Transcript
SYSTEM GUIDE Issue date: 19-01-2016 Expiry date: 31-12-2017
FRAMES & BUILDING-IN DETAILS System Guide Introduction The following section details the various frame types available to suit Pyropanel fire doors, and also the methods that are approved to fix fames to various wall types. All frames should be built in true and square, and all must be sealed back to the fire rated wall using Pyropanel Multiflex fire rated acrylic sealant. If you have a wall type that is not listed, or if you require further information on fixing methods, please do not hesitate to contact Pyropanel directly, or any of the licensed Pyropanel distributors.
SELECTION GUIDE Model
FEATURES
Tech Sheet
Building in gyprock walls
Various methods for building steel and timber doorframes in to lightweight gyprock (plaster) walls
BUILD-01
Building in masonry walls
Various methods for building steel and timber doorframes in to masonry and concrete walls
BUILD-02
Building in Speedpanel walls
Various methods for building steel doorframes in to Speedpanel walls
Rectification of gaps
Methods for reducing clearances around fire doors to achieve relevant certification
BUILD-03
Pyropanel Fire Door Installations
A guide to installing Pyropanel fire doors
BUILD-04
BUILD-02B
Non fire rated door frames Various profiles of non fire rated steel door frames
FRAME-01
Fire rated door frames
Various profiles of fire rated steel door frames
FRAME-02
Speedpanel door frames
Various profiles of fire rated steel door frames for Speedpanel walls
Euroseal fire rated door frames
Various profiles of fire rated steel door frames incorporating Euroseal® rebate for integrated smoke and acoustic performance
FRAME-04
MDF fire rated door frame
Details about the Pyropanel MDF fire rated door frame
FRAME-05
Upgrading non fire rated door frames
Allowable methods for upgrading non fire rated steel door frames to suit Pyropanel fire rated doors
FRAME-06
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
FRAME-02B
TECH SHEET: BUILD-01 Issue date: 24-08-2015 Expiry date: 31-12-2016 Page 1 of 2
BUILDING IN DETAILS Gyprock walls DESCRIPTION Building in details showing the approved fixing methods for gyprock walls up to 2 hours of fire rating.
REQUIREMENTS ■■
Backfilling with fire rated gyprock or rockwool is highly recommended, but not required up to 2 hour FRL. All acoustic warranties and approvals are void for unpacked frames
■■
Ensure all gaps are tightly filled with Pyropanel Multiflex fire rated acrylic sealant
■■
Fixings to be at max. 500mm centres Stud Bracket
MS tube or saddle bracket
MS tube or saddle bracket
Pyropanel Developments Pty Ltd
C-Section
Steel strap
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-01 Issue date: 24-08-2015 Expiry date: 31-12-2016 Page 2 of 2
BUILDING IN DETAILS Gyprock walls
Steel frame - single layer of plasterboard
Timber frame - Single layer of plasterboard
Steel frame - double layer of plasterboard
Timber frame - Single Rebate with single layer of plasterboard
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-02 Issue date: 20-04-2015 Expiry date: 31-12-2016
BUILDING IN DETAILS Masonry, brick, aerated brick walls DESCRIPTION Building in details showing the approved fixing methods for masonry walls, including concrete, brick, aerated lightweight brick (Hebel®) walls for up to 4 hours of fire rating.
Wire ties for block wall or cast into concrete panel wall (up to 4 hours) Steel frame with Dynabolt fixings at typically 400mm centres (up to 4 hours)
Timber frame - single row of concealed dynabolts at typically
Optional fixing for timber frame with two rows of dynabolts at
400mm centres (optional rebate for plaster wall lining shown)
typically 400mm centres. Also approved for fixing steel
(Up to 1hour)
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-02B Issue date: 19-01-2016 Expiry date: 31-12-2017 Page 1 of 2
BUILDING IN DETAILS Speedpanel walls (51, 64 & 78mm) DESCRIPTION Building in details showing the approved fixing methods for Speedpanel walls for up to 2 hours of fire rating (51mm = 1hr, 64mm = 11/2 hrs, 78mm = 2hrs)
Slide-in frame options (Used when the frame is fixed to an opening in an existing wall) Optional plasterboard wall cladding on both sides
Optional plasterboard wall cladding on both sides
Seperate fixing angles this side Pyropanel Multiflex fire sealant
Pyropanel Multiflex fire sealant
Slide-in steel frame, screw-fixed (nom. 400mm centres)
Slide-in steel frame, screw-fixed (nom. 400mm centres)
into the wall faces with separate fixing angles on one side.
through the rebate and jamb into the wall opening.
Non fire rated plasterboard
Non fire rated plasterboard
Optional plasterboard cladding to one side
Optional plasterboard cladding to one side
Seperate fixing angles this side
Slide-in steel frame, screw-fixed (nom. 400mm centres)
Slide-in steel frame, screw-fixed (nom. 400mm centres)
into the wall faces with separate fixing angles on one side.
through the rebate and jamb into the wall opening.
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-02B Issue date: 19-01-2016 Expiry date: 31-12-2017 Page 2 of 2
BUILDING IN DETAILS Speedpanel walls (51, 64 & 78mm) DESCRIPTION
Pyropanel Multiflex fire sealant
Pyropanel Multiflex fire sealant
Building in details showing the approved fixing methods for Speedpanel walls for up to 2 hours of fire rating (51mm = 1hr, 64mm = 11/2 hrs & 78mm = 2hrs)
Built-in frame options (Used when the frame is built into the wall during wall installation)
Built-in steel frame, screw fixed (nom. 400mm centres) into
Built-in steel frame, screw fixed (nom. 400mm centres) to the
the wall faces through the frame wings.
wall opening through the frame rebate. Frame with plate welded at the back to enable easier back-grouting.
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-03 Issue date: 22-07-2015 Expiry date: 22-12-2016 Page 1 of 3
BUILDING IN DETAILS Gaps around fire doors DESCRIPTION Fire doors must be installed to AS1905.1 or as per tested or assessed, which includes the allowable gaps around the stiles, head and base of the door. The following technical sheet describes the maximum allowable gaps and acceptable rectification methods.
ACCEPTABLE CLEARANCES ■■
Stiles and head: ■■
In the closed position, gaps between the door and frame jamb (head, hinge and lock stiles) are not to exceed 3mm.
■■
Door leaf to the door seat rebate to not exceed
RECTIFICATION OF EXCESS GAPS Stiles and head: Gaps between door leaf and frame can be reduced by using the following methods: ■■
door frame or door leaf for gaps up to 6.5mm. Stick on perimeter seals installation: ■■
Can be used where there are excessive stile or head gaps.
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Can be used on each stile of door leaf.
■■
Integrated self adhesive tape is used to apply seal to door rebate.
5mm average. ■■
Lorient LDPU stick on perimeter seals attached to
Bottom: ■■
Maximum allowable gap between leaf and top of finished floor level is 10mm (3-10mm is
Lorient LDPU 1.6mm thick x 38mm Wide
recommended). (Note: Up to 15mm gap is approved on some doors, contact licensed distributor to confirm.)
Lorient LDPU 1.6mm thick x 38mm Wide
3mm to 10mm (See Note above)
3mm to 10mm (See Note above)
Pyropanel Developments Pty Ltd
Seal
Product Code
Door Thickness
Std Colour
Length (mm)
LDPU
LDPU-1000
35-48
White
1000
LDPU-2100
35-48
White
2100
LDPU-2750
35-48
White
2750
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-03 Issue date: 22-07-2015 Expiry date: 22-12-2016 Page 2 of 3
BUILDING IN DETAILS Gaps around fire doors RECTIFICATION OF EXCESS GAPS Bottom: Gaps of up to 20mm at the bottom of the door can be
4mm
reduced by using the following methods, which are approved
35mm
up to 4 hrs: ■■
Adding one of the following approved bottom upgrade
21mm
seals:
■■
■■
Raven RP114
■■
Kilargo FDBU20
■■
Lorient LDBU
Pyropanel Greenboard can be used to reduce gaps by 10mm. (Contact Pyropanel Distributor for more info)
■■
Non-combustible threshold seals can be used to
14-20mm
10mm
Example of the bottom Intumescent seal installed on a fire door
reduce the gap under a fire door: ■■
Raven threshold seals: RP28, RP29 RP77, RP82, RP95 (gaskets must be removed)
■■
Kilargo threshold seals (Up to 3hr fire rating): IS4010, IS4015, IS4020, IS4025, IS4070, IS4075, IS4110, IS4120.
■■
Lorient threshold seals: LAS4001, LAS4002, LAS4010, LAS4011, LAS4012, LAS 4013, AAS4551, AAS4552.
Installation of bottom intumescent fire and hot smoke seals: The bottom intumescent seals should just clear the floor
Example of bottom intumescent seal installed on a 48mm fire door with additional threshold seals.
during door opening and closing. To avoid the seal fouling on uneven or sloping surfaces the finned gasket portion should engage an approved threshold plate. ■■
Location: Bottom of Fire and Smoke doors.
■■
Min/Max Gap: 14mm to 20mm
■■
Seal Sizes: Sizes up 1220mm.
■■
Fixing method: Cut seal to length and attach
(without threshold plate).
with screws. ■■
Seal Material: Intumescent infill, elastomeric cover strip
14-20mm
and finned gasket. ■■
Used in conjunction with approved threshold plates. Example of bottom intumescent seal installed on a 38mm fire door.
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-03 Issue date: 22-07-2015 Expiry date: 22-12-2016 Page 3 of 3
BUILDING IN DETAILS Gaps around fire doors Rectification of bottom gaps con’t. Raven RP114
Lorient LDBU
Kilargo FDBU20
Raven Seals Seal
Product Code
Finish
Length (mm)
RP114
OEM114C820
Clear Anodised
820
OEM114B820
Bronze Anodised
820
OEM114C915
Clear Anodised
915
OEM114B915
Bronze Anodised
915
OEM114C1220
Clear Anodised
1220
OEM114B1220
Bronze Anodised
1220
Lorient Seals Seal
Product Code
Door Thickness
Std Colour Length (mm)
LDBU
LDBU-820
35 - 48
Silver
820
LDBU-920
35 - 48
Silver
920
LDBU-1220
35 - 48
Silver
1220
Kilargo Seals Seal
Product Code
Door Thickness
Std Colour Length (mm)
FDBU20
FDBU20-820-CA
35 - 48
Silver
820
FDBU20-920-CA
35 - 48
Silver
920
FDBU20-1220-CA
35 - 48
Silver
1220
Notes: Stick on perimeter seals may be painted over Other colours available on special order
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-04 Issue date: 20-04-2015 Expiry date: 31-12-2016 Page 1 of 2
BUILDING IN DETAILS Fire Door Installation Guidelines You have purchased a Pyropanel fire door manufactured under licence by our network of selected and professional manufacturers. The manufacturer who supplied your door is noted at the bottom of this installation sheet. These guidelines and instructions have been prepared to ensure your fire door is installed in accordance with AS 1905.1, our specifications and recommendations. These guidelines have been prepared to address specific issues associated with the installation of fire doors and to ensure the door is fit for purpose and does not require unnecessary maintenance or repair work.
reduce the strength of the door and possibly expose the core material, and intumescent strips (if fitted); affecting the serviceability of the door and making the door noncompliant. 3. If excessive trimming of the door is required to a depth where the door stiles and rails cannot be serviceable, then please consider if a custom made door is required. Please contact your door manufacturer for guidance in this matter. The hinge stile should have sufficient thickness to allow for the rebating of the hinge.
These guidelines are to be read in conjunction with AS 1905.1 and also provide additional information to ensure the installation does not diminish the serviceable life of the door. Failure to install the door correctly or follow the guidelines below could result in a shorter life span of the doorset or its functionality as a fire door. Your door may become noncompliant, requiring immediate attention to ensure it is fit for purpose.
Hinge Installation 1. Hinge rebates should be prepared with a router and the corners squared off with a sharp chisel.
If you are not sure of the door installation protocols in this document, please contact your Pyropanel Fire door manufacturer who manufactured and supplied the door.
3. Holes through the stiles should be pre-drilled to the correct diameter (5/32” or 4mm) and depth. If the door stiles are not pre-drilled, they will most likely split and the door will not be serviceable.
Trimming door to suit the door frame. 1. If the door requires trimming to suit the door frame, ensure the clearances as noted in AS1905.1 are not exceeded. The maximum clearances are: top and sides 3mm, bottom 10mm. (Note: These clearances are for a standard fire door. In some cases a fire test or technical opinion may allow larger gaps, however particular conditions will apply in these circumstances and you should contact your door manufacturer to fully understand these conditions (if applicable).
2. The stiles are made of timber and are not designed to be the sole anchor point for hinges. Screws must be anchored for the entire length of the screw, not just the edge strip. Screws should be 10g x 50mm minimum.
If the door is manufactured with our Pandor material for the door core (max FRL -/60/30), the pre-drilling must be to the full depth of the screw. If the door is manufactured with our FR material for the door core (FRL from -/60/30 to FRL -/240/30) it is important to note there is a perforated steel edge immediately behind the stile, followed by a steel hinge plate located approximately 30mm in from the edge of the leaf. The depth of the pre-drilling must pass firstly through the perforated steel edge and secondly through the hinge plate. Ensure the screw penetrates through the hinge plate. If the hinge is not anchored into the hinge plate then the door may fall off its hinges.
2. The stiles and rails in your fire door are not the same as non-fire rated doors. The stiles and rails are thin strips (nominal 10mm thick). Their function is to accommodate an acceptable finish to the edge of the door and to allow for hardware to be rebated. In some door designs, there is an intumescent strip rebated into the stiles and/or rails. Where there is an intumescent strip fitted, this is a design requirement and should not be removed or modified. Where trimming or planing of the door is necessary to fit into a door frame, ensure equal amounts are removed from each side. DO NOT trim or plane one side only. Excessive trimming or planing from one side only will
4. Tightening of the screws. Screws should be hand tight. Over tightening the screws could pull the hinge plate sideways and crush the core material leaving a void inside the door leaf.
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: BUILD-04 Issue date: 20-04-2015 Expiry date: 31-12-2016 Page 2 of 2
BUILDING IN DETAILS Gaps around fire doors Door Hardware Any hardware fitted to the Pyropanel fire door shall be tested and approved. All the Pyropanel door manufacturers maintain schedules of approved hardware and should be contacted if you are not sure if your hardware has been tested and approved. Note that if the hardware used has not been tested and approved, the door will be non-compliant and unable to be certified. Door Closer Installation 1. Different types of closers require different screw lengths. If you are not sure, please check with the door manufacturer or the door closer supplier. Door closers are supplied with an installation template to maximise functionality. Pyropanel recommends the template supplied is used to avoid any warranty issues supplied with the door. 2. Pyropanel’s advice is to ensure the screw used penetrates the door leaf by at least 30mm. When doors are manufactured with FR board, there is a steel reinforcing plate located in the centre of the door leaf. The screws used MUST penetrate this steel plate to ensure adequate anchorage. Where screws do not penetrate this steel plate, the door closer will come loose from the door and require re-fitting with the correct screws, or the door could require replacing if the door integrity cannot be confirmed. Some suppliers of door closers provide shorter screws which do not adequately anchor the door closer into the reinforcing plate. Please check your screw lengths supplied and if they are too short, substitute the screw for a longer one.
Drilling holes for door furniture 1. Follow the hardware installation instructions supplied with the door furniture, considering the recommendations below with regard to drilling holes. 2. Pyropanel fire doors contain a perforated steel plate to ensure the door hardware is anchored appropriately and does not crush the core material. Do not use a spade drill bit to drill holes as they will grab and dislodge the perforated plate. The correct procedure is to use a hole saw at the correct size. The hole saw will cut through the plate without damaging it. Drill from both sides with hole saw. Mortice lock installation 1. Drill furniture and cylinder holes (i.e. those through the face of the leaf) prior to the mortice lock body hole. This will prevent damage to the core material. 2. Minimise core material removal when cutting holes. Storage and handling 1. If doors are not immediately installed, store the doors flat in a dry area to prevent warping and moisture damage. 2. Do not store doors by leaning against walls or other supports prior to hanging. 3. Warping of doors can occur if the door is not properly stored, handled or installed. Beware of adverse or excessive moisture and temperature conditions, which could affect the door performance, operation or dimensional stability.
You Door Manufacturer is:
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-01 Issue date: 20-04-2015 Expiry date: 31-12-2016
FRAME PROFILES Non Fire Rated Frames
Frames are typically 1.1 to 1.3 mm Zincanneal
HOW TO SPECIFY “Door frame to be a Pyropanel B102* Prime painted pressed metal door frame. Builder to confirm door frame applicability”. Note: Custom frame profiles available on request.
* denotes example - delete, change or specify as required
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-02 Issue date: 20-04-2015 Expiry date: 31-12-2016
FRAME PROFILES Fire Rated Frames
HOW TO SPECIFY Note: When installed with appropriate door leaf, frames are fire rated up to 4 hours in masonry walls, and 2 hours in dry wall. Custom frame profiles available on request. Frames are typically 1.2-1.6 zincanneal unless otherwise requested.
“Door frame to be a Pyropanel F117* Prime painted pressed metal door frame. Builder to confirm door frame applicability”. * denotes example - delete, change or specify as required
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-02B Issue date: 19-01-2016 Expiry date: 31-12-2017 Page 1 of 2
FRAME PROFILES Fire Rated “Slide-in” Frames for Speedpanel walls
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-02B Issue date: 19-01-2016 Expiry date: 31-12-2017 Page 2 of 2
FRAME PROFILES Fire Rated “Built-in” Frames for Speedpanel walls
HOW TO SPECIFY “Door frame to be a Pyropanel FSP78B* Prime painted pressed metal door frame. Builder to confirm door frame applicability”. *Denotes example - change to suit requirements
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-03 Issue date: 20-04-2015 Expiry date: 31-12-2016
FRAME PROFILES Euroseal® Fire Rated Frames Fire Rated Euroseal frame profiles
Non-Fire Rated Euroseal frame profiles
Special Euroseal frame profiles
HOW TO SPECIFY Note: When installed with appropriate door leaf, frames are fire rated up to 4 hours in masonry walls, and 2 hours in dry wall. Custom frame profiles available on request. Frames are typically 1.2-1.6 zincanneal unless otherwise requested.
“Door frame to be a Pyropanel F117/E* Euroseal Prime painted pressed metal door frame. Builder to confirm door frame applicability”. * denotes example - delete, change or specify as required
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-04 Issue date: 20-04-2015 Expiry date: 31-12-2016
FRAME PROFILES 1 hr Timber Fire Rated Frames DESCRIPTION 1 hr Timber Fire Door Frames suitable for use with all Pyropanel Fire Door leaves for applications requiring up to 1 hour of Fire Resistance. Frames come with a pre installed paintable intumescent hot smoke seal.
APPLICATIONS Ideal for most applications that require a one hour certified fire door set with a one hour timber fire rated door frame, especially in residential complexes as unit entry doors, hospitals, schools, public buildings, etc., and applications that may experience high levels of airborne salt water.
FEATURES ■■
Suitable for Pyropanel fire doors up to -/60/30 FRL
■■
Jamb dimensions - Standard 140mm x 30mm, Min 85 x
Typical frame profile - note hidden frame fixings
30mm(larger dimensions available on request). ■■
Integrated intumescent hot smoke seal.
■■
Removable door stop covers predrilled frame fixing holes.
■■
Optional Euroseal® rebated door stop.
■■
Manufactured from high quality hardwood.
■■
No patching of fixing holes - save time and mess on site.
■■
Can be supplied with optional pre-hung fire door.
■■
Hardwood architraves required.
Euroseal frame profile - note hidden frame fixings
HOW TO SPECIFY “Door frame to be a Pyropanel 1 hr Timber Fire Rated Door Frame, fully certified and approved for use with Pyropanel Fire Rated doors up to 1 hr FRL, with integrated hot smoke seal and optional Euroseal rebate* “. * denotes example - delete, change or specify as required
Pyropanel Developments Pty Ltd
Alternative frame profile (Single rebate)
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-05 Issue date: 20-04-2015 Expiry date: 31-12-2016
FRAME PROFILES MDF Fire Rated Frames DESCRIPTION MDF Fire Door Frames suitable for use with all Pyropanel 48mm Fire Door leaves for applications requiring up to 1 hour of Fire Resistance. Frames come with a pre installed paintable intumescent hot smoke seal.
APPLICATIONS Ideal for most applications that require a certified fire door set with a MDF rated door frame, especially in residential complexes as unit entry doors, hospitals, schools, public buildings, etc., and applications that may experience high levels of airborne salt water.
FEATURES ■■
Jamb dimensions - Min 101 mm x 40mm
■■
Door stop - 50 mm wide x 25mm deep (minimum) (custom sizes available)
Alternative frame profile - single rebate and hidden fixings Alternative frame profile - single rebate and hidden fixings
■■
Integrated intumescent hot smoke seal
■■
Optional Euroseal® rebated door stop
■■
Manufactured from Laminated MDF
■■
Removeable door stop covers predrilled frame fixing holes
■■
No patching of fixing holes - save time and mess on s
Euroseal frame profile - note hidden frame fixings Euroseal frame profile - note hidden frame fixings
HOW TO SPECIFY
Typical frame profile - note hidden frame fixings Typical frame profile - note hidden frame fixings
“Door frame to be a Pyropanel MDF Fire Rated Door Frame, fully certified and approved for use with Pyropanel 48mm Fire Rated doors up to 1hr FRL, with integrated hot smoke seal and optional Euroseal rebate* “. * denotes example - delete, change or specify as required
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
TECH SHEET: FRAME-06 Issue date: 20-04-2015 Expiry date: 31-12-2016
FRAME PROFILES Upgrading non fire rated door frames DESCRIPTION
25mm
Allowable methods for upgrading non fire rated steel door frames to suit Pyropanel fire rated doorsets.
New steel door stop
APPLICATIONS Ideal for most applications that require a certified fire doorset but which have a non rated door frame with a door stop less than 25mm, or where the door thickness needs to be increased.
Fire rated Rockwool or Pyropanel FR Board
ALLOWABLE METHOD Door stops ■■
Existing door frame thickness must be at least 1.1mm.
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A steel channel is used to increase the door stop to at least 25mm thick.
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Pack new door stop with fire rated rockwool or Pyropanel FR Board.
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Steel rivets
Mechanically fix new door stop by using either steel rivets
Double rebated frame
New steel door rebate (if required)
or welding at 300mm centres. Door rebate ■■
Existing door frame thickness must be at least 1.1mm.
■■
A steel channel is used to increase the door rebate to the desired measurement.
■■
Pyropanel FR Board. ■■
Mechanically fix new door stop by using either steel rivets or welding at 300mm centres.
■■
New steel door stop to single rebated frame
Pack new door rebate with fire rated rockwool or Fire rated Rockwool or Pyropanel FR Board
Ensure that frame and hinge plates are suitably located and strong enough to support new door.
Single rebated frame
Pyropanel Developments Pty Ltd
Distributed by:
Unit 1, 97 Lewis Rd, Wantirna South, Vic 3152 Ph: (03) 9837 8500 Fax: (03) 9837 8550 Email:
[email protected] Web: www.pyropanel.com.au Pyropanel Developments has a policy of continuous improvement and reserves the right to change methods and specifications without notice. Note: The Tech Sheet is an uncontrolled document, If printed please refer to the Tech-Sheet on the website to check if this document is valid.
