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Halfen Framing Channels And Accessories

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HALFEN FRAMING CHANNELS AND ACCESSORIES FRAMING HALFEN FRAMING SYSTEMS pages 44 - 50 Max. tensile / Max. load transv. tens. Compr. member force Channel data y x z F y z FZ FQ page 58 pages 44 - 50 Channel data y x page 59 pages 32 - 43 Max. tensile / Max. load transv. tens. Compr. member force z F y z FZ pages 54 - 57 pages 44 - 50 y x FQ page 58 page 59 z F y z FQ FZ pages 54 - 57 pages 66 - 69 page 64 - 65 Max. tensile / Max. load transv. tens. Compr. member force Channel data page 58 page 59 pages 70 - 73 Cantilevers 5 Support Structures pages 54 - 57 4 pages 22 - 31 Light duty framing systems Heavy duty framing systems pages 6 - 21 Medium duty framing systems 3 Accessories 2 Design Properties 1 Framing Channels, Bolts Product range - Overview 7 pages 78 - 81 page 82 Halfen cast-in channels and accessories Notes, Work aid 6 Pipe Clamps, Pipe Supports pages 74 - 77 page 83 page 85 Fixing parts Channel nut hex head bolt and Washer HCS - AS lateral reinforcement page 85 pages 86 - 87 HCS - R pipe clamp fixing Date of order: Name: Tel.: Fax: Company: hex head bolt Channel nut and Fixing parts KON cantilever arm HCS - R pipe clamp fixing HCS - RAD - fv - für Da 168,3 HCS - RAD - fv - für Da 193,7 HALFEN-DEHA Vertriebsgesellschaft mbH Liebigstr. 14 40764 Langenfeld Tel. 02173/970-0 Fax. Tel. 02173/970-123 To draw no.: Delivery adress: Construction account: Requested delivery date: hex head bolt Channel nut and Fixing parts No. pieces Stock no. Type/ channel Finish Length KON cantilever arm HCS - RS frame stand hex head bolt Channel nut and Fixing parts VA composite anchor (pin) pages 94 - 95 2 pages 97 - 100 page 101 Comments Price [€ / piece] HALFEN FRAMING SYSTEMS Light duty framing systems 32 - 41 HALFEN Framing system accessories page: Threaded rods, hex-head bolts, nuts, accessories 42 - 46 Clamps, beam clamps 47 - 49 Ductwork supports and accessories 50 - 51 Design properties, materials, corrosion protection page: Materials, design types / finishes of HALFEN Channels and T-head bolts 52 - 53 Section properties of HALFEN Framing channels (plain back and slotted); other data 54 - 59 Loading capacity of HALFEN Channels as compression members Loading capacity data for HALFEN T-head bolts HALFEN Support structures, Fittings, System POWERCLICK 59 page: 62 - 65 System 41 and 22 (medium duty), Standard systems 66 - 69 System 36 (light duty) 70 - 71 System 28 (light duty) 72 - 73 Cantilevers KON Pipe clamps, pipe support 74 - 77 page: 78 - 85 Pipe supports 86 - 87 Pipe weights, support spacings, dimensionings of pipe clamps (tables) 88 - 91 Typical bridge drainage fixing details 92 - 93 Fixing to cast-in HALFEN Channels Specification wording examples 2 3 4 5 6 7 page: Pipe clamps, pipe clamp - fixing sets, HALFEN Combisystem HCS Notes, work aid 1 60 - 61 HALFEN POWERCLICK Framing System 63; System 52 (heavy duty) HALFEN Cantilevers Framing Channels, Bolts 22 - 31 Accessories Medium duty framing systems Design Properties 6 - 21 Support Structures Heavy duty framing systems Cantilevers page: Pipe Clamps, Pipe Supports HALFEN Framing channels, HALFEN T-head bolts Notes, Work aid Index page: 94 - 96 97 - 100 Order form 101 Index A - Z 102 3 HALFEN FRAMING SYSTEMS Design Properties 4 Support Structures 5 Cantilevers 6 7 Adjustable HALFEN channel fixing systems offer a whole range of benefits: • Non-slip bolting at any point with Halfen T-head bolts. • Corrosion protection remains intact after bolting. • Can be adjusted or extended on site without any need for machining (it is therefore not restricted by different hole settings when changes are made to components). • Several different thread diameters can be used in one channel. • High corrosion protection of structural components through hot-dip galvanising (piece galvanisation). Alternatively, pre-galvanised versions are available for lower corrosion protection requirements. • A large selection of standard channels with excellent load bearing characteristics. HALFEN Framing channels represent support structures and fixing materials all in one. - HALFEN Quality Management System certified acc. to DIN EN 9001, Certificate no. QS 281 HH for the locations in Germany, Switzerland and Poznan / Poland. Using HALFEN Framing channels uneconomic procedures are avoided such as: - costly machining and corrosion protection on finished structural units during retrofitting or on-site adaptation. - time-consuming hole setting calculations for structural parts requiring large numbers of bolts. - costly manufacture of purpose-made bolted structures. Notes, Work aid 3 Pipe Clamps, Pipe Supports 2 Accessories 1 Framing Channels, Bolts Channel Fixing (Introduction) e.g. M 12 e = 30 mm 4 HALFEN FRAMING SYSTEMS Framing Channels, Bolts - complex design work on constructions where conditions are subject to change or in cases where structural components need to be mounted so as to be easily replaceable. 3 4 5 6 7 height adjustable laterally adjustable Using HALFEN Support structures uneconomic procedures are avoided such as: Accessories • Low-cost fully adjustable standard products which can replace a whole range of expensive structural parts. Special designs are possible for all structural parts depending on the quantities involved. 2 Design Properties • Precision on-site adaptation made simple (reducing time needed for planning and observing production tolerances). 1 Support Structures • Efficient and economical production of modular system support structures, made-tomeasure and supplied with all the necessary bolts and fittings. Cantilevers offer a whole range of benefits: Pipe Clamps, Pipe Supports Adjustable HALFEN support structures Notes, Work aid Steel Support Structures (Introduction) Any component can be replaced at any time without any fuss Requ. position Actual position - elaborate adaptation work where wide construction tolerances or on-site retrofitting is required. - uneconomical purpose-made structural components. 5 HALFEN FRAMING CHANNELS AND ACCESSORIES Accessories 3 5 Cantilevers 6 Pipe Clamps, Pipe Supports 4 The hot rolling process makes these Halfen channels ideally suitable for: FZ up to 31 kN • dynamic loads • welding • heavy loads Due to their ability to withstand dynamic loads the hot rolled HALFEN Channels are also well suited to flexible mounting of components in machines, vehicles etc. FL up to 7,5 kN FQ up to 9 kN High load distribution, shear force FQ up to 9 kN, tensile force FZ up to 31 kN and force in longitudinal direction FL up to 7,5 kN. Material/construction: Mild steel, hot-dip galvanised (fv), Zinc coating ³ 50 µm or mill finish (wb). suitable for welding Stainless steel version: W 1.4571/ 1.4401 (A4) All hot rolled HALFEN Channels are available both as framing channels and also as HTA cast-in channels (® p. 94). Both versions use the same bolts and thread plates. Select the most economic channel depending on the loading. Notes, Work aid HM 7 Product features Halfen hot rolled channels Support Structures 2 Design Properties 1 Framing Channels, Bolts Heavy Duty Framing Channels /48 72 HM /34 52 HM ® pages 8 - 16 HM /30 50 HM 2 0/2 4 M HZ /23 38 M HZ 6 /20 29 HM = surface mounted, HTA = cast in C HTA oncr ete HALFEN FRAMING CHANNELS AND ACCESSORIES Selection of HALFEN T-head bolts and locking plates Type HSR with nib ® pages 9 - 19 Type HS Type GWP Twist protection due to the hook-head shape of the profile lips in conjunction with the hook-head bolts and locking plates. Unintential twisting of the bolts resp. locking plates, e.g. due to vibrations, is impossible. ® pages 9 - 19 HALFEN locking plates allow the use of any kind of bolts. 7 Framing Channels, Bolts There is a large selection of Stainless steel HS HALFEN T-head bolts and GWP locking plates (from M 8 up to M 20, depending on section) for all Stainless steel channels. Accessories Corrosion protection provided by galvanising remains fully intact even after assembly. Design Properties HSR - HALFEN T-head bolts are nibbed and and therefore non-slip. Up to 7,5 kN (with safety factor n = 3) per bolt when used in mild steel channels (material quality fv = hot-dip galvanised and wb = mill finish). 2 3 Support Structures High degree of safety: 1 4 Cantilevers For every hot rolled HALFEN Channel there are matching Halfen T-head bolts and locking plates (from M 6 up to M 30, depending on channel). 5 Pipe Clamps, Pipe Supports Product features Accessories for hot rolled Halfen channels 6 Notes, Work aid Heavy Duty Framing Channels 7 HALFEN FRAMING CHANNELS HM 72/48 hot rolled 72 4,5 1 Framing Channels, Bolts Channel 72/48 15,5 Accessories 2 48,5 5 4 bolt length l [mm] Design Properties Support Structures 3 33 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish To Stock for order no. explan. = see p. 52 0280. . . wb 180-00002 fv 180-00003 Cantilevers Pipe Clamps, Pipe Supports 8 2/4 7 Back-to-back channels to order A4 180-00001 z y Order example: HM 72/48 - fv - 6070 8D HM Max. tensile / transverse load Channel data /4 72 y z x z Max. load compression member F y pages 54 - 55 FZ FQ page 58 page 59 Bolt-accessories VUS 72/49 Washers for direct assembly VUS 72/49 page 45 Subject to alterations 8 x Bending capacity at span L F max F L [m] L max F À [kN] 8,82 11,23 34,99 83,07 14,33 23,08 31,0 Notes, Work aid 7 z G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] Other channel data, design properties HM 6 y z y Max. perm. point loading 0,50 £ L[cm] 1,00 1,50 F [kN] HM 72/48 Nominal dimensions [mm] Length: 6070 mm 5 x Section modulus 32,0 21,0 11,3 7,6 0280-180.00003 À see note  on p. 55 or Stock no. HALFEN T-HEAD BOLTS AND ACCESSORIES Length l Mat. 50 50 50 fv 50 fv 75 75 fv 75 fv 75 fv 8.8 100 100 fv 100 fv 150 150 fv 200 200 fv 75 fv 75 fv 100 fv 100 fv 100 fv 8.8 150 fv 150 fv 200 fv 200 fv A4-50 100 A4-50 Framing Channels, Bolts M 24 Length l Mat. 1 Accessories M 30 Length l Mat. 2 Design Properties M 27 Length l Mat. 3 Support Structures 58 M 24 M 20 Length l Mat. [mm] 4 Cantilevers Length l Halfen T-head bolt incl. nut 5 Pipe Clamps, Pipe Supports HS 72/48 6 Notes, Work aid for Channel 72/48 7 Order example: HS 72/48 - M 24 x 100 - fv l lrequ. Material/finish Halfen T-head bolts (® S. 53): = h.d. galvanised, strength grade 4.6 fv Calculation of bolt length lrequ. for Halfen T-head bolts: i t mv Halfen t-head bolt = electroplated, strength grade 4.6 gv fv 8.8 = h.d. galvanised, strength grade 8.8 A4-50 = Stainless steel grade A4-50 lrequ. i m v t = required bolt length = profile lip ldeduct. = nut = spare ~5 mm = clamping thickness (t £ lrequired - ldeduction) Length l M 20 [mm] Length l Mat. Halfen T-head bolt with nibs incl. nut 50 50 GWP 72/48 gv Locking plates fv 8.8 b Order example: HSR 72/48 - M 20x50 - fv 8.8 a d HSR 72/48 58 A4 a b d [mm] [mm] [mm] Thread Thread M 12 M 12 62 31 22 M 16 M 16 62 31 22 M 20 M 20 62 31 22 Order example: GWP 72/48 - M 20 - gv l perm. load Thread loading capacity [kN] M 12 9,3 M 16 17,3 M 20 22,0 FS Halfen T-head bolts load capacities À for mild steel channels Max. pull out per T-head bolt FL FS Type HS, grade 4.6 tightening torque [kN] [Nm] Max. pull out per T-head bolt Max. longitudinal load per Halfen T-head bolt FL FL Type HS, grade 8.8 Type HSR, grade 8.8 tightening tightening torque torque (n = 3) [kN] [Nm] [Nm] [kN] Grade 4.6 [kN] Grade 8.8 [kN] M 20 27,0 56,4 1,4 120 4,7 400 M 24 38,8 81,2 2,0 200 6,8 680 M 27 50,5 106,0 2,6 300 8,9 1000 M 30 61,7 129,0 3,2 400 10,9 1400 Thread Ø for stainless steel channels Max. longitudinal load per Halfen T-head bolt 7,5 — — — À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). FS Grade A4 - 50 [kN] Grade A4 - 50 [kN] tightening torque [Nm] 38,8 2,0 200 400 — — — = Standard = To order 9 HALFEN FRAMING CHANNELS HM 52/34 Section modulus y z x z Max. perm. point loading To Stock for order no. explan. = see p. 52 0280. . . y z F y G Wz A Iy Iz Wy [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] L [m] L max F 0,50 À [kN] £L[cm] 1,00 34 wb 190-00002 4,96 6,32 190-00003 9,42 24,13 5,49 9,19 17,0 21,0 8,7 4,4 11,5 Length: 6070 mm Order example: HM 52/34 - fv - 6070 or Stock no. 0280.190-00003 À see note  on p. 55 Design Properties Nominal dimensions [mm] 7 Cantilevers /3 52 Max. tensile / transverse load Channel data 4 y Back-to-back channels to order HM 5 4 2/3 D x Max. load compression member z F y z FZ pages 54 - 55 FQ page 58 page 59 Channel-accessories Base channel for System 52 Series SDM 41/8 Sound attenuator HPE 52/34 Channel end cap PA - 22 Channel closer strip HALFEN 52 Series Cantilevers ® page 75 Pipe Clamps, Pipe Supports 6 HM page 50 page 46 Bolt-accessories VUS 52/34 Washer for direct assembly Notes, Work aid 5 Support Structures Other channel data, design properties 4 2,2 A4 190-00001 22 3 1,50 F [kN] HM 52/34 fv Accessories x Bending capacity at span L max F 52,5 4 2 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish hot rolled 3,5 1 Framing Channels, Bolts Channel 52/34 HALFEN System HALFEN 52 Series Fittings 52 Series ® page 65 ® page 64 VUS 52/34 page 45 Subject to alterations 10 page 46 HALFEN T-HEAD BOLTS AND ACCESSORIES fv 40 gv M20 Length l Mat. 35 35 41 40 40 gv 40 gv 40 fv 40 fv 50 gv 50 gv 50 fv 45 45 50 gv 50 l 55 60 60 gv 60 50 A4-50 50 A4-50 gv 55 gv 55 fv 65 gv 75 gv 80 gv 80 gv 100 100 gv 100 gv 100 gv 100 fv 100 fv 45 A4-50 55 A4-50 125 gv 125 gv 125 gv 150 150 gv 150 gv 150 gv 150 fv 200 gv 200 gv 300 gv 300 gv 100 A4-50 125 A4-50 150 A4-50 M16 M20 GWP 50/30 gv [mm] Length l Mat. Length l Mat. Locking plates Thread A4 Thread [mm] [mm] [mm] M 8 M 8 43,5 21 12 M 10 M 10 43,5 21 12 60 gv 8.8 M 12 M 12 43,5 21 12 75 gv 8.8 M 16 M 16 43,5 21 12 40 fv 8.8 b 45 gv 8.8 45 60 41 150 A4-50 Length l 40 60 gv 8.8 75 3 4 5 6 7 100 A4-50 Calculation of bolt length lrequ. ® p. 9 a d Halfen T-head bolt with nibs incl. nut 2 75 A4-50 Order example: HS 50/30 - M 16 × 50 - gv HSR 50/30 1 80 A4-50 125 300 40 A4-50 gv 80 gv 40 A4-50 M20 Length l Mat. 60 A4-50 75 200 30 A4-50 M16 Length l Mat. 30 A4-50 gv 65 200 M12 Length l Mat. Framing Channels, Bolts gv 30 M16 Length l Mat. gv 30 Accessories 30 M12 Length l Mat. 30 gv Design Properties 30 M10 Length l Mat. Support Structures [mm] Cantilevers Length l Halfen T-head bolt incl. nut Pipe Clamps, Pipe Supports HS 50/30 Notes, Work aid for Channel 52/34 a b d Order example:GWP 50/30 - M 12 - gv l Halfen T-head bolts load capacities À perm. load Thread Material / finish Halfen T-head bolts (® p. 53): fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = Stainless steel grade A4-50 FS FS 6,4 M 12 9,3 M 16 9,3 for stainless steel channels Max. longitudinal load per Halfen T-head bolt FL Max. pull out per T-head bolt FL Type HS, grade 4.6 tightening torque [kN] [Nm] Type HSR, grade 8.8 tightening torque (n = 3) [Nm] [kN] FS FL tightening torque [Nm] 6,4 0,3 15 9,3 0,5 25 200 17,3 0,9 60 400 27,0 1,4 120 Grade 8.8 [kN] M 10 6,4 13,3 0,3 15 – – M 12 9,3 19,4 0,5 25 – – M 16 17,3 36,1 0,9 60 5,0 M 20 27,0 56,4 1,4 120 7,5 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). Max. longitudinal load per Halfen T-head bolt Grade A4 - 50 [kN] Grade 4.6 [kN] Thread Ø 4,0 M 10 for mild steel channels Max. pull out per T-head bolt loading capacity [kN] M 8 = Standard Grade A4 - 50 [kN] = To order 11 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channels 50/30 and 49/30 HM 50/30 To Stock for order no. explan. = see p. G A 52 0280. . . [kg/m] [cm²] 30 8 Accessories y z x z F max F y L [m] L max F 0,50 À Iy Iz Wy Wz [cm4] [cm4] [cm³] [cm³] [kN] £ L [cm] 1,00 1,50 F [kN] wb 200-00002 fv 200-00003 A4 200-00001 3,23 4,11 5,23 14,15 3,35 5,78 11,0 19,0 5,4 2,7 1,2 3,07 3,91 4,32 13,92 2,44 5,57 4,9 46 4,5 2,3 1,0 wb 220-00001 Design Properties Cantilevers z Bending capacity at span L HM 50/30 fv 220-00002 A2 220-00003 A4 220-00004 Length: 6070 mm Order example: HM 50/30 - fv - 6070 or Stock no. 0280.200-00003 À see note  on p. 55 Material order code HCR, on request. Other channel data, design properties HM Max. tensile / transverse load Channel data 0 /3 50 y Back-to-back channels to order 0D HM HM 49/30 5 x Á Material: Stainless steel W 1.4547, Support Structures 4 y Max. perm. point loading HM 49/30 22 Nominal dimensions [mm] 3 Section modulus 49 2,75 2 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish hot rolled x /3 50 z F y z FZ pages 54 - 55 Á Max. load compression member FQ page 58 page 59 Channel-accessories cold rolled 50 SDM 41/8 Sound attenuator PA - 41 Channel closer strip 7 30 7,5 page 50 22 Nominal dimensions [mm] page 46 Bolt-accessories VUS 52/34 Washer for direct assembly Notes, Work aid 6 Pipe Clamps, Pipe Supports 3,25 VUS 52/34 page 45 Subject to alterations 12 SIC 50/30 Lock washers SIC 50/30 page 45 HALFEN T-HEAD BOLTS AND ACCESSORIES fv 40 gv 30 gv 30 gv 40 gv 40 gv 40 fv 40 fv 50 gv 50 gv 50 fv M20 Length l Mat. 35 41 40 35 45 50 45 50 gv l 55 60 60 gv 60 30 A4-50 40 A4-50 40 A4-50 50 A4-50 50 A4-50 45 A4-50 gv 55 gv 55 fv 65 gv 75 gv 80 gv 80 gv 100 100 gv 100 gv 100 gv 100 fv 100 fv 55 A4-50 125 gv 125 gv 125 gv 150 150 gv 150 gv 150 gv 150 fv 200 gv 200 gv 300 gv 300 gv 125 A4-50 Calculation of bolt length lrequ. ® p. 9 Length l M16 M20 GWP 50/30 gv [mm] Length l Mat. Length l Mat. Locking plates Thread A4 Thread [mm] [mm] [mm] M 8 M 8 43,5 21 12 M 10 M 10 43,5 21 12 60 gv 8.8 M 12 M 12 43,5 21 12 75 gv 8.8 M 16 M 16 43,5 21 12 40 fv 8.8 b 60 gv 8.8 75 a d 45 gv 8.8 45 60 41 150 A4-50 150 A4-50 HS 50/30, material order code HCR, on request. 40 3 4 5 6 7 100 A4-50 100 A4-50 Order example: HS 50/30 - M 16 × 50 - gv Halfen T-head bolt with nibs incl. nut 2 75 A4-50 Á High corrosion resistant Stainless steel T-head bolts HSR 50/30 1 80 A4-50 125 300 30 A4-50 gv 80 gv M20 Length l Mat. 60 A4-50 75 200 M16 Length l Mat. gv 65 200 M12 Length l Mat. Framing Channels, Bolts gv 30 M16 Length l Mat. Accessories 30 M12 Length l Mat. Design Properties 30 M10 Length l Mat. Support Structures Á [mm] Cantilevers Length l Halfen T-head bolt incl. nut Pipe Clamps, Pipe Supports HS 50/30 Notes, Work aid for Channels 50/30 (hot rolled) and 49/30 (cold rolled) a b d Order example:GWP 50/30 - M 12 - gv l Material / finish Halfen T-head bolts (® p. 53): fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 gv 8.8 = electroplated, strength grade 8.8 A4-50 = Stainless steel grade A4-50 Halfen T-head bolts load capacities À FS 4,0 M 10 6,4 M 12 9,3 M 16 9,3 Grade 4.6 [kN] Grade 8.8 [kN] for stainless steel channels Max. longitudinal load per Halfen T-head bolt FL Max. pull out per T-head bolt FL Type HS, grade 4.6 tightening torque [Nm] [kN] loading capacity [kN] M 8 for mild steel channels Max. pull out per T-head bolt FS Thread Ø perm. load Thread Type HSR, grade 8.8 tightening torque (n = 3) [Nm] [kN] Max. longitudinal load per Halfen T-head bolt FS FL Grade A4 - 50 [kN] Grade A4 - 50 [kN] tightening torque [Nm] M 10 6,4 13,3 0,3 15 – – 6,4 0,3 15 M 12 9,3 19,4 0,5 25 – – 9,3 0,5 25 M 16 17,3 36,1 0,9 60 5,0 200 17,3 0,9 60 M 20 27,0 56,4 1,4 120 7,5 400 27,0 1,4 120 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). = Standard = To order 13 HALFEN FRAMING CHANNELS HM 40/22 39,5 2,25 Accessories 2 23 18 Nominal dimensions [mm] Design Properties y Max. perm. point loading z Bending capacity at span L F max F To y y Stock for L [m] L x x z z order no. explan. max F = see p. 0,50 1,00 1,50 G A Iy Iz Wy Wz À 52 0280. . . 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] wb 210-00002 fv 210-00003 A4 210-00001 2,12 2,70 2,02 5,85 1,65 2,96 5,7 21,0 2,7 1,1 0,5 2,66 2,01 6,06 1,36 3,03 3,8 33,0 2,5 1,0 0,4 HM 40/25 HM 40 wb 230-00001 fv 230-00002 A2 230-00003 A4 230-00004 Back-to-back channels to order D /22 HM 40 y x Max. tensile / transverse load Sound attenuator SDM 36/6 F y z FQ FZ page 58 page 59 page 50 Bolt-accessories SIC 40/22 Lock washers VUS 40/25 Washer for direct assembly 6 25 Max. load compression member z pages 54 - 55 18 0280.210-00003 or Stock no. Channel-accessories Other channel data, design properties 40 2,75 Order example: HM 40/22 - fv - 6070 À see note  on p. 55 Channel data HM 40/25 Support Structures 2,08 Length: 6070 mm cold rolled 4 Section modulus HM 40/22 /22 3 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish hot rolled 6 1 Framing Channels, Bolts Channels 40/22, 40/25 and 422 7 Cantilevers HM 4 SIC 40/22 page 45 page 45 The cold rolled profile HM 422 is intended to be used for pre-dominantly static loads. For dynamic load the profile HM 40/22 is to be used. HM 422 (C 40) cold rolled 39,5 Stan- Channel Cross Moment of dard weight section inertia = y z 2 18 21,5 Material, finish To Stock for order no. explan. = see p. 0280. . . 52 6 Pipe Clamps, Pipe Supports 6 Notes, Work aid 5 VUS 40/25 5 0/2 Nominal dimensions [mm] fv z x z Bending capacity at span L F max F y G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] L [m] L max F 0,50 À [kN] £L[cm] 1,00 1,50 F [kN] 42 1,55 1,98 1,27 4,29 1,04 2,17 2,5 36,0 1,8 0,8 0,3 110-00002 Length: 6000 mm 2 14 y z y Max. perm. point loading HM 422 wb 110-00001 HM x Section modulus Order example: HM 422 - fv - 6000 or Stock no. 0280.110-00002 À see note  on p. 55 Subject to alterations Further design properties: pages 54 - 59; Channel accessories: same as HM 40/22 (see above) HALFEN T-HEAD BOLTS AND ACCESSORIES 20 gv 20 gv 30 30 gv 30 gv 30 fv M 16 Length l Mat. 30 gv 30 A4-50 30 A4-50 30 A4-50 40 40 gv 40 gv 40 gv 40 A4-50 40 A4-50 40 A4-50 50 50 gv 50 gv 50 gv 50 A4-50 50 A4-50 50 A4-50 50 fv 50 fv l 60 60 gv 60 gv 60 gv 80 80 gv 80 gv 80 gv 80 80 Li 60 A4-50 80 A4-50 80Li A4-50 80Li A4-50 100 A4-50 100 A4-50 150 A4-50 150 A4-50 100 gv 100 gv 100 gv A4-50 100 fv 125 gv 150 gv 125 gv 150 200 200 gv 200 gv 125 Li = Left hand thread 150 gv 300 gv 300 HS 40/22 - M 12 x 50 - gv Order code: Calculation of bolt length lrequ. ® p. 9 Length l [mm] M 16 Length l Mat. 40 40 gv 8.8 60 60 gv 8.8 GWP 40/22 gv A4 Locking plates Thread Thread b Order code: HSR 40/22 - M 16 x 60 - gv 8.8 32, 5 a b d [mm] [mm] [mm] M 6 a d HSR 40/22 35 17 10 M 8 M 8 35 17 10 M 10 M 10 35 17 10 M 12 M 12 35 17 11,5 Order code: GWP 40/22 - M 10 - gv Material/finish Halfen T-head bolts (® p. 53): = h.d. galvanised, strength grade 4.6 fv gv = electroplated, strength grade 4.6 l perm. load Thread gv 8.8 = h.d. galvanised, strength grade 8.8 A4-50 = Stainless steel grade A4-50 Halfen T-head bolts load capacities À 3 4 FS 5 6 7 loading capacity [kN] M 6 2,2 M 8 4,0 M 10 6,4 M 12 9,3 for mild steel channels Max. pull out per T-head bolt for stainless steel channels Max. longitudinal load per Halfen T-head bolt Max. pull out per T-head bolt Max. longitudinal load per Halfen T-head bolt FL FL FS 2 200 A4-50 250 gv 250 Halfen T-head bolt with nibs incl. nut 1 50Li A4-50 50 Li 100 Framing Channels, Bolts 20 M 12 Length l Mat. M 10 Length l Mat. Accessories M 16 Length l Mat. Design Properties M 12 Length l Mat. Support Structures 3 M 10 Cantilevers 2,5 Length l [mm] Pipe Clamps, Pipe Supports HS 40/22 Halfen T-head bolt incl. nut Notes, Work aid for Channels 40/22 and 422 Typ HS, grade 4.6 Typ HS, grade 8.8 Typ HSR, grade 8.8 tightening tightening tightening torque torque torque (n = 3) [Nm] [kN] [kN] [Nm] [Nm] [kN] Thread Ø grade 4.6 [kN] grade 8.8 [kN] M 10 6,4 13,3 0,3 15 1,1 48 – – M 12 9,3 19,4 0,6 25 1,6 70 – – M 16 17,3 36,1 0,9 60 3,0 200 5,0 200 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). = Standard FL FS grade A4 - 50 [kN] grade A4 - 50 [kN] tightening torque [Nm] 6,4 0,3 15 9,3 0,6 25 17,3 0,9 60 = To order 15 HALFEN FRAMING CHANNELS HZM 38/23 ! NEW 38 5 wb 060-00001 fv 060-00003 Length: 6070 mm 18 Design Properties Support Structures M HZ y z x z 3 8/2 3 HZM 29/20 ! NEW 2,42 3,09 2,11 6,17 3,25 12,0 1,59 20 Order example: HZM 38/23 - fv - 6070 or Stock no. Max. tensile / transverse load 4,1 1,4 0,6 0284.060-00003 Max. longitud. tensile load Channel-accessories SDM 36/6 Sound attenuator Toothing 3 mm y FL FQ FZ pages 54 - 55 page 58 page 58 page 50 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 29 Section modulus y Max. perm. point loading z Bending capacity at span L F max F To y y Stock for L [m] L x x z z order no. explan. max F = see p. 0,50 1,00 1,50 Wz G A Iy Iz Wy À 52 0284. . . [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] [kN] £L[cm] F [kN] 20 Cantilevers F max F Other channel data, design properties toothed, hot rolled 5 z Bending capacity at span L À see note  on p. 55 Channel data 4 y Max. perm. point loading HZM 38/23 Nominal dimensions [mm] 3 Section modulus To y y Stock for L [m] L x x z z order no. explan. max F = see p. 0,50 1,00 1,50 G A Iy Iz Wy Wz À 52 0284. . . 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] Accessories 2 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish toothed, hot rolled 23 1 Framing Channels, Bolts Channels HZM 38/23 and 29/20 7 14 wb 050-00001 fv 050-00003 Length: 6070 mm Nominal dimensions [mm] /20 ZM 29 H Subject to alterations 16 1,51 1,98 1,02 2,42 0,91 1,67 8,0 Order example: HZM 29/19 - fv - 6070 or Stock no. 15 2,3 0,6 0,3 0284.050-00003 À see note  on p. 55 Other channel data, design properties Max. tensile / transverse load Channel data Notes, Work aid 6 Pipe Clamps, Pipe Supports 4 HZM 38/23 y z x z Max. longitud. tensile load Toothing 3 mm y pages 54 - 55 FZ page 58 FQ FL page 58 HALFEN T-HEAD BOLTS AND ACCESSORIES Fx Fz FQ FQ Fx Fz Material HS 38/17 À M 12 M 10 HZS 29/20 M 12 FQ FQ FQ Fx Fz Material HS 38/23 M 16 Fz Material FQ FQ FQ Fz Fz Fz Material Material Material Material 30 gv8.8 gv8.8 gv8.8 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 40 gv8.8 gv8.8 gv8.8 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 50 gv8.8 gv8.8 gv8.8 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv8.8 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 60 gv8.8 gv8.8 80 gv8.8 gv8.8 gv8.8 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 100 gv8.8 gv8.8 gv8.8 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 gv4.6 125 gv8.8 gv8.8 gv8.8 150 gv8.8 gv8.8 gv8.8 200 gv8.8 gv8.8 gv8.8 Fx FQ Fz Fz load ranges gv8.8 gv8.8 gv8.8 300 Note: gv8.8 resp. gv4.6 = galvanic special coating for particularly long-lasting corrosion protection, allowed to make up for hot-dip galvanised (cp. approval. DIBt Z-41.2-1691 Halfen Channels, Att. 7 Tab. 11); grade 8.8 resp. 4.6. Calculation of bolt length lrequ. ® p. 9 Locking plates GWP b ® page 39 o. 41 d ® page 35 o. 37 for Channel 29/20 a GWP 28/15 b a d GWP 38/17 for Channel 38/23 2 3 4 5 6 7 approved for dynamic loads gv8.8 250 1 HS 29/20 M 12 HS 28/15 M 10 M8 FQ FQ Fx Fz Fz Fz Material Material M6 Framing Channels, Bolts l FQ Material 1 notch = Typ HS, smooth l l l HZS 38/23 M 16 M 12 Length l [mm] 2 notches = Type HZS, toothed Accessories 22, 5 Design Properties 30, 5 21 Support Structures 29 position marking at shank end of Halfen bolts: Load vertical to longitudinal direction for Channel 29/20 for Channel 38/23 Cantilevers load in all directions for Ch. 29/20 for Channel 38/23 Pipe Clamps, Pipe Supports Hammer-head bolts incl. nut Toothed bolts incl. nut Notes, Work aid for Channels HZM 38/23 and 29/20 Perm. load capacities for Halfen T-head bolts, requ. tightening torque, perm. bending moment À fits to Channel 38/23 Á fits to Channel 29/20 Perm. F Perm. bending tighte- Perm. tensile/ Perm. bending requ.  Refered to leading edge of channel resp. concrete. In hole moment transverse ning moment in all case of bending with additional tensile load, calculate adjacent per bolt load torque per bolt directions   element with superposition: F F HS, grade 4.6 à Halfen T-head bolts: HZS, grade 8.8 tightening torque Q Thread Fx Fz Q Fz M6 [Nm] 3 [kN] 2,2 [Nm] 2,0 [mm] 7 M8 8 4,0 5,0 9 M 10 15 6,4 10,0 12 [Nm] [Nm] [kN] M 12 80 19,4 Ä 43,7 25 9,3 Ä 17,5 14 M 16 120 36,1 Ä 111 60 17,3 Ä 44,4 18 VUS 40/25 page 45 à T-head bolts HS (= smooth) are not suitable to loading direction Fx (loads in longitudinal direction). Ä Do not exceed channel load capacity (® pages 54 59). Bolt-accessories for Channels HZM 29/20 Bolt-accessories for Channels HZM 38/23 VUS 40/25 Washer for direct assembly = perm. tensile force perm. F perm. M = perm. bending moment F £ perm.F · (1 - M/perm.M) = existing tensile force F = existing bending moment M SIC 38/23 Lock washers US Washer for direct assembly US DIN 125 SIC 38/23 page 45 page 44 SIC 29/20 Lock washers SIC 29/20 page 45 17 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channels 50/40 and 486 HM bzw. HL 50/40 Cold rolled profiles are intended to be used for pre-dominantly static loads. For dynamic load hot-rolled profiles (pages 8 - 16) are to be used. cold rolled 49 Accessories 39 3 wb 090-00002 22 fv 090-00003 A4 090-00001 Design Properties HL 50/40 3 Nominal dimensions [mm] y x z y z x z Max. perm. point loading y À fv 100-00002 A4 100-00003 1,00 1,50 F [kN] 3,35 4,27 8,66 15,50 3,97 6,33 5,4 63,0 6,9 3,4 2,0 3,15 3,73 7,14 15,36 3,65 6,27 5,4 53,0 5,8 2,9 1,7 Order example: HM 50/40 - A4 - 6000 18 /4 50 or Stock no. 0281.090-00001 Other channel data, design properties Channel-accessories Max. tensile / transverse load Channel data Support Structures 40 60 /40 50 HL slotted y z x z SDM 41/8 Sound attenuator Max. load compression member PA 41 Channel closer strip y FQ FZ pages 54 - 57 page 58 page 59 cold rolled 48 for explan. see p. 52 2,5 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish HM 486 HPE 50/40 Channel end cap F To order = Stock no. 27 Cantilevers 0,50 [kN] £L[cm] À see note  on p. 55 Pipe Clamps, Pipe Supports Notes, Work aid 7 L [m] L max F page 50 x y z Section modulus y z x z page 46 Max. perm. point loading page 46 Bending capacity at span L F max F y L [m] L max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] HM 468 0280. . . wb 100-00001 6 6 F 0281. . . Length: 6000 mm HM 5 Bending capacity at span L max F Wz G A Iz Wy Iy [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] wb 100-00001 0 4 To order = Stock no. for explan. see p. 52 Section modulus HM 50/40 0280. . . 7 2 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish fv Length: 6000 mm 22 2,97 9,62 1,92 Order example: HM 486 - fv - 6000 Channel data 6 18 2,95 4,01 3,5 47,0 3,3 1,6 or Stock no. 48 Subject to alterations 0,7 0280.100-00002 À see note  on p. 55 Other channel data, design properties Channel-accessories Nominal dimensions [mm] HM 2,31 100-00002 y z x z SDM 41/8 Sound attenuator PA 41 Channel closer strip y pages 54 - 55 page 50 page 46 HALFEN T-HEAD BOLTS AND ACCESSORIES 30 gv 40 gv 40 fv 40 gv 40 fv 50 gv M 16 Length l Mat. M 20 Length l Mat. Length l Mat. 30 A4-50 30 A4-50 40 A4-50 40 A4-50 50 A4-50 50 A4-50 30 fv 35 35 41 40 gv 40 50 gv 50 50 gv 50 fv 55 l gv 45 45 60 60 55 gv 55 fv 65 gv 75 gv 45 A4-50 55 A4-50 60 gv gv 65 Li = left hand thread gv 35 75 80 80 100 100 gv 80 gv 100 gv 100 gv 100 fv 125 125 gv 100 fv 125 gv 125 fv 150 150 gv 150 gv 150 fv 150 gv 200 200 gv 200 gv 300 300 200 gv 300 gv 300 gv gv 60 A4-50 80 A4-50 Locking plates Thread 20 M 6 42 A4 Thread 125 A4-50 150 A4-50 M 6 2,2 M 8 M 8 4,0 M 10 M 10 M 10 6,4 M 12 M 12 M 12 6,4 M 16 M 16 M 16 6,4 GWP 50/30 Thread Thread a x b x d [mm] Thread [kN] Locking plates b a M 8 M 8 43,5 x 21 x 12 M 8 4,0 M 10 M 10 43,5 x 21 x 12 M 10 6,4 M 12 M 12 43,5 x 21 x 12 M 12 9,3 M 16 M 16 43,5 x 21 x 12 M 16 9,3 d 8 M 8 Order code: Halfen T-head bolts load capacities À Bolt-accessories Thread [kN] FS VUS 52/34 Washer for direct assembly SIC 50/30 Lock washers VUS 52/34 page 45 Max. pull out per T-head bolt Max. longitudinal load per Halfen T-head bolt FS FL Typ HS, grade 4.6 tightening torque [kN] [Nm] FL grade 4.6 [kN] grade 8.8 [kN] M 10 6,4 13,3 0,3 15 6,4 0,3 15 M 12 9,3 19,4 0,5 25 9,3 0,5 25 M 16 17,3 36,1 0,9 60 17,3 0,9 60 M 20 27,0 56,4 1,4 120 27,0 1,4 120 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). grade A4 - 50 [kN] = Standard 3 4 5 6 7 page 45 for stainless steel channels Max. longitudinal load per Halfen T-head bolt FS Thread Ø SIC 50/30 GWP 50/40 - M 12 - gv for mild steel channels Max. pull out per T-head bolt 150 A4-50 Calculation of bolt length lrequ. ® p. 9 loading capacity 2 100 A4-50 100 A4-50 Order code: HS 50/30 - M 16 x 50 - gv gv 1 75 A4-50 Material / finish Halfen T-head bolts (® p. 53) gv = electroplated, str. gr. 4.6 fv = h.d. galvanised, str. gr. 4.6 A4-50 = Stainless steel A4-50 GWP 50/40 Framing Channels, Bolts gv 30 Length l Mat. Accessories 30 gv 30 M 12 M 20 Length l Mat. Design Properties M 16 Length l Mat. Support Structures M 12 M 10 [mm] Cantilevers Length l Halfen T-head bolt incl. nut Pipe Clamps, Pipe Supports HS 50/30 Notes, Work aid for Channels 50/40 and 486 grade A4 - 50 [kN] tightening torque [Nm] = To order 19 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channel 63/63 Channel HZL 63/63 toothed, slotted Due to the toothed profile lips the channel is suitable for high loadings also in longitudinal direction. 63 14 Base channel für Systems 63 Series ® Techn. Catalogue PC 63 POWERCLICK 63 2 Accessories 28 0 25 3 3/6 7 Design Properties H toothing 2,5 3 6 ZL 9,5 22 9,5 4 Support Structures Nominal dimensions [mm] Product data 7 Pipe Clamps, Pipe Supports 6 Notes, Work aid 5 Cantilevers Material, finish Stan- Channel Cross Moment of dard weight section inertia = Stock for no. explan. see p. 52 0283. . . y z x z Section modulus y y z x z Max. perm. point loading Bending capacity at span L F max F y Wz Wy Iz Iy A G [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] 0,50 À 1,00 fv Á 030-00001 6,35 7,09 33,07 42,95 10,06 13,63 y z x z [kN] £L[cm] F [kN] F [kN] F [kN] 5,6 134 16,2 8,3 F 1,50 HZL 63/63 - toothed, slotted Max. load compression member Channel data L [m] L max F Other channel data, design properties 5,5 y pages 56 - 57 page 59 fv  030-00003 À see note  on p. 55 Á Length: 3000 mm  Length: 6000 mm Locking plates, Halfen T-head bolts Channel accessories HPE 63/63 Channel end cap PA 41 SDM 41/8 Sound attenuator Channel closer strip HZS 41/22 GWP 41/22 Order example: HZL 63/63 - fv - 3000 or Stock no. 0283.030-00001 FS HA page 50 Subject to alterations 20 page 46 FL LF EN page 46 page 31 HALFEN FRAMING SYSTEM ACCESSORIES Framing Channels, Bolts POWERCLICK bolt set pre-assembled in all fittings 5k Accessories Locking plate with "bite" 2 Design Properties Channel 41/41 N 5k 1 3 Support Structures N 5k 4 Cantilevers Channel 63/63 5 Pipe Clamps, Pipe Supports 3 Basic channels 6 Notes, Work aid for Channel 63/63 7 N Channel 41/22 HALFEN POWERCLICK ONE COMBINED SYSTEM for economical supports - Heavy duty support system 63/63 - Medium duty support system 41/41 - Light duty support system 41/22 ® pages 66 - 69 All locking plates and bolts of System 41 fit to System 63 as well ® page 31 N 5k GWP 41/41 GWP 41/41SN HZS 41/41 Product range, technical details ® see Techn. catalogue PC 63 HALFEN POWERCLICK 21 HALFEN FRAMING CHANNELS AND ACCESSORIES 1 Framing Channels, Bolts Medium Duty Framing Systems HALFEN Framing Channels System 41 Series Product features (Selection) With its numerous connecting parts and identical-format channels this system is especially suitable for • complete assemblies (® HALFEN POWERCLICK Framing System) • low cost in-house stock-keeping 2 Accessories /22 41 One locking plate fits all System 41 HALFEN Channels - both standard or toothed. Support Structures 6 Pipe Clamps, Pipe Supports 5 7 Notes, Work aid 4 Cantilevers 3 Design Properties D /22 41 Locking plate GWP 41/41 /41 41 el n an ch se Ba • Locking plate with 'bite'. The flamehardened teeth bite into the channel lips. • High longitudinal loading capacity. • Corrosion protection remains intact even after assembly. • Suitable for all bolts with metric standard thread. , /62 41 3 8 / 41 When fitting smaller components (e.g. HALFEN Fittings) it is recommended that pre-assembled springless locking plates are used (® p. 31). ng mi 3 Fra 3/6 L6 uty HZ yD v a He ® 20 p. 22 ms ste Sy Locking plates with springs or  HALFEN Bolts are best suited for all fixing situations, especially for larger structures. HALFEN FRAMING CHANNELS AND ACCESSORIES = pre-galvanised zinc coating > 20 µm, A4 = A4 stainless steel (Material data ® p. 52) Associated framing systems: - HALFEN Fittings ® p. 67 - HALFEN POWERCLICK Framing System 41 (Techn. catalogue HALFEN POWERCLICK To make fitting easier the locking plates and HALFEN T-head bolts should be pre-mounted on the fittings to be attached. Framing System, ® Notes p. 66) - HALFEN Cantilevers ® p. 76 Locking plate Type GWP 41/41 ® p. 31 Hexagon head screw HSK - M 12 ® p. 44 Toothed channels provide shock-resistant fixing for non-slip connections and higher safety requirements. 23 Framing Channels, Bolts sv 1 Accessories = hot-dip galvanised, zinc coating > 50 µm, 2 Design Properties fv 3 Support Structures wb = mill finish 4 Cantilevers Material / finish: 5 Pipe Clamps, Pipe Supports Base channel 41/41 6 Notes, Work aid Medium Duty Framing Systems 7 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channel 41/41 HM resp. HL 41/41 41 for explan. see p. 52 41 7 Accessories 2,5 2 Design Properties Nominal dimensions [mm] 14 7 z z x z Bending capacity at span L F max F y L [m] L max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] wb 080-00001 sv 080-00002 fv 080-00003 A4 080-00004 2,61 3,33 7,16 9,22 3,06 4,46 5,6 58,0 5,4 2,7 1,7 2,46 2,98 6,07 9,16 2,84 4,43 5,6 42,0 4,7 2,3 1,4 5,23 6,67 35,81 18,44 8,67 8,93 5,6 132,0 14,9 7,4 4,9 0281. . . wb 010-00001 sv 010-00003 fv 010-00002 A4 010-00004 wb 150-00001 fv 150-00003 A4 150-00002 Support Structures Order example: HL 41/41 - fv - 6000 0281.010-00002 or Stock no. À see note  on p. 55 1 1/4 4 28 50 Note: Toothed profiles 41/41 ® page 26 1 1/4 4 HL Other channel data, design properties Cantilevers Pipe Clamps, Pipe Supports 6 y x y Max. perm. point loading HM 41/41 0280. . . Length: 6000 mm 1D HM Max. tensile / transverse load Channel data /4 41 Base channel for System 41 Series HALFEN 41 Series Cantilevers: ® page 76 y z x z Max. load compression member F y pages 54 - 57 FZ FQ page 58 page 59 Locking plates, Halfen T-head bolts GWP 41/41 HZS 41/41 Notes, Work aid 5 To order = Section modulus HM41/41D 0280. . . HM 4 Stock no. HL 41/41 22 3 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish Channel-accessories SDM 41/8 Sound attenuator PA 41 Channel closer strip page 50 page 46 FS HALFEN System 41 Series: ® page 66 - 69 24 HALFEN 41 Series Fittings: ® page 67 HPE 41/41 Channel end cap FL page 31 page 46 HALFEN FRAMING CHANNELS z x z y L [m] L max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] [kN] £L[cm] F [kN] Framing Channels, Bolts y x F max F 1 Accessories To order = z Bending capacity at span L 2 Design Properties Stock no. y Max. perm. point loading 3 Support Structures for explan. see p. 52 7 21 2,5 Section modulus 4 Cantilevers Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 41 5 Pipe Clamps, Pipe Supports HM resp. HL 41/22 6 Notes, Work aid Channel 41/22 7 HM 41/22 0280. . . 22 Nominal dimensions [mm] wb 120-00001 sv 120-00002 fv 120-00003 A4 120-00004 HL 41/22 14 /22 HM 41 28 50 2,30 1,80 1,19 5,32 0,97 2,58 wb 020-00001 sv 020-00003 fv 020-00002 1,8 0,6 0,2 A4 020-00004 1,57 1,95 0,99 5,27 0,89 2,55 5,6 12,0 1,5 0,5 0,2 3,60 4,59 5,55 10,64 2,69 5,15 5,6 42,0 4,7 2,3 1,3 HM41/22D 0280. . . wb 160-00001 fv 160-00002 A4 160-00003 Length: 6000 mm Order example: HL 41/22 - fv - 6000 0281.020-00002 or Stock no. À see note  on p. 55 2 Note: Toothed profile 41/22 ® page 27 /22 HM 15,0 0281. . . 1/2 4 HL 5,6 D 41 Other channel data, design properties Max. tensile / transverse load Channel data y z x z y pages 54 - 57 FZ FQ page 58 Locking plates, Halfen T-head bolts GWP 41/41 and 41/22 HZS 41/41 and 41/22 Channel-accessories SDM 41/8 Sound attenuator PA 41 Channel closer strip HPE 41/22 Channel end cap FS FL Subject to alterations page 31 page 50 page 46 page 46 25 HALFEN FRAMING CHANNELS 41 41 2,5 for explan. see p. 52 Stock no. To order = y x z Section modulus y z x z Max. perm. point loading Design Properties wb 010-00001 fv 010-00002 A4 010-00003 HZL 41/41 Nominal dimensions [mm] y 14 /41 2,63 3,25 6,91 9,10 2,91 4,41 5,6 47,0 5,3 2,6 1,6 2,46 2,90 5,87 9,04 2,69 4,38 5,6 41,0 4,6 2,3 1,4 8,90 5,6 126,0 13,8 7,0 4,7 0283-. . wb 010-00001 fv 010-00002 A4 010-00003 wb 030-00001 fv 030-00002 A4 030-00003 Length: 6000 mm 41 5,11 6,51 33,74 18,38 8,16 Order example: HZM 41/41 - A4 - 6000 or Stock no. Support Structures 28 1 1/4 4 ZL H Cantilevers Other channel data, design properties 41 Base channel for System 41 Series, toothed y z x z Max. load compression member F y pages 54 - 57 FZ FQ page 58 page 59 HALFEN POWERCLICK Framing System 41: ® page 66 - 69 Notes, Work aid Pipe Clamps, Pipe Supports Max. tensile / transverse load Channel data D /41 M 7 0284.010-00003 À see note  on p. 55 50 HZ 6 L [m] L max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] H 5 F max F HZM41/41D 0284. . . ZM 4 Bending capacity at span L HZM 41/41 0284. . . 22 3 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 7 2 Due to positive locking the profile is especially suited when increased loading capacities in longitudinal direction are required, particularly in Stainless steel. HZM resp. HZL 41/41 toothed Accessories 1 Framing Channels, Bolts Channel 41/41, toothed Locking plates, Halfen T-head bolts Channel-accessories GWP 41/41 and 41/22 HZS 41/41 and 41/22 SDM 41/8 Sound attenuator PA 41 Channel closer strip HPE 41/41 Channel end cap FS HALFEN 41 Series Fittings: ® page 67 26 FL page 31 page 50 page 46 page 46 HALFEN FRAMING CHANNELS To order = y x z x z F max F y G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] L [m] L max F 0,50 À [kN] £L[cm] 1,00 wb 020-00001 fv 020-00002 A4 020-00003 HZL 41/22 14 M HZ 2 1/2 28 2 1/2 L4 HZ 50 1,79 2,22 1,16 5,21 0,92 2,52 5,6 14,0 1,7 0,6 0,2 1,57 1,87 0,97 5,15 0,86 2,49 5,6 12,0 1,5 0,5 0,2 3,58 4,66 5,64 11,00 2,68 5,33 5,6 42,0 4,6 2,3 1,3 41 020-00001 fv 020-00002 A4 020-00003 wb 040-00001 fv 040-00002 A4 040-00003 Order example: Length: • HZM 41/22: 6070 mm • HZL 41/22: 6000 mm • HZM 41/22D: 6070 mm HZM 41/22 - A4 - 6070 or Stock no. 0284.020-00003 H Other channel data, design properties Channel data z x z Max. tensile / transverse load y pages 54 - 57 FZ FQ page 58 Locking plates, Halfen T-head bolts Channel-accessories GWP 41/41 and 41/22 HZS 41/41 and 41/22 SDM 41/8 Sound attenuator PA 41 Channel closer strip HPE 41/22 Channel end cap FS FL Subject to alterations page 31 4 5 6 7 À see note  on p. 55 2D y 3 0283. . . wb /2 ZM 2 1,50 HZM41/22D 0284. . . 4 1 F [kN] HZM 41/22 0284. . . Nominal dimensions [mm] Framing Channels, Bolts 22 Stock no. z Bending capacity at span L Accessories 7 for explan. see p. 52 y Max. perm. point loading Design Properties 21 2,5 Section modulus Support Structures Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish Cantilevers 41 Pipe Clamps, Pipe Supports Due to positive locking the profile is especially suited when increased loading capacities in longitudinal direction are required, particularly in Stainless steel. HZM resp. HZL 41/22, toothed Notes, Work aid Channel 41/22, toothed page 50 page 46 page 46 27 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channel 41/62 HM resp. HL 41/62 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 41 for explan. see p. 52 Stock no. HM 41/62 62 Accessories 2 2,5 To order = x y z Section modulus y z x z Max. perm. point loading Bending capacity at span L F max F y Á L [m] L max F 1,00 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] 2,00 3,00 F [kN] 0280. . . wb 140-00002 sv 140-00001 fv 140-00003 3,42 4,36 20,18 13,10 5,92 6,35 5,6 92,0 5,2 2,6 1,2 3,14 3,99 17,27 13,03 5,47 6,31 5,6 81,0 4,5 2,2 1,0 5,6 269,0 15,1 7,5 5,0 0281. . . HL 41/62 wb 040-00001 sv 040-00003 fv 040-00002 4 7 22 40 0280.140-00003 or Stock no. y z x z Locking plates, Halfen T-head bolts GWP 41/41 HZS 41/41 Channel data 4 HL Pipe Clamps, Pipe Supports Order example: HM 41/62 - fv - 6000 Other channel data, design properties 60 2 FS y FL pages 54 - 57 page 31 /62 Notes, Work aid 7 6,84 8,72 108,11 26,21 17,45 12,69 4 1/6 6 170-00002 15 2 1/6 Cantilevers 5 170-00001 fv À see note  on p. 55 Á Possible bulging, tilting and buckling must be prevented by appropriate measurements. Nominal dimensions [mm] HM wb Length: 6000 mm Support Structures 3 Design Properties HM 41/62 D 0280. . . HM Channel-accessories SDM 41/8 Sound attenuator page 47 page 50 D PA 41 Channel closer strip 41 Subject to alterations 28 Halfen T-head bolts HS 41/41 for mounting to the back of slotted channel page 46 HALFEN FRAMING CHANNELS z y L [m] L max F 1,00 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £ L[cm] 2,00 3,00 F [kN] Framing Channels, Bolts x Á 1 Accessories y z F max F 2 3 4 5 6 7 0280. . . wb 130-00002 sv 130-00001 fv 130-00003 4,23 5,39 42,50 17,00 9,52 8,23 5,6 148,0 8,3 4,1 2,5 0281. . . HL 41/83 83 x z Bending capacity at span L Design Properties HM 41/83 2,5 To order = Stock no. y Max. perm. point loading Support Structures for explan. see p. 52 Section modulus Cantilevers Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 41 Pipe Clamps, Pipe Supports HM resp. HL 41/83 Notes, Work aid Channel 41/83 wb 030-00001 sv 030-00003 fv 030-00002 Length: 6000 mm 3,93 5,02 37,07 16,93 8,85 Order example: 8,20 HM 41/83 - fv - 6000 5,6 133,0 7,5 or Stock no. 3,7 2,2 0280.130-00003 7 À see note  on p. 55 Á Possible bulging, tilting and buckling must be prevented by appropriate measurements. 22 Nominal dimensions [mm] Other channel data, design properties GWP 41/41 HZS 41/41 Channel data HM 15 3 1/8 y z x z FS 4 40 y FL pages 54 - 57 page 31 60 3 HL Locking plates, Halfen T-head bolts /8 41 Subject to alterations Halfen T-head bolts HS 41/41 Channel-accessories for mounting to the back of slotted channel SDM 41/8 Sound attenuator page 47 page 50 PA 41 Channel closer strip page 46 29 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channels HLL 41/41 and 41/22 HLL 41/41 for explan. see p. 52 41 1,5 Accessories Stock no. To order = HLL 41/41 0282. . . sv z y z x z Max. perm. point loading y G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] 1,92 6,10 2,04 4,24 2,95 Order example: HLL 41/41 - sv - 6000 Length: 6000 mm Bending capacity at span L F max F L [m] L max F 1,61 010-00002 y x Section modulus 0,50 À [kN] £L[cm] 1,8 91,0 1,00 1,50 F [kN] 3,2 1,6 1,0 or Stock no. 0282.010-00002 À see note  on p. 55 7 2 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 41 22 3 Design Properties Nominal dimensions [mm] L HL 14 Locking plates, Halfen T-head bolts Channel-accessories GWP 41/41 HZS 41/41 SDM 41/8 Sound attenuator PA 41 Channel closer strip HPE 41/41 Channel end cap page 50 page 46 page 46 Max. perm. point loading Bending capacity at span L /41 FS 41 28 50 FL 4 Support Structures page 31 HLL 41/22 Cantilevers 41 21 1,5 for explan. see p. 52 Stock no. To order = 7 5 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish HLL 41/22 0282. . . 7 sv 010-00003 Length: 6000 mm Nominal dimensions [mm] z y z x z F max F y L [m] L max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] 1,14 1,33 0,75 3,67 0,71 1,78 Order example: HLL 41/22 - sv - 6000 1,8 31,0 1,1 0,4 0,2 or Stock no. 0282.010-00003 À see note  on p. 55 14 2 1/2 4 LL H 28 50 Locking plates, Halfen T-head bolts Channel-accessories GWP 41/41 HZS 41/41 SDM 41/8 Sound attenuator PA 41 Channel closer strip HPE 41/22 Channel end cap page 50 page 46 page 46 Notes, Work aid 6 Pipe Clamps, Pipe Supports 22 y x Section modulus FS FL Subject to alterations 30 page 31 HALFEN T-HEAD BOLTS AND LOCKING PLATES 34, 5 34, 5 b b (Note: Type HS 41/41 without toothing ® S. 47) l gv A4 gv gv gv gv Thread Thread Thread Thread Thr. × l [mm] Thr. × l [mm] d/b [mm] Thread M 6 M 6 M 6 M 6 6 / 20 M 6 M 8 M 8 M 8 M 8 M 8 × 30 M 8 × 50 à 8 / 20 M 8 M 8 M 10 M 10 M 10 M 10 M10 × 30 M10 × 50 9 / 20 M 10 M 10 F M 12 * F M 12 F M 12 M12 × 30 M12 × 50 9 / 20 M 12 M 12 M12 × 75 M12 × 100 9 / 20 M 16 x 50 11 / 20 M16 x100 M 12 À M 12 M 16 À M 16ÀÁ ÀÁ M16 × 63 M16 × 102 ÀÁ gv 12 / 30 M 16 A4 fv 8.8 A4 Thread Thr. × l [mm] Thr. × l [mm] M 12 x 35 M 12 x 35 M 12 x 50 M 12 x 50 M 12 x 80 M 16 x 35 Max. pull out per Halfen T-head bolt HZS 41/41 GWP 41/41 Thread GWP 41/22 Locking plates GWP GWP 41/41 41/22 -SH, -SN FS for all channels 41 a. 63 Series Halfen T-head bolts HZS HZS 41/41 41/22 M 8 M 10 À M 12 for Channels for Channels HM/HL 41/22, 41/41, 41/62, 41/83 HZM / HZL 41/22, 41/41, 63/63 at tightening torque [kN] [kN] [Nm] 1,0 2,2 12 6,0 2,4 4,0 28 7,0 3,5 5,0 À 5,0 À À 12,0 7,5 Max. pull out per Halfen T-head bolt for Stainless Steel Channels Material: Stainless Steel A4 À GWP 41/22 Locking plates Thread GWP 41/41 Halfen T-head bolts HZS 41/22 – – – M 6 M 8 M 10 F M 12 M 16 GWP 41/22 Á À 75 À 7,5 À 125 60 À FL FL for Channels 41 at tightening torque HM/HL for Channels 41 at tightening torque HZM/HZL   [kN] [kN] [Nm] [kN] [Nm] 5,0 0,3 6,5 2,2 6,5 6,0 0,6 16,0 4,0 16,0 7,0 1,2 31,5 5,0 31,5 7,0 1,7 55,0 (50) 5,0 55,0 (50) 4,0 125,0 (80) 5,0 12,0 À F = plain form, fits to all Channels 41 Series À Does not fit to Channel 41/22  Values in brackets for Types GWP 41/22 and HZS 41/22 5 6 7 Max. longitudinal load per Halfen T-head bolt FS Note: Do not exceed channel load capacity! 4 55 À 5,0 HZS 41/22 GWP 41/41 5,0 4,0 7,0 Á 3 FL 5,0 9,0 F M 12 M 16 Max. longitudinal load per Halfen T-head bolt resp. locking plate Types GWP 41/41 (not for thread M16) and HZS 41/41 [kN] – – – M 6 2 M 16 x 50 Calculation of bolt length l requ. ® p. 9 Note: Do not exceed channel load capacity! HZS 41/22 1 M 16 Perm. load capacities of Locking plates and Halfen T-head bolts System 41 Series for mild steel channels Material: gv, fv l Framing Channels, Bolts d 5 Accessories d d 34, HZS 41/22 incl. nut, for toothed Channels 41/22 and 41/41 Design perperties d (Note: Type HS 41/41 without toothing ® p. 47) Dim. GWP 41/22 for toothed Chs. GWP 41/22 and 41/41 and 34, HZS 5 20 41/41 Support Structures  HZS 41/41 for all Channels 41 Series (order nut 34, b 5 separately) Cantilevers 5 GWP 41/41SH with long spring for Channels 41/41 Pipe Clamps, Pipe Supports 34, b GWP 41/41SN with short spring for Channels 41/22, 63/63 7,5 GWP 41/41 for all Channels 41 and 63 Series Notes, Work aid for Channels 41/22 to 41/83 À 125,0 (80) = Standard Á Insert dimension M16 (b = 30mm) from channel end * = also deliverable in h.d. galvanised (fv) à d = 6 mm at material A4 31 HALFEN FRAMING CHANNELS AND ACCESSORIES 2 Cold rolled HALFEN Framing Channels Product features The light duty HALFEN Framing channels generally have a flat profile shape. They are particularly well suited for: FZ • combinations bolt / channel, where the materials and fittings are supplied by yourself - the channels will be typically integrated in your own construction, up to 4,4 kN Accessories 1 Framing Channels, Bolts Light Duty Framing Systems • for optimum construction! A large range of channels (HM 38/17 to HM 20/12) plus locking plates (M 5 to M 12) is available. Design Properties 4 5 Cantilevers 3 Support Structures FL up to 3,0 kN FQ up to 2,5 kN Select the most economic channel depending on the loading ® pages 54 - 59 Pipe Clamps, Pipe Supports ® 6 p. 36 HM ® p. 7 8/1 ® 3 HM HM Welded or bolted-on HALFEN Framing channels allow easy assembly on-site as well as for 'construction kit' structures. 34 /36 /28 28 ® p. 36 p. ® 40 5 38 HM Notes, Work aid p. 38 HM /26 7 • suitable for contact welding due to easy access from above. 26 ® p. 40 /15 HM 28 ® p. 42 /12 HM 32 31 20 Note: If high load alternation (dynamic loads) occurs, hot rolled channels, e.g. HM 40/22, are to be used. HALFEN FRAMING CHANNELS AND ACCESSORIES 12 HS 28/15 28/15 26 28 12 12 Con cre Selection of HALFEN T-head bolts and locking plates Type GWP pages 35 - 43 3 4 5 6 7 te HTA Type HS 2 GWP 28/15 A number of light duty HALFEN Framing channels are also available as HTA Channels for casting into concrete. ® page 94 HM or HL Framing Channels, Bolts 26 15 26/26 28 28 28/28 Accessories For example: 1 Design Properties Several HALFEN Channels take the same type of HALFEN T-head bolt. Support Structures There are matching HALFEN T-head bolts and locking plates in a range of sizes for all HALFEN Channels. Cantilevers Product features Pipe Clamps, Pipe Supports Accessories for Light Duty HALFEN Channels Notes, Work aid Light Duty Framing Systems pages 35 - 43 33 HALFEN FRAMING CHANNELS 1 Framing Channels, Bolts Channel 36/36 HM 36/36 = plain back HL 36/36 = slotted back 36 for explan. see p. 52 Design Properties Accessories 3 4 Support Structures 2 18 Nominal dimensions [mm] 7 y x z y z x z Max. perm. point loading Bending capacity at span L F max F y G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] L [m] L max F 0,50 À [kN] £L[cm] 1,00 1,50 F [kN] 0280-. . wb 070-00001 fv 070-00002 A4 070-00003 2,19 2,79 4,51 5,85 2,18 3,25 4,4 44,0 3,9 1,9 1,0 2,00 2,42 3,65 5,78 1,97 3,21 4,4 36,0 3,3 1,6 0,8 0281-. . wb 050-00001 fv 050-00003 A4 050-00002 Length: 6000 mm Order example: HM 36/36 - fv - 6000 0280.070-00002 or Stock no. À see note  on p. 55 HM 6 6/3 3 40 60 /36 36 Base channel for System 36 Series Pipe Clamps, Pipe Supports Cantilevers HM 36/36 To order = Section modulus 15 HALFEN 36 Series Cantilevers: ® page 77 Other channel data, design properties Max. tensile / transverse load Channel data Notes, Work aid 6 Stock no. HL 36/36 HL 5 36 2,5 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish HALFEN System 36 Series: ® page 70 - 71 Subject to alterations 34 HALFEN 36 Series Fittings: ® page 71 y z x z Max. load compression member Channel-accessories SDM 36/6 PA 18 H HPE 36/36 Sound attenuator Channel closer strip Channel end cap page 50 page 46 page 46 F y pages 54 - 57 FZ FQ page 58 page 59 HALFEN T-HEAD BOLTS AND ACCESSORIES gv 20 gv 20 gv 30 gv 30 gv 30 gv 30 fv 30 fv 30 fv 40 gv 40 gv 40 gv 40 fv M 12 Length l Mat. M 16 Length l Mat. 25 A4-70 25 A4-50 30 A2-70 30 A2-50 30 A4-70 30 A4-50 40 A2-70 40 A2-50 40 A4-70 40 A4-50 50 A2-70 50 A2-50 50 A4-70 50 A4-50 50Li A4-50 50Li A2-50 60 A4-70 60 A4-50 80 25 30 ,5 30 40 50 gv 50 gv 50 gv 50 fv 50 fv 40 50 A4-70 A4-70 A4-70 l 50 30 50 Li 60 60 gv 70 80 80 gv 60 gv 70 fv 8.8 80 gv 60 gv 60 fv 8.8 80 gv 60 A4-70 80 Li 100 gv 100 100 gv 100 gv A4-70 80 A4-50 80Li A4-50 80Li A4-50 100 A4-50 100 A4-50 100 fv Li = Left hand thread 125 150 gv 150 125 gv 125 gv 150 gv 150 gv 150 A4-50 150 A4-50 200 gv 200 A4-50 200 A4-50 150 fv 200 gv 200 Calculation of bolt length l requ. ® p. 9 Order example: HS 38/17 - M 10 x 80 - gv - M 10 x 80 GWP 38/17 gv A4 Locking plates Thread Thread M6 M6 33,5 17,5 6 a d b a b d [mm] [mm] [mm] M8 M8 33,5 17,5 6 M 10 M 10 33,5 17,5 6 M 12 M 12 33,5 17,5 6 Material/finish T-head bolts (® S. 53) Bolt-accessories SIC Lock washers for bolt HS 38/17 FS Halfen T-head bolts load capacities À Thread 2,2 M 8 4,0 M 10 5,7 M 12 5,7 A2-50 = Stainless steel grade A2-50 A2-70 = Stainless steel grade A2-70 ® page 45 for stainless steel channels Max. pull out per T-head bolt FL Max. longitudinal load per Halfen T-head bolt 4 5 6 7 FL FS grade 4.6 [kN] grade 8.8 [kN] grade 4.6 [kN] tightening torque [Nm] grade 8.8 [kN] tightening torque [Nm] M 10 6,4 13,3 0,3 15 1,1 48 6,4 M 12 9,3 19,4 0,5 25 1,6 70 9,3 M 16 17,3 36,1 0,9 60 3,0 200 17,3 23,6 Thread Ø 3 A4-50 = Stainless steel grade A4-50 SIC Max. longitudinal load per Halfen T-head bolt FS 2 A4-70 = Stainless steel grade A4-70 for mild steel channels Max. pull out per T-head bolt = electroplated, strength grade 4.6 fv 8.8 = h.d. galvanised, strength grade 8.8 loading capacity [kN] M 6 = h.d. galvanised, strength grade 4.6 gv 1 gv 8.8 = electroplated, strength grade 8.8 Order example: GWP 38/17 - M 10 - gv perm. load fv Framing Channels, Bolts 20 M 10 Length l Mat. Accessories M 16 Length l Mat. Design Properties 20 M 12 Length l Mat. Support Structures M 10 Length l Mat. Cantilevers Length l [mm] Pipe Clamps, Pipe Supports HS 38/17 Halfen T-head bolts incl. nut Notes, Work aid for Channel 36/36 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). grade grade A2/A4 - 50 A2/A4 - 70 [kN] [kN] grade A2/A4 - 50/70 [kN] tightening torque [Nm] 8,7 0,3 15 12,6 0,5 25 0,9 60 = Standard = to order 35 HALFEN FRAMING CHANNELS Á HM 38/17 3 2 Accessories 18 Nominal dimensions [mm] Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 38 17 1 Framing Channels, Bolts Channel 38/17 Stock no. for explan. see p. 52 HM 38/17 To order = x y z Section modulus y z x z Max. perm. point loading y G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] Design Properties /17 38 020-00001 fv 020-00002 A2 020-00003 A4 020-00004 1,77 2,26 0,79 4,05 0,78 2,16 Order example: HM 38/17 - fv - 6070 Cantilevers 6 Pipe Clamps, Pipe Supports 7 Notes, Work aid Support Structures 5 Max. tensile / transverse load y z x z y pages 54 - 55 36 max F 0,50 À [kN] £L[cm] 1,00 1,50 F [kN] FZ 4,8 11,0 or Stock no. 1,4 0,4 0,19 0280.020-00002 À see note  on p. 55 Other channel data, design properties Channel data 4 L [m] L 0280. . . wb Length: 6000 mm HM F max F Á Material: Stainless steel W 1.4547, Material order code HCR, on request. 3 Bending capacity at span L Channel-accessories SDM 36/6 Sound attenuator PA 18 H Channel closer strip FQ page 58 page 50 page 46 HALFEN T-HEAD BOLTS AND ACCESSORIES gv 20 gv 20 gv 30 gv 30 gv 30 gv 30 fv 30 fv 30 fv 40 gv 40 gv 40 gv 40 fv M 12 Length l Mat. M 16 Length l Mat. 25 A4-70 25 A4-50 30 A2-70 30 A2-50 30 A4-70 30 A4-50 40 A2-70 40 A2-50 40 A4-70 40 A4-50 50 A2-70 50 A2-50 50 A4-70 50 A4-50 50Li A4-50 50Li A2-50 60 A4-70 60 A4-50 80 25 30 Á ,5 30 40 50 gv 50 gv 50 gv 50 fv 50 fv 40 50 A4-70 A4-70 A4-70 1 2 3 4 5 6 7 l 50 30 Framing Channels, Bolts 20 M 10 Length l Mat. Accessories M 16 Length l Mat. Design Properties 20 M 12 Length l Mat. Support Structures M 10 Length l Mat. Cantilevers Length l [mm] Pipe Clamps, Pipe Supports HS 38/17 Halfen T-head bolts incl. nut Notes, Work aid for Channel 38/17 50 Li 60 60 gv 70 80 80 gv 60 gv 70 fv 8.8 80 gv 60 gv 60 fv 8.8 80 gv 60 A4-70 80 Li 100 gv 100 100 gv 100 gv Li = Left hand thread A4-70 80 A4-50 80Li A4-50 80Li A4-50 100 A4-50 100 A4-50 100 fv 125 150 gv 150 125 gv 125 gv 150 gv 150 gv 150 A4-50 150 A4-50 200 gv 200 A4-50 200 A4-50 150 fv 200 gv 200 Calculation of bolt length l requ. ® p. 9 Order example: HS 38/17 - M 10 x 80 - gv - M 10 x 80 Á High corrosion resistant Stainless steel T-head bolts HS 38/17, order code HCR, on request. GWP 38/17 gv A4 Locking plates Thread Thread M6 M6 33,5 17,5 6 a d b b d SIC Lock washers for bolt HS 38/17 fv = h.d. galvanised, strength grade 4.6 gv = electroplated, strength grade 4.6 M8 M8 33,5 17,5 6 M 10 33,5 17,5 6 gv 8.8 = electroplated, strength grade 8.8 M 12 M 12 33,5 17,5 6 A4-50 = Stainless steel grade A4-50 fv 8.8 = h.d. galvanised, strength grade 8.8 Order example: GWP 38/17 - gv - M 10 A4-70 = Stainless steel grade A4-70 perm. load A2-50 = Stainless steel grade A2-50 Thread loading capacity [kN] M 6 2,2 M 8 4,0 M 10 5,7 M 12 5,7 SIC A2-70 = Stainless steel grade A2-70 HCR = Stainless steel W1.4529 HCR-50 ® page 45 for mild steel channels Max. pull out per T-head bolt for stainless steel channels Max. longitudinal load per Halfen T-head bolt Max. pull out per T-head bolt FL FS Max. longitudinal load per Halfen T-head bolt FL FS grade 4.6 [kN] grade 8.8 [kN] grade 4.6 [kN] tightening torque [Nm] grade 8.8 [kN] tightening torque [Nm] M 10 6,4 13,3 0,3 15 1,1 48 6,4 M 12 9,3 19,4 0,5 25 1,6 70 9,3 M 16 17,3 36,1 0,9 60 3,0 200 17,3 23,6 Thread Ø Material/finish T-head bolts (® S. 53) Bolt-accessories M 10 FS Halfen T-head bolts load capacities À a [mm] [mm] [mm] À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). grade grade A2/A4 - 50 A2/A4 - 70 [kN] [kN] grade A2/A4 - 50/70 [kN] tightening torque [Nm] 8,7 0,3 15 12,6 0,5 25 0,9 60 = Standard = to order 37 HALFEN FRAMING CHANNELS HM 28/28 HL 28/28 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 27 2 Stock no. for explan. see p. 52 28 1 Framing Channels, Bolts Channels 28/28 and 26/26 2 Accessories HM 28/28 12 Nominal dimensions [mm] 12, 5 Design Properties 3 8 HM /2 28 HL /28 28 050-00001 sv 050-00003 fv 050-00002 A4 050-00004 060-00001 sv 060-00003 fv 060-00002 A4 060-00004 Pipe Clamps, Pipe Supports 1,36 1,73 1,70 2,01 1,08 1,49 3,0 31,0 1,9 0,9 0,4 1,22 1,48 1,33 1,98 0,95 1,47 3,0 25,5 1,5 0,7 0,3 HALFEN 28 Series Fittings: ® page 73 y z x z Material, finish 26 Stock no. 26 for explan. see p. 52 sv sv Nominal dimensions [mm] page 59 page 50 Stan- Channel Cross Moment of dard weight section inertia = y z Section modulus To order = 0280. . . 040-00001 HL 26/26 12 SDM 28/6 Sound attenuator 0281 . . . 070-00001 x y z Notes, Work aid z x z Max. perm. point loading Bending capacity at span L F max F y L [m] L 0,82 1,05 0,94 1,18 0,64 0,91 1,10 50,0 1,10 0,51 0,23 0,72 0,89 0,73 1,16 0,56 0,89 1,10 40,0 0,90 0,40 0,18 Order example: HM 26/26 - sv - 6000 Length: 6000 mm 0280-040-00001 or Stock no. À see note  on p. 55 5 6 y page 46 max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] Other channel data, design properties /2 26 HPE 28/28 Channel end cap y HM 26/26 6 z 25 40 Max. tensile / transverse load Channel data y 6/2 2 HL Subject to alterations 38 0280-050-00002 F pages 54 - 57 HM or Stock no. Channel-accessories Max. tensile / transverse load Channel data HM 26/26 HL 26/26 L [m] L À see note  on p. 55 12, 7 y max F 0,50 1,00 1,50 G A Iy Iz Wy Wz À 4 4 [kg/m] [cm²] [cm ] [cm ] [cm³] [cm³] [kN] £L[cm] F [kN] Other channel data, design properties 1,25 6 z 40 Support Structures Cantilevers 5 x F max F Order example: HM 28/28 - fv - 6000 Base channel for System 28 Series 4 y z z Bending capacity at span L 0281. . . wb Length: 6000 mm 25 x y Max. perm. point loading 0280. . . wb HL 28/28 To order = Section modulus x Channel-accessories SDM 28/6 Sound attenuator HPE 26/26 Channel end cap F y z pages 54 - 57 page 59 page 50 page 46 HALFEN T-HEAD BOLTS AND ACCESSORIES gv 15 gv 15 gv 20 gv 20 gv 20 gv 25 25 gv 25 gv 25 gv 30 30 gv 30 gv 30 gv 30 fv 40 40 50 50 40 gv gv 50 gv gv M 10 Length l Mat. Li = left hand thread A2-70 20 A4-70 25 A2-70 25 A4-70 30 A2-70 30 A2-70 30 A4-70 30 A4-70 gv 40 A2-70 40 fv 8.8 40 A4-70 50 gv 50 A2-70 50 fv 50 A4-70 gv 30 gv 50 50 Li A4-50 50 Li 60 A4-70 80 A4-70 gv 100 A4-50 125 gv 125 A4-50 150 gv 150 A4-50 200 gv 200 A4-50 60 gv 60 gv 80 80 gv 80 gv 100 100 gv 100 150 gv 60 20 60 gv 125 150 200 gv 80 Oder example: HS 28/15 - M 10 x 50 - gv Calculation of bolt length l requ. ® p. 9 gv GWP 28/15 Locking plate a b d Thread [mm] [mm] [mm] M 6 M 6 24,5 3 13,0 4 M 8 M 8 24,5 3 13,0 4 M 10 M 10 33,5 2 17,5 5 Thread d b a A4 Material/finish T-head bolts (® S. 53) Bolt-accessories SIC Lock washers for bolt HS 28/15 loading capacity [kN] M 6 1,9 M 8 2,8 M 10 3,0 gv 8.8 = electroplated, strength grade 8.8 grade 8.8 [kN] 2 3 4 5 6 7 A2-50 = Stainless steel grade A2-50 SIC 28/15 for mild steel channels A2-70 = Stainless steel grade A2-70 for stainless steel channels Max. longitudinal load per Halfen T-head bolt Max. pull out per T-head bolt FL FS 1 A4-70 = Stainless steel grade A4-70 ® page 45 Max. pull out per T-head bolt grade 4.6 [kN] = electroplated, strength grade 4.6 A4-50 = Stainless steel grade A4-50 Thread FS Halfen T-head bolts load capacities À = h.d. galvanised, strength grade 4.6 gv fv 8.8 = h.d. galvanised, strength grade 8.8 Order example: GWP 28/15 - M 8 - gv perm. load fv Framing Channels, Bolts 15 20 M 8 Length l Mat. Accessories M 12 Length l Mat. Design Properties M 10 Length l Mat. Support Structures M 8 Length l Mat. 15 40 l M 6 Length l Mat. Cantilevers ,5 22 Length l [mm] Pipe Clamps, Pipe Supports HS 28/15 Halfen T-head bolts incl. nut Notes, Work aid for Channels 28/28 and 26/26 Max. longitudinal load per Halfen T-head bolt FL FS grade 4.6 [kN] tightening torque [Nm] grade 8.8 [kN] tightening torque [Nm] grade grade A2/A4 - 50 A2/A4 - 70 [kN] [kN] grade A2/A4 - 50/70 [kN] tightening torque [Nm] M 6 2,2 4,6 0,1 3 0,4 10 2,2 3,0 0,1 M 8 4,0 8,4 0,2 8 0,7 24 4,0 5,5 0,2 8 M 10 6,4 13,3 0,3 15 1,1 48 6,4 8,7 0,3 15 M 12 9,3 19,4 0,5 25 1,6 70 9,3 12,6 0,5 25 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). Á Assembly note: First insert locking plate to channel, then screw in thread bar. 3 = Standard = to order  Assembly note: Insert locking plate inclined through channel chase. 39 HALFEN FRAMING CHANNELS HM 28/15 HL 28/15 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish Á 28 2,25 Stock no. for explan. see p. 52 15 1 Framing Channels, Bolts Channels 28/15 and HM 315 To order = y x z Section modulus y z x z Max. perm. point loading Bending capacity at span L F max F y Wz Iy G A Iz Wy [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] L [m] L max F 0,50 À [kN] £L[cm] 1,00 1,50 F [kN] HM 28/15 0280. . . 4 5 Nominal dimensions [mm] Design Properties 9 /15 HM Pipe Clamps, Pipe Supports 010-00002 A2 010-00004 A4 010-00003 28 HL 080-00001 fv 080-00004 A2 080-00002 A4 080-00003 0,38 1,42 0,43 1,02 3,9 8,2 0,81 0,21 0,09 0,86 1,16 0,32 1,35 0,40 0,98 3,9 7,0 0,69 0,17 0,08 Order example: HM 28/15 - fv - 6070 0280.010-00002 or Stock no. À see note  on p. 55 Á Material: Stainless steel W 1.4547 / W 1.4529, 25 Other channel data, design properties Max. tensile / transverse load Channel data y FZ z 15 Stock no. for explan. see p. 52 HM 315 wb fv FQ page 58 page 50 page 59 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 30 SDM 28/6 Sound attenuator F y pages 54 - 57 HM 315 (C 30) Channel-accessories Max. load compression member z x Nominal dimensions [mm] 1,37 Material order code HCR, on request. 5 /1 28 16 1,07 0281. . . wb 40 To order = x y z Section modulus y z x z Max. perm. point loading Bending capacity at span L F max F y L [m] L max F G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] 0,50 À [kN] £L[cm] 1,00 1,50 F [kN] 0280. . . 060-00001 060-00002 Length: 6000 mm 0,77 0,97 0,30 1,26 0,32 Order example: HM 315 - fv - 6000 0,84 1,66 17,7 or Stock no. 0,59 0,16 0,07 0280.060-00002 À see note  on p. 55 Other channel data, design properties: pages 54 - 55 Notes, Work aid 7 010-00001 fv Length: 6070 mm 1,5 6 wb HL 28/15 Support Structures 3 Cantilevers 2 Accessories 12 5 HM 31 Subject to alterations 40 HALFEN T-HEAD BOLTS AND ACCESSORIES gv 15 gv 15 gv 20 gv 20 gv 20 gv 25 25 gv 25 gv 25 gv 30 30 gv 30 gv 30 gv 30 fv 40 50 40 50 gv gv 40 gv gv 50 M 10 Length l Mat. Li = left hand thread A2-70 20 A4-70 25 A2-70 25 A4-70 30 A2-70 30 A2-70 30 A4-70 30 A4-70 gv 40 A2-70 40 fv 8.8 40 A4-70 50 gv 50 A2-70 50 fv 50 A4-70 gv 30 gv 50 50Li A4-50 50 Li A4-70 80 A4-70 gv 100 A4-50 125 gv 125 A4-50 150 gv 150 A4-50 200 gv 200 A4-50 gv 60 gv 80 gv 80 gv 100 100 gv 100 150 gv 60 gv 60 60 80 60 20 125 150 200 gv 80 Order example: HS 28/15 - M 10 x 50 - gv Calculation of bolt length l requ. ® p. 9 Á High corrosion resistant Halfen T-head bolts HS 28/15, order code HCR, on request. gv GWP 28/15 Locking plates for Chs. 28/15 and 315 (C 30) a d b a A4 b d Thread Thread [mm] [mm] [mm] M 6 M 6 24,5 3 13,0 4 M 8 M 8 24,5 3 13,0 4 M 10 M 10 33,5 2 17,5 5 SIC Lock washers for bolt HS 28/15 = electroplated, strength grade 4.6 gv 8.8 = electroplated, strength grade 8.8 A4-50 = Stainless steel grade A4-50 loading capacity [kN] A4-70 = Stainless steel grade A4-70 M 6 1,9 A2-50 = Stainless steel grade A2-50 M 8 2,8 M 10 3,0 SIC 28/15 for mild steel channels = Stainless steel W1.4529 HCR-50 for stainless steel channels Max. longitudinal load per Halfen T-head bolt Max. pull out per T-head bolt FL FS Max. longitudinal load per Halfen T-head bolt FL FS grade 4.6 [kN] tightening torque [Nm] grade 8.8 [kN] tightening torque [Nm] grade grade A2/A4 - 50 A2/A4 - 70 [kN] [kN] grade A2/A4 - 50/70 [kN] tightening torque [Nm] M 6 2,2 4,6 0,1 3 0,4 10 2,2 3,0 0,1 M 8 4,0 8,4 0,2 8 0,7 24 4,0 5,5 0,2 8 M 10 6,4 13,3 0,3 15 1,1 48 6,4 8,7 0,3 15 M 12 9,3 19,4 0,5 25 1,6 70 9,3 12,6 0,5 25 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). Á Assembly note: First insert locking plate to channel, then screw in thread bar. 1 2 3 4 5 6 7 A2-70 = Stainless steel grade A2-70 HCR ® page 45 Max. pull out per T-head bolt grade 8.8 [kN] = h.d. galvanised, strength grade 4.6 gv Thread FS grade 4.6 [kN] fv fv 8.8 = h.d. galvanised, strength grade 8.8 Order example: GWP 28/15 - M 8 - gv perm. load Halfen T-head bolts load capacities À Material/finish T-head bolts (® S. 53) Bolt-accessories Framing Channels, Bolts 15 20 M 8 Length l Mat. Accessories M 12 Length l Mat. Design Properties M 10 Length l Mat. 15 40 l M 8 Length l Mat. Support Structures Á M 6 Length l Mat. Cantilevers ,5 22 Length l [mm] Pipe Clamps, Pipe Supports HS 28/15 Halfen T-head bolts incl. nut (not for HM 315) Notes, Work aid for Channels 28/15 and 315 3 = Standard = to order  Assembly note: Insert locking plate inclined through channel chase. 41 HALFEN FRAMING CHANNELS 2 Accessories HM 20/12 HL 20/12 Stan- Channel Cross Moment of dard weight section inertia = y z Material, finish 20 1,5 for explan. see p. 52 12 1 Framing Channels, Bolts Channel 20/12 10 To order = Stock no. wb 030-00001 fv 030-00003 A2 030-00002 HL 20/12 Support Structures 5 Cantilevers 6 Pipe Clamps, Pipe Supports 7 Notes, Work aid Design Properties 4 9 2 0/1 090-00001 fv 090-00002 A2 090-00003 z y L [m] L max F 0,50 À [kN] £L[cm] 1,00 1,50 F [kN] 0,52 0,45 0,53 Order example: 25 40 0,12 0,36 0,09 0,35 0,16 0,36 2,24 5,8 0,25 0,06 0,03 0,14 0,36 2,24 4,6 0,05 0,02 HM 20/12 - fv - 6000 or Stock no. Other channel data, design properties Channel data H 0,66 0,19 0280.030-00003 À see note  on p. 55 /12 0 L2 y z x z y pages 54 - 57 42 x F max F 0281 . . wb 2 Subject to alterations z Bending capacity at span L HM 20/12 0280 . . Nominal dimensions [mm] HM y z y Max. perm. point loading G A Iy Iz Wy Wz [kg/m] [cm²] [cm4] [cm4] [cm³] [cm³] Length: 6000 mm 3 x Section modulus HALFEN T-HEAD BOLTS AND ACCESSORIES gv 25 25 5 gv 20 gv 25 gv = electroplated, Strength grade 4.6 A2-70 = Stainless steel grade A2-70 20 A2-70 30 40 gv 30 gv 30 A2-70 40 50 gv 40 gv 40 A2-70 50 60 gv 50 gv 50 A2-70 60 80 gv 60 gv 80 80 gv 100 100 gv L gv Calculation of bolt length l requ. ® p. 9 Oder example: HS 20/12 - M 8 x 40 - gv GWP 20/12 Locking plates for Channel 20/12 b d A4 Thread M 5 M 5 16 9 4 M 6 M 6 16 9 4 Bolt-accessories [mm] [mm] [mm] SIC 20/12 Lock washers a d b a gv Thread Order example: GWP 20/12 - M6 - gv perm. load Thread loading capacity [kN] M 5 1,5 M 6 1,9 ® page 45 for mild steel channels Max. pull out per T-head bolt for stainless steel channels Max. longitudinal load per Halfen T-head bolt Max. pull out per T-head bolt 2 3 4 5 6 7 Max. longitudinal load per Halfen T-head bolt = Standard = to order FL FS 1 SIC 20/12 FS Halfen T-head bolts load capacities À Framing Channels, Bolts 20 15, 15 Accessories 15 Material / finish Halfen T-head bolts (® p. 53) M 8 Length l Mat. Design Properties M 8 Length l Mat. Support Structures M 6 Length l Mat. Cantilevers Length l [mm] Pipe Clamps, Pipe Supports HS 20/12 Halfen T-head bolts incl. nut Notes, Work aid for Channel 20/12 FL FS Thread Ø grade 4.6 [kN] grade 4.6 [kN] tightening torque [Nm] grade A2 - 70 [kN] grade A2 - 70 [kN] tightening torque [Nm] M 6 2,2 0,1 3 3,0 0,1 3 M 8 4,0 0,2 8 5,5 0,2 8 À Note: Do not exceed channel load capacity! See also p. 54 - 59 (design properties). Subject to alterations 43 HALFEN FRAMING SYSTEMS ACCESSORIES gv Length Load A4 electroplated strength grade 4.6 Thread Stainless steel A4 Thread [mm] [kN] M 6 M 6 1000 2,2 M 8 M 8 1000 4,0 M 10 M 10 1000 6,4 M 12 M 12 1000 9,3 M 16 M 16 1000 17,3 M 20 M 20 1000 27,0 1000 38,8 M 24 A4 Dimension Dimension S S DIN EN [mm] [mm] M 6 x 12 10 M 8 x 25 S Hexagon nut DIN 934 or ISO 4032 (= DIN EN 24032) e M 10 x 30 M 10 x 30 M 10 x 45 M 10 x 45 22 6,6 9021 M 8 M 8 24 8,4 2 9021 M 10 M 10 30 10,5 2,5 2 440 M 12 45 13,5 4 9021 M 12 M 12 37 13 3 9021 M 16 M 16 50 17 3 440 M 20 72 22 6 D d s US gv Washers DIN 125 electroplated for bolt 10 13 d 13 17 16 A4 Stainless steel A4 [mm] [mm] [mm] for bolt M 6 M 6 12 6,4 1,6 M 8 M 8 16 8,4 1,6 M 10 M 10 21 10,5 2 M 12 M 12 24 13 2,5 M 16 M 16 30 17 3 M 20 M 20 37 21 3 M 24 M 24 44 25 4 M 27 50 28 4 M 10 x 70 M 30 M 12 x 22 fv 56 D 31 d 4 s M 12 x 25 M 12 x 25 M 12 x 30 M 12 x 30 M 12 x 40 M 12 x 40 M 12 x 60 M 12 x 60 M 12 x 80 M 12 x 80 M 16 x 40 M 16 x 40 M 16 x 60 M 16 x 60 M 16 x 90 M 16 x 90 gv A4 S/m electroplated s.gr. 8 Stainless steel A4 DIN [mm] Thread Thread A2 h.d. galvanised Stainless steel A2 for bolt [mm] [mm] [mm] for bolt 19 18 M 12 x 90 24 17 8,4 M 10 21 10,5 2 M 12 M 12 24 13 2,5 M 16 M 16 30 17 3 1,6 Order example: US - gv - M 12 - DIN 125 24 S/m e ISO [mm] [mm] M 8 M 10 HJV Adjustment d coupler fv A4 h.d. galvanised Stainless steel A4 t Type Type b d F À [mm] [mm] [mm] [kN] M 6 M 6 10/ 5 11,5 1 1 6 40 13 1,5 M 8 M 8 13/6,5 13/7,5 15,0 2 2 8 50 17 3,3 M 10 M 10 17/ 8 16/ 9,5 19,6 3 3 10 50 17 5,0 M 12 M 12 19/10 18/12 21,9 M 16 M 16 24/13 24/15,5 27,7 M 20 M 20 30/16 30/19 34,6 M 24 S [mm] [mm] [mm] M 6 M 10 x 60 10/ 6 d À Max. recomm. load Typical installation: fixing of a suspended load under a reinforced concrete bridge. 36/19 36/22 41,5 A2 S/m Stainless steel A2 DIN [mm] Thread M 8 44 s for bolt D M 12 x 50 MU d DIN M 6 x 25 M 10 x 20 Hex head bolts are used in combination with HALFEN locking plates (® pages 9 - 43) for bolt D 440 S Stainless steel A4 M 8 x 40 Support Structures Cantilevers D A4 Stainless steel A4 S/m e EN [mm] [mm] F 97° 100 7 d gv electroplated Order example: US - M 12 - gv -DIN 9021 electroplated, s.gr. 8.8 M 8 x 25 m 6 Pipe Clamps, Pipe Supports 5 gv 8.8 Hex head bolt DIN 933 or EN 24017 (without nut) Notes, Work aid 4 Design Properties HSK 3 US Washers DIN 440, 9021 Order example: GWS - M 12 × 1000 - gv Accessories 2 cap. HJV t GWS Threaded rod DIN 975 S 1 Framing Channels, Bolts Threaded Rods, Hexagon Head Bolts, Nuts, Washers 13/6,5 13/7,5 15,0 M 10 17/ 8 16/ 9,5 19,6 M 12 19/10 18/12 21,9 M 16 24/13 24/15,5 27,7 Cross section 20 50 b F HALFEN FRAMING SYSTEMS ACCESSORIES Load cap. À [mm] [mm] [kN] Thread Thread M 6 M 6 10/10 15 2,2 M 6 6 35 1,65 M 8 M 8 12/14 20 4,0 M 8 8 57 2,00 M 10 M 10 13/16 25 6,4 M 10 10 57 4,00 M 12 M 12 16/20 30 9,3 M 12 12 57 4,65 M 16 M 16 21/25 40 17,3 M 16 16 80 8,30 M 20 M 20 26/32 50 27,0 Thread Framing Channels, Bolts [mm] [mm] [kN] L 1 Accessories d Á electroplated 2 Design Properties - gv M Eye sleeve 3 Support Structures À OES 4 Cantilevers Á Stainless steel A4 L L Load cap. L D -A4 electroplated 5 Pipe Clamps, Pipe Supports - gv Coupler sleeves, rounded D d VBM 6 Notes, Work aid Coupler Sleeves, Ring Nuts, Square washers 7 Order example: OES - gv - M 16 Order example: VBM - A4 - M 16 SKM - fv Hexagonal rod coupler with view hole S -A4 Load cap. L L h.d. galvanised Stainless steel A4 À Thread Thread [mm] [mm] [kN] M 10 M 10 13 40 M 12 M 12 17 40 9,3 M 16 M 16 22 50 17,3 Load cap.  [mm] [kN] - gv RM Ring nut DIN 582 d C 15, electropl. Thread M 6,4 Order example: SKM - fv - M 12 d s M 8 20 1,4 M 10 25 2,3 M 12 30 3,4 M 16 35 7,0 M 20 40 12,0 Order example: RM - gv - M 12 À Recomm. maximum working load SPH -A4 -A4 Stainless steel A4 Stainless steel A4 Thread M 12 Thread M 16 L × Length L [mm] × Length L [mm] f Turnbuckle with righthand / lefthand thread D f = min. Screw-in-depth M12: 10 mm M16: 13 mm D für M12 D für M16 [mm] [mm] M16 × 60 16 22 VUS M12 × 75 M16 × 75 16 22 Square washers M12 × 95 M16 × 95 16 22 M12 × 115 M16 × 115 16 22 M12 × 135 M16 × 135 16 22 Perm. load: 5 kN Perm. load: 10 kN - gv -A4 electropl. Stainless steel A4 Stock no. Lock washer Fits to Halfen bolt Type Dimension 50/30 38/17 40/22 M16, M20 38/23 M16 SIC- 29/20 -gv SIC-29/20 -A4 29/20 M12 SIC-38/17 -gv SIC-38/17 -A4 38/17 40/22 M12, M10 SIC-28/15 -gv SIC-28/15 -A4 28/15 M8, M10 SIC-20/12 -gv SIC-20/12 -A4 20/12 M8 SIC-40/22 - gv SIC-40/22 -A4 SIC-38/23 -gv SIC-38/23 -A4 Order example: SIC - 38/17- gv to secure HALFEN T-head bolts against unscrewing during fitting. - fv VUS 40/25 for channel 40/25; HZA a 41/22 VUS 49/30 for channel 54/33, 49/30 a -A4 axbxd h.d. galvanised Stainless steel A4 d for bolts: for bolts: [mm] M 10 M 10 40 x 40 x 5 M 12 M 12 40 x 40 x 5 M 16 M 16 40 x 40 x 5 M 10 M 10 37 x 37 x 5 M 12 M 12 37 x 37 x 5 M 16 M 16 37 x 37 x 5 M 20 M 20 37 x 37 x 5 M 16 M 16 50 x 50 x 6 M 20 M 20 50 x 50 x 6 M 20 M 20 54 x 54 x 6 M 24 M 24 54 x 54 x 6 M 27 M 27 54 x 54 x 6 M 30 M 30 54 x 54 x 6 M 6 M 6 40 x 40 x 6 M 10 M 10 40 x 40 x 6 M 12 M 12 40 x 40 x 6 b d b Stock no. SIC-50/30 - gv SIC-50/30 -A4 Application: in accordance with DIN 582 M12 × 60 Order example: SPH - A4 - M 12 x 75 SIC with centre pull out Á Dimension D for finish - gv/-A4  Recomm. maximum centre pull out Assembly diagram: HALFEN Channel HALFEN T-head bolt M16 VUS 52/34 for channel 52/34, 50/30 d b a VUS 72/49 for channel 72/48, 72/49 d a VUS 41/41 for all Chs. 41 a Series b d b Order example: VUS 52/34 - fv - M 20 SIC Lock washer 45 HALFEN FRAMING SYSTEMS ACCESSORIES 3 Design Properties 4 Support Structures 2 Channel end cap 0318. . . fits to Channel 000-00010 63/63 Designation Stock no. (plastic) HPE 63/63 Type HPE 63/63 Colour: blue HA HPE 52/34 000-00001 52/34 HPE 50/40 000-00002 50/40 Application of the Channel end cap: HA LF EN LFE N Type HPE Colour: black Accessories 1 Framing Channels, Bolts Channel End Cap, Channel Closer Strip Type HPE 41/41 Type HPE 41/22 Colour: black HPE 41/41 000-00003 41/41 HPE 41/22 000-00004 41/22 HPE 36/36 000-00005 36/36 HPE 28/28 000-00006 28/28 HPE 26/26 000-00007 26/26 Order example: HPE 36/36 or Stock. no. 0318.000-00005 PA 7 Type 41 27,5 27,5 21 22 16,5 white 0321.000- PA - 41 - KS - 3000 00002 PA - 41 - sv - 3000 00001 PA - 22 - KS - 3000 00003 PA - 18H - KS - 3000 00004 Order example: or Stock no. = Standard PA - 41 - KS - 3000 0321.000-00002 Assembly diagram: grey grey PA 22 41 21 fits to channel: 50/40, 50/30 486, all Chs. 41 Series 46 Stock no. [mm] 15 Qual. / finish: steel, pregalvanised (sv) Length 5 PA 22 15 Qual. / finish: PVC, hard (Plastic) (KS) PA 18 H PA 41 9 Type: 9 Pipe Clamps, Pipe Supports 6 Notes, Work aid 5 Cantilevers Channel closer strip fits to channel: 52/34 fits to channel: 36/36, 38/17 HALFEN Framing channel e.g. HM 52/34 Section slit to prevent dirt getting into interior of channel. HALFEN FRAMING SYSTEMS ACCESSORIES 86 for Channels 41/41 D, 41/62 and 41/83 £ 22 HVT 41 - 85 10 22 for all Channels 41/. . £ 22 127 36 load capacity per clamp pair: 4,55 kN load capacity per clamp pair: 3,0 kN Clamp thickness: Clamp thickness: Clamp thickness: Designation Stock no. 22 mm Designation Stock no. Á 22 mm Designation Stock no. HVT 41 - 85 - fv 0312.030-00042 1 HVT 41 - 86 - fv 0312.030-00044 1 HVT 41 - 89 - fv 0312.030-00046 1 HVT 41 - 85 - A4 0312.030-00085 1 HVT 41 - 86 - A4 0312.030-00086 1 HVT 41 - 89 - A4 – 1 fv = h.d. galv., str.gr. Á for Channel HLL 41/41: 2,5 kN per clamp pair = packing unit [pieces] Assembly diagram U-clamp plate fv h.d. galv., str.gr. Type e.g. Chs. 41/83 or 41/62 Stock no. KUS 0314.000-00001 15 Ø 13 KUS 50 40 HS 41/41 3 4 5 6 7 Material / finish Halfen T-head bolts 35, Halfen T-head bolt incl. nut, for all Chs. 41Series 2 L [mm] Insertion through slotted channel back also possible for channels HL 41/83 and HL 41/62 35 M 10 M 12 M 10 M 12 Length l Mat. Length l Mat. fv 35 Length l Mat. Length l Mat. 35 fv 50 50 35 A4-50 35 (® p. 53) A4-50 fv fv = h.d. galv., str.gr. 4.6 gv = electropl., str.gr. 4.6 A4-50 = Stainless steel A4-50 Note: T-head bolts HZS 41/22 and 41/41 for Channels 41/41 to 41/83 ® page 31. L Halfen T-head bolts load capacities À 2 A4 = Stainless steel A4 KUS U-clamp plate, fits to all HALFEN Channels 41 Series 1 HVT 41 - 89 HVT 41 - 86 load capacity per clamp pair: 4,55 kN 22 mm Framing Channels, Bolts 6 for Channels 41/41, 41/22 and 41/22 D 22 6 Accessories 75 22 Design Properties tightening torque 12 Nm Support Structures Beam clamp, used in pairs Cantilevers Beam clamp, used in pairs Pipe Clamps, Pipe Supports Beam clamp, used in pairs Notes, Work aid HALFEN Beam Clamps HVT, U-clamp Plate, Halfen T-head bolt for Channel-back Assembly for mild steel channels Max. pull out Max. longitudinal load per T-head bolt per Halfen T-head bolt for stainless steel channels Max. pull out Max. longitudinal load per T-head bolt per Halfen T-head bolt FL FS FL FS Thread Ø grade 4.6 [kN] grade 4.6 [kN] tightening torque [Nm] grade A4 - 50 [kN] grade A4 - 50 [kN] tightening torque [Nm] M 10 6,4 0,3 15 6,4 0,3 15 M 12 8,0 0,5 25 9,3 0,5 25 = Standard = to order À Note: Do not exceed channel load capacity! See also pages 54 - 59 (design properties). 47 HALFEN FRAMING SYSTEMS ACCESSORIES Beam clamps System 41 Series Beam clamp with 4 teeth for interlocking load transmission, used in pairs Ø 13 49 1 Framing Channels, Bolts Beam Clamps 5 Cantilevers 6 Pipe Clamps, Pipe Supports 4 Design Properties 3 HCS TK - 63 HCS TK - L HCS TK load cap. per load cap. per load cap. per clamp pair 6 - 8 kN, depending on bolt clamp pair 8 kN clamp pair 6 kN Designation Designation HCS TK - fv Stock no. 0308.030-00001 20 HCS TK - L - fv Stock no. Designation 0308.030-00002 20 HCS TK - 63 - fv Stock no. 0308.030-00003 10 fv = h.d. galvanised = packing unit [pieces] Application examples: Beam clamps used in pairs 4 beam clamps used for one fitting Max. tightening torque 60 - 90 Nm, depending on bolt Max. tightening torque 90 Nm Max. tightening torque 45 Nm 70 mm 70 mm Important for assembly: Notes, Work aid h = 5-40 mm Flange thickness 7 81 Support Structures 2 Accessories 44 L h Beam flange width + (2 × 70 mm) L 48 HALFEN FRAMING SYSTEMS ACCESSORIES Ø x l [mm] b c Ød h M 16 x 60 44,0 45 12 18 5 12,0 22 3,5 80 - 140 4-6 – without M 16 x 60 62,5 64 heel 21 18 9 16,5 34,5 3,5 160 - 240 7-9 S 24 A 45, A 55 M 20 x 65 50,0 52 18 22 8 15,0 22 10,0 160 - 240 7-9 S 24 - S 49 No. 30 00004 without M 20 x 65 62,5 64 heel 21 22 9 16,5 34,5 10,0 No.40 1 00005 22 M 27 x 75 62,5 64 21 29 9 16,5 32,5 10,0 160 - 240 7-9 No.50 1 00006 without heel M 27 x 75 62,5 64 21 29 9 16,5 32,5 10,0 A - 45 A - 55 A - 65 No. 10 00001 16 No. 26 00002 20 No. 20 00003 Ød n recommended use with Perm. load at sperm. Standard other beams, Channels = 125 N/mm ² Chs. I flange thickn. t [mm] F [kN] [mm] a k m Order example: KLP - S - Nr. 26 - fv or Stock no. 0325.010-00002 h c k HALFEN Framing channel Heel Load scheme KLP - S À To be discontinued Á T-head bolt M 16 x 80 is required  Do not exceed channel load capacity! The heel preventes twisting of the beam clamp by slotting into the channel slit. à Check flange thickness first! LL 24 x 18 18 60 75 fv h.d. galvanised Stock no. Type 0325.02060/10 00001 Clamping heigth h Perm. load  [kN] [mm] 10 60/12 00002 12 60/14 00003 14 60/16 00004 16 60/18 00005 60/20 00006 18 Á 20 Á recommended use with Standard channel Standard channel crane / running rails à I IPB F1 = 7,0 T-head bolt M 16 x 60, grade 4.6 120 - 160 100 A65, S 33, S 41 220 - 240 140 A100, S 49, A75 240 - 280 160 - 180 A120, S 54 F2 = 11,25 T-head bolt M 16 x 60, grade 8.8 300 - 340 200 - 220 S 64 360 - 380 240 - 260 — 400 - 450 280 - 300 — Order example: KLP - 60/10 - fv or Stock no. 0325.020-00001 F1 à à 35 Load scheme KLP - 60 HALFEN T-head bolt e.g. HS 50/30 HALFEN Framing channel Assembly diagram 2: Type KLP - 60 Washer e.g. US DIN 125 HALFEN Beam clamp e.g. KLP 2 3 4 5 6 7 F2 tg Beam clamps (formerly DIN 3568) h KLP - 60 1 Assembly diagram 1: Type KLP - S F1 m Framing Channels, Bolts [mm] Dimensions Accessories b a Bestell-Nr. 0325.010- for T-head bolt Design Properties Typ Heelwidth n Support Structures feuerverzinkt Cantilevers fv Beam clamps, St 37-2 forged Pipe Clamps, Pipe Supports KLP - S Notes, Work aid Beam Clamps e.g. HL 50/40 HALFEN Framing channel e.g. HL 50/40 HALFEN Locking plate e.g. GWP 50/40 Threaded rod with lock nut and square washer VUS 49 HALFEN FRAMING SYSTEMS ACCESSORIES 1 Framing Channels, Bolts Sound Attenuator, Ductwork Suspensions SDM Type b/d [mm] Sound attenuator SDM 41/8 - roll Accessories À SDM 41/8 - 4cm - piece d SDM 36/6 - roll g ttin cu ll m o 4 c or r b 2 Stock no. 0319.000- À SDM 36/6 - 4cm - piece SDM 28/6 - roll À SDM 28/6 - 4cm - piece 00002 00004 Design Properties Cantilevers Support Structures 7 Pipe Clamps, Pipe Supports 6 Notes, Work aid 5 Fitting elements for ductwork suspensions Fixing point • to concrete constructions: HALFEN Framing channel (® p. 94 - 96) • to steel beam: beam clamp Threaded rod electroplated ® Seite 44 Sound attenuator Material: EPDM (see above) HALFEN slotted channel h.d. galvanised, pre-galvanised Channel to accomodate load in accordance with table p. 56 - 57 Washers, nuts electroplated ® p. 44 Channel end cap HPE ® p. 46 50 22 50/40, 41/41 — 41/83 Ø M 12 18 36/36 Ø M 10 12 - 14 28/28, 26/ 26, 28/15 ØM8 00005 00006 À Please indicate length [m] when ordering. The product is kept in stock length of 30m. Order example meter length: SDM 36/ 6 - roll, 16 m or Stock no. Order example 4cm - piece: SDM 36/ 6 - 4cm - piece or Stock no. SDM 4 Fits to threaded rod 00003 Assembly diagram SDM: 3 Fits to Channel Type with slid width [mm] 00001 Ø Material: Elastomer - technical quality (EPDM) 45 ± 5 Shore Standard 0319.000-00003, 16m 0319.000-00004 HALFEN FRAMING SYSTEMS Using dowels observe construction regulations for concrete tension zone! F (total) F/2 Locking plate GWP 38/17 (® p. 37) Observe fire regulations! Acc. to DIN 4102 reduced load capacities! F/2 Washer US (® p. 44) Threaded rod GWS with lock nut (® p. 44) HPE (® p. 46) £ 100 mm £ 100 mm Example: q = 120 kg/m F(total) = weight per metre x suspension distance [kg/m x m] 1,25 1,25 Fixing to concrete Channel F (total) Type Sound attenuator HALFEN channels Type Type Press. zone Tension zone HPE 50/40 HTA 40/22 M 12 - M 16 M 12 - M 16 Thread HL 41/41 8,0 800 M 12 - M 14 SDM 41/8 HPE 41/41 HTA 38/17 HL 36/36 6,0 600 M 12 - M 14 SDM 36/6 HPE 36/36 HTA 38/17 HL 28/28 3,0 300 M 10 - M 12 SDM 28/6 HPE 28/28 HL 26/26 1,4 140 M 10 - M 12 SDM 28/6 HPE 26/26 HL 28/15 1,2 120 SDM 28/6 – M8 Fixing to Steel beam Beam clamp HCS TK-L (® S. 48) HALFEN Framing Channel HL 50/40, HS 50/30 M12 Dowel (acc. to official approval certificate) SDM 41/8 [kg] Type Ch. End cap B 25 10,0 1000 M 12 - M 16 [kN] HL 50/40 Threaded rod Ductwork 1000/ 500 mm Wall thickness 2 x 30 mm Weigth per metre 120 kg/m Suspension distance 1,25 m F(total) 120,0 x 1,25 150,0 kg ~ 1,5 kN selected: Ch. HL 28/28 (perm. F(total) = 3,0 KN) M 12 M 12 HTA 28/15 M 10 M 10 HTA 28/15 M 10 M 10 HTA 28/15 M 8 M 8 Beam clamp HVT 41- 85 (® p. 47) HALFEN Framing Channel HL 41/41 HL 36/36 HL 28/28 HL 26/26 HL 28/15 22 18 12 12 12 41 26 28 36 41 50 36 15 HL 41/41 22 40 HL 50/40 28 28 26 51 Framing Channels, Bolts B Accessories see detail 1 2 Design Properties HALFEN Framing channel e.g. HTA 38/17 (® p. 94) 3 Support Structures Detail: Fixing to HALFEN Framing channel 4 Cantilevers Assembly diagram: 5 Pipe Clamps, Pipe Supports Selection of Channels, perm. loads 6 Notes, Work aid Ductwork Suspensions 7 HALFEN FRAMING SYSTEMS 2 Accessories 1 Framing Channels, Bolts Materials, Finishs Heavy Duty Framing Systems Medium Duty Framing Systems HALFEN Channels hot rolled Material / finish: Light Duty Framing Systems cold rolled pages 6 - 21 pages 22 - 31 Hot rolled: Material S235JRG2 (RSt 37-2), DIN EN 10025; cold rolled: Material S235JR (St 37-2), DIN EN 10025 Material S235JR (St 37-2), DIN EN 10025 resp. equivalent steel grade acc. to British Standard BS 1449, Sect. 1.4, 1991 pages 32 - 43 Order code Design Properties 3 wb 7 Support Structures Cantilevers Pipe Clamps, Pipe Supports 6 Notes, Work aid 5 mill finish mill finish mill finish mill finish 4 Material S235JR (St 37-2), DIN EN 10025 fv hot-dip galvanised DIN EN ISO 1461 suitable for outdoor applic. Hot rolled: Material S235JRG2 (RSt 37-2), DIN EN 10025; Cold rolled: Material S235JR (St 37-2), DIN EN 10025 hot-dip galvanised, zinc coating min. 50mm sv Material S235JR (St 37-2), DIN EN 10025 resp. equivalent steel grade acc. to British Standard BS 1449, Sect. 1.4, 1991 Material S235JR (St 37-2), DIN EN 10025 hot-dip galvanised, zinc coating min. 50mm hot-dip galvanised, zinc coating min. 50mm Material Fe E 280 G Z 275 NA EN 10147 Material Fe E 280 G Z 275 NA EN 10147 pre-galvanised, zinc coating min. 20mm pre-galvanised, zinc coating min. 20mm pre-galvanised EN 10142 suitable for inddor applic. Material 1.4301 DIN 17440 A2 A4 HCR Stainless steel DIN EN 10088 resp. DIBt approval certificate Z-30.3-6 52 Material 1.4571 / 1.4401, DIN 17440 — Material 1.4571 / 1.4401, DIN 17440 — Material 1.4571 / 1.4401, DIN 17440 HCR = high corrosion resistant Stainless steel; Material 1.4529 or 1.4547, DIN EN 10088, for Channels 28/15, 38/17 and 49/30 on request. HALFEN FRAMING SYSTEMS pages 9 - 19, 31, 35 - 43 Type GWP Type HSK Type MU DIN 933 resp. EN 24017 DIN 934 or DIN EN 24032 À Material / finish: pages 9 - 19, 31, 35 - 43 page 44 page 44 Framing Channels, Bolts incl. nut Accessories À 1 2 Design Properties Hexagon nut 3 Support Structures Types HS, HSR, HZS Hexagon head bolts 4 Cantilevers À Halfen bolts for increased security during assembly: The new S- shape of the head provides additional security for correct locking of bolt inside the channel; avoiding any risk of turning during assembly, even when differing profile widths occur due to manufacturing tolerances. During the period of change to the new bolt shape, both bolts are supplied. Patents pending. Locking plates 5 Pipe Clamps, Pipe Supports HalfenT-headbolts T-head bolts, Accessories: 6 Notes, Work aid HALFEN T-head Bolts, Assembly Accessories 7 Order code fv fv 8.8 Hot-dip galvanised DIN 50976, for threaded parts DIN 267 Part 10 hot dip galvanised, zinc coating min. 45 mm, strength grade 8.8 according to DIN ISO gv zinc electroplating, zinc coating min. 12 mm, strength grade 4.6 according to DIN ISO gv8.8 zinc electroplating, zinc coating min. 12 mm, strength grade 8.8 according to DIN ISO Zinc electroplating DIN 50961, DIN EN 1403, DIN EN ISO 4042 hot dip galvanised, zinc coating min. 45 mm, strength grade 8 acc. to DIN ISO hot dip galvanised, zinc coating min. 45 mm, strength grade 4.6 according to DIN ISO zinc and chrome electroplating, zinc coating min. 5 mm, strength grade 8 according to DIN ISO zinc and chrome electroplating, zinc coating min. 5 mm zinc electroplating, zinc coating approx. 5 mm, strength grade 8.8 according to DIN ISO Stainless steel A2 A2 A2-50 Grade A2-50, DIN 267, Part 11 A2-70 Grade A2-70, DIN 267, Part 11 A4 Stainless steel DIN EN 10088 resp. DIBt approval certificate Z-30.3-6 Stainless steel A4 A4-50 Grade A4-50, DIN 267, Part 11 A4-70 Grade A4-70 DIN 267, Part 11 HCR Material No. 1.4529, grade HCR-50 acc. to DIN EN ISO 3506-1 (on req.) Stainless steel A4 - 70 Stainless steel A4 53 HALFEN FRAMING SYSTEMS HALFEN Framing Channels, plain back 6 7 Heavy Duty Framing Systems max. perm. point loading À A2 max F G A4 fv = h.d. galvan. wb = mill finish sv = pre-galvan. e2 e1 Type y [kg/m] A [cm²] e1 e2 [cm] [cm] L [cm4] Iz [cm4] Wy [cm³] Wz [cm³] W pl,y [cm³] max F  [kN] £ L [cm] Iy HM 72/48 – – 8,82 11,23 2,41 2,44 34,99 83,07 14,33 23,08 18,28 31,0 32 HM 52/34 – – 4,96 6,32 1,68 1,72 9,42 24,13 5,49 9,19 7,09 17,0 21 HM 50/30 – – 3,23 4,11 1,56 1,44 5,23 14,15 3,35 5,78 4,34 11,0 19 HM 40/22 – – 2,12 2,70 1,23 1,07 2,02 5,85 1,65 2,96 2,19 5,7 21 – – 17,63 22,46 4,85 4,85 204,04 166,14 42,51 46,15 54,88 31,0 109 – – 9,93 12,65 3,40 3,40 56,19 48,26 16,53 18,56 21,73 17,0 76 HM 50/30 D – – 6,45 8,22 3,00 3,00 27,52 28,31 9,17 11,32 11,85 11,0 61 HM 40/22 D – – 4,23 5,39 2,30 2,30 10,25 11,69 4,66 5,85 5,79 5,7 62 HZM 38/23 NEW! – – – 2,42 3,09 1,33 0,97 2,11 6,17 1,59 3,25 2,31 12,0 20 HZM 29/20 NEW! – – – 1,51 1,98 1,12 0,88 1,02 2,42 0,91 1,67 1,31 8,0 15 HM 49/30 – 3,07 3,91 1,77 1,23 4,32 13,92 2,44 5,57 3,74 4,9 46 HM 40/25 – 2,08 2,66 1,47 1,02 2,01 6,06 1,36 3,03 2,10 3,8 33 HM 50/40 – – 3,35 4,27 2,18 1,72 8,66 15,50 3,97 6,33 5,55 5,4 63 HM 486 – – – 2,31 2,95 1,55 1,15 2,97 9,62 1,92 4,01 2,71 3,5 47 HM 422 (C40) – – – 1,55 1,98 1,22 0,93 1,27 4,29 1,04 2,17 1,46 2,5 36 – 2,62 3,33 2,34 1,79 7,16 9,22 3,06 4,46 4,41 5,6 49 – 2,62 3,25 2,38 1,75 6,91 9,10 2,91 4,41 4,26 5,6 47 – 1,80 2,30 1,24 0,83 1,19 5,32 0,97 2,58 1,50 5,6 15 – 1,79 2,22 1,26 0,81 1,16 5,21 0,92 2,52 1,43 5,6 14 HM 72/48 D HM 52/34 D HM 41/41 – HZM 41/41 Medium Duty Framing Systems Section modulus Moment of inertia – not available z Accessories HM 41/22 – HZM 41/22 HM 41/83 HM 41/62 cold rolled Design Properties Centre of load – – 4,28 5,39 4,46 3,80 42,50 17,00 9,52 8,23 13,41 5,6 148 – – 3,49 4,36 3,41 2,79 20,18 13,10 5,92 6,35 8,38 5,6 92 – – 5,23 6,67 4,13 4,13 35,81 18,44 8,67 8,93 11,97 5,6 132 HZM 41/41 D – – 5,11 6,51 4,13 4,13 33,74 18,38 8,16 8,90 11,36 5,6 126 HM 41/22 D – – 3,60 4,59 2,07 2,07 5,55 10,64 2,69 5,15 3,81 5,6 42 HZM 41/22 D – – 3,58 4,66 2,05 2,05 5,64 11,0 2,68 5,33 3,78 5,6 42 HM 41/62 D – – 6,85 8,72 6,20 6,20 108,11 26,21 17,45 12,69 24,31 5,6 269 HM 36/36 – – HM 38/17 – HM 315 (C30) – HM 41/41 D – – HM 28/28 HM 26/26 – – – HM 28/15 – HM 20/12 – – – – 2,19 2,79 2,07 1,53 4,51 5,85 2,18 3,25 3,17 4,4 44 1,77 2,26 1,01 0,69 0,79 4,05 0,78 2,16 1,17 4,8 11 0,77 0,97 0,92 0,58 0,30 1,26 0,32 0,84 0,47 1,6 17 1,36 1,73 1,58 1,22 1,70 2,01 1,08 1,49 1,54 3,0 31 0,82 1,05 1,48 1,12 0,94 1,18 0,64 0,91 0,89 1,1 50 1,07 1,37 0,88 0,62 0,38 1,42 0,43 1,02 0,65 3,9 8 0,52 0,66 0,72 0,48 0,12 0,36 0,16 0,36 0,25 2,2 5 HALFEN Framing channels, plain back: Heavy Duty Framing Systems Medium Duty Framing Systems Light Duty Framing Systems toothing HM hot rolled 54 ../ .. .. ../ M HZ NEW! HM cold rolled ../ .. 3 3/6 L6 Z H ® p. 20 HM cold rolled /.. 41 HM cold rolled ../ .. to follow see right page z x Channel Cross weight section to order hot rolled Framing Channels, Bolts y Light Duty Framing Systems 5 Support Structures 4 Cantilevers 3 Pipe Clamps, Pipe Supports 2 Notes, Work aid 1 Standard HALFEN FRAMING SYSTEMS q sories page see x y L [m] L [m] L [m] F [kN] F [kN] q [kN/m] e2 e1 z Type Thread Type Thread Framing Channels, Bolts F 1 Accessories F 2 Design Properties F Other acces- 3 Support Structures z matching Locking plates 4 Cantilevers y Á 5 Pipe Clamps, Pipe Supports matching HALFEN T-head bolts Bending load capacity at span L 6 Notes, Work aid HALFEN Framing Channels, plain back 7 L = 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m HM 72/48 21,0 11,3 7,6 15,2 8,5 5,0 44,0 22,0 9,0 HM 52/34 8,7 4,4 2,2 6,2 3,0 1,3 16,4 8,2 2,4 HM 50/30 5,4 2,7 1,2 3,9 1,6 0,7 9,0 4,5 1,3 HM 40/22 2,7 1,1 0,49 2,0 0,65 0,29 3,4 1,7 8-9 GWP 72/48 M12-M20 HS / HSR 50/30 M10-M20 GWP 50/30 HS / HSR 50/30 M10-M20 GWP 50/30 0,52 HS / HSR 40/22 M10-M16 GWP 40/22 M 8-M16 10-11 M 8-M16 12-13 M 6-M12 14-15 HS / HSR 72/48 M20-M30 Heavy Duty Framing Systems L = 1,00m 2,00m 3,00m 1,00m 2,00m 3,00m 1,00m 2,00m 3,00m 34,2 17,1 11,4 25,4 12,9 7,29 34,2 17,1 6,5 HS / HSR 72/48 M20-M30 GWP 72/48 M12-M20 HM 52/34 D * 13,5 6,7 3,4 10,2 4,5 2,0 12,2 6,1 1,8 HS / HSR 50/30 M10-M20 GWP 50/30 M 8-M16 10-11 HM 50/30 D * 7,3 3,6 1,6 5,5 2,2 0,9 5,8 2,9 0,8 HS / HSR 50/30 M10-M20 GWP 50/30 M 8-M16 12-13 HM 40/22 D * 3,6 1,3 0,6 2,7 0,8 0,3 2,2 1,1 0,3 HS / HSR 40/22 M10-M16 GWP 40/22 M 6-M12 14-15 L = 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m HZM 38/23 4,1 1,4 0,6 3,0 0,8 0,3 4,4 2,2 0,6 HZS / HS 38/23 M12-M16 GWP 38/17 M12-M20 16-17 HZM 29/20 2,3 0,6 0,3 1,6 0,4 0,1 2,0 1,0 0,3 HZS / HS 29/20 M12 GWP 28/15 M 8-M16 16-17 HM 49/30 4,5 2,3 1,0 3,3 1,3 0,6 7,4 3,7 1,1 HS 50/30 M10-M20 GWP 50/30 M 8-M16 12-13 HM 40/25 2,5 1,0 0,4 1,9 0,6 0,2 3,4 1,7 0,5 HS 40/22 HM 50/40 6,9 3,4 2,0 5,2 2,6 1,2 13,8 6,9 2,2 HS 50/30 M10-M16 GWP 40/22 M 6-M12 14-15 M10-M20 GWP 50/3(4)0 M 6-M16 18-19 HM 486 3,3 1,6 0,7 2,5 0,9 0,4 6,7 2,5 0,7 HS 50/30 M10-M20 GWP 50/3(4)0 M 6-M16 18-19 HS 40/22 M10-M16 GWP 40/22 M 6-M12 14 3,6 1,1 0,33 1,3 0,41 0,18 0,69 0,31 L = 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m Medium Duty Framing Systems 8-9 HM 72/48 D * HM 422 (C40) 1,8 HM 41/41 5,4 2,7 1,7 4,0 2,0 1,0 11,0 5,5 1,8 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 24 HZM 41/41 5,3 2,6 1,6 4,0 2,0 0,9 10,6 5,3 1,7 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 26 HM 41/22 1,8 0,6 0,2 1,4 0,3 0,1 2,0 1,0 0,3 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 25 HZM 41/22 1,7 0,6 0,2 1,3 0,3 0,1 2,0 1,0 0,3 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 27 L = 1,00m 2,00m 3,00m 1,00m 2,00m 3,00m 1,00m 2,00m 3,00m HM 41/83 * 8,3 4,1 2,5 6,3 3,1 1,5 8,2 4,1 1,3 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 29 HM 41/62 * 5,2 2,6 1,2 3,9 1,6 0,7 4,4 2,2 0,6 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 28 L = 1,00m 1,50m 2,00m 1,00m 1,50m 2,00m 1,00m 1,50m 2,00m HM 41/41 D * 7,4 4,9 3,7 5,6 3,7 2,8 14,9 6,6 3,7 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 24 HZM 41/41 D * 7,0 4,7 3,5 5,2 3,5 2,6 14,1 6,2 3,5 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 26 HM 41/22 D * 2,3 1,3 0,7 1,7 0,7 0,4 2,8 1,4 0,6 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 25 HZM 41/22 D * 2,3 1,3 0,7 1,7 0,7 0,4 2,8 1,4 0,6 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 27 HM 41/62 D * 15,1 10,1 7,5 11,4 7,6 5,7 26,8 13,4 7,5 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 28 Light Duty Framing Systems L = 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m HM 36/36 3,9 1,9 1,0 3,0 1,4 0,6 7,8 3,9 1,1 HS 38/17 M10-M16 GWP 38/17 M 6-M12 34-35 HM 38/17 1,4 0,4 0,19 1,0 0,25 0,11 2,7 0,69 0,20 HS 38/17 M10-M16 GWP 38/17 M 6-M10 36-37 HM 315 (C30) 0,59 0,16 0,07 0,38 0,09 0,04 1,03 0,26 0,08 – GWP 28/15 M 6-M10 40-41 HM 28/28 1,9 0,93 0,41 1,45 0,55 0,24 3,8 1,4 0,44 HS 28/15 M 6-M12 GWP 28/15 M 6-M10 38-39 HM 26/26 1,1 0,51 0,23 0,84 0,30 0,17 2,2 0,82 0,24 HS 28/15 M 6-M12 GWP 28/15 M 6-M10 38-39 HM 28/15 0,81 0,21 0,09 0,49 0,12 0,05 1,33 0,33 0,10 HS 28/15 M 6-M12 GWP 28/15 M 6-M10 40-41 HM 20/12 0,25 0,06 0,03 0,15 0,04 0,02 0,4 0,10 0,03 HS 20/12 M 6-M 8 GWP 20/12 M 5-M 6 42-43 À Observe minimum distance ae between Channel end and load point (T-head bolt, locking plate): • Heavy and medium duty framing systems: ae ³ 30 mm • light duty framing systems: ae ³ 15 mm Á Do not exceed T-head bolt load capacity (p. 60 - 61) and max. point loading at channel slot (p. 54 + 56). The lowest value is base of calculation. –  Acc. to max. perm. point loading: Max F = max. bending load capacity on the channel lips. All load bearing values are calculated elastic-plastic according to DIN 18 800. Part safety coefficient gF = 1,4. Deflexion ³ l/ 150. *) Possible bulging, tilting and buckling must be prevented by appropriate measurements. 55 HALFEN FRAMING SYSTEMS 4 Centre of load Section modulus Moment of inertia max. perm. point loading À HL 50/ 40 – HZL 63/63 HL 41/41 HL 36/36 HL 41/22 HZL 41/22 HL 41/83 A4 fv = h.d. galvan. e2 [cm] [cm] [cm4] Iz [cm4] Wy [cm³] Wz [cm³] Wpl, y [cm³] max F  [kN] Iy L £ L [cm] – 3,15 3,73 1,95 1,95 7,14 15,36 3,65 6,27 4,68 5,4 53,5 – – – 6,35 7,09 3,01 3,29 33,07 42,95 10,06 13,63 13,51 5,6 134,0 – 2,46 2,98 2,14 1,99 6,07 9,16 2,84 4,43 3,82 5,6 – 2,46 2,90 2,18 1,95 5,87 9,04 2,69 4,38 3,70 5,6 41,0 – 1,57 1,95 1,11 0,96 0,99 5,27 0,89 2,55 1,27 5,6 12,0 – 1,57 1,87 1,13 0,94 0,97 5,15 0,86 2,49 1,23 5,6 12,0 – HL 41/62 – HL 28/28 HL 26/26 e1 [kg/m] A [cm²] G – – HZL 41/41 max F A2 Type e2 e1 wb = mill finish y z sv = pre-galvan. – not available – – HL 28/15 – HL 20/12 – 42,0 – – 3,93 5,02 4,19 4,07 37,07 16,93 8,85 8,20 12,03 5,6 133,0 – – 3,14 3,99 3,16 3,04 17,27 13,03 5,47 6,31 7,35 5,6 81,0 – 2,00 2,42 1,85 1,75 3,65 5,78 1,97 3,21 2,64 4,4 36 – 1,22 1,48 1,39 1,41 1,33 1,98 0,95 1,47 1,25 3,0 25 0,72 0,89 1,29 1,31 0,73 1,16 0,56 0,89 0,72 1,1 40 0,86 1,16 0,79 0,71 0,32 1,35 0,40 0,98 0,55 3,9 7 0,45 0,53 0,61 0,59 0,09 0,35 0,14 0,36 0,19 2,2 4 – – – to follow see right page H.D. Fr. Sys. x z cold rolled y Channel Cross weight section to order Medium Duty Fr. Systems Accessories Standard Light D. Fr. Sys. 3 Design Properties 2 Support Structures 1 Framing Channels, Bolts HALFEN Framing Channels, slotted À Observe minimum distance ae between Channel end and load point (T-head bolt, locking plate): • Heavy and medium duty framing systems: ae ³ 30 mm • light duty framing systems: ae ³ 15 mm All load bearing values are calculated elastic-plastic according to DIN 18 800. Part safety coefficient gF = 1,4. Deflexion ³ l/ 150. HALFEN Framing Channels, slotted: 5 Medium Duty Framing Systems Cantilevers Heavy Duty Framing Systems 0 25 /63 0 Pipe Clamps, Pipe Supports HL 6 /4 50 Notes, Work aid 1/. L4 3 L6 Z L/H HZ . . HL H ./ .. Hole sizes and spacing D Heavy Duty Framing Systems Channel HL a L L A a [mm] [mm] [mm] [mm] Medium Duty Framing Systems Channel HL / HZL D L A a [mm] [mm] [mm] [mm] Light Duty Framing Systems Channel HL D L A a [mm] [mm] [mm] [mm] 18 40 60 20 41/41 14 28 50 22 36/36 15 40 60 20 63/63 14 28 250 - 41/41 14 28 50 22 28/28 12,5 25 40 15 41/22 14 28 50 22 26/26 12,5 25 40 15 41/22 14 28 50 22 28/15 9 25 40 15 41/83 15 40 60 20 20/12 9 25 40 15 41/62 15 40 60 20 Other hole sizes and spacings on request; e.g. Channel 28/28 also with RL Ø 11 or LL 11 x 40 every 60 mm. 56 D 50/40 A 7 Light Duty Framing Systems HALFEN FRAMING SYSTEMS q sories page see x y e2 e1 z L [m] L [m] L [m] F [kN] F [kN] q [kN/m] Type Thread Type Thread Framing Channels, Bolts F 1 Accessories F 2 Design Properties F Other acces- 3 Support Structures z matching Locking plates 4 Cantilevers y Á 5 Pipe Clamps, Pipe Supports matching HALFEN T-head bolts Bending load capacity at span L 6 Notes, Work aid HALFEN Framing Channels, slotted 7 Medium Duty Fr. Systems H.D. Fr. Sys. L = 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m GWP 50/30 HL 50/ 40 5,8 2,9 1,7 4,4 2,2 1,0 11,6 5,8 HZL 63/63 16,2 8,3 5,5 11,7 6,1 4,1 33,6 16,8 7,4 HZS 41/41, 41/22 M 8-M16 HL 41/41 4,7 2,3 1,4 3,6 1,8 0,87 9,4 4,7 1,5 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 24 HZL 41/41 4,6 2,3 1,4 3,4 1,7 0,84 9,2 4,6 1,5 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 26 HL 41/22 1,5 0,54 0,24 1,2 0,32 0,14 1,7 0,86 0,25 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 25 HZL 41/22 1,5 0,53 0,23 1,1 0,31 0,14 1,6 0,84 0,25 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 27 1,8 HS 50/30 M10-M20 GWP 50/40 GWP 41/41 M 6-M16 18 - 19 M 6-M16 20 - 21   3,00m L = 1,00m 2,00m 3,00m 1,00m 2,00m 3,00m 1,00m 2,00m HL 41/83 7,5 3,7 2,2 5,6 2,8 1,3 7,4 3,7   1,1 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 29 HL 41/62 4,5 2,2 1,0 3,4 1,3 0,6 3,6 1,8   0,5 HZS 41/41, 41/22 M 8-M16 GWP 41/41 M 6-M16 28 Light D. Fr. Sys. L = 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m 0,50m 1,00m 1,50m HL 36/36 3,3 1,6 0,88 2,5 1,1 0,52 6,2 3,1   0,94 HS 38/17 M10-M16 GWP 38/17 M 6-M12 34 - 35 HL 28/28 1,5 0,73 0,32 1,1 0,43 0,19 2,2 1,1   0,34 HS 28/15 M 6-M12 GWP 28/15 M 6-M10 38 - 39 HL 26/26 0,90 0,40 0,18 0,68 0,24 0,10 1,5 0,64 0,19 HS 28/15 M 6-M12 GWP 28/15 M 6-M10 38 - 39 HL 28/15 0,69 0,17 0,08 0,4 0,10 0,05 0,5 0,28 0,08 HS 28/15 M 6-M12 GWP 28/15 M 6-M10 40 - 41 HL 20/12 0,19 0,05 0,02 0,1 0,03 0,01 0,2 0,08 0,02 HS 20/12 M 6-M 8 GWP 20/12 M 5-M 6 42 - 43 See note on page 56. Á Do not exceed T-head bolt load capacity (p. 60 - 61) and max. point loading at channel slot (p. 54 + 56). The lowest value is base of calculation.  Acc. to max. perm. point loading: Max F = max. bending load capacity on the channel lips. *) Possible bulging, tilting and buckling must be prevented by appropriate measurements. 57 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts Load Capacity Values for HALFEN Framing Channels Load capacity values for welded-on HALFEN Framing channels Channel Type Welding seams 6 7 hot rolled cold rolled  ew [mm] tensile load transverse load a £ 60° FZ [kN] longitud. tensile load, every angle g < 60° FQ [kN] FL [kN] 5 50 300 31,0 9,3 à HM 52/34 4 30 200 17,0 5,9 à HM 50/30 3 30 200 11,0 3,0 à HM 40/22 3 30 150 5,7 2,5 à HZM 38/23 NEW! 3 30 200 12,0 3,3 12,0 HZM 29/20 NEW! 3 30 150 8,0 2,2 8,0 HM 50/40 3 30 400 5,4 1,9 à 3 30 300 5,6 1,2 5,0 3 30 120 5,6 1,5 5,0 3 30 300 5,6 1,2 à 3 30 120 5,6 1,5 à HM 36/36 3 30 300 4,4 1,2 à HM 38/17 3 30 100 4,8 2,5 à HM 28/15 3 30 100 2,5 1,2 à HZM 41/41 HZM 41/22 HM 41/41 HM 41/22 Á Á Á Á À Values do not apply for Stainless steel channels ® p. 60 Á Values do not apply for Stainless steel channels ® p. 31 FL FQ HM 72/48 aw Accessories Design Properties Support Structures lw [mm] À  Load capacities given for cold rolled channels, welded in cold formed areas, refer to secondary, non safety-relevant applications. FL FL à Perm. loads in longitudinal direction for smooth (untoothed) framing channels ® pages 60 - 61 HALFEN Framing channels Type HM welded to steel parts a Cantilevers pull area 30° 30° a 60° Z £ ew The transverse capacity values apply for transverse load on front edge of the channel. Where the load is higher (e.g. spaced fixing), the additional bolt bending moment should be included and superimposed on the transverse pull loads. ® Example p. 59 FL Z £ ew FL Pull loads in the least effective position Load spacing ew £ ew FL Z £ ew FL g transverse pull area g < 60° aw 5 Pipe Clamps, Pipe Supports 4 Q Q Transverse pull loads in the least effective position Load spacing ew Q HALFEN Framing channels Type HM bolted to concrete elements Q Notes, Work aid 3 Load capacity FZ aw [mm] 2 Fixing space 30° g Q 58 £ ew £ ew Q Q transverse pull area g < 60° 30° pull area Z a 60° transverse pull area g < 60° HALFEN FRAMING SYSTEMS MT [Nm] MT [Nm] A2 - 70 A4 - 70 Channel Channel MS [Nm] MT [Nm] MT [Nm] [Nm] 2,0 5,1 1,8 3,8 72/48 498 41/41 81 M 8 5,0 12,5 4,4 9,4 52/34 231 36/36 39 M 10 10,0 24,9 8,7 18,7 50/30 99 38/17 30 M 12 17,5 43,7 15,3 32,8 40/22 52 315 7 M 16 44,4 111,0 38,8 83,3 38/23 87 28/28 20 M 20 86,5 216,4 75,7 162,3 29/20 52 26/26 7 M 24 149,7 374,2 131,1 –   50/40 109 28/15 15 M 27 221,9 554,8 –   –   486 53 20/12 5 M 30 299,9 749,7 –   –   422 28 HALFEN Channel HSR 50/30 - M16, Fk. 8.8 perm. MT = 111 Nm > 60 Nm actual Q = 36,1 x (1 - 60/111) (page 11 ® FS) = 16,58 kN > 1,00 kN Z, Q £ perm. Z, Q (1 - M/ perm. M) Load capacity values for HALFEN Framing channels as compression members Buckling detection acc. to DIN 18 800 À F = permitted working load F Part safety factor for forces g f = 1,4, E = 170 000 N/mm² Á F = permitted working load - load applied to Part safety factor for forces g f = 1,4, E = 210 000 N/mm² point P F Channel data Perm. working load F [kN] À HALFEN Channel l = sk S y e y P z Note: At higher excentricity, the max. load should be calculated in terms of buckling in accordance to DIN 18 800. Iy Wy Wpl iy min 500 at member length L [mm]: 1000 1500 2000 2500 3000 3500 4000 4500 5000 [cm²] [cm] [cm4 ] [cm³] [cm³] [cm] F [kN] F [kN] F [kN] F [kN] F [kN] F [kN] F [kN] F [kN] F [kN] F [kN] HM 72/48 11,23 2,41 34,99 14,33 18,28 1,77 60,3 54,5 46,1 36,9 29,2 23,2 18,7 15,3 12,7 HM 52/34 6,32 7,09 1,22 32,1 26,1 19,0 13,6 10,0 7,5 5,9 4,7 3,8 3,1 1,72 56,19 16,53 21,73 2,11 84,1 75,9 64,4 51,8 40,9 32,4 26,1 21,3 17,6 14,8 –   12,65 HM 52/34 D z e 1,68 9,42 5,49 10,7 HM 50/30 4,11 1,56 5,23 3,35 4,34 1,13 21,9 16,9 11,7 8,1 5,8 4,4 3,3 2,6 –   HM 40/22 2,70 1,23 2,02 1,65 2,19 0,87 13,6 8,9 5,5 3,6 2,5 1,8 –   –   –   –   HM 50/40 4,27 2,18 8,66 3,97 5,55 1,42 22,9 19,6 15,2 11,3 8,5 6,5 5,1 4,1 3,4 2,8 7,14 3,65 3,73 1,95 4,68 1,38 19,1 16,3 12,5 9,3 7,0 5,4 4,2 3,4 2,8 2,3 Á 7,09 3,01 33,07 10,06 13,51 2,16 26,8 26,4 23,3 21,3 19,2 17,1 15,2 13,4 11,9 10,5 HM/HZM 41/41 3,25 2,38 HL 50/40 HZL 63/63 HM/HZM 41/41D 6,51 4,26 1,46 16,9 14,6 11,5 8,7 6,6 5,1 4,0 3,2 –   –   4,13 33,74 8,16 11,36 1,68 27,5 25,5 23,2 20,7 17,4 13,8 11,1 9,1 7,5 6,3 6,91 2,91 3 4 5 6 7 For bolt bending with additional pull, diagonal pull or transverse pull, the loads should be overlaid: perm. Z, Q = perm. pull resp. diagonal pull resp. transverse load perm. M = perm. bending moment T-head bolt Z, Q = existing pull resp. diagonal pull resp. transverse load = existing bending moment T-head M bolt Note: The bending moment of T-head bolt MT must not exceed the perm. elbow support moment MS of HALFEN Channel. A 2 MS M 6 Type Framing Channels, Bolts 4.6 Accessories grade A2 - 50 8.8 A4 - 50 Design Properties Thread HALFEN Channel HM 52/34 perm. MS = 250 Nm > 60 Nm perm. FQ = 5,90 kN > 1,00 kN (page 58) MS MT 1 Support Structures FQ = 1,0 kN Cantilevers K = 60 34 HM 52/34 Pipe Clamps, Pipe Supports e.g. HSR 50/30 M 16 x 60 Fk. 8.8 Example: Perm. elbow support moment for HALFEN Channels Perm. bending moments for T-head bolts taken from front edge of channel Notes, Work aid Load Capacity Values for HALFEN Framing Channels HZL/HL 41/41 2,90 2,18 5,87 2,69 3,70 1,42 14,4 12,5 9,8 7,4 5,6 4,3 3,4 2,7 –   –   HM 36/36 2,79 2,07 4,51 2,18 3,17 1,27 14,3 11,8 8,7 6,3 4,6 3,5 2,7 –   –   –   HL 36/36 2,42 1,85 3,65 1,97 2,64 1,23 11,7 9,6 7,1 5,1 3,8 2,8 2,2 –   –   –   HM 28/28 1,73 1,58 1,70 1,08 1,54 0,99 8,5 6,2 4,1 2,8 2,0 –   –   –   –   –   HL 28/28 1,48 1,39 1,33 0,95 1,25 0,95 6,7 4,9 3,2 2,2 1,5 –   –   –   –   –   HM 26/26 1,05 1,48 0,94 0,64 0,89 0,95 5,2 3,7 2,3 1,6 –   –   –   –   –   –   HL 26/26 0,89 1,29 0,73 0,56 0,72 0,91 4,1 2,9 1,8 1,2 –   –   –   –   –   –   59 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts Heavy and Light Duty Framing Systems HALFEN T-head bolts Type HS, HSR - load capacities Longitudinal loads Pull out loads T-head bolts Type HS Á Generally the max. loads of HALFEN Channels are lower than those of T-head bolts (® pages 54 - 59). Accessories Design Properties 3 Support Structures Cantilever Arms 5 Pipe Clamps, Pipe Supports Notes, Working Help 7 FQ T-head bolts Type HZS 38/23 and 29/20, nibbed. Fits to channels HZM 38/23 resp. 29/20 Type HS: The max. load is a theoretical value and depends on a number of other factors. Type HSR: Because of T-head bolt nibs a friction-type connection is assured. Important: Do not exceed tightening torque of T-head bolt. Generally the open C channels determine the values. Perm. transverse loads depend on the construction. See also transverse load on welded channels on p. 58. NEW! ® page 17 Max. longitudinal load per Halfen T-head bolt Halfen T-head bolts, Material: fv, gv FL FL FS grade 8.8 [kN] M 6 2,2 4,6 0,1 3 0,4 10 M 8 4,0 8,4 0,2 8 0,7 24 M 10 6,4 13,3 0,3 15 1,1 48 M 12 9,3 19,4 0,5 25 1,6 70 M 16 17,3 36,1 0,9 60 3,0 M 20 27,0 56,4 1,4 120 M 24 38,8 81,2 2,0 M 27 50,5 106,0 M 30 61,7 129,0 Thread HS HS HSR typically grade 4.6 grade 8.8 For grade of each bolt: See type selection on p. 9 - 43 Type HS, grade 8.8 Type HS, grade 4.6 at tightening torque [Nm] [kN] Á grade 4.6 [kN] Max. pull out per T-head bolt for stainless steel channels 6 FL T-head bolts Type HSR with nibs À Max. pull out per T-head bolt for mild steel channels À 4 FL FL FS Note: 2 Transverse pull ® page 58 at tightening torque [Nm] 200 5,0 200 4,7 400 7,5 400 200 6,8 680 2,6 300 8,9 1000 3,2 400 Max. longitudinal load per Halfen T-head bolt À Hafen T-head bolt with nibs. Permitted load as per official report FMPA BadenWürttemberg from 20.1.1986, n ³ 3,0. Á Calculated load capacity with safety coefficient n ³ 3,0. For constructions loaded in longitudinal direction, Halfen T-head bolts with nibs, Type HSR (p. 9 - 15, 31; not in Stainless steel), are to be used. Stainless steel Halfen T-head bolts, Material: A4, A2 FL FS A2 - 50 A4 - 50 [kN] A2 - 70 A4 - 70 [kN] M 6 2,2 3,0 0,1 M 8 4,0 5,5 0,2 8 M 10 6,4 8,7 0,3 15 M 12 9,3 12,6 0,5 25 M 16 17,3 23,6 0,9 60 M 20 27,0 36,8 1,4 120 M 24 38,8 2,0 200 M 27 50,5 M 30 61,7 Thread HS HS Stainless steel grades A2 - 50/ 70, A4 - 50/ 70 For grade of each bolt: See type selection on p. 9 - 43 60 Type HSR, grade 8.8 (n = 3) [kN] À [kN] Á at tightening torque [Nm] A2 - 50/70 at tightening A4 - 50/70 torque [kN] [Nm] 3 HALFEN FRAMING SYSTEMS FQ In mild steel channels, the permissible load in longitudinal direction is higher than in stainless steel channels - due to the increased grip of flame-hardened locking-plate-teeth into the channel lips. For stainless steel, we recommend toothed channels. Important: Do not exceed tightening torque of T-head bolt. Generally the max. loads of HALFEN Channels are lower than those of T-head bolts (® pages 54 - 59). Availability = Standard 5 b 20 d HZS 41/41 Locking plates GWP GWP 41/41 41/22 Thread -SH, -SN M 6 T-head bolts HZS HZS 41/41 41/22 – – – – M 8 M 10 À F M 12 M 16 Á HZS 41/22 GWP 41/22 GWP 41/41 M 12 Max. pull out per T-head bolt 5 34, À  Dim. 5 b 5,0 1,0 2,2 12 8/ 20 6,0 2,4 4,0 28 9/ 20 7,0 11/ 20 9,0 9/ 20 7,0 12/ 30 12,0 HZM / HZL 41/22, 41/41 [kN] at tightening torque 5,0 À 5,0 À 7,5 À 7,5 Max. pull out per T-head bolt Thread HZS 41/22 M 8 M 10 F M 12 Á À 5 6 7 75 60 (50) À 125 (80) FL FL FS T-head bolts HZS 41/22 – – – M 6 M 16 GWP 41/22 4 Max. longitudinal load per Halfen T-head bolt for Channels GWP 41/41 À 5,0 4,0 à 55 5,0 3,5 À [Nm] À-Ä see below GWP 41/22 Locking plates 3 for toothed Channels 20 d GWP 41/41 for Channels [kN] 5 34, 7,5 34,5 for all Channels 41 Series Do not exceed channel load capacity. 6/ 20 d/ b [mm] for stainless steel channels Material: Stainless steel A4 FL FS HM/HL 41/22, 41/41 41/62, 41/83 [kN] Ä F = plain form, fits to all Channels 41 Series 34, Max. longitudinal load per Halfen T-head bolt d 7,5 34,5 2 = to order for mild steel channels 5 b Material: gv, fv 34, 34, Generally the open C channels determine the values. Perm. transverse loads depend on the construction. See also transverse load on welded channels on p. 58. Framing Channels, Bolts FS 1 Accessories FL Design Properties FL Support Structures Transverse pull ® page 58 Cantilevers Longitudinal loads Pull out loads Pipe Clamps, Pipe Supports HALFEN Locking plates and T-head bolts System 41 Series - load capacities Notes, Work aid System 41 Series for Medium Loading Dim. d/ b [mm] Do not exceed channel load capacity. HM/HL 41/22, 41/41 for toothed Channels at tightening torque [Nm] à HZM/HZL 41/22, 41/41 at tightening torque à [kN] [Nm] 6/ 20 5,0 0,3 6,5 2,2 6,5 8/ 20 6,0 0,6 16,0 4,0 16,0 9/ 20 7,0 1,2 31,5 5,0 31,5 9/ 20 7,0 1,7 55,0 (50) 5,0 55,0 (50) 12/ 30 12,0 4,0 125,0 (80) 5,0 [kN] À À Do not fit to Channels 41/22 Á Insert GWP 41/41-M16 (b = 30mm) from channel end.  HZS 41/41-M16 = forged, without toothing, max. longitudinal load: 4 kN À 125,0 (80) à Values in brackets for Types GWP 41/22 and HZS 41/22 Ä Max. load in longitudinal direction does not apply to T-head bolts HS 41/22 and locking plates GWP 41/22 61 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts HALFEN POWERCLICK Framing System Never has so little given so much: THREE SIZES - one system kg POWERCLICK SYSTEM 63 Accessories 3 4 Support Structures 2 Design Properties Suitable for pipes with nominal diameters up to 150 mm or 400 mm on agreed applications Catalogues PC 63 and PC 63-P POWERCLICK SYSTEM 41 Suitable for pipes with nominal diameters up to 80 mm or 150 mm with short spans or agreed applications kg Catalogue PC 41 kg kg 5 Cantilevers POWERCLICK SYSTEM 22 Suitable for pipes with nominal diameters up to 25 mm 7 Notes, Work aid 6 Pipe Clamps, Pipe Supports Catalogue PC 41 kg POWERCLICK ACCESSORIES Cantilevers, pipe clamps, sliding supports kg Catalogue PC Z kg 62 HALFEN FRAMING SYSTEMS kg kg GWP 41/41 kg kg Framing Channels, Bolts Also suitable: locking plates and T-head bolts of System 41 ® page 31 Accessories Bolt set Powerclick pre-assembled in all fittings 2 Design Properties kg 1 3 Support Structures kg 4 Cantilevers Application examples of Support structures HALFEN POWERCLICK Framing System 63 5 Pipe Clamps, Pipe Supports Channel HZL 63/63 toothed 6 Notes, Work aid HALFEN POWERCLICK Framing System 63 for Heavy Duty 7 GWP 41/41SN kg HZS 41/41 For further informations see Technical Information PC 63 HALFEN POWERCLICK 63 kg Channel data: Base channel: Bending capacity at span L 63 HZL 63/63 F 2,5 F 7 N 5k 9,5 22 L /6 63 Slotting: LL 14 × 28 distance 250 mm 0,50 1,00 Locking plate GWP 41/41 1,50 Thrd. F [kN] Bolt set Powerclick or locking plate GWP 41/41 plus Hexagon head bolt M12 16,2 8,3 FL FS L [m] 9,5 3 HZ Max. longitudinal load per T-head bolt: Max. load compression member 5,5 ® page 59 M 12 [kN] at tightening torque [kN] at tightening torque 5,6 60 Nm 5,0 60 Nm Other channel data, design properties ® pages 54 - 59 63 HALFEN FRAMING SYSTEMS 2 Accessories 1 Framing Channels, Bolts HALFEN System 52 Series for Heavy Duty, Overview HALFEN Fittings System 52 Series • Angle fittings, fixing plate, screw connection tie etc. 2 pcs. HVT 52 - 8 combined to 1 binder HVT 52 - 8 Components to assembly, System 52 Series Examples HM 52/34 HVT 52-2 HM 52/34 3 Design Properties Beam with angle fittings HM 52/34D • Frame constructions: will be manufactured to your measurements HVT 52/8 5 Beam with shoe fittings, increased load capacity External radius as measure specification • Assembly channel rings: Manufacturing of channel rings and lateral channel slotting also to your measurements Articulated cantilever Channel slot inside Cantilevers 4 Support Structures HVT 52/7 Articulated beam Articulated brace Delivery times on request. Base channel for channel rings and support structures: Channel data: 52 34 4 HM 52/34 11,5 6 Pipe Clamps, Pipe Supports Channel ring 15 22 Bending capacity at span L F 15 Max. longitudinal load per T-head bolt Max. load compression member FL F FL 7 Notes, Work aid L [m] 4 HM /3 52 0,50 64 8,7 4,4 Thrd. 2,2 Type HS, grade A4-50 resp. grade 4.6 at tightening at tightening [kN] torque torque Type HSR, grade 8.8 1,50 F [kN] Type HSR Back-to-back channel HM 52/34 D on request 1,00 [kN] ® page 59 HSR 50/30 - fv8.8 - M16 x 40 load capacities back-to-back channels M 16 5,0 0,9 200 Nm (h.d. galvanised) 26,7 13,5 9,0 ® page 59 HS 50/30 - A4-50 - M16 x 40 (Stainless steel A4) Other channel data ® pages 54 - 55; design properties ® pages 58 - 59 60 Nm HALFEN FRAMING SYSTEMS All T-head bolts and locking plates of Type 50/30 are suitable. 25 50 5 190 120 180 180 HVT - 52 - 1 HVT - 52 - 2 HVT - 52 - 3 HVT - 52 - 4 2 3 4 5 6 7 60 135 60 147 Framing Channels, Bolts 5 190 1 Accessories 54 Design Properties 172 100 Support Structures 60 Cantilevers HVT - 52 Fittings System 52 Series, fit to Channel 52/34, hole-Ø 18 mm Pipe Clamps, Pipe Supports Channel HM 52/34 hot rolled Notes, Work aid HALFEN Fittings System 52 Series HVT - 52 - 5 75 4 HSR 50/30 M16, M20 with nibs 135 125 5 75 HVT - 52 - 7 Unless otherwise stated, the following dimesions apply for all fittings. 25 GWP 50/30 M8-M16 RL Ø 18 8 Curved channels and channel rings on request 230 5 HVT - 52 - 6 HS 50/30 M10-M20 200 180 50 Application examples: 2× HVT 52-8 combined to 1 binder Designation FV = hot dip galvanised HVT - 52 - 1 - FV HVT - 52 - 2 - FV HVT - 52 - 3 - FV HVT - 52 - 4 - FV HVT - 52 - 5 - FV HVT - 52 - 6 - FV HVT - 52 - 7 - FV HVT - 52 - 8 - FV HVT - 52 - 9 - FV 5 200 HVT - 52 - 8 Stock no. 0312.04000001 00002 00003 00004 00005 00006 00007 00008 00009 HVT - 52 - 9 Stock no. 0312.040A4 = Stainless steel W 1.4571/1.4401 À HVT - 52 - 1 - A4 00011 HVT - 52 - 2 - A4 00012 À HVT - 52 - 3 - A4 00013 À HVT - 52 - 4 - A4 00014 À HVT - 52 - 5 - A4 00015 À HVT - 52 - 6 - A4 00016 À HVT - 52 - 7 - A4 00017 À HVT - 52 - 8 - A4 00018 À HVT - 52 - 9 - A4 00019 À Designation À to order All part sketches show only one of many possible applications. 65 HALFEN FRAMING SYSTEMS Cantilevers Design Properties 5 6 Pipe Clamps, Pipe Supports 4 7 Notes, Work aid 3 Support Structures 2 Accessories 1 Framing Channels, Bolts Systems 41 and 22 Series, Standard Systems for Medium Duty, Overview 1 HALFEN POWERCLICK is a standard support system for pipe assembly. All fittings are pre-converted with HALFEN T-head bolts. Using POWERCLICK, assembly times are reduced about 60%, and because of free system adjustment costly workarounds become redundant. The efficient dimensioning of POWERCLICK System assures the same strength like conventional constructions, but is more flexible. HALFEN 2 3 POWERCLICK copes with every situation with standard system solutions.. The catalogue HALFEN POWERCLICK Framing System 41 Series offers further information. With clearly arranged data it is an important planning aid for users. Every accessory part is introduced separately with all technical data. Above all, the HALFEN Planning Service will support your project. POWERCLICK makes it easy. For all applications only a few different com- HALFEN POWERCLICK Framing System 41 Series Components, ready to assembly, for medium duty ponents, for all channels only one and the same HALFEN T-head bolt is necessary. The bolt is pre-assembled within the fittings, is to be fixed in no time at all and is partially load bearing even before tightening. Because of the easy weight of the components no lifting devices are required. Due to the flexible adjusting site tolerances can be easiliy compensated. HALFEN Channel Ring System 41 Series kg ® pages 68 - 69 HALFEN POWERCLICK Framing System 22 Series 66 HALFEN FRAMING SYSTEMS 64 64 42 ® p. 22 - 31 HVT 41 - 08 HVT 41 - 10 HVT 41 - 11 164 50 50 HVT 41 - 13 HVT 41 - 15 Framing Channels, Bolts 58 1 Accessories 76 2 Design Properties 45° 136 3 Support Structures 77 45° 90 79 60° 4 Cantilevers 90 90 5 Pipe Clamps, Pipe Supports HVT - 41 Fittings System 41 Series, fit to 41 Channels, hole-Ø 14 mm Base channel: System 41 Series 6 Notes, Work aid HALFEN Fittings Systems 41 and 22 Series 7 Unless otherwise stated, the following dimensions apply for all fittings. 48 104 20 104 232 40 HVT 41 - 19 Application examples: 47 HVT 41 - 25 HVT 41 - 26 138 98 90 90 90 89 47 47 96 137 138 96 51 42 HVT 41 - 27 HVT 41 - 31 43 47 HVT 41 - 34 83 50 HVT 41 - 36 47 50 50 41 21 HVT 41 - 37 HVT 41 - 35 178 50 41 54 51 51 HVT 41 - 33 HVT 41 - 41R HVT 41 - 40 HVT 41 - 43 HVT 41 - 41L 96 47 96 HVT 41 - 44 38 137 47 47 41 137 98 120 All part sketches show only one of many possible applications. À ® p. 47 Stock no. Stock no. fv = h.d. galvanised A4 = Stl. steel A4 Designation 0312. .. 0312. .. HVT 41 - 08 030-00001 – HVT 41 - 10 030-00002 030-00049 HVT 41 - 11 030-00003 – HVT 41 - 13 030-00004 030-00051 HVT 41 - 15 030-00005 – HVT 41 - 19 030-00006 – HVT 41 - 22 030-00008 030-00054 HVT 41 - 23 030-00009 – HVT 41 - 25 030-00010 – HVT 41 - 26 030-00011 030-00057 HVT 41 - 27 030-00012 030-00058 HVT 41 - 31 030-00013 – HVT 41 - 33 030-00014 – HVT 41 - 34 030-00015 – HVT 41 - 35 030-00016 – HVT 41 - 36 030-00017 – HVT 41 - 37 030-00018 – HVT 41 - 40 030-00019 – HVT 41-41L 030-00020 – HVT 41-41R 030-00021 – HVT 41 - 43 030-00022 – HVT 41 - 44 030-00023 – HVT 41 - 45 030-00024 – HVT 41 - 46 030-00025 030-00071 HVT 41 - 47 030-00026 030-00072 HVT 41 - 49 030-00027 – HVT 41 - 57 030-00029 030-00074 HVT 41 - 58 030-00030 030-00075 HVT 41 - 65 030-00032 – HVT 41 - 66 030-00033 – HVT 41 - 67 030-00034 – HVT 41 - 68 030-00035 030-00079 HVT 41 - 73 030-00037 – HVT 41 - 75 030-00038 – HVT 41 - 77 030-00039 030-00082 HVT 41 - 78 030-00040 030-00083 HVT 41 - 84 030-00041 030-00084 HVT 41 - 85 030-00042 030-00085 HVT 41 - 86 030-00044 030-00086 HVT 41 - 89 030-00046 – HVT 41 - 97 030-00047 – HVT 41 - 23 HVT 41 - 22 Ø 14 8 6 41 40 60 RL Ø 14 89 54 21 41 41 HVT 41 - 45 HVT 41 - 47 HVT 41 - 46 100 140 100 41 HVT 41 - 49 HVT 41-57 2 x Ø 14 20 120 60 40 8 4 5 88 LL 13x26 65 41 136 135 HVT 41 - 58 40 57 184 200 100 HVT 41 - 65 HVT 41 - 67 HVT 41 - 66 HVT 41 - 73 HVT 41 - 68 50 115 4 184 197 102 60° 86 48 200 5 70 102 HVT 41 - 75 HVT 41 - 77 HVT 41 - 78 HVT 41 - 84 HVT 41 - 97 67 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts HALFEN Channel Ring System 41 Series Channel ring HCS - 41 - SRI HCS - 41 - SRI - STR xt er na - GET (E - GST 5 Order example: SRI - Channel ring External radius Ra = 1000 mm Channel: HCS - 41 - SRI - P - fv - 1000 Support Structures 4 Channel slot 0304.010-00002, Ra 1000 or Stock no. Assembly set: HCS - 41 - SRI - M - fv or Stock no. HCS - 41 - SRI - P Delivery includes: Channel 2 Channel ring segments from channel HM 41/22, curved with external radius R a [mm] = order length, with welded-on head plates. HCS - 41 - SRI - M Set includes: Assembly set 1 x Threaded rod M 12 x 120 1 x Hex. head bolt HSK - M12 x 25 3 x Hexagonal nut M 12 Cantilevers 3 Design Properties - GET 0304.020-00002 Base channel for Channel ring System 41 Series: HM 41/22 for material fv HZM 41/22 toothed, for material A4 41 7 Notes, Work aid 6 Pipe Clamps, Pipe Supports Designation 2 Stock no. 0304. . . HM Material: fv = hot-dip galvanised 010-00002 À HCS - 41 - SRI - P - fv Radius Ra 020-00002 HCS - 41 - SRI - M - fv 2,5 21 Type selection 7 2 Accessories R a lr ad iu s) - GST /2 41 22 Locking plates GWP 41/41F, M12 Material: A4 = Stainless steel A4 Ra 010-00001 À HCS - 41 - SRI - P - A4 Radius 020-00001 HCS - 41 - SRI - M - A4 max. longitudinal load per Halfen T-head bolt À Always specify external radius Ra [mm] when ordering. Note: Minimum external radius for channel HM 41/22: Ra ³ 750 mm. FL Channel ring und -slotting will be produced to your specifications. Delivery times on request. If necessary, dowel fixing set can be ordered separately. Channel Thrd. HM41/22 = Standard 68 = to order HZM41/22 M12 Material: fv = h.d. galvanised 4,0 kN at tightening torque [Nm] Material: A4 = Stainl. steel A4 55 Nm 60 Nm 5,0 kN HALFEN FRAMING SYSTEMS LS t en m LB re th su g ea len m er s. Sy Ord Designation 20 - GET Articulated beam Stock no. 0304. . . Material: fv = h.d. galvanised HCS - 41 - GST - P - fv - Length LB HCS - 41 - GST - M - fv 060-00002 À 070-00002 A4 = Stainl. steel A4 Material: HCS - 41 - GST - P - A4 - Length LB HCS - 41 - GST - M - A4 060-00001 À 070-00001 HCS - 41 - GET - P Delivery includes (dashed line): Channel HL 41/41, order length LB [mm] with holes HCS - 41 - GET - M Delivery includes: Assembly set 1 x U-Fitting HVT 41 - 78 1 x HVT 41 - 58 1 x Bolt fixing set HCS-41-B3 1 x Bolt fixing set HCS-41-B4 8 50 - GST - GET Order example: GET - Articulated beam Order length LB = 800 mm Channel: HCS - 41 - GET - P - fv - 800 20 Sys. measurement L S Order length L B 33 Stock no. 0304. . . Material: fv = h.d. galvanised HCS - 41 - GET - P - fv - Length LB 050-00002 À 040-00002 HCS - 41 - GET - M - fv Material: A4 = Stainl. steel A4 HCS - 41 - GET - P - A4 - Length LB 050-00001 À 040-00001 HCS - 41 - GET - M - A4 Assembly set: HCS - 41 - GET - M - fv 0304.040-00002 or Stock no. À Always specify order length LB [mm] when ordering. 41 28 L HZ HCS - 41 - STR - M Delivery includes: Assembly set 1 x U-Fitting HVT 41 - 78 1 x Bolt fixing set HCS-41-B4 1 x Channel end cap HPE 41/41 41 /41 41 Order length L B 20 22 Locking plates GWP 41/41F, M12 Stock no. 0304. . . Material: fv = h.d. galvanised HCS - 41 - STR - P - fv - Length LB HCS - 41 - STR - M - fv 080-00002 À 090-00002 Other channel data and accessories: ® pages 24 - 31 = Standard = to order Max. load compression member Bending capacity at span L F Material: A4 = Stainl. steel A4 HCS - 41 - STR - P - A4 - Length LB 080-00001 À 090-00001 HCS - 41 - STR - M - A4 Material: fv = h.d. galvanised A4 = Stainl. steel A4 2,5 7 / HL Type selection Sys. measurement L S 6 7 50 with holes Designation 5 HL 41/41 slotted, for mat. fv und A4 HZL 41/41 slotted, toothed, for mat. A4 HCS - 41 - STR - P Delivery includes (dashed line): Channel HL 41/41, Bestell-Length LB [mm] 50 4 Base Channel for System 41: 14 - STR Articulated cantilever 3 0304.050-00002, LB = 800mm or Stock no. Type selection Designation 2 - STR Type selection 50 Framing Channels, Bolts 20 - GET Accessories - GST HCS - 41 - GST - M Delivery includes: Assembly set 2 x HVT 41 - 78 2 x Bolt fixing set HCS-41-B4 1 Design Properties - SRI Support Structures 50 HCS - 41 - GST - P Delivery includes (dashed line): Channel HL 41/41, Order length LB [mm] with hole *) when grade A4: HZL 41/41 Cantilevers HCS - 41 Pipe Clamps, Pipe Supports - GST Articulated brace Notes, Work aid HALFEN Channel Ring System 41 Series F L [m] 0,50 F [kN] 1,00 1,50 F [kN] 4,6 2,3 ® page 59 1,4 69 HALFEN FRAMING SYSTEMS 3 • Angle fittings, fixing plates etc. HVT 36-2 +T-head bolts HL 36/36 Accessories 2 HALFEN Fittings System 36 Series Advantage: With channel HL 36/36 assembly through slotted channel back. HVT 36-7 +T-head bolts HVT 36-7 +T-head bolts Design Properties 1 Framing Channels, Bolts HALFEN System 36 Series for Light Duty, Overview HL 36/36 4 Support Structures Components to assembly, System 36 Series External radius as measure specification Support structures for light duty Example: Articulated cantilever Channel slot inside 7 Articulated brace • Assembly channel rings: Manufacturing of channel rings and lateral channel slotting to your measurements. Base channels: Base channel for channel ring HM 38/17 ® p. 36 Channel data: 36 HM / HL 36/36 Bending capacity at span L 2,5 36 Pipe Clamps, Pipe Supports 6 Channel ring F HM /36 36 /36 36 HL 70 FL L [m] 15 0,50 1,00 1,50 Thrd. F [kN] 40 60 Max. longitudinal load per T-head bolt Max. load compression member F 9 18 9 Notes, Work aid 5 Cantilevers Articulated beam HS 38/17 M 10 x 30 M 12 x 30 + Washer U HM 36/36 3,9 1,9 1,0 HL 36/36 3,3 1,6 0,88 ® page 55 Type HS, grade 4.6 Type HS, gr. A4-50/70 at tightening at tightening torque torque [kN] [kN] M 10 0,3 15 Nm 0,3 15 Nm M 12 0,5 25 Nm 0,5 25 Nm Other channel data ® pages 54 - 57; design properties ® pages 58 - 59 HALFEN FRAMING SYSTEMS Framing Channels, Bolts 1 Accessories 2 Design Properties 3 Support Structures 4 Cantilevers 5 Pipe Clamps, Pipe Supports HVT - 36 HALFEN Fittings System 36 Series, fit to channels 36 Series, hole-Ø 11 mm Channels 36 Series 6 Notes, Work aid HALFEN System 36 Series for Light Duty, Fittings 7 Standard dimensions [mm]: Unless otherwise stated, the following dimensions apply for all fittings. 11 110 110 LL 11 x 20 LL 11 x 25 LL 11 x 30 LL 11 x 25 LL 11 x 50 r=3 5 LL 11 x 20 36 36 36 LL 11 x 25 36 80 HVT 36 - 1 33 HVT 36 - 2 HVT 36 - 3 All part sketches show only one of many possible applications. The fittings are fixed to channel by using T-head bolts • HS 38/17 - M 10 x 30 or • HS 38/17 - M 12 x 30 and washer U. = Standard Material fv = h.d. galvanised gv = electroplated HVT 36 - 1 -gv HVT 36 - 2 -gv HVT 36 - 3 -gv HVT 36 - 4 -gv HVT 36 - 5 -gv HVT 36 - 6 -gv HVT 36 - 7 -fv HVT 36 - 8 -gv HVT 36 - 9 -fv = to order 103 37 35 4 130 Ø 11 Ø 11 0312.020-00001 0312.020-00002 0312.020-00003 0312.020-00004 0312.020-00005 0312.020-00006 0312.020-00007 0312.020-00008 0312.020-00009 HVT 36 - 4 80 36 4 HVT 36 - 5 2 x LL 11 x 30 HM 28/28 150 25 40 100 150 6 135 Stock no. HVT 36 - 6 LL 13 x 26 65 20 Ø 11 60 60 Ø 13 4 60 220 20 LL 13 x 26 0312.020-00010 HVT 36 - 7 HVT 36 - 7 -A4 35 Ø 11 Stock no. Designation A4 = Stainless steel A4 HVT 36 - 2 -A4 45 HVT 36 - 8 HVT 36 - 9 À 0312.020-00011 À The fitting is fixed to channels by using T-head bolts Type HS 28/15 - M 10 x 25 and washer U, M10 DIN 9021 71 HALFEN FRAMING SYSTEMS Framing Channels, Bolts 2 3 Design Properties 1 Accessories HALFEN System 28 Series for Light Duty, Overview HALFEN Fittings System 28 Series Advantage: With channel HL 28/28 assembly through slotted channel back. • Angle fittings, fixing plates etc. Components to assembly, System 28 Series Support structures for light duty Example: HL 28/28 4 Support Structures HVT 28 - 2 + T-head bolts HL 28/28 HVT 28 - 7 + T-head bolts HL 28/28 • Frame constructions: will be manufactured to your measurements. Delivery times on request. Base channels: HM 28/28 HL 28/28 (slotted) /28 Notes, Work aid HM 7 Channel data: 27 HL 28 12, 5 Bending capacity at span L 2 28 6 Pipe Clamps, Pipe Supports 5 Cantilevers HVT 28 - 7 + T-head bolts F Max. longitudinal load per T-head bolt: Max. load compression member F 8 12 8 FL L [m] 0,50 8 8/2 1,00 1,50 Thrd. F [kN] 2 25 40 T-head bolt HS 28/15 M 8 x 20 + Washer U HM 28/28 1,9 0,9 0,4 HL 28/28 1,5 0,7 0,3 ® page 59 M8 Type HS, grade 4.6 Type HS, gr. A4-50/70 at tightening at tightening torque torque [kN] [kN] 0,2 8 Nm Other channel data ® page 54 - 57; design properties ® pages 58 - 59 72 0,2 8 Nm HALFEN FRAMING SYSTEMS Framing Channels, Bolts 1 Accessories 2 Design Properties 3 Support Structures HM 8 8/2 2 HL 4 Cantilevers /28 28 5 Pipe Clamps, Pipe Supports HVT - 28 HALFEN Fittings System 28 Series, fit to channels 28 Series, hole-Ø 9 mm Base channels 28 Series 6 Notes, Work aid HALFEN System 28 Series for Light Duty, Fittings 7 Standard dimensions [mm]: Unless otherwise stated, the following dimensions apply for all fittings. 90 LL 9 x 26 LL 9 x 22 LL 9 x 14 90 9 70 LL 9 x 30 LL 9 x 26 LL 9 x 30 LL 9 x 14 28 28 35 28 LL 9 x 26 4 HVT 28 - 1 HVT 28 - 2 HVT 28 - 3 25 The fittings are fixed to channel by using T-head bolts • HS 28/15 - M 8 x 20 and washer U. 80 3 27 29 3 103 Ø9 Ø9 = Standard Material fv = h.d. galvanised gv = electroplated HVT 28 - 1 - gv HVT 28 - 2 - gv HVT 28 - 3 - gv HVT 28 - 4 - gv HVT 28 - 5 - gv HVT 28 - 6 - gv HVT 28 - 7 - fv HVT 28 - 8 - gv HVT 28 - 9 - fv = to order Ø9 63 28 27 33 Stock no. 0312.010-00001 0312.010-00002 0312.010-00003 0312.010-00004 0312.010-00005 0312.010-00006 0312.010-00007 0312.010-00008 0312.010-00009 HVT 28 - 4 5 LL 9 x 18 80 HVT 28 - 5 HVT 28 - 6 LL 9 x 18 Ø9 100 100 100 2 x LL 9 x 26 Ø9 3 20 40 HM 36/36 40 40 20 160 LL 9 x 18 HVT 28 - 7 HVT 28 - 8 HVT 28 - 9 73 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts Cantilevers Application Fixing with dowel or with T-head bolts to cast-in HALFEN Channel 5 Cantilevers 6 Pipe Clamps, Pipe Supports 7 Notes, Work aid 4 Design Properties 3 Cantilever of standard HALFEN Channel, to be combined with T-head bolts, HALFEN Fittings and System accessories. Delivery of all HALFEN Cantilevers with Channel end cap (except KON 41/D). Depending on ordered number of items, special constructions of all Cantilevers are available. Support Structures 2 Accessories For loads in longitudinal pipe direction combinations of HALFEN Cantilevers with Support angles Type KON - Z1 are possible. Type selection Due to continuous covering of the different cantilever lengths, the most cost-efficient solution that matches exactly the required load capacity can be archieved at equal space requirements. 74 up to 1,5t permissible load HALFEN FRAMING SYSTEMS 00001 500 00008 9,00 15,00 7,50 450 330 00002 600 00009 8,00 15,00 7,50 475 380 700 00003 700 00010 7,00 15,00 6,50 500 430 800 00004 800 00011 6,00 15,00 6,00 550 480 900 00005 900 00012 5,50 15,00 5,50 600 530 1000 00006 1000 00013 5,00 15,00 5,00 650 630 1100 00007 1100 00014 4,50 14,00 4,50 700 730 length [mm] FZ [kN] FQ [kN] 500 17,82 15,00 600 16,89 15,00 700 16,83 15,00 800 15,86 15,00 F1/2 FZ FZ FQ 15,47 15,00 15,00 15,00 1100 14,72 14,00 fv A4 h.d. galvanised Stainl. steel W 1.4571/ 1.4401 (A4) VUS 52/34 (4x) KON 52/3 KON 52/3 + KON 52/4 for lateral bracing length dim. length L r A LST Stock no. LST Stock no. [mm] [mm] [mm] [mm] 0310.090- [mm] 0310.090- Ø 13 KON 52/3 Lst KON 52/4 Fixing angle 532 00001 532 00012 500 100 400 602 00002 602 00013 600 150 450 673 00003 673 00014 700 200 500 744 00004 744 00015 800 250 550 815 00005 815 00016 900 300 600 961 00006 961 00017 1000 300 700 1102 00007 1102 00018 1100 300 800 0310.100- 0310.100- 00002 00001 KON 52/4 Ø 13 HS 50/30 - M12 x 60 incl. nut À KON 52/3 KON 52/2 VUS 41/41 FZ 200 Dowel 20 St 45° r Note: The max. load bearable of lateral brace depends on permissible load FZ of dowel. RL Ø13 L FY 0 HS 50/30 M12 x 40 A 3 4 5 6 7 KON 52/4 length KON 52/3 Bracing KON 52/4 Assembly diagram Oder bolts etc. separately. fits to cantilevers 52/2 2 Assembly diagram Designation: KON 52/2 - fv - 800 [mm] or Stock no.: 0310.080-00004 Order example Fittings 900 1000 Framing Channels, Bolts H1 LS [mm] [mm] 600 LS for Cantilevers 52/2 F2 [kN] 500 Connection forces channel HM 52/34 with matching T-head bolt HS 50/30 ® page 10 - 11 F1 [kN] Accessories 30° F1 [kN] Design Properties [mm] 0310.080- [mm] 0310.080- Support Structures length Stock no. length Stock no. L 1 Cantilevers 135 L/3 L/3 L/3 H1 LS L/2 50 F2 F2 35 50 L/2 34 dim. F1 100 F1 LL 22 x 31 A4 Stainl. steel W 1.4571/ 1.4401 (A4) Pipe Clamps, Pipe Supports load capacity fv h.d. galvanised RL Ø 22 KON 52/2 Cantilevers Notes, Work aid Cantilevers 2x HS 50/30 Order example: (® page 45) M 12 x 40 bracing: incl. nut KON 52/3 - fv - 744 mm (® page 11) or Stock no. 0310.090-00004 Fitting angle: KON 52/4 - fv or Stock no. 0310.100-00002 À Stainless steel cantilevers are fixed with locking plate GWP 50/30 - M 12 = Standard and T-head bolt HSK - M12 x 60, DIN 933. = to order 75 HALFEN FRAMING SYSTEMS 325 00005 475 00003 475 00006 F1/2/3 fv A4 h.d. galvanised Stainl. steel W 1.4571/ 1.4401 (A4) 325 00001 325 00004 475 00002 475 00005 625 00003 625 00006 Connection F Z forces Cantilevers F1/2/3 1,75 0,85 0,55 length FZ [kN] FQ [kN] KON - Z1 3,23 2,97 2,87 5,35 2,65 1,75 fv A4 Stainl. steel W 1.4571/ 1.4401 (A4) length Stock no. length Stock no. L/2 325 00001 325 00005 475 00002 475 00006 625 00003 625 00007 775 00004 775 00008 F1/2/3 350 55 5 5 RL Ø 13 L/2 L/3 L/3 L/3 L/4 L/4 L/4 L/4 F2 [kN] F3 [kN] 5,60 3,70 2,80 2,80 1,85 1,40 2,80 1,85 1,40 1,85 1,20 0,90 length FZ [kN] FQ [kN] KON - Z1 6,28 6,06 6,03 5,60 3,70 2,80 L/2 h.d. galvanised Stainl. steel Stock no. Stock no. 0310.110- 0310.110- 00002 00001 F3 F3 F3 LS L/3 L/3 L/3 L/4 L/4 L/4 L/4 F1 [kN] F1 [kN] F2 [kN] F3 [kN] 7,50 5,00 3,50 2,65 4,90 4,75 3,50 2,65 4,80 3,70 2,75 2,05 3,40 2,45 1,85 1,40 length 775 A4 25 LL 13 x 26 LL 13 x 26 for lateral bracing load capacity F1 F2 F2 F1 625 fv F3 F3 F3 L [mm] FQ F2 F2 F1 [kN] 475 Channel HM 41/41 with matching T-head bolts HS 41/41 and HZS 41/41 ( ® p. 47 and 31). 2 holes need to be made on site in channel back F1 [kN] 325 16 F1 625 h.d. galvanised LL 13 x 26 load capacity F1 475 FQ 180 F3 [kN] 2,65 1,30 0,85 21 F2 [kN] 2,65 1,30 0,85 325 25 76 F1 [kN] 5,35 2,65 1,75 [mm] Connection forces FZ 45 F1 [kN] 475 FQ [mm] 0310.020- [mm] 0310.020- Bracing for cantilevers L/4 L/4 L/4 L/4 325 Channel HM 41/41 with matching T-head bolts HS 41/41 and HZS 41/41 ( ® p. 47 and 31). KON Z1 L/3 L/3 L/3 175 [mm] 0310.030- [mm] 0310.030- L L [mm] length Stock no. length Stock no. 25 L/2 L/2 FZ [kN] FQ [kN] 9,30 10,16 8,23 6,63 10,20 7,40 5,55 4,20 Assembly diagram Dim. H [mm] 270 330 380 430 25 00002 L/2 180 325 LL 13 x 26 21 L Pipe Clamps, Pipe Supports Notes, Work aid 7 00004 F3 F3 F3 LL 13 x 26 25 Design Properties Cantilevers Cantilevers 6 175 Channel HM 41/41 with matching T-head bolts HS 41/41 ( ® p. 47) and HZS 41/41 (toothed, ® p. 31). KON 41/2 5 00001 Connection FZ forces 25 Support Structures 4 175 F2 F2 H [mm] 0310.010- [mm] 0310.010- F1 21 length Stock no. length Stock no. load capacity F1 70 L KON 41/D 3 A4 Stainl. steel W 1.4571/ 1.4401 (A4) 49 51 fv h.d. galvanised 50 2 KON 41/1 Cantilevers Accessories 1 Framing Channels, Bolts Cantilevers LL 13 x 26 KON - Z1 2 holes need to be made on site in channel back 2 nuts M 12 (® page 44) (Order T-head bolts, nuts and cantilevers separately) Possible assembly underneath cantilever (2 holes need to be made on site) = Standard = to order 2 T-head bolts HS 41/41 M 12 x 35 (® page 47) HALFEN FRAMING SYSTEMS 1,35 1,35 0,90 1,35 0,68 0,68 0,45 300 00003 300 00007 0,90 0,45 0,45 0,30 LL 13 x 20 400 00004 400 00008 0,70 0,35 0,35 0,20 KON - Z1 fv A4 h.d. galvanised Stainl. steel W 1.4571/ 1.4401 (A4) [mm] 0310.060- [mm] 0310.060- = Standard = to order Channel HM 36/36 with matching T-head bolt HS 38/17 ( ® p. 34 - 35) Order example: KON 36/2 - fv - L = 500 mm FZ FQ [mm] 100 [kN] 1,82 [kN] 2,70 200 1,82 1,36 300 1,82 0,90 400 1,89 0,70 load capacity F1 L/2 F1 L/2 F2 F2 F3 F3 F3 L L/3 L/3 L/3 L/4 L/4 L/4 L/4 F1 [kN] F1 [kN] F2 [kN] F3 [kN] 300 00001 300 00005 2,00 1,00 1,00 0,70 400 00002 400 00006 1,50 0,75 0,75 0,50 500 00003 500 00007 1,20 0,60 0,60 0,40 600 00004 600 00008 1,00 0,50 0,50 0,33 KON - Z1 F1/2/3 FQ fv A4 h.d. galvanised Stainl. steel W 1.4571/ 1.4401 (A4) length Stock no. length Stock no. [mm] 0310.070- [mm] 0310.070- length FZ FQ [mm] 300 [kN] 2,07 [kN] 2,10 400 2,07 1,50 500 2,07 1,20 600 2,07 1,00 load capacity F1 F2 F2 F1 L/2 LS L/2 F3 F3 F3 L/3 L/3 L/3 L/4 L/4 L/4 L/4 F1 [kN] F1 [kN] F2 [kN] F3 [kN] 00001 300 00006 5,00 4,20 4,00 2,65 400 00002 400 00010 4,15 4,10 3,15 2,10 500 00003 500 00007 3,15 3,65 2,50 1,65 600 00004 600 00009 2,55 3,35 2,00 1,30 700 00005 700 00011 2,10 3,15 1,65 1,10 FQ LL 13 x 26 LL 13 x 26 2 holes need to be made on site in channel back 300 F1/2/3 length FZ FQ [mm] 300 [kN] 7,63 [kN] 8,00 400 8,44 6,30 280 500 8,16 5,00 310 600 7,95 4,00 340 700 7,82 3,30 370 or Stock no. 0310.070-00003 Dim. H [mm] 2 3 4 5 6 7 2 holes need to be made on site in channel back 25 FQ length 180 F1/2/3 21 Connection FZ forces Framing Channels, Bolts 2,70 00006 Accessories 00005 200 1 Design Properties 100 Connection FZ forces 25 F3 [kN] Support Structures 17° F2 [kN] LL 13 x 26 H L F1 [kN] 00002 Channel HM 36/36 with matching T-head bolt HS 38/17 ( ® p. 34 - 35) KON 36/2 F1 [kN] 00001 Connection FZ forces Cantilevers 46 L/4 L/4 L/4 L/4 200 length Stock no. length Stock no. 25 L/3 L/3 L/3 100 46 L L 25 Cantilevers L/2 21 KON 36/1 L/2 75,5 Channel HM 28/28 with matching T-head bolt HS 28/15 ( ® p. 38 - 39) LL 13 x 20 50 6 F3 F3 F3 21 [mm] 0310.050- [mm] 0310.050- F2 F2 Cantilevers length Stock no. length Stock no. L F1 Pipe Clamps, Pipe Supports 40 load capacity F1 25 A4 Stainl. steel W 1.4571/ 1.4401 (A4) 120 fv h.d. galvanised 46 KON 28/1 Cantilevers Notes, Work aid Cantilevers LL 13 x 26 KON - Z1 255 for lateral bracing Subject to alterations 77 HALFEN FRAMING SYSTEMS Design Properties 4 Support Structures 5 7 Notes, Work aid 6 Pipe Clamps, Pipe Supports 3 Cantilevers 2 HALFEN Pipe clamps are well suited for fittings in combination with HALFEN Framing Systems. Due to the material thickness of HALFEN Pipe clamps which are dimensioned by relating requirements, an optimum of material efficiency is guaranteed. HALFEN Pipe clamps are available in a whole range of versions for pipe - Ø from 15 to 530 mm. For Alpha pipe fittings, HALFEN also offers pipe clamp, sound attenuation insulation and pipe rest as a complete assembly set (Type HCS - RAD) ® page 81 Accessories 1 Framing Channels, Bolts Pipe Clamps e.g. HCS - RAD - 160 - fv Using HALFEN Pipe fittings, spatial adjustment in all directions at any time is assured. e.g. HCS - RAD - 125 - A4 ® page 81 ® page 81 Assembly diagram: Example: HALFEN Pipe clamp HRS - A on HALFEN Cantilever KON - 52/2 (® Assembly set HCS - RAD, page 81). Pipe clamp e.g. HRS - A - 326 - fv ® page 80 Pipe rest e.g. RUK - 323 ® page 79 Required pre-tension value v increases by width of RUK T-head bolts (to order separately) e.g. HS 50/30 - M 16 x 50 - fv ® page 11 or 13 78 In case of loads in longitudinal direction of pipe use cantilevers with lateral bracing, e.g. b KON-Z1, ® page 76 HALFEN Cantilever e.g. KON - 52/2 - fv - 700 ® page 75 HALFEN FRAMING SYSTEMS - Pipe rest RUK - Pipe clamp HRS - A - Cantilever KON 41/2 60 RUK - 76 00003 76 RUK - 88 00004 88 RUK - 108 00005 108 RUK - 114 00006 114 RUK - 133 00007 133 RUK - 139 00008 139 RUK - 159 00009 159 RUK - 168 00010 168 RUK - 193 00011 193 RUK - 216 00012 216 RUK - 219 00013 219 RUK - 267 00014 267 RUK - 273 00015 273 RUK - 318 00016 318 RUK - 323 00017 323 RUK - 355 00018 355 RUK - 368 00019 368 RUK - 406 00020 406 RUK - 419 00021 419 RUK - 508 00022 508 RUK - 521 00023 521 38 50 10 75 70 15 Pipe rest RUK d2 = Ø of knobs 75 25 220 75 30 Channel slot width < d2 Edit knobs on-site RUV Pipe rest for various pipe - Ø. Cost efficient alternative as RUV is suitable for a number of pipe sizes. Pipe rest made of plastic (Two-point-rest). Designation Stock no. 0317.000- for Ø D L B N H [mm] [mm] [mm] [mm] [mm] RUV - K 00001 25 - 79 30 50 11 11 RUV - M 00002 80 - 269 80 70 17 15 RUV - G 00003 270 - 420 120 70 17 16 Material: polypropylene, restistant to temperatures from -30 to +90° Colour: black H B L N Type RUV - K for HALFEN Channels: min. 12 mm slot width max. 52 mm channel width Type RUV - M for HALFEN Channels: min. 18 mm slot width max. 72 mm channel width e.g. RUV - M DN 200 DN 80 Type RUV - G for HALFEN Channels: min. 18 mm slot width max. 72 mm channel width Standard 1 2 3 4 5 6 7 d2 Channel slot width > d2 140 Framing Channels, Bolts Assembly example: 57 00002 Accessories n 00001 RUK - 60 Design Properties B RUK - 57 Notes for assembly of RUK Support Structures ØD 0316.000- Dimensions [mm] for Ø D n B d2 D [mm] Cantilevers Designation Stock no. Pipe Clamps, Pipe Supports RUK Pipe rest for pipe clamp Type Alpha (® pages 80 - 81), Material: polypropylene, resistant to temp. from -30 to +90° C Colour: green Notes, Work aid Pipe Rest RUK to order 79 HALFEN FRAMING SYSTEMS Ø D Stock no. [mm] 0311.010- Accessories D Assembly note: Pre-assemble Alpha pipe clamps with T-head bolts, then apply to HALFEN Channel resp. cantilever and tighten screw. 7 Notes, Work aid d a K L c b 6 Pipe Clamps, Pipe Supports v 5 h.d. galvanised D 4 Material fv Alpha Pipe clamp Design Properties 3 Support Structures 2 HRS - A Cantilevers 1 Framing Channels, Bolts Pipe Clamps Type Alpha c r hole-Ø Order example: HRS - A - 168 - fv Type Ø D [mm] grade or Stock no.: 80 0311.010-00074 Material A4 Stainl. steel A4 Ø D Stock no. [mm] 0311.010- span width from - to [mm] Dimensions hole Ø [mm] b/d [mm] Pretension dim. L K a c r v [mm] [mm] [mm] [mm] [mm] [mm] 17 00048 17 00001 16 - 19 21,5 00049 21,5 00002 20,5 - 23,5 27 00050 27 00003 26 - 29 33,5 00051 33,5 00004 32,5 - 35,5 67,5 93,5 42,5 00052 42,5 00005 41,5 - 44,5 76,5 102,5 48,5 00053 48,5 00006 47,5 - 50,5 50 00054 50 00007 49 - 52 56 00055 56 00008 55 - 58 60 00056 60 00009 59 - 62 64 00057 64 00010 77 00058 77 00011 80 00059 80 84 00060 89 51 77 55,5 81,5 61 87 82,5 108,5 84 110 90 116 94 120 63 - 66 98 124 76 - 79 111 137 00012 79 - 82 114 140 84 00013 83 - 86 118 144 00061 89 00014 88 - 91 123 149 96 00062 96 00015 95 - 98 130 156 100 00063 100 00016 98 - 102 134 160 105 00064 105 00017 103 - 107 139 165 110 00065 110 00018 108 - 112 144 170 116 00066 116 00019 114 - 118 150 176 125 00067 125 00020 123 - 127 159 185 131 00068 131 00021 129 - 133 165 191 137 00069 137 00022 135 - 139 171 197 141 00070 141 00023 139 - 143 175 201 150 00071 150 00024 148 - 152 184 210 157 00072 157 00025 155 - 159 191 217 160 00073 160 00026 158 - 162 208 240 168 00074 168 00027 166 - 170 216 248 176 00075 176 00028 174 - 178 224 256 185 00076 185 00029 183 - 187 233 265 200 00077 200 00030 198 - 202 248 280 212 00078 212 00031 210 - 214 260 292 218 00079 218 00032 216 - 220 266 298 225 00080 225 00033 223 - 227 273 305 235 00081 235 00034 233 - 237 283 315 267 00083 267 00035 265 - 269 317 367 273 00084 273 00036 271 - 275 323 373 285 00085 285 00037 283 - 287 335 385 326 00086 326 00038 324 - 328 376 426 340 00087 340 00039 338 - 342 390 440 355 00088 355 00040 353 - 357 405 455 400 00089 400 00041 398 - 402 450 500 406 00090 406 00042 404 - 408 456 506 420 00091 420 00043 418 - 422 470 520 429 00092 429 00044 427 - 431 479 529 508 00093 508 00045 506 - 510 558 608 525 00094 525 00046 523 - 527 575 625 532 00095 532 00047 530 - 534 582 635 Standard to order 11 for M 10 11 for M 10 13 for M 12 17 for M 16 17 for M 16 25/2,5 30/4 40/4 50/5 50/5 30 13 19 2,75 30 13 19 4 40 16 19 4 50 25 28 5 50 25 28 5 HALFEN FRAMING SYSTEMS Order example: Designation: HCS - RAD - 326 - fv For pipe clamps with insulation the effective diameter is Deff = Ø D - 16 mm. Pipe clamps are suitable for pipe-Ø within span width (see table value). Typ Ø D [mm] Material or Stock no.: Type 1 × 75 25,5 - 30,5 1 × 75 48,5 00044 48,5 00003 31,5 - 36,5 1 × 120 50 00045 50 00004 33 - 38 1 × 120 56 00046 56 00005 39 - 44 1 × 120 60 00047 60 00006 43 - 48 1 × 150 64 00048 64 00007 47 - 52 1 × 150 77 00049 77 00008 60 - 65 1 × 180 80 00050 80 00009 63 - 68 1 × 180 84 00051 84 00010 67 - 72 1 × 180 89 00052 89 00011 72 - 77 1 × 210 96 00053 96 00012 79 - 84 1 × 210 100 00054 100 00013 83 - 88 1 × 250 105 00055 105 00014 88 - 93 1 × 250 110 00056 110 00015 93 - 98 1 × 250 116 00057 116 00016 99 - 104 1 × 250 125 00058 125 00017 108 - 113 1 × 305 131 00059 131 00018 114 - 119 1 × 305 137 00060 137 00019 120 - 125 1 × 305 141 00061 141 00020 124 - 129 1 × 305 150 00062 150 00021 133 - 138 1 × 355 157 00063 157 00022 140 - 145 1 × 355 160 00064 160 00023 143 - 148 1 × 395 168 00065 168 00024 151 - 156 1 × 395 176 00066 176 00025 159 - 164 1 × 395 185 00067 185 00026 168 - 173 1 × 450 200 00068 200 00027 183 - 188 1 × 450 212 00069 212 00028 195 - 200 1 × 500 218 00070 218 00029 201 - 206 1 × 500 225 00071 225 00030 208 - 213 1 × 560 235 00072 235 00031 218 - 223 1 × 560 267 00073 267 00032 250 - 255 1 × 650 273 00074 273 00033 256 - 261 1 × 650 285 00075 285 00034 268 - 273 1 × 700 326 00076 326 00035 309 - 314 1 × 800 340 00077 340 00036 323 - 328 1 × 800 355 00078 355 00037 338 - 343 1 × 860 400 00079 400 00038 383 - 388 1 × 1015 406 00080 406 00039 389 - 394 1 × 1015 420 00081 420 00040 403 - 408 1 × 1015 429 00082 429 00041 412 - 417 1 × 1015 508 508 491 - 496 1 × 1295 525 525 508 - 513 1 × 1295 532 532 515 - 520 1 × 1295 Standard Framing Channels, Bolts À Ø D = Nominal dimension of pipe clamp without rubber insulation HALFEN Cantilever e.g. KON - 52/2 - fv - 700 ® page 75 16,5 - 21,5 00002 Accessories matching T-head bolt HS 50/30 (® page 11/13) to order separately DGM HRS - A RUV 00001 42,5 2 Design Properties Rubber insul. Pipe clamp Pipe rest 33,5 00043 3 Support Structures HCS - RAD (e.g. on HALFEN cantilever KON 52/2) consisting of: 00042 42,5 4 Cantilevers Assembly diagram 33,5 1 5 Pipe Clamps, Pipe Supports Delivery includes: 1 x Pipe clamp Alpha 1 x Rubber insulation DGM (enclosed as cut goods) 1 x Pipe rest RUV [mm] DGM Rubber insulation length [mm] DGM 25/8 D Ø D À Stock no. [mm] 0303.010- Span width from - to DGM 30/8 Note: When DGM (Rubber insulation) is used, pipe rest RUK resp. RUV is also necessary. A4 Stainl. steel A4 6 7 DGM 40/8 Ø D À Stock no. [mm] 0303.010- Material DGM 50/8 Material fv h.d. galvanised DGM 50/8 HCS - RAD Pipe clamp assembly set with DGM rubber insulation and RUV pipe rest Notes, Work aid Pipe Clamps Type Alpha, Assembly Set to order 0303.010-00076 81 HALFEN FRAMING SYSTEMS Material fv h.d. galvanised Beta Pipe clamp Ø D Stock no. [mm] 0311.030- 7 Ø D Stock no. [mm] 0311.030- Span width from - to [mm] Pretension dim. L K a v [mm] [mm] [mm] [mm] Dimensions hole Ø [mm] b/d [mm] 49,5 00002 27   00050 27   00003 26 - 29 55 77 33,5 00051 33,5 00004 32,5 - 35,5 61,5 83,5 42,5 00052 42,5 00005 41,5 - 44,5 70,5 92,5 48,5 00053 48,5 00006 47,5 - 50,5 76,5 98,5 50 00054 50 00007 49 - 52 78 100 56 00055 56 00008 55 - 58 84 106 60 00056 60 00009 59 - 62 88 110 64 00057 64 00010 63 - 66 92 114 77 00058 77 00011 76 - 79 105 127 80 00059 80 00012 79 - 82 108 130 84 00060 84 00013 83 - 86 112 134 89 00061 89 00014 88 - 91 118 140 96 00062 96 00015 95 - 98 125 147 100 00063 100 00016 98 - 102 144 170 Delivery includes: 1 x Pipe clamp 2 x Hx. head bolts 2 x Nuts 105 00064 105 00017 103 - 107 149 175 110 00065 110 00018 108 - 112 154 180 116 00066 116 00019 114 - 118 160 186 125 00067 125 00020 123 - 127 169 195 Note: Pipe clamp HRS - B with rubber insulation DGM: ® page 85 131 00068 131 00021 129 - 133 175 201 137 00069 137 00022 135 - 139 181 207 141 00070 141 00023 139 - 143 185 211 150 00071 150 00024 148 - 152 194 220 157 00072 157 00025 155 - 159 201 227 160 00073 160 00026 158 - 162 208 240 168 00074 168 00027 166 - 170 216 248 176 00075 176 00028 174 - 178 224 256 185 00076 185 00029 183 - 187 233 265 200 00077 200 00030 198 - 202 248 280 212 00078 212 00031 210 - 214 260 292 218 00079 218 00032 216 - 220 266 298 225 00080 225 00033 223 - 227 273 305 235 00081 235 00034 233 - 237 283 315 K 267 00082 267 00035 265 - 269 317 367 L 273 00083 273 00036 271 - 275 323 373 285 00084 285 00037 283 - 287 335 385 326 00085 326 00038 324 - 328 376 426 340 00086 340 00039 338 - 342 390 440 355 00087 355 00040 353 - 357 415 465 400 00088 400 00041 398 - 402 460 510 406 00089 406 00042 404 - 408 466 516 420 00090 420 00043 418 - 422 480 530 429 00091 429 00044 427 - 431 489 539 508 00092 508 00045 506 - 510 568 618 525 00093 525 00046 523 - 527 585 635 532 00094 532 00047 530 - 534 592 642 Accessories 21,5 D d b a hole-Ø Order example: HRS - B - 125 - fv Type Ø D [mm] Material or Stock no.: 0311.030-00067 82 Standard to order 20,5 - 23,5 6,5 for M 6 25/2,5 8,5 for M 8 11 for M 10 13 for M 12 17 for M 16 17 for M 16 30/4 40/4 50/5 60/6 load cap. [kN] 71,5 00049 Cantilevers Pipe Clamps, Pipe Supports 6 Notes, Work aid 5 Material A4 Stainless steel A4 21,5 D 4 HRS - B v 3 Design Properties 2 Support Structures 1 Framing Channels, Bolts Pipe Clamps Type Beta 25 2,75 1,9 35 4 4,1 40 4 4,9 50 5 7,8 55 5 9,7 HALFEN FRAMING SYSTEMS 77 00031 77 00002 76 - 79 80 00032 80 00003 79 - 82 89 00033 89 00004 8,5 for 88 - 91 M 8 114 105 127 108 130 118 140 75 65 70 25 70 96 00034 96 00005 95 - 98 125 147 80 100 00035 100 00006 98 - 102 144 170 85 105 00036 105 00007 103 - 107 149 175 90 110 00037 110 00008 108 - 112 154 180 90 116 00038 116 00009 114 - 118 160 186 95 125 00039 125 00010 123 - 127 169 195 100 131 00040 131 00011 175 201 137 00041 137 00012 11 for 129 - 133 M 10 135 - 139 181 207 105 141 00042 141 00013 139 - 143 185 211 105 150 00043 150 00014 148 - 152 194 220 110 157 00044 157 00015 155 - 159 201 227 115 160 00045 160 00016 158 - 162 208 240 125 168 00046 168 00017 166 - 170 216 248 130 176 00047 176 00018 174 - 178 224 256 135 185 00048 185 00019 183 - 187 265 140 00049 200 00020 198 - 202 248 280 40 145 212 00050 212 00021 13 for 210 - 214 M 12 233 200 260 292 150 218 00051 218 00022 216 - 220 266 298 155 225 00052 225 00023 223 - 227 273 305 160 235 00053 235 00024 233 - 237 283 315 170 267 00054 267 00025 265 - 269 317 367 175 273 00055 273 00026 271 - 275 323 373 180 285 00056 285 00027 335 385 326 00057 326 00028 17 for 283 - 287 M 16 324 - 328 376 426 210 340 00058 340 00029 338 - 342 390 440 215 Standard 30/4 40/4 50/5 35 50 100 190 2,75 4 4 5 1,9 4,1 7,8 K Assembly diagram Pipe clamp Delta b L hole-Ø HRS - D - 125 - fv 3 4 5 Possible height adjustment even after assembly 6 7 e.g. HALFEN Channel HM 36/36 ® page 34 T-head bolt HS 38/17 ® page 35 U - Washer US ..., DIN 9021 ® page 44 Hexagonal rod coupler Order example: 2 to order D a 1 4,9 d v 25/2,5 92 Framing Channels, Bolts 63 - 66 Accessories 00001 Design Properties 64 Support Structures 00030 b/d [mm] Preload tension cap. dim. L K a H M v [mm] [mm] [mm] [mm][mm] [mm] [kN] Cantilevers 64 Dimensions M 10 x 40 w. v.h. Ø D Stock no. [mm] 0311.050- H Note: Pipe clamp HRS-D with rubber insulation DGM: ® page 85 M Ø D Stock no. [mm] 0311.050- span width hole from - to Ø [mm] [mm] Pipe Clamps, Pipe Supports Delivery includes: 1 x Pipe clamp with hexagonal rod coupler, unremovable but turnable on pipe clamp 2 x Hex. head bolts 2 x Nuts A4 Stainl. steel A4 M 12 x 40 with view hole D Material h.d. galvanised M 16 x 50 with view hole Material fv Delta Pipe clamp M 16 x 50 w. v.h. HRS - D Notes, Work aid Pipe Clamps Type Delta Threaded rod GWS with 2 lock nuts Type Ø D [mm] Material or Stock no.: 0311.050-00039 83 HALFEN FRAMING SYSTEMS 3 HRS - G Material fv h.d. galvanised Gamma Pipe clamps Stock no. ØD [mm] 0311.060- 64 00001 63 - 66 77 00031 77 00002 76 - 79 80 00032 80 00003 79 - 82 89 00033 89 00004 8,5 for 88 - 91 M 8 25/2,5 92 114 105 127 108 130 118 140 96 00005 95 - 98 125 147 00006 98 - 102 144 170 105 00036 105 00007 103 - 107 149 175 110 00037 110 00008 108 - 112 154 180 116 00038 116 00009 114 - 118 160 186 125 00039 125 00010 123 - 127 169 195 131 00040 131 00011 175 201 Delivery includes: 1 x Pipe clamp 2 x Hex. head bolts 2 x Nuts 137 00041 137 00012 11 for 129 - 133 M 10 135 - 139 181 207 141 00042 141 00013 139 - 143 185 211 150 00043 150 00014 148 - 152 194 220 157 00044 157 00015 155 - 159 201 227 Note: Pipe clamp HRS-G with rubber insulation DGM: ® page 85 160 00045 160 00016 158 - 162 208 240 168 00046 168 00017 166 - 170 216 248 176 00047 176 00018 174 - 178 224 256 185 00048 185 00019 183 - 187 233 265 200 00049 200 00020 248 280 212 00050 212 00021 13 198 - 202 for 210 - 214 M 12 260 292 218 00051 218 00022 216 - 220 266 298 225 00052 225 00023 223 - 227 273 305 235 00053 235 00024 233 - 237 283 315 267 00054 267 00025 265 - 269 317 367 273 00055 273 00026 271 - 275 323 373 285 00056 285 00027 335 385 326 00057 326 00028 17 for 283 - 287 M 16 324 - 328 376 426 340 00058 340 00029 338 - 342 390 440 D h D d v Support Structures Standard to order Order example: HRS - G - 125 - fv b Cantilevers Pipe Clamps, Pipe Supports Notes, Work aid 00030 b/d [mm] 100 L 7 64 Pretension dim. L K a h Ø2 v [mm] [mm] [mm] [mm][mm] [mm] Dimensions 00035 K 6 Ø D Stock no. [mm] 0311.060- span width hole from - to Ø [mm] [mm] 00034 a 5 A4 Stainl. steel A4 96 Ø2 4 Material 100 Accessories 2 Design Properties 1 Framing Channels, Bolts Pipe Clamps Type Gamma hole-Ø 84 Type Ø D [mm] Material or Stock no.: 0311.060-00039 30/4 40/4 50/5 load cap. [kN] 25 9 11 2,75 1,9 35 11 13 4 4,1 40 14 17 4 4,9 50 18 17 5 7,8 HALFEN FRAMING SYSTEMS D Assembly diagram Pipe clamp Gamma HRS - G (® page 84) with DGM (order separately) D Assembly diagram Pipe clamp Delta HRS - D (® page 83) with DGM (order separately) D Pipe clamp Alpha HRS - A with DGM: ® page 81 Á Please indicate length DGM [m] when ordering. Rubber insulation DGM (cut goods) for HALFEN Pipe clamps Material: d EPDM, resistant to temp. from - 40°C to +110° C b Standard to order Order example: DGM 40/ 8, 12 m or Stock no. 0320.000-00003, 12m – 27   33,5 16,5 - 21,5 42,5 25,5 - 30,5 48,5 31,5 - 36,5 50 33 - 38 56 39 - 44 60 43 - 48 64 47 - 52 77 60 - 65 80 63 - 68 84 67 - 72 89 72 - 77 96 79 - 84 100 83 - 88 105 88 - 93 110 93 - 98 2 x 50 1 2 3 4 5 6 7 2 x 70 DGM 25/8 2 x 85 2 x 110 2 x 130 2 x 155 116 99 - 104 125 108 - 113 131 114 - 119 137 120 - 125 141 124 - 129 150 133 - 138 157 140 - 145 160 143 - 148 168 151 - 156 176 159 - 164 185 168 - 173 200 183 - 188 212 195 - 200 218 201 - 206 225 208 - 213 235 218 - 223 267 250 - 255 273 256 - 261 285 268 - 273 2 x 435 326 309 - 314 2 x 490 340 323 - 328 2 x 530 355 338 - 343 2 x 530 400 383 - 388 406 389 - 394 420 403 - 408 429 412 - 417 508 491 - 496 525 508 - 513 532 515 - 520 b/d Framing Channels, Bolts For pipe clamps with insulation the effective diameter is Deff = Ø D - 16 mm; span width with insulation see table values. 21,5 Accessories pipe clamp without rubber insulation Design Properties À Ø D = Nominal dimension of Rubber insulation DGM (order separately) Length Type [mm] Support Structures À [mm] Span width with DGM from - to [mm] Cantilevers Assembly diagram Pipe clamp Beta HRS - B (® page 82) with DGM (order separately) ØD Pipe Clamps, Pipe Supports HALFEN Pipe clamps HRS with rubber insulation DGM (DGM see below, order separately) Notes, Work aid DGM - Rubber Insulation 2 x 175 DGM 30/8 2 x 190 2 x 220 2 x 240 2 x 270 2 x 295 DGM 40/8 2 x 310 2 x 345 2 x 405 DGM 50/8 2 x 625 DGM 60/8 2 x 790 [mm] Stock no. Á 0320.000- DGM 25/ 8 00001 17 - 96 17 - 96 DGM 30/ 8 00002 100 - 157 100 - 157 DGM 40/ 8 00003 160 - 235 160 - 235 DGM 50/ 8 00004 267 - 532 267 - 340 DGM 60/ 8 00005 for pipe clamp - Ø D HRS - B - G - D HRS - A [mm] [mm] 355 - 532 85 HALFEN FRAMING SYSTEMS HRG - 1 Pipe supports for pipe diameters D = 21,5 up to 185 mm Pipe clamp Type Beta D Dimensions [mm] HRG - 1 for pipe L fv A4 H b Ød ØDÀ 100 130 80 11 21,5 - 60 125 150 100 11 63 - 84 Type 5 À Pipe - Ø D [mm] Available diameters of pipe clamps see HRS-B, ® p. 82. Note: When using rubber insulation DGM , larger diameters are required. 8 89 - 131 150 180 100 11 8 137 - 141 175 200 120 11 10 150 - 185 200 200 150 13 10 Material / finish: fv = Steel St 37 - 2, h.d. galvanised A4 = Stainl. steel W1.4571/ 1.4401 (A4) Ød 5 L D c 5 b HRG - 3 Pipe supports for pipe diameters D = 100 up to 532 mm H Cantilevers D L 7 Notes, Work aid 6 Pipe Clamps, Pipe Supports b t 250 250 225 125 17 8 250 300 250 150 17 10 340 - 355 300 300 250 150 17 10 400 - 429 350 300 250 150 17 10 508 - 532 400 400 300 200 22 15 Material / finish: fv = Steel St 37 - 2, h.d. galvanised A4 = Stainl. steel W1.4571/ 1.4401 (A4) Dimensions [mm] HRG - 3 for pipe L fv A4 H b ØDÀ 100 - 131 80 180 150 t Type 5 137 - 141 175 200 100 5 150 - 168 200 200 100 5 176 - 185 200 200 100 8 200 - 235 200 200 120 8 À Pipe - Ø D [mm] Available diameters of Pipe clampn see HRS-B, ® p. 82. Note: When using rubber insulation DGM , larger diameters are required. 267 - 285 250 250 150 8 326 250 300 150 8 340 - 355 300 300 200 10 400 - 429 350 300 200 10 508 - 532 400 400 250 10 Assembly diagram: e.g. HRG - 1 Spacer clip AHS (used in pairs) HRG - 3 - 105 - fv Order example: Material / finish: fv = Steel St 37 - 2, h.d. galvanised A4 = Stainl. steel W1.4571/ 1.4401 (A4) Material: fv AHS - 1 - fv B [mm] Stock no. 50 0324.000-00001 8,0 13 AHS - 2 - fv 0324.000-00002 50 10,0 13 AHS - 3 - fv 0324.000-00003 50 12,0 13 AHS - 4 - fv Material: A4 0324.000-00004 70 20,0 17 AHS - 1 - A4 AHS - 2 - A4 B [mm] Stock no. 0324.000-00005 50 0324.000-00006 50 h [mm] Ø d [mm] h [mm] Ø d [mm] 8,0 13 10,0 13 order separately AHS - 3 - A4 0324.000-00007 50 12,0 13 AHS - 4 - A4 0324.000-00008 70 20,0 17 Ød to order Other dimensions on request. 86 À Pipe - Ø D [mm] Available diameters of Pipe clamps see HRS-B, ® p. 82. Note: When using rubber insulation DGM , larger diameters are required. 326 Nut M 12 (M 16) (® page 44) and T-head bolt M12 (M 16) (® page 9 - 43) Standard 8 285 AHS Spacer clip for sliding pipe supports 8 Type L Pipe clamp Type Beta 5 HRG - 2 - 105 - fv Order example: t 8 25 6 Support Structures Ød 4 Dimensions [mm] HRG - 2 for pipe ØDÀ L fv A4 H c Ød b 176 - 185 200 200 200 80 17 200 - 235 200 200 200 100 17 267 - 273 250 250 200 100 17 H Pipe clamp Type Beta t 3 Design Properties HRG - 2 Pipe supports for pipe diameters D = 176 up to 532 mm B b h Accessories 2 HRG - 1 - 105 - fv Order example: t t H 1 Framing Channels, Bolts Sliding Pipe Supports, Spacer Clip 25 85 HALFEN FRAMING SYSTEMS Framing Channels, Bolts Accessories 2 Design Properties Da 3 Support Structures 106,5 ±2 4 Cantilevers H 1 5 Pipe Clamps, Pipe Supports HCS HRG Sliding support DN 15-DN 200, pipe clamps acc. to DIN 3567, Form A 6 Notes, Work aid Sliding Supports, Spacer Clips, Application Example 7 Ø 14 Example 1: Pipe fittings on HALFEN POWERCLICK Framing Systems 100 100 200 100 - one range of accessories for all three channel sizes! Fixing with 2 Spacer clips HCS AHS 5/1 - fv Stock no. 0291. .. Designation POWERCLICK Framing System 63 Da 21,3 DN H 15 116 HCS HRG 4-21 - fv 040-00001 1 33,7 25 122 HCS HRG 4-33 - fv 040-00002 1 48,3 40 129 HCS HRG 4-48 - fv 040-00003 1 60,3 50 136 HCS HRG 4-60 - fv 040-00004 1 76,1 65 144 HCS HRG 4-76 - fv 040-00009 1 88,9 80 150 HCS HRG 4-89 - fv 040-00005 1 114,3 100 166 HCS HRG 4-116 - fv 040-00006 1 139,7 125 178 HCS HRG 4-141 - fv 040-00007 1 168,3 150 192 HCS HRG 4-168 - fv 040-00008 1 219,1 200 217,5 HCS HRG 4-219 - fv 040-00010 1 POWERCLICK Framing System 41 POWERCLICK Framing System 22 page 81 fv = h.d. galvanised page 76 - 77 page 82 see above see below HCS AHS Spacer clip, used in pairs, pre-assembled with 1 x HZS 41/22 - fv 8.8 - M12 x 50 per clip suitable for all channels System 41 Series Stock no. 0308. .. Designation HCS AHS 5/1 - fv 040-00001 1 page 81 M 12 10 55 15 23 30 25 2 Max. 60 Nm min. 170 mm Standard to order packing unit [pcs.] 87 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts Application Examples Example 2: Stands with HALFEN Cantilevers and Pipe clamps HL 41/41 (® page 24) HL 41/41 (® page 24) HCS - RAD (® page 81) Accessories 3 Design Properties 4 7 Pipe Clamps, Pipe Supports 6 Sup Example 3: Pipe suspension S HRS - D (® page 83) 88 g acin t sp or upp Notes, Work aid 5 ing pac ts por Cantilevers 2 Support Structures KON 41/1 (® page 76) HALFEN FRAMING SYSTEMS 1,01 1,35 External pipe-Ø [m] [mm] [kg/m] Drain pipe, GA DIN 19 500 60 5,300 Á Pipe weigth Pipe weigth (empty) (filled with water) [kg/m] [kg/m] 7,505 0,60 10 0,252 0,302 21,3 1,27 1,47 1,50 80 7,100 11,283 0,80 12 0,308 0,387 1,65 2,02 1,80 112 10,300 18,791 1,15 15 0,391 0,524 33,7 2,55 3,13 2,10 137 13,700 26,763 1,35 18 0,475 0,676 42,4 3,28 4,30 2,40 162 17,300 35,437 1,60 22 0,587 0,901 48,3 3,77 5,15 2,60 212 32,700 64,100 2,00 28 1,110 1,601 60,3 5,33 7,55 3,00 35 1,420 2,214 76,1 6,80 10,52 3,20 42 1,700 2,894 88,9 8,85 13,98 3,50 54 2,910 4,873 114,3 12,60 21,30 4,20 58 4,300 6,400 ca.1,50 64 3,470 6,296 139,7 16,90 30,17 4,60 78 5,900 9,900 70 3,800 7,219 165,1 20,10 39,06 5,30 110 8,400 17,700 74 4,030 7,877 135 11,800 24,500 160 14,100 32,300 210 23,100 54,600 according to the manufacturer´s instructions each length of pipe must be supported at least twice; applies additionally for each moulded part Drain pipe cast iron (SML, ML) 17,2 0,69 12,15 3,80 274 33,300 87,700 21,3 0,96 15,76 4,00 326 43,200 120,800 26,9 1,41 17,31 4,10 429 75,500 208,800 33,7 2,01 18,90 4,20 532 104,300 311,800 44,5 2,70 23,32 4,35 635 137,100 434,200 48,3 2,95 25,07 4,40 [m] Copper pipe DIN 1786 and 1754, bright 26,9 Steel pipe (heating pipe) according to DIN 2448 Support spacing max. 51,0 3,12 27,12 4,50 57,0 3,90 32,54 4,75 60,3 4,14 34,76 4,80 32 0,273 0,804 0,32 63,5 4,36 36,93 4,90 40 0,348 1,255 0,40 76,1 5,28 43,40 5,00 50 0,443 1,963 82,5 6,31 51,26 5,20 56 0,500 2,463 88,9 6,81 12,15 3,80 63 0,566 3,116 101,6 8,76 15,76 4,00 75 0,679 4,416 108,0 9,33 17,31 4,10 90 0,952 6,360 114,3 9,90 18,90 4,20 110 1,432 9,503 127,0 12,20 23,32 4,35 125 1,817 12,271 133,0 12,80 25,07 4,40 140 2,287 15,391 139,7 13,50 27,12 4,50 160 3,004 20,106 152,4 16,40 32,54 4,75 200 3,830 31,457 2,00 159,0 17,10 34,76 4,80 250 6,019 49,150 2,50 168,3 18,10 36,93 4,90 Drain pipe, PVC hard 0,244 1,284 0,50 80 4,360 8,894 104 5,700 13,550 125 10,200 21,316 131 10,700 22,966 £ 0,50 £ 1,00 £ 1,50 1 2 3 4 5 6 7 £ 2,00 £ 2,00 - 3,00 Á for pipes with normal wall thickness Drain pipe PE (Geberit) according manufacturer 10 x Ø Framing Channels, Bolts 0,89 [kg/m] Support spacing max. Accessories 17,2 À [mm] Pipe weigth Pipe weigth (empty) (filled with water) Design Properties [mm] [m] [kg/m] [kg/m] Threaded pipe according to DIN 2440 (medium) External pipe-Ø Support Structures Support spacing max. Cantilevers À Pipe weigth Pipe weigth (empty) (filled with water) Pipe Clamps, Pipe Supports External pipe Ø Notes, Work aid Pipe Weights and Support Spacing 0,50 0,56 0,63 0,75 0,90 1,10 1,25 1,40 1,60 177,8 21,30 43,40 5,00 193,7 25,00 51,26 5,20 219,1 31,00 64,73 5,50 50 267,0 40,60 91,40 5,90 63 0,308 1,998 0,60 273,0 41,60 95,40 5,90 75 0,490 3,930 0,75 298,5 51,10 117,60 6,20 110 1,025 8,006 1,10 318,0 57,40 129,50 6,40 À 125 1,351 12,430 1,25 323,9 55,60 130,85 6,40 À 160 2,158 18,031 1,60 406,4 85,90 204,40 7,10 À 508,0 135,00 320,50 8,00 À À Observe load capacities of pipe clamps and reduce eventually support width. 89 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts Pipe Dimensions Threaded pipe DIN 2440 (medium duty) DIN 2441 (heavy duty) DN Zoll Da Seamless Steel pipe DIN 2448 DIN E 2460 heating pipe DN Da Insulated Copper pipe Wicu pipe Standard with web coat Copper pipe Da Insulation Da bright Copper pipe DIN 17 440 DN Steel Drain pipe DIN 19 530 Loro. Steel plastic coated DN Da Cast iron Drain pipe GA DIN 19 500 and SML DN Eternit pipe DIN 19 830 Da DN Da PVC DIN 19 531 PP DIN 19 560 ABS DIN 19 561 Rotstrich HT DN Da 12 2 Accessories 15 10 3/8 15 20 25 32 4 Support Structures 3 Design Properties 40 50 65 17,2 10 1/2 21,3 15 21,3 15 19 18/22 3/4 26,9 20 26,9 18/22 23/27 28 1 33,7 25 33,7 28 33 35 35 40 42 48 1 1/4 42,4 1 1/2 48,3 2 60,3 2 1/2 76,1 17,2 16 12 32 44,5 40 48,3 46 51 50 57 50 60,3 57 63,5 64/65 65 76,1 76 42 54 54 40 50 42 53 40 48 50 58 60 30 32 40 42,5 50 50 70 75 100 110 125 125 150 160 200 200 60 50 70 73 70 64 78 80 80 100 3 88,9 4 114,3 76 82,5 85 80 88,9 89 100 94 101,6 100 108 100 114,3 113 121 127 125 125 133 133 125 139,7 150 159 150 168,3 175 193,7 100 84 100 116 102 100 125 70 133 125 110 133 137 125 150 5 139,7 6 165,1 159 150 159 150 125 141 150 168 160 5 Cantilevers 177,8 200 200 219,1 250 273 219 200 210 219 200 220 7 250 274 250 274 300 326 298,5 318 300 323,9 300 326 350 355,6 350 355 400 406,4 400 429 500 508 500 532 Notes, Work aid 6 Pipe Clamps, Pipe Supports 267 DN = Nominal diameter; Da = External diameter 90 Dimensions in mm (resp. in inches, where stated) HALFEN FRAMING SYSTEMS Da DN 10 16 17 15 20 21,5 Ø D [mm] Da Type Beta Ø D [mm] Type Beta/ Gamma with DGM Ø D [mm] Type Delta/ Gamma Ø D [mm] Type Delta/ Gamma with DGM Ø D [mm] 42,5 27 42,5 25 32 25 32 20 32 33,5 48,5 33,5 48,5 40 32 40 32 40 25 40 42,5 56 42,5 56 42,5 56 42,5 56 48,5 64 48,5 64 64 50 64 50 64 64 56 64 56 64 64 60 77 60 77 50 50 56 50 50 40 50 32 50 77 60 63 60 63 50 63 40 63 64 80 64 80 64 80 70 75 70 75 65 75 50 75 77 89 77 89 77 89 80 96 80 96 80 96 84 100 84 100 84 100 89 105 89 105 89 105 100 116 100 116 100 116 110 125 110 125 110 125 116 131 116 131 116 131 125 141 125 141 125 141 125 141 125 141 125 141 131 150 131 150 131 150 80 100 125 90 110 125 90 100 125 140 150 200 250 300 160 200 110 125 80 100 125 140 150 200 160 200 150 200 90 110 125 90 65 80 110 125 137 150 137 150 137 150 140 141 157 141 157 141 157 160 160 176 160 176 160 176 168 185 168 185 168 185 176 185 176 185 176 185 200 212 200 212 200 212 200 212 200 212 200 212 212 225 212 225 212 225 218 235 218 235 218 235 200 267 250 315 300 267 285 267 285 273 285 273 285 273 285 326 340 355 400 400 400 340 420 400 420 406 420 406 420 532 326 326 340 355 429 DN = Nominal diameter; Da = External diameter 326 326 400 508 2 3 4 5 6 7 267 285 326 400 267 267 315 1 21,5 27 32 40 Framing Channels, Bolts DN Type Alpha with DGM and RUV Ø D [mm] Accessories Da Type Alpha Design Properties DN PE low pressure pipe DIN 19 533 (Supralen) Support Structures Da PVC Pressure pipe DIN 19 532 and DIN 8062 Cantilevers DN PVC Drain pipe DIN 19 531 Pipe Clamps, Pipe Supports PE DIN 19 535 (Geberit, Akatherm, Riamer, Supralen) Notes, Work aid Pipe Dimensions, Selection of Pipe Clamps 429 525 508 525 532 Ø D = Nominal diameter pipe clamps (® tables pages 80 - 85) 91 HALFEN FRAMING SYSTEMS Design Properties 4 6 Pipe Clamps, Pipe Supports 7 Notes, Work aid 5 Cantilevers 3 Support Structures 2 Accessories 1 Framing Channels, Bolts Pipe Fixing under Bridges Regulations, standards and basic rules Regulation WAS 0 (1995): Assembly instructions for bridge drains Supplementary Technical Contracting Conditions for Artificial Buildings, issue 1989 (German regulation ZTVK88): Regulation sketches WAS 5, 6, 13, 14, 15, 16, 21, 25 and 26: "Fixings of conduits must consist of stainless steel material grades 1.4401 or 1.4571 acc. DIN 17 440 resp. DIN 267, part 11." "Fixing parts and connections made of stainless steel, steel group A4, material - no. 1.4401 or 1.4571". Standard catalogue of works specifications (STLK), scope of works LB 111, issue 5/89, generally stipulates for pipe fixings: "Fixing elements in stainless steel acc. to DIN 17440, material grade 1.4571, connection components in stainless steel acc. to DIN 267, part 11, material grade 1.4571". Support structures under bridges which are not covered by WAS - regulations Due to the large range of HALFEN channels, T-bolts and accessories made of stainless steel grade A4 the support structures can be dimensioned to meet the requirements, which can be realised even under difficult conditions. We also offer support for clients to find solutions of technical problems. Send us a drawing: HALFEN-DEHA Vertriebsgesellschaft mbH Technical Support Framing Fax: +049-(0)2173/ 970-349 92 HALFEN FRAMING SYSTEMS 300 300 Section B:B Framing Channels, Bolts WAS 15 1 Accessories WAS 5 or WAS 6 Specification text: 2 Design Properties Section: 3 Support Structures Specification text: 4 Cantilevers Section: 5 Pipe Clamps, Pipe Supports Support structures for bridge drainage pipes in accordance with WAS 6 Notes, Work aid Pipe Fixing under Bridges 7 400 HALFEN Pipe fastener according to WAS 6 HALFEN Pipe fastener according to WAS 15 Supply and fit _____ pieces HALFEN Pipe fastener according to WAS 6, material Stainless steel W 1.4571/ 1.4401 (A4) for DN ___. Supply and fit _____ pieces HALFEN Pipe fastener according to WAS 15, material Stainless steel W 1.4571/ 1.4401 (A4) for DN ___. WAS 13 fig. 1 - without articulation - WAS 16 300 Note: Since October 1997, this drawing is no longer part of WAS regulation! The application must be reconsiled with bridge operator. 300 as fixed point HALFEN Pipe fastener according to WAS 13 without articulation HALFEN Pipe fastener similar to WAS 16 (old) Supply and fit _____ pieces HALFEN Pipe fastener according to WAS 13 without articulation, material Stainless steel W 1.4571/ 1.4401 (A4) for DN ___ with/without fixed point Supply and fit _____ pieces HALFEN Pipe fastener similar to WAS 16 , material Stainless steel W 1.4571/ 1.4401 (A4) for DN ___. (WAS 14 old) WAS 26 Determine dim. H on site ! WAS 13 fig. 2 as fixed point HALFEN Pipe fastener according to WAS 14 HALFEN Pipe fastener according to WAS 26 Supply and fit _____ pieces HALFEN Pipe fastener according to WAS 14 , material Stainless steel W 1.4571/ 1.4401 (A4). for DN ___. Supply and fit _____ pieces HALFEN Pipe fastener according to WAS 26, material Stainless steel W 1.4571/ 1.4401 (A4), for DN ___ with/without fixed point. 93 HALFEN FRAMING SYSTEMS HALFEN cast-in channels are the ideal basis for easy-to-install, adjustable fixings. A polystyrene bead filler or a strip filler provides protection against ingress of concrete into the channel. Any component can be fixed to HALFEN Channels without damaging the concrete or the reinformcement. L£ 60 70 HALFEN Channel Typ HTA cut lengths HALFEN Channel Typ HTA short lengths L£ 30 0 cold rolled GWP 72/48 HS 40/22 À GWP 50/30 GWP 40/22 DYNAGRIP toothed 12 kN À  8 kN À  38 29 18 rolled-in 18 groove HS 50/30 À HZA 29/20 HZA 41/22 toothed 5 kN À  41 14 HZS 38/23 Â, HZS 29/20 Â, HS 38/23, HS 29/20, HS 38/17 HS 28/15 21 40 30 22 DYNAGRIP toothed 6 (8) kN À 50 22 HZA 38/23 20 52 26,5 HTA 40/22 10 (12) kN À 34 48 Cantilevers 22 kN À 55 33 HTA 50/30 23 27 (32) kN À 72 Support Structures HTA 52/34 22 HTA 55/42 HTA 72/48 HS 72/48 À 5 0 hot rolled 27 (32) kN À 4 25 HALFEN cast-in channels Type HTA and HZA are officially approved (DIBt Berlin): Z-21.4-34 (HTA), Z-21.4-145 (HZA toothed) and Z-21.4-1691 (HZA 38/23 and 29/20 Dynagrip). 42 3 Fixing to cast-in HALFEN Channels Accessories 2 Design Properties 1 Framing Channels, Bolts Fixing to Concrete 22 HZS 41/22  GWP 41/22  7 HTA 72/49 HTA 54/33 HTA 49/30 HTA 40/25 HTA 38/17 HTA 28/15 27 (32) kN À 22 kN À 10 (12) kN À 6 (8) kN À 4,5 (7) kN À 3 kN À 72 33 22 38 25 18 28 18 15 30 22 À Load range: Perm. loads acc. to German official approval certificates, distance between load points ³ 25 cm. Values in brackets for short lengths L = 15/20/25 cm Á Material/finish HALFEN Channels: 40 17 49 33 49 54 12 fv = Steel h.d. galvanised, S235JR (St37-2) for cold rolled channels and S235JRG2 (RSt37-2) for hot rolled channels A4 =Stainless steel W 1.4571/1.4401 (A4)  With toothing, also suitable for loadings in longitudinal direction. Notes, Work aid 6 Pipe Clamps, Pipe Supports cold rolled HS 72/48 HS 50/30 HS 40/22 HS 38/17 HS 28/15 Order example: GWP 72/48 94 GWP 50/30 GWP 40/22 GWP 38/17 GWP 28/15 HTA 38/17 - fv - 550 Type Material Length [mm] (see Catalogue B) HALFEN FRAMING SYSTEMS F = pull out in all directions for Type HZA à ae GV =electroplated FV = h.d. galvanised A4 = Stainl. steel A4 Type Á Type HTA 28/15 HS 28/15 M 8 - 10 HTA 38/17 HS 38/17 M 10 - 12 W with thread: HS 40/22 M 10 - 12 - 16 HZS 41/22 M 12 - 16 HZA 41/22 HZA 29/20 DYNAGRIP W HZA 38/23 DYNAGRIP W HZS 29/20 M 10 - 12 HZS 38/23 M 12 - 16 HTA 49/30 HTA 50/30 W HS 50/30 M 12 - 16 - 20 HTA 52/34 W HS 50/30 M 16 - 20 HTA 55/42 HTA 54/33 W HTA 72/48 HTA 72/49 W HS 50/30 M 20 HS 72/48 M 20 - 30 Load pairs cut lengths Individual lengths short lengths cut lengths matching T-head bolt FV = h.d.galvan. A4 = St. steel A4 HTA 40/25 HTA 40/22 af F1 load bearing area Channel FQ ® g £ 15° Transverse or angled shear B 35 L=15,20,25 cm F1 [kN] FZ 3,5 3,0 3,0 2,0 FQ 3,5 3,5 3,5 3,0 F1 F1 25 L >25 cm F1 [kN] F1 25 25 F1 25 F2 F2 10 25 F1 [kN] F2 [kN] FZ 7,0 4,5 4,5 3,0 FQ 8,0 8,0 8,0 4,5 FZ 8,0 6,0 6,0 4,0 FQ 10,0 10,0 10,0 6,0 FZ 5,0 5,0 5,0 3,5 FQ 5,0 5,0 5,0 3,5 FZ FY FX FZ FY FX  8,0 8,0 8,0  12,0 12,0 12,0  8,0 8,0 8,0  12,0 12,0 12,0 FZ 12,0 10,0 10,0 5,0 FQ 12,0 12,0 12,0 7,0   FZ FQ 22,0 (25,0) 22,0 (25,0) À À 22,0 (25,0) 22,0 (25,0) FZ 27,0 (32,0) FQ 27,0 (32,0) FZ 27,0 (32,0) FQ 27,0 (32,0) À À 27,0 (32,0) 27,0 (32,0) 27,0 (32,0) 27,0 (32,0) À À 8,0 8,0 8,0 12,0 12,0 12,0   10 ar aa ae af 5 10 4 8 7,5 15 5 10 10 20 8 20 10 15 8 20 10 20 8 20 15 30 13 25 15 30 13 25 20 40 17,5 35 À 25 50 22,5 45 À 25 50 22,5 45 5,4 5,4 5,4 7,6 7,6 7,6 11,0 (12,5) À 11,0 (12,5) 27,0 (32,0) 13,5 (16,0) 27,0 (32,0) 27,0 (32,0) 27,0 (32,0) À Individual channels 13,5 (16,0) 13,5 (16,0) 13,5 (16,0) W = hot rolled channels, also suitable for dynamic loads. À Values in brackets for using concrete strength class B 35 Á HTA 55/42, HZA 38/23 and HZA 29/19 only available in h.d. galvanised. For further informations see catalogue B or official approval.  For simultaneously loadings in multiple directions applies: 2 3 4 5 6 7 F2 F2 22,0 (25,0) À 22,0 (25,0) À Framing Channels, Bolts FZ ® a £ 150° Centric or angled pull out B 25 resp. À : concrete strength class Fz 1 Accessories FQ FZ Fx Design Properties g Note: HALFEN Channels are also approved for fire resistance class F90 resp. F60. Permissible loads: see official approvals. Support Structures g Min. spacings [cm] Cantilevers a F Fy Load capacities of HALFEN Channels per load point F Pipe Clamps, Pipe Supports FQ HZA DYNAGRIP ar FZ HTA ar aa Load bearing areas Notes, Work aid Fixing to Cast-In HALFEN Channels FX2 + FY2 + FZ2 £ perm. F 95 HALFEN FRAMING SYSTEMS 2 Fig. 1 Fig. 2 HALFEN Channel e.g. HTA 40/22 HALFEN Channel e.g. HTA 38/17 HALFEN Locking plate e.g. GWP 38/17 Washer e.g. DIN 9021 Accessories 1 Framing Channels, Bolts Assembly Examples Square washer VUS T-head bolt with nut, e.g. HS 40/22 Hexagon nut e.g. DIN 934 Coupler sleeve VBM or SKM 4 Threaded rod with lock nut Fig. 3 Washer US e.g. Channel 41/83 or 41/62 Support Structures 3 Design Properties Threaded rod GWS U-clamp plate KUS Dowel e.g. VA Threaded rod with nut and lock nut Cantilevers 6 7 Square washer e.g. VUS 41/41 Threaded rod with nut and lock nut Fig. 5 Fig. 4 HALFEN Locking plate e.g. GWP 41/41 F Notes, Work aid 5 Pipe Clamps, Pipe Supports HALFEN Framing channel e.g. HL 41/41 96 HALFEN Framing channel e.g. HL 41/41 HALFEN Framing channel e.g. HL 41/41 Square washer e.g. VUS 41/41 Square washer e.g. VUS 41/41 Threaded rod with nut and lock nut Hexagon head bolt e.g. HSK - M12 HALFEN FRAMING SYSTEMS HCS - 41 - RS - P - fv - LB 1200 HCS - 41 - RS - M - fv (® catalogue PC41 POWERCLICK) 1 1 HCS - 41 - AS2 - P - fv - LB 1300 HCS - 41 - AS2 - M - fv (® catalogue PC41 POWERCLICK) 3 7 8 9 5 Fittings: Locking plates, hexagon head bolts and washers HCS - R Pipe clamp fixing 1 KON 41/1 - fv - L = 325 1 KON 41/2 - fv - L = 475 1 HCS - RAD - 137 - fv 1 HCS - RAD - 218 - fv 4 GWP 41/41 - gv - M 12 4 HSK - gv - M 12 x 30 4 US - DIN 125 - gv - M 12 2 GWP 41/41 - gv - M 10 2 HSK - gv - M 10 x 30 2 GWP 41/41 - gv - M 12 2 HSK - gv - M 12 x 30 4 (Example, dowel on-site) 2 3 4 5 6 7 4 10 2 11 Fittings: Locking plates and hexagon head bolts 3 KON Cantilevers 6 HCS - RAD Pipe clamp fixing Lateral bracing 5 6 7 12 13 4 1 Framing Channels, Bolts 1 1 1 Accessories 2 Type-Finish-Length/Size [mm] Design Properties 1 pcs. Support Structures Item Cantilevers Parts list: Pipe Clamps, Pipe Supports Example 1: Stand with HALFEN Cantilevers and Pipe clamp fixings Notes, Work aid Specification Texts, Parts Lists 7 8 9 Column 14 Fittings: Locking plates and hexagon head bolts KON Cantilevers Fittings: Locking plates and hexagon head bolts VA Composite anchor (dowel) incl. nut and washer 8 9 10 11 12 13 14 97 HALFEN FRAMING SYSTEMS 2 Accessories 1 Framing Channels, Bolts Specification Texts, Parts Lists Example 2: HALFEN Channel ring with connection construction, cantilevers and pipe clamp fixings. Item 1 13 HS T-head bolts 10 HCS - RAD Pipe clamp fixing 3 KON Cantilevers Design Properties 14 8 HCS - RAD Pipe clamp fixing 15 Fittings: T-head bolts and washers 5 Support Structures Cantilevers 4 5 1 3 Fittings: T-head bolts and washers HCS - STR Articulated cantilever HCS - SRI Channel ring 1 1 HCS - 41 - SRI - P - fv - Ra 1100 HCS - 41 - SRI - M - fv 1 1 1 3 HCS - 41 - GST - P - fv - LB 1200 HCS - 41 - GST - P - fv - LB 250 HCS - 41 - GST - P - fv - LB 350 HCS - 41 - GST - M - fv 1 1 2 HCS - 41 - STR - P - fv - LB 300 HCS - 41 - STR - P - fv - LB 500 HCS - 41 - STR - M - fv 3 KON 41/1 - fv - L = 400 1 KON 41/2 - fv - L = 400 3 HCS - RAD - 48,5 - fv 2 HCS - RAD - 77 - fv 2 HCS - RAD - 116 - fv 2 HCS - RAD - 157 - fv 8 HS 41/41 - gv - M 10 x 35 12 HZS 41/22 - fv - M 12 x 35 HS T-head bolts HCS - GST Articulated brace 12 HCS - RAD Pipe clamp fixing 6 HS T-head bolts 7 KON Cantilevers 15 HCS - STR Articulated cantilever 4 14 14 Type-Finish-Length/Size [mm] 4 13 9 pcs. 2 6 7 3 Parts list: 2 5 HCS - GST Articulated brace 8 13 HS T-head bolts 11 HCS - RAD Pipe clamp fixing 12 HCS - RAD Pipe clamp fixing 9 10 HCS - GST Articulated brace 6 Pipe Clamps, Pipe Supports 11 12 13 7 Notes, Work aid 14 15 8 98 US - DIN 125 - gv - M 12 HALFEN FRAMING SYSTEMS HM 50/40 - fv - 6000 Framing Channels, Bolts Supply _____ running meters HALFEN Framing channels HM ___/ ___, finish ___, in standard lengths of 6.00m, cut to size and fit as per specifications. Accessories HALFEN Framing channels Type HM 1 2 Design Properties Stock no. 3 Support Structures Article Type-Finish-Length/Size [mm] 4 Cantilevers Order details: 5 Pipe Clamps, Pipe Supports Specification text: 6 Notes, Work aid Specification Texts HALFEN Framing Channels and Accessories 7 0280.090-00003 HALFEN Channels System 41 Series Supply _____ running meters HALFEN Channels HL ______, finish ___, in standard lengths of 6.00m, cut to size and fit as per specifications. HL 41/41 - fv - 6000 0281.010-00002 HALFEN Framing channels Type HL Supply _____ running meters HALFEN Framing channels HL ___/ ___, finish ___, in standard lengths of 6.00m, cut to size and fit as per specifications. HL 36/36 - fv - 6000 0281.050-00002 HALFEN Cantilevers Supply and fit _____ pieces HALFEN Cantilevers KON ___ / ___, for fixing pipes and other construction parts. KON 36/ 2 - fv - 400 0310.070-00002 HALFEN Adjustment couplers Supply and fit _____ pieces HALFEN Adjustment couplers HJV _____, finish ___, for fixing to bevelled components (specify angle). HJV - 2 - fv 0313.000-00002 HALFEN Fittings Supply and fit _____ pieces HALFEN Fittings HVT ___ - ___, finish ___, to create different connections. HVT 36 - 7 - fv 0312.020-00007 99 HALFEN FRAMING SYSTEMS 2 Specification text: Order details: Article Type-Finish-Length/Size [mm] Stock no. HALFEN Pipe clamp suspension Type Beta, zinc coated Accessories 1 Framing Channels, Bolts Specification Texts Pipe Clamp Fixing Sets, Pipe Supports L For pipe DN _____ Da _____ Supply and fit _____ pieces HALFEN Pipe clamp suspension, consisting of pipe clamp Type Beta ___, finish ___, with rubber insulation - or - without rubber insulation and threaded rod M 12, L = 1000 mm with hexagonal rod coupler SKM M 12, with T-head bolts for existing HALFEN Channel ___/ ___ or with dowel. HRS - B - 131 - fv DGM 30/8, L = 2 x 175 mm GWS - gv - M 10, L = 1000 mm Mu - gv - M 10, DIN 934 SKM - fv - M 10 0311.030-00068 0320.000-00002 0400.040-00001 0360.040-00001 0390.000-00004 HRS - D - 340 - fv DGM 50/8, L = 2 x 530 mm GWS - gv - M 16, L = 1000 mm Mu - gv - M 16, DIN 934 SKM - fv - M 16 0311.050-00058 0320.000-00004 0400.060-00001 0360.070-00002 0390.000-00006 HCS - RAD - 176 - fv 0303.010-00066 5 Support Structures 4 L for pipe DN _____ Da _____ Supply and fit _____ pieces HALFEN Pipe clamp suspension consisting of pipe clamp Type Delta ___, finish ___, with rubber insulation - or - without rubber insulation and threaded rod M 16, L = 1000 mm with hexagonal rod coupler SKM M 16, with T-head bolts for existing HALFEN Channel ___/ ___ or with dowel. HALFEN Pipe clamp fixing System HCS RAD For pipe DN _____ Da _____ Supply and fit _____ pieces HALFEN Pipe clamp suspension Alpha HCS - RAD ___, finish ___, with rubber insulation and pipe rest - or - without rubber insulation with/or without pipe rest incl. T-head bolts for fixing of pipes to HALFEN Channels Type ___/ ___. Cantilevers 3 Design Properties HALFEN Pipe clamp suspension Type Delta, zinc coated HALFEN Pipe support HRG 7 Pipe Clamps, Pipe Supports HRG - 2 - 168 - fv HALFEN spacer clip AHS Notes, Work aid 6 For pipe DN _____ Da _____ Supply and fit _____ pieces HALFEN Pipe support HRG _____, finish ___, as fixed support for assembly using Thead bolts or as loose support using spacer clips and Thead bolts, appropriate to the forces to be applied. Supply and fit _____ pieces HALFEN Spacer clip Type AHS _____, finish ___, as guides for pipe supports Type HRG _____. 100 AHS - 1 - fv 0324.000-00001 HALFEN FRAMING SYSTEMS Construction account: Framing Channels, Bolts Delivery adress: Accessories To drawing no.: 2 Design Properties Adress of your subsidiary see page 103 1 3 Support Structures Company: 4 Cantilevers Fax: 5 Pipe Clamps, Pipe Supports Tel.: Name: Date of order: 6 Notes, Work aid Order Form HALFEN Framing Systems 7 Requested delivery date: No. Pieces Stock no. Type / Channel Mat. / FinishÀ Length Comments Price [EUR/ piece] Comments: À Mat. / Finishes: wb gv gv 8.8 sv fv fv 8.8 A2 A4 = mill finish = zinc electroplated = zinc electroplated, strength grade 8.8 (bolts) = pre-galvanised = hot dip galvanised = hot dip galvanised, strength grade 8.8 (bolts) = Stainless Steel A 2 = W 1.4301 = Stainless Steel A 4 = W 1.4571/ 1.4401 101 HALFEN FRAMING SYSTEMS 1 Framing Channels, Bolts Index from A to Z Product: Alpha - Pipe clamp Angle fittings Articulated beams Articulated cantilever Back-to-back channels 2 Accessories Beam clamps Beta - Pipe clamp page: 80 ab 65 62, 64 - 72 64, 69, 70 8 - 28 Product: HL Slotted channels 8 - 42 Hot rolled channels 8 - 16 HSR T-head bolts with nibs 9 - 15 HTA, HZA Cast-in channels 94 - 95 HZM Framing channels with toothing - Hexagon head bolts - T-head bolts Design Properties Cantilevers KON 82 Insulation rubber DGM 44 Lock washer SIC 9 - 43 Locking plates GWP 46 46 Channel nuts GWP Channel ring Support Structures Cantilevers Pipe Clamps, Pipe Supports Column Coupler sleeves VBM, SKM Curved HALFEN Framing channels (Channel rings) Delta - Pipe clamp Notes, Work aid 8 - 42 16, 25 - 26 Pipe clamps HRS 79 POWERCLICK Framing System 45 Ring nuts RM 45 Sound attenuator SDM 50 64, 68 - 70 83 Square washers VUS 9 - 19 8 - 42 System Fittings 76 ab 65 Fixed lengths of Framing channels (see price list MT) 44 - 45 49 8 - 42 84 HALFEN Framing Channels - Type HZM und HZL, toothed 8 - 42 25 - 26 HCS Beam clamp 48 HCS Channel ring 68 HCS Pipe clamps 81 Hexagon nuts MU 44 Hexagonal rod coupler SKM 45 102 ab 65 65, 67, 71, 73 65, 67, 71, 73 Fittings for steel support structures Gamma - Pipe clamps 45 S-shape head bolts Stainless steel fittings Framing channels Typ HM, HZM 20 - 21, 62 - 63 62, 64, 72 45 Framing beam clamps 80 - 85 86 Eye sleeve OES Framing accessories 101 Pipe support Type HRG Stainless steel channels Fittings for cantilevers 44 Pipe rest (polypropylene) Type RUK, RUV 46 - Type HM, HL 7 9 - 43 64, 68, 70 Order form End cap for channels HPE Fittings 45 9 - 43 75 - 77 Channel end cap Type HPE Channels, toothed, Type HZM, HZL 6 85 76 Channel closer strip Type PA Channel Type HM, HL 5 16, 25 - 26 47 - 49 Nuts MU 4 18, 24 - 30, 38 - 42 HM Framing channels Bolts Bracing for cantilevers KON Z1 3 page: T-head bolts Type HS, HZS, HSR Threaded rods GWS 9 - 43, 47 44 Toothed channels - Type HZA (cast-in channel) - Type HZM, HZL 94 - 95 16, 25 - 26 Turnbuckle with righthand / lefthand thread SPH 45 WAS - Pipe fixings under bridges 93 Washer U 44 Washers US 44 © 2004 HALFEN-DEHA Vertriebsgesellschaft mbH, applies also to copying in extracts 3.500 09/04 ME - 010 - 09/04 HALFEN-DEHA Vertriebsgesellschaft mbH · Liebigstraße 14 · 40764 Langenfeld · GERMANY Telephone: + 49 (0) 2173-970-0 · Telefax: + 49 (0) 2173-970-849 · www.halfen-deha.com