating status, while a red LED indicates a fault, e.g. an open line or short circuit. The PLC or DCS can call upon this data via the bus. /LB Modular I/O Zone 2 0FB Modular I/O Zone 1 N 4-to 8-channel digital N 4-channel analog N direct connection to the Foundation Fieldbus Trunk N LB mounted in Zone 2 or Zone 22, or DIV2 N FB mounted in Zone 1 or Zone 21 N Plug-in modules for analog and digital inputs and outputs N Screw-in and plug-in cable connections directly on the module N Optional wire clamp connectors N Safe galvanic isolation N LED status indication N Low power consumption N ATEX certification for EEx ia/ib international approvals 4/1 4 Foundation Fieldbus Modular I/O 1 1Architecture of a typical plant using Foundation FArchitectuieldbus Remote I/O System based on experience Pepperl+Fuchs have made a considerable contribution to Fieldbus technology over the past ten years. Now we have reached yet another milestone. While many different components were needed in the past to build a complete system, P+F are now offering a total concept founded on stability and experience. In addition to temperature multiple inputs and discrete digital I/O boxes driving low power valves there is now a Foundation Fieldbus Modular I/O which addsall the functionalities required for process instrumentation in an ideal combination. FF Remote I/O for Foundation Fieldbus By adding a Foundation Fieldbus ComUnit or gateway we have created a new FF Remote I/O to support all non foundation fieldbus signals. It makes use of the established reliable hardware and employs standard FF multi function blocks to offer a modular fieldbus Remote I/O for the very first time. Also the bus speed of 31.25 kBd is exploited more efficiently whilst reducing cost compared with discrete field devices which are on offer to fulfil similar tasks. Foundation Fieldbus Modular I/O brings analog and digital signals to the Bus Basics Foundation Fieldbus is the power house of modern process instrumentation. Compared with legacy I/0 instrumentation using point-to-point DIN rail devices or Eurocards the bus offers considerable savings and technical improvements. This holds particularly true where Asset Management is employed to obtain information for advance maintenance or to avoid unnecessary service activities. Fieldbus Remote I/O offers a modular concept to adapt intrinsically safe inputs and outputs from sensors and actuators to the bus. It accepts NAMUR type signals or switches and can drive power valves or relays for increased safety controls as well as acoustic alarms or alarm indicators. It supplies 4-20mA transmitters and takes in 20mA from separately powered field devices or temperature inputs. It also drives I/P converters, proportional valves and positioners. It loads the bus with just 10mA since it comes with its own power supply. This makes it independent from the power available on the trunk line. FF Inputs and Outputs – digital or analog In contrast to dedicated digital input devices the modular I/O approach allows you to combine analog and digital I/O in the same device. It supports NAMUR or switch type inputs as well as solenoid outputs, temperature signals or supply circuits for two- or four-wire transmitters, proportional valves and positioners. These often do not have a Foundation Fieldbus connection themselves. The modular approach arrives at a very compact solution offering up to 40 digital inputs or outputs or 20 analog I/O or any combination of analog and digital I/O. The data sheet of the FF gateway or ComUnit lists the useable modules. All dual width cards are supported. The data sheets of the modules can be found in chapters 1+2 of the catalog. Modules can be added within this framework whenever required. This allows for a modular expansion with modules on demand. Changes are conducted ONLINE without disrupting normal operation. Housings in glass fibre reinforced polyester (GRP) or stainless steel also offer space for Fieldbarriers and valve banks. 4/2 Foundation Fieldbus Modular I/O FF Hardware Connection The FF Modular I/O can be regarded as any other individual FF device with several variables and therefore it can be connected directly to the high power trunk. It does not require segment protectors or IS Fieldbarriers. Instead it uses Ex-e connections for explosion protection in the same way as a Fieldbarrier. Trunk Line Integrity The field loops are completely isolated and segregated from the trunk line. Therefore any work carried out on the field loops will not have any adverse effect on the trunk. A short of any input or output channel will not affect other channels. Modules including the gateway can be removed or inserted without jeopardizing the trunk. SIL – Safety Integrity Level In the past safety applications with Remote I/O would always require additional discrete loops since the question of the SIL level of the bus would always have to be considered first. In order to achieve functional safety independent of the bus we decided to develop a shut-down path totally unrelated to the bus. This enables you to switch off outputs overriding the commands transmitted via the bus line. This is also possible with a Foundation Fieldbus installation. Pepperl+Fuchs have developed valve drivers which can be controlled via the bus as well as having a separate shut-down input which de-energizes outputs with a single action. In order to avoid unnecessary diagnostic messages we do not simply turn off the power supply to the module but interrupt the output loop. Modules without output shutdown inputs can be combined with modules with shutdown inputs in the same Fieldbus Modular I/O. An additional advantage can be seen in the fact that the FF Modular I/O can also drive power circuits. 2Example of a SIL 2 output shut down application DD / EDDL The integration of the FF Remote I/O into suitable host DCS systems is accomplished by the well established DD technology (device description) and CFF (configuration file) files. Foundation Fieldbus thus arrives at an easy to use configuration tool which is part of the DCS environment just like any other FF device. 3Example of the DD based system integration 4/3 4 Foundation Fieldbus Modular I/O HART Communikation Intelligent field devices which make use of the HART protocol can be connected to suitable analog input and output modules (models 3X05, 4X05). The field devices then become accessible via the service bus using appropriate communication software (e.g. PACTware). There is also a HART communication DTM for other FDT containers to interface with our HART enabled gateway. The DTM is included in the standard setup. HART field devices are then engineered in the same way as they are with standard gateways and ComUnits. 4Example of HART communication via the service bus 4/4 LB 8110 ComUnit for Zone 2 FF Modular I/O supports 20 Al / AO or 40 DI / DO Product Features • • • • • • • • • • configured via the DCS fast route to communications supports multichannel I/O module (8-channel digital, 4-channel analog) mounted in Div. 2 or Zone 2 or outside hazardous areas modules can be exchanged in Zone 2 with power on (hot swap) HART communication via service bus outputs drive to safe state in case of failures configuration and parameters stored in non volatile memory (FF-standard) LED diagnostics complement FF diagnostics EMC to EN 61326 or NE21 Technical Data: Fieldbus connection Transferrate Power consumption Power supply Max. number of FF devices per line Number of channels per Modular I/O Connection Power Maximum bus extension max. spur length Adress setting Fieldbus address service bus HART memory Foundation Fieldbus H1 to IEC 1158-2 MBP 31.25 2W DC24 V local supply defined by the Fieldbus specification 31 depending on the desired reaction time (recommended maximum 1-2 Modular I/O) depending on the chosen configuration 20 analog, 40 digital max. directly connected to the trunk or via spur protector uses its own power supply trunk load of 10mA as required by the standard sum of all trunk and spur lines must not exceed 1900 m (31.25 kBaud) 120 m depending on the number of field devices via DCS configuration software assigned automatically by the DCS Supports 5 slots with the following I/O modules or combinations thereof: 1x08 Digital input, 8-chan. NAMUR 3104 Analog input, 4-chan. 20mA (HART via handheld) 3x05 Analog input, 4-chan. 20mA (HART service bus or handheld) 4104 Analog output 4-chan. 20mA (HART via handheld) 4x05 Analog output 4-chan. 20mA (HART via service bus or handheld) 5x04 RTD input 4-chan. 5x05 Thermocouple input, 4-chan. 6005 Relay output, 4-chan. 230V 6006 Relay output, 8-chan. 24V 6x08 Digital output, 8-chan. Ex-i low power 6x1x Digital output, 4-chan. Ex-i power x = variable Explosion Protection category EC statement of conformity II 3 G EEx nA II T4 / T6 PTB 99 ATEX 2186 ordering details Block Diagram ComUnit for FF Modular I/O model order no. Foundation Fieldbus (Zone 2) (any Host) LB 8110 Hxxyy LB 8110 Hxxyy xx = device revision, yy = DD (device description revision) 4/5 4 FB 8210 ComUnit for Zone 1 FF Modular I/O supports 20 Al / AO or 40 DI / DO Product Features • • • • • • • • • • configured via the DCS fast route to communications supports multichannel I/O module (8-channel digital, 4-channel analog) mounted in Zone 1 or Zone 2 modules can be exchanged in Zone 1 with power on (hot swap) HART communication via service bus outputs drive to safe state in case of failures configuration and parameters stored in non volatile memory (FF-standard) LED diagnostics complement FF diagnostics EMC to EN 61326 or NE21 Technical Data: Fieldbus connection Transfer rate Power consumption Power supply Max. number of FF devices per line Number of channels per Modular I/O Connection Power Maximum bus extension max. spur length Adress setting Fieldbus adress service bus HART memory Foundation Fieldbus H1 to IEC1158-2 MBP 31.25 2W DC24 V or AC230 V local supply defined by the Fieldbus specification 31 depending on the desired reaction time (recommended maximum 1-2 Modular I/O) depending on the chosen configuration 20 analog, 40 digital max. directly connected to the trunk or via Ex-e spur protector using Ex-e terminals uses its own power supply. trunk load of 10mA as required by the standard sum of all trunk and spur lines must not exceed 1900 m (31.25 kBaud) 120 m depending on the number of field devices via DCS configuration software assigned automatically by the DCS Supports 5 slots with the following I/O modules or combinations thereof: 1x08 Digital input, 8-chan. NAMUR 3204 Analog input, 4-chan. 20mA (HART via handheld) 3x05 Analog input, 4-chan. 20mA (HART service bus or handheld) 4204 Analog output 4-chan. 20mA (HART via handheld) 4x05 Analog output 4-chan. 20mA (HART via service bus or handheld) 5204 RTD input 4-chan. 5205 Thermocouple input, 4-chan. 6305 Relay output, 4-chan. 230V 6306 Relay output, 8-chan. 24V 6x08 Digital output, 8-chan. Ex-i low power 621x Digital output, 4-chan. Ex-i power x = variable Explosion Protection category EC-type examination certificate II 2 G EEx d IIC T4 / T6 PTB 97 ATEX1074U ordering details Block diagram ComUnit for FF Modular I/O model order no. Foundation Fieldbus (Zone 1) (beliebiger Host) FB 8210 Hxxyy FB 8210 Hxxyy xx = device revision, yy = DD (device description revision) 4/6 Accessories  129   275  LB 9035 Backplane, empty for FF Modular I/O Zone 2, Zone 22, DIV 2 LB Modular I/O Backplanes can be mounted in any enclosure outside hazardous areas as long as the minimum IP20 protection category is reached. In hazardous areas ATEX or UL approved housings must be used providing a minimum protection as follows: IP54 for Zone 2, IP66 for Zone 22 and IP54 in DIV2 FB Modular I/O may only be mounted in hazardous areas in suitably approved enclosures: IP54 for Zone 1, IP66 for Zone 22, IP54 for DIV 2. On the left some examples are shown depicting factory standards. Other options are available upon enquiry e.g. fitted with valve banks or fuses. Deliveries ex works always fulfil the heat dissipation requirements demanded by explosion protection regulations. For front connectors and other accessories see the corresponding chapters under LB Remote I/O or FB Remote I/O. Only use double width modules. LB 9035 fitted with modules FF Modular I/O Zone 2, Zone 22, DIV 2 Ordering details order number Zone 2, Zone 22, DIV 2 LB 9035 FF Modular I/O Backplane for 5 modules (without modules) LB 9035A Zone 2, Zone 22, DIV 2 Stainless steel enclosure LB 9036 (for FF Modular I/O with Backplane for 5 modules with screen rail. Number of cable glands depending on the application. (without modules) Stainless steel enclosure LB 9036 for FF Modular I/O Zone 2, Zone 22, DIV 2 Zone 2, Zone 22, DIV 2 Glass fibre reinforced plastic (GRP) enclosure LB 9037 (size of enclodure is the same as FB 9251) for FF Modular I/O with Backplane for 5 modules with screen rail. Number of cable glands depending on the application. (without modules) Zone 1, Zone 21 FB 9251 FF Modular I/O GRP enclosure for 5 modules (without modules) FB 9251 fitted with modules for FF Modular I/O Zone 1, Zone 21 LB 9036 A LB 9037 A FB 9251 B Zone 1, Zone 21 FB 9252 FF Modular I/O GRP enclosure for 5 modules with space for a max. number of 2 field barriers and flanged box. (without modules) FB 9252 B Software CD-ROM with DD and CFF files for system integration including documentation for Foundation Fieldbus LB/FB Modular I/O Supplied with every ComUnit or Gateway 212 544 X 520 271 X 247 FB 9252 fitted with modules for FF Modular I/O Zone 1, Zone 21 With space for field barrier Metric dimensions for GRP enclosures FB 92** suitable for FB Modular I/O Zone 1, Zone 21 or LB Modular I/O Zone 2, Zone 22, DIV 2 4/7 4