Transcript
Installation Fusion Granite Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Table of Contents Pre-Installation Information . . . . . . . . . . . . . . . . . . . . 2 Layout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Mounting Continuous Brackets . . . . . . . . . . . . . . . 3–4 Pilaster Mounting Hardware . . . . . . . . . . . . . . . . . 4–5 Panels & Pilasters . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Headrail and Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Slide Latch & Strike/Keeper (Inswing) . . . . . . . . . . . 9 Slide Latch & Strike/Keeper (Outswing) . . . . . . . . . 10 Urinal Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IMPORTANT Read this installation manual completely to ensure proper installation, then file it with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibilityof the installer.
Installation
Packing List
IS TH SIDE UP
• • • •
Separate parts from packaging and make sure all parts are accounted for before discarding any packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. Leave the protective masking on until installation is complete. Use an engine hoist and granite lifter to ensure safe and damage-free installation of granite components. To prevent warping, always lay the material flat. Do not lean the material against the wall or stack unevenly. Product warranties and parts information may also be found under ”Products” on our web site at bradleycorp.com.
HDWG-INSTR-024; Rev A ECN 12-14-012 © 2014 Bradley Page 1 of 11 9/29/2014
P.O. Box 309, Menomonee Falls, WI USA 53052-0309 800 BRADLEY (800 272 3539) +1 262 251 6000
bradleycorp.com
Fusion Granite Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
Supplies Required: • • • • •
Chalk line and pencil Tape measure and 4' level Jigsaw (or hacksaw) and circular saw Two spring clamps 9 ⁄64", 5⁄32", 3⁄16", 7⁄32" and ¼" drill bits
• • • • •
Power drill or screw gun with drill bit extension 5 ⁄16" and 3⁄8" ceramic tile and masonry drill bit Hammer drill Silicone caulk Two spacers, 12" high and strong enough to support weight of panel
Hardware Provided
Wedge Anchor 3 ⁄8"-16 x 3¾" FAST-Z0026
⁄16" Hex Nut FAST-T375
3
3 ⁄8" Flat Washer FAST-L376
#14 x 5⁄8" Button-Head #10 x 5⁄8" Button-Head #10 x 5⁄8" Button-Head Self-Tapping Screw Self-Tapping Screw Sheet Metal Screw Torx-T27 Drive Torx-T27 Drive Torx-T27 Drive FAST-S355A FAST-S351A FAST-S0019
#10-24 x 1" Button-Head Shoulder Screw Torx-T27 Drive FAST-P004A
.045 Thick x 5⁄8" O.D. Headrail Shim P10-449
#10-24 x 13⁄8" Button-Head Shoulder Screw Torx-T27 Drive FAST-S0003
#10-24 x ¾" Barrel Nut Torx-T27 Drive FAST-P003
.020 Thick Hinge Shim HDWG-S0307
#14-16 Plastic Anchor FAST-T373
#10 x 2" Flat-Head Machine Screw Torx-T25 Drive FAST-S0027
¼-20 x 11⁄16" Flat-Head Joint Connector Cap 4mm Hex Drive FAST-Z0030
.060 Thick Hinge Shim HDWG-S0308
#14 x 2" Button-Head Sheet Metal Screw Torx-T27 Drive FAST-P002
#10-24 x 1" Flat-Head Machine Screw Torx-T25 Drive FAST-S0033
#10-24 x ½" Button-Head Machine Screw Torx-T25 Drive FAST-S0032
¼-20 x 1" Flat-Head #5-40 x 5⁄8" Joint Connector Cap Flat-Head 4mm Hex Drive Machine Screw FAST-Z0031 Torx-T10 Drive FAST-S300
.020 Thick Keeper Shim HDWG-S0309
.060 Thick Keeper Shim HDWG-S0310 ¼" x 4" AD4-0017
605⁄8" wall to center line
Example of Submittal Drawing
36" center to center
(58½") (15⁄8")
(63⁄8")
(26")
½" gap
(36")
(3")
(20½")
61¼" to face
(3½")
(58½")
1" gap
3"
361⁄8"
24"
261⁄8"
8"
1" gap
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Installation
Continuous Bracket Layout Dimensions When installing the partition components, consult the applicable Mills Partition submittal drawing for compartment layout dimensions.
FOR FREESTANDING (FS) PARTITIONS: Refer to submittal drawings and determine the approximate location of the outside panels. Establish dimensions “A” and “A1” as explained above.
CL
"C"
*
CL
Pilaster plumb line
A
Pilaster centerline: Measure from the back wall forward to the face of the compartment, subtract 5⁄8" and mark this location on the floor (“A”). Mark the same measurement on the opposite end of your layout (“A1”) and draw a straight line connecting both marks.
C
Continuous brackets: Draw a plumb line on all walls from each pilaster and panel center. From the highest point in the room, measure 12½" from the floor and place a mark on the pilaster/panel plumb line. Use a level to transfer that mark to all other plumb lines (“C”).
CL
"A"
"C"
"B"
Panel plumb line
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Fusion Granite Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
*
CL
* 12½"
"B1"
B 2
Panel centerline: Measure the stall width across the back wall and place a mark at the base of the rear wall (“B”). Repeat this step for each panel, starting each measurement from the last panel centerline (“B1”).
"A1"
Continuous Brackets to Wall CL
On end panel applications, position the bracket with the ears facing toward the inside of the stall.
B
Using the bracket as a template, mark all (10) hole locations on the wall. Remove the bracket and drill a Ø 5⁄16" hole (min. 2" deep) at each location.
Plastic Anchor
A
C
Insert the plastic anchors in all holes and secure the bracket using fasteners provided, (5) inside holes only.
pilaster/panel plumb line
#14 x 2" screw
Place the bottom of the continuous "L" bracket at the established level line. Align the inside holes on the pilaster/panel plumb line.
es
tab lish
ed
lev el
lin
e
flo
or
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Leveling Brackets and Continuous Brackets to Pilaster Pilasters are pre-drilled for mounting brackets, leveling brackets and headrail mounting. The top hole on the pilasters should be located to inside of stall. Refer to the submittal drawing to determine proper pilaster per location. Refer to the submittal drawing to locate the split dimension and layout location of each marked pilaster.
CL
A
Loosely attach the 2-piece "L" bracket with the fasteners provided. Place the granite spacers into the brackets and squeeze them together. Securely tighten the bracket mounting hardware and remove spacers.
Sp
lit
Sp
lit
Pilaster shown is for reference only. Actual pilaster varies depending on application.
#10-24 x 1" Shoulder Screw #10-24 x ¾" Barrel Nut
B
C
Slide the shoe carefully over the mounting end of the pilaster and leave approximately 5" above bottom end.
¼-20 x 1" Flat Head Joint Connector Bolt
Align the hole in the leveling bracket with the bottom hole of the pilaster, one per side. The slot is at the outside edge of the pilaster. Secure the bracket to the pilasters using the fasteners provided.
¼-20 x 11⁄16" Flat Head Joint Connector Cap Continuous Alcove Bracket
D
The top and bottom holes on the pilasters being mounted at the wall are slotted. Adjust the height as needed before drilling the center holes and attaching the "L" bracket and fasteners.
#10-24 x 1" Shoulder Screw #10-24 x ¾" Barrel Nut
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Installation
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Pilaster Mounting Hardware ⁄8" Hex Nut
3
A
⁄8" Flat Washer
3
Wedge Anchor
drill ø 3⁄8" hole, minimum 15⁄8" deep Remove dirt and debris. Refer to your submittal drawings to determine placement of the anchors on the pilaster centerline.
Insert the wedge anchors into the holes and secure to the floor with a flat washer and hex nut. Attach a support hex nut and flat washer to each wedge anchor.
CL
3¼" (83mm)
375⁄8" (956mm)
22½" (572mm)
275⁄8" (702mm)
B
6½" (165mm)
Starting at the highest point in the room, adjust the support nut approximately 1" up from the finished floor. Level the remaining support nuts and washers to this height.
1" (25mm)
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Panels and Pilasters Start at one end and install a panel, then a pilaster. Continue alternating until installation is complete. An engine hoist and Granite lifter (clamp) will aid in the installation process. When installing in an alcove or in-corner alcove, use an alcove bracket to secure the pilaster to the panel.
A
Place a panel on the spacers and rest or clamp the panel against the wall bracket. Set the pilaster onto the mounting hardware placing the bracket around the panel. Secure with the 3⁄8" flat washer and 3⁄8" hex nut. Secure the two-piece "L" bracket to the panel with the fasteners provided.
Refer to your submittal drawing and leave the appropriate gap (standard gap is 1") between the panel and the wall. Make sure the pilasters are plumb and level to each other. The pilaster height can be adjusted by moving the support nuts on the wedge anchor up or down.
B Using the holes in the panel as a template, drill Ø ¼" holes through the bracket at each panel hole.
C
Align the second "L" bracket to the holes of the first "L" bracket and secure with fasteners provided.
#10-24 x ¾" Barrel Nut
#14 x 2" Screw
#10-24 x 1" Shoulder Screw
⁄8" Hex Nut
3
12" above finished floor
⁄8" Flat Washer
3
#10-24 x ¾" Barrel Nut
D
#10-24 x 1" Shoulder Screw
Secure the panel to the "L" brackets with the fasteners provided.
Using the holes previously drilled into the "L" bracket as a template drill Ø ¼" holes through the second "L" bracket.
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Fusion Granite Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Headrail and Shoe Make sure the pilasters are plumb. Leave the appropriate door opening between the pilasters as shown on your submittal drawing. The illustrations on this page show mounting hardware and fasteners for a generic application. Refer to your submittals to determine your actual headrail configurations. Some headrail sections may need to be cut to an appropriate size. Refer to your submittals for general headrail placement. Headrail configurations that come to an intersection should meet over pilaster.
A
Place headrail over the top of each pilaster located at the wall and slide it tight against the outside face of the pilaster and the side wall. Mark the outline of the headrail on the wall and remove the headrail.
C
Place headrail over the top of the pilasters and slide it tight into the mounting bracket. Use the mounting bracket as a template and drill a Ø ⁷⁄₃₂" hole through the headrail. Secure the headrail to the mounting bracket with the #10 x ⁵⁄₈" screws provided.
E
B
D
Place the headrail bracket on the outline marked on the wall and mark the locations of the mounting holes. Remove bracket and drill (2) Ø ⁵⁄₁₆" holes a minimum of 2" (51mm) deep. Prior to securing to the wall, enlarge the (2) back mounting holes of the bracket to Ø ¼". Secure the bracket to the wall with the #14 x 2" screws and plastic anchors provided.
Make sure the pilaster is plumb and that the spacing between the pilasters for the doors is the correct dimension. Each pilaster is supplied with an insert for mounting the headrail. Locate the insert and transfer it's location to the headrail by drilling a Ø ⁷⁄₃₂" hole through the back side face of the headrail only. Secure the headrail to the pilaster with the #10-24 x½" machine screws provided. Use ⁵⁄₈" headrail shims as required.
For open end applications, cut the headrail to the appropriate length (if required). Attach the bracket to the wall at the correct height (see step B). Each open end pilaster is supplied with an additional insert for mounting the headrail. Locate the additional insert and transfer it's location to the headrail by drilling a Ø ⁷⁄₃₂" hole through the back side face of the headrail only.
F
Securely tighten the pilaster mounting hardware on the floor. Carefully slide the shoe down the pilaster and secure to the pilaster with clear silicone caulk (by others).
Attach another bracket to a pilaster with (1) #10 x ⁵⁄₈" screw and (1) #10-24 x ½" machine screw at the correct height (see view below). Use ⁵⁄₈" headrail shims as required. The headrail should be level with any adjacent headrail and should be located directly over the panel. Position each headrail onto the brackets and secure with required fasteners (see step C). Using a rubber mallet, install the headrail end cap.
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Gravity-Cam Hinges Pilasters are pre-drilled for hinges. Before installing the hinges, make sure the door openings are the appropriate size, the pilasters are plumb, and the headrail is installed. Before installing the hinges, determine the door swing by facing the compartment from the outside. The Mills submittal drawings will detail the specific door swing.
A Shims (insert as needed between the hinge and the pilaster on the inside of the stall) Bottom Hinge Cam #10-24 x 13⁄8" Shoulder Screw
#10-24 x ¾" Barrel Nut
Bottom Hinge Pin
Top Hinge with Nylon Bushing
B Locknut (thread loosely) Top Hinge Pin (snaps into place)
Place the bottom door hinge onto the bottom pilaster hinge pin. Place the top door hinge into the top pilaster hinge, then insert the top hinge pin. Rotate the door to the desired “at rest” position. Push down on the door while holding it in the “at rest” position. This sets the male and female cams in the bottom hinge. For doors requiring a full close, rotate the door 15° past the closed position, then tighten the hex nut to secure the door in the “at rest” position.
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Bottom Hinge Pin
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Fusion Granite Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Installation
8a
Concealed Latch and Strike/keeper for Inswing Doors Local codes vary from state to state. Check your local codes before installing the coat hook and door pulls.
Install the coat hook on the inside of the door on the latch side.
C
Do not permit drill bit to touch opposite face of door.
A
Ø 9⁄64" holes
Position the latch onto the door. Tighten the fasteners and insert the latch bolt, pushing in until it snaps into place.
B
3" 3"
Secure the strike/keeper to the pilaster. Insert shims as needed between the strike/keeper and pilaster on the inside of the stall. Align the center of the strike/keeper with the latch bolt and tighten the fasteners.
Typical Inswing Flat Strike/Keeper
D
Position the flat strike/keeper onto the pilaster and secure with the fasteners provided.
Ø ¼" holes
4"
1¾"
For 34" and 36" doors, mount door pulls to the door with fasteners provided.
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Fusion Granite Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
8b
Concealed Latch and Strike/keeper for Outswing Doors Local codes vary from state to state. Check your local codes before installing the coat hook and door pulls.
Ø ¼" holes
A
Position the latch onto the door. Tighten the fasteners and insert the latch bolt, pushing in until it snaps into place. Attach the door pulls per dimensions with the fasteners provided.
Install the coat hook on the inside of the door 36" above the finished floor. Secure with the fasteners provided. Local codes vary from state to state. Check your local codes before installing coat hook.
C
Do not permit drill bit to touch opposite face of door.
Ø 3⁄16" holes
4"
1¾" Install the wall bumper on the outside of the door on the latch side at the location shown. Secure with the fasteners provided.
D
Do not permit drill bit to touch opposite face of door.
B Attach the strike/keeper to the pilaster. Insert shims as needed between the strike/keeper and pilaster on the inside of the stall and loosely secure with fasteners provided. Align the center of the strike/keeper with the latch bolt and tighten the fasteners..
3" 3"
Ø 9⁄64" holes
Typical Outswing Flat Strike/Keeper Position the flat strike/keeper onto the pilaster and secure with the fasteners provided.
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Installation
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Urinal Screens
A
Determine the correct location for the urinal screen and draw a plumb line on the wall. Measure 15½" from the floor and place a mark on that plumb line.
B
Secure the continuous urinal screen bracket to the wall following step 2, A-C. (The bracket ear can be positioned on either side of the urinal screen.)
D E
C
Anchor Placement: Measure from the back wall forward to the required urinal screen depth. Subtract ¾" and 5¼" and mark these (2) locations on the floor. Secure anchors to floor by following step 4, A-B.
Attach shoe and secure leveling brackets to urinal screen by following step 3, B-C.
F
Secure urinal screen to wall by following step 5, B-E.
Position the urinal screen so that the bottom leg is positioned on the mounting hardware and the back edge is resting against the wall bracket. Secure the urinal leg with the ³⁄₈" flat washer and ³⁄₈" hex nut.
G
Carefully slide the shoe down the urinal leg and secure to the leg with clear silicone caulk (by others).
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