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Gek-113182a

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GE Digital Energy UR Family Connecting a Remote UR-V Enhanced Front Panel to a Vertically-Mounted Horizontal UR Device Instruction Sheet GE Publication Number: GEK-113182A GE Document Part Number: 1601-9083-A2 Copyright © 2015 GE Multilin Inc. This document outlines how to use a UR horizontal enhanced front panel mounting kit, part number 1834-0004, which allows remote use of a vertical front panel with a vertically-mounted horizontal UR device. Overview The installation allows remote use of a vertical UR front panel. The front panel is removed from the UR device and a cover panel is installed. The UR device is then connected remotely to a front panel. The figure shows the concept. Figure 1: Remote use of UR front panel using UR front panel mounting kit Customer Panel UR Cover Panel RJ45 Cable Ground Cable Horizontal UR Device Mounted Vertically Vertical UR Front Panel 843736A1.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 1 The kit includes a cover panel, mounting brackets, cables, and screws. If you do not have a vertical front panel, order it separately. Table 1: Parts list Part number Quantity Description 1410-0006 8 10-32 x 3/8" pan head Phillips screw 1418-0107 8 #8-32X1/4" flat head Phillips black screw 1422-1032 8 10-32 lock nut 1430-0006 8 Washer flat zinc number 10 1435-0002 4 #8 external star washer 1412-0015 4 #8-32 x ¼ Phillips screw 0804-0177 1 RJ45 cable twisted pair 1104-0259 1 Cat6 black straight through coupler 0804-0178 1 42" ground cable 1001-0042 2 Mounting bracket 18A0-0523 1 UR horizontal side mount cover panel Dimensions There are two cutouts required to attach the UR-V enhanced front panel and the vertically-mounted horizontal UR device. To prepare the customer panels: 1. Make the modifications to the customer panels as shown in the figures. Figure 2: Horizontal UR device mounting hole dimensions 4.000” 10.16 cm Panel shown for reference only 18.850” 47.879 cm Ø 0.210” 5.334 mm 4 places 2 843707A2.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET Figure 3: UR-V enhanced front panel mounting holes and cutout dimensions 4.000” 10.16 cm Panel shown for reference only 1.000” 2.54 cm 3.000” 7.62 cm 1.000” 2.54 cm 13.906” 35.321 cm RJ45 connector cutout 10.656” 27.066 cm 1.000” 2.54 cm 1.500” 3.81 cm Ø 0.210” 5.334 mm 4 places 4.000” 10.16 cm 843708A2.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 3 Procedures After preparing the customer panels, the following four steps are required to install the kit: • Attach the UR front panel to the customer panel • Attach the mounting brackets and cover panel to the UR device • Attach the UR device to the customer panel • Connect the wires WARNING Disconnect power to the UR device, else death or serious injury can result. Attach the UR front panel to the customer panel To attach the UR-V enhanced front panel to the customer panel: 1. Feed the RJ45 connector cable on the UR-V front panel through the RJ45 connector cutout on the customer panel. 4 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 2. Using four #10-32 × 3/8” screws (part number 1410-0006), four #10 zinc washers (part number 1430-0006), and four nylock zinc nuts (part number 1422-1032), attach the UR-V front panel to the customer panel. Figure 4: Attach the vertical front panel to the customer panel 1422-1032 Quantity: 4 1430-0006 Quantity: 4 1410-0006 Quantity: 4 843709A1.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 5 3. Tighten the screws using a tightening torque of 20 lb.-in, ensuring that the UR-V enhanced front panel is snug to the customer panel. Figure 5: Tighten screws and nuts 843710A1.CDR 6 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET Attach the mounting brackets and cover panel to the UR device The second step is to attach the mounting brackets and vertical mount cover to the chassis. If your chassis already has the mounting brackets and vertical mount cover attached, then go to the next step/section. To attach the brackets and cover to the UR device: 1. Using four #8-32 × ¼” screws (part number 1418-0107), attach the mounting bracket (part number 1001-0042) to the top of the chassis (tightening torque 17 lb.-in). Figure 6: Attach mounting bracket to top of UR 1001-0042 1418-0107 843719A1.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 7 2. Using four #8-32 × ¼” screws (part number 1418-0107), attach the mounting bracket (part number 1001-0042) to the bottom of the chassis (tightening torque 17 lb.-in). Figure 7: Attach mounting bracket to bottom of UR 1001-0042 1418-0107 3. 843722A1.CDR From the cover panel (part number 18A0-0523), plug the RJ45 cable into the RJ45 connector on the CPU module of the UR. Figure 8: Connect RJ45 cable from cover panel to UR device 18A0-0523 843725A1.CDR 4. Plug the ground cable from the UR device to the ground clip on the cover panel. 8 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 5. Using two #8-32 × ¼” screws (part number 1412-0015) and two lock washers (part number 1435-0002), attach the side-mount cover panel to the top of the chassis (tightening torque 17 lb.-in). Figure 9: Connect cover panel to top of UR 1412-0015 1435-0002 843731A2.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 9 6. Using two #8-32 × ¼” screws (part number 1412-0015) and two lock washers (part number 1435-0002), attach the cover panel to the bottom of the chassis (tightening torque 17 lb.-in). Figure 10: Connect cover panel to bottom of UR 1412-0015 1435-0002 843732A2.CDR 10 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET Attach the UR device to the customer panel The third step is to attach the horizontal UR device to the customer panel. To attach the UR device to the customer panel: 1. Using four #10-32 × 3/8” screws (part number 1410-0006), four #10 zinc washers (part number 1430-0006), and four nylock zinc nuts (part number 1422-1032), attach the UR device to the customer panel starting from the bottom. Figure 11: Attach UR device to customer panel 1422-1032 Quantity: 4 1430-0006 Quantity: 4 1410-0006 Quantity: 4 843712A1.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 11 2. Tighten the screws using a tightening torque of 20 lb.-in, ensuring that the UR device is snug to the customer panel. Figure 12: Tighten screws and nuts 843714A1.CDR 12 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET Connect wires The final step is to complete the electrical connections between the remote front panel and the UR cover panel/ device. When complete, the UR-V enhanced front panel is connected to a vertically-mounted horizontal UR device as shown. Figure 13: Completed installation 843718A1.CDR CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 13 To connect the remote front panel and UR device: 1. Connect one end of the RJ45 cable (part number 0804-0177) to the UR device as shown here. 2. Connect one end of the ground cable (part number 0804-0178) to the UR device as shown here. Figure 14: Connect cables to UR device 0804-0177 0804-0178 843715A1.CDR 3. Connect the other end of the ground cable through the cutout on the panel and attach it to the rear of the UR-V enhanced front panel. Figure 15: Connect ground cable to front panel 843716A1.CDR 14 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 4. Connect the other end of the RJ45 cable to the RJ45 cable on the UR-V front panel with the RJ45 straight-through coupler (part number 1104-0259). Figure 16: Connect RJ45 cable with coupler to front panel 1104-0259 843717A1.CDR For further assistance For product support, contact the information and call center as follows: GE Digital Energy 650 Markland Street Markham, Ontario Canada L6C 0M1 Worldwide telephone: +1 905 927 7070 Europe/Middle East/Africa telephone: +34 94 485 88 54 North America toll-free: 1 800 547 8629 Fax: +1 905 927 5098 Worldwide e-mail: [email protected] Europe e-mail: [email protected] Website: http://www.gedigitalenergy.com/multilin/ CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET 15 16 CONNECTING REMOTE UR-V ENHANCED FRONT PANEL TO VERTICALLY-MOUNTED HORIZONTAL UR DEVICE - INSTRUCTION SHEET