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Gm-x822 X1r/uc

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Service Manual ORDER NO. CRT2187 BRIDGEABLE POWER AMPLIFIER GM-X822 GM-X722 X1R/UC X1R/UC,ES,EW CONTENTS 1. 2. 3. 4. 5. SAFETY INFORMATION ............................................2 EXPLODED VIEWS AND PARTS LIST .......................3 SCHEMATIC DIAGRAM .............................................8 PCB CONNECTION DIAGRAM ................................12 ELECTRICAL PARTS LIST ........................................15 6. ADJUSTMENT..........................................................19 7. GENERAL INFORMATION .......................................20 7.1 IC .........................................................................20 7.2 DISASSEMBLY ...................................................21 7.3 BLOCK DIAGRAM ..............................................22 8. OPERATIONS AND SPECIFICATIONS.....................23 PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE, PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880 C PIONEER ELECTRONIC CORPORATION 1998 K-ZEB. FEB. 1998 Printed in Japan GM-X822,X722 1. SAFETY INFORMATION UC model CAUTION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced. 2 GM-X822,X722 2. EXPLODED VIEWS AND PARTS LIST 2.1 PACKING 10 9 2 4 11 1 3 8 7 5 8 6 Fig. 1 3 GM-X822,X722 NOTE: - Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to ∇ mark on the product are used for disassembly. - PACKING SECTION PARTS LIST Mark No. * 1 2 3 4 5 6 7 8 9-1 9-2 10 11 Description Screw Assy Screw(x4) Polyethylene Bag Wrench Polyethylene Bag GM-X822 X1R/UC HEA0044 BYC40P180FZK HEG0011 HLP0001 HEG0013 Part No. GM-X722 X1R/UC X1R/ES HEA0044 HEA0044 BYC40P180FZK BYC40P180FZK HEG0011 HEG0011 HLP0001 HLP0001 HEG0013 HEG0013 X1R/EW HEA0044 BYC40P180FZK HEG0011 HLP0001 HEG0013 Carton Contain Box Protector(x2) Owner’s Manual Owner’s Manual HHG0164 HHL0164 HHP0025 HRD0060 Not used HHG0165 HHL0165 HHP0025 HRD0061 Not used HHG0166 HHL0166 HHP0025 HRD0062 HRD0069 HHG0167 HHL0167 HHP0025 HRD0063 Not used *HRY1070 Not used Not used ARY1048 Not used Not used HRY1087 Not used Warranty Card Card - Owner's Manual Model GM-X822/X1R/UC GM-X722/X1R/UC GM-X722/X1R/ES GM-X722/X1R/EW 4 Part No. HRD0060 HRD0061 HRD0062 HRD0069 HRD0063 Language English, French English, French English, Spanish Arabic, Portuguese(B) English, French, German, Dutch, Spanish, Italian GM-X822,X722 2.2 EXTERIOR Fig. 2 5 GM-X822,X722 (1) EXTERIOR SECTION PARTS LIST Mark No. Description 1 2 3 4 5 6 Part No. Mark No. Description 36 Clamper 37 Spacer 38 Screw 39 Fan Motor 40 Fuse(20A) Part No. HNV0015 HNV3975 BMZ30P250FZK CXM1102 HEK0020 Screw Screw(M3x12) Screw(M3x14) Sheet Screw BMZ30P250FZK CBA1323 CBA1382 CNM5854 HBA0006 6 7 8 9 10 Screw Screw Washer Case Heat Sink HBA0011 HBA0012 HBF0005 HNB0037 HNR0078 41 42 43 44 45 Pin Jack(CN801) Pin Jack(CN851) Terminal(CN101) Fuse Holder(CN902) Terminal(CN901) HKB0002 HKB0002 HKE0010 HKE0012 HKE0014 11 12 13 14 15 Window Lighting Conductor Amp Unit Screw Screw HNS0053 HNV0013 See Contrast table(2) BMS30P060FZK BMS30P080FMC 46 47 48 49 50 Holder Holder Spacer Screw Film HNC0027 HNC0028 HNV0010 PPZ30P060FZK 16 17 18 19 20 Clamper Terminal(CN904) Plug(CN551) Plug(CN501) Connector(CN503) CEF1009 CKF1059 CKS1037 CKS1039 CKS3799 51 52 53 54 55 Film Plate Unit Light Pipe Unit Plate Unit Sheet Unit See Contrast table(2) See Contrast table(2) 21 22 23 24 25 Connector(CN552) Cord(CN153) Cord(CN253) Cord(CN502) Cord(CN553) CKS3800 HDE5500 HDE5500 HDE5501 HDE5502 56 57 58 59 60 Panel Unit Plate Panel Unit Screw LED(D902,903) See Contrast table(2) 26 27 28 29 30 Holder Buss Bar Buss Bar Buss Bar Buss Bar HNC0029 HNC0043 HNC0045 HNC0051 HNC0053 61 62 63 64 65 Transistor(Q113,114,213,214) Transistor(Q115,116,215,216) Thermistor(TH651,652) FET(Q963-966) Transistor(Q107,207) 2SC5099 2SA1907 CCX1013 IRFIZ44N 2SC1568 31 32 33 34 35 Clip Separator Spacer Heat Sink Heat Sink HNC0054 HNM0047 66 67 68 69 Diode(D961) Diode(D962) Thermistor(TH901) Screw FML22S FML22R CCX1027 BSZ30P050FZK See Contrast table(2) HNR0081 HNR0082 See Contrast table(2) HXA0201 See Contrast table(2) See Contrast table(2) HNS0066 See Contrast table(2) SMZ30H080FCR See Contrast table(2)) GM-X822,X722 (2) CONTRAST TABLE GM-X822/X1R/UC, GM-X722/X1R/UC, GM-X722/X1R/ES and GM-X722/X1R/EW are constructed the same except for the following: Part No. Mark No. 13 33 50 51 52 54 55 56 58 60 Symbol and Description Amp Unit Spacer Film Film Plate Unit GM-X822 X1R/UC HWH0075 HNM0053(x2) CNM5856 CNM5855 HXA0115 X1R/UC HWH0076 HNM0053(x2) Not used Not used HXA0111 GM-X722 X1R/ES HWH0074 HNM0053(x1) Not used Not used HXA0111 X1R/EW HWH0073 HNM0053(x2) Not used Not used HXA0111 Plate Unit Sheet Unit Panel Unit Panel Unit LED(D902,903) HXA0206 HXA0266 HXA0270 HXA0273 NSPWF50S(AQ) HXA0203 HXA0126 HXA0271 HXA0272 NSPWF50S(VQ) HXA0203 HXA0118 HXA0271 HXA0272 NSPWF50S(VQ) HXA0203 HXA0118 HXA0271 HXA0272 NSPWF50S(VQ) 7 1 2 3 4 GM-X822,X722 3. SCHEMATIC DIAGRAM 3.1 AMP UNIT A Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST". A AMP PCB -10dBs -7.6dBs B -10.2dBs C AUDIO PCB BASS PCB B 15.5V -15.5V AMP UNIT Consists of AMP PCB AUDIO PCB BASS PCB -35V -35-30V C 30V -30V D 8 A 1 2 3 4 6 5 8 7 GM-X822,X722 A -14.3dBs B 21.3dBs B C 0.1V 3.2V 3.5V 0.3V 3.8V 1.9V 5.0V 0.2V 5.0V 2.6V 2.4V 0.2V 14.4V 5.0V 14.3V 0V 10.7V 0.2V 14.4V 0V 2.4V 6.3V D Fig. 3 5 6 7 A 8 9 1 2 3 4 GM-X822,X722 A CN551 3.2 AUDIO PCB AND BASS PCB C BASS PCB A B B AUDIO PCB C A CN501 D 10 Fig. 4 B C 1 2 3 4 GM-X822,X722 11 1 2 3 4 GM-X822,X722 4. PCB CONNECTION DIAGRAM A A 4.1 AMP UNIT AMP PCB FAN MO NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams Connector Capacitor SIDE A B P.C.Board Chip Part SIDE B INPUT B CN502 PREOUT C D 12 A 1 2 3 4 6 5 7 8 GM-X822,X722 A AN MOTOR B C C CN553 D Fig. 5 A 5 6 7 8 13 1 2 3 4 GM-X822,X722 B A AUDIO PCB A C CN501 CN552 B Fig. 6 C BASS PCB A C CN551 B CN503 D Fig. 7 14 B C 1 2 3 4 GM-X822,X722 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- AMP UNIT Consists of AMP PCB AUDIO PCB BASS PCB A B C Unit Number : HWH0075 (GM-X822/X1R/UC) : HWH0076 (GM-X722/X1R/UC) : HWH0074 (GM-X722/X1R/ES) : HWH0073 (GM-X722/X1R/EW) Unit Name : Amp Unit MISCELLANEOUS IC IC IC IC IC 501 502 503 504 551 IC IC IC IC IC NJM2068S NJM2068S NJM2068S NJM2068S NJM2068S IC IC IC IC IC 552 651 801 851 852 IC IC IC IC IC NJM2068S PA2027A NJM2068S NJM2068S NJM2068S IC Q Q Q Q 951 101 102 103 104 IC Transistor Transistor Transistor Transistor UPC494C 2SK389 2SA992 2SA992 2SC1845 Q Q Q Q Q 105 106 107 111 112 Transistor Transistor Transistor Transistor Transistor 2SA992 2SC1845 2SC1568 2SC3421 2SA1358 Q Q Q Q Q 113 114 115 116 201 Transistor Transistor Transistor Transistor Transistor 2SC5099 2SC5099 2SA1907 2SA1907 2SK389 Q Q Q Q Q 202 203 204 205 206 Transistor Transistor Transistor Transistor Transistor 2SA992 2SA992 2SC1845 2SA992 2SC1845 Q Q Q Q Q 207 211 212 213 214 Transistor Transistor Transistor Transistor Transistor 2SC1568 2SC3421 2SA1358 2SC5099 2SC5099 Q Q Q Q Q 215 216 601 602 611 Transistor Transistor Transistor Transistor Transistor 2SA1907 2SA1907 2SD1768S 2SD1768S 2SC2458 =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- Q Q Q Q Q 612 613 651 652 653 Transistor Transistor Transistor Transistor Transistor 2SC2458 DTA124ES 2SA1048 2SC2458 2SC2458 Q Q Q Q Q 654 655 656 657 658 Transistor Transistor Transistor Transistor Transistor 2SC2458 2SA1048 2SC2458 2SA1048 2SB1243 Q Q Q Q Q 951 952 953 954 955 Transistor Transistor Transistor Transistor Transistor 2SA1048 2SC2458 2SC2458 2SA1048 2SA1048 Q Q Q Q Q 956 957 958 959 960 Transistor Transistor Transistor Transistor Transistor DTA124ES 2SC2458 2SD1864 2SD1919 2SD1919 Q Q Q Q Q 961 962 963 964 965 Transistor Transistor FET FET FET 2SB1277 2SB1277 IRFIZ44N IRFIZ44N IRFIZ44N Q Q Q D D 966 969 970 101 102 FET Transistor Transistor Diode Diode IRFIZ44N 2SB1566 2SD2395 HZS6L(B1) 1SS133 D D D D D 103 201 202 203 601 Diode Diode Diode Diode Diode 1SS133 HZS6L(B1) 1SS133 1SS133 1SS133 D D D D D 602 651 652 654 658 Diode Diode Diode Diode Diode 1SS133 1SS133 HZS7L(B2) 1SS133 1SS133 D D D D D 659 901 902 903 954 Diode Diode LED LED Diode 1SS133 RM4Z-LFK5 D D D D D 955 956 957 958 959 Diode Diode Diode Diode Diode 1SS133 1SS133 HZS16L(1) HZS16L(1) ERA92-02VH D D D D L 960 961 962 963 851 Diode Diode Diode Diode Ferri-Inductor ERA92-02VH FML22S FML22R 1SS133 CTF1007 See Conttast table(2) See Conttast table(2) HZS12L(A3) 15 GM-X822,X722 =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- L L L L T 852 901 951 952 951 Ferri-Inductor Choke Coil 50mH Choke Coil 200mH Choke Coil 200mH Transformer CTF1007 CTH1144 CTH1211 CTH1211 CTT1081 R R R R R 228 229 234 501 502 CCN1071 CCN1071 RD1/2PM100J RD1/4PU103J RD1/4PU103J TH TH TH TH S 651 652 653 901 501 Thermistor Thermistor Thermistor Thermistor Switch CCX1013 CCX1013 CCX1035 CCX1027 CSH1029 R R R R R 503 504 505 506 507 RD1/4PU103J RD1/4PU103J RD1/4PU103J RD1/4PU103J RD1/4PU472J VR VR VR VR VR 101 201 501 503 551 Semi-fixed 1.5kΩ(B) Semi-fixed 1.5kΩ(B) Variable Resistor 20kΩ(E) Variable Resistor 10kΩ(A) Variable Resistor 10kΩ(C) CCP1314 CCP1314 CCS1266 CCS1265 CCS1268 R R R R R 508 509 510 511 512 RD1/4PU472J RD1/4PU103J RD1/4PU103J RD1/4PU103J RD1/4PU103J VR VR EF EF 552 951 951 952 Variable Resistor 50kΩ(C) Semi-fixed 100kΩ(B) Capacitor Capacitor See Conttast table(2) R R R R R 513 514 515 516 517 RD1/4PU123J RD1/4PU123J RD1/4PU562J RD1/4PU562J RD1/4PU123J R R R R R 518 519 520 521 522 RD1/4PU123J RD1/4PU222J RD1/4PU222J RD1/4PU121J RD1/4PU121J R R R R R 551 552 553 554 555 RD1/4PU331J RD1/4PU331J R R R R R 556 557 558 565 566 RD1/4PU182J RD1/4PU221J RD1/4PU221J R R R R R 601 602 603 604 605 RD1/4PU124J RD1/4PU124J RD1/4PU124J RD1/4PU124J RD1/4PU473J R R R R R 606 607 608 611 612 RD1/4PU473J RD1/4PU473J RD1/4PU473J RD1/4PU103J RD1/4PU103J R R R R R 651 652 653 654 655 RD1/4PU104J RD1/4PU822J RD1/4PU472J RD1/4PU222J RD1/4PU472J R R R R R 656 657 658 659 660 RD1/4PU472J RD1/4PU221J RD1/4PU102J RD1/4PU473J RD1/4PU103J R R R R R 661 662 663 664 665 RD1/4PU103J RD1/4PU222J RD1/4PU472J RD1/4PU272J RD1/4PU272J R R R R R 666 667 668 669 670 RD1/4PU103J RD1/4PU472J RD1/4PU473J RD1/4PU221J RD1/4PU152J CCP1325 CCG-081 CCG-081 0.22Ω 0.22Ω RESISTORS R R R R R 101 102 103 106 107 RD1/4PU223J RD1/4PU101J RD1/4PU471J RD1/4PU472J RD1/4PU222J R R R R R 108 111 112 113 114 RD1/4PU101J RD1/4PU561J RD1/4PU333J RD1/4PU273J RD1/4PU432J R R R R R 115 116 117 118 121 RD1/4PU390J RD1/4PU512J RD1/4PU222J RD1/4PU221J RD1/4PU470J R R R R R 122 123 124 125 126 RD1/4PU470J RD1/4PU221J RD1/2PM100J RD1/2PM100J RD1/2PM100J R R R R R 127 128 129 134 201 RD1/2PM100J CCN1071 CCN1071 RD1/2PM100J RD1/4PU223J R R R R R 202 203 206 207 208 RD1/4PU101J RD1/4PU471J RD1/4PU472J RD1/4PU222J RD1/4PU101J R R R R R 211 212 213 214 215 RD1/4PU561J RD1/4PU333J RD1/4PU273J RD1/4PU432J RD1/4PU390J R R R R R 216 217 218 221 222 RD1/4PU512J RD1/4PU222J RD1/4PU221J RD1/4PU470J RD1/4PU470J R R R R R 223 224 225 226 227 RD1/4PU221J RD1/2PM100J RD1/2PM100J RD1/2PM100J RD1/2PM100J 16 0.22Ω 0.22Ω See Conttast table(2) See Conttast table(2) RD1/4PU182J See Conttast table(2) See Conttast table(2) GM-X822,X722 =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- R R R R R 671 672 673 674 675 RD1/4PU472J RD1/4PU101J RD1/4PU272J RD1/4PU272J RD1/4PU272J R RD1/4PU681J R R R R R 676 677 678 801 802 RD1/4PU223J RD1/4PU223J RD1/4PU223J RD1/4PU223J RD1/4PU223J R R R R R 803 804 807 808 810 RD1/4PU821J RD1/4PU821J RD1/4PU223J RD1/4PU223J RD1/4PU223J R R R R R 851 852 853 854 855 RD1/4PU471J RD1/4PU471J RD1/4PU223J RD1/4PU223J RD1/4PU222J R R R R R 856 857 858 859 860 RD1/4PU222J RD1/4PU392J RD1/4PU392J RN1/4PC1002D RN1/4PC1002D R R R R R 861 862 863 864 865 RN1/4PC1002D RN1/4PC1002D RN1/4PC7501D RN1/4PC7501D RN1/4PC7501D R R R R R 866 902 951 952 953 RN1/4PC7501D RD1/4PU391J RD1/4PU103J RD1/4PU223J RD1/4PU392J R R R R R 954 956 957 958 959 RD1/4PU183J RD1/4PU153J RD1/4PU102J RD1/4PU512J RD1/4PU472J R R R R R 960 963 964 965 966 RD1/4PU101J RD1/4PU472J RD1/4PU153J RD1/4PU182J RD1/4PU223J R R R R R 967 968 969 970 971 RD1/4PU182J RD1/4PU123J RD1/4PU472J RD1/4PU472J RD1/4PU363J R R R R R 972 973 976 977 978 RD1/4PU124J RD1/4PU124J RD1/4PU332J RD1/4PU221J RD1/4PU332J R R R R R 979 980 981 982 983 RD1/4PU332J RD1/4PU472J RD1/4PU472J RD1/4PU470J RD1/4PU470J R R R R R 984 985 988 989 992 RD1/4PU470J RD1/4PU470J RS1/2PMF220J RS1/2PMF220J RD1/4PU472J R R R R R 993 994 995 996 997 RD1/4PU472J RD1/4PU681J RD1/4PU681J RS1/2PMF220J RD1/4PU681J 998 CAPACITORS C C C C C 101 102 103 104 105 CEAS100M16 CQPA221G2A CQPA102G2A CFTLA104J50 CEAS101M16 C C C C C 106 107 108 109 111 CMA150J2H CFTLA104J50 CMA330J2H CFTLA104J50 CMA101J2H C C C C C 112 113 114 115 201 CMA101J2H CFTLA333J50 CQPA102G2A CQPA471G2A CEAS100M16 C C C C C 202 203 204 205 206 CQPA221G2A CQPA102G2A CFTLA104J50 CEAS101M16 CMA150J2H C C C C C 207 208 209 211 212 CFTLA104J50 CMA330J2H CFTLA104J50 CMA101J2H CMA101J2H C C C C C 213 214 215 501 502 CFTLA333J50 CQPA102G2A CQPA471G2A CCPUSL470J50 CCPUSL470J50 C C C C C 503 504 505 506 551 CFTLA104J50 CFTLA104J50 CFTLA104J50 CFTLA104J50 CFTLA333J50 C C C C C 552 553 554 555 556 CFTLA333J50 CEAS4R7M50 CEAS4R7M50 CFTLA334J50 CFTLA334J50 C C C C C 557 651 652 653 654 C C C C C 655 656 657 659 660 C C C C C 661 662 801 802 803 CFTLA103J50 CFTLA103J50 CQMA471J50 CQMA471J50 CEAS100M16 C C C C C 804 805 851 852 853 CEAS100M16 CCPUSL470J50 CQMA471J50 CQMA471J50 CEAS100M16 C C C C C 854 855 856 857 858 CEAS100M16 CFTLA103J50 CFTLA103J50 CCPUSL470J50 CCPUSL470J50 220µF/10V 470µF/16V CEAS220M50 CCH1036 CFTLA103J50 CFTLA103J50 CEAS100M16 CEAS100M16 CEAS101M16 CFTLA103J50 CEAS220M50 CCH1183 17 GM-X822,X722 =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- -------------------------------------------------- Part No. ------------------------- C C C C C 859 860 901 902 903 CCPUSL470J50 CCPUSL470J50 CFTLA104J50 CFTLA224J50 CFTLA104J50 C C C C C 963 964 965 966 967 CCH1310 CEAS332M35 CEAS332M35 CEAS332M35 CEAS332M35 C C C C C 951 952 953 954 955 CEAS100M16 CEAS221M10 CQMAQ102J50 CFTLA105J50 CEAS101M16 C C C C C 970 971 972 973 974 CEAS470M16 CEAS470M16 CEAS101M16 CEAS101M16 CEAS331M50 C C C C C 956 957 959 961 962 CFTLA564J50 CFTLA564J50 CFTLA104J50 CFTLA273J50 CFTLA273J50 C C C 975 976 977 CEAS331M50 CQMAQ102J50 CCH1310 4700µF/16V 4700µF/16V (2) CONTRAST TABLE GM-X822/X1R/UC, GM-X722/X1R/UC, GM-X722/X1R/ES and GM-X722/X1R/EW are constructed the same except for the following: Part No. Symbol and Description D902,903 LED S551 Switch S951 Switch VR552 Variable Resistor 50kΩ(C) R553,554 GM-X822 X1R/UC NSPWF50S(AQ) Not used Not used CCS1263 RD1/4PU822J X1R/UC NSPWF50S(VQ) Not used Not used Not used Not used GM-X722 X1R/ES NSPWF50S(VQ) CSH1021 HSH-156 CCS1263 RD1/4PU822J X1R/EW NSPWF50S(VQ) CSH1021 HSH-156 CCS1263 RD1/4PU822J R563,564 R565,566 R567,568 R955 Not used RD1/4PU222J Not used Not used RD1/4PU333J RD1/4PU222J Not used Not used Not used Not used RD1/4PU222J RD1/4PU105J Not used Not used RD1/4PU222J RD1/4PU105J 18 GM-X822,X722 6. ADJUSTMENT No. Item 1 Idling current (adjustment) 2 DC-DC converter voltage (adjustment) Conditions Input ; adjust 30 seconds after 1kΩ terminate power is switched on, and within 20 seconds. Input ; adjust 30 seconds after 1kΩ terminate power is switched on, and within 20 seconds. Adjustment point VR101(Lch) VR201(Rch) VR951 Specifications mV Meter(1) : 12mV±3mV mV Meter(2) : 30V±3V - Connection Diagram +14.4V 4Ω (2W) GND SYSTEM CONTROL POWER DC Regulated Power Supply 4Ω (2W) SPEAKER OUTPUT VR951 VR201 mV Meter (1) VR101 R228 Q213 mV Meter (2) R128 mV Meter (1) E C AMP UNIT GND 1kΩ R L 1kΩ Fig. 8 19 GM-X822,X722 7. GENERAL INFORMATION 7.1 IC PA2027A VCC 1 zz+ Stby 2V 2 zz+ 3 2V zz+ Circuit motion:on 2V 4 13 Cont_V 50µA DET_R 5 4.7kΩ 14 IN3 - - zz + DET2 15 IN2 - Bandgap DET1 16 IN1 - Transient voltage detector 12 Filter Bandgap:on Switch:on GND 6 zz + - 2V 2V 10 TC 7 20µA NC 0.13V NC 8 + - + - 5.6V Oneshot (1µsec) 20 11 Vs_out + zz - S R Q + - 2V 9 Mute_out GM-X822,X722 7.2 DISASSEMBLY - Removing the Case and Panel Units 1. Remove eight screws A and then remove Case. 2. Remove two screws B and seven screws E and then remove Panel Units. Fig. 9 - Removing the Amp Unit 1. Remove eleven screws C. 2. Remove four screws D. 3. Remove Amp Unit. Fig. 10 21 GM-X822,X722 7.3 BLOCK DIAGRAM A B C Fig. 11 22 GM-X822,X722 8. OPERATIONS AND SPECIFICATIONS - CONNECTION DIAGRAM (1) GM-X822/X1R/UC Connection Diagram Fuse (30 A) Special red battery wire [RD-223] (sold separately). After making all other connections at the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. Grommet Fuse (30 A) Ground wire (black) [RD-223] (sold separately). Connect to metal body or chassis. RCA input Amplifier with RCA input jacks Connecting wires with RCA pin plugs (sold separately). Car stereo with RCA output jacks External Output RCA output jack RCA input jack Reverse side Fuse (20 A) × 2 Speaker output terminal See the “Connecting the Speaker wires” section for speaker connection instructions. Blue [RD-223] (sold separately). Connect the male terminal of this wire to the blue wire of the car stereo (SYSTEM REMOTE CONTROL). The female terminal can be connected to the auto-antenna relay control terminal. If the car stereo does not have a system remote control terminal, connect the male terminal to the power terminal through the ignition switch. 23 24 • Bass Boost Level Control and Bass Boost Frequency Control can be adjusted only when the LPF/HPF select switch is set to a position other than HPF . You can select a bass boost frequency from 40 to 120 Hz with the bass boost control. Bass Boost Frequency Control Bass boost level control can boost the level around the frequency selected by the bass boost frequency control from 0 to 12 dB. Bass Boost Level Control • Set the gain control to “NORMAL” when this amplifier is connected to a Pioneer car stereo with RCA output jacks. If the sound level is too low or distorts, adjust the gain control. • Adjust the gain control to the “MIN” side of “NORMAL” when this amplifier is connected to a Pioneer car stereo (High voltage output type). If the sound level is too low, even when the volume of the car stereo used along with this power amplifier is turned up, turn gain control on the back of the power amplifier clockwise. If the sound distorts when the volume is turned up, turn the gain control counter-clockwise. Gain Control Setting the Unit If the LPF (LPF/HPF) select switch is set to LPF (or HPF), you can select a cut off frequency from 50 to 120Hz. Cut Off Frequency Control * 50 to 120 Hz — OFF (center) HPF (right) * See the “Cut Off Frequency Control” section. * — 50 to 120 Hz Full range LPF (left) Audio frequency range to be output LPF/HPF Select Switch Full range Full range Sub-woofer Speaker Type Use if you want to cut the very-low-frequency range* because it is not necessary for the speakers you are using. Connect a sub-woofer. Remarks Set the LPF/HPF select switch as follows according to the type of speaer that is connected to the speaker output connector and the car stereo sytem: LPF (Low-Pass Filter)/HPF (High-Pass Filter) Select Switch The power indicator lights when the power is switched on. Power Indicator GM-X822,X722 Battery wire Lug Lug Ground wire • Use pliers, etc., to crimp lugs to wires. 3. Attach lugs to wire ends. Lugs not supplied. Twist 2. Twist the battery wire, ground wire and system remote control wire. Fuse (30A) Drill a 14-mm Positive terminal hole into the Insert the O-ring rubber vehicle body. grommet into the vehicle body. • After making all other connections to the amplifier, connect the battery wire terminal of the amplifier to the positive (+) terminal of the battery. Engine Fuse (30A) compart- Interior of the vehicle ment 1. Pass the battery wire from the engine compartment to the interior of the vehicle. • Always use the special red battery and ground wire [RD-223], which is sold separately. Connect the battery wire directly to the car battery positive terminal (+) and the ground wire to the car body. Connecting the PowerTerminal Connecting the Unit Power terminal Battery wire Ground wire System remote control wire (Blue) GND terminal System remote control terminal • Fix the wires securely with the terminal screws. 4. Connect the wires to the terminal. Speaker wire Speaker output terminal Terminal screw Speaker wire • Fix the speaker wires securely with the terminal screws. 3. Connect the speaker wires to the speaker output terminals. Lug • Use pliers, etc., to crimp lugs to wires. 2. Attach lugs to speaker wire ends. Lugs not supplied. 10 mm Twist 1. Expose the end of the speaker wires by about 10 mm and twist using nippers or a cutter. Connecting the Speaker Output Terminals GM-X822,X722 25 26 The power amplifier is basically a twochannel/one-channel bridgeable amplifier, but three channels can be achieved by combining the stereo and mono modes using inductors and capacitors. Three-channel mode (stereo + mono) Speaker (Mono) One-channel mode (mono) (Left) Speaker (Right) Two-channel mode (stereo) • When connecting to the speaker input, do not connect the RCA output. • When connecting to the RCA input, do not connect the speaker input. The speaker output mode can be two-channel (stereo), one-channel (mono), or threechannel (stereo + mono). Connect the speaker leads to suit the mode according to figures on the following pages. Connecting the Speaker wires Woofer/sub-woofer (Mono) Mid/mid-bass (Right) L1 C2 High/mid-high (Right) Mid/mid-bass (Left) C2 • Inductors (L1 and L2 in the diagrams) act as low-pass filters. Capacitors (C1 and C2 in the diagrams) act as high-pass filters. Inductors (L) are used for the woofer/sub-woofer, and capacitors (C) are used for the high/mid-high. • Remember when bridging an amplifier it will see only half of the original speaker impedance. Therefore, you must use speakers that have ratings of 4 ohms or higher. If you use speakers that have lower impedance ratings it may cause damage to the amplifier. • When the inductors and capacitors are connected to the speaker wires, secure or solder them so they cannot be pulled loose. Tape or use heat shrink on the joints to prevent short circuits. L2 L2 C1 High/mid-high (Left) Three-channel mode, three-way system Mid-high (Right) Woofer (Mono) L1 C1 Mid-high (Left) C1 Three-channel mode, two-way system fC 2f C 0dB f –6dB 0dB –6dB fC 2 2Ω 4.0 2.5 1.6 1.0 0.64 0.4 0.25 0.16 0.1 0.06 0.04 0.03 125 200 320 500 800 1,250 2,000 3,200 5,000 8,000 10,000 L (mH) 80 f 6.4 fC 50 fc (Hz) Speaker load Impedance Component Guide C1 High-pass filter (for mid/mid-high): 6 dB/octave L1 Low-pass filter (for subwoofer/woofer): 6 dB/octave Setting the Filter Constant C2 f CL 2 f CL f CH 2f CH 0dB –6dB 8 10 16 25 40 64 100 160 250 400 640 1,000 1,600 C (µF) 0.06 0.08 0.13 0.20 0.30 0.50 0.80 1.30 2.00 3.20 5.10 8.00 12.70 L (mH) 4Ω 4.0 5.0 8.0 12.5 20.0 30.0 50.0 80.0 125.0 200.0 300.0 500.0 800.0 C (µF) 0.13 0.16 0.26 0.40 0.64 1.00 1.60 2.60 4.00 6.40 10.00 16.00 25.50 L (mH) 8Ω 2.0 2.5 4.0 6.2 10.0 16.0 25.0 40.0 62.0 100.0 160.0 250.0 400.0 C (µF) • A multi-channel system can be set up using a combination of filters. The inductance (L) and capacitance (C) will determine the frequency (fc) that the speaker will reproduce. Refer to the chart below to determine the components required. • Use the capacitors specified. Non-polarized capacitors rated at over ±25 V should be used for C1 and C2 in the diagram. Because of the voltage output of the amplifier, it is very important to use non-polarized capacitors rated at or over 25 V. This will prevent a safety hazard. L2 Band-pass filter (combination of low-pass filter and high-pass filter for mid-bass/mid): 6 dB/octave GM-X822,X722 GM-X822,X722 SPECIFICATIONS Power source .............................................................................................................. 14.4 V DC (10.8 — 15.1 V allowable) Grounding system ............................................................................................................................................ Negative type Current consumption ........................................................................................................ 22.5 A (at continuous power, 4 Ω) Average current drawn* ............................................................................................................ 6.5 A (4 Ω for two channels) 11.3 A (4 Ω for one channel) Fuse ............................................................................................................................................................................ 20 A × 2 Dimensions ........................................................................................................................ 255 (W) × 61 (H) × 260 (D) mm [10 (W) × 2-3/8 (H) × 10-1/4 (D) in.] Weight ........................................................................................................ 3.4 kg (7.5 lbs.) (Leads for wiring not included) Maximum power output ........................................................................................................ 160 W × 2 / 480 W × 1 (EIAJ) Continuous power output ............................................................ 80 W × 2 (at 14.4V, 4 Ω, 20 — 20,000 Hz, 0.04% THD) 240 W × 1 (at 14.4V, 4 Ω, 20 — 20,000 Hz, 0.4% THD) 120 W × 2 (at 14.4V, 2 Ω, 20 — 20,000 Hz, 0.4% THD) Load impedance ............................................................................................................................ 4 Ω (1 — 8 Ω allowable) (Bridge connection: 2 — 8 Ω allowable) Frequency response ............................................................................................................ 10 — 50,000 Hz (+0 dB, –1 dB) Signal-to-noise ratio ...................................................................................................................... 102 dB (IHF–A network) Distortion ............................................................................................................................................ 0.004% (10 W, 1 kHz) Separation ........................................................................................................................................................ 70 dB (1 kHz) Low pass filter .................................................................................................................... Cut off frequency: 50 — 120 Hz Cut off slope: –12 dB/oct High pass filter .................................................................................................................. Cut off frequency: 50 — 120 Hz Cut off slope: –12 dB/oct Bass boost (GM-X822) .................................................................................................................. Frequency: 40 — 120 Hz Gain: 0 — 12 dB Bass boost (GM-X722) .............................................................................................................................. Frequency: 60 Hz Gain: 0 — 12 dB Input level / impedance .......................................................................................................................... 0.4 — 6.5 V/22 kΩ Note: • Specifications and the design are subject to possible modification without notice due to improvements. *Average current drawn • The average current drawn is nearly the maximum current drawn by this unit when an audio signal is input. Use this value when working out total current drawn by multiple power amplifiers. 27