Fixing Technology

Transcript

Fixing Technology Product Catalogue Page 3 Gas Technology Systems www.ramset.com.au Page 35 Powder Actuated Systems 1300 780 063 1 2 www.ramset.com.au 1300 780 063 Gas Technology Systems Ramset™ Gas Technology tools employ the latest technology to fasten to concrete, steel, and other common building materials. These revolutionary gas technology systems are extremely fast, cost effective and include automatic power adjustment for greater ease of use. Ramset™ Gas Technology tools are used by many professional contractors in Australia and around the world including ceiling and partitioning contractors, insulation installers, electrical contractors, plumbing contractors, pest control installers and formwork contractors. Tools in this range include: • CableMaster™ • TrakMaster™ • TrakFast™ • InsulFast™GT. www.ramset.com.au 1300 780 063 3 Gas Technology Systems 4 www.ramset.com.au 1300 780 063 Contents Gas Technology Systems Fastening Principles 6 CableMaster™ 8 CableMaster™ Consumables 10 TrakMaster™ TrakMaster™ Consumables 22 24 TrakFast™ TrakFast™ Consumables 26 28 InsulFast™ GT InsulFast™ GT Consumables 30 32 • Consumable Selection Guide • ClipElec™ • CTClip™ • EClip • Threaded Rod Hanger • FP FireFix™ Clips • CableHorn™ • Combination Clip • Half Saddles & Adaptors • Strap & Plate Washer • Catenary Wire Bracket www.ramset.com.au 1300 780 063 5 Fastening Principles Gas Technology Systems Gas Technology - How it works 3 1 2 With its own internal combustion engine, Ramset™ Gas Technology fastens cable management, wiring accessories and partitioning track much faster than any other system! 1. Spark Plug 4 2. Fan Motor Fastening Principles 3. Fuel Port At the heart of Ramset™ Gas Technology is the patented linear internal combustion engine. With its steel piston rings and precision-machined combustion chamber, Ramset™ Gas Technology drives fasteners all day long, week after week, year after year. 6 5 4. Combustion Chamber 5. Piston Assembly 6. Cylinder How to select a Ramset™ Drive Pin to directly fasten an object to CONCRETE Fixing to concrete As the fixing enters the concrete, extreme pressure and heat are created. This creates a bond that provides high loading strength in concrete. M Edge distance Do not fix closer than 75mm from the edge of concrete. If the concrete cracks, the fixing may not hold. Recommended minimum fixing spacing Setting fixings too close together can cause the concrete to crack. The recommended minimum distance between fixings is 50mm. Never attempt a fixing application too close to another fixing as this could affect the previously inserted fixing’s embedment. Concrete thickness It is important that the concrete be at least three times as thick as the fixing penetration. If the concrete is too thin, the compressive forces forming at the fixing’s point can cause the free face of the concrete to break away. This creates a dangerous condition from flying concrete and / or the fixing and also results in a reduction of fastener holding power. Minimum Shank Length Thickness + of material (M) 15mm How to select a Ramset™ Drive Pin to directly fasten an object to STEEL Fixing to steel The resilience of steel provides a clamping effect to the fixing. This combined with the tremendous heat that is created, provides a welding and clamping effect to give maximum holding power. Edge distance The recommended edge distance for a fixing to the edge of steel is 13mm. Never fire the tool within 13mm of the edge of a steel base material because the steel may bend or break off, allowing the fixing to ricochet. M T Recommended minimum fastener spacing The recommended minimum distance between fixings is 25mm. Never attempt a fixing application too close to another fixing as this could affect the previously installed fixing’s embedment. Steel thickness Do not fasten into steel base material thinner than the fastener shank diameter. Holding power may be reduced and the fastener may be overdriven. As a guide when: Fixing into steel - min. steel thickness = 3mm (Less with specialist pins contact Ramset™ for further details) 6 www.ramset.com.au 1300 780 063 Minimum Shank Length Thickness + of material (M) Steel Thickness (T) + 5mm point allowance Fastening Principles Gas Technology Systems Adjusting Fastener Penetration – Recommended for use with TrakMaster™ Only Penetration is adjusted by slackening the two screws (A) on the upper part of the barrel using the allen key provided and moving them backwards or forwards (4mm) in the recess on plate (B). The adjustment range is 4mm. Intermediate adjustments between maximum and minimum are possible. For best fixing results, check the adjustment position before and during work. A B Fastening Principles All Ramset™ Gas Technology tools automatically adjust their power to suit the supporting material. These gas technology tools can adjust their power up to a maximum impact energy that is determined by the capability of each tool model. (This is one of the main differences between Ramset™ Gas Technology tools and Powder Actuated tools). Adjusting Penetration Even though Ramset™ Gas Technology tools automatically adjust their power, certain applications may require the fastener to penetrate deeper into the base material or penetrate less. Ramset™ TrakMaster™ and CableMaster™ tools are designed with a feature that allows adjustment of the fastener penetration to be performed. This adjustment is dependent both on the type and hardness of the base material and on the object being fixed. The adjustment does not affect the impact energy that is supplied to the fastener. To ensure successful fixing of CableMaster™ clips (EClip™ etc.) it is recommended that the CableMaster™ tool is set to the minimum drive position. Failure to do so could result in cracking or breaking of accessories and PVC trunking. The CableMaster™ is supplied adjusted to this position and it is recommended that the tool be left in the minimum drive position and different pins be selcted to achieve different embedments. Maximum Penetration Pulsa™ Technology - TrakMaster™, InsulFast GT™ & CableMaster™ Only As gases are affected by temperature, to generate exactly the same power in a gas technology tool the fuel injector must vary the amount of gas delivered to the combustion chamber. With traditional mechanical fuel delivery systems as found in the TrakFast™ tool this variation is not possible and differences in power are evident at very low (i.e. -5°C) or high temperatures. However, the TrakMaster™, InsulFast™ GT and CableMaster™ tools use PULSA™ technology which employs temperature dependent Electronic Fuel Injection (E.F.I.) to accurately inject the exact amount of gas that the tool requires, no matter what the ambient temperature is. The tool actually detects what the ambient temperature is and calculates the amount of gas to release from the fuel cell. This ‘smart’ technology ensures that the tool delivers the right amount of power…. every time! Minimum Penetration www.ramset.com.au 1300 780 063 7 CableMaster™ For Electrical & Plumbing Contractors Gas Technology Systems Compact & Lightweight Design Removable 20 Pin Magazine (40 Pin Magazine Available) Electronic Fuel Injection Description Ramset™ CableMaster™ is the fastest method of mechanical and electrical installation. Using patented gas technology, designed with a number of new features allowing quicker, safer installation with greater user comfort and the lowest total installed cost. Specifications Weight Height Length Magazine Capacity 3.7kg 383mm 295mm 20 (+3) pin magazine, [40 (+3) pin magazine accessory] 82J 5kg 4mm 2 pins per second 650 pins (approx) 1,000 pins (approx) 6V 600mA 1 hour Automatic -5°C to 49°C Impact Force Actuation Pressure Overdrive Intermittent Operation Fuel Cell Life Battery Charge Capacity Battery Voltage Battery Amperage Battery Charge time Power Regulation Operating Temperature Range Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Related Products Drive Pins & Fuel Cells Contractor Packs 8 www.ramset.com.au 1300 780 063 Features & Benefits • Cordless - self powered, no setting up time required • Sequential actuation - safe operation • Powerful motor (82J) • Much faster than the traditional drill and anchor method • Lock-out feature (safety) • Fastener guide designed for mechanical and electrical contract work • 5kg actuation force • Soft cushioned grip • Voltage indicator light • Well balanced • Compact carrying case • In-car charger adaptor (accessory) • Heat sensor controls amount of gas injected, relative to the ambient temperature • Electronically controlled fuel injection • Low maintenance. Designed to work in all Australian conditions CableMaster™ For Electrical & Plumbing Contractors Trades & Applications Plumbing Electrical Contractor Contractor Permanent cable suspension to concrete and steel 4 Pipe suspension systems to concrete and steel 4 Fire and security cabling to concrete and steel Temporary cable suspension to concrete and steel 4 Fire & Security 4 Gas Technology Systems Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The clip should then be placed on the end of the fastener guide without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven into the substrate securing the clip in place. CableMaster™ Part No CABLEMASTER Description CableMaster™ Pulsa™ Tool + 2 x Batteries Order Qty 1 Kit includes: CableMaster™ Pulsa™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses, allen key, dust cover, saddle adaptor and instruction manual Accessories Part No 336800 010670 PULSALIFT PA1613 tmbp 900507 tmbc tmbcps B20544L CS42025 Description CableMaster™ Fastener Guide 40 Pin Magazine Pole Tool (2.4m to 3.8m working height) Safety Glasses Battery In-car Charger Replacement Charger AC / DC Adaptor Gas Tool Degreaser and Lubricant Saddle Adaptor 20/25mm Order Qty 1 1 1 1 1 1 1 1 1 1 www.ramset.com.au 1300 780 063 9 CableMaster™ Consumables Heavy Duty Pin Range for Steel and Hard Concrete Fixing Gas Technology Systems Drive Pins designed for fastening to standard strength concrete, masonry and steel. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No HC615 SC620 HC617 HC622 Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.3mm 2.6mm (C620 Stepped shank 2.6/2.2mm) 1120N/mm2 1800N/mm2 52-56HRC Description Heavy Duty Steel/Concrete Heavy Duty Steel/Concrete Premium Hard Concrete/Steel Premium Hard Concrete/Steel Length 15mm 20mm 17mm 22mm Order Qty 500 500 500 500 10 strip collation (suitable for use in 20 and 40 pin magazines) + 1 x Fuel Cell Soft Washered Pin Range for Steel and Hard Concrete Fixing The Soft Washered pin range is designed for use with pre-drilled PVC fittings where the pre-drilled hole size is between 3.0 to 8.0mm in diameter. These pins are used to securely fasten a variety of PVC fittings to concrete. They are used in a single shot format and are not suitable for use with a magazine. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Nominal Washer Diameter Part No CG620 CG625 CG630 CG635 Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.3mm 2.6mm 1120N/mm2 1800N/mm2 52-56HRC 11.0mm Description Soft Washered Pin Soft Washered Pin Soft Washered Pin Soft Washered Pin Length 20mm 25mm 30mm 35mm 10 strip collation + 1 x Fuel Cell Ramset™ recommends application test on-site before commencing use. 10 www.ramset.com.au 1300 780 063 Order Qty 500 500 500 500 CableMaster™ Consumable Selection Guide Application Type 4 CTClip™ 4 4 4 4 4 4 EClip™ 4 4 4 Threaded Rod Hanger 4 4 FP FireFix™ Clip CableHorn™ Double & Single Combination Clip 4 4 4 4 Direct Alignment Half Saddle 4 4 4 Half Saddles & Adaptors 4 4 4 Strap & Plate Mounting Washer Catenary Wire Bracket 4 Gas Technology Systems 4 4 4 Strap, Plates & Fixtures 4 4 ClipElec™ Light Duty Cable Tray Flexible/Plastic Pipe Catenary Wire Metal Pipes Electrical Conduit Metal/Nylon Straps Cable Fixing Fire & Service Cabling Small Diameter Rigid Pipes CableMaster™ Consumables 4 4 4 4 4 4 4 4 4 4 Recommended Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 11 ClipElec™ CableMaster™ Consumables Description Gas Technology Systems ClipElec™ is an all purpose cable tie system that may be used for fixing cable, conduit and pipes for a wide variety of electrical and plumbing applications. This system is extremely versatile allowing for many different sized cables, pipes and conduit to be secured. The ClipElec™ all purpose cable tie system may be used with the 4.8mm supplied cable ties or with other cable ties up to a maximum width of 9mm. Specifications Polypropylene copolymer, high impact, halogen free. UV resistant Up to 9mm cable tie width. 0.5 & 1 metre (approx) Incandescent wire test (regulation NFC 20-455) 750°C passed - LCIE laboratory test results N° 438 309 (December 1998) No breakage at 0°C 32 x 37mm Raw Material Capacity Spacing Recommendation Fire Resistance Properties Low Temperature Test Dimensions Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible Features & Benefits • ClipElec™ can be used for cable, conduit and tube work. • Universal design allows cable ties up to 9mm wide. • Designed with an in-built energy absorber for perfect embedment. • Clips directly onto the CableMaster™ Pin Guide for one handed operation. • Hands are a safe distance from the Pin Guide during installation. • Can be used with the PulsaLift™ Pole to fix from the ground. • Optional plug and screw installation. Performance Table* HC617 4 4 k 4 4 HC622 4 4 4 4 4 SC620 k 4 4 4 4 Pin SC620 HC617 HC622 C620 Load Capacity (Tension) - Concrete Cable Tie Width 20MPa 32MPa 9mm 10kg 12kg 9mm 10kg 12kg 9mm 10kg 12kg 4.8mm 2.5kg 3.7kg Installation Procedure 1. Simply clip the ClipElec to the tool pin guide. 2. Press against the substrate, press the trigger & the clip is fixed. 3. Install the tube or conduit with cable tie. ClipElec™ All-purpose Cable Tie Clips Part No CLIPELEC CPGCL CPGCLHC617 CPGCLHC622 Description ClipElec™ All-purpose with Cable Tie ClipElec™ Contractor Pack (500 x clips, SC620 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) ClipElec™ Hard Concrete Contractor Pack (500 x clips, HC617 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) ClipElec™ Hard Concrete Contractor Pack (500 x clips, HC622 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) Order Qty 100 1 1 1 *NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use. 12 www.ramset.com.au 1300 780 063 CTClip™ CableMaster™ Consumables Description The CTClip™ is the all in one cable tie system. With the integral cable tie the CTClip™ can be used for cable, conduit and tube work. Now available in 2 sizes the CTClip™ system allows for maximum cable clusters or tube diameters up to 63mm. Gas Technology Systems Specifications Raw Material Spacing Recommendation Fire Resistance Properties High impact, Nylon 66 0.5 & 1 metre (approx) UL94HB Fire Test Features & Benefits • CTClip can be used for cable, conduit and tube work. • Maximum cable cluster or tube diameter of 63mm. • Clip base raised above work surface. • In-built energy absorber for optimum pin penetration. • Side mount clip into pin guide. • One handed installation. • Fix from the ground with the PulsaLift™ Pole. • Optional plug and screw installation. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible HC617 4 4 k 4 4 HC622 4 4 4 4 4 SC620 k 4 4 4 4 Performance Table* Pin SC620 HC617 HC622 Load Capacity (Tension) - Concrete 20MPa 32MPa 4kg 10kg 7kg 9kg 7kg 10kg Installation Procedure 1. Side mount clip into pin guide. 2. Press against work surface. Fire tool. 3. Install the cable or conduit/tube as required. Fasten tie strap. CTClip™ Part No CTCLIP CPGCT CPGCTL Description Grey Assembled Cable Tie Clip CTClip™ Contractor Pack Standard (500 x clips, SC620 Pins, Fuel Cell) CTClip™ Contractor Pack Large (300 x clips, SC620 Pins, Fuel Cell) Pipe / Conduit Diameter 16 - 32mm 16 - 32mm 40 - 63mm Order Qty 100 1 1 *NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 13 EClip™ CableMaster™ Consumables Description Gas Technology Systems The EClip™ is ideal for firmly securing conduit, HDPE, and PVC pipe. Once installed, the clip is able to be rotated to allow for precise positioning of rigid and flexible tube. The design of the EClip™ incorporates interlocking connections to allow for multiple clips to be joined together side by side for a professional finish. Specifications High quality polypropylene Halogen free. Fire resistant 0.5 and 1 metre (approx) Raw Material Spacing Recommendation Features & Benefits • • • • • • • • The EClip™ is designed to clip easily onto the CableMaster™ Pin Guide from the side allowing one-handed operation. Hands are a safe distance from the Pin Guide during installation. Fixing is precise. After installation the EClip™ can be rotated around the pin to adjust alignment. The slotted design of EClip™ absorbs energy, preventing the pin head from splitting the clip. The hollow structure of the EClip™ gives flexibility for easy insertion of conduit. EClip™ incorporates male/female connections allowing multiple conduit installation side by side. Optional plug and screw installation. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible Performance Table HC617 4 4 k 4 4 HC622 4 4 4 4 4 SC620 k 4 4 4 4 Tube extraction loads at 22°C Force required to manually remove tube from the clip Clip Size 16mm 20mm 25mm 32mm Average Ultimate Load (approx) 4kg 6kg 8kg 8kg Installation Procedure 1. Side mount the EClip™ onto the tool Pin Guide. 2. Fixing is quick and precise. 3. When fixed, it can be easily rotated around the pin to adjust its position. EClip™ Conduit Clip Part No ECLIP20 ECLIP25 CPGEC16 CPGEC20 CPGEC25 CPGEC32 Description Grey Conduit Clip Grey Conduit Clip Contractor Pack (500 x clips, SC620 Pins, Fuel Cell) Contractor Pack (500 x clips, SC620 Pins, Fuel Cell) Contractor Pack (500 x clips, SC620 Pins, Fuel Cell) Contractor Pack (250 x clips, SC620 Pins, Fuel Cell) Pipe / Conduit Diameter 20mm 25mm 16mm 20mm 25mm 32mm Order Qty 500 500 1 1 1 1 Ramset™ recommends application test on-site before commencing use. 14 www.ramset.com.au 1300 780 063 Threaded Rod Hanger CableMaster™ Consumables Description For light duty applications the Threaded Rod Hanger bracket is an ideal alternative to traditional anchors such as the DynaSet™ drop-in anchor. The bracket features an M8 and a M10 thread allowing for a choice of threaded rod sizes in applications such as light duty cable tray and pipe suspension. The bending movement used during application acts as a self testing mechanism for the quality of the fixing. Gas Technology Systems Specifications Raw Material Material Thickness Coating Carbon Steel 1.5mm Zinc Electroplated (Min. Coating 7µm) Features & Benefits • • • • • Slide-on channel for pin guide. Lateral insertion for fast, safe installation. Thick steel with reinforcing ribs for extra strength. Dual threads. Less parts, more flexibility. Optional drill and 6mm anchor installation. Electro zinc coating protects against corrosion. Performance Table* TRH with HC617 Pulsa™ Pin *NOTES: 1. Values represent the maximum recommended working load in tension. 2. A minimum of 4 fastenings per fastened unit must be used. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible Load Capacity (Tension) - Concrete 32MPa 15kg SC620 k k 4 4 4 HC617 4 4 4 4 4 HC622 k k 4 k 4 3. Results have been achieved with a CableMaster™ tool. 4. All visible failures must be replaced and a new fixing set away from any spalled concrete. 5. Tension loads provided are for static load situations only. 6. Job-site testing may be required to determine actual achievable job-site values. 7. Pins must be sufficiently set, such that the underside of the head of the pin is in contact with the surface. Installation Procedure 1. Insert TRH laterally onto CableMaster™ pin guide to the stop position. 2. Install the TRH. The pin guide will automatically remove itself from the channel. If the guide is stuck inside the channel, gently move the tool laterally to release it. 3. Screw in the threaded rod, (two possible diameters) and bend the TRH to the vertical position using the rod or Bend the TRH by hand if you intend to use a suspended hanging system, small chain or steel wire. TyMaster™ powder actuated tool installations For heavy duty applications refer to Z Bracket rod Hanger (M10) Page 52.This is a rod hanger assembly for TyMaster™ powder actuated tool installations. Threaded Rod Hanger Part No trh0810 CPGTRH Description Threaded Rod Hanger Threaded Rod Hanger Contractor Pack (400 x hangers, HC617 Pins, Fuel Cell) Thread Diameter M8 - M10 M8 - M10 Order Qty 100 1 Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 15 FP FireFix™ Clips CableMaster™ Consumables Description Gas Technology Systems The FP FireFix™ clip fire cable installation system has been developed for installing the specialised fire protection cable required for the safe operation of essentail service equipment during fire emergencies. This system consists of the FP FireFix™ clip installed with a Pulsa™ pin using the CableMaster™ Pulsa™ gas tool. Specifications Raw Material Coating Stainless Steel Powder coated red Features & Benefits • • • • • • • • • • • Complies to AS1530.4 Fixes fire rated cables ten times faster than traditional drilling methods Clip manufactured from 316 Stainless Steel powder coated Simply clips shut holding the cable(s) securely. 2 cables per clip Can be used with stainless steel cable ties to install larger cables Fast fixing to non combustible materials such as solid concrete, hollow concrete block and steel Two hour fire protection system for essential services. Utilises a plastic adaptor that fits on the CableMaster™ Pin Guide allowing one-handed installation. Hands are a safe distance from the Pin Guide during installation. Can be used with the PulsaLift™ Pole to fix from the ground. Holds one or two cables. Choice of two sizes. Simply clips shut holding the cable(s) securely. 2 cables per clip. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible SC620 k 4 4 4 4 HC617 4 4 4 4 4 HC622 4 4 4 4 4 Installation Procedure 1. Fit adaptor to the CableMaster™ pin guide. 2. Position the FP FireFix™ clip 3. Push the tool against the substrate and fix the FP FireFix™ clip in place. NOTE: remove battery from the tool when fitting the FP FireFix™ adaptor. FireFix™ Part No Description CPGFPO2 CPGFPO4 FireFix™ Clip Contractor Pack (500 x clips, SC620 Pins, 5 Fastener Guide Adaptors) FireFix™ Clip Contractor Pack (500 x clips, SC620 Pins, 5 Fastener Guide Adaptors) Cable Outer Diameter 7 - 8.1mm 8 - 9.5mm Ramset™ recommends application test on-site before commencing use. 16 www.ramset.com.au 1300 780 063 Order Qty 1 1 CableHorn™ CableMaster™ Consumables Description In many applications the use of the CableHorn™ system can eliminate the need for cable trays to be installed. Cables may be added or removed after the CableHorn™ is installed. When used in conjunction with the PulsaLift™ pole system, CableHorns™ may be installed from the ground without the need for ladders or scissor lifts. Capacity Spacing Recommendations Raw Material Fire Resistance Properties Low Temperature Tests Quality Certificate Dimensions Fixing Base Single CableHorn™: 8 cables, 3 x 1.5mm2 maximum. Double CableHorn™; 16 cables, 3 x 1.5mm2 maximum Between 0.60m and 1.50m High impact modified Pa66 Halogen free polypropylene. Incandescent wire test (IEC 695): 650 °C UL94 HB (ISO 1210): 100 mm/min No breakage at 0 °C TUV certificate ISO 9001 Single CableHorn™: Length 137mm. Double CableHorn™: Length 228mm Single CableHorn™: 19.5 x 38.5mm. Double CableHorn™: 19.5 x 24.3mm Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible HC622 4 4 4 4 4 SC620 k 4 4 4 4 Features & Benefits • Designed for use with electrical, data and communication cables. • Replaces the need for cable tray and catinary wire. • Clips directly onto the CableMaster™ Pin Guide allowing one-handed operation. • Can be used with the PulsaLift™ Pole to fix from the ground. • Add or remove cables as required. • In-built energy absorber for perfect embedment. • Large fixing base for better stability. • Flexibility in installation-vertical, horizontal, overhead. • Optional plug and screw installation. Gas Technology Systems Specifications Performance Table* Pin HC622 SC620 Load Capacity (Tension) - Concrete 20MPa 32MPa 18kg 20kg 18kg 20kg Installation Procedure 1. Simply clip the CableHorn™ to the tool pin 2. Press against the substrate (5kg to actuate the tool) press the trigger to fix. 3. Install the cable simply by lifting the edge of the CableHorn™. CableHorn™ Fixing Part No CABLEHORN CPGCH140 CPGCH Description Double CableHorn™ CableHorn™ Contractor Pack (200 x fixings, SC620 Pins, Fuel Cell) CableHorn™ Contractor Pack (125 x fixings, SC620 Pins, Fuel Cell) Fixing Capacity 16 Cables (3 x 1.5mm2) 8 Cables (3 x 1.5mm2) 16 Cables (3 x 1.5mm2) Order Qty 35 1 1 *NOTE: Test concluded when clip pulled over pin head or pin failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 17 Combination Clip CableMaster™ Consumables Description Gas Technology Systems The Combination Clip is a fully enclosed clip system suitable for securing conduit and tube. The Combination Clip can be opened with a screwdriver if required. This allows for conduit and tube to be removed and replaced without the need for a new clip. Specifications Copolymer. UV resistant. Raw Material Spacing Recommendation Temperature Resistance Properties Halogen free. 0.5 & 1 metre (approx) for Pulsa™ gas fix. Maximum recommended temperature 102°C. Features & Benefits • Less parts, faster installations, lower installed costs. • Channel or individual mount. • Suitable for use with large cables and conduits. • Choice of fixing method: - Pulsa™ gas fix with CableMaster™. - “Slide-on” channel mount. - Drill and anchor. - M6 threaded base for rod/screw attachment. • Male/female connection. side by side mounting. • Wide (15mm) strap. Open with screwdriver. • Patent pending. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible HC622 4 4 4 4 4 SC620 k 4 4 4 4 Performance Table* Pin SC620 HC622 Load Capacity (Tension) - 35MPa Concrete Combination Clip 32mm 15kg 15kg Installation Procedure 1. Side mount clip into pin guide. 2. Press against work surface. Fire tool. 3. Install the cable or conduit/tube as required. Fasten tie strap. Combination Clip with Strap Part No 363015 363020 363028 363035 363050 Description One Piece Clip with Releasable Clip One Piece Clip with Releasable Clip One Piece Clip with Releasable Clip One Piece Clip with Releasable Clip One Piece Clip with Releasable Clip Pipe / Conduit Diameter 15 - 16mm 20 - 25mm 28-32mm 35-42mm 50mm Order Qty 100 100 50 50 50 *NOTE: Test concluded when clip pulled over pin head or strap failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 based on the test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use. 18 www.ramset.com.au 1300 780 063 Conduit Half Saddle CableMaster™ Consumables Description Conduit Half Saddles are suitable for fixing conduit and metal pipes. Standard Half Saddles may be used with the CableMaster™ tool in conjunction with a Saddle Adaptor. Direct Alignment Saddles make the job even faster by clipping directly onto the fastener guide. Specifications Gas Technology Systems Raw Material Material Thickness Coating Carbon Steel 1.6mm Zinc Electroplated (Min. Coating 7µm) Features & Benefits • FAST accurate fixing of conduits and tubes to concrete,hollow block, & steel. • Fits directly to nose piece of CableMaster™ Pulsa™ gas tool • Precise hole alignment. • Optimum pin penetration and strength. • Neat and flush finish. • One hand installation. • Optional drill and 5mm anchor installation. • Site test recommended for use in critical applications. Direct Alignment Conduit Half Saddles Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Bondeck 4 Suitable k Possible SC620 k 4 4 4 4 HC617 4 4 4 4 4 HC622 4 4 4 4 4 Installation Procedure 1. Gently place saddle assembly into end of pin guide. 2. Place saddle over conduit/tube. 3. Depress nose piece against work surface, fire tool. Direct Alignment Conduit Half Saddles Part No CPGDAS20 CPGDAS25 Half Saddle Description Direct Alignment Saddle Contractor Pack (400 x saddles, SC620 Pins, Fuel Cell) Direct Alignment Saddle Contractor Pack (400 x saddles, SC620 Pins, Fuel Cell) Pipe / Conduit Diameter 20mm 25mm Order Qty 1 1 Saddle Adaptor Half Saddles and Saddle Adaptors Part No CSH20 CSH25 CPGSH20 CPGSH25 CSA2025 CSA1632 Description Half Saddle Half Saddle Half Saddle Contractor Pack (400 x saddles, SC620 Pins, Fuel Cell) Half Saddle Contractor Pack (400 x saddles, SC620 Pins, Fuel Cell) Saddle Adaptor Saddle Adaptor Pipe / Conduit Diameter 20mm 25mm 20mm 25mm 20/25mm 16/32mm Order Qty 100 100 1 1 1 1 Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 19 Strap/Plate Washer CableMaster™ Consumables Gas Technology Systems Description The Strap and Plate Washer may be used in a wide variety of applications where thin materials or fixtures with existing holes need to be quickly fastened. Common applications where the Strap and Plate washer are used include securing thin metal, nylon and Velcro straps for ducting, cable bunches and other fixtures. Brackets with existing pre-drilled holes for traditional mechanical fasteners can be secured with the use of strap and plate washers. Specifications Steel type CA2S-E. 1.6mm providing a high resistance to deformation. 16mm Steel Thickness Nominal Diameter Features & Benefits • FAST One-Step Fixing of metal, nylon and velcro straps for ductwork, cable bunches and fixture installations. • Suitable to span wide mounting holes in cable suspension brackets or switchboxes up to 8mm diam. • To reinforce mounting holes in brackets and prevent fixture pullover. • Precise hole alignment. • Use with pre-drilled or solid straps and plates. • Suitable for use with CableMaster™ Pulsa™ collated pins. • Choose the pin length to suit the application. • SC6 or HC6 pins recommended. • One handed fixing to concrete, hollow block and steel. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible SC620 k 4 4 4 4 HC617 4 4 4 4 4 HC622 4 4 4 4 4 Installation Procedure 1. Gently place washer assembly into end of nose piece. 2. Place assembly tip in position. 3. Depress nose piece against work surface, fire tool. Strap and Plate Washer Part No SPMW Description Strap and Plate Washer Order Qty 500 Ramset™ recommends application test on-site before commencing use. 20 www.ramset.com.au 1300 780 063 Catenary Wire Bracket CableMaster™ Consumables Description Reinforced steel angle bracket, with closed eye for catenary wire and cable installations when fixing to concrete, concrete block and steel. Suitable for light to medium duty, close to ceiling applications. Specifications Steel type Steel Thickness Nominal Fixing Hole Diameter Gas Technology Systems CA2S-E. 2mm providing a high resistance to deformation. 7.5mm Features & Benefits • For catenary wire, cable, and hanger rod installations when fixing to concrete, hollow block and steel. • Improved clampdown to work surface with dimpled baseplate. • Optimum pin penetration with cushioned base. • Strengthening ribs reduce bracket twist and deformation. • Rounded edges to prevent cable damage. • Three methods of installation. - Fast fixing with CableMaster™ Pulsa™ gas tool. - TyMaster™ tool installation (See page 52). - Traditional drill and anchor method. • Suits light to medium duty fixing applications. (see performance table) • Fix from the ground with pole tool. • Eye size - 7mm. Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible Performance Table* SC620 k 4 4 4 4 HC617 4 4 4 4 4 HC622 4 4 4 k 4 Load Capacity (Tension) - Concrete 32MPa 10kg 14kg Product Cat Brkt Pulsa assembly, SC620 Pin Cat Brkt Pulsa assembly, HC617 Pin Installation Procedure 1. Place bracket assembly into the pin guide. 2. Depress pin guide against work surface, fix bracket into position. 3. Attach cables and wires as required. Catenary Wire Bracket Assembly Part No CWKBT CPGCWB Description Catenary Wire Bracket Assembly Catenary Wire Bracket Contractor Pack (400 x brackets, SC620 Pins, Fuel Cell, 200mm x 4.8mm Black) Order Qty 100 1 *Notes: 1. Values represent the maximum recommended working load in tension. 2. A minimum of 5 fastenings per fastened unit must be used. 3. Results have been achieved with a CableMaster™ tool. 4. All visible failures must be replaced and a new fixing set away from any spalled concrete. 5. Tension loads provided are for static load situations only. 6. Job-site testing may be required to determine actual achievable job-site values 7. Minimum edge distance 75mm. Minimum spacing between fixings 50mm. Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 21 ™ TrakMaster For Ceiling, Partitioning & General Contractors Gas Technology Systems Compact & Lightweight Design Removable 20 Pin Magazine (40 Pin Magazine Available) Electronic Fuel Injection Description The Ramset™ TrakMaster™ Pulsa™ Technology tool is the fastest method of installing partitioning track, pest control mesh and formwork systems. Cordless and quick to set up, users can move quickly and effectively without restriction. Specifications Weight Height Length Magazine Capacity 3.7kg 383mm 295mm 20 (+3) pin magazine, [40 (+3) pin magazine accessory] 82J 5kg 4mm 2 pins per second 650 pins (approx) 1,000 pins (approx) 6V 600mA 1 hour Automatic -5°C to 49°C Impact Force Actuation Pressure Overdrive Intermittent Operation Fuel Cell Life Battery Charge Capacity Battery Voltage Battery Amperage Battery Charge time Power Regulation Operating Temperature Range Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Related Products Drive Pins & Fuel Cells 22 www.ramset.com.au 1300 780 063 Features & Benefits • Cordless - self powered, no set up time required • Sequential actuation - safe operation • Depth-of-drive (indicated on top of the tool) • Lock-out feature (security) • Belt hook • Flared fastener guide designed for partitioning track work • 5kg actuation force • Soft cushioned grip • Voltage indicator light • Compact carrying case • Well balanced • Heat sensor controls amount of gas injected, relative to the ambient temperature • Electronically controlled fuel injection • Low maintenance. Designed to work in all Australian conditions • In-car charger accessory ™ TrakMaster For Ceiling, Partitioning & General Contractors Trades & Applications Pest Control Contractor 4 Gas Technology Systems Ceiling and Partitioning Formwork Contractor Contractor Track to concrete 4 Track to steel 4 Plywood to steel 4 Sacrificial steel formwork to steel 4 Pest control mesh to concrete Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. If the magnetic washer adaptor is fitted, the washer should be placed in the adaptor without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate. TrakMaster™ Part No TRAKMASTER Description TrakMaster™ Pulsa™ Tool + 2 x batteries Order Qty 1 Kit includes: TrakMaster™ Pulsa™ Tool, high impact carry case, 2 batteries, battery charger, safety glasses, allen key, dust cover and instruction manual Accessories Part No 333700 337700 010670 TMBP 900507 PA1613 TMBC TMBCPS B20544L Description Magnetic Fastener Guide (for use with 25mm washers 011204) TrakMaster™ Fastener Guide 40 Pin Magazine Battery In-car Charger Safety Glasses Replacement Charger AC / DC Adaptor Gas Tool Degreaser and Lubricant Order Qty 1 1 1 1 1 1 1 1 1 www.ramset.com.au 1300 780 063 23 TrakMaster™ Consumables All-purpose Pin Range for Steel and Concrete Fixing Drive Pins designed for fastening to standard strength concrete, masonry and steel up to a maximum of 6mm. Gas Technology Systems Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No C620 C625 C630 C635 Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.3mm 2.6mm (C620 Stepped shank 2.6/2.2mm) 1120N/mm2 1800N/mm2 52-56HRC Description Fixing timber to concrete/light gauge steel Fixing timber to concrete/light gauge steel Fixing timber to concrete/light gauge steel Fixing timber to concrete/light gauge steel Length 20mm 25mm 30mm 35mm Order Qty 500 500 500 500 10 strip collation (suitable for use in 20 and 40 pin magazines) + 1 x Fuel Cell Heavy Duty Pin Range for Steel and Hard Concrete Fixing The Ramset™ range of Premium Drive Pins has been designed for steel and hard concrete applications. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No HC615 HC617 SC620 HC622 Carbon Steel Zinc Mechanically Plated (Min coating 10µm) 6.4mm 3.0mm / 2.7mm 1200N/mm2 1950N/mm2 53-56HRC Description Premium Steel Pin Premium Hard Concrete/Steel Premium Hard Concrete/Steel Premium Hard Concrete/Steel Length 15mm 17mm 20mm 22mm 10 strip collation (suitable for use in 20 and 40 pin magazines) + 1 x Fuel Cell Ramset™ recommends application test on-site before commencing use. 24 www.ramset.com.au 1300 780 063 Order Qty 500 500 500 500 TrakMaster™ Consumables Spiral Knurled Pins for Fixing Plywood and Particleboard to Steel Ramset’s spiral knurled drive pins are designed for fastening plywood and other timbers to steel while providing excellent holding loads. These pins are ideal for applications such as formwork shuttering. Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No PLY138P Carbon Steel Zinc Mechanically Plated (Min coating 5µm) 6.4mm 2.7mm 1120N/mm2 1800N/mm2 50-56HRC Description Hard Steel Twist Pin Length 35mm Order Qty 1000 10 strip collation (suitable for use in 20 and 40 pin magazines) + 2 x Fuel Cells Gas Technology Systems Specifications Washers Washers are specially designed for use with the magnetic fastener guide adaptor. They are ideal for fastening thin materials and provide good clamping loads due to their large surface area. Specifications Raw Material Corrosion Protection Nominal Diameter Nominal Diameter Part No 011204 Galvanised Steel Zinc Galvanised 25mm 1.25mm Description Washer 25mm Order Qty 1000 Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 25 ™ TrakFast Ceiling, Partitioning and General Gas Technology Systems Contractors Mechanical Fuel Injection 40 Pin Magazine Description For fast installation of partitioning and track, use the Ramset™ TrakFast™ gas tool to provide high volume repetitive fixing into a range of building materials. Specifications Weight 4.1kg Height 450mm Length 397mm Magazine Capacity 40 (+2) pin magazine Impact Force 77J Actuation Pressure 5kg Intermittent Operation 2 pins per second Fuel Cell Life 1,100 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Amperage 600mA Battery Charge time 2.5 hours Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Related Products Drive Pins & Fuel Cells 26 www.ramset.com.au 1300 780 063 Features & Benefits • Cordless - self powered, no set up time required • Sequential actuation - safe operation • Tool automatically resets piston • Narrow nose and profile • Soft cushioned grip • Carrying case • Well balanced • Mechanical fuel injection • Low maintenance ™ TrakFast Ceiling, Partitioning and General Contractors Trades & Applications Track to concrete Track to steel Ceiling & Partitioning Contractor 4 4 Gas Technology Systems Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate. TrakFast™ Part No TF1100 Description TrakFast™ Tool + 1 battery Order Qty 1 Kit includes: TrakFast™ Tool, high impact carry case, 1 x battery, battery charger, safety glasses and instruction manual Accessories Part No PA1613 B20542 TFBC TMBCPS TFGAS 900507 B20544L Description Safety Glasses Battery Battery Charger AC / DC Adaptor Replacement Fuel Cell In-car Charger Gas Tool Degreaser and Lubricant Order Qty 1 1 1 1 6 1 1 www.ramset.com.au 1300 780 063 27 TrakFast™ Consumables Standard Duty Pin Range Drive pins designed for fastening partitioning track to standard strength concrete, masonry and steel. Gas Technology Systems Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No FPP012 FPP034B FPP100 FPP114 Carbon Steel Zinc Mechanically Plated (FPP034B are coated with a proprietry black finish (Minimum coating 5µm) 6.0mm (6.4mm for FPP012) 2.8mm (2.9mm for FPP012) 1120N/mm2 1800N/mm2 50-56HRC Description 1/2” Standard Pin 3/4” Standard Pin 1” Standard Pin 1 1/4” Standard Pin Length 13mm 19mm 25mm 32mm Order Qty 1000 1000 1000 1000 Length 19mm 25mm 38mm Order Qty 1000 1000 1000 10 strip collation + 1 x Fuel Cell Breakaway Pin Range for Concrete Fixing Drive pins collated in a breakaway strip. Upon fastening the plastic collation strip is eliminated leaving a clean flush pin fixing. These pins are ideal for applications requiring a flush fixing, or where any protrusions from the fixture surface may cause problems. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No FPP034T FPP100T FPP112T Carbon Steel Zinc Mechanically Plated (Min coating 5µm) 6.0mm 2.8mm 1120N/mm2 1800N/mm2 50-56HRC Description 3/4” Pin with breakaway strip 1” Pin with breakaway strip 1 1/2” Pin with breakaway strip 10 strip collation + 1 x Fuel Cell Ramset™ recommends application test on-site before commencing use. 28 www.ramset.com.au 1300 780 063 TrakFast™ Consumables Heavy Duty Pin Range Drive pin designed for fastening partitioning track to steel. Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No FPP012S Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.4mm 3.0mm/2.7mm (Stepped Shank) 1120N/mm2 1800N/mm2 50-56HRC Description 1/2” Heavy Duty Steel/Concrete Length 13mm Order Qty 1000 10 strip collation + 1 x Fuel Cell Gas Technology Systems Specifications Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 29 InsulFast™ GT Gas Technology Systems Gas Technology Systems Compact & Lightweight Design Low Compression Force Electronic Fuel Injection Virtually No Recoil Description The fastest insulation fixing system! This new gas technology system provides effortless overhead fixing of insulation with virtually no recoil. The low tool compression force enhances user comfort. Specifications Weight 3.4kg Height 383mm Length 295mm Impact Force 100J Actuation Pressure 3.5kg Intermittent Operation 1 pin per second Fuel Cell Life 500 pins (approx) Battery Charge Capacity 1,000 pins (approx) Battery Voltage 6V Battery Amperage 600mA Battery Charge time 1 hour Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete Related Products Drive Pins & Fuel Cells 30 www.ramset.com.au 1300 780 063 Features & Benefits • The fastest insulation fixing system • Virtually no recoil! • 3 times less cocking force required than explosive powered tools • Faster install than explosive powered tools - lower in place cost • Automatic power adjustment • Fixes to concrete and steel without the need for adjustment • Compatible with all major insulation types • Low insertion force • Textured face for compatibility with rendering applications • Sizes to suit soft and rigid insulation from 25mm to 100mm • 100mm capacity available early 2011 • Soft insulation with thickness greater than 75mm may be compressed. InsulFast™ GT Gas Technology Systems Trades & Applications Installation Installers 4 4 Insulation to concrete Insulation to steel Ceiling & Partitiioning Contractor 4 4 1. Place the fastener assembly over the front end of the tool without compressing the fastener guide. 2. Force the fastener assembly through the insulation and compress the tool completely. 3. Once the fastener assembly has reached the base material, (concrete / steel), release the pressure on the tool and allow the fastener guide to fully extend. (By moving the tool away from the insulation by approximately 15mm). 4. While keeping hands away from the front of the tool, fully compress the tool against the insulation. 5. Immediately pull the trigger once the tool is fully compressed. 6. Remove the tool. Gas Technology Systems Installation Procedure InsulFast™ GT Part No InsulFastGT Description InsulFast™ GT Pulsa™ Tool + 2 x Batteries Order Qty 1 Kit includes: InsulFast™GT Pulsa™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses, allen key, dust cover and instruction manual Accessories Part No PA1613 tmbp 900507 tmbc tmbcps B20544L Description Safety Glasses Battery In-car Charger Replacement Charger AC / DC Adaptor Gas Tool Degreaser and Lubricant Order Qty 1 1 1 1 1 1 www.ramset.com.au 1300 780 063 31 InsulFast™ GT Gas Technology Systems Consumables Fastener Specification Fastener Body Material Holding Diameter Lengths Available Drive Pin Material Drive Pin Plating Drive Pin Shear Strength High Density Polyethylene (HDPE) 60 mm 25 mm to 100 mm Carbon Steel Mechanical Zinc Plate 8.0 kN Compatible Insulation Extruded Polystyrene Polyester Fibreglass / Rockwool Expanded Polystyrene Insulation Fasteners for Concrete, Masonary and Steel Part No. IG625 IG625B IG638 IG650 IG650B IG675 IG675B IG6100# Rigid Insulation Thickness 25mm 25mm 38mm 50mm 50mm 75mm 75mm 100mm Soft Insulation Thickness 25mm – 30mm 25mm – 30mm 38mm – 45mm 50 mm – 55mm 50 mm – 55mm 75mm – 85mm 75mm – 85mm 100mm – 110mm Fastener Colour * Natural (White) Black Natural (White) Natural (White) Black Natural (White) Black Natural (White) Order Qty 400 400 350 300 300 250 250 200 Fuel Cells are included with all fasteners. * Other sizes and colours such as silver, to a maximum of 75mm in length are available on request. Minimum order quantities and lead times apply. # Available early 2011 Technical Load Data Part No. IG625 IG625B IG638 IG650 IG650B IG675 IG675B IG6100 32 Concrete Strength 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa Tensile Working Load Limit WLL 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN www.ramset.com.au 1300 780 063 The recommended load (kN) are calculated from the mean ultimate load and a factor of safety higher than 4. A minimum of 4 fixings per fastened unit are required. As concrete composition varies jobsite testing is recommended. Notes Gas Technology Systems www.ramset.com.au 1300 780 063 33 34 www.ramset.com.au 1300 780 063 Powder Actuated Systems With over 50 years of experience in designing and manufacturing powder actuated tools and consumables, Ramset™ Powder Actuated fastening systems are innovative, powerful, easy to use and specifically designed for Australian applications. These tools provide a fast fixing method for fastening many common building materials to concrete, masonry and steel. Tools in this range include: • FrameMaster™ (TS750P) • FormMaster™ • JobMaster™ • FrameBoss™ • TyMaster™ • Rocket www.ramset.com.au 1300 780 063 35 Powder Actuated Systems 36 www.ramset.com.au 1300 780 063 Contents Powder Actuated Systems Fastening Principles 38 Selection Guide 40 FrameBoss™ 42 Rocket 46 FrameMaster™ (TS750P) 48 FormMaster™ 50 TyMaster™ 52 JobMaster™ 54 Drive Pins & Power Loads 56 www.ramset.com.au 1300 780 063 37 Fastening Principles Powder Actuated Systems Powder Actuated Technology - How it works Fastening Principles Ramset™ Powder Actuated Technology uses a captive piston to transfer the energy from the power load to the fastener. In this way the majority of any excess energy, which is produced by the power load, is absorbed within the tool by the buffer. Ramset™ Powder Actuated tools are powerful and reliable which allows them to fasten to steel, concrete and masonry year after year. 5 4 3 1. Firing Pin 2. Power Load 3. Captive Piston 4. Buffer 5. Powder Actuated Fastener How to select a Ramset™ Drive Pin to directly fasten an object to CONCRETE Fixing to concrete As the fixing enters the concrete, extreme pressure and heat are created. This creates a bond that provides high loading strength in concrete. Edge distance Do not fix closer than 75mm from the edge of concrete. If the concrete cracks, the fixing may not hold. M Recommended minimum fixing spacing Setting fixings too close together can cause the concrete to crack. The recommended minimum distance between fixings is 75mm. Never attempt a fixing application too close to another fixing as this could affect the previously inserted fixing’s embedment. Concrete thickness It is important that the concrete be at least three times as thick as the fixing penetration. If the concrete is too thin, the compressive forces forming at the fixing’s point can cause the free face of the concrete to break away. This creates a dangerous condition from flying concrete and / or the fixing and also results in a reduction of fastener holding power. Minimum Shank Length Thickness + of material (M) 25mm How to select a Ramset™ Drive Pin to directly fasten an object to STEEL Fixing to steel The resilience of steel provides a clamping effect to the fixing. This combined with the tremendous heat that is created, provides a welding and clamping effect to give maximum holding power. M Edge distance The recommended edge distance for a fixing to the edge of steel is 13mm. Never fire the tool within 13mm of the edge of a steel base material because the steel may bend or break off, allowing the fixing to ricochet. T Recommended minimum fastener spacing The recommended minimum distance between fixings is 25mm. Never attempt a fixing application too close to another fixing as this could affect the previously installed fixing’s embedment. Steel thickness Do not fasten into steel base material thinner than the fastener shank diameter. Holding power may be reduced and the fastener may be overdriven. As a guide when: • Fixing into steel - min. steel thickness = 4mm 38 www.ramset.com.au 1300 780 063 Minimum Shank Length Thickness + of material (M) Steel Thickness (T) + 6mm point allowance 2 1 Notes Powder Actuated Systems www.ramset.com.au 1300 780 063 39 Selection Guide Powder Actuated Systems 40 Standard Drive Pins For Concrete, Masonry & Steel 56 25 to 75mm Timber Formwork Pins For Concrete & Easy Pin Removal 56 60 to 75mm Premium Drive Pins For Structural Steel 57 25 to 75mm Washered Drive Pins For Concrete , Masonry & Steel 57 25 to 75mm Standard Collated Drive Pins For Concrete, Masonry & Steel 44 25 to 60mm Premium Collated Drive Pins For Concrete, Masonry & Steel 44 Angle Bracket & Threaded Rod Hanger Assemblies 4 4 4 25 to 50mm 25 to 75mm ▲ 25 to 75mm ▲ 25 to 75mm 4 4 ● 4 4 4 4 4 25 to 100mm 4 25 to 100mm 4 25 to 32mm 4 4 4 25 to 75mm 4 25 to 32mm 25 to 75mm ▲ 25 to 75mm ● 4 25 to 75mm 54 JobMaster™ 52 TyMaster™ 50 FormMaster™ 48 FrameMaster™ (TS750P) 46 Rocket Product Range 42 FrameBoss™ Page Reference Powder Actuated Systems 4 Recommended ● Maybe possible dependant on substrate ▲ Not suitable 4 4 25 to 32mm 25 to 75mm 25 to 75mm 25 to 32mm 25 to 75mm ▲ ▲ ▲ ▲ ▲ 25 to 60mm ▲ ▲ ▲ ▲ ▲ 58 4 4 4 ▲ 4 4 Drive Pins For Fixing Thin Steel To Steel 58 4 4 4 4 4 4 Drive Pins For Fixing Thin Steel To Steel 58 4 ▲ ● 4 ▲ ● Insulation Fasteners For Concrete, Masonry & Steel 45 With Adaptor ▲ ▲ ▲ ▲ ▲ Soft Washered Membrane Fastener 59 4 ▲ 4 4 ▲ 4 www.ramset.com.au 4 4 4 1300 780 063 Selection Guide Powder Actuated Systems Fastener Selection and Correct Setting The correct selection and setting of Powder Actuated Fasteners is critical with all tools to ensure a secure fixing and long tool life. The correct setting of the fastener should be as detailed in the diagrams to avoid excessive overdrive and a secure fix.­ PIN Part No. PIN Part No. LWU75 SP12 LDU75 SP12 Powder Actuated Systems Where possible, a washer (Part No: RCD16F) or a washered fastener should be used. (Application permitting, to reduce overdrive and produce maximum clamping force). Repeated excessive overdrive will result in damage and short life of tool parts. RDU99 SC925 SC930C SC930C SC925C SC930 SC930 SC950C SC960C PIN Part No. LWU75 LDU75 RDU99 Powerload Selection Guide - Concrete Tool FrameBoss™ FrameMaster™ TS750P FormMaster™ JobMaster™ TyMaster™ Rocket 20 MPa Concrete Low Strength PLSGR22 PLSGR22 PLSGR22 PLCGR22S PLSGR22 PLSGR22 30 MPa Concrete Medium Strength PLSYW22 PLSYW22  PLSYW22   PLCYW22S  PLSYW22    PLSYW22  40 MPa Concrete High Strength PLSRD22 PLSRD22 PLSRD22 PLCRD22S PLSRD22 PLSYW22 This chart is to be used as a guide only. Ramset™ recommends to always start a new application with the minimum powerload strength, and if applicable, the tool at minimum power setting, then gradually increase power with load strengths, and if applicable, a combination of power adjustment setting powerload and pin length. PIN Part No. SP12 SP12 SC925 SC930C SC930C SC925C SC930 SC930 SC950C SC960C www.ramset.com.au 1300 780 063 41 FrameBoss™ Fully Automatic Tool Automatic piston return Powder Actuated Systems Quick change fastener guide Power adjustment Cushioned rubber grip 10 pin magazine FAST FIXING! 75mm single shot fastener guide included in tool kit Description The Ramset™ FrameBossTM is a fully automatic powder actuated tool, which is capable of fixing 10 pins without the need to reload or cycle the tool. The automatic piston return system and 10 pin magazine allow for faster fixing rates with less effort. The magazine can be adjusted to lock into a number of positions to allow the tool to be used in confined spaces. The FrameBossTM tool is also supplied with a single shot fastener guide to allow the tool to be used with longer fasteners and assembles such as brackets and clips. With a huge 380 Joules of impact energy coupled with power adjustment, the tool can be used in a wide variety of applications e.g. Timber framing, formwork and the fixing of steel track. FrameBossTM is designed to save you time and money. Specification Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates 3.0 kg (3.2 kg with magazine) 380J 50mm 50mm 3mm 3mm up to 75mm 490mm Concrete, Steel, Masonary Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories 42 www.ramset.com.au 1300 780 063 Features & Benefits • Automatic piston return • No manual cycling required • Easy to maintain on site • 10 Pin magazine and single shot fastener guide • 75mm single shot capacity • 60mm magazine capacity • 380J maximum impact energy • Power adjustment • Trigger lock • Hand guard • Cushioned rubber grip FrameBoss™ Fully Automatic Tool Trades & Applications Bricklayer 4 Powder Actuated Systems Residential Home Formwork Ceiling & Partitioning Builder Contractor Contractor Timber to concrete 4 4 Timber to steel 4 4 Sacrificial steel formwork to steel 4 Steel track to concrete & steel 4 4 Brick Ties to concrete & steel 4 Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the power load strip. 2. Insert the correct fastener or collated fasteners, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate. FrameBoss™ Part No FrameBoss Description FrameBoss™ tool kit Order Qty 1 Kit includes: FrameBoss™ tool, steel tool case, single shot fastener guide, magazine, safety glasses, maintenance kit and instruction manual. FrameBoss™ Accessories Part No PA37037 010982 010983 PA37040 PA37038 PA9316 PBT PA1613 PA37023 PAWS8 Description Piston Piston Return Spring (x2) Piston Buffer (x2) Fastener Guide Assembly Magazine Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign Order Qty 1 1 1 1 1 1 1 1 1 1 Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22 Colour Green Yellow Red Strength Weak Medium Strong Order Qty 100 100 100 www.ramset.com.au 1300 780 063 43 FrameBoss™ Collated Drive Pins Standard Collated Drive Pins for Fixing to Concrete and Masonary Powder Actuated Systems Collated Drive Pins designed for use with the FrameBoss™ magazine for fastening to standard strength concrete, masonry and steel up to a maximum of 8mm. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel (Plastic Collation) Zinc Electroplated (Minimum coating 7µm) 8.8mm 3.7mm 1120N/mm2 1800N/mm2 50 -55HRC Part No Drive Pin Length C925C C930C C940C C950C C960C 25mm 30mm 40mm 50mm 60mm Max Fixture (thickness to steel) 12mm 18mm 30mm 35mm 45mm Max Fixture (thickness to concrete) 2mm 5mm 15mm 25mm 35mm Order Qty 500 500 300 300 300 Collated Pins for Fixing to Structural Steel and Hard Concrete The Ramset™ range of Premium Collated Drive Pins is designed for use with the FrameBoss™ magazine for fastening to steel and hard concrete applications. The design of these drive pins allows them to penetrate hard materials with less power while the strengthened shank greatly reduces the possibility of column collapse. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel (Plastic Collation) Zinc Electroplated (Minimum coating 7µm) 8.8mm 4.0mm / 3.7mm 1240N/mm2 2000N/mm2 54 -58HRC Part No Drive Pin Length SC925C SC930C SC940C SC950C SC960C 25mm 30mm 40mm 50mm 60mm Max Fixture (thickness to steel) 12mm 18mm 30mm 35mm 45mm Max Fixture (thickness to concrete) 2mm 5mm 15mm 25mm 35mm *Refer to page 56 for more fasteners that are suitable for use with the FrameBossTM Tool Ramset™ recommends application test on-site before commencing use. 44 www.ramset.com.au 1300 780 063 Order Qty 500 500 300 300 300 FrameBoss™ InsulFastTM Accessory Kit Description The Ramset™ InsulFast™ adaptor kit transforms the FrameBoss™ tool into a specialist insulation fixing tool with automatic piston return. The FrameBoss™ tool in this configuration is capable of fastening insulation from 40mm to 120mm without compression. Accessories Part No PA11030 011031 011032 Description InsulFast™ adaptor kit includes Fastener Guide Assembly, Piston and Piston Return Spring Piston - includes Piston Return Spring Piston Return Spring x 2 Fastener Specification Fastener Body Material Holding Diameter Lengths Available Drive Pin Material Drive Pin Plating Drive Pin Shear Strength (Ultimate) Order Qty 1 1 1 Powder Actuated Systems NEW High Density Polyethylene (HDPE) 60 mm (90 mm for CI960) 40 mm to 120 mm Carbon Steel Electroplated Zinc 12.0 kN Technical Load Data Part No. Concrete Strength Tensile Working Load Limit WLL CI640 25 – 45 MPa 0.30 kN CI650 25 – 45 MPa 0.30 kN CI960 25 – 45 MPa 0.30 kN CI670 25 – 45 MPa 0.30 kN CI6100 25 – 45 MPa 0.30 kN CI6120* 25 – 45 MPa 0.30 kN The recommended loads (kN) are calculated from the mean ultimate load and a factor of safety higher than 4. A minimum of 4 fixings per fastened unit are required. * Available upon request. Insulation Fasteners for Concrete, Masonary and Steel Part No. CI640 CI650 CI960 CI670 CI6100 CI6120* * Available upon request. Rigid Insulation Thickness 40mm 50mm 60mm 70mm 100mm 120mm Soft Insulation Thickness 40mm – 45mm 50mm – 55mm 60 mm – 65mm 70 mm – 75mm 100mm – 110mm 120mm – 130mm Fastener Colour Natural (White) Natural (White) Black Natural (White) Natural (White) Natural (White) Order Qty 200 200 100 200 100 100 Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 45 Rocket Automatic Short Pin Tool Power adjustment Powder Actuated Systems Automatic piston return Cushioned rubber grip Description The Ramset™ Rocket is the fastest high volume, short pin tool. This powerful fully automatic tool performs high volume repetitive short pin fixings with ease. Specifications Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates 2.2kg 360J 25mm 35mm 3mm 3mm up to 50mm 435mm Concrete, Steel, Masonary Features & Benefits • Fast - 10 shot strip feed with automatic advance • Optimum fixing - power adjustment ensures consistent performance • Power - adjustable for use with steel or concrete • Lightweight - minimal operator fatigue • Minimal maintenance Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories 46 www.ramset.com.au *Refer to page 56 for fasteners that are suitable for use with the Rocket Tool 1300 780 063 Rocket Automatic Short Pin Tool Trades & Applications Residential Home Ceiling & Partitioning Builder Contractor Steel framing to concrete 4 Steel track to concrete & steel 4 Brick Ties to concrete & steel Bricklayer 4 Powder Actuated Systems Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First insert the power load strip. 2. Insert the correct fastener, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate. Rocket Part No ROCKET Description Rocket Tool Order Qty 1 Kit includes: Rocket tool, high impact carry case, safety glasses, maintenance kit and instruction manual. Rocket Accessories Part No A1010 A1049A A1130A PA9316 PBT PA1613 PAWS8 Description Piston Fastener Guide Assembly Buffer Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Explosive Tool in Use - Safety Warning Sign Order Qty 1 1 1 1 1 1 1 Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22 Colour Green Yellow Red Strength Weak Medium Strong Order Qty 100 100 100 www.ramset.com.au 1300 780 063 47 FrameMaster™ TS750P - Power Adjustable Tool Powder Actuated Systems Power adjustment Cushioned rubber grip Description The Ramset™ FrameMaster™ TS750P is the timber framing expert. A power adjustable tool designed for fixing timber framing to concrete and general repetitive work. Specifications Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates 2.5kg 300J 60mm 50mm 3mm 3mm up to 85mm 380mm Concrete, Steel, Masonary Features & Benefits • Fast – 10 shot strip feed with automatic advance • Optimum fixing – positive power adjustment ensures consistent performance • Power – adjustable for use with steel or concrete • Minimal maintenance – easy to dismantle & clean to reduce downtime • Long Life – long life piston & buffer Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories 48 www.ramset.com.au *Refer to page 56 for fasteners that are suitable for use with the FrameMasterTM TS750P Tool 1300 780 063 FrameMaster™ TS750P - Power Adjustable Tool Trades & Applications Residential Home Formwork Builder Contractor 4 4 4 4 4 Timber to concrete Timber to steel Brick Ties to concrete & steel Bricklayer 4 Powder Actuated Systems Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the power load strip. 2. Insert the correct fastener, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate. FrameMaster™ TS750P Part No TS750P Description FrameMaster™ TS750P tool Order Qty 1 Kit includes: FrameMaster™ tool, high impact carry case, safety glasses, maintenance kit and instruction manual. FrameMaster™ TS750P Accessories Part No PA27833 PA27432 PA27831 PA9316 PBT PA1613 PA27580 PAWS8 Description Piston Assembly - Standard Piston Assembly - High Power Fastener Guide Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign Order Qty 1 1 1 1 1 1 1 1 Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22 Colour Green Yellow Red Strength Weak Medium Strong Order Qty 100 100 100 www.ramset.com.au 1300 780 063 49 FormMaster™ The Formworker’s Tool Powder Actuated Systems Power adjustment Cushioned rubber grip HIGH POWER! Description The Ramset™ FormMaster™ is the professional’s choice for long pin fixing. A high powered fastening system with the power and comfort to meet the demands of the timber and steel formwork industry and heavier repetitive fixing jobs. Specifications Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates 3.0kg 400J 75mm 50mm 3mm 3mm up to 100mm 448mm Concrete, Steel, Masonary Features & Benefits • Fast – 10 shot strip feed with automatic advance • Optimum fixing – positive power adjustment ensures consistent performance • Power – adjustable for use with steel or concrete • Front barrel safety grip & hand guard – all day use comfort • Minimal maintenance – easy to dismantle & clean to reduce downtime • Long Life – long life piston & buffer Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories 50 www.ramset.com.au *Refer to page 56 for fasteners that are suitable for use with the FormMasterTM Tool 1300 780 063 FormMaster™ The Formworker’s Tool Trades & Applications Bricklayer 4 Powder Actuated Systems Residential Home Formwork Builder Contractor Timber to concrete 4 4 Timber to steel 4 4 Brick Ties to concrete & steel 4 Sacrificial steel formwork to steel 4 Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the power load strip. 2. Insert the correct fastener, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate. FormMaster™ Part No Description FORMMASTER FormMaster™ Tool Order Qty 1 Kit includes: FormMaster™ tool, high impact carry case, safety glasses, maintenance kit and instruction manual. FormMaster™ Accessories Part No PA28811 PA312860 PA28816 PA9316 PBT PA1613 PA310000 PAWS8 Description Piston Assembly Buffer x 5 Fastener Guide Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign Order Qty 1 1 1 1 1 1 1 1 Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22 Colour Green Yellow Red Strength Weak Medium Strong Order Qty 100 100 100 www.ramset.com.au 1300 780 063 51 TyMaster™ The Overhead Tool Powder Actuated Systems Automatic piston return Dedicated pole tool Automatic charge advance OVERHEAD FIXING! Description The Ramset™ TyMaster™ is an effortless, overhead fixing, fully automatic tool with extension pole for efficient, remote, overhead fixing of suspended ceilings and services installations. Typical Properties Weight Impact Force Fixing Capacity: Metal to Concrete Metal to Steel Pin Capacity Overall Length (including pole) Substrates 2.3kg 320J 3mm 3mm up to 32mm 2000mm Concrete, Steel, Masonary Features & Benefits • Fast 10 shot strip feed with automatic advance • Lightweight – reduced fatigue in overhead operation • Fully automatic – high install rate • Safe – patented “Breech lockout” means it can only fire in vertical up position • Minimal maintenance Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories 52 www.ramset.com.au *Refer to page 56 for fasteners that are suitable for use with the TyMasterTM Tool 1300 780 063 TyMaster™ The Overhead Tool Trades & Applications Ceiling & Partitioning Contractor Fixing of suspended ceilings 4 Light duty cable tray Catenary wire fixings Electrical Contractor 4 4 Powder Actuated Systems Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First insert the power load strip in the tool. 2. Load the correct drive pin, (without compressing the front of the tool). 3. Carefully raise the tool to the ceiling and depress the barrel assembly where the fastening is to be made. 4. While holding the tool perpendicular and compressed against the work surface, forcibly push upwards on the pole handle to fire the tool. TyMaster™ Part No TYMASTER Description TyMaster™ Tool Order Qty 1 Kit includes: TyMaster™ tool, high impact carry case, 1560mm (3 x 520mm) pole extension, safety glasses, maintenance kit and instruction manual. TyMaster™ Accessories Part No 653116 PAT1085 653021 653106 653035 PA9316 PBT PA1613 PAWS8 Description Piston Standard Piston High Power Buffer x 3 Fastener Guide Assembly Spall Shield PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Explosive Tool in Use - Safety Warning Sign Order Qty 1 1 1 1 1 1 1 1 1 Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22 Colour Green Yellow Red Strength Weak Medium Strong Order Qty 100 100 100 www.ramset.com.au 1300 780 063 53 JobMaster™ General Purpose Tool Powder Actuated Systems Simple single shot design Cushioned rubber grip Description The Ramset™ JobMaster™ is the amazing all rounder, powerful general purpose tool for the less frequent user – essential for every contractor’s toolbox. Typical Properties Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates 2.2kg 350J 50mm 50mm 3mm 3mm up to 75mm 375mm Concrete, Steel, Masonary Features & Benefits • Versatile – suitable for most applications • Minimal maintenance – easy to dismantle & clean, to reduce downtime • Power – determined by the power load used • Operation – single shot Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories 54 www.ramset.com.au *Refer to page 56 for fasteners that are suitable for use with the JobMasterTM Tool 1300 780 063 JobMaster™ General Purpose Tool Trades & Applications Residential Home Builder 4 4 4 Timber to concrete Timber to steel Brick Ties to concrete & steel Bricklayer 4 Powder Actuated Systems Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the correct drive pin, (without compressing the front of the tool). 2. The power load should then be inserted. 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate. JobMaster™ Part No JOBMASTER Description JobMaster™ Tool Order Qty 1 Kit includes: JobMaster™ tool, high impact carry case, safety glasses, maintenance kit and instruction manual. JobMaster™ Accessories Part No PA28113 PA28235 PA28230 PA9316 PBT PA1613 PA310000 PAWS8 Description Piston Assembly Buffer x 5 Fastener Guide Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign Order Qty 1 1 1 1 1 1 1 1 Power Load Cartridges Part No PLCGR22S PLCYW22S PLCRD22S Colour Green Yellow Red Strength Weak Medium Strong Order Qty 100 100 100 www.ramset.com.au 1300 780 063 55 Drive Pins Powder Actuated Systems Standard Drive Pins for Concrete, Masonry and Steel Powder Actuated Systems Drive Pins designed for fastening to standard strength concrete, masonry and steel up to a maximum of 8mm. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 7.8mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC Part No Drive Pin Length LDU25 LDU32 LDU38 LDU42 LDU50 LDU57 LDU65 LDU75 LDU90 LDU99 25mm 32mm 38mm 42mm 50mm 57mm 65mm 75mm 90mm 100mm Max Fixture (thickness to steel) 12mm 20mm 25mm 30mm 35mm 45mm 50mm N/A N/A N/A Max Fixture (thickness to concrete) 2mm* 7mm 12mm 20mm 25mm 35mm 45mm 50mm 65mm 75mm Order Qty 100 100 100 100 100 100 100 100 100 100 * Denotes steel fixture only Timber Formwork Pins for Concrete and Easy Pin Removal Drive Pins designed for fastening timber formwork to concrete. When the timber needs to be removed, the small head reduces the force required to strip the timber. The groove in the shank allows the pin to be removed easily with Ramset’s drive pin breaker tool. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness PBT (Pin Breaker Tool) Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 6.3mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC Part No LDU60F LDU75F LDU99F PBT (Pin Breaker Tool) Drive Pin Length 60mm 75mm 100mm Max Timber Thickness 35mm 50mm 75mm Ramset™ recommends application test on-site before commencing use. 56 www.ramset.com.au 1300 780 063 Order Qty 200 200 200 1 Drive Pins Powder Actuated Systems Premium Drive Pins for Structural Steel Ramset’s range of Premium Drive Pins has been designed for steel and hard concrete applications. The design of these drive pins allows them to penetrate hard materials with less power while the strengthened shank greatly reduces the possibility of column collapse. Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel Zinc Electroplated (Min coating 7µm) 8.8mm 4.0 / 3.5mm 1240N/mm2 2000N/mm2 54 - 58HRC Part No Description SC925 SC930 SC940 SC950 SC950W SC960 SC960W SC970 Thin Steel to Structural Steel Pin Timber to Structural Steel Pin Timber to Structural Steel Pin Timber to Structural Steel Pin Frame & Truss 16mm Washered Pin Timber to Structural Steel Pin Frame & Truss 16mm Washered Pin Timber to Structural Steel Pin Max Fixture (thickness to steel) 12mm 18mm 30mm 35mm 35mm 45mm 45mm 55mm Max Fixture (thickness to concrete) 2mm 5mm 15mm 25mm 25mm 35mm 35mm 45mm Order Qty 100 100 100 100 100 100 100 100 Powder Actuated Systems Specifications Washered Drive Pins For Concrete, Masonry and Steel Washered Drive Pins designed to provide maximum clamping load while improving tool piston life. Wherever possible the use of washered drive pins is recommended to prevent failure of the material being fastened. LWU25K Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 7.8mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC LWU25 Part No Washer Diameter Drive Pin Length LWU25 LWU32 LWU75 LWU25K 22mm 22mm 16mm 16mm 25mm 32mm 75mm 25mm Max Fixture (thickness to concrete) 2mm* 7mm 50mm 2mm* Order Qty 100 100 100 100 * Denotes steel fixture only Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 57 Drive Pins Powder Actuated Systems Angle Bracket and Threaded Rod Hanger Assemblies LAU25 Powder Actuated Systems Ramset’s Angle Bracket and Threaded Rod Hanger Assemblies provide a secure fixing point for a wide variety of applications. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Part No LAU25 LAU30H LZU30H LZU30H Carbon Steel Zinc Plated 7.8mm Various Description Standard Duty Heavy Duty Threaded Rod Hanger - M10 Drive Pin Length 25mm 25mm 25mm Order Qty 100 100 100 Drive Pins For Fixing Thin Steel To Steel Drive pin for fixing thin steel to structural steel sections. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 7.8mm 4.0mm 1200N/mm2 1950N/mm2 52 - 55HRC Part No SP12 Description Premium Steel Pin Drive Pin Length 13mm Order Qty 100 Drive Pins For Fixing Thin Steel To Steel Drive Pin designed for fixing thin steel to structural steel sections. This drive pin provides excellent clamping with a special 14mm diameter washer that interacts with a tapered section on the shank of the drive pin. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No SBR9 Carbon Steel Zinc Electroplated (Min coating 7µm) 8.8mm 4.0mm 1240N/mm2 2000N/mm2 54 - 58HRC Description Decking Pin Washer Diameter 14mm Drive Pin Length 20mm * Suitable for use with Kingflor®, Bondek®, Condeck® Ramset™ recommends application test on-site before commencing use. 58 www.ramset.com.au 1300 780 063 Order Qty 100 Drive Pins Powder Actuated Systems Soft Washered Membrane Fastener Soft Washered Drive Pin designed for fastening insulation up to 25mm, also designed for fastening foils and membranes such as drainage sheeting to concrete. The soft washer prevents any damage to the foil or membrane. Specifications Powder Actuated Systems Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Washer Diameter Carbon Steel (Plastic Washer) Zinc Electroplated (Min coating 7µm) 8.8mm 3.7mm 1120N/mm2 1800N/mm2 50 - 55HRC 35mm Part No Drive Pin Length CR950P 50mm Max Insulation Thickness 25mm Order Qty 200 Drive Pin Accessories Drive Pin accessories for use with Ramset’s standard LDU range of Standard Drive Pins for concrete, masonry and steel. The use of the discs provides maximum clamping loads while improving tool piston life. The use of the angle clip provides a fixing point for applications such as catenary wire. Specifications Raw Material Corrosion Protection Low Carbon Steel Zinc Electroplated (Min coating 6µm) RCD16F Part No RCA25F RCD16F RCD22F Description 25mm Angle Clip 16mm Disc 22mm Disc RCD22F RCA25F Order Qty 100 100 100 Ramset™ recommends application test on-site before commencing use. www.ramset.com.au 1300 780 063 59 Misc. Drive Pins Powder Actuated Systems Collated Drive Pins to suit Hilti™, DX 351, DX 460, DX A40, DX A41 Magazine Tools Collated Drive Pins designed for use with Hilti tools; DX460, DX351, DX-A40/41 fitted with a magazine. Powder Actuated Systems Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Carbon Steel Zinc Mechanically Plated (Min coating 7µm) 8.2mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC Part No Head Diameter Length RHC22 RHC27 ­RHC52 RHC62 RHC72 8mm 8mm 8mm 8mm 8mm 22mm 27mm 52mm 62mm 72mm Max Fixture (Thickness to steel) 10mm 14mm 37mm 47mm 62mm Max Fixture (Thickness to Concrete) 1mm 3mm 27mm 42mm 47mm Order Qty 100 100 100 100 100 Drive Pins to suit Previous Ramset™ Tools J20S, J20, 1/4” Barrel Drive Pins for use with previous Ramset™ direct acting powder actuated tools; J20, J20S fitted with a ¼” barrel. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No HDB50 HDB64 HDB75 HDB95 Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 6.3mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC Head Diameter 6.3mm 6.3mm 6.3mm 6.3mm Length 50mm 64mm 75mm 95mm Order Qty 100 100 100 100 Sacrificial/Permanent Steel Formwork Pins Drive Pin specifically designed for use with Ramset’s DekMaster™ D230 tool. This Drive Pin is ideal for securing sacrificial steel formwork to heavy gauge structural steel. Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No LHS22 Carbon Steel Zinc Electroplated (Min coating 8µm) 14mm 4.5mm 1425N/mm2 2300N/mm2 54 - 58HRC Washer Diameter 14mm Drive Pin Length 25mm Ramset™ recommends application test on-site before commencing use. 60 www.ramset.com.au 1300 780 063 Order Qty 100 Power Loads Powder Actuated Systems Powerloads to suit Previous Ramset™ Tools - J20S, J20, 1/4” Barrel Power Load Cartridge designed for use with Ramset’s JobMaster™ tool and previous Ramset™ direct acting powder actuated tools; J20, J20S. Charge Type Calibre Part No PLCGR22S PLCYW22S PLCRD22S *PLCPU22S Single Cartridge 5.6 x 16mm Calibre 5.6mm x 16mm 5.6mm x 16mm 5.6mm x 16mm 5.6mm x 16mm Colour Green Yellow Red Purple Strength Weak Medium Strong Very Strong Order Qty 100 100 100 100 * Not suitable for use with JobMaster™ Strip Powerloads to suit Previous Ramset™ Strip Feed Tools & Hilti™ Strip Feed Tools Powder Actuated Systems Specifications Power Load Strip designed for use with Ramset™ tools; FrameBoss™, FormMaster™, TyMaster™, FixMaster™ (TS60P), FrameMaster™ (TS750(P)), S75A, FrameFix™, Striker, Rocket. Also suitable for use with Hilti tools; DX460, DX351, DX-A40/41, DX36. Specifications Charge Type Calibre Part No PLSGR22 PLSYW22 PLSRD22 10 Shot Strip 6.8 x 11mm Calibre 6.8mm x 11mm 6.8mm x 11mm 6.8mm x 11mm Colour Green  Yellow  Red   Strength Weak Medium Strong Order Qty 100 100 100 Strength Weak Medium Strong Order Qty 100 100 100 Powerloads to suit Previous Ramset™ Tools Disc Feed Tools Power Load Disc designed for use with previous Ramset™ powder actuated tools including InsulFast™, D200 and D60. Specifications Charge Type 10 Shot Disc 6.3 x 10mm 6.3 x 12mm Calibre Part No PLDGR25 PLDYW25 PLDRD25L* Calibre 6.3mm x 10mm 6.3mm x 10mm 6.3mm x 12mm Colour Green  Yellow  Red   * Not suitable for use with Insulfast P370 tool www.ramset.com.au 1300 780 063 61 Power Loads Powder Actuated Systems DekMaster™ Disc Cartridges Powder Actuated Systems Power Load Disc specifically designed for use with the Ramset™ DekMaster™ D230 tool. 62 Specifications Charge Type Calibre 10 Shot Strip 6.8 x 16mm Part No PLDYW25X PLDBU25X ­PLDRD25X Calibre 6.3mm x 16mm 6.3mm x 16mm 6.3mm x 16mm www.ramset.com.au 1300 780 063 Colour Yellow Blue Red Strength Medium Medium Strong Strong Order Qty 100 100 100 Notes Powder Actuated Systems www.ramset.com.au 1300 780 063 63 Powder Actuated Systems Notes 64 www.ramset.com.au 1300 780 063 Sales, Orders and Enquiries Tel: Fax: Email: Web: HEAD OFFICE 296-298 Maroondah Highway Mooroolbark, Victoria 3138 Tel: 03 9726 6222 1300 780 063 1300 780 064 [email protected] www.ramset.com.au STATE BRANCHES VICTORIA 5/71 Victoria Crescent, Abbotsford 3067 296-298 Maroondah Highway, Mooroolbark 3138 SOUTH AUSTRALIA 115 Sir Donald Bradman Drive, Hilton 5033 New South Wales QUEENSLAND 71 Carnarvon Street, Silverwater 2128 281 Montague Road, West End 4101 563 Gardeners Road, Mascot 2020 153 Ingham Road, Townsville 4810 3/8 Channel Road, Mayfield West 2034 ACT 5/19 Tennant Street, Fyshwick 2609 WESTERN AUSTRALIA 1/12 Colin Jamieson Drive, Welshpool 6106 ITW Construction Systems Australia Pty. Ltd. ABN 48 004 297 009 trading as Ramset™. ™Trademarks of Cetram Pty. Ltd. used under licence by Ramset™ ™FireFix is a trademark of Pirelli Cables. ®Hilti is a registered trademark of Hilti Corp. ®KingFlor is a registered trademark of Fielders Steel Roofing Pty. Ltd. ®CondeckHP is a registered trademark of Stramit Corporation Pty Ltd. ®Bondek is a registered trademark of BlueScope Steel Limited. ®Clipsal is a registered trademark of Clipsal Australia Pty. Ltd. © Copyright 2010 RAM/DF10/2010 In the interests of product improvement, Ramset™ reserves the right to alter product specifications as required. Information included in this Product Catalogue is correct at time of printing. It is the responsibility of the user to ensure product selected is appropriate for its intended use. For further technical information go to www.ramset.com.au or contact Ramset™ on the numbers indicated.