Transcript
Floating
Diesel power stations
MAN Diesel & Turbo The responsible way in leading technology
MAN Diesel & Turbo is the world’s leading designer and manufacturer of low and medium speed engines. Our involvement with electrical power generators goes back to 1904 when we supplied the first ever diesel generator sets to the Kiev Tram System. Since those early days, MAN Diesel & Turbo has never lost its technological preeminence in the large engine field. Likewise, our engines have never relinquished their status as the most efficient combustion engines available. More than ever before, MAN Diesel & Turbo’s development focus is on the environmental performance of our engines. Using our unrivalled grasp of large engine technology, we aim to make our engines progressively cleaner, more powerful and more efficient. With our absolute commitment to reducing emissions while increasing fuel effi ciency and power density and, with our active partnership in the emissions law making process, we intend to be part of the global emissions solution.
Floating – Diesel power stations
3
Floating Diesel Power Stations
For coastal regions or large river sites, “floating power stations” are an ideal solution for meeting power supply needs on a fast track basis. The advantages are: Simple
and straight forward location of power
station where power is required. Supports
rapid infrastructure development in remote
Unaffected Minimal
by landslides and earthquakes.
environmental impact as only a small area
of coastal or up-river land is required.
regions.
Independence
Short
The
building times: for example 70 MW power
station can be installed in less than 12 months. Reduced
reliance on poor or nonexistent local
from local infrastructure.
floating Diesel power station can be supplied
with two cooling alternatives: sea water cooling or roof-mounted radiator equipment.
capabilities.
Minimum
Floating
lity, versatility and adaptability of this type of plant.
power stations can take advantage of finan-
operator‘s investment risk due to the mobi-
cing incentives from shipbuilding regions.
4
Floating – Diesel power stations
Floating – Diesel power stations
5
Floating Diesel Power Station Basic design and structure
72 MW Floating Diesel Power Station Basic design and structure
Side view
Alternator
Engine Stack with waste-heat recovery boiler and silencer
Principal dimensions
Administration facilities Control room Step-up transformer
Tank capacities (98% full) in m3 Hull characteristics in m
Length
62.9
HFO buffer tank
365
Beam
31.8
HFO day tank
292
Depth
4.8
LFO storage tank
133
Draft
2.9
Lube oil storage tank
47
Sludge tank
73
Dirty lube oil tank
23
Oily water collection tank
47
Oily water settling tank
47
Lube oil service tank (integral with engine)
28
Fresh water tank
81
Maintenance water tank
26
Feedwater tank
17
Sewage tank
899
Ballast tanks (aft total) in tonnes
749
Lube oil maintenance tank
6
Floating – Diesel power stations
25
Ballast tanks (forward total) in tonnes
23
Floating – Diesel power stations
7
72 MW Floating Diesel Power Station Basic design and structure
Main deck
Upper deck
Lower deck
Pontoon: Air cooled option
Sea water cooled option
Main deck
Upper deck
Lower deck
Pontoon
Diesel generating sets with cooling water, fuel, luboil
Control room, sanitary and social rooms. The control
Tanks with transfer pumps, fuel processing and sea-
With noise-protected engine-house and front-end moun-
separator, nozzle cooling modules, etc. Workshops
room is noise-protected, air-conditioned and fire-protec-
water pumps. The seawater pump room features a
ting for the electrical part, control room, open-air sub-
(mechanical and electrical) and electrical switchgear.
ted. The social and sanitary rooms are designed to
multi-stage filter system for seawater cooling. The tank
station, sanitary and social rooms.
The fully equipped, noise-protected workshops and
accommodate a crew of 15.
capacities are designed for approx. two days of ope-
tool rooms mean that maintenance and repair work
ration at 100% load. The fuel processing equipment is
can be carried out on board.
housed in separately ventilated and fire proof compartments.
8
Floating – Diesel power stations
Floating – Diesel power stations
9
124 MW Floating Diesel Power Station Basic structure
Side view
Main deck
Principal dimensions
Tank capacities (98% full) in m3 Hull characteristics in m
Length
85.1
HFO buffer tank
488
Beam
31.8
HFO day tank
488
LFO storage tank
274
Depth
5.4
Draft
3.45
Lube oil storage tank
82
Sludge tank
88
Dirty lube oil tank
55
Oily water collection tank Oily water settling tank
82
Lube oil service tank (integral with engine)
28
Fresh water tank
93
Maintenance water tank
28
Feedwater tank
19
Sewage tank
30
Ballast tanks (forward total) in tonnes
1,010
Ballast tanks (aft total) in tonnes
1,010
Lube oil maintenance tank
10 Floating – Diesel power stations
109
55
Lower deck
148 MW Floating Diesel Power Station Basic structure
Side view
Main deck
Principal dimensions
Tank capacities (98% full) in m3 Hull characteristics in m
Length
92.5
HFO buffer tank
488
Beam
31.8
HFO day tank
488
LFO storage tank
274
Depth
5.4
Draft
3.45
Lube oil storage tank
82
Sludge tank
88
Dirty lube oil tank
55
Oily water collection tank Oily water settling tank
82
Lube oil service tank (integral with engine)
28
Fresh water tank
93
Maintenance water tank
28
Feedwater tank
19
Sewage tank
30
Ballast tanks (forward total) in tonnes
1,010
Ballast tanks (aft total) in tonnes
1,010
Lube oil maintenance tank
12 Floating – Diesel power stations
109
55
Lower deck
Transporting and Tank Farm
Transportation of a 124 MW floating diesel power station
Tank farm
Transporting the barge
Tank farm
Seaborne transport is via lift ship or towable, submer-
Usually the tank farm for fuel storage is erected on
sible transport barge. River-bound transport is by tugs.
land, although it can be installed on an additional “tanker barge”. The use of “tanker barges” ensures
Waste-heat utilisation
complete independence from the local infrastructure.
The overall efficiency of the power plant can be im-
Fuel is supplied by tanker, tank trailer lorry, barge or
proved by utilising waste engine heat from the exhaust
pipeline.
gas and cooling water, e.g. in a freshwater production system for generating drinking water, both for meeting on-board needs and for supplying drinking water to the local community.
14 Floating – Diesel power stations
Floating – Diesel power stations 15
Engine data 18V48/60
General
Electric genset heat rate at 100% load
Engine cycle: Four-stroke Turbocharging system: Constant pressure
kJ/kWh
Bore: 480 mm
V48/60 (WB 1998)
7,605
Stroke: 600 mm
V48/60 (WB 2007/2008)
7,779
Swept volume per cylinder: 108.6
dm3
Power output (MCR): 18,900 kW Specific lubricating oil consumption Power to weight ratio: 13.7 kg/kW Engine speed (60 Hz/50 Hz): 514 rpm – 500 rpm Mean piston speed (60 Hz/50 Hz):
g/kWh L+V48/60V48/60
0.5
10.3 m/s – 10.0 m/s Mean effective pressure (60 Hz/50 Hz):
Engine type specific reference charge air temperature before cylinder 37 °C
22.6 bar / 23.2 bar
Nominal generator efficiencies: L-type: 97.3%, V-type: 97.7%
Cooling Cylinder cooling (one-stage): Cooling water Charge-air cooler (two-stage): Fresh water Fuel injector cooling: Fresh water Starting method: Compressed air Cylinder output (MCR) at 514 rpm / 500 rpm: 1,050 kW (engine)
Floating – Diesel power stations 17
World Class Service Our eyes on your plant
PrimeServ – peace of mind for life
PowerManagement by MAN Diesel & Turbo
With more than 150 PrimeServ service stations and
Complementing the PrimeServ after-sales offering is
service partners worldwide and our growing network
the MAN PowerManagement concept.
of PrimeServ Academies, the MAN Diesel & Turbo aftersales organisation is committed to maintaining the
MAN PowerManagement packages provide integrated
most efficient, accessible after-sales organisation in
support solutions for all aspects of the running of a
the business. PrimeServ's aim is to provide:
power or co-generation plant. Individually negotiated agreements can cover assistance with – or delega-
Prompt,
OEM-standard service for the complete
tion of – the management of all mechanical, electrical
life cycle of an installation
and thermal equipment. In this way the power plant
Tuition
and qualification of service personnel at our
operator gains comprehensive access to the techno-
PrimeServ Academies to maximize the availability
logy, experience, best practices and professional re-
and viability of a plant
sources of MAN Diesel & Turbo.
Rapid,
global availability of genuine, 100% quality-
assured MAN Diesel & Turbo spare parts via local
In short: PowerManagement by MAN Diesel & Turbo
outlets or our 24 hour hotline.
allows you to benefit from our specialist expertise in running a power plant while you concentrate on your own core business.
18 Floating – Diesel power stations
All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. Copyright © MAN Diesel & Turbo. 2366332EN-N4 Printed in Germany GMC-AUG-08121
MAN Diesel & Turbo 86224 Augsburg, Germany Phone +49 821 322-3897 Fax +49 821 322-1460
[email protected] www.mandieselturbo.com
MAN Diesel & Turbo – a member of the MAN Group