Transcript
GENERATION 3 BASKET RAKES
PART'S MANUAL For
Models 2030G3-7 7 Bar Series Serial # 157000 - 157999
Form: G3BasketRakeParts157000_157999.indd
January 2015
GENERATION 3 PARTS MANUAL DESCRIPTION
PAGE
TABLE OF CONTENTS
1
MAINFRAME ASSEMBLY
2-3
EXTENSION ARM ASSEMBLY
4-5
BASKET HANGER, FRAME, & LIFT ASSEMBLY
6-7
TWIN HUB AND STAR ASSEMBLY
8-9
GAUGE WHEEL ASSEMBLY
10-11
ANGLE STOP ASSEMBLY
12-13
HYDRAULIC SCHEMATIC
14-15
EXTENSION ARM HYDRAULIC CYLINDER
16
CONTROL VALVE
17-20
CONTROL BOX
21-22
1
2
9
6
5
MODELS: G3
13
7
10
8
12
MAIN FRAME ASSEMBLY
11
4
15
16 14
1
22
17
21
20
19
17
15
18
23
24
2
18
25
26 3
MAINFRAME ASSEMBLY MODELS: G3 ITEM 1 2 3 # # 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 # # 26 # # # # # #
QTY 1 16 8 16 16 Ref 1 1 Ref 1 1 1 2 2 2 4 2 4 2 1 2 2 168 80 80 4 4 4 Ref 1 4 Ref 1 1 Ref 1 Ref
PART NO HR-2030-G2-1 HR-0051-G2 HR-0055-G2 G-25-1.25-SFHMS G-25-1-SFHMS HR-0051HK HR-2052 HR-0490 HR-2410P HR-2001 HR-0341 HR-0404 HR-0700 HR-0417 HR-0415 HR-0419 HR-0318-1 HR-0317 G-375-3.5-NCU HR-3200 HR-3231 HR-3232 HR-3113 HR-3238 HR-3239 HR-3106 HR-3115 HR-3114 HR-3117 700-0807-4023 HSR-0023 HR-R3605437 WES002670 HR-0343 HR-2009 HR-2006 HR-2008
DESCRIPTION Main Frame Slide Tube Wear Strip 1/4” x 3 7/8” 12 Gauge Shim 1/4" x 1 1/4" Slot Flat Head Machine Screw w/ 1/4" Nylock Nut (Shim Side) (not shown) 1/4" x 1" Slot Flat Head Machine Screw w/ 1/4" Nylock Nut (not shown) Slide Tube Wear Strip Hardware Kit, Includes 16 ea. of the above 2 items Tongue Jack Clevis Hitch Assembly 2-5/16" Ball Hitch - optional for clevis hitch Stripper Bar Adjustment Tool Safety Chain - 37" 1/2” Clamp - Double Hose (w/ Mounting Plate & Top Plate) Base Plate (1/2” Clamp - Single Hose) 1/2” Clamp - Single Hose Top Plate (1/2” Clamp - Single Hose) 1/4” x 1-1/2” HHCS Spread Cylinder Without External Hydraulic Line, Ram Hyd Cyl Pin 3/8" x 3 1/2" U-Bolt Energy Chain - Set of 2, 6-5/8"" Width Assembled Chains Energy Chain - Moving KMA Bracket For 6-5/8"" Width Chain Energy Chain - Fixed KMA Bracket For 6-5/8"" Width Chain Energy Chain - Crossbar For 6-5/8"" Width Chain Energy Chain - Inside Plate For 6 5/8" Width Chain Energy Chain - Outside Plate For 6 5/8" Width Chain Energy Chain - Chain Fix 1/2" Single For 6-5/8" Width Chain Energy Chain - Chain Fix 3/8" Single For 6-5/8" Width Chain Energy Chain - Chain Fix 1/4" Single For 6-5/8" Width Chain Energy Chain - Hose Seperator (not shown) Hydraulic Control Valve (not shown) 5" Plastic Cap Spread Cylinder Seal Kit (not Shown) Light Kit SMV Sign (not shown) Slide Assembly Spray Lube Tool Box (not shown) Width Marker Decal Set
3
EXTENSION ARM ASSEMBLY MODELS: G3
30 28 29
3
25
27
26
31 24
23
22
2
5 4
5
1
30
21
30
8 10 7 15
20
6
12
9
16
18
19 14
13
11
17
4
EXTENSION ARM ASSEMBLY MODELS: G3
ITEM 1 1 2 3 3 4 4 5 6* 7* 8* 9* 10* 11* 12* 13* 14* 15* 16* 17* 18* 19 20 21 22 23 24 25 26 27 28 29 30 32 * REF
QTY 1 1 2 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 24 24 4 4 4 2 4 2 4 12 2 2 2 2 2 2
PART NO HSR-2470 HSR-2471 HR-2510-2 HSR-2100-1 HSR-2101-1 HR-2478-3 HR-2479-3 HR-0481 HR-0083-1 HR-0082 HR-0383 HR-0378 HR-0379 HR-0377 HR-0376 HR-0382-1 HR-0381-1 HR-0384 HR-0375-1 HR-0380 ST562 HR-0085 HR-0707 HR-0704 HR-0066B HR-0705 HR-0106 HR-0317 HR-0706 HR-0472 G-1.5SAEFW HR-0473 HSR-0015 HR-0314 E-1774 HR-0313-1
DESCRIPTION Wheel Tower Weldment - RH Wheel Tower Weldment - LH Wheel Tower Receiver (with 8 13/16" wide hole spacing) Double Slide Weldment - RH Double Slide Weldment - LH Basket Pivot Weldment - RH Basket Pivot Weldment - LH UHMW Pivot Plate Spindle RTM (002-328-1) Wheel Hub w/ Bearings & Seal (008-423-04) Spindle Seal 2" (010-162-00) (Cross Ref National 473463) Inner Bearing LM501349 (031-075-02) Inner Race LM501310 (031-075-01) Outer Race LM67010 (031-032-02) Outer Bearing LM67048 (031-032-01) Spindle Washer 1" (005-023-00) Spindle Nut 1"-14 Slotted (006-176-00) Cotter Pin 1/8" x 2" (019-002-00) Grease Cap (yellow zinc) (021-089-00) Lug Nut 9/16" NF (006-060-00) 9/16" NF - 2 1/4" Stud (007-280-00) Wheel LT235/75R15 Road Tire 1/2" x 3 1/2" NC Gr.5 Cap Screw w/ 1/2" Grip Nut Break Away Cylinder Mount 1/2" x 2 1/2" NC Gr.8 Cap Screw w/ 1/2" Grip Nut 2” x 8” ASAE Hydraulic Cylinder Hydraulic Cylinder Pin 3/4" x 2 1/2" NC Gr.8 Cap Screw w/ 3/4" Grip Nut Washer Plate 1 ½” SAE Flat Washer 1 ½” SAE Nylock 5" Plastic Cap (Modified) Hydraulic Cylinder Rod Clevis Complete Hub & Spindle Assembly (includes Items with *) Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #661751
5
6
18
21
22
23
MODELS: G3
6
4
3
10
BASKET HANGER, FRAME & LIFT ASSEMBLY
21
5
15
17
16
7
16
23
9
13
23
15
6
2
5
1
23
8
20
11
4 12
3
16
15
13
9
16
10
15
19
7
14
BASKET HANGER, FRAME AND LIFT ASSEMBLY MODELS: G3
ITEM 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18 19 20 21 22 23 24 # #
QTY 1 1 1 1 4 4 4 4 4 2 4 4 4 12 4 2 8 8 1 1 Ref Ref 24 4 2 48 48 2 4 2
PART NO HR-2478-3 HR-2479-3 HR-2450-1 HR-2451-1 HR-0232 G-75-3.5NCCS G-75NCHGN HR-2003-B HR-11118 HR-0107 HR-2113-2 HR-11118 HR-0317 HR-0159 HR-0200 HR-0404 HR-0198 HR-0105 HR-2623-2 HR-2624-2 HR-2621-2 HR-2622-2 HR-2630 HR-0703 HR-0314 G-625NCHN G-625NCHGN HR-2004-A 064-016-1 HR-2007 HR-0313-1
DESCRIPTION Basket Pivot Weldment - RH Basket Pivot Weldment - LH (Not Shown) Suspension Axel - RH Suspension Axel - LH (Not Shown) Flange Bearing 3/4” x 3 1/2” HHCS 3/4” Hex Grip Nut Adjustable Link Clevis Bolt, Bottom (Greasable) 2” x 6” Hydraulic Cylinder Parallel Arm Clevis Bolt, Top (Greasable) Hydraulic Cylinder Pin Cotter Pin 3/16" x 1-1/2” Top Link 1/2" Double Hose Clamp w/ Mounting Plate Lynch Pin - 7/16" Pin Basket Frame - 12' - RH Basket Frame - 12' - LH (Not Shown) Basket Frame - 10 1/2' - RH (Not Shown) Basket Frame - 10 1/2' - LH (Not Shown) Stripper Bar (RH & LH, 10 1/2' & 12' Basket) Cotter Pin 1/4" x 1-1/2” Hydraulic Cylinder Rod Clevis 5/8" NC Hex Nut 5/8” Hex Grip Nut Basket Adjustment Wrench 1" NC Nylock Nut Tooth Tool Hydraulic Cylinder Seal Kit, (Not Shown) Spencer #661751
7
8
28
30
29
25
18
8
20
31
19
5
17
9
2
7
6
MODELS: 2030G3-7
10
11
12
43
10
16
TWIN HUB AND STAR ASSEMBLY
13
14
44
3
21
45
2
23
DRIVEN END
16
1
22
24
26
27
15
IDLER END
3
41
15
40
42
14
39
12
34
38
13
10
16
11
37
8
33
5
32
9
35
7
36
6
4
TWIN HUB AND STAR ASSEMBLY MODELS: 2030G3-7 ITEM 1 2 2 3 4 4 5 6 7 7 8* 9* 10* 11* 12* 13* 14* 15* 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35** 36** 37** 38** 39** 40** 41** 42** 43 44** 45** * **
QTY 2 1 1 4 14 Ref 350 350 175 175 28 28 56 28 28 28 28 28 20 10 2 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 2 2 2 2 2 4 2 2 2 10 2 2 2 Ref 2 Ref
PART NO HR-0647 HR-4162 HR-4163 HR-2640 HR-4130 HR-4120 HR-0181 HR-0182 HR-0168 HR-0169 HR-0176 HR-0174 HR-0172 HR-0184 HR-0173 HR-0177 HR-0175 HR-0178 G-STN-509 G-ST-504 G-SL-175 G-LM48548 G-LM48510 HR-0377 HR-0376 HR-0382 HR-0375 HR-2652 HR-381 HR-0384 HR-2650 HR-2651 HR-2653 HR-0159 HR-2654 HR-0709-15 HR-0357-15 HR-2369 HR-2351 HR-0356 HR-2352 HR-0355 HR-0363 HR-0354 HR-2361 G-7-122 HR-0367 HR-0367-1 HR-0368 HR-4125 HR-4361 HR-0165-3
DESCRIPTION Reinforcing Plate Knuckle Assembly w/Hub - RH Knuckle Assembly w/Hub - LH G2 Star Wheel (7 Bar) Tine Bar - 12 ft w/Bearings Tine Bar - 10-1/2 ft w/Bearings (Not Shown) 3/8” x 2-1/2” HHCS 3/8” Lock Nut Right Hand Rake Tooth Left Hand Rake Tooth (Not Shown) 3/4” NC x 4” HHCS Tine Bar Long Spacer Tine Bar Bearing Z9504 Tine Bar Shim Washer Snap Ring Tine Bar Small Spacer Dust Shield 3/4” NC Lock Nut 1/2"-20 NF Lug Nut 1/2"-20 NF - 2 1/4" Stud Bearing Seal (RTM SL-175) Inner Spindle Bearing LM48548 Inner Bearing Race LM48510 Outer Bearing Race LM67010 Outer Spindle Bearing LM67048 3/4” Spindle Washer (RTM SW-750) Grease Cap Knuckle Spindle Weldment Spindle Nut 3/4” NF Slotted (RTM SN-750) Cotter Pin 5/32” x 1 1/2” Knuckle Base Plate – RH Knuckle Base Plate – LH (Not Shown) Knuckle Pin Cotter Pin 3/16” x 1-1/2” Hub w/Studs, Bearings and Seal Hydraulic Motor, High Torque, Eaton #184-0131-002 5/16" x 1/4" Key Stock 1 1/4" Long Adapter Housing Jack Shaft 1-1/4" 3/8” Key Stock - 2" Bearing Housing Bearing CSA208-24 Spacer Snap Ring Drive Hub Assembly w/Studs 1/2"-20 NF - 2" Stud 1-1/2” Slotted Nut Cotter Pin 1/4” x 2” Machined Washer 2-1/2" OD x 1-1/2” ID X 3/16" Tine Bar Bearing Assembly Bearing Housing Assembly Seal Kit For Eaton Motors
9
GAUGE WHEEL ASSEMBLY (optional) HR-5612-G3 & HR-5712-G3
7 6 5 8 4
2
18
3 4 5 13
1 17
11
9
10
11
19
15
10
16
10
12
14
GAUGE WHEEL ASSEMBLY (optional) HR-5612-G3 & HR-5712-G3 ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
QTY 1 1 2 2 4 2 2 2 2 2 4 4 2 2 2 1 1 1 4 4
PART NO HR-2458-R HR-2457-R HR-2660 HR-2490 HR-0487 HR-0488 HR-0486 HR-0489 G-P71111 HR-0385 HR-0386 HR-0387 HR-0403 HR-0159 HR-0388 1-100-04-05 HR-2490-010 HR-2490-011 007-015-1 067-105-1
DESCRIPTION Pivot Bracket Assembly - RH Pivot Bracket Assembly - LH (not shown) Pivot Arm Weldment Rubber Tire Plastic Bearing Insert 1-1/4" SAE Flat Washer Spring 1-1/4" NC Nylock Nut Pin w/Keeper Seal - National 471750 Bearing - L44643 Race - L44610 Slotted Nut Cotter Pin Cap - 21-3 4 on 4 Hub w/Races Backing Plate Clamp Plate 1/2" X 5" Gr. 5 USS HHCS 1/2" Gr. B USS Lock Nut
11
HR-5800 ANGLE STOP ASSEMBLY
6 3 7
10 5
8 1
12
4
HR-5800 ANGLE STOP ASSEMBLY FOR MODELS: G2 & G3
ITEM 1 3 4 5 6 7 8 10
QTY 2 2 2 2 2 2 2 2
PART NO HR-0066B HR-0851 HR-0852 HR-0853 HR-0317 P71111 HR-0198 HR-0487
DESCRIPTION Angle Stop Mount Inner Slide Shaft Outer Slide Stop Collar Sleeve 1" Pin 1/2" Pin w/Keeper 7/16" Lynch Pin Plastic Bearing Insert
13
14
105
107
106
132B
131B
129B
129A
130B
130B
132A
128B
128A
130A
130A
123
131A
104
TOP
RH EXT. CYL.
MODELS: 2030G3
HYDRAULIC SCHEMATIC
BOTTOM
FRONT BULKHEAD
123
124
127
125
103
P
M2
123
124
T
M1
4B
1B
108
4A
1A
5B
2B 6B
3B
6A
3A
125
126
5A
2A
108
123
124
116
REAR BULKHEAD
TOP
126
124
124
BOTTOM
129A
128A
130B
132A
130A
130A
LH EXT. CYL.
131A
104
129B
128B
106
130B
132B
131B
107
105
HYDRAULIC SCHEMATIC MODELS: G3 ITEM 103 104 105 106 107 108 115 116 123 124
125 126 127 128A 128B 129A 129B 130A 130B 131A 131B 132A 132B
QTY 1 2 2 2 8 2 4 2 2 1 1 4 4 4 8 4 2 2 1 2 2 2 2 4 4 2 2 2 2
PART NO 700-0807-4023 HR-0318-1 HR-0106 HR-0107 HR-0292-1 HR-0709-15 HR-0304 HR-3150 HR-0276 HR-3152 HR-3151 HR-3153 HR-3154 HR-0300-1 HR-0289 HR-0287 HR-3155 HR-3156 HR-3137 HR-3138A HR-3138B HR-3139A HR-3139B HR-3140A HR-3140B HR-3141A HR-3141B HR-3142A HR-3142B
DESCRIPTION Hydraulic Control Valve Spread Cylinder Without External Hydraulic Line, Ram 2" x 8" Hydraulic Cylinder 2" x 6" Hydraulic Cylinder Cylinder Adapter 2501-6-6 FRG (not shown) Hydraulic Motor, High Torque, Eaton #184-0131-002 Motor Adapter 6400-8-10 FRG (not shown) 1/2" Hydraulic Hose - 168" 8010-50P Pioneer Tips (not shown) 1/2" Hydraulic Hose - 101" 1/2" Hydraulic Hose - 97" 3/8" Hydraulic Hose - 106" 1/4" Hydraulic Hose - 88" 1/4" Adapter (not shown) 6400-06-06-0 Bulkhead Adapter 2700LN06FRG (not shown) Bulkhead Adapter 2700LN08FRG (not shown) 1/4" Hydraulic Hose - 106" 1/4" Hydraulic Hose - 87" 1/2" Hydraulic Hose - 118" 1/2" Hydraulic Hose - 132" 1/2" Hydraulic Hose - 108" 1/2" Hydraulic Hose - 132" 1/2" Hydraulic Hose - 110" 3/8" Hydraulic Hose - 132" 3/8" Hydraulic Hose - 74" 1/4" Hydraulic Hose - 132" 1/4" Hydraulic Hose - 28" 1/4" Hydraulic Hose - 132" 1/4" Hydraulic Hose - 39 1/2"
15
16
6
5
7 8
BILL OF MATERIALS ITEM QTY DESCRIPTION 1 1 BARREL WELDMENT 1 SHAFT WELDMENT 2 3 1 GLAND 4 1 STOP TUBE 5 1 PISTON 1 LOCKNUT, 3/4-16 UNF, GRADE C 6 7 1 SEAL, PISTON, PSP-A, #330, 2.500 1 SEAL, O-RING, NBR70A, #210, 0.750 x 1.000 x 0.125 8 1 ROD SEAL, U-CUP, 1.250 x 1.625 x 0.313 9 10 1 SEAL, O-RING, NBR70A, #330, 2.125 X 2.500 X 0.188 11 1 SEAL, BACK-UP, URETHANE, #330, 2.125 x 2.500 x 0.055 1 SEAL, WIPER, CASED, 1.250 x 1.688 x 0.188, NITRILE 12
3DUW1R+56HDO.LW1R+55
1
PART NO. R5507907 R4207907 R6500013 R4805437 R6400045 R3005005 R3500066 R3503210 R3501011 R3503330 R3508330 R3506016
4
9
3
12
B
RAM INDUSTRIES INC.
2
1/3/2013
1/3/2013
1/3/2013
KStrelioff
DLammers
DLammers
SCALE
PARTS
CREATED in AUTODESK INVENTOR 2010
SHT 1 of 1
R4507907 - PARTS 0
ALL INFORMATION SHOWN IS PROPRIETARY AND CAN NOT BE REPRODUCED WITHOUT PERMISSION FROM RAM INDUSTRIES INC. DRAWN BY: TOLERANCES UNLESS OTHERWISE SPECIFIED DECIMAL X.X ±0.060 STRAIGHTNESS ±.005 IN 5" YORKTON, SASKATCHEWAN, CANADA X.XX ±0.030 SQUARENESS ±.010 IN 5" CHECKED BY: www.ramindustries.com X.XXX ±0.015 PARALLELISM ±.010 IN 5" FRACTIONS ±1/16 CONCENTRICITY 0.003 TIR TITLE ANGLES ±3° TRUE POSITION ±0.005 SURFACE FINISH 125IN Ra APPROVED 3RD ANGLE PROJECTION PART NO: SIZE FILLETS & ROUNDS R0.015 UNLESS SPECIFIED REV
10
11
17
Part No. 700-0807-4023
USE (HR-) AS PREFIX WHEN ORDERING THESE PARTS: EXAMPLE (HR-214-002)
18
USE (HR-) AS PREFIX WHEN ORDERING THESE PARTS: EXAMPLE (HR-214-002)
19
20
Part No. HR-312-071
USE (HR-) AS PREFIX WHEN ORDERING THESE PARTS: EXAMPLE (HR-214-002)
21
Part No. HR-312-072
USE (HR-) AS PREFIX WHEN ORDERING THESE PARTS: EXAMPLE (HR-214-002)
22
13477 Benson Avenue Chino, CA 91710
Phone: (909) 548-4848 Fax: (909) 548-4747
[email protected] 13477 Benson Ave. - Chino, CA 91710 - Ph: 909/548-4848 - Fax: 909/548-4747 -
[email protected].
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www.gearmore.com
