Transcript
Some of the important features ? Compact steaming chamber design to reduce steam consumption
? Even distribution of steam in chamber, steam being injected from the top and being lighter than air will force to remove air and exhaust from bottom will be occupied in the process chamber fully and thus leaving no chance of air inside the steaming chamber.
? The machineis automatically air-free due to the steam dome principle.
? Optimum steam conditioning and humidification with parallel flow inside the steamer
? Special treated loop rods are rotating on their axis to avoid marking off from the rod itself. Loop formation is done by a dancing roller system.
? The steaming chamber is closed type made completely in stainless steel AISI 316.
? For low temperature steaming the chamber roof and entry, delivery slit is heated by steam/thermo oil coils preventing condensation and drippings on the fabric.
? Steamers are equipped with special device steam saturator that conditions the steam, it passes through the water before being injected into
s t e a m i n g c h a m b e r. T h e s e p a r t i c u l a r characteristics of steam pre-conditioning which prevent and control the exothermic reaction of the fabrics and of the printing paste, make the machine unique and are the basis of great success achieved in the Textile Industries.
? For high temperature steaming the steamers are equipped with an efficient re-circulation system and heat exchangers using either Thermic fluid or direct gas fire system which ensures uniform temperature in the chamber.
? A special system to allow air to re-circulate instead of steam permitted polymerization treatment with hot air upto 1600C.
? Two big size access doors are provided on the front side and two small inspection windows on backside.
? Steam exhaust fan driven by variable speed AC motor.
? All fabric movements are driven by variable speed AC motor.
? Automatic control PLC for programming and monitoring the steam quantity, steam pressure, process time and temperature are optional.
Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine TEXFAB Is the only Indian company to provide customers with updated and technologically advanced steaming machines. This steaming machine is the result of the technical suggestions from our valued customers. Its special features increase productivity, consistency and reproducibility, with excellent results of printed fabric. We have a wide experience in steaming process for different fabric. For different classes of dyestuff, the most important requirement is good steaming conditions.
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Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine Conveyor Roll for 4”P
Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine
Conveyor Roll for 5”P
395
Oil Heating Layout
4''
ROLL Ø 38
5''
H+660
H+1700
ROLL Ø 50
50 38 64
645
77 MAIN CONTROL PANEL 350 X 1170 X 1725
Pressure Reducing Station for Manual Operation
Sales Layout B A
248.5
3470
4430
3340
G.L
Pressure Reducing Station for PLC Operation
G.L.
G.L.
Ø1/2" AIR INLET
Direct Gas Fire Layout
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MAIN CONTROL PANEL 350 X 1170 X 1725
www.texfabindia.com
645
H+660 G.L
H+1700
395
AIR LINE HEADER
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Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine
Universal Loop Ager with Arrangement for Moist & Super Heated Steaming Machine
TECHNICAL DATA
TECHNICAL DATA SUBJECT TO KIND OF FABRIC
FOR 101mm GAP BETWEEN TWO CONVEYOR ROLLS - 4"P MODEL
UNIT
TLA - 65
TLA - 125
TLA - 190
TLA - 255
TLA - 320
Fabric capacity
mtrs
65
125
190
255
320
Standard roller width
mm
Working speed
1400-1700-2000-2300-2600-2900
mtrs/min
2-11
4-21
6-32
8.5-42.5
10.5-53
Dwell time
min
6-30
6-30
6-30
6-30
6-30
Process temp. required in saturated condition
°C
Process temp. required in high temp. condition Process temp. required in hot air condition Average steam consumption in saturated condition Average steam consumption in thermo oil high temp. condition
Installed thermal power
MODEL
UNIT
TLA - 50
Fabric capacity
mtrs
50
Standard roller width
mm
TLA -300
100
150
200
250
300
1400-1700-2000-2300-2600-2900-3200-3500 3.3 - 16.5
5 - 25
6.6 - 33.3
8.3 - 41.6
10 - 50
6 - 30
6 - 30
6 - 30
6 - 30
6 - 30
6 - 30
102-108
Process temp. required in saturated condition
°C
102 -108
°C
130-180
°C
100-160
Process temp. required in high temp. condition
°C
130 - 180
880 - 1790
Process temp. required in hot air condition
°C
100 - 160
630 - 1280
Average steam consumption in saturated condition
kg/hr
295 - 595
440 - 880
590 - 1190 730 - 1485
880 - 1790
1035 - 2085
400 - 820
Average steam consumption in thermo oil high temp. condition
kg/hr
210 - 425
315 - 630
420 - 850
520 - 1060
630 - 1280
740 - 1490
295 - 595 210 - 425 135 - 270
440 - 880 315 - 630 200 - 400
590 - 1190 420 - 850
730 - 1485 520 - 1060
270 - 545
335 - 680
Min.
k.cal/hr
65,100
97,650
130200
161200
195300
Max.
k.cal/hr
131750
195600
263500
328600
396800
Installed thermal power
kw/hp
8.25 / 11
8.25 / 11
8.25 / 11
11.25 / 15
11.25 / 15
Steam pressure required before PRV
PSI / kg/cm²
60 / 4
Steam pressure required after PRV
PSI / kg/cm²
15-30 / 1-2
°C
240°C
PSI / kg/cm²
14.8 / 1.0
Thermic oil pressure required
TLA- 250
1.5 - 8.3
Average steam consumption in gas fire high temp. condition
Thermic oil temp. required
TLA- 200
min
kg/hr
Installed electric power
TLA - 150
mtrs/min
kg/hr
Working speed
TLA -100
Dwell time
kg/hr
Average steam consumption in gas fire high temp. condition
SUBJECT TO KIND OF FABRIC
FOR 127mm GAP BETWEEN TWO CONVEYOR ROLLS - 5"P
kg/hr
135 - 270
200 - 400
270 - 545
335 - 680
400 - 820
475 - 955
Min.
k.cal/hr
65,100
97,650
130200
161200
195300
292400
Max.
k.cal/hr
131750
195600
263500
328600
396800
461900
kw/hp
8.25 / 11
8.25 / 11
8.25 / 11
11.25 / 15
11.25 / 15
11.25 / 15
Installed electric power Steam pressure required before PRV
PSI / kg/cm²
60 / 4
Steam pressure required after PRV
PSI / kg/cm²
15-30 / 1-2
Thermic oil temp. required
FLOOR SPACE REQUIRED
Thermic oil pressure required
Chamber length
(A)
mm
3110
4465
5815
7170
8510
Total length
(B)
mm
6310
7665
9015
10370
11720
Width
mm
Height
mm
Roller Width + 1600 4430
4430
4430
4430
We reserve the right to change the dimensions / specifications without any notice All dimensions are in mm
4430
°C
240°C
PSI / kg/cm²
14.8 / 1.0
FLOOR SPACE REQUIRED Chamber length
(A)
mm
3110
4465
5815
7170
8520
9875
Total length
(B)
mm
6310
7665
9015
10370
11720
13075
4430
4430
4430
4430
Width
mm
Height
mm
Roller Width + 1600
GL = Ground Level
All dimensions are in mm
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4430
4430
We reserve the right to change the dimensions / specifications without any notice
www.texfabindia.com
GL = Ground Level
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