Transcript
EC Series
GMS450C / GMS450CS
Features: ptional) • Excitation system: self-excited (AREP and PMG are optional) • ATS (automatic transfer switch) receptacle • Lockable battery isolator switch • Stainless galvanized zinc plates with strong
corrosion resistance
• Vibration isolators between the engine/alternator and base frame
• Integrated wiring design • Base fuel tank for at least 8 hours running • Equipped with an industrial muffler • Engine oil pump • 50℃ radiator • Top lifting and steel base frame with forklift holes • Drainage for fuel tank • Complete protection functions and safety labels • IP54 (soundproof sets), IP56 (control system) • Water jacket preheater, oil heater and double air
Output Ratings
cleaner, etc. are available.
Generating Set Model
Prime
GMS450C/S
450kVA/360kW
Dimensions and Weights
Engine Make & Model:
KTA19-G3
Alternator Model:
HCI544C
Alternator Brand:
STAMFORD
Generating Set Model
Control System:
PLC-920 / PLC-7420
Noise Level@7m:
72.5-82.4
Frequency & Phase:
50Hz & 3PH
Engine Speed: RPM
1500
GMS450C
A
GMS450CS
R
GMS450C
410
GMS450CS
1016
Prime
97
Standby
107
Fuel Tank Capacity: L
Also available in the following voltages: 415/240V-380/220V-220/127V-200/115V; ESP: Standby Power Standby duty, operation under variable load, without over load; PRP: Prime Power-Continuous duty operation, under variable load 24/24h-10% over load permissible 1 hour/12 hours; The data is only for your reference but not for use of sales. M: Mechanical speed governor, E/ECU: Electronic speed governor; NA: Naturally aspirated, TC: Turbocharged, TCA: Turbocharged and air-air aftercooled. TCW: Water-cooled Turbocharged; The weights are approximate and without fuel．
Length (L) mm (in)
GMS450C
3233
GMS450CS
4512
Dry = With Lube Oil
Fuel Consumption: l/hr (100% Load)
495kVA/396kW
Ratings at 0.8 power factor.
Ratings and Performance Data
Structure Type:
Standby
Width (W) mm (in)
Height (H) mm (in)
1278
1826
3053
1500
2559
6104
Wet = With Lube Oil and Coolant
Dry kg (lb)
EC Series
GMS450C / GMS450CS Engine model: KTA19-G3 GENERAL ENGINE DATA Type ............................................................................................................................................................... Aspiration ....................................................................................................................................................... Bore x Stroke.............................................................................................................. — in x in (mm x mm) Displacement.............................................................................................................................. — in3 (liter) Compression Ratio........................................................................................................................................
4-Cycle; In-line; 6-Cylinder Diesel Turbochar ged and A ftercooled 6.25 x 6.25 (159 x 159) 1150 (18.9) 13.9 : 1
Dry Weight Fan to Flywheel Engine.......................................................................................................... — lb (kg) Heat Exchanger Cooled Engine............................................................................................ — lb (kg) Wet Weight Fan to Flywheel Engine.......................................................................................................... — lb (kg) Heat Exchanger Cooled Engine............................................................................................ — lb (kg)
4000 4421
(1814) (2005)
4159 4723
(1886) (2142)
Moment of Inertia of Rotating Components • with FW 4001 Flywheel .......................................................................................... — lbm • ft2 (kg • m2) • with FW 4006 Flywheel ........................................................................................... — lbm • ft2 (kg • m2) Center of Gravity from Rear Face of Flywheel Housing (FH 4018)........................................ — in (mm) Center of Gravity Above Crankshaft Centerline ....................................................................... — in (mm) Maximum Static Loading at Rear Main Bearing.......................................................................... — lb (kg)
170 199 28.4 9.0 2000
(7.2) (8.4) (721) (229) (908)
1000
(1356)
3
(76)
25 10 15
(635) (254) (381)
8.0 17.5
(30) (66)
10 8 60 180 - 200 10 220 / 212 54 50
(69) (55) (18.3) (82 - 93) (69) (104 / 100) (204) (345)
20 50 - 70 250 10.0 - 8.5 13.2
(138) (345 - 483) (121) (38 - 32) (50) 30° 30° 30°
ENGINE MOUNTING Maximum Bending Moment at Rear Face of Block ......................................................... — lb • ft (N • m)
EXHAUST SYSTEM Maximum Back Pressure................................................................................................ — in Hg (mm Hg)
AIR INDUCTION SYSTEM Maximum Intake Air Restriction • with Dirty Filter Element......................................................................................... — in H2O (mm H2O) • with Normal Duty Air Cleaner and Clean Filter Element...................................... — in H2O (mm H2O) • with Heavy Duty Air Cleaner and Clean Filter Element....................................... — in H2O (mm H2O)
COOLING SYSTEM Coolant Capacity — Engine Only.................................................................................... — US gal (liter) — with HX 4073 Heat Exchanger...................................................... — US gal (liter) Maximum Coolant Friction Head External to Engine
— 1800 rpm................................. — psi (kPa) — 1500 rpm................................. — psi (kPa) Maximum Static Head of Coolant Above Engine Crank Centerline............................................. — ft (m) Standard Thermostat (Modulating) Range................................................................................. — °F (°C) Minimum Pressure Cap ........................................................................................................... — psi (kPa) Maximum Top Tank Temperature for Standby / Prime Power ................................................. — °F (°C) Minimum Raw Water Flow @ 90°F to HX 4073 Heat Exchanger ....................... — US gpm (liter / min) Maximum Raw Water Inlet Pressure at HX 4073 Heat Exchanger...................................... — psi (kPa)
LUBRICATION SYSTEM Oil Pressure @ Idle Speed.................................................................................................... — psi (kPa) @ Governed Speed ......................................................................................... — psi (kPa) Maximum Oil Temperature.......................................................................................................... — °F (°C) Oil Capacity with OP 4019 Oil Pan : High - Low ............................................................... — US gal (liter) Total System Capacity (Including Bypass Filter)............................................................... — US gal (liter) Angularity of OP 4019 Oil Pan — Front Down ..................................................................................... — Front Up .......................................................................................... — Side to Side.....................................................................................
EC Series
GMS450C / GMS450CS Engine model: KTA19-G3
FUEL SYSTEM Type Injection System...................................................................................................................................................................... Direct Injection Cummins PT Maximum Restriction at PT Fuel Injection Pump— with Clean Fuel Filter......................................................— in Hg (mm Hg) 4.0 (102) — with Dirty Fuel Filter .......................................................— in Hg (mm Hg) 8.0 (203) Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head).............. — in Hg (mm Hg) 6.5 (165) Maximum Fuel Flow to Injection Pump......................................................................................................... — US gph (liter / hr) 60 (227)
ELECTRICAL SYSTEM Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... — volt Battery Charging System, Negative Ground ............................................................................................................... — ampere Maximum Allowable Resistance of Cranking Circuit......................................................................................................... — ohm Minimum Recommended Battery Capacity • Cold Soak @ 50 °F (10 °C) and Above ............................................................................................................. — 0°F CCA • Cold Soak @ 32 °F to 50 °F (0 °C to 10 °C)...................................................................................................... — 0°F CCA • Cold Soak @ 0 °F to 32 °F (-18 °C to 0 °C)....................................................................................................... — 0°F CCA
24 35 0.002 600 640 900
PERFORMANCE DATA All data is based on:
• Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust silencer; not included are battery charging alternator, fan, and optional driven components. • Engine operating with fuel corresponding to grade No. 2-D per ASTM D975. • ISO 3046, Part 1, Standard Reference Conditions of: Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F) Altitude : 110 m (361 ft) Relative Humidity : 30%
Steady State Stability Band at any Constant Load .............................................................................................................. — % Estimated Free Field Sound Pressure Level of a Typical Generator Set; Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); 1800 rpm / 1500 rpm.............................................. — dBA Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45° ......................................... — dBA
STANDB Y POWER Governed Engine Speed..............................................................— rpm Engine Idle Speed ....................................................................... — rpm Gross Engine Power Output...........................................— BHP (kWm) Brake Mean Effective Pressure...........................................— psi (kPa) Piston Speed.................................................................— ft / min (m / s) Friction Horsepower ......................................................... — HP (kWm) Engine Water Flow at Stated Friction Head External to Engine: • 3 psi Friction Head .......................................... — US gpm (liter / s) • Maximum Friction Head.................................. — US gpm (liter / s)
60 hz
50 hz
1800 675 - 775 685 (511) 262 (1806) 1875 (9.5) 85 (63)
1500 675 - 775 600 (448) 275 (1896) 1562 (7.9) 60 (45)
196 175
(12.4) (11.0)
162 145
(10.2) (9.1)
+/- 0.25 N.A. N.A.
PRIME POWER
60 hz 1800 675 - 775 620 (463) 237 (1634) 1875 (9.5) 85 (63) 196 175
(12.4) (11.0)
50 hz 1500 675 - 775 540 (403) 248 (1710) 1562 (7.9) 60 (45) 162 145
(10.2) (9.1)
Engine Data with D ry Type Exhaust M anifold Intake Air Flow ................................................................ — cfm (liter / s) Exhaust Gas Temperature......................................................— °F (°C) Exhaust Gas Flow ..........................................................— cfm (liter / s) Air to Fuel Ratio ..................................................................... — air : fuel Radiated Heat to Ambient .....................................— BTU / min (kWm) Heat Rejection to Coolant ......................................— BTU / min (kWm) Heat Rejection to Exhaust .....................................— BTU / min (kWm)
1370 (647) 915 (491) 3630 (1713) 26.4 : 1 4185 (74) 17810 (313) 18665 (328)
1130 (533) 990 (532) 3155 (1489) 24.9 : 1 3665 (64) 15600 (274) 16335 (287)
1295 (611) 880 (471) 3345 (1579) 27.5 : 1 3805 (67) 16120 (283) 17210 (302)
1030 (486) 975 (524) 2850 (1345) 25.2 : 1 3315 (58) 14040 (247) 14945 (263)
EC Series
GMS450C / GMS450CS Alternator model: HCI544C CONTROL SYSTEM
SEPARATELY EXCITED BY P.M.G.
A.V.R.
MX321
MX341
VOLTAGE REGULATION
± 0.5 %
± 1.0 %
With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT
REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
CONTROL SYSTEM
SELF EXCITED
A.V.R.
AS4 40
VOLTAGE REGULATION
± 1.0 %
SUSTAINED SHORT CIRCUIT
With 4% ENGINE GOVERNING
SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT
INSULATION SYSTEM
CLASS H IP23
PROTECTION
0.8
RATED POWER FACTOR
DOUBLE LAYER LAP
STATOR WINDING WINDING PITCH
TWO THIRDS
WINDING LEADS
12
STATOR WDG. RESISTANCE
0.0065 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE
1.55 Ohms at 22°C
EXCITER STATOR RESISTANCE
17 Ohms at 22°C
EXCITER ROTOR RESISTANCE
0.092 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION
BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
WAVEFORM DISTORTION
2250 Rev/Min
MAXIMUM OVERSPEED
BALL. 6220 (ISO)
BEARING DRIVE END
BALL. 6314 (ISO)
BEARING NON-DRIVE END 1 BEARING
2 BEARING
WEIGHT COMP. GENERATOR
1263 kg
1275 kg
WEIGHT WOUND STATOR
584 kg
584 kg
WEIGHT WOUND ROTOR
502 kg
473 kg
6.8928 kgm2 1355 kg
6.6149 kgm2 1395 kg
166 x 87 x 124(cm)
166 x 87 x 124(cm)
WR² INERTIA SHIPPING WEIGHTS in a crate PACKING CRATE SIZE TELEPHONE INTERFERENCE
50 Hz
60 Hz
THF<2%
TIF<50
1.035 m³/sec 2202 cfm
COOLING AIR
1.312 m³/sec 2780 cfm
VOLTAGE SERIES STAR
380/220
400/231
415/240
440/254
416/240
440/254
460/266
480/277
VOLTAGE PARALLEL STAR
190/110
200/115
208/120
220/127
208/120
220/127
230/133
240/138
VOLTAGE SERIES DELTA kVA BASE RATING FOR REACTANCE VALUES Xd DIR. AXIS SYNCHRONOUS
220/110
230/115
240/120
254/127
240/120
254/127
266/133
277/138
455
500
455
450
525
550
581
594 3.35
3.30
3.28
2.77
2.44
3.94
3.69
3.57
X'd DIR. AXIS TRANSIENT
0.18
0.18
0.15
0.13
0.18
0.17
0.16
0.15
X''d DIR. AXIS SUBTRANSIENT
0.13
0.13
0.11
0.10
0.13
0.12
0.12
0.11
Xq QUAD. AXIS REACTANCE
2.69
2.67
2.25
1.98
3.12
2.92
2.82
2.65
X''q QUAD. AXIS SUBTRANSIENT
0.27
0.26
0.22
0.20
0.34
0.32
0.31
0.29
XL LEAKAGE REACTANCE
0.07
0.07
0.06
0.05
0.08
0.07
0.07
0.07
X2 NEGATIVE SEQUENCE
0.19
0.19
0.16
0.14
0.23
0.22
0.21
0.20
0.11 X0 ZERO SEQUENCE REACTANCES ARE SATURATED T'd TRANSIENT TIME CONST. T''d SUB-TRANSTIME CONST. T'do O.C. FIELD TIME CONST. Ta ARMATURE TIME CONST. SHORT CIRCUIT RATIO
0.11
0.09 0.08 0.11 0.10 0.10 VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED 0.08s 0.012s 2s 0.017s 1/Xd
0.09
EC Series
PowerLink PLC-920 generator controllers integrating digital, intelligent and network techniques are used as the automatic control systems for diesel generators. It can carry out functions including pre-alarm, warning & electrical trip, fail monitoring and controls etc.
FEATURES
Pre-Alarm Engine temperature Oil pressure Over/under voltage Over/under frequency Over/under speed Warning & Electrical trip Over current Short circuit Error Over/under speed Speed loss Battery low Battery high Maintenance Over current Short circuit Engine stop Can bus Charge alternator
Fail monitoring Emergency stop Multiple engage fail Failed to start Low oil pressure High temperature Speed failure Voltage Charging fail Shutdown Warning Controls Fuel and stop solenoid ECU power and stop Starter motor Automatic generator start Preheat External alarm horn Engine cooling Idle mode
Paralleling Capability
FUNCTION
Power Transfer Function
Panel cut-out: 81mm*70mm Weight: approximately 0.3kg DC battery supply voltage: 8 to 32Vdc CT secondary: 5A Accuracy: 1%FS, resolution: 1 ohm
Environment
Dimensions: 111mm*81mm*61mm Protection: IP65 at front panel Operating temperature: -20℃to 70℃ Max. Operating current is 360mA Sender measurement: 0 to 1300 ohm
Monitoring Function
SPECIFICATION
Threshold Warning&Indication
Engine
Low Fuel Level High Fuel Level Low Oil Pressure High Water Temperature Failure to Stop Failure to Start Controlable start circles/times Overspeed Under&Over Voltage Under&Over Frequency Overcurrent Earth Leakage Reverse Power Reverse kWr Low Oil Pressure Low Water Temperature High Water Temperature Low Water Level Low/High Battery Voltage Failure to Charge Overcurrent Overload Genset Under/Over Voltage Genset Under/Over Frequency under/over Speed High Engine Temperature Earth Leakage Synchroscope(Independent Bus) Active and Reactive Power Control Synchroscope(Shared Bus) Synchronization Dector Peak Lopping
Altamator
Shutdown Protection and Indication
Mains Expression
Parameter configuration via RS-232 serial communication; Log last 50 events & alarm information with measured values; Statistics records; Remote start/stop; Speed sensing from alternator voltage or magnetic pickup; Configurable 3 inputs and 6 outputs; ECU powers, ECU stop, STOP or fuel solenoid selection; Automatic transfer switching control and engine control; Adjustable start, load and stop timers.
Engine
PLC-920 (Optional)
PLC-920 PLC-7420
MODEL AVR Electronic Governing Glow plug control Cycle Cranking （MODBUS）Networking Fault History manual start/stop Auto/remote start Regular Test Auto operation LED Manual operation LED Common Shutdown LED Common warning LED Fail to start LED Emergency stop(local) Alphanumeric screen Remote start input active LED Alarm reset Oil pressure Water Temperture Engine Speed Hours Run Number of Starts Battery Voltage Coolant Temperature 3PhaseL-L Voltage&Frequency 3phase Current Frequency kWh Apparent Power Active Power and Reactive Power Power Factor Per PhasekW, kWr Per Phase kVA Phase Voltage Output Power Grid Line Voltage Grid Phase Voltage Grid Frequency
Altamator
Control System
Measurement and Instrumentation
GMS450C / GMS450CS
Operator Interface
General accessory
Control System function list
Automatic Transfer Hard Closed Transition Soft Closed Transtion Gen/Mains Breaker Gen/Mains Breaker Status Protection Speed/Voltage Control Power Indication Fuel&solenoid Valve Control Startor Control Preheating Mains Transfer Switch (Standard) Mains Transfer Switch (Emergency) Operating Temperature (-40℃-70℃) Ambient Temperature (-25℃-45℃) Humidity≤80% Grid Over/Under Voltage Control Grid Over/Under Frequency Control Remote Start Output(Load/No-load) Optional Relay Output Remote Telecom Control with All Functions Engine Instrument Monitoring Altemator Output Instrument Monitoring Connection Point with All-around Setting For 6 Users 3 Users Input Connection Point LCD Light Control of Low Light Operation Environment Safe PIN Code RS232/485 Interface Language Selection Multi-Language Function
Standard
Optional
Impossible
EC Series
GMS450C / GMS450CS
Control System
FEATURES Microprocessor control, with high stability and credibility Monitoring and measuring operational parameters of the mains supply and genset
Digital, intelligent control system allows easier operation.
Indicating operation status, fault conditions, all parameters and alarms Multiple protections; multiple parameters display, like pressure, temp. etc. Manual, automatic and remote work mode selectable Real time clock for time and date display, overall runtime display, 250 log entries Overall power output display
PLC-7420 PLC-7420 is an advanced control module based on micro-processor, containing all necessary functions for protection of the genset and the breaker control. It can monitor the mains supply, breaker control. and automatically start the engine when the mains is abnormal. Accurately measure various operational parameters and display all values and alarms information on the LCD. In addition, the control module can automaticallyshut down the engine and indicate the engine failure.
Integral speed/frequency detecting, telling status of start, rated operation, overspeed etc. Communication with PC via RS485 OR RS232 interface, using MODBUS protocol
EC Series
GMS450C / GMS450CS Optional Engine ● Water Jacket Preheater ● Oil Preheater
Alternator
Generator Set
Fuel System
● Tools with the machine
● Low fuel level alarm ● Automatic fuel feeding system ● Fuel T-valves
Exhaust System
Cooling System
Control Panel
● Protection board from hotness
● Front heat protection ● Coolant (-30°C)
● Remote control panel ● PLC-920 ● PLC-7420 ● ATS
● Winding Temperature Measuring Instrument ● Alternator Preheater ● PMG ● Anti-damp and anti-corrosion treatment ● Anti-condensation heater
Lubricating System ● Oil with the machine
www.powerlinkworld.com PowerLink reserves the right to make changes in model, technical sepcification, color, configuration and accessories without prior notice. Please contact the salesman before ordering. EC Series / May.2013
Canopy ● Trailer
Voltages ● 415/240V ● 400/230V ● 380/220V ● 220/127V ● 200-115V
EC Series
GMS450C / GMS450CS
Features: ptional) • Excitation system: self-excited (AREP and PMG are optional) • ATS (automatic transfer switch) receptacle • Lockable battery isolator switch • Stainless galvanized zinc plates with strong
corrosion resistance
• Vibration isolators between the engine/alternator and base frame
• Integrated wiring design • Base fuel tank for at least 8 hours running • Equipped with an industrial muffler • Engine oil pump • 50℃ radiator • Top lifting and steel base frame with forklift holes • Drainage for fuel tank • Complete protection functions and safety labels • IP54 (soundproof sets), IP56 (control system) • Water jacket preheater, oil heater and double air
Output Ratings
cleaner, etc. are available.
Generating Set Model
Prime
GMS450C/S
N/A
Dimensions and Weights
Engine Make & Model:
NTTA855-G7A
Alternator Model:
HCI544C
Alternator Brand:
STAMFORD
Generating Set Model
Control System:
PLC-920 / PLC-7420
Noise Level@7m:
71.5-81.5
Frequency & Phase:
50Hz & 3PH
Engine Speed: RPM
1500
GMS450C
A
GMS450CS
R
GMS450C
940
GMS450CS
900
Prime
98
Standby
108
Fuel Tank Capacity: L
Also available in the following voltages: 415/240V-380/220V-220/127V-200/115V; ESP: Standby Power Standby duty, operation under variable load, without over load; PRP: Prime Power-Continuous duty operation, under variable load 24/24h-10% over load permissible 1 hour/12 hours; The data is only for your reference but not for use of sales. M: Mechanical speed governor, E/ECU: Electronic speed governor; NA: Naturally aspirated, TC: Turbocharged, TCA: Turbocharged and air-air aftercooled. TCW: Water-cooled Turbocharged; The weights are approximate and without fuel．
Length (L) mm (in)
GMS450C
3350
GMS450CS
4250
Dry = With Lube Oil
Fuel Consumption: l/hr (100% Load)
450kVA/360kW
Ratings at 0.8 power factor.
Ratings and Performance Data
Structure Type:
Standby
Width (W) mm (in)
Height (H) mm (in)
1458
2194
4040
1470
2310
4689
Wet = With Lube Oil and Coolant
Dry kg (lb)
EC Series
GMS450C / GMS450CS Engine model: NTAA855-G7A GENERAL ENGINE DATA Type………………………………………………………………………………………………………… Aspiration ………………………………………………………………………………………………… Bore x Stroke - in.×in. (mm×mm)………………………………………………………………… …… Displacement - in.3(L)…………………………………………………………………………………… Compression Ratio ……………………………………………………………………………………… Firing Order ……………………………………………………………………………………………… Dry Weight --Engine Only - lb. (kg)…………………………………………………………………………………… Wet Weight --Engine Only - lb. (kg)…………………………………………………………………………………… Moment of Inertia of Rotating Components - With FW1109 flywheel - lb.·ft.2 (kg·m Center of Gravity from Rear Face of Flywheel Housing - in.(mm) ………………………………… Center of Gravity Above Crankshaft Centerline - in.(mm) …………………………………………… ENGINE MOUNTING Maximum Allowable Bending Moment at Rear Face of Block - lb.·ft. (N·m)……………………… EXHAUST SYSTEM Maximum Allowable Back Pressure - in.Hg (kPa)…………………………………………………… Standard Exhaust Pipe Diameter - in. (mm)…………………………………………………………… AIR INDUCTION SYSTEM Maximum Allowable Intake Air Restriction --With Clean Filter Element - in. H2O (kPa)…………………………………………………………… --With Dirty Filter Element - in. H2O (kPa) …………………………………………………………… Maximum Intake Pressure Fall from Turbo to Intake Manifold - PSI (kPa)………………………… Maximum Intake Manifold Temperature Rise - °F (°C)……………………………………………… Minimum Dirt Holding Capacity - g/CFM ( g/L/s )…………………………………………………… Maximum Allowable Intake Air Temperature △T - °F (°C)………………………………………… COOLING SYSTEM Coolant Capacity - Engine Only - U.S. gal (L)………………………………………..……………… - With Radiator - U.S. gal (L)……………………………………………………… Maximum Coolant Friction Head External to Engine - PSI (kPa)…………………………………… Maximum Static Head of Coolant (exclusive of Pressure Cap) - PSI (kPa) ……………………… Maximum Static Head of Coolant Above Engine Crank Centerline -ft. (m) ……………………… Standard Thermostat (Modulating) Range - °F (°C) ………………………………………………… Minimum Allowable Pressure Cap -PSI (kPa)………………………………………………………… Maximum Coolant Temperature - °F (°C)……………………………………………………………… Maximum Top Tank Temperature - °F (°C)…………………………………………………………… Minimum Top Tank Temperature - °F (°C)…………………………………………………………… Minimum Coolant Expansion Space - % of System Capacity ……………………………………… Minimum Coolant Makeup Capacity - U.S. gal (L)………………………………………..………… LUBRICATION SYSTEM Oil Pressure @ Idle Speed - PSI (kPa)………………………………………………………………… @ Governed Speed - PSI (kPa)………………………………………………………………………… Maximum Allowable Oil Temperature - °F (°C)………………………………………………………… Maximum Oil Consumption - U.S.qt./h (L/h)…………………………………………………………… Oil Pan Capacity - Low / High - U.S. gal. (L)…………………………………………………………… Total System Capacity - U.S. gal. (L)…………………………………………………………………… Angularity of Oil Pan - Front Down/Front Up/Side to Side…………………………………………… FUEL SYSTEM Type Injection System…………………………………………………………………………………… Maximum Allowable Restriction to Fuel Pump -- With Clean Fuel Filter - in.Hg (kPa)…………………………………………………………………… -- With Dirty Fuel Filter - in.Hg (kPa)…………………………………………………………………… Maximum Allowable Head on Injector Return Line -- With Check Valve - in.Hg (kPa)………………………………………………………………………
4-Cycle;In-line; Turbocharged, 5.5×6 855 14.0:1 1-5-3-6-2-4
6-Cylinder Air-Air Cooled ( 140 × 152 ) ( 14 )
2800
( 1270 )
2910 118.5 27.7 5.5
( 1320 ) ( 4.99 ) ( 704 ) ( 140 )
1000
( 1356 )
3.0 5.0
( 10 ) ( 127 )
15 25 5.0 43 25 30
( 3.74 ) ( 6.22 ) ( 17 ) ( 24 ) ( 53 ) ( 17 )
5.5 16.0 6 15 46 180 - 202 7.0 205 212 160 5 1.1
( 20.8 ) ( 60.6 ) ( 41 ) ( 103 ) ( 14.0 ) ( 82 - 94 ) (48.2 ) ( 96 ) ( 100 ) ( 71 )
15Min 35-50 250 0.25 7.5/9.5 10.2 38°/38°/38°
( 103 ) Min ( 241 - 345 ) ( 121 ) ( 0.24 ) ( 28.4 / 36.0 ) ( 38.6 )
( 4.2 )
Direct Injection Cummins PT
4.0 8.0
( 13.5 ) ( 27.1 )
6.5
( 22.0 )
EC Series
GMS450C / GMS450CS Engine model: NTAA855-G7A -- Without Check Valve - in.Hg (kPa)…………………………………………………………………… 2.5 (8.5) Minimum Fuel Supply Line Size - in. (mm)…………………………………………………………… 0.625 (16) Minimum Fuel Return Line Size - in. (mm)…………………………………………………………… 0.5 (13) Maximum Fuel Pump Supply - U.S.gal/h (L)………………………………………………………… 113 (426) Fuel Rail Pressure - PSI (kPa)………………………………………………………………………… 173 (1196) Maximum Fuel Temperature °F (°C)…………………………………………………………………… 160 (71) ELECTRICAL SYSTEM Minimum Recommended Battery Capacity ( 24V ) -- Cold Soak (No Load) - CCA…………………………...……………………………………………… 900 - Minimum Reserved Capacity - CCA…………………...……………………………………………… 320 -- Cold Soak (With Load) - CCA…………………………...…………………………………………… 900 - Minimum Reserved Capacity - CCA…………………...……………………………………………… 320 Maximum Allowable Resistance of Cranking Circuit - ohm………………………………………… 0.002 Standard Cranking Motor (Heavy Duty , Positive Engagement) - volt……………………………… 24 Standard Battery Charging System , Negative Ground - ampere…………………………………… 35 PERFORMANCE DATA Idle Speed - r/min ………………………………………………………………………………………… 575-650 Maximum No-Load Governed Speed - r/min ………………………………………………………… 1800 Maximum over Speed Capability - r/min ……………………………………………………………… 2700 Minimum Crankshaft Rotation for unaided Cold Start -r/min………………………………………… 150 Minimum Torque for unaided Cold Start - lb.·ft. (N·m)………………………………………………… 375 (509) Exhaust Sound Pressure at 1m from Exhaust Outlet -1500r/min -dBA…………………………… N/A All data is based on : --Engine Operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust silencer, fan, and optional driven components. --Engine operating with fuel corresponding to grade No.2-D per ASTM D975. --ISO 3046, Part1, Standard Reference Conditions of : Barometric Pressure:100kPa(29.5in.Hg); Altitude: 110m (361ft.); Air Temperature: 25°C (77°F) ; Relative Humidity: 30% . --This Data Sheet includes both air-cooled (Fan/Radiator) & raw water cooled (Heatexchanger/Raw Water Pump) type engine.
N.A.
Governed Engine Speed - r/min…………………………… Gross Engine Power Output - HP (kW) ………………… Torque lb.·ft. (N·m)…………………………………………… Brake Mean Effective Pressure - PSI (kPa) …………… Piston Speed - ft./min (m/s)………………………………… Friction Horsepower - HP (kW)…………………………… Intake Air Flow - CFM (L/s) …………………………… Engine Water Flow - GPM (L/min.) …………………… Raw Water Flow - GPM (L/s) ………………………… Fuel Consumption - U.S.gal/h (L/h)…………………… Oil Flow - GPM (L/s) …………………………………… Exhaust Gas Temperature (After Turbine) - °F (°C)…… Exhaust Gas Flow (After Turbine) - CFM (L/s)…………… Air to Fuel Ratio……………………………………………… Heat Radiation - BTU (kW)………………………………… Heat Rejection to Coolant - BTU (kW)…………………… Heat Rejection to Ambient - BTU (kW)……………………
50Hz 1500 545 1911 337 1500 30 1164 79 54 28.5 35 884 2619
(407) (2591) (2326) (7.62) (22) (549) (5 ) (3.4 ) (108 ) (2.2 ) ( 473 ) (1240) 24.2 : 1
2900 17370 14480
(51) (305) (254)
EC Series
GMS450C / GMS450CS Alternator model: HCI544C CONTROL SYSTEM
SEPARATELY EXCITED BY P.M.G.
A.V.R.
MX321
MX341
VOLTAGE REGULATION
± 0.5 %
± 1.0 %
With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT
REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
CONTROL SYSTEM
SELF EXCITED
A.V.R.
AS4 40
VOLTAGE REGULATION
± 1.0 %
SUSTAINED SHORT CIRCUIT
With 4% ENGINE GOVERNING
SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT
INSULATION SYSTEM
CLASS H IP23
PROTECTION
0.8
RATED POWER FACTOR
DOUBLE LAYER LAP
STATOR WINDING WINDING PITCH
TWO THIRDS
WINDING LEADS
12
STATOR WDG. RESISTANCE
0.0065 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE
1.55 Ohms at 22°C
EXCITER STATOR RESISTANCE
17 Ohms at 22°C
EXCITER ROTOR RESISTANCE
0.092 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION
BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
WAVEFORM DISTORTION
2250 Rev/Min
MAXIMUM OVERSPEED
BALL. 6220 (ISO)
BEARING DRIVE END
BALL. 6314 (ISO)
BEARING NON-DRIVE END 1 BEARING
2 BEARING
WEIGHT COMP. GENERATOR
1263 kg
1275 kg
WEIGHT WOUND STATOR
584 kg
584 kg
WEIGHT WOUND ROTOR
502 kg
473 kg
6.8928 kgm2 1355 kg
6.6149 kgm2 1395 kg
166 x 87 x 124(cm)
166 x 87 x 124(cm)
WR² INERTIA SHIPPING WEIGHTS in a crate PACKING CRATE SIZE TELEPHONE INTERFERENCE
50 Hz
60 Hz
THF<2%
TIF<50
1.035 m³/sec 2202 cfm
COOLING AIR
1.312 m³/sec 2780 cfm
VOLTAGE SERIES STAR
380/220
400/231
415/240
440/254
416/240
440/254
460/266
480/277
VOLTAGE PARALLEL STAR
190/110
200/115
208/120
220/127
208/120
220/127
230/133
240/138
VOLTAGE SERIES DELTA kVA BASE RATING FOR REACTANCE VALUES Xd DIR. AXIS SYNCHRONOUS
220/110
230/115
240/120
254/127
240/120
254/127
266/133
277/138
455
500
455
450
525
550
581
594 3.35
3.30
3.28
2.77
2.44
3.94
3.69
3.57
X'd DIR. AXIS TRANSIENT
0.18
0.18
0.15
0.13
0.18
0.17
0.16
0.15
X''d DIR. AXIS SUBTRANSIENT
0.13
0.13
0.11
0.10
0.13
0.12
0.12
0.11
Xq QUAD. AXIS REACTANCE
2.69
2.67
2.25
1.98
3.12
2.92
2.82
2.65
X''q QUAD. AXIS SUBTRANSIENT
0.27
0.26
0.22
0.20
0.34
0.32
0.31
0.29
XL LEAKAGE REACTANCE
0.07
0.07
0.06
0.05
0.08
0.07
0.07
0.07
X2 NEGATIVE SEQUENCE
0.19
0.19
0.16
0.14
0.23
0.22
0.21
0.20
0.11 X0 ZERO SEQUENCE REACTANCES ARE SATURATED T'd TRANSIENT TIME CONST. T''d SUB-TRANSTIME CONST. T'do O.C. FIELD TIME CONST. Ta ARMATURE TIME CONST. SHORT CIRCUIT RATIO
0.11
0.09 0.08 0.11 0.10 0.10 VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED 0.08s 0.012s 2s 0.017s 1/Xd
0.09
EC Series
PowerLink PLC-920 generator controllers integrating digital, intelligent and network techniques are used as the automatic control systems for diesel generators. It can carry out functions including pre-alarm, warning & electrical trip, fail monitoring and controls etc.
FEATURES
Pre-Alarm Engine temperature Oil pressure Over/under voltage Over/under frequency Over/under speed Warning & Electrical trip Over current Short circuit Error Over/under speed Speed loss Battery low Battery high Maintenance Over current Short circuit Engine stop Can bus Charge alternator
Fail monitoring Emergency stop Multiple engage fail Failed to start Low oil pressure High temperature Speed failure Voltage Charging fail Shutdown Warning Controls Fuel and stop solenoid ECU power and stop Starter motor Automatic generator start Preheat External alarm horn Engine cooling Idle mode
Paralleling Capability
FUNCTION
Power Transfer Function
Panel cut-out: 81mm*70mm Weight: approximately 0.3kg DC battery supply voltage: 8 to 32Vdc CT secondary: 5A Accuracy: 1%FS, resolution: 1 ohm
Environment
Dimensions: 111mm*81mm*61mm Protection: IP65 at front panel Operating temperature: -20℃to 70℃ Max. Operating current is 360mA Sender measurement: 0 to 1300 ohm
Monitoring Function
SPECIFICATION
Threshold Warning&Indication
Engine
Low Fuel Level High Fuel Level Low Oil Pressure High Water Temperature Failure to Stop Failure to Start Controlable start circles/times Overspeed Under&Over Voltage Under&Over Frequency Overcurrent Earth Leakage Reverse Power Reverse kWr Low Oil Pressure Low Water Temperature High Water Temperature Low Water Level Low/High Battery Voltage Failure to Charge Overcurrent Overload Genset Under/Over Voltage Genset Under/Over Frequency under/over Speed High Engine Temperature Earth Leakage Synchroscope(Independent Bus) Active and Reactive Power Control Synchroscope(Shared Bus) Synchronization Dector Peak Lopping
Altamator
Shutdown Protection and Indication
Mains Expression
Parameter configuration via RS-232 serial communication; Log last 50 events & alarm information with measured values; Statistics records; Remote start/stop; Speed sensing from alternator voltage or magnetic pickup; Configurable 3 inputs and 6 outputs; ECU powers, ECU stop, STOP or fuel solenoid selection; Automatic transfer switching control and engine control; Adjustable start, load and stop timers.
Engine
PLC-920 (Optional)
PLC-920 PLC-7420
MODEL AVR Electronic Governing Glow plug control Cycle Cranking （MODBUS）Networking Fault History manual start/stop Auto/remote start Regular Test Auto operation LED Manual operation LED Common Shutdown LED Common warning LED Fail to start LED Emergency stop(local) Alphanumeric screen Remote start input active LED Alarm reset Oil pressure Water Temperture Engine Speed Hours Run Number of Starts Battery Voltage Coolant Temperature 3PhaseL-L Voltage&Frequency 3phase Current Frequency kWh Apparent Power Active Power and Reactive Power Power Factor Per PhasekW, kWr Per Phase kVA Phase Voltage Output Power Grid Line Voltage Grid Phase Voltage Grid Frequency
Altamator
Control System
Measurement and Instrumentation
GMS450C / GMS450CS
Operator Interface
General accessory
Control System function list
Automatic Transfer Hard Closed Transition Soft Closed Transtion Gen/Mains Breaker Gen/Mains Breaker Status Protection Speed/Voltage Control Power Indication Fuel&solenoid Valve Control Startor Control Preheating Mains Transfer Switch (Standard) Mains Transfer Switch (Emergency) Operating Temperature (-40℃-70℃) Ambient Temperature (-25℃-45℃) Humidity≤80% Grid Over/Under Voltage Control Grid Over/Under Frequency Control Remote Start Output(Load/No-load) Optional Relay Output Remote Telecom Control with All Functions Engine Instrument Monitoring Altemator Output Instrument Monitoring Connection Point with All-around Setting For 6 Users 3 Users Input Connection Point LCD Light Control of Low Light Operation Environment Safe PIN Code RS232/485 Interface Language Selection Multi-Language Function
Standard
Optional
Impossible
EC Series
GMS450C / GMS450CS
Control System
FEATURES Microprocessor control, with high stability and credibility Monitoring and measuring operational parameters of the mains supply and genset
Digital, intelligent control system allows easier operation.
Indicating operation status, fault conditions, all parameters and alarms Multiple protections; multiple parameters display, like pressure, temp. etc. Manual, automatic and remote work mode selectable Real time clock for time and date display, overall runtime display, 250 log entries Overall power output display
PLC-7420 PLC-7420 is an advanced control module based on micro-processor, containing all necessary functions for protection of the genset and the breaker control. It can monitor the mains supply, breaker control. and automatically start the engine when the mains is abnormal. Accurately measure various operational parameters and display all values and alarms information on the LCD. In addition, the control module can automaticallyshut down the engine and indicate the engine failure.
Integral speed/frequency detecting, telling status of start, rated operation, overspeed etc. Communication with PC via RS485 OR RS232 interface, using MODBUS protocol
EC Series
GMS450C / GMS450CS Optional Engine ● Water Jacket Preheater ● Oil Preheater
Alternator
Generator Set
Fuel System
● Tools with the machine
● Low fuel level alarm ● Automatic fuel feeding system ● Fuel T-valves
Exhaust System
Cooling System
Control Panel
● Protection board from hotness
● Front heat protection ● Coolant (-30°C)
● Remote control panel ● PLC-920 ● PLC-7420 ● ATS
● Winding Temperature Measuring Instrument ● Alternator Preheater ● PMG ● Anti-damp and anti-corrosion treatment ● Anti-condensation heater
Lubricating System ● Oil with the machine
www.powerlinkworld.com PowerLink reserves the right to make changes in model, technical sepcification, color, configuration and accessories without prior notice. Please contact the salesman before ordering. EC Series / May.2013
Canopy ● Trailer
Voltages ● 415/240V ● 400/230V ● 380/220V ● 220/127V ● 200-115V
