Transcript
COROLLA
2005-2008 TOYOTA COROLLA/MATRIX OE-STYLE CRUISE CONTROL SWITCH INSTALLATION INSTRUCTIONS
PART NO. 250-1768 YLE E ST NAL O A YOT RNATIO ROL! O T TE NT ES H IN ISE CO TUR T A I E W F U TCH R CR SWI ICS FO PH GRA
CONTENTS PARTS IDENTIFICATION HELPFUL HINTS INSTALLATION WIRING DIAGRAM TROUBLESHOOTING GUIDE OPERATING INSTRUCTIONS
2 3 4 14 15 16
FORM #4856, REV. B, 03-04-14
PARTS IDENTIFICATION ITEM
QUANTITY
PART NUMBER
DESCRIPTION
1
1
250-1768
CONTROL SWITCH ASSEMBLY
2
1
250-2598
TOOL, CUT, SWITCH HOLE (OPTIONAL-SOLD SEPARATELY)
3
1
250-2599
TOOL, TEMPLATE, SWITCH HOLE (OPTIONAL-SOLD SEPARATELY)
4
1
250-2600
TOOL, EXTRACTION, SWITCH DIE (OPTIONAL-SOLD SEPARATELY)
3
1
2
4
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INSTALLATION CONTROL SWITCH LOCATION: RIGHT SIDE STEERING WHEEL COVER HARDWARE: USE CUTTING TOOLS 250-1598, 2501599 & 250-1600 OR TEMPLATE INSTRUCTIONS. 1. REMOVE
LOWER STEERING COLUMN COVER; THIS REQUIRES
(3) PHILIPS FIGURES 1, 2 & 3. REMOVAL OF THREE
SCREWS.
REMOVE BOTTOM OF SHROUD
CAUTION:
FIGURE 1
ENSURE THAT BATTERY HAS BEEN DIS-
90 SECONDS PRIOR TO FAILURE TO HEAD THIS WARN-
CONNECTED FOR MORE THAN REMOVAL OF AIRBAG;
ING MAY RESULT IN AIRBAG DISCHARGE AND MAY CAUSE SERIOUS INJURY OR DEATH.
REMOVE (2) PHILIP’S HEAD SCREWS
2. REMOVE AIRBAG
BY EXTRACTING THE TWO
SCREWS AS ILLUSTRATED IN
3. UTILIZE
30 TORX
FIGURE 2
FIGURE 4A.
SMALL SCREWDRIVER TO REMOVE AIRBAG
CONNECTORS AS ILLUSTRATED IN
CAUTION: BE
SURE TO STORE
ILLUSTRATED IN
FIGURE 4C
FIGURE 4B.
AIRBAG
FACE UP AS
TO REDUCE INJURY IN
REMOVE (1) PHILIP’S HEAD SCREW
EVENT OF ACCIDENTAL DISCHARGE OF AIRBAG.
TORX 30 SCREW
SCREW CASE
FIGURE 3
FIGURE 4C STORE AIRBAG FACE UP AS ILLUSTRATED BELOW AIRBAG CONNECTOR
FIGURE 4A
FIGURE 4B PAGE 3
INSTALLATION CONTROL SWITCH
CONTINUED
LOCATER HOLES
4. USING THE SWITCH HOLE CUTTING TEMPLATE, 250-2599, PLACE THE LOCATER TABS INTO OE CRUISE SWITCH MOUNTING HOLES AND DRILL ONE (1) 5MM (13/64”) HOLE AND TWO (2) 8MM (11/32”). FIGURES 6 & 7
FIGURE 5 ALIGN LOCATER PINS WITH SWITCH MOUNTING HOLES
5. USING THE SWITCH HOLE CUTTING TOOL, 250-2598, PLACE THE LOCATER TABS INTO OE CRUISE SWITCH MOUNTING HOLES AND WITH 13MM SOCKET, TIGHTEN THE SCREW UNTIL PLASTIC HOLE IS CUT OUT. FIGURES 8, 9 & 10. ENSURE
FIGURE 6
THAT THE MARKS INDICATING THE TOP OF THE
CUTTING TOOL ARE FACING UP; THE ANGLE ON THE TOOL SHOULD SILOUETTE THE CURVES OF THE STEERING SHROUD.
FIGURES 8, 9 & 10. HOLD
FIGURE 7 STEP C: TO
CUT HOLE IN STEERING OUTER
SHIELD PLASTIC TIGHTEN
STEP A: PLACE
6. SOMETIMES
THE CUTTING DIE MAY GET LODGED IN THE
13 MM
BOLT
ON OUTSIDE OF
STEERING OUTER SHIELD PANEL
STEERING SHROUD MATERIAL; IN THIS CASE, UTILIZE THE
CUTTING EXTRACTION TOOL, 250-2600,
TEMPLATE
AND DRILL HOLES
STEERING OUTER
TO REMOVE DIE.
SHIELD PANEL
STEP B: PLACE
ON INSIDE OF
STEERING OUTER SHIELD PANEL
THREAD T-BOLT
INTO DIE AS SHOWN IN
FIGURE 11
AND
PULL TO REMOVE DIE FROM STEERING SHROUD.
FIGURE 8 ALIGN LOCATER PINS WITH SWITCH MOUNTING HOLES
FIGURE 9
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INSTALLATION CONTROL SWITCH
CONTINUED
INSURE
TOP INDICATOR
MARKS LINE-UP
7. MOUNT CRUISE CONTROL SWITCH WITH TWO (2) TORX 15 SCREWS PROVIDED. REMOVE GROUND TERMINAL AND DUMMY HORN/CRUISE CONNECTOR FROM STEERING WHEEL AND DIS CARD. PLUG IN CRUISE SWITCH CONNECTOR ENSURING TO RECONNECT GROUND TERMINAL. FIGURE 6 & 12 8. REINSTALL AIRBAG.
FIGURE 10
REMOVE CUTTING DIE EXTRACTION TOOL
9. UTILIZING INTERFACE CONNECTORS ON MAIN CRUISE HARNESS, MAKE INTERFACE CONNECTION TO HORN/CRUISE CONNECTOR LOCATED AT STEERING SLIP-RING NEAR SWITCH LOCATION AS SHWN IN FIGURE 13.
10. REINSTALL
TWO
(2)
TIGHTEN 13MM BOLT TO CUT HOLE
WITH
PIECE STEERING WHEEL SHROUD.
FIGURE 11 DUMMY CONNECTOR
GROUND TERMINAL
CRUISE MOUNTING HOLES
FIGURE 12
FIGURE 13
FINAL SWITCH MOUNTING LOCATION
REASSEMBLY 1. RECONNECT NEGATIVE BATTERY CABLE
AND TORQUE TO
3
FT LBS.
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