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Floating - Man Power Plants

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Floating Diesel power stations MAN Diesel & Turbo The responsible way in leading technology MAN Diesel & Turbo is the world’s leading designer and manufacturer of low and medium speed engines. Our involvement with electrical power generators goes back to 1904 when we supplied the first ever diesel generator sets to the Kiev Tram System. Since those early days, MAN Diesel & Turbo has never lost its technological preeminence in the large engine field. Likewise, our engines have never relinquished their status as the most efficient combustion engines available. More than ever before, MAN Diesel & Turbo’s development focus is on the environmental performance of our engines. Using our unrivalled grasp of large engine technology, we aim to make our engines progressively cleaner, more powerful and more efficient. With our absolute commitment to reducing emissions while increasing fuel effi­ ciency and power density and, with our active partnership in the emissions law making process, we intend to be part of the global emissions solution. Floating – Diesel power stations 3 Floating Diesel Power Stations For coastal regions or large river sites, “floating power stations” are an ideal solution for meeting power supply needs on a fast track basis. The advantages are:  Simple and straight forward location of power station where power is required.  Supports rapid infrastructure development in remote  Unaffected  Minimal by landslides and earthquakes. environmental impact as only a small area of coastal or up-river land is required. regions.  Independence  Short  The building times: for example 70 MW power station can be installed in less than 12 months.  Reduced reliance on poor or nonexistent local from local infrastructure. floating Diesel power station can be supplied with two cooling alternatives: sea water cooling or roof-mounted radiator equipment. capabilities.  Minimum  Floating lity, versatility and adaptability of this type of plant. power stations can take advantage of finan- operator‘s investment risk due to the mobi- cing incentives from shipbuilding regions. 4 Floating – Diesel power stations Floating – Diesel power stations 5 Floating Diesel Power Station Basic design and structure 72 MW Floating Diesel Power Station Basic design and structure Side view Alternator Engine Stack with waste-heat recovery boiler and silencer Principal dimensions Administration facilities Control room Step-up transformer Tank capacities (98% full) in m3 Hull characteristics in m Length 62.9 HFO buffer tank 365 Beam 31.8 HFO day tank 292 Depth 4.8 LFO storage tank 133 Draft 2.9 Lube oil storage tank 47 Sludge tank 73 Dirty lube oil tank 23 Oily water collection tank 47 Oily water settling tank 47 Lube oil service tank (integral with engine) 28 Fresh water tank 81 Maintenance water tank 26 Feedwater tank 17 Sewage tank 899 Ballast tanks (aft total) in tonnes 749 Lube oil maintenance tank 6 Floating – Diesel power stations 25 Ballast tanks (forward total) in tonnes 23 Floating – Diesel power stations 7 72 MW Floating Diesel Power Station Basic design and structure Main deck Upper deck Lower deck Pontoon: Air cooled option Sea water cooled option Main deck Upper deck Lower deck Pontoon Diesel generating sets with cooling water, fuel, luboil Control room, sanitary and social rooms. The control Tanks with transfer pumps, fuel processing and sea- With noise-protected engine-house and front-end moun- separator, nozzle cooling modules, etc. Workshops room is noise-protected, air-conditioned and fire-protec- water pumps. The seawater pump room features a ting for the electrical part, control room, open-air sub- (mechanical and electrical) and electrical switchgear. ted. The social and sanitary rooms are designed to multi-stage filter system for seawater cooling. The tank station, sanitary and social rooms. The fully equipped, noise-protected workshops and accommodate a crew of 15. capacities are designed for approx. two days of ope- tool rooms mean that maintenance and repair work ration at 100% load. The fuel processing equipment is can be carried out on board. housed in separately ventilated and fire proof compartments. 8 Floating – Diesel power stations Floating – Diesel power stations 9 124 MW Floating Diesel Power Station Basic structure Side view Main deck Principal dimensions Tank capacities (98% full) in m3 Hull characteristics in m Length 85.1 HFO buffer tank 488 Beam 31.8 HFO day tank 488 LFO storage tank 274 Depth 5.4 Draft 3.45 Lube oil storage tank 82 Sludge tank 88 Dirty lube oil tank 55 Oily water collection tank Oily water settling tank 82 Lube oil service tank (integral with engine) 28 Fresh water tank 93 Maintenance water tank 28 Feedwater tank 19 Sewage tank 30 Ballast tanks (forward total) in tonnes 1,010 Ballast tanks (aft total) in tonnes 1,010 Lube oil maintenance tank 10 Floating – Diesel power stations 109 55 Lower deck 148 MW Floating Diesel Power Station Basic structure Side view Main deck Principal dimensions Tank capacities (98% full) in m3 Hull characteristics in m Length 92.5 HFO buffer tank 488 Beam 31.8 HFO day tank 488 LFO storage tank 274 Depth 5.4 Draft 3.45 Lube oil storage tank 82 Sludge tank 88 Dirty lube oil tank 55 Oily water collection tank Oily water settling tank 82 Lube oil service tank (integral with engine) 28 Fresh water tank 93 Maintenance water tank 28 Feedwater tank 19 Sewage tank 30 Ballast tanks (forward total) in tonnes 1,010 Ballast tanks (aft total) in tonnes 1,010 Lube oil maintenance tank 12 Floating – Diesel power stations 109 55 Lower deck Transporting and Tank Farm Transportation of a 124 MW floating diesel power station Tank farm Transporting the barge Tank farm Seaborne transport is via lift ship or towable, submer- Usually the tank farm for fuel storage is erected on sible transport barge. River-bound transport is by tugs. land, although it can be installed on an additional “tanker barge”. The use of “tanker barges” ensures Waste-heat utilisation complete independence from the local infrastructure. The overall efficiency of the power plant can be im- Fuel is supplied by tanker, tank trailer lorry, barge or proved by utilising waste engine heat from the exhaust pipeline. gas and cooling water, e.g. in a freshwater production system for generating drinking water, both for meeting on-board needs and for supplying drinking water to the local community. 14 Floating – Diesel power stations Floating – Diesel power stations 15 Engine data 18V48/60 General Electric genset heat rate at 100% load Engine cycle: Four-stroke Turbocharging system: Constant pressure kJ/kWh Bore: 480 mm V48/60 (WB 1998) 7,605 Stroke: 600 mm V48/60 (WB 2007/2008) 7,779 Swept volume per cylinder: 108.6 dm3 Power output (MCR): 18,900 kW Specific lubricating oil consumption Power to weight ratio: 13.7 kg/kW Engine speed (60 Hz/50 Hz): 514 rpm – 500 rpm Mean piston speed (60 Hz/50 Hz): g/kWh L+V48/60V48/60 0.5 10.3 m/s – 10.0 m/s Mean effective pressure (60 Hz/50 Hz): Engine type specific reference charge air temperature before cylinder 37 °C 22.6 bar / 23.2 bar Nominal generator efficiencies: L-type: 97.3%, V-type: 97.7% Cooling Cylinder cooling (one-stage): Cooling water Charge-air cooler (two-stage): Fresh water Fuel injector cooling: Fresh water Starting method: Compressed air Cylinder output (MCR) at 514 rpm / 500 rpm: 1,050 kW (engine) Floating – Diesel power stations 17 World Class Service Our eyes on your plant PrimeServ – peace of mind for life PowerManagement by MAN Diesel & Turbo With more than 150 PrimeServ service stations and Complementing the PrimeServ after-sales offering is service partners worldwide and our growing network the MAN PowerManagement concept. of PrimeServ Academies, the MAN Diesel & Turbo aftersales organisation is committed to maintaining the MAN PowerManagement packages provide integrated most efficient, accessible after-sales organisation in support solutions for all aspects of the running of a the business. PrimeServ's aim is to provide: power or co-generation plant. Individually negotiated agreements can cover assistance with – or delega-  Prompt, OEM-standard service for the complete tion of – the management of all mechanical, electrical life cycle of an installation and thermal equipment. In this way the power plant  Tuition and qualification of service personnel at our operator gains comprehensive access to the techno- PrimeServ Academies to maximize the availability logy, experience, best practices and professional re- and viability of a plant sources of MAN Diesel & Turbo.  Rapid, global availability of genuine, 100% quality- assured MAN Diesel & Turbo spare parts via local In short: PowerManagement by MAN Diesel & Turbo outlets or our 24 hour hotline. allows you to benefit from our specialist expertise in running a power plant while you concentrate on your own core business. 18 Floating – Diesel power stations All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. Copyright © MAN Diesel & Turbo. 2366332EN-N4 Printed in Germany GMC-AUG-08121 MAN Diesel & Turbo 86224 Augsburg, Germany Phone +49 821 322-3897 Fax +49 821 322-1460 [email protected] www.mandieselturbo.com MAN Diesel & Turbo – a member of the MAN Group