Transcript
GENERAL INFORMATION
MACHINES
HYDRAULIC PIPES 10-40 BAR SAE 50 BAR
Product
Page
Introduction
439
Flaring
440
Portable Flaring Machines
441
Workshop Flaring Machines
443
Factory Flaring Machines
444
Portable Grooving Machine ”TTS”
446
Grooving Machines
447
Bending
448
Reshaping Machine
449
Other Machines
450
SAE 3000 PSI DIN 350-400 BAR SCHEDULE SERIE SAE 3000 PSI SCHEDULE SERIE SAE 6000 PSI SCHEDULE SERIE DIN 350-400 BAR
CHINES
GS-FLANGE SYSTEM
MACHINES
VALVES
CLAMPS
TUBES & PIPES
Introduction
GS-Hydro supplies or rents a wide range of high quality machines specifically designed for preparation and prefabricatiBITE TYPE FITTINGS
on of hydraulic and other piping systems, including:
• Flaring • Grooving
SAE J514 JIC FLARE FITTINGS
• Bending • Other pipe prefabrication
SPECIAL SOLUTIONS
ADAPTORS
HOSES & HOSE COUPLINGS
and hose assembly machines
Machines are available from light-duty, portable machines to workshop and heavy-duty factory type machines. For
machines is available. 439 For more details about the machines available for purchase or rental as well as for the necessary tools for the
MACHINES
larger projects a mobile workshop with all necessary
TECHNICAL INFORMATION
machines, kindly contact one of GS-Hydro’s world wide sales companies .
GS-FLANGE SYSTEM
MACHINES Flaring
TUBES & PIPES CLAMPS
GS-Hydro has develop a number of machines designed for cold flaring of tubes and pipes from 6 to 608 mm in diameter. The machines are suitable for the flaring of a wide range of materials including carbon and stainless steel, duplex, copper, copper-nickel etc. All the machines use a ’rolling cone’ method to achieve a perfect surface finish which is suitable for JIC-37° and GS-37° and GS-90° Flare Flange Systems.
VALVES BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS
1. Flaring starts by clamping the pipe or tube in the correct size dies, and applying a small amount of oil or grease.
2. The 37° cone rotates around a central axis as it is pushed against the tube or pipe and this process flares out the tube or pipe into the die. 3. To make a 90° flare a different tool flattens out the 37° flare.
ADAPTORS
GS-Flaring machines are available from light, portable machines to heavy-duty factory-type machines for the flaring of the following tube and pipe sizes: Portable
SPECIAL SOLUTIONS
GS-Flare Craft VP642 GSP-Machines
O.D. x wall thickness 6 – 42 mm x 4 mm 57 – 368 mm x 3.9 – 9 mm (37°) 57 – 368 mm x 3 – 5.5 mm (90°)
Workshop Flarepower 60
MACHINES
440
6 – 60 mm x 1 – 5 mm
Flarepower 170 S/E
6 – 170 mm x 7 mm
Flarepower 275 E
6 – 275 mm x 8 mm
Factory GSF-220N
20 – 220 mm x 6,3 mm
GSF-400N
133 – 406 mm x 8,8 mm
GSF-600 N
250 – 608 mm x 11 mm
TECHNICAL INFORMATION
GS-FLANGE SYSTEM
MACHINES
TUBES & PIPES
Portable 37° and 90° Flaring Machines
GS-Flare Craft VP642 GS-Hydro has developed several types light- weight portable flaring machines, which use the patented GS-method. The
CLAMPS
machines are suitable for 37° and 90° flaring of small size carbon- or stainless steel tubes, and are ideal for last fabrication and installation of hydraulic control lines in cinfined spaces. The GS Flare-Craft machines are either electrically
SPECIAL SOLUTIONS
ADAPTORS
HOSES & HOSE COUPLINGS
SAE J514 JIC FLARE FITTINGS
BITE TYPE FITTINGS
VALVES
powered or air-driven.
GS-Flare Craft VP642
Dimensions (approx.) • Overall lenght • Width • Height Weight
Standard electric motor 220 or 380 V, three-phase, 0,75 kW or Air 90 psi
441 440 mm 250 mm 400 mm
MACHINES
Power supply
6–42 mm < 4 mm
35 kg (incl. motor)
TECHNICAL INFORMATION
Size range • Tube or pipe O.D. • Wall thickness
GS-FLANGE SYSTEM
MACHINES Portable 37° and 90° Flaring Machines
TUBES & PIPES
GSP-Flaring Machines The portable GSP-machines will permit on-site production of flange collars (37° and 90°) for both installation and repair
CLAMPS
jobs. These lightweight machines are operated by air and are thus ideal to work in fire-protected areas in offshore or similar applications. GSP-machines can flare various pipe materials: Mild steel, Cu/Ni, Zeron 100 and stainless steel.
VALVES BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS
Dimensions for GSP-machines ADAPTORS SPECIAL SOLUTIONS MACHINES
442
Model
O.D
A
B
H
Max W.T 37°
Max W.T 90°
GSP60A
57.0
230
170
290
3.9
3.0
GSP60A
60.0
230
170
290
3.9
3.0
GSP60A
60.3
230
170
290
3.9
3.0
GSP90A
73.0
280
190
300
5.5
3.9
GSP90A
76.1
280
190
300
5.5
3.9
GSP90A
88.9
280
190
300
5.5
3.9
GSP115A
114.3
320
250
310
5.5
5.5
GSP115A
115.0
320
250
310
5.5
5.5
GSP168.3A
159.0
360
290
330
5.5
5.5
GSP168.3A
168.3
360
290
330
5.5
5.5
GSP220A
219.1
420
350
340
6.0
6.0
GSP220A
220.0
420
350
340
6.0
6.0
GSP273A
267.0
480
420
360
6.5
6.5
GSP273A
273.0
480
410
360
6.5
6.5
GSP324A
323.9
520
450
390
7.0
5.5
GSP368A
355.6
510
500
390
9.0
5.5
GSP368A
368.0
510
500
390
9.0
5.5
TECHNICAL INFORMATION
GS-FLANGE SYSTEM
MACHINES
TUBES & PIPES
Flaring Machines
Workshop flaring machines The GS-FlarePower 170 is utilised for 37° and 90° flaring of tubes and pipes from 6 to 170 mm in diameter. The GS-
CLAMPS
FlarePower 170 is suitable for the flaring of a wide range of materials including carbon steel, stainless steel, duplex, copper and copper-nickel. The GS-FlarePower 170 machine is available both as electro/hydraulic hand operated (170S) and electro/hydraulically operated (170E). The GS-FlarePower 275 is the novelty of the 2005. It is suitable for 37° and 90° flaring of a wide range of materials to
HOSES & HOSE COUPLINGS
SAE J514 JIC FLARE FITTINGS
BITE TYPE FITTINGS
VALVES
tube and pipe sizes up to O.D. 275 mm.
Size range • Tube or pipe O.D. • Wall thickness Power supply
GS-FlarePower 170S/E
GS-FlarePower 275E
6–60 mm 1–5 mm
6–170 mm < 7 mm
6–275 < 8 mm
Standard electric motor 220 or 380 V, three-phase
Standard electric motor 220 or 380 V, three-phase
Standard electric motor 220 or 380 V, three-phase
1000 mm 700 mm 1300 mm
1000 mm 700 mm 1500 mm
250 kg
400 kg
ADAPTORS SPECIAL SOLUTIONS
GS-FlarePower 60
443
Dimensions (approx.) • Overall lenght • Width • Height Weight
GS-FlarePower 275E
95 kg
MACHINES
GS-Flaring Machine
GS-FlarePower 170E
TECHNICAL INFORMATION
GS-FlarePower 60
GS-FLANGE SYSTEM
MACHINES Flaring Machines
TUBES & PIPES
Factory flaring machines The GSF range of flaring machines have been developed for heavy duty flaring of larger tube and pipe sizes in carbon
CLAMPS
steel, stainless steel, copper alloys and titanium.
The GSF-220 N is utilised for 37° and 90° flaring of tubes and pipes from 20 to 220 mm in diameter. The controls of the machine are easy to use and a gauge shows the flaring pressure. A full set of flaring cones is located on the machine. The flaring head and power unit can easily be separated allowing easy transportation. Additionally, by connecting the units
VALVES
with hydraulic hoses flaring can be carried out in hazardous areas such as on an oil drilling rig.
The GSF-400 and GSF-600 machines are larger and heavier in order to cope with cold flaring of tubes and pipes with diameters as large as 400 mm and 600 mm respectively. BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS GSF-400 N
ADAPTORS
GSF-220 N
SPECIAL SOLUTIONS
GS-Flaring Machine
GSF-220 N
GSF-400 N
GSF-600 N
Size range • Tube or pipe O.D. • Wall thickness
20–220 mm < 6,3 mm
133–406 mm < 8,8 mm
250 – 608 mm < 11 mm
Standard electric motor 380 V, three-phase, 3 kW
Standard electric motor 380 V, three-phase, 8 kW
Standard electric motor 380 V, three-phase, 8 kW
Operation
Hydraulic
Hydraulic
Hydraulic
Dimensions (approx.) • Overall lenght • Width • Height
900 mm 500 mm 1400 mm
1510 mm 790 mm 1740 mm
1900 mm 1130 mm 1630 mm
650 kg
2000 kg
3000 kg
Power supply
MACHINES
444
GSF-600 N
Weight
TECHNICAL INFORMATION
GS-FLANGE SYSTEM
MACHINES
TUBES & PIPES
Flaring Machines
GSF-flaring machines with automatic working circuit GS-Hydro´s GSF 42-A and GSF 65-A are flaring machines with automatic working circuit and touch panel programming.
CLAMPS
Those machines are designed for serial production, and it is very easy to achieve perfect sealing surface into various piping materials.
Flaring operation is done by using GS-Hydro´s rolling cone method. This ensures exact, defect free and mirror like sealing surface. All power functions are electro controlled, and because of universal stopper adjustment this machine can be
HOSES & HOSE COUPLINGS
SAE J514 JIC FLARE FITTINGS
BITE TYPE FITTINGS
VALVES
used also for other types of pipe connections than GS-37 ° degree flare only.
6...42 mm
6...65 mm
4 mm / ST52 or AISI 316L
5 mm / ST52 or AISI 316L
Max. Pipe wall thickness Working circuit Length/width/height Weight Power supply Power Operating / working pressure
GSF 65-A
4...10 seconds
6...12 seconds
1800/900/1700 mm
2200/800/1800 mm
350 kg
900 kg
400 V / 50 Hz / 16 A
400 V / 50 Hz / 16 A
3 kW
4 kW
250 bar / 200 bar
250 bar / 200 bar
445
MACHINES
GSF 42-A
Pipe O.D. range
TECHNICAL INFORMATION
Machine Type
SPECIAL SOLUTIONS
ADAPTORS
GSF-42-A
GS-FLANGE SYSTEM
MACHINES Portable Retain Ring Grooving Machines
TUBES & PIPES
Portable Grooving Machine ”TTS” TTS split frame machines are having a light aluminium
CLAMPS
body, which is very rigid as well as stable for the machining operations. The light weight and split frame makes it very practical to use in tight places and under on-site conditions. All machines are available with in-line or right angle pneumatic or electrically driven motors.
VALVES BITE TYPE FITTINGS SAE J514 JIC FLARE FITTINGS HOSES & HOSE COUPLINGS ADAPTORS SPECIAL SOLUTIONS Machine sizes and respective tube sizes Machine Type
MACHINES
446
Pipe OD (mm)
TTS NG 73
21.3 – 60.3
TTS NG 127
66 – 114.3
TTS NG 168
115 – 150
TTS NG 219
168.3 – 190
TTS NG 273
219.1 – 250
TECHNICAL INFORMATION
GS-FLANGE SYSTEM
MACHINES
TUBES & PIPES
Grooving Machines
Workshop Grooving machine (Lathe) This machine can groove tube sizes from
CLAMPS
56 to 250mm, and pipe sizes 1/2” to 10”. Weight: 2300kg Lenght: 2.10m Height: 1.65m Width:
1.00m
BITE TYPE FITTINGS
VALVES
To be rented with supervisor.
SAE J514 JIC FLARE FITTINGS
GSG-350 Grooving Machine GS-Hydro’s grooving machine GSG-350 is intended for retain ring grooving and seal face preparation. In addition,
HOSES & HOSE COUPLINGS
the heavy-duty GSG-350 can also be utilised for other pipe face preparation. The numerically controlled machine provides a fully automatic work cycle which depends on the pipe size. The machine can handle pipes with an outside diameter between 39 mm and 350 mm. For a 350 mm outside diameter pipe the working cycle is appr. 20 minutes.
SPECIAL SOLUTIONS
ADAPTORS
To be rented with supervisor.
Technical Data: 2000 x 1500 x 1700 mm 1300 kg
Spindle Motor
9.2 kW, 1500 r/min
Supply Power
10 kVA, 25 A
Operating Voltage
400 V, 50 Hz
Control Voltage
24 V DC
Control System
Sinumerik 840D, rigid machine frame, encased welded structure
447
MACHINES
Weight Approx.
TECHNICAL INFORMATION
Space Requirement
GS-FLANGE SYSTEM
MACHINES Bending Machines
TUBES & PIPES CLAMPS
GS-Hydro’s range of bending machines cover manual bending tools, manual bending machines as well as manual, semi-automatic and automatic mandrel bending machines with all necessary accessories and tools. GS-Hydro’s bending machines are ideal for the bending of hydraulic and other tubes and pipes.
Manual bending tools are available for the bending of VALVES
smaller tube and pipe sizes up to 18 mm in diameter.
BITE TYPE FITTINGS
Manual bending machines are available for tube and pipe sizes between 6 and 42 mm. Machines with integrated cutting, deburring and bending capabilities are also available.
SAE J514 JIC FLARE FITTINGS
The range of Mandrel bending-type machines include machines capable of cold-bending tubes and pipes from 6 mm up to 170 mm in diameter with a variety of wall thick-
HOSES & HOSE COUPLINGS
nesses from 0.5 to 20 mm.
Type Manual bending tools
ADAPTORS
Manual bending machines Mandrel bending machines • Compact • Stationary • For large tubes and pipes
*) 90 to 115 mm O.D. tubes can be bend with wall thickness between 15 and 20 mm
A wide range of control options exists for the mandrel SPECIAL SOLUTIONS
bending machines. The compact mandrel bending machines can be equipped either with simple manual controls ot with an SPS unit programmed for automatic operation. The stationary mandrel bending machines come with three types of controls: robust, electro-mechanilical, SPS
MACHINES
448
technology or SPS with PC technology. As an alternative to simple basic manual control the mandrel bending machines for large tube and pipe sizes, the machines can be fitted with SPS technology and motorised rotary operation
TECHNICAL INFORMATION
to give 2-axis or CNC operation.
O.D. x wall thickness 6–18 mm 6–42 mm mm 6–18 x 2 mm — 6–60 x 10 mm 6–22 x 2 mm — 6–76 x 5 mm 40–90 x 6 mm — 40–168 x 10 mm*
GS-FLANGE SYSTEM
MACHINES
TUBES & PIPES
Reshaping Machine
MEG-WF 385X Walform machine
CLAMPS
Tube diameter range............................................6–42 mm Capacity of oil tank..........................................................5 l Maximum hydraulic pressure..................................600 bar Dimensions (LxWxH)..............................990x850x275 mm Weight .....................................................................220 kg
VALVES
Power requirements.................................................2.8 kW
Reshaping without internal support
Reshaper for WALFORMplus steel St 37.4/52.4
BITE TYPE FITTINGS
Reshaping with internal support Wall Thickness (mm)
1.5
2
2.5
3
3.5
4
5
6
Reference 612 284
8
612 555
615 821
615 822
10
612 557
615 823
615 824
615 825
615 826
12
612 559
615 827
615 830
615 831
615 832
615 833
615 836
615 839
16
615 842
615 845
615 848
18
615 850
615 853
615 856
20
615 857
615 860
22
615 865
615 995
615 868
615 869
25
615 870
615 873
615 876
615 877
28
615 879
615 882
615 885
615 888
615 889
615 892
30
615 849
615 863
35
615 897
38
615 902
42
615 908
615 864 615 878
615 994
615 895
615 896
615 900
615 901
615 905
615 906
615 907
5
6
615 911
615 914
3.5
4
HOSES & HOSE COUPLINGS
15
615 820
SAE J514 JIC FLARE FITTINGS
6
ADAPTORS
Reshaper for WALFORMplus stainless steel 1.4571 Wall Thickness (mm) Tube O.D. (mm)
1
1.5
2
2.5
3 Reference
6
612 284
8
612 903
10
612 904
615 919
12
612 560
615 920
615 918
615 922
615 921 615 925
16
615 928
615 931
615 934
18
615 935
615 938
615 941
20
615 942
615 945
615 948
22
615 949
615 952
615 955
25 28 30
SPECIAL SOLUTIONS
15
615 917
615 961
615 956
615 959
615 964
615 967
615 970
615 960
615 973
615 976
615 977
35
615 978
615 981
615 982
38
615 983
615 986
615 989
42
615 991
449 615 990*
MACHINES
1
TECHNICAL INFORMATION
Tube O.D. (mm)
GS-FLANGE SYSTEM
MACHINES Other Machines
TUBES & PIPES
GS-Hydro also provides a wide range of different machines for pipe cutting, deburring, hose skiving, swaging etc. We cooperate with several of the world´s largest manufacturers to offer machine products with superior quality and performance.
CLAMPS
AIR-MATE Hose & pipe cleaning system VALVES
Technical specification Tube/hose bore (ID)
6 -100 mm
Needed air supply
6 -10 bar (85-150 psi)
Air flow
300 -400 l/min
BITE TYPE FITTINGS HOSE ASSEMBLY MACHINES for SAE J514 JIC FLARE FITTINGS
• Cutting • Skiving • Swaging (crimping) • Accessories & tools
HOSES & HOSE COUPLINGS ADAPTORS SPECIAL SOLUTIONS MACHINES
450
TECHNICAL INFORMATION
