Hae75w

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HAEW SERIES DC/DC Power Modules:  watts “DC Power Solutions…not just components” PCB Model Terminal Block Model Features Applications  NO MINIMUM LOAD REQUIRED  3000VAC REINFORCED INSULATION FOR 110VIN 2250VDC BASIC INSULATION FOR 24VIN AND 48VIN  UL60950-1, EN60950-1, & IEC60950-1 SAFETY APPROVALS  COMPLIANCE TO EN50155 AND EN45545-2 RAILWAY STANDARD  CE MARKED  COMPLIANT TO RoHS II & REACH  RAILWAY SYSTEM  WIRELESS NETWORK  TELECOM/DATACOM  INDUSTRY CONTROL SYSTEM  DISTRIBUTED POWER ARCHITECTURES  SEMICONDUCTOR EQUIPMENT TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range VDC Output Voltage VDC Output Current @Full Load A Input Current @ No Load mA Efficiency % 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 20 15 6.3 5 3.2 2.7 1.6 20 15 6.3 5 3.2 2.7 1.6 20 15 6.3 5 3.2 2.7 1.6 85 120 185 185 85 85 85 60 60 90 50 50 50 50 10 10 10 10 10 10 10 87 88 88 88 87 87 87 88 90 90 89 88 88 87 89 91 91 91 90 90 90 HAE75-24S3P3WP HAE75-24S05WP HAE75-24S12WP HAE75-24S15WP HAE75-24S24WP HAE75-24S28WP HAE75-24S48WP HAE75-48S3P3WP HAE75-48S05WP HAE75-48S12WP HAE75-48S15WP HAE75-48S24WP HAE75-48S28WP HAE75-48S48WP HAE75-110S3P3WP HAE75-110S05WP HAE75-110S12WP HAE75-110S15WP HAE75-110S24WP HAE75-110S28WP HAE75-110S48WP • • "P" LQGLFDWHV3RVLWLYH/RJLF )RUWHUPLQDOEORFNW\SHDGG7WRSDUWQXPEHUHAE150-48S24W-PT PART NUMBER STRUCTURE HAE75 - 48 Series Name Input Voltage (VDC) S Output Quantity 05 W - Output Voltage (VDC) 24:9~36 S:Single 3P3:3.3 48:18~75 05:5 110:43~160 12:12 15:15 24:24 28:28 48:48 (1) The module can’t equip Heat-sink with TH option. (2) Terminal block type only for 0.200” pin length. (3) EMI filter meet EN55011, EN55022 Class A. Input Range 4:1 P Ctrl and Pin Options TH Through hole type (1) :Negative logic, : Thread 0.200" pin length TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length HS Assembly Option : None Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter can be connected to PE (3) Maximum Cap. Load uF 60600 30000 5250 3330 1330 960 330 60600 30000 5250 3330 1330 960 330 60600 30000 5250 3330 1330 960 330 HAEW SERIES DC/DC Power Modules:  watts INPUT SPECIFICATIONS Parameter “DC Power Solutions…not just components” Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Start up voltage Shutdown voltage Start up time Constant resistive load Remote ON/OFF Min. 9 18 43 110Vin(nom) Others 110Vin(nom) Others Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF 24Vin(nom) 48Vin(nom) 110Vin(nom) Referred to –Vin pin Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Conditions 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode Short circuit protection GENERAL SPECIFICATIONS Parameter Isolation voltage Isolation resistance Isolation capacitance Switching frequency Safety approvals Conditions 1 minute (Reinforced insulation) 110Vin(nom) 1 minute (Basic insulation) Others 500VDC Case material Input to Output Input (Output) to Case Input to Output Input (Output) to Case 24Vin(nom) and 48Vin(nom) 110Vin(nom) 24Vin(nom) and 48Vin(nom) Base material Potting material Weight MTBF 110Vin(nom) Others MIL-HDBK-217F, Full load Module stand alone HAE75-□□S□□W -T HAE75-□□S□□W -TF HAE75-□□S□□W -TF1 24 48 110 7.5 16 36 60 25 60 25 Max. 36 75 160 9 18 43 -1.0 -0.1 -0.1 -20 -0.02 115 VDC VDC ms Typ. Max. 75 100 200 300 100 125 250 350 +0.02 250 130 200 Unit VDC 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 Min. Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 4.7μF/50V X7R MLCC 3.3Vout, 5Vout With a 4.7μF/50V X7R MLCC 12Vout, 15Vout With a 4.7μF/50V X7R MLCC 24Vout, 28Vout With a 2.2μF/100V X7R MLCC 48Vout Typ. +1.0 +0.1 +0.1 +10 10 VDC mA mA Unit % % % % % mVp-p %/℃ μs % 150 % 110 140 Continuous, automatics recovery Min. 3000 1500 2250 1600 1 Typ. Max. Unit VAC VDC GΩ pF 270 300 kHz UL60950-1 EN60950-1 IEC60950-1 Metal Aluminum base-plate with plastic case FR4 PCB Silicone (UL94 V-0) 97g (3.42oz) 200g (7.05oz) 280g (9.88oz) 287g (10.12oz) 3.362×105 hrs 2500 330 HAEW SERIES DC/DC Power Modules:  watts ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Base-plate Min. -40 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (2) Thermal shock Shock Vibration Relative humidity EMC SPECIFICATIONS Parameter EMI (3) EN55011, EN55022 ESD Radiated immunity Fast transient (4) Surge (4) Conducted immunity Power frequency magnetic field EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 -40 -55 Typ. +115 Max. Unit ℃ ℃ ℃ +105 +105 +125 6.7 5.4 4.7 ℃/W MIL-STD-810F EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH Conditions Level Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV and EN50155 ±2kV 10Vr.m.s 100A/m continuous; 1000A/m 1 second Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Notes: 1. Input source impedance: The power module will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HAE75-24SW recommended 4.7μF/50V X7R MLCC or Nippon Chemi-con KY series, 68μF /100V or better capacitor. 2. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 3. The standard module meets EMI Class A or Class B with external components. For further information, please contact with P-DUKE. 4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The HAE75-24SW and HAE75-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220μF/100V) to connect in parallel. The HAE75-110SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KXJ series, 150μF/200V) to connect in parallel. 5. CASE GROUNDING：Connecting four screw bolts to shield plane will help to reduce the EMI. 6. For further information, please contact with P-DUKE. CAUTION: This power module is not internally fused. An input line fuse must always be used. CHARACTERISTIC CURVE 100 DC/DC module only Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM) 80 60 40 20 0 -40 -20 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA(℃) 100 120 -40 HAE75-48S05W Derating Curve (Note 2) -20 86 EFFICIENCY(%) 96 90 84 100 120 76 78 66 72 56 66 60 18 24 30 Vin= 18V Vin= 24V Vin= 48V Vin= 75V 46 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 36 36 42 48 54 60 INPUT VOLTAGE(V) 66 72 75 HAE75-48S05W Efficiency vs. Input Voltage 10 20 30 40 50 60 70 % of FULL LOAD 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA(℃) HAE75-48S05W Derating Curve (Note 2) With 0.24” Height Heat-sink 96 EFFICIENCY(%) OUTPUT POWER(%) 120 100 OUTPUT POWER(%) 120 100 OUTPUT POWER(%) 120 80 90 100 HAE75-48S05W Efficiency vs. Output Load -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA(℃) 100 120 HAE75-48S05W Derating Curve (Note 2) With 0.45” Height Heat-sink HAEW SERIES DC/DC Power Modules:  watts MECHANICAL DRAWINGS - PCB Mounting HAE75-24S□□W, HAE75-48S□□W 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm(0.49N-m) PIN CONNECTION PIN DEFINE 1 -Vin 2 Case 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. HAE75-110S□□W 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 3.5kgf-cm(0.34N-m) 100  %  100  2% k V RU   OUT 1.225% %    100  RD    2 k  %  HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) HAEW SERIES DC/DC Power Modules:  watts TERMINAL BLOCK TYPE OPTION6 HAE75-□□S□□W -T 6WDQGDUG7HUPLQDO%ORFN TERMINAL CONNECTION：-T,-TF NO. DEFINE 1 -Vin 2 Case 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. HAE75-□□S□□W -TF 7HUPLQDO%ORFNZLWK)LOWHU 100  %  100  2% k V RU   OUT 1 . 225 % %    100  RD    2 k  %  1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Screw 1 locked torque: MAX 11.2kgf-cm/ 1.10N-m 4. Screw 2 locked torque: MAX 5.2kgf-cm/ 0.51N-m 5. Screw 3, 4 locked torque: MAX 12.0kgf-cm/ 1.18N-m HAE75-□□S□□W -TF1 7HUPLQDO%ORFNZLWK)LOWHUQR&$6(FRQHQFWLRQ TERMINAL CONNECTION：-TF1 NO. DEFINE 1 -Vin 2 NC 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout