Transcript
Wiring Kit, Inserts 97200315
Compatibility • DVS Insert
• DVL Insert
• Avalon Newport Bay Pellet Insert
• Avalon Astoria Bay Pellet Insert
• Lopi Pioneer Bay Pellet Insert
• Lopi Yankee Bay Pellet Insert
• Flush Wood Insert
Important Warnings This kit must be installed in accordance with local electrical codes. Consult your local building official for any requirements that must be met in your area. Make sure the electrical lead leading to the insert has been disabled prior to installing this kit.
Packing List • 8' Flexible Conduit with 90° Connector • 10-24 Self-Tapping Screw
• Mounting Bracket with Backing Plate
• Pellet Insert Wiring Adaptor
DVS or DVL Insert Installation 1. Disconnect the molex connector leading from the power cord to the appliance. Disconnect this molex connector.
Piezo Rheostat Power Cord
2. Disconnect the strain relief from the appliance and remove the power cord.
Use pliers to compress the strain relief from the top and bottom while pulling it out of the hole in this bracket.
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Remove the power cord (it may be discarded).
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© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
DVS or DVL Insert Installation (continued) 3. Route the conduit into the appliance from behind on the right side. Attach the conduit to the side of the insert as shown below.
The strain relief is attached to the right side of the fireplace insert. Insert the locknut over the molex connector and screw it onto the conduit connector.
4. Attach the molex connector from the conduit to the connector on the appliance.
Attach the molex connector on the conduit to the molex connector on the insert. NOTE: You may need to feed the wires through the conduit for it to reach the wiring harness on the insert. If needed, you can cut the conduit jacket to allow for proper wire access.
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© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
DVS or DVL Insert Installation (continued) 5. With the appliance in place, run the conduit through the fireplace to the junction box. NOTE: leave extra slack in the conduit to allow for servicing of the appliance. Attach the "This fireplace has been altered..." plate to the fireplace (included with the insert). You may wish to place it in a location where it will be covered by the surround panels.
Conduit may be run through a suitable hole or ash trap (you may wish to seal this area to prevent cold air infiltration).
Do not run the conduit
Junction Box
under the insert.
(mounted outside the fireplace)
Pellet Insert Installation 1. Disconnect the wires leading to the power cord following the directions below. Disconnect the ground wire.
Disconnect the common lead from the wiring harness.
Disconnect the hot lead from the fuse assembly.
Power Cord
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© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
Pellet Insert Installation (continued) 2. Remove the power cord following the directions below.
Use pliers to compress the strain relief from the top and bottom while pulling it out of the hole in this bracket.
Remove the power cord.
3. Pre-thread the backing plate. Pre-thread the backing plate - remove the screw after the plate is threaded.
5/16" Nutdriver
4. Attach the conduit to the mounting bracket as shown below.
Locknut
Conduit
Mounting Bracket
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Tighten the locknut to secure the conduit to the mounting bracket as shown.
© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
Pellet Insert Installation (continued) 5. Secure the mounting bracket to the appliance with the included screw and backing plate. Attach the molex connector from the conduit to the pellet wiring adapter included with this kit. Pellet Wiring Adapter
Backing Plate
6. Attach the wires from the pellet wiring adapter to the appliance (green to the grounding point, white to the wiring harness, black to the fuse assembly). Ground Connection
Common Lead from Fuse Assembly
Wiring Harness
NOTE: The conduit connector can be loosened and routed to the opposite side if desired.
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© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
Pellet Insert Installation (continued) 7. With the appliance in place, run the conduit through the fireplace to the junction box. The conduit can be routed to the left or right by NOTE: leave extra slack in the conduit to allow for servicing of the appliance.
Attach the "This fireplace has been altered..." plate to the fireplace (included with the insert). You may wish to place it in a location where it will be covered by the surround panels.
Conduit may be run through a suitable hole or ash trap (you may wish to seal this area to prevent cold air infiltration).
Junction Box (mounted outside the fireplace)
Do not run the conduit under the insert.
Flush Wood Insert Installation 1. Disconnect the molex connector from the power cord as shown below.
Disconnect the molex connector leading from the power cord.
Rheostat Wires
Power Cord
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© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
Flush Wood Insert Installation (continued) 2. Remove the power cord as shown below. Tighten the strain relief on the two wires leading to the rheostat.
Remove the power cord.
Unscrew the clamp
Tighten the clamp to secure the
on the strain relief.
wires leading to the rheostat.
3. Secure the conduit to the left side of the insert as shown below. The strain relief is attached to the left side of the fireplace insert. Insert the locknut over the molex connector and screw it onto the conduit connector.
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4. Attach the molex connector from the conduit to the connector on the insert. Attach the molex connector on the conduit to the molex connector on the insert.
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© Travis Industries, Inc.
Wiring Kit, Inserts 97200315
Flush Wood Insert Installation (continued) 5. With the appliance in place, run the conduit through the fireplace to the junction box. The conduit can be routed to the left or right by NOTE: leave extra slack in the conduit to allow for servicing of the appliance.
Attach the "This fireplace has been altered..." plate to the fireplace (included with the insert). You may wish to place it in a location where it will be covered by the surround panels.
Fireplace Penetration (conduit may be run through the fireplace ash trap)
Junction Box (mounted outside the fireplace)
Do not run the conduit under the insert.
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© Travis Industries, Inc.
