Transcript
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Description The HC2500P03 is a low profile, high performance 3dB hybrid coupler in a new easy to use, manufacturing friendly surface mount package. It is designed for W-LAN & MMDS applications. The HC2500P03 is particularly for balanced power and low noise amplifiers, plus signal designed distribution and other applications where low insertion loss and tight amplitude and phase balance is required. It can be used in power applications up to 60 Watts.
Orientation Marker Part No. Signal Pad
Parts have been subjected to rigorous qualification testing and they are manufactured using materials with coefficients of thermal expansion (CTE) compatible with common substrates such as FR4, G-10, RF-35, RO4350 and polyimide.
GND
Electrical Specifications
Features: ● 2300-2700 MHz ● W-LAN & MMDS ● Low Insertion Loss ● Tight Amplitude Balance ● High Isolation ● Low VSWR ● Good Repeatability ● CTE compatible with FR4, G-10, RF-35, RO4350B and polyimide ● Immersion gold, prevent surface oxidation & scratch ● RoHS Compliant ● Tape & Reel Package available
Frequency
Isolation
Insertion Loss
VSWR
Amplitude Balance
MHz
dB Min
dB Max
Max : 1
dB Max
2300 - 2700 2500 - 2570
20 27
0.30 0.12
1.20 1.10
± 0.25 ± 0.10
Phase Balance
Power
Degrees
Avg. CW Watts
90 ± 3.0 90 ± 2.0
60 60
Operating Temp. ºC
-55 to +85 -55 to +85
Notes: 1. All the above data are based on specified demo board. 2. Insertion loss:Thru board loss has been removed.
Mechanical Outline
TOP VIEW Pin 1
SIDE VIEW
BOTTOM VIEW
Pin 2
Pin 2
Pin 1
Pin 3
Pin 3
Pin 4
HC2500 P03 XXXX
Pin 4
Notes: 1. All dimensions show in millimeters 2. RoHS Compliant in accordance with EU Directive(2011/65/EU) 3. Dimension tolerance: ±0.20
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Hybrid Coupler Pin Configuration The HC2500P03 has an orientation marker to denote Pin 1. Once port one has been identified the other ports are known automatically. Please see the chart below for clarification:
Configuration Splitter Splitter Splitter Splitter
Pin 1 Input Isolated
Pin 2 Isolated Input
-3dB ∠θ − 90 -3dB ∠θ
-3dB ∠θ -3dB ∠θ − 90
*Combiner *Combiner *Combiner *Combiner
A ∠θ − 90 A ∠θ Isolated Output
A ∠θ
Pin 3 -3dB ∠θ − 90 -3dB ∠θ Input Isolated
Pin 4 -3dB ∠θ -3dB ∠θ − 90 Isolated Input
Isolated Output
Output Isolated
A ∠θ − 90 A ∠θ
A ∠θ
A ∠θ − 90 Output Isolated
A ∠θ − 90
*Note: “A” is the amplitude of the applied signals. When two quadrature signals with equal amplitudes are applied to the coupler as described in the table, they will combine at the output port. If the amplitudes are not equal, some of the applied energy will be directed to the isolated port. Typical Performance Data (@25℃) Frequency (MHz)
Coupling (dB)
Transmission (dB)
Insertion Loss (dB)
Isolation (dB)
Amplitude Balance (dB)
Phase (degree)
2300 2320 2340 2360 2380 2400 2420 2440 2460 2480 2500 2520 2540 2560 2580 2600 2620 2640 2660 2680 2700
-3.08 -3.10 -3.21 -3.22 -3.14 -3.04 -3.14 -3.24 -3.28 -3.22 -3.11 -3.22 -3.30 -3.22 -3.20 -3.22 -3.24 -3.25 -3.25 -3.29 -3.28
-3.04 -3.13 -3.31 -3.27 -3.16 -3.08 -3.19 -3.25 -3.22 -3.17 -3.11 -3.18 -3.22 -3.24 -3.22 -3.17 -3.18 -3.19 -3.20 -3.21 -3.20
-0.05 -0.10 -0.25 -0.24 -0.14 -0.05 -0.15 -0.23 -0.24 -0.19 -0.10 -0.11 -0.10 -0.11 -0.12 -0.18 -0.20 -0.21 -0.22 -0.24 -0.23
-25.77 -25.73 -25.64 -25.60 -25.71 -25.78 -25.79 -25.84 -25.88 -25.90 -27.08 -27.15 -27.88 -27.53 -27.12 -26.19 -25.97 -25.94 -26.42 -26.02 -27.05
-0.04 0.04 0.11 0.04 0.02 0.04 0.06 0.02 -0.05 -0.05 0.01 -0.03 -0.08 0.02 0.02 -0.05 -0.05 -0.06 -0.05 -0.08 -0.08
-89.47 -89.51 -89.17 -89.04 -89.27 -89.27 -88.99 -88.80 -89.00 -89.34 -89.28 -89.07 -89.87 -89.69 -89.57 -89.41 -89.63 -89.83 -89.77 -89.75 -89.81
Return Loss(dB) S11 -24.20 -25.26 -25.30 -25.02 -24.95 -24.96 -25.18 -24.95 -24.45 -23.98 -24.83 -25.20 -25.68 -25.47 -24.75 -24.67 -25.05 -25.12 -25.22 -25.04 -25.26
S22 -24.13 -24.56 -24.51 -23.96 -23.76 -23.96 -24.45 -24.33 -23.86 -23.38 -23.56 -24.00 -24.29 -23.97 -23.99 -23.83 -24.43 -25.12 -24.99 -24.00 -24.42
S33 -23.83 -23.96 -24.13 -25.67 -25.94 -25.63 -25.52 -25.96 -26.95 -26.73 -26.32 -25.83 -26.24 -26.69 -27.81 -28.76 -28.50 -27.97 -28.30 -28.50 -28.84
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
S44 -26.85 -27.28 -28.00 -28.60 -28.63 -27.78 -27.44 -27.51 -27.60 -27.04 -27.31 -26.65 -26.10 -26.79 -26.80 -26.48 -26.32 -26.09 -26.17 -25.91 -25.64
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Typical Performance (-55°C,25°C,85°C,125°C: 2300-2700 MHz)
Return Loss (Port 1)
Return Loss (Port 2) 0.00
0.00 -55℃
-55℃
25℃ 85℃
-10.00
125℃
-15.00 -20.00
Return Loss (dB)
Return Loss (dB)
-5.00
-25.00
-5.00
25℃ 85℃
-10.00
125℃ -15.00 -20.00 -25.00
-30.00
-30.00
2300
2400
2500
2600
2700
2300
2400
2500
2600
Frequency (MHz)
Frequency (MHz)
Return Loss (Port 3)
Return Loss (Port 4)
0.00
0.00 -55℃
-5.00
25℃ 85℃
-10.00
125℃
-15.00 -20.00 -25.00
85℃
-15.00
125℃
-20.00 -25.00 -30.00
-35.00
-35.00 2400
2500
2600
2700
25℃
-10.00
-30.00
2300
-55℃
-5.00
Return Loss (dB)
Return Loss (dB)
2700
2300
Frequency (MHz)
2400
2500
2600
Frequency (MHz)
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
2700
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Typical Performance (-55°C,25°C,85°C,125°C: 2300-2700 MHz)
Insertion Loss (Port 1 feeding)
3.1
0.00 -55℃
2.1
25℃
Coupling
1.1
85℃ 125℃
0.1
-55℃
-0.9
25℃
Transmission
85℃
-1.9
125℃ -2.9
Insertion Loss (dB)
Coupling & Transmission (dB)
Coupling & Transmission (Port 1 feeding)
-0.20
-0.40 -55℃
-0.60
25℃ 85℃
-0.80
125℃
-3.9
-1.00
2300
2400
2500
2600
2700
2300
Phase (Port 1 feeding)
125℃
93.00 91.00
85℃
-20.00
87.00
-30.00 2500
2600
2700
125℃
-15.00
-25.00
2400
25℃
-10.00
89.00
2300
2700
-55℃
-5.00
85℃
Isolation (dB)
Phase (Degree)
0.00
25℃
95.00
2600
Isolation (Port 1 feeding)
-55℃
97.00
2500
Frequency (MHz)
Frequency (MHz)
99.00
2400
2300
2400
2500
2600
Frequency (MHz)
Frequency (MHz)
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
2700
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Definition of Measured Specifications Parameter
Definition
VSWR (Voltage Standing Wave Ratio)
The impedance match of the coupler to a 50Ω system. A VSWR of 1:1 is optimal.
Return Loss
Insertion Loss
Isolation
Phase Balance
Amplitude Balance
The impedance match of the coupler to a 50Ω system. Return Loss is an alternate means to express VSWR. The input power divided by the sum of the power at the two output ports. The input power divided by the power at the isolated port. The difference in phase angle between the two output ports. The power at each output divided by the average power of the two outputs.
Mathematical Representation VSWR =
Vmax Vmin
Vmax = voltage maxima of a standing wave Vmin = voltage minima of a standing wave
Return Loss (dB)= 20log
VSWR + 1 VSWR - 1
Insertion Loss(dB)= 10log
Pin Pcpl + Ptransmission
Isolation(dB)= 10log
Pin Piso
Phase at coupled port – Phase at transmisson port
10log
(
Pcpl and 10log Pcpl + Ptransmission 2
)
Test Method 1. Calibrating your vector network analyzer. 2. Connect the VNA 4 Port to DUT respectively. 3. Measure the data of coupling through port 1 to port 4(S41). 4. Measure the data of transmission through port 1 to port 3(S31). 5. Measure the data of isolation through port 1 to port 2(S21). 6. Measure the data of phase port 4 & port 3(port 1 feeding). 7. Measure the data of return loss port 1, port 2, port 3 & port 4. 8. According to the above data to calculate insertion loss, amplitude balance & phase.
(
Ptransmission Pcpl + Ptransmission 2
)
Vector Network Analyzer Port 1 Port 2
Port 3 Port 4
Note: 1. When calculating insertion loss at room temperature, demo board loss should be removed from both coupling & transmission data. Please refer to the below table for demo board loss :
Frequency Range(MHz) 470-860 800-1000 1200-1700 1700-2000 2000-2300 2300-2700
Demo Board Loss (dB) @25℃ 0.07 0.10
DUT
0.15 0.15 0.20 0.25
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Recommended PCB Layout
NOTE: 1. 50Ω line width is shown above designing from RO4350B dieletric thickness 0.762mm; copper 1 OZ 2. Bottom side of the PCB is continuous ground plane. 3. All dimensions shown in mm.
Temperature(℃)
Reflow Profile
Peak temperature 235-255℃ melting point alloy 217-219℃
Reflow Zone 50-90sec Soaking Zone 60-90sec
cooldown
Preheat/soak 60-80sec
Time(s)
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Tape and Reel Drawing Feeding Direction E
P0
Notice: A.10 Sprocket hole pitch cumulative tolerance
A0
P2
D
T
P
D1
is 0.2mm. per 100mm through a length of 250mm.
W
B0
F
B. Carrier camber shall be not more than 1mm C. All dimensions meet EIA-418-B requirements. K0
D. A0 & B0 measured as indicated.
6°
SECTIONB-B SECTIONA-A ITEM
W A0 B0 K0 P +0.30 +0.10 -0.30 -0.10
bottom of the pocket to top surface of carrier. F. Material: PE 100
F
E
D D1 P0 P2 T
DIM(mm) 16.0 5.50 6.80 1.90 8.00 7.50 1.75 1.50 1.50 4.00 2.00 0.30 TOLE
E. K0 measured from a place on the inside
+0.10 +0.10 +0.10 +0.10 -0.10 -0.10 -0.10 -0.10
+0.10 +0.10 -0.10 -0.00
+0.10 +0.10 -0.00 -0.10
G. Thickness: 0.30±0.05mm
13" M/R
H. 4000 units (maximum) / T&R
P/R
+0.10 +0.05 32.8M/R 4000pcs -0.10 -0.05
W E F
D
A
N
Symbol
Dimensions(mm)
W
16.5±0.4
A
330±0.5
N
100±0.3 1.8±0.3
T E
2.1±0.2
F
DETAIL2:1
10.75±0.3 13.5+0.5/-0.2
D T
XXXXXX PXX XXXX
XXXXXX PXX XXXX
XXXXXX PXX XXXX
XXXXXX PXX XXXX
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Reliability Test Flow Reliability Test
Mechanical/Visual Inspection n=50
Electrical Testing at room temperature S-parameter n=50
Mount parts to test boards n=25
Visual Inspection n=25
Visual Inspection n=25
Resistance to Solder per Mil202F.210E.Condition K heat n=20
Mount boards to Al blocks n=25
Visual Inspection n=25
Electrical Testing at room temperature and over temperature S-parameter(-55℃,25℃,95℃,150℃,200 ℃) n=25
Electrical Testing at room temperature S-parameter n=25
Control Units n=5
Mechanical/visual Inspection n=25
Visual Inspection n=25
Control Units n=5
Control Units n=5
Voltage Breakdown Test per Mil202F-301 25℃,1KV n=40
Visual Inspection n=50
Electrical Testing at room temperature S-parameter
Control Units n=10
n=50
Thermal Cycle 75 cycles,--55℃ to125℃,5℃/min 15 min dwell n=40
Visual Inspection n=50
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
Reliability Test Flow
Visual Inspection n=50
Electrical Testing at room temperature S-parameter n=50
Control Units n=10
Moisture Resistance Testing -25℃ to 65℃ for 2hrs.@90% humidity.Increase to 95% humidity and soak for 4hrs.ramp temp to 25℃ in 2hrs,repeat for 10 cycles and then soak -10℃ for 3hrs n=40
Electrical Testing at room temperature S-parameter n=50
Visual Inspection n=50
Control Units n=10
Bake parts for 1 hr at 100℃ n=40
Electrical Testing at room temperature S-parameter n=50
High Power Test n=2
Life Testing Rated power input 100℃ base plate temperature 96 hrs 3 in series n=6
Visual Inspection n=50
Electrical Testing at room temperature S-parameter n=6
Visual Inspection n=25
Mechanical Inspection n=25
Microsection 3 Test units and 1 control
Microsection 2 life,1 high power and 1 control
Yantel Corporation Add:3F, Building 3, Southern District 2 of Zhongguan Honghualing Industrial Park, Xili, Nanshan, Shenzhen, China Tel:86-755-8355-1886 Fax:86-755-8355-2533 For detailed performance specs & shopping online see Yantel web site : www.yantel-corp.com
HC2500P03 Hybrid Coupler 3 dB, 90 o Rev B4
RoHS Test Report SGS Job No.
:SZ12817617
SGS Internal Reference No.
:2.1
Tested sample information
:HC1900P03
Client Reference Information
:HC2100P03,:HC2500P03,:HC1900P03
Date of Sample Received
:NOV 18,2010
Testing Period
:NOV 18,2010 TO NOV 23,2010
Test Requested
:Selected test (s) with reference to EU COM(2008) 809/final as requested by client.
Test Method
:Please refer to next page(s).
Test Result(s)
:Please refer to next page(s).
Conclusion
:A:Based on the performed tests onsubmitted sample(s),the results comply with the RoHS Directive 2002/95/EC and its subsequent amendments.
A:RoHS Directive 2002/95/EC Test Item(s) Cadmium (Cd) Lead(Pb)
Unit mg/kg mg/kg
Test Method (Reference) IEC 62321 : 2008, ICP-OES IEC 62321 : 2008, ICP-OES
Result N.D. 22
MDL 2 2
Limit 100 1000
Mercury(Hg) Hexavalent Chromium (CrVI) by
mg/kg mg/kg
IEC 62321 : 2008, ICP-OES
N.D.
2 2
1000 1000
Sum OF PBBs Sum OF PBds
mg/kg mg/kg
N.D. N.D.
-
1000 1000
-
B:HBCDD & Phthalate(s) Unit
Test Method (Reference)
Result
MDL
Hexabromocyclododecane (HBCDD) Dibutyl Phthalate (DBP)
mg/kg %(W/W)
EPA 3550C:2007, GC-MS EN14372:2004, GC-MS
N.D. N.D.
10 0.003
Benzylbutyl Phthalate (BBP)
%(W/W)
EN14372:2004, GC-MS
N.D.
0.003
Di-(2-ethylhexyl) Phthalate (DEHP)
%(W/W)
EN14372:2004, GC-MS
N.D.
0.003
Test Item(s)
Note: 1.mg/kg=ppm,01%=1000ppm 2.N.D.=Not detected(