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For Solar / Pv Module Lamination With First Class Performance - J-flex

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    November 2018
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For Solar / P.V. Module Lamination with first class performance a VAC-SIL® Membrane to suit all Applications 6000 Below is an estimate of the number of cycles each type of Vac-Sil® will perform and an estimated “cost per cycle” for each type of Vac-Sil® - based on the cost per square meter of the sheet.* 5000 4000 3000 2000 5p 6p 6.5p 8p Vac-Sil EP® Vac-Sil Lami-Flex® Vac-Sil Extreme® Vac-Sil Pro® 1000 0 * Please note that: • Square metre price could alter depending on quantity and sheet yield. • The number of cycles quoted is a conservative average based on feedback. • The cycle time as an average is 15 minutes. • The cost per square metre will reduce even more if you add the downtime saved. By adding a single ply of premium grade reinforcing fabric the membrane life can be extended by another 500-1000 cycles (Quotes available upon request) All Vac-Sil® products have extraordinary “drawdown” strength & resilience when forming complex definitions. 1 piece seamless membranes up to 3850mm wide are available for when size really does matter! Relative Performance / Properties of VAC-SIL® Grades Price £150/sqm = 5p/cycle/sqm Advantages Disadvantages • Phenomenal EVA resistance • High Mechanical Strength • 3000 cycles • Most cost effective grade • Max temperature 160°C Advantages Price £318/sqm = 6p/cycle/sqm • Fantastic EVA Resistance • Tough Mechanical Strength • 5,000+ cycles (MAX UPTIME) • High Temperature +200°C • Viton® EVA Resistant Barrier • Unique Light Blue/Black colour Advantages Price £318/sqm = 6.5p/cycle/sqm • Max temperature 185°C • Extreme EVA Resistance • High Physical Properties • Proven 5,000 cycles performance • Distinctive Light yellow colour Advantages Price £110/SQM = 8p/cycle/sqm Disadvantages Disadvantages • Shortest Lifespan • Economy Grade • Widely used • Average 1500/2000 cycles • Available EX-STOCK x 3mm thick • Unique Light Blue colour • High Temperature +200°C The Company Established since1984, J-Flex is a privately owned business involved in manufacturing & trading of High Performance Sheet Products & Engineered Rubber Components. Over this time our manufacturing facility has gained an enviable reputation for high quality elastomer sheet products + P.T.F.E. fabrics & belts. VAC-SIL® Silicone Blanket Production Laminator Top J-Flex Hi-Performance VAC-SIL Products are preferred membrane materials for use on lamination equipment used for forming & thermo-pressing in many industries - and in particular P.V. / Solar Module Production. ® VAC-SIL® Quality Membranes exhibit great reusability & durability when exposed to high pressures & elevated temperatures. VAC-SIL® allows even flow of E.V.A. encapsulants & ensures uniform pressure throughout the solar lay-up. Our production facilities are laboratory controlled thus ensuring consistent membrane products time and time again. Vacuum Laminator Bottom Air evacuated through the vacuum pump draws the blanket tightly down over the lay-up to consolidate Heating Plate Solar Lay-up Laminator Top Vacuum Laminator Bottom An active R&D programme keeps J-Flex at the forefront with top quality, innovative product offerings. an Installation Guide and FAQ’s document are available on request J-FLEX RUBBER PRODUCTS Certificate No.RS 27920 Approved to BS EN ISO 9001:2008 United Kingdom India Unit’s 1 & 2 London Road Business Park Retford Notts. DN22 6HG United Kingdom Hariharan N.S. 801 Saraswati Chikuwadi near Joggers Park Borivali (West) Mumbai 40092 Phone: +44 1777 712407 Fax: +44 1777 712400 E-mail: [email protected] Website: www.j-flex.co.uk Phone: +91-9320099104 Email: [email protected] Website: www.j-flex.co.uk