Transcript
Dealer Instructions for SET-UP and PRE-DELIVERY SERVICE FC600
TILLER
© 2004 American Honda Motor Co., Inc.—All Rights Reserved
TO021
PPD53712 (July 2004)
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FC600 TILLER IMPORTANCE OF PROPER SET-UP AND PRE-DELIVERY SERVICE FOR YOUR CUSTOMER’S SAFETY Proper set-up and pre-delivery service are essential to the customer’s safety and the reliability of the tiller. Any error or oversight made during assembly and servicing of a tiller can result in faulty operation, damage to the tiller or injury to others.
FOR YOUR SAFETY Some of the most important general safety precautions are given below. However, we cannot warn you of every conceivable hazard that can arise in performing set-up and pre-delivery service. Only you can decide whether or not you should perform a given task.
WARNING Improper service or pre-delivery service can create an unsafe condition that can cause your customer or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefully.
WARNING Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully.
IMPORTANT SAFETY PRECAUTIONS • Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing set-up and pre-delivery service, be especially careful of the following:
Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely.
Protect your eyes by using proper safety glasses, goggles, or face shields any time you hammer, drill, grind, or work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.
Use protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves. • Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.
Burns from hot parts. Let the engine and exhaust system cool before working in those areas. Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are out of the way. • Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline.
Use only a nonflammable solvent, not gasoline, to clean parts. Never drain or store gasoline in an open container. Keep all cigarettes, sparks, and flames away from all fuel-related parts.
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FC600 TILLER
Set-up and pre-delivery service must be performed by an authorized Honda tiller dealer. These instructions are provided for dealer use. FOLLOW THESE INSTRUCTIONS CAREFULLY Proper set-up and pre-delivery service are essential for safe, reliable operation. Your customer expects their Honda tiller to be correctly assembled, adjusted, and ready for use; test the tiller to be sure that it functions properly. Fill out the Power Equipment Pre-Delivery Check List (TO056) and give the yellow copy to the customer.
How to measure hardware and components: INCHES
0
0
1
10
20
2
30
40
4
3
50
60
70
80
90
100
5
110
120
6
130
140
150
MILLIMETERS
5/8 in
9/16 in
1/2 in
7/16 in
3/8 in
5/16 in
1/4 in
LENGTH
5 mm 6 mm
8 mm
10 mm
WASHERS ARE SPECIFIED BY INSIDE DIAMETER
NUT AND BOLT DIAMETER
12 mm
14 mm
DIAMETER
16 mm INSIDE DIAMETER
NUTS ARE SPECIFIED BY INSIDE DIAMETER (AT THREAD DEPTH)
STANDARD TORQUE VALUES N•m
kg-m
ft-lb
6 mm pan-head screws
9
0.9
6.5
6 mm flange bolts
11
1.1
8.0
8 mm flange bolts and nuts
22
2.2
16.0
10 mm flange bolts and nuts
34
3.5
25.0
Torque values for special hardware will be called out during the procedure.
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FC600 TILLER LOOSE PARTS Open the carton and remove the tiller and cardboard stand. Set the stand on a level surface and then set the tiller on the stand. Remove all the parts from the carton. Check the parts against these illustrations. For parts lost or damaged in transit, file a Transportation Claim. For parts left out from the factory, file a Warranty Claim.
Description
Quantity Part Number
Honda Code
Owner’s manual
1
31733700
Not Applicable
10 x 80 mm flange bolt
1
95701-10080-00
2545341
10 x 85 mm flange bolt
1
95701-10085-00
3378056
10 mm plain washer
2
94103-10000
0914648
10 mm flange nut
4
94050-10000
0483867
35120-733-E81 (Switch)
3457512 (Switch)
54231-733-E80 (Cover)
3458643 (Cover)
Handle column cover
1
5 x 12 mm self-tapping screw
3
93903-25280
0563981
5 x 10 mm self-tapping screw
1
93903-35110
0612663
Wire harness clip
1
91475-SB6-000
1685684
5 x 14 mm hex bolt
1
92101-05014-0B
4060646
120 mm cable band
2
90674-WA8-003
1641075
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Illustration
FC600 TILLER Description
Quantity Part Number
Honda Code
Suction hose band
1
90679-SG9-E01
3522752
Right inner tine assembly
1
N/A See page 7
N/A
Right outer tine assembly
1
N/A See page 7
N/A
Left inner tine assembly
1
N/A See page 7
N/A
Left outer tine assembly
1
N/A See page 7
N/A
Side disc
2
72470-733-750
1490374
10 x 53.5 mm pin
7
90757-723-670
0454082
10 mm lock pin
7
94252-10000
0470088
Illustration
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FC600 TILLER Description
Quantity Part Number
Honda Code
Attachment hitch
1
80150-733-W70
7756133
Drag bar Complete
1
80311-733-700
1490424
Front wheel assembly
1
N/A See page 8
N/A
10 x 40 mm flange bolts
2
95701-10040-00
2756310
Front guard Complete
1
51120-733-W70
7756067
8 x 20 mm flange bolt
4
95701-08020-00
2552552
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Illustration
FC600 TILLER TINE ASSEMBLY COMPONENTS Tine assemblies are not available. Component parts are listed below.
No.
Description
Quantity
Part Number
Honda Code
1
Pipe (Inner)
2
72110-733-W70
7756125
2
Pipe (outer)
2
72120-733-750
1490317
3
Rotary tine A
8
72461-733-750
1490341
4
Rotary tine B
8
72465-733-750
1490366
7
10 mm flange nut
16
94050-10000
0483867
8
10 mm lock pin
6
94252-10000
0470088
9
10 x 25 mm flange bolt
16
95701-10025-00
2774453
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FC600 TILLER WHEEL ASSEMBLY COMPONENTS A wheel assembly is not available. Component parts are listed below.
No.
Description
Quantity
Part Number
Honda Code
1
Wheel (8”) *NH31* (McKinley White)
1
42710-VA3-J00
4022034
2
Return spring
2
43151-733-W70
7756000
3
Front wheel shaft
1
44311-733-W70
7756018
4
Front wheel beam
1
44760-733-W70
7756026
5
Front wheel arm
1
44780-733-W70
7756034
9
Chute guide washer
1
90420-730-003
1004217
10
10 mm plain washer
1
94102-10000
0172551
11
Front wheel collar
1
91553-733-W70
7756166
12
8 mm self-lock nut
1
94011-08000-0S
0251678
13
8 mm flange nut
1
94050-08000
0481143
15
Cotter pin
1
94201-20350
0058388
20
8 x 80 mm flange bolt
1
95701-08080-00
2533867
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FC600 TILLER HANDLE INSTALLATION 1. Remove the tiller and cardboard stand from the shipping container. Place the cardboard stand on a level surface and then set the tiller on the cardboard stand.
3. Tighten the 10 x 85 mm flange bolt, 10 mm washer, and 10 mm flange nut, and then tighten the 10 x 80 mm flange bolt. 10 mm FLANGE NUT
10 mm WASHER 10 x 85 mm FLANGE BOLT
10 x 80 mm FLANGE BOLT
CARDBOARD STAND
2. Set the handle pipe onto the handle column. Make sure the clutch cable and throttle cable are underneath the handle column. Loosely tighten the 10 x 80 mm flange bolt, 10 mm washer, and 10 mm flange nut. HANDLE PIPE 10 mm WASHER
4. To install the handle column cover, pass the engine switch ground terminal lead and engine switch lead through the handle column, and then tighten the 5 x 12 mm self-tapping screw through the top of the handle column cover. 5 x 12 mm SELF-TAPPING SCREW (3) HANDLE COLUMN COVER
10 mm FLANGE NUT
ENGINE SWITCH GROUND TERMINAL LEAD
10 x 80 mm FLANGE BOLT
ENGINE SWITCH LEAD
Connect the ground terminal lead to bare metal. HANDLE COLUMN
5. Attach the engine switch ground terminal and handle column cover to the handle column with one 5 x 12 mm self-tapping screw through the unpainted hole on the bottom of the handle column. Tighten a third 5 x 12 mm self-tapping screw through the remaining hole in the handle column cover.
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FC600 TILLER 6. Place the cable guide on the handle column as shown and tighten the 5 x 10 mm self-tapping screw. 7. Connect the engine switch lead and ignition coil lead. Clamp the engine switch lead with the wire harness clip and tighten the harness clip on the handle column with the 5 x 14 mm hex bolt.
TINE INSTALLATION 1. Install the right outer tine assembly onto the right inner tine assembly using the 10 x 53.5 mm pin and 10 mm lock pin. Note the curve of the tines and rotation direction, shown below. RIGHT INNER TINE ASSEMBLY
10 x 53.5 mm PIN RIGHT OUTER TINE ASSEMBLY
CABLE GUIDE WIRE HARNESS CLIP 5 x 14 mm HEX BOLT "R" MARK ENGINE SWITCH LEAD
5 x 10 mm SELF-TAPPING SCREW
ROTATION DIRECTION 10 mm LOCK PIN
IGNITION COIL LEAD "A" MARK
8. Install the two 120 mm cable bands and suction hose band as shown. CLUTCH CABLE
120 mm CABLE BAND (2)
(Viewed from outside)
2. Install the side disc on the right outer tine assembly using the 10 x 53.5 mm pin and 10 mm lock pin. 10 x 53.5 mm PIN
THROTTLE CABLE
SUCTION HOSE BAND
10 mm LOCK PIN
SIDE DISC
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FC600 TILLER 3. Tilt the tiller forward and install the right tine assembly on the tine axle using the 10 x 53.5 mm pin (through the inner hole) and 10 mm lock pin.
5. Install the side disc onto the left outer tine assembly using the 10 x 53.5 mm pin and 10 mm lock pin. 10 x 53.5 mm
INNER HOLE
10 x 53.5 mm PIN
RIGHT TINE ASSEMBLY
10 mm LOCK PIN
10 mm LOCK PIN
SIDE DISC
4. Install the left outer tine assembly to the left inner tine assembly using the 10 x 53.5 mm pin and 10 mm lock pin. Note the curve of the tines and rotation direction, shown below.
6. Install the left tine assembly to the tine axle using the 10 x 53.5 mm pin (through the inner hole) and 10 mm lock pin.
INNER HOLE
10 x 53.5 mm PIN
10 x 53.5 mm PIN
LEFT OUTER TINE ASSEMBLY
LEFT TINE ASSEMBLY
"L" MARK
10 mm LOCK PIN
10 mm LOCK PIN ROTATION DIRECTION
"B" MARK
(Viewed from outside)
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FC600 TILLER ATTACHMENT HITCH AND DRAG BAR INSTALLATION 1. Remove the lock pin and hitch pin. 2. Install the attachment hitch and secure it with the removed hitch pin and lock pin.
FRONT WHEEL INSTALLATION Set the front wheel at the transport position and then install the front wheel on the front frame and tighten the two 10 x 40 mm flange bolts and two 10 mm flange nuts. 10 x 40 mm FLANGE BOLT (2) 10 X 40 (2)
HITCH PIN
ATTACHMENT HITCH
10 mm FLANGE NUT (2) FRONTFRONT WHEELWHEEL ASSEMBLY LOCK PIN
3. Install the drag bar using the 10 x 53.5 mm pin and 10 mm lock pin.
FRONT GUARD PIPE INSTALLATION Install the front guard pipe and tighten the four 8 x 20 mm flange bolts.
10 mm LOCK PIN FRONT GUARD
10 x 53.5 mm PIN
8 x 20 mm FLANGE BOLT (4)
DRAG BAR
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FC600 TILLER PRE-DELIVERY INSPECTION CHECKLIST Check all items on the following list. Refer to Owner’s Manual or Shop Manual for specifications and detailed procedures. Test every unit to be sure that it is functioning properly.
❒
AIR CLEANER—Check element. Clean if necessary.
❒
ENGINE OIL—Check the oil level. Fill to the correct level with the recommended oil if necessary. Recommended SAE 10W-30 oil API Service classification SJ or higher
❒
CLUTCH CABLE—Check clutch lever freeplay: 3 - 8 mm (0.12 - 0.31 in). Adjust if necessary.
3 - 8 mm (0.12 - 0.31 in)
❒
DRIVE BELT—Check drive belt tension. Specified distance from the top of the belt to the top of the belt tension roller: 60 - 65 mm (2.4 - 2.6 in)
60 - 65 mm (2.4 - 2.6 in)
❒
FUEL TANK—Inspect and fill.
❒
THROTTLE CABLE—Check throttle lever free play: 5 - 10 mm (0.2 - 0.4 in). Adjust if necessary.
Check the clearance between the belt stopper and the belt. Specified clearance: Front lower: 2 - 4 mm (0.08 - 0.16 in) Front upper: 1 - 3 mm (0.04 - 0.12 in) Rear: 1 - 3 mm (0.04 - 0.12 in)
FRONT UPPER 1 - 3 mm (0.04 - 0.12 in)
REAR 1 - 3 mm (0.04 - 0.12 in)
5 - 10 mm (0.2 - 0.4 in)
FRONT LOWER 2 - 4 mm (0.08 - 0.16 in)
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FC600 TILLER ❒
TRANSMISSION OIL—Check transmission oil level. Fill to the correct level with the recommended oil if necessary. Recommended SAE 10W-30 oil API Service classification SJ or higher
❒
ALL NUTS, BOLTS, AND OTHER FASTENERS—Check for looseness and tighten if necessary.
❒
TEST—Start the engine and check operation.
• Check for throttle operation. • Check for clutch operation. • Check the engine switch operation. • Upon completion of the test, check for fuel and oil leaks.
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OPERATIONAL TESTS Test every tiller to be sure that it functions properly. 1. Connect the spark plug cap, turn the engine switch ON, and start the engine. 2. Check the throttle lever operation. Make sure the choke fully closes in the CHOKE position and the throttle fully opens in the FAST position. 3. Use a tachometer and check the engine idle rpm with the throttle lever in the SLOW position. Make sure the drive clutch is disengaged. IDLE (slow) SPEED: 1,400 ± 150 rpm 4. Use a tachometer and check the engine rpm with the throttle lever in the FAST position. Make sure the drive clutch is disengaged. Adjust the maximum speed with the throttle stop screw. MAXIMUM SPEED: 3,850 ± 150 rpm 5. Engage the clutch and verify the tines operate properly. 6. Turn the engine switch to OFF. 7. Check front wheel operation. 8. Upon completion of the tests, check for fuel or oil leaks. Check all fasteners for looseness and tighten as necessary. 9. Fill out the sales registration form before delivering the unit to the customer. Always be sure to deliver the owner’s manual to the customer.
FC600 TILLER 10. Fill out the appropriate areas of the Power Equipment Pre-Delivery Checklist (TO056), and give the yellow copy to the customer.
POWER EQUIPMENT PRE-DELIVERY CHECK LIST THE FOLLOWING PRE-DELIVERY CHECK LIST IS DESIGNED FOR GENERAL APPLICATION. THERE ARE INDIVIDUAL EXCEPTIONS TO THIS LIST. REFER TO THE APPROPRIATE SET-UP INSTRUCTIONS AND SHOP MANUALS FOR DETAILED PROCEDURES AND SPECIFICATIONS.
PRE-DELIVERY INSPECTION
CHECK SAFETY INTERLOCK SYSTEM OPERATION NEUTRAL SWITCH
AIR-CLEANER - Check element. Clean if necessary,
PTO SWITCH
PARKING BRAKE SWITCH
ENGINE OIL - Fill to the correct level with recommended oil.
SEAT SWITCH
CHECK SHIFT LEVER OPERATION.
FUEL TANK - Drain, inspect and fill. Check for leaks.
CHECK HEADLIGHT OPERATION
CARBURETOR FLOAT CHAMBER - Drain old gasoline. COOLANT - Check coolant level. Fill if necessary with a 50/50 solution of distilled water and ethylene glycol anti-freeze.
UPON COMPLETION OF TEST, CHECK FOR FUEL OR OIL LEAKS. OPERATIONAL TEST PERFORMED BY:
BATTERY - Check that the electrolyte level is correct and the battery is fully charged.
PRINT NAME
HYDRAULIC LIFT SYSTEM- Check fluid level and check for leaks.
DATE
GENERATOR OPERATION TEST
TRANSMISSION FLUID LEVEL - Check fluid level and check for leaks.
CHECK FULL THROTTLE ENGINE SPEED
FRONT DIFFERENTIAL OIL - Check level and add oil if necessary.
CHECK AUTO-THROTTLE ENGINE SPEED
FRONT & REAR FINAL REDUCTION OIL - Check level and add oil if necessary. POWER TAKE OFF LEVER FREE PLAY - Check free play and adjust as necessary.
PERFORM LOAD BANK TEST NO LOAD (AC)
VOLTS ___________FREQUENCY ____________
CLUTCH LEVER/PEDAL FREE PLAY - Adjust if necessary.
RATED LOAD (AC)
BLADE CONTROL LEVER - Adjust if necessary.
VOLTS ________ AMPS _________FREQUENCY ________
SHIFT LEVER FREE PLAY - Check free play and adjust if necessary. AUGER CLUTCH LEVER - Check free play and adjust if necessary.
DC BATTERY CHARGE SYSTEM
PARKING BRAKE LOCK LEVER - Check lever for proper operation.
DC VOLTS __________
DIFFERENTIAL LOCK PEDAL FREE PLAY - Check free play and adjust if necessary.
GENERATOR OPERATIONAL TEST PERFORMED BY:
MOWER HEIGHT ADJUSTMENT LEVERS - Check operation.
PRINT NAME
DATE
MOWER DECK LEVEL - Check mower deck for proper level.
DELIVERY CHECK LIST
BLADE BOLTS - Check blade bolts for proper torque. TIRE PRESSURE - Check for proper tire pressure.
REVIEW PRE-DELIVERY CHECK LIST
ATTACHMENT INSTALLATION.
REVIEW OWNER’S MANUAL
ALL NUTS,BOLTS,& OTHER FASTENERS - Check security and tighten if necessary. PRE-DELIVERY TEST PERFORMED BY:
EXPLAIN OPERATION.
PRINT NAME
EXPLAIN SERVICE AVAILABILITY.
REVIEW WARRANTY COVERAGE & POLICIES. EXPLAIN MAINTENANCE INTERVALS.
DATE
EXPLAIN SAFETY PRECAUTIONS. FILL OUT OWNER’S I.D. CARD. TOOL KIT (IF APPLICABLE)
OPERATIONAL TEST
CUSTOMER DELIVERY I HAVE RECEIVED THE FOLLOWING:
CHECK THROTTLE OPERATION.
OWNER’S MANUAL
CHECK IDLE AND FULL THROTTLE ENGINE SPEED.
WARRANTY POLICY STATEMENT
CHECK GOVERNOR OPERATION.
OWNER’S I.D. CARD.
CHECK PARKING BRAKE OPERATION. CHECK PARKING BRAKE INDICATOR LIGHT AND/OR WARNING BUZZER. CHECK DRIVE BRAKE OPERATION. CHECK DRIVE CLUTCH OPERATION. CHECK ATTACHMENT OPERATION. CHECK PTO/MOWER CONTROL/AUGER CLUTCH OPERATION.
ATTACHMENT OPERATOR’S MANUAL(S). PRE-DELIVERY CHECK LIST (YELLOW COPY) The operation of this unit was reviewed with me by a representative of the dealership. I have reviewed and understand the warranty policy. I have visually inspected the unit and found no defects. CUSTOMER NAME
CHECK 2WD/4WD OPERATION. CHECK HYDRAULIC LIFT OPERATION. DEALER NAME
DEALER NUMBER
WHITE COPY - DEALER YELLOW COPY - CUSTOMER
ADDRESS
MODEL NUMBER
CITY
FRAME NUMBER
CUSTOMER PHONE NUMBER
ENGINE NUMBER
CUSTOMER SIGNATURE
TO056
STATE (
ZIP CODE
) DATE
PPD 12526 (9111)
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