Transcript
FLEXIMIX
FLEXIMIX – EQUIPMENT PROGRAM
FLEXIMIX I
FLEXIMIX-PHOENIX
The WIWA FLEXIMIX Series, proven technology that leaves no wish open:
The new electronic WIWA two-component mixing and proportioning units for a wide variety of pressure ranges and all applications with freely adjustable mixing ratio. With little training required, this equipment is quick and easy to operate. The user friendly control panel enables start-up within seconds. WIWA‘s unique mixing and proportioning system allows trouble-free processing of materials with a short potlife. For materials with a potlife less than a few minutes, however, we recommend the WIWA DUOMIX Series. The proportioning ratio for all
High Performance
FLEXIMIX models is adjustable to two decimal places and the actual mixing ratio is shown in the display on the control panel. The new
Environmentally friendly Flexible
FLEXIMIX systems provide for nearly pulsation-free painting or coating at mix ratios from 0.5 to 50:1 with highly precise proportioning. The thousand-fold proven pumping technology of the PHOENIX, PROFESSIONAL and HERKULES Series with well thought-out design, high quality components and the precision in-house manufacturing are the basis for
Solid Design
the success of the new FLEXIMIX Series.
FLEXIMIX-PROFESSIONAL
Technical data
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FLEXIMIX-HERKULES
FLEXIMIX I
FLEXIMIX II Low pressure
(not shown)
FLEXIMIX II
FLEXIMIX II
PHOENIX
PROFESSIONAL
FLEXIMIX II HERKULES
Vol. mixing ratio
0.5:1 to 50:1
0.5:1 to 17: 1
0.5:1 to 17:1
0.5:1 to 17:1
0.5:1 to 17:1
Pressure ratio
–
3:1 to 12:1
10:1 to 52:1
32:1 to 71:1
28:1 to 75:1
Max. allowed spray pressure
up to 250 bar (3625 psi)
up to
up to 416 bar (6032 psi)
up to 460 bar (6670 psi)
up to 450 bar (6525 psi)
Output per cycle
–
up to 600.0 cm3 (20.3 fl.oz.)
up to 72.0 cm3 (2.4 fl.oz.)
up to 306.0 cm3 (10.3 fl.oz.)
up to 550.0 cm3 (18.6 fl.oz.)
Output at 40 cycles
–
1:1 up to 48.0 l/min (12.7 gal/min) 4:1 up to 30.0 l/min (7.9 gal/min) 10:1 up to 26.4 l/min (7.0 gal/min)
1:1 up to 5.7 l/min (1.5 gal/min) 4:1 up to 3.6 l/min (1.0 gal/min) 10:1 up to 3.1 l/min (0.8 gal/min)
1:1 up to 24.4 l/min (6.4 gal/min) 4:1 up to 15.3 l/min (4.0 gal/min) 10:1 up to 13.4 l/min (3.5 gal/min)
1:1 up to 44.0 l/min (11.6 gal/min) 4:1 up to 27.5 l/min (7.4 gal/min) 10:1 up to 24,2 l/min (6.4 gal/min)
Max. air inlet pressure
8 bar (116 psi)
8 bar (116 psi)
8 bar (116 psi)
8 bar (116 psi)
Input voltage
230 V
230 V
230 V
230 V
230 V
Dimensions in mm (LxWxH)
500 x 500 x 1400
700 x 600 x 1400
700 x 600 x 1400
1500 x 920 x 1700
1160 x 900 x 1700
Weight (depending on version)
approx. 50 kg
approx. 150 kg
approx. 120 kg
approx. 160 kg
approx. 180 kg
Fluid wetted parts
stainless steel
carbon steel/ stainless steel
carbon steel/ stainless steel
carbon steel/ stainless steel
carbon steel/ stainless steel
Controllable components
up to 16
up to 4 (6)
up to 4 (6)
up to 4 (6)
up to 4 (6)
Abrasive materials
1 yes
yes
yes
yes
yes
Filled materials
yes
yes
yes
yes
yes
Application types
Airless, Air-Combi, HVLP, Electrostatic, Conventional spray
Operation
touch screen
touch screen
rotary switch
rotary switch
rotary switch
Explosion-proof
optional
optional
optional
optional
optional
with optionally available special metering sensors
84 bar (1218 psi)
8 bar (116 psi)
FLEXIMIX – Key Advantages
The advantages of WIWA mixing and proportioning technology
Competitive variable two-component unit long cycle intervals
WIWA FLEXIMIX II shorter cycle intervals
WIWA DUOMIX simultaneous metering
FLEXIMIX system advantages
FLEXIMIX I Key Advantages
FLEXIMIX II Key Advantages
• Automatic shutdown for off-ratio and runaway pump protection.
• Suitable for the processing of sol vent-based and solvent-free materials. In the stainless version, it is suita ble for use with water-based lacquers and other aggressive materials.
• Suitable for all lacquers and paints, as well as filled and abrasive materials.
• Minimizes flushing and solvent usage since long hoses are not required. • Environmentally friendly due to low spray fog resulting from the ability to process high viscosity materials without the addition of solvents. This new WIWA technology allows com pliance with VOC regulations. • Resettable and total volume coun ters (in liter and gallon) for material consumption calculations.
• Up to 16 different colors (components) can be controlled. • The Fleximix I can be combined with all current WIWA standard Airless units or with WIWA low pressure pumps. • Gear-wheel volume sensoring units are standard equipment. For abrasive ma terials, we recommend Corriolis sensors.
• Pressure ranges up to 450 bar. • Using the WIWA modular construction system, the FLEXIMX unit can be tailor-built to individual customer requirements. • Worldwide WIWA service, training and consultation available on location.
• Electronic evaluation systems are available as optional equipment.
• With the electronic evaluation sys tem, the customer has all details of the most important data, such as mixing ratio, spray output, opera tion status and error messages. Date and time are fully accountable. • The FLEXIMIX II does not require volume sensors, since the output is measured indirectly. This means little or no wear. • The compact design (< 1 meter wide) allows transport through small hallways and doors. • Continuity in the FLEXIMIX II series. All FLEXIMIX II (PHOENIX, PRO FESSIONAL, HERKULES) units use the same control system. No addi tonal training is required when switching between units within the series.
FLEXIMIX I
Ideal as a multiple color unit with freely adjustable mixing ratio
The WIWA FLEXIMIX I is an electronic mixing and proportioning unit for the processing of solvent and water-based paints. Through its precision and flexibility, the WIWA FLEXIMIX I attains a high efficiency and provides first-class surface quality. The FLEXIMIX I is thus the optimal solution for industry and trade. The unit allows the rapid change of up to 16 different paints and lacquers. The system can be used for low, as well as high pressure spraying. Paints of the greatly differing viscosity can be processed at outputs from a few milliliters
up to several liters per minute. With this innovative and futuristic technology, WIWA carries on with practical, solution-oriented concepts in the development of products for application technology.
TECHNICAL DATA Volumetric mixing ratio
0.5:1 to 50 : 1
Proportioning tolerance
max. 3%
Max. allowable spray pressure
250 bar
Controllable valves
16
Input voltage
230 V
Max. air inlet pressure
8 bar
Dimensions (L x W x H) in mm
500 x 500 x 1400
Weight (depending on version)
approx. 50 kg
Suitable for abrasive materials only with special metering sensors
AREAS OF APPLICATION • For many areas of application in industry and trade requiring frequent color change • Furniture industry • Painting contractors • Machine and vehicle manufacture • Automatic and manual lacquering and coating lines
FLEXIMIX I
FLEXIMIX II – PHOENIX
The two-component unit for lacquering
The FLEXIMIX II PHOENIX is a robust, high-performance, multi-purpose two-component painting and coating unit with freely adjustable mixing ratio. WIWA engineers take both pride and pleasure in conti-
and coating work
nually developing cutting edge technologies to solve our customer‘s
in industry
needs. One result of this is the electronic control system of the
and trade
FLEXIMIX II unit. It provides high proportioning accuracy in daily operation and insures that this design concept can be used in almost all application processes in industry and trade. When necessary, the
FLEXIMIX II unit can also be used as a single-component spray unit. Reliability, efficiency and user-friendliness are further features of the WIWA FLEXIMIX series with which ever-increasing demands are daily met.
TECHNICAL DATA Volumetric mixing ratio
0.5:1 to 17 : 1
Pressure ratio
10:1 to 52 : 1
Max. spray pressure up to 416 bar Output per cycle (depending on pump combination) up to 72 cm3 Proportioning tolerance
max. 3 %
Controllable valves
4 (6)
Input voltage
230 V
Output at 40 cycles 1:1 to 5.7 l/min (depending on pump 4:1 to 3.6 l/min combination) 10:1 to 3.1 l/min Max. air inlet pressure
8 bar
Dimensions (L x W x H) in mm
700 x 900 x 1400
Weight (depending on version)
approx. 120 kg
AREAS OF APPLICATION • Automatic and manual painting lines • Furniture industry • Industrial coatings • Machine and vehicle manufacture • Steel construction and structures
PHOENIX
FLEXIMIX II – PROFESSIONAL
Rapid color changes allow you to
Blue, strong, compact – this is how the WIWA FLEXIMIX II PROFESSIONAL presents itself. With a maximum spray pressure of up to 460 bar or a maximium output of over 24 liters per minute, this is the FLEXIMIX II
economically
version used for large projects with varying requirements. The high-
increase
performance, sturdy system is more than suited for the proportioning
your capacity
and application of low to high-viscosity two-component materials even with short potlifes. For coating materials with extremely high viscosity, the unit can be optimally fitted with fluid heaters or other
heating equipment. It offers perfect solutions for every requirement through the complete range of WIWA accessories. Ask for a consultation - WIWA dealers are found all over the world and near your location as well.
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TECHNICAL DATA Volumetric mixing ratio
0.5 :1 to 17 : 1
Pressure ratio
32:1 to 71 : 1
Max. spray pressure up to 460 bar Output per cycle (depending on pump combination) up to 306 cm3 Proportioning tolerance
max. 3 %
Controllable valves
4 (6)
Input voltage
230 V
Output at 40 cycles 1:1 to 24.4 l/min (depending on pump 4 :1 to 15.3 l/min combination) 10:1 to 13.4 l/min Max. air inlet pressure
7 bar
Dimensions (L x W x H) in mm
1500 x 920 x 1700
Weight (depending on version)
approx. 160 kg
AREAS OF APPLICATION Large surface-area applications and high-build coatings in these areas: • Marine and offshore industry • Pipe and tank coating • Noise reduction and fire protection • Structures and corrosion protection • Steel construction and structures • Railway vehicles • Industrial coatings • Insulating coatings • Automatic painting lines • Other areas with high demands
PROFESSIONAL 11
FLEXIMIX II – HERKULES
Maximal output for the highest
To meet the highest demands for performance is why the new electronic FLEXIMIX II HERKULES two-component series was designed and built. The enormous surface coverage, high coating thickness and the
demands
capability for simultaneous operation with several spray guns or
every day
high-build coatings. Even materials which were never or only conditio-
extremely long hoses makes it especially suitable for large surfaces or nally sprayed before can be processed using the FLEXIMIX II HERKULES.
Because of its high output, the Herkules two-component series is also ideal for manual and automatic coating lines. The complete line of WIWA accessories provides for optimal outfitting for every area of use. We can fill your special requests as well.
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TECHNICAL DATA Volumetric mixing ratio
0.5 :1 to 17 : 1
Pressure ratio
28:1 to 75 : 1
Max. spray pressure up to 450 bar Output per cycle (depending on pump combination) up to 550 cm3 Proportioning tolerance
max. 3 %
Controllable valves
4 (6)
Input voltage
230 V
Output at 40 cycles 1:1 to 44 l/min (depending on pump 4:1 to 27.5 l/min combination) 10:1 to 24.2 l/min Max. air inlet pressure
up to 8 bar
Dimensions (L x W x H) in mm
1160 x 900 x 1700
Weight (depending on version)
approx. 180 kg
AREAS OF APPLICATION • Marine and offshore industry • Pipe and tank coating • Industrial coatings • Insulating coatings • Noise reduction and fire protection • Heavy corrosion protection • Automatic painting lines and other areas with high demands under severe conditions
HERKULES 13
Optional Accessories The optimal design and equipment solution through modular diversity The optional accessories available for the WIWA modular construction system guarantee that all WIWA FLEXIMIX units can be equipped according to individual customer requirements for special materials and areas of application. In these pages you will see a small sample of our complete accessory program. As the demands and requirements upon the various functions of our equipment can be very diverse, information about further equipment in our standard accessory program such as drum heating bands, drum floor heaters, heated containers, agitators, level controls and lifts, as well as special solutions, can be provided upon request.
WIWA fluid heaters for the trouble-free processing of especially highviscosity coatings which must be heated before application. The fluid heaters are explosion-proof and are available in high- and low-pressure versions. All wetted components are made of stainless steel. Especially beneficial is that the heat exchanger can be easily and separately replaced when servicing the unit.
WIWA feed systems for especially high-viscosity material. Depending on the viscosity and flow rate, we may recommend air-driven diaphragm or piston pumps, pressurized or heated tanks from our wide-ranging accessory program. At your request, we are happy to provide you a detailed consultation. Heated hoses. For longer fluid hoses and for application of materials which must be sprayed at higher temperatures, the hose package must be heated. For this we have electric and water-heated hose heating systems available. The appropriate version depends upon the type of application and jobsite requirements.
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WIWA flush pumps for efficient and economical cleaning of the components which come into contact with mixed material. Pressure ratios and outputs will vary for the WIWA flush pump depending upon hose length.
Remote mixing block systems minimize disposal of mixed material and the environmental damage caused by solvent waste resulting from the cleaning of components in contact with mixed material. For materials with a short pot life, use of a remote mixer is unavoidable.
Practical carts for flexibility of transport on location. Through the compact design, also suitable for small gangways and doors. For stationary usage, we recommend a WIWA wall bracket or equipment stand.
Stable feed hoppers with a capacity of 25 liters are ideally suited for materials supplied in small containers. Their optimized form makes possible an efficient material delivery and provides for easy cleaning.
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EXAMPLES FROM OUR PRODUCT RANGE
VERVE S.r.l. Via Luigi Mazzon, 24 - 30020 Quarto d'Altino (VE) Tel. +39 0422 823220 Fax +39 0422 823230 www.verve.it
[email protected]
WIWA Airless Paint Spraying equipment in all performance classes
WIWA Fluid Transfer Pumps
WIWA AirCombi Equipment for air-assisted paint spraying
WIWA Ram Presses
WIWA Duomix Plural Component Spray Units
WIWA Airless and AirCombi Spray Guns
Headquarters and Production WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestraße 1–3 35633 Lahnau, Germany Tel. +49(0)64 41/60 9-0 Fax +49(0)64 41/60 9-50/-58
[email protected] www.wiwa.de
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