Transcript
Guardmaster® 440C-CR30 Software Configurable Safety Relay
Release 7,8 PUBLIC INFORMATION
Rev 5058-CO900E
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Current Situation CR30 - Snapshot
5 biggest requests reported by 440C-CR30-22BBB introduction: field solved in 1st year after Release 6 NA AFC – March 2014 release: Release 6 Global AFC – April 2014 1. EtherNet/IP (March 15) Release 7 Global AFC – September 2. Naming Function Blocks 2014 3. Password Protection Release 8 – Global AFC – March 2015 4. Reporting Feature Release 8.01 – Global AFC – June 5. Project Backup 2015
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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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What’s New Release 7
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What’s New in Release 7 Rename Function Blocks
Assign unique and meaningful names to function blocks. Names stored in safety relay on Download and recovered on Upload Double-click or right-click function block name to edit name
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What’s New in Release 7 Generate Printable Report
Generate complete, printable report Exports to Microsoft Word or WordPad. Includes all configured parameters and pictures of application logic. Generate Report button included on toolbar in the Safety Editor.
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What’s New in Release 7 Password Protect Safety Relay
Setting a password restricts software connections to the safety relay: Operations Upload, Download and Connect are restricted without password Provides two primary values: Prevent unwanted change to safety relay configuration. Protects Intellectual Property the unique configuration in the safety relay PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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What’s New in Release 7 Application Backup and Restore with Memory Module
Support for 2080-MEMBAK-RTC module: Store application on memory module for easy recovery Also supports backing up application AND firmware Backup and Restore applications without Software: Press Backup button on Memory module to backup application. Press Backup button on Memory module and MEM/ID button on CR30 to Restore an application PUBLIC INFORMATION
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What’s New in Release 7 Additional 2080 Digital Plug-ins Supported
Three additional (four total) 2080 Digital I/O plug-ins supported: Catalog #
NEW!
Description
List Price in USD
2080-IQ4OB4
8-pt Combo, 4-pt Digital Input, 12/24VDC, Sink/Source, IEC3, and 4-pt Digital Output, 12/24VDC, Source
$79
2080-IQ4
4-pt Digital Input, 12/24VDC, Sink/Source, IEC3
$49
2080-OB4
4-pt Digital Output, 12/24VDC, Source,
$49
2080-OW4I
4-pt Relay Output, Individually Isolated, 2A
$69
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What’s New in Release 8 Project Upgrade Feature
Upgrade project to latest version to add features. Upgrade version 6 or 7 projects to the latest version 8 Right-click on 440C-CR30 in Project Organizer to Upgrade
Firmware upgrade of 440C-CR30 Safety Relay still required. Get the latest firmware: http://www.rockwellautomation.com/support/pcdc.page PUBLIC INFORMATION
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What’s New in Release 8 Standard Signal Safety Monitoring Function
New Standard Signal Safety Monitoring Function. Allows you to easily use standard rated signals from plug-ins or the communication network in your application logic
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What’s New in Release 8 Guardmaster 440C-CR30 Wiring Diagrams
New publication of common Guardmaster 440C-CR30 safety relay applications:
Application description
Schematic
440C-CR30 configuration
BOM
http://literature.rockwellautomation.com/idc/groups/literature/documents/wd/440cwd001_-en-p.pdf PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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What’s New in Release 8 440C-ENET Ethernet Plug-in for Guardmaster 440C-CR30 Safety Relay
Ethernet allows you to:
Configure and Monitor 440C-CR30 from Studio 5000 Logix Designer™ or Connected Components Workbench software
Troubleshoot 440C-CR30 safety system on HMI or in automation controller with diagnostic information shared over EtherNet/IP
Share standard Control signals between automation controller and 440C-CR30 safety relay (resets, feedback, etc.)
192.168.1.3
440C-ENET Plug-in
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What’s New in Release 8 440C-ENET Ethernet Plug-in for Guardmaster 440C-CR30 Safety Relay
Ethernet allows you to:
Monitor 440C-CR30 from Studio 5000 Logix Designer™ or Connected Components Workbench software
Predefined Input tags available for: •
I/O Terminal status
•
Verification ID
•
Faults
•
Logic function status
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What’s New in Release 8 440C-ENET Ethernet Plug-in for Guardmaster 440C-CR30 Safety Relay
Troubleshoot 440C-CR30 safety system on HMI or in automation controller with diagnostic information shared over EtherNet/IP.
Fault Codes can be used to display detailed fault and recovery information on an HMI
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What’s New in Release 8 440C-ENET Ethernet Plug-in for Guardmaster 440C-CR30 Safety Relay
Share standard Control signals between automation controller and 440C-CR30 safety relay (resets, feedback, etc.)
Send signals from the controller to the 440C-CR30 using the predefined Output tags created by the AOP
Select the corresponding Communications input to use in your safety relay logic
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What’s New in Release 8 440C-ENET: Supported Topologies
Device Level
Control Level
Information Level
System Integration with Micro800 controllers
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Design Software: Connected
Design Software
Components Workbench R8 or later
Controller: Micro820, all releases Micro850 firmware revision 4 or later HMI: PanelView Component
Controller
(No direct connection between 440C-CR30 and PVc over Ethernet at launch)
HMI 440C-CR30
440C-CR30: Revision 8 or later firmware and 440CENET plug-in Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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What’s New in Release 8 440C-ENET: Supported Topologies
Device Level
Control Level
Information Level
System Integration with MicroLogix 1100/1400 controllers
PUBLIC INFORMATION
Design Software:
Design Software
Explicit Messaging: RSLogix 500 software 440C-CR30 Configuration: Connected Components R8 or later
Controller: MicroLogix 1100/1400 HMI: PanelView Component
Controller
(No direct connection between 440C-CR30 and PVc over Ethernet at launch)
HMI 440C-CR30
440C-CR30: Revision 8 or later firmware and 440CENET plug-in
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What’s New in Release 8 440C-ENET: Supported Topologies
Read 440C-CR30 input assembly with CIP Generic Message in MicroLogix 1100/1400 controller:
Write to 440C-CR30 output assembly with CIP Generic Message in MicroLogix 1100/1400 controller:
See Appendix E of publication 440C-UM001D for member descriptions. PUBLIC INFORMATION
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What’s New in Release 8 440C-ENET: Supported Topologies
Control Level
Information Level
System Integration with Logix controllers with AOP version 1.01 (available Now) Design Software:
Design Software
I/O Messaging: Add-on Profile in Studio 5k v20 or later 440C-CR30 Configuration: Connected Components R8 or later
Controller: Logix5000 controller, firmware revision 20 or later HMI: PanelView Plus (No direct
Controller
Device Level
connection between 440C-CR30 and PVP at launch)
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440C-CR30: Revision 8 or later firmware and 440C-ENET plug-in
HMI 440C-CR30
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PUBLIC INFORMATION
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What’s New in Release 8 440C-ENET: Supported Topologies
System Integration with Logix controllers with AOP version 2.00 (Coming in Summer 2015)
Device Level
Control Level
Information Level
Single Software Package!
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Design Software: Add-on Profile in Studio 5k v20 or later
Design Software
Controller: Logix5000 controller, firmware revision 20 or later HMI: PanelView Plus (No direct
Controller
connection between 440C-CR30 and PVP at launch)
440C-CR30: Revision 8 or later firmware and 440C-ENET plug-in
HMI 440C-CR30
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Product Information Unique Value
Premier Integration with Logix control systems:
Add-on Profile v2.00 for Studio 5000 Logix Designer software will contain fully functional Logic editor for the Guardmaster 440C-CR30 safety relay. Single software/project for configuring and monitoring Logix controller and Guardmaster 440C-CR30 safety relays.
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What’s Next Release 8.01
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New Function Blocks Customer Use
To solve customer applications utilizing up to 22 safety I/O cannot be solved with two Logic Levels:
Currently all competitors in this space support at least four levels of logic
Architecturally, more levels of logic cannot be added to the Guardmaster 440C-CR30
Four new function blocks in the CR30 editor will give us the flexibility to solve these applications:
Output Loop PUBLIC INFORMATION
Nested Logic
RS Flip Flop Invert Valid Input State Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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Product Information Example Application – AGV Control
Automated Guided Vehicles:
Laser scanners on front and back with the ability to switch the monitored scanner based on the direction of travel.
At minimum, this requires four levels of logic and cannot be solved with the CR30:
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Product Information Example Application – AGV Control
Automated Guided Vehicles:
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With our new function blocks, we can solve this application with two levels of logic:
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Overview Guardmaster 440C-CR30 Safety Relay
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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Why choose Guardmaster 440C-CR30 Software Configurable Safety Relay
Safety made Simple & Flexible • Supports four to nine dual channel input circuits and up to five safety output zones • Flexible configuration allows you to re-engineer and rapidly integrate application without having to incur high costs of rewiring • Innovative safety logic editor reduces the friction involved in setting up a safety system by minimizing manual input for a “best-in-class” configuration experience
Safety & Productivity • Embedded serial port for direct diagnostic communications to PanelView Component terminals or Micro800™ controllers • 16 user configured status LEDs allow you to tailor indication to best suit your application
Optimize Panel Space • 22 Safety I/O in a compact 110mm wide housing • Expand by up to 16 standard I/O using front mounted plug-in slots that allow you to maintain the 110mm horizontal footprint
Part of the Connected Components Workbench™ Bundle • Preferred compatibility within the bundle • Reduced supply chain costs • One software supports Guardmaster 440C-CR30, Micro800 controllers, PowerFlex® drives, Kinetix™ 3 servo drives and PanelView™ Component terminals
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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Guardmaster 440C-CR30 Anatomy Block-style Safety Relay – 22 points
10 Dedicated N.C. Safety Inputs Configurable LED Indicators
2 Single-Wire Safety or Safety N.C. Inputs
Two Plug-in Slots
RS232 Serial Port (non-isolated)
DIN Rail or Panel Mount
USB Programming Port Verification ID Display Switch
6 Configurable Safety Terminals (N.C. Inputs, N.O. Inputs, Test Sources, or Outputs) PUBLIC INFORMATION
2 Safety Outputs
2 Single-Wire Safety or Safety Outputs Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Guardmaster 440C-CR30 Safety Relay Key Features Easy to Use:
Innovative rapid configuration editor
2080 Plug-in support:
A single wire to expand safety I/O
Comms for Diagnostics
Expansion of standard I/O
Muting Reset Sensors
Single Wire Safety support:
Feedback Monitoring
EtherNet/IP to Logix Serial to Micro800 or PanelView Component
Keeps safety simple, separate and flexible PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Guardmaster 440C-CR30 Safety Relay Easy to Use Configure Device Configured in CCW
Configure Safety Function Logic configured with Simple Drag and Drop Function Block Editor
Validate and Verify Checklist to walk through validation and verification process
DONE!
Assigned safety function via Drag ’n’ Drop Ease of configuration – No previous programming skills required PUBLIC INFORMATION
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Guardmaster 440C-CR30 Safety Relay Key Features
Easy to Use: Rapid configuration with pre-configured function blocks 2. 1.
Auto Configuration of I/O based on Function block assignment PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Guardmaster 440C-CR30 Safety Relay Easy to Use
Easy to Use: Online Monitoring • Color-coded online monitoring helps troubleshoot code • Diagnostic tooltips provide natural language fault descriptions
Diagnostic tooltips for application troubleshooting PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Guardmaster 440C-CR30 Safety Relay Single Wire Safety Support
Supports Single Wire Safety for easy integration/expansion with GSR relays: Add Safety Relay Outputs • Add multiple dry contact outputs by utilizing GSR EM (Expansion module) while only consuming a single safety output configured for Single-Wire Safety
Connect Upstream GSR Relays • Expand inputs and functionality using GSR relays by connection through Single-Wire Safety
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Guardmaster 440C-CR30 Safety Relay Single Wire Safety Support
Supports Single Wire Safety for easy interlocking of CR30s: Global E-Stop with Cascaded SWS • Cascade a Single Wire Safety signal to up to ten CR30s to create a global E-Stop without the need of a complicated safety network
SWS
SWS
. . . Up to 10 off a single SWS Output
Zone 1 30m max PUBLIC INFORMATION
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Guardmaster 440C-CR30 Safety Relay 2080 Plug in Support
2080-IQ4OB4 plug-in for expansion I/O: Standard Input Expansion: Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors
Reset
Muting Sensors
Feedback Monitoring
Standard Diagnostics: Land auxiliary contacts of series wired safety devices and share with PanelView Component terminals Use standard outputs to drive indicator LEDs or send gate unlock commands Expansion I/O with no impact to panel footprint PUBLIC INFORMATION
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Guardmaster 440C-CR30 Safety Relay Direct Serial Connection to PanelView Component or Micro800
Share diagnostics with HMI or controller: Direct PanelView Component Connectivity • Embedded Serial Port on CR30 can be directly connected to a PanelView Component terminal
Direct Micro800 Controller Connectivity • Embedded Serial Port on CR30 can be directly connected to a Micro800 controller for Diagnostics
PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Guardmaster 440C-CR30 Safety Relay Resources Catalog
Description
Supplementary Documents
440C-CR30-22BBB
Guardmaster 440C-CR30 software configured safety relay, PLe SIL 3, 22 Safety I/O, embedded serial port, USB programming port, 2 Plug-in Slots, 24.0V DC
440C-ENET
Guardmaster Ethernet Plug-in module, slot 1 only
Category Documentation
Description Guardmaster 440C-CR30 safety relay Product Profile Guardmaster 440C-CR30 safety relay User Manual Guardmaster 440C-CR30 safety relay Wiring Diagrams Guardmaster 440C-CR30 safety relay Product Catalog Guardmaster 440C-CR30 safety relay Quick Start Guardmaster 440C-CR30 safety relay Web Page
Sample Code Software
Firmware PUBLIC INFORMATION
Guardmaster 440C-CR30 safety relay Virtual Brochure Guardmaster 440C-CR30 to Micro820 to EtherNet/IP Application Code
• • • • • • •
Configure in ProposalWorks Photo 2D Dimensional Drawing (DXF) 3D STEP Model (STP) Photo 2D Dimensional Drawing (DXF) 3D STEP Model (STP)
File names/hyperlink
http://literature.rockwellautomation.com/idc/groups/literature/documents/pp/440cpp001_-en-p.pdf http://literature.rockwellautomation.com/idc/groups/literature/documents/um/440cum001_-en-e.pdf http://literature.rockwellautomation.com/idc/groups/literature/documents/wd/440cwd001_-en-p.pdf http://www.ab.com/en/epub/catalogs/3377539/5866177/5985760/4444281/12620950/12 620952/print.html http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/440cqs001_-en-p.pdf http://ab.rockwellautomation.com/Relays-and-Timers/Safety-Relays/Guardmaster440C-CR30 http://www.ab.com/linked/safety/relay/440C-CR30/index.html http://www.rockwellautomation.com/samplecode/sc_legal_info.page?dID=954920
Connected Components Workbench Web page
http://www.rockwellautomation.com/products-technologies/connectedcomponents/tools/workbench.page
Logix Designer Add-on Profile
http://www.rockwellautomation.com/support/pcdc.page
Guardmaster 440C-CR30 safety relay firmware
http://www.rockwellautomation.com/support/pcdc.page Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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Guardmaster 440C-CR30 Safety Relay Resources Category Safety Function
Description Cable Pull Switch with a Configurable Safety Relay Emergency Stop with a Configurable Safety Relay Door-Monitoring Interlock Switch with a Configurable Safety Relay
File names/hyperlink
http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safetyat134_-en-p.pdf http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safetyat132_-en-p.pdf http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safetyat133_-en-p.pdf http://literature.rockwellautomation.com/idc/groups/literature/documents/at/safety-
Light Curtain with Muting (Two Sensor L-Type) and 440C-CR30 at136_-en-p.pdf
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