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Hearthland Pellet Stove™ 2010 Owner S Manual Sn#01086 To 01177

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PELLET STOVE INSTALLATION AND OPERATION MANUAL FOR STOVES WITH SERIAL NUMBERS 01086—01177 PELLET STOVES       Hearthland Itasca Pellet Stove Hearthland Hiawatha Pellet Stove Hearthland Nokomis Pellet Stove SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. WARNINGS x x Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result! Hearthland pellet burning appliances are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.  VS0952_L_SN_01086_01177 12/3/2010    CONGRATULATIONSonthepurchaseofyourHEARTHLANDstove!WiththepurͲ chaseofyournewpelletstove,youhavejoinedcountlessindividualswhoseanswer totheirheatingneedsreflectstheirconcernforaesthetics,efficiencyandourenviͲ ronment. Thefollowingarekeyfactorsrelatingtotheinstallationandoperationofyourstove andheatingwithwoodpelletfuel.  1.Aqualityinstallationwhichmeetsallsafetyandbuildingcoderequirementsisa mustforthesafetyofyourfamilyandforefficient,satisfactoryoperationofyour stove.  2.UsequalitypelletswithhighBTUcontentandminimum““fines””,sawdustand loosematerials.Pelletsvarygreatlyfromcompanytocompany.Pelletquality contributessignificantlytoyourstovesperformance.Forpeakperformanceitis recommendedthatyouscreenyourpelletstopreventoperationalproblems. (SeeSection#5““WoodPelletSpecifications””)  3. Keepyourstove’’sburngrateclean.Adirtyburngraterestrictscombustionair makingitdifficulttomaintainpropercombustioncontributingtopoorperformͲ anceandincreasedfuelusage.(SeeSection#6““Maintenance&RequiredCleanͲ ing””)  4.Keepyourstove’’sheatexchangerclean.Adirtyheatexchangerreducesheat transfertoconvectionaircontributingtopoorperformanceandincreasedfuelusͲ age.(SeeSection#6““Maintenance&RequiredCleaning””)  Inthemajorityofthecases,operationalproblemsaretheresultofpoorqualitypelͲ lets,improperinstallation,and/orlackofcleaning.DailycareofyourHEARTHLAND stovewillprovideclean,efficient,comfortableandenvironmentallyfriendlyheating formanyyears.WeextendourcontinuedsupporttohelpyoutoachievethemaxiͲ mumbenefitandenjoymentfromyournewpelletstove.Foradditionalinformation andoperationaltipsgoto: www.Hearthlandproducts.com  ThankyouforselectingHearthlandProductspelletstoveasthesolutiontoyourzone heatingneeds.    COPYRIGHT NOTICE Copyright 2009, Hearthland Products LLC All rights reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without the expressed written permission of Hearthland Products LLC; Bloomington, MN VS0952_L_SN_01086_01177 12/3/2010 2 TABLEOFCONTENTS 1GENERALINFORMATION  4.12SETTINGMODEOFOPERATION 1.1IMPORTANTSAFETYITEMS 4 5 4.13THERMOSTATMODES(OPTIONAL) 6 7 6MAINTENANCE&REQUIREDCLEANING 8 8  8WIRINGDIAGRAM 11LIMITEDWARRANTY 2.3VENTSAFETYPRECAUTIONS 9 10 10 2.4DETERMINGVENTINGSIZE&DISTANCE 1.2SAFETYLISTING 1.3HOWYOURHEARTHLANDSTOVEWORKS 1.4AUTOMATICSAFETYFEATURES 1.5SPECIFICATIONS 1.6ELECTRICALINFORMATION 2PREPARATIONFORINSTALLATION 5WOODPELLETSPECIFICATIONS 7MANUALIGNITIONOFSTOVE 9TROUBLESHOOTING 10REPLACEMENTPARTSLIST 28 30 31 32 37 38 39 42  50    11   12 2.6OUTSIDEAIRINTAKE 14 2.7HEARTHPROTECTION&CLEARANCES 15 2.8LOCATINGSTOVE 15 2.9REQUIREMENTSFORFLOORPROTECTION 15 2.10MINIMUMCLEARANCESTOWALLS&COMBUSTIBLES 15 3INSTALLATION  3.1SUGGESTEDINSTALLATIONTOOLS 18 3.2INSTALLATION 19 3.3MOBILEHOMEINSTALLATION 22 4OPERATINGINSTRUCTIONS  4.1SETTINGTHEINTAKEDAMPER 23 4.2DOOROPERATION 23      4.3BURNGRATEREMOVAL&INSTALLATION 4.4FILLINGHOPPERWITHFUEL 2.1PREͲINSTALLATIONCHECKLIST 2.2PELLETVENTTYPE 2.5PELLETVENTTERMINATION                      23   24   4.5INTELLIGENTTEMPERATURECONTROL(ITC)GENͲ ERALOVERVIEW 4.6STARTINGSTOVE&SHUTTINGOFFSTOVE 24   25   4.7ADJUSTINGSTOVESETTINGS  4.8SETTINGHEATLEVEL 26   26   4.9SETTINGFANSPEED 26   4.10COMBUSTIONFANSPEEDADJUSTMENT(F1)        27 27 27     VS0952_L_SN_01086_01177    12/3/2010    4.11ITCTEMPERATUREADJUSTMENT(T1) 4.12ADJUSTINGAIRINTAKEDAMPER  3 ImportantSafetyItems     IMPORTANT x Contactyourlocalbuildingofficialbeforeinstallation,toobtainthenecessarypermitsandinformation onanyinstallationrestrictionsorinspectionrequirementsinyourarea. x Thisunitmustbeproperlyinstalledtopreventthepossibilityofahousefire.Theinstructionsandlocal buildingcodesrequirementsmustbestrictlyadheredto. x Read,saveandfollowtheinstructionsinthismanual.Itcontainsimportantsafety,operating andmaintenanceinstructionsyouwillneed. x Foryourprotectionandwellbeing,HearthlandProductsrecommendsinstallingasmokedetectoras wellasaCarbonMonoxidedetectorintheroom. x Wheninstalledinamobilehome,theHearthlandmustbeboltedtothefloorandsuppliedwithoutside air.Undernocircumstancesshoulditbeinstalledinabedroom(PerH.U.D.requirements). x NEVERtrytorepairorreplaceanypartofthestoveunlessinstructedtodosobytheHearthland CustomerServiceDepartment.Werecommendyouuseatrainedtechnicianforallrepairs. x Stovesaredangerouslyhot.Youngchildrenshouldbesupervisedwhentheyareinthesameroomas thestove. x TheHearthlandisdesignedandapprovedforpelletizedwoodfuelonly.Anyothertypeoffuelburned inthisstovewillvoidthewarrantyandsafetylisting.Keepforeignobjectsoutofthehopper. x NEVERusegasoline,gasolineͲtypelanternfuel,kerosene,charcoallighterfluid,orsimilarliquidstostart or’’freshenup’’afireinthisheater.Keepallsuchliquidswellawayfromtheheaterwhileitisinuse. x TheHearthlandisdesignedtouseastandard115Volt3Ͳpronggroundedelectricaloutlet.Agrounded surgeprotectorisstronglyrecommendedtopreventdamagetoyourstoveintheeventoflightningor otherpowersurgeinstances.   Neveruseanadapterplugorseverthegroundingprongontheelectricalplug.   Neverroutetheelectricalcordunderneath,infrontof,overthestoveorovertheexhaustpiping.   Ifyoususpectamalfunctionpushthe““OFF””TouchPadandinspectthestove.  Note:TheHearthlandStovewillnotoperateduringapoweroutageunlessattachedtoacorrectly  sizedgeneratororbatterybackup.Ifapoweroutageoccurs,openawindowtoventanysmokefrom  room.Ifthemalfunctionpersistsunplugtheunitandcallyourauthorizeddealer.   Neveroperatethestoveifyousmellsmokecomingfromanywhereonthestove.Ifthisoccursturn yourstoveoffandcallyourauthorizeddealer. x CAUTION:Fuelisfedtothefireboxbyascrewaugerdrivenbyahightorquemotor.Thisaugercanstart andstopwithoutwarningwhilestoveisinoperation.NEVERputfingersinornearpelletfeedauger,as seriousinjurycouldoccur.Note;yourHearthlandstoveisequippedwithahoppermountedcutoff switchwhichpreventstheaugerfromrunningwhenhopperlidisopen.Donottamperwiththisswitch. VS0952_L_SN_01086_01177 12/3/2010 4     IMPORTANT x Shutstoveoffifthefirepotoverfillswithpelletsortheflamebecomesdarkandsooty.Thisindicates poorfuelcombustionandthecauseshouldbeinvestigatedandremedied.(SeeTroubleShootingtipsfor possiblecauses) x It’’scriticalforproperoperationthatyoumaintainunobstructedairflowthroughtheintakeventsofthe stove.Theviewingdoorandashpanmustbeclosedandlatchedduringoperation.Neverabusethe doorbyslammingitshut. x Thepelletapplianceexhaustsystemworkswithnegativecombustionchamberpressureandpositive chimneypressure.Theexhaustsystemmustbecompletelyairtightandproperlyinstalled.Allexhaust ventjointsmustbetightlysealedwithgasketandorHIͲTEMP(550°F)RTVsiliconesealant,andatleast3 sheetmetalscrewsperjoint. x ForrequiredperiodicmaintenanceandcleaningrefertoSection#6““Maintenance&RequiredCleaning”” ofthismanual.Failuretomaintainyourstovemayleadtopooroperationandexhaustfumeleakage intoyourhome.OnlyusereplacementcomponentsthatareauthorizedbyHearthlandProducts,LLC. x Alwaysdisconnectpowerfromyourstovebeforeperforminganymaintenance.PowerCordmustbe unplugged.Pushing””OFF””TouchPaddoesnotdisconnectallpowertothestove. x Toavoidaccidentalfire,DONOTplaceanyflammableitemonornearthestove. x Topreventburns,maintenanceorcleaning,shouldonlybeperformedonacoolstove. x HearthlandProductsgrantsnowarranty,impliedorstated,forthemaintenanceorinstallation ofyourstove,andassumesnoresponsibilitywhatsoeverofanyconsequentialdamageto stoveoritssurroundings. SAFETYLISTING:  InaccordancewiththeproceduresandspecificationslistedinASTME1509Ͳ04,ULC/ORDͲC1482ͲM1990,andULCS627Ͳ 00forsolidfuelroomstove,HearthlandProducts,pelletstoveshavebeenindependentlylistedbyOmniTestLaboratoͲ ries,Inc.Portland,Oregon(anaccreditedtestinglaboratory).Itistestedandlistedforresidentialinstallationaccording tocurrentnationalandlocalbuildingcodesas: x FREESTANDINGROOMHEATER x ROOMHEATER,PELLETFUELͲBURNINGTYPE, ALSOFORUSEINMOBILEHOMES  TheSafetyListingLabelislocatedontherear panel.Readthelabelcarefully.ItcontainsinforͲ mationabouttheinstallationandoperationof yourstove.Thestove’’sserialnumberislocated onthesafetylabel.YourserialnumberispreͲ cededbya““OMNIͲ““(exampleOMNIͲ00000).(see diagram). VS0952_L_SN_01086_01177 12/3/2010 5 HOWYOURHEARTHLANDSTOVEWORKS Theoperationsandmaintenanceofyour HearthlandSeriesofpelletfuelappliͲ ancesareuniqueandshouldnotbeconͲ sideredtobelikeawood,coal,gas,elecͲ tric,propaneoroilburningstoveappliͲ ance.  Woodpelletfuelisstoredinthehopper.An augerdeliversthefueltotheburngrate.The fuelrate,orheatoutput,issetbyadjusting theHeatLeveltouchpad,(settings1to4).A fanprovidescombustionairtotheburngrate. TheproperamountofcombustionairissupͲ pliedtotheburngrateautomaticallyand changesastheHeatLevelchanges.The highertheHeatLevel,thelargertheamount ofcombustionair.Thefuelburnsintheburn grate,producingheat.Mostofheatpasses aroundtheheatexchangetubesandisblown intotheroombytheconvectionfan.Exhaust gasesexitthroughthestove’’sexhaustvent.  TheHearthland’’sheatoutputcanbeadjustedfrom HeatLevelsetting1Ͳ4,bypressingontheHeatLevel touchpad. TheconvectionfancanbeadjustedusingtheFan SpeedtouchpadtorunfasterorslowertocorreͲ spondtotheamountofheatbeingproduced.  Toturnoffthestove,simplypressing““OFF””onthe touchpad,andtheunitwillentershutdownmode untiltheithassufficientlycooled.  WithuninterruptedfuelsupplyandproperperformͲ anceofcleaning,yourstovewillrunefficientlyover extendedperiodsoftime.(SeeSection#6““Maintenance&RequiredCleaning””)   x   HEATLEVELCONTROL FANSPEEDCONTROL IMPORTANT YourHearthlandstoveisdesignedtoburnonlywoodpelletsthatcomplytoAssociationof PelletFuelIndustriesstandards.(SeeSection#5““WoodPelletSpecifications””)  x Donottrytooperateyourstovewithviewingdooropen.Pelletswillnotfeedunderthese circumstancesandasafetyconcernmayarisefromsparksorfumesenteringroom.  x Ifyouarenotdrawingcombustionairfromoutside,caremustbetakentoallowforadeͲ quateairmakeup,toavoidpossibleroomairstarvationwhenstoveorotherexhaustfans areinoperation.  x ItishighlyrecommendedthatyouinstallahighqualitysmokedetectorandcarbonmonoxͲ idedetectorintheroomwherestoveisinstalled.CareshouldbetakentomakesuredetecͲ torsareinworkingorderatalltimes. VS0952_L_SN_01086_01177 12/3/2010 6 AUTOMATICSAFETYFEATURES ShutdownMode Thismodestopstheaugerfuelfeedsystemandrunsthecombustion&convectionblowersfor10minutesor untilthestoveexhaustcoolsbelow120°F,atwhichpointallelectricalcomponentswillbeoff.Shutdownmode occurswhen““OFF””ispressedonthetouchpadorfromothercauses.Ifthishappensunintentionally,findand correctthecauseandpressstartonthetouchpad.(SeeSection#9““Troubleshooting””)  HopperLidSwitch Thisdeviceismountedontherightsideofthehopperopening.Whenthehopperdoorisopen,theswitchstops theaugerfeedsystem.Ifthehopperdoorisleftopenformorethanoneminute,theunitwillentershutͲdown mode.Ifthishappensunintentionally,simplyclosethedoorandpressstartonthetouchpad.  VacuumSwitch Thevacuumswitchensuresthatthevacuumoftheentirecombustionsystemismaintained.TheswitchisloͲ catedontheinnerrearwalloftheunitandtakesmeasurementfromthefreshairintaketube.Ifthevacuum switchfailstoreadadequatenegativepressureformorethanoneminute,theunitwillentershutdownmode. Thisfeatureensuresthatthestovewillnotoperatewiththedoorajarortheashpantightenedincompletely.If thishappens,findandcorrectthecauseandpressstartonthetouchpad.(SeeSection#9““Troubleshooting””)  IntelligentTemperatureController(ITC) TheITCfeatureofyourstovemonitorstheexhausttemperatureandadjustsfuelfeedaccordinglytomaintain consistentheatoutputtemperatures.Inthismanner,theITCisabletoregulatestoveheatsettingswithgreat accuracy,compensatingforvariationsinfuelsuchassizeandBTUcontentaswellasoptimizingfuelefficiency andpreventingoverͲfiring.  L250HighLimitSwitch YourpelletappliancehasahightemͲ peraturelimitswitchasanaddedsafety measureiftheITCweretofail.Ifthe temperatureatthislocationexceeds 250°F,theunitwillentershutdown mode.Ifthisoccurs,findandcorrect thecauseandpressstartonthetouchͲ pad.(SeeSection#9““Troubleshooting””) HOPPER SWITCH PowerLossMemory VACUUM SWITCH Ifthepowerlostduringoperation,the stovewillstoprunningandthefirewill extinguish.WhenthepowerisreͲ stored,thestovewillrestartandreturn totheheatandfansettingitwasoperͲ atingatbeforepowerwaslost. ITC L250 SWITCH VS0952_L_SN_01086_01177 12/3/2010 7 SPECIFICATIONS  Heatingcapacity(sq.feet)* UpTo2,500 Fuelburnrateperhour** 1.25——5.9lbs BTUInput 10,875Ͳ51,300 HopperCapacity 70lbs Hopperburntimeatlowestsetting 56hrs WeightItasca(lbs) WeightNokomis(lbs) AirIntakeDiameter ExhaustDiameter Efficiency 218 254 2" 3" 78% *Heatingcapacitywillvarydependingonsuchfactorsasthelayoutofyourhome,aircirculation,degreeofinsulation, andtheoutsidetemperature. **PelletBTUcontentwillaffecttheactualrateoffuelfeedandburntimes.. ElectricalInformation Yourstoveiswiredatthefactoryfor120V,60Hzoperation,5.5ampsatstartup.Connecttoa120 V,15Acircuitandusea15Atimedelayfuseorcircuitbreaker.Itisrecommendedtouseaground faultoutlet(GFCI)andasurgeprotector.  VS0952_L_SN_01086_01177 12/3/2010 8 PREͲINSTALLATIONCHECKLIST Unlessyouareexperiencedinstoveinstallation,werecommendyourHearthlandAppliancereceivea PreͲdeliveryCheckandbeinstalledbyyourlocalSpecialtyRetailer,NFI(NationalFireplaceInstitute) PelletSpecialist(USA)orWETTCertifiedInstaller(CAN).HearthlandProductsneithergrantsor impliesanywarrantyorresponsibilityforfaultyinstallations!  COMPLETETHISCHECKLISTPRIORTOINSTALLINGYOURHEARTHLANDSTOVE: _____Carefullyreadandsavethis"OwnersManual””.  _____HaveyourlocalDealerdemonstrateyourHearthland’’soperation,cleaningandmaintenancesteps.  _____Selectalocation.Thedesignofyourhomeandthestoveplacementwilldetermineitseffectivenessasa sourceofheat.Apelletappliancedependsonaircirculationtocirculateheat.Otherpractical considerations,tobeconsideredbeforeafinalplacementisdecidedonmayinclude:  ExistingChimneys,FuelStorage,Aesthetics,RoofDesign(rafterlocations&roofpitch),Room Traffic,ClearancestoCombustibles,andExistingWiring.  _____Theinstallationofthisappliancemustconformtolocalcodesandapplicablestateandfederal requirements.Becomingfamiliarwiththeserequirementsbeforeinstallationisessential. ______ Selectalocationforthestovethatadherestorequiredsafetyclearances. ______ Ensurethestovemustbemountedonahearthpadorequivalent.  ______ Attachproofofpurchasetothismanualandsaveforwarrantyquestions.  ******************************************************************************************* COMPLETETHISCHECKLISTWHILEINSTALLINGYOURHEARTHLANDSTOVE:  _____ReadtheInstallationsectionsofthismanual.  _____Determinethelocationandmeasurementsneededtoinstallthestoveinyourchosenlocation.  _____PreͲfitallitemsbeforeyouinstall,fastenorinstallthestovepermanently.  _____MakesureALLjointsof““PL””ventandsinglewallstainlesssteellineraretightlyconnected,sealedwith HighTemp(550°F)RTVSiliconeorHiͲTempfoiltape,includingtotheexhaustconnector,andarecorͲ rectly installed.(Followventmanufacturer’’sinstructions.)  ******************************************************************************************** COMPLETETHISCHECKLIST,BEFORELIGHTINGYOURFIRSTFIRE:  _____Obtainfinalinspectionandapprovalbylocalbuildingofficials.  _____Carefullycleanallmarksoffthepaintedandpolishedmetalpartsbeforethefirstfiring.Useasoftclothanda mildcleaner.Failuretodosomayresultinmarksorfingerprintsbeingpermanentlyvisibleonthesurface. Caution:Neveruseanabrasivecleaneronanypartofyourstove.  _____Cleanandwipethehoppertoremoveanydebrisorresidualoilfromthemanufacturingprocess.  _____YourstovehasbeenpaintedusingStoveBrighthightemperaturestovepaint.Thispaintisnotfullycureduntil thestoveisfired(3)times.Theinitial(2)stoveburnsshouldbeatheatsetting2for30minutes.Between burnsturnoffthestoveandallowpaintedsurfacestocooltoroomtemperature.Thethirdburnshouldbeat heatsetting3for60minutes.Duringthiscuringprocessfumeswillbegivenoff.Openwindowsanddoors andusefanstoprovidefreshairwhilecuring.Fumeswillnotbepresentafterpaintfullycures.  _____Makesurethatstoveisconnectedtoasurgeprotectionunit. _____ Removepackagingmaterialsfromtheburnarea.  _____Fillthehopperwithqualitypellets.(Seesection#4.4““FillingHopperWithFuel””)Closehopperaccessdoor.  _____FollowtheHearthland’’sLightingandIntelligentTemperatureControlInstructions.(Seesection#4.6““Starting Stove””)  VS0952_L_SN_01086_01177 12/3/2010 9 EXHAUSTSYSTEM     IMPORTANT x x THEPELLETVENTMUSTMAINTAINAMINIMUM3””CLEARANCETOANYCOMBUSTIBLE. x DONOTINSTALLAFLUEDAMPERINTHEEXHAUSTVENTINGSYSTEMOFTHISUNIT. x DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVINGANOTHERAPPLIANCE. (INSTALLVENTATCLEARANCESSPECIFIEDBYTHEVENTMANUFACTURER). PELLETVENTTYPE: Ÿ Mustbeanapproved3””or4””DiameterType””PL””vent,ventedtotheoutsideorconnecttheventtoa factorybuilttype““A””chimneyusinganadaptor. Ÿ Exception:Asinglewall““AllFuel””StainlessSteelchimneylinermaybeusedinsideafireplaceorfireͲ placeinstallations. Ÿ Someventingmanufacturesdomake““PL””ventforusewithwoodpelletfuelonlyandanothertypeof ““PL””ventforcornorbiomassfuels.Ifindoubt,planforthefutureandusethecornormultiͲfuel. Ÿ Use4””diameterventifventorlinerheightisover15’’orifinstallationisover3.000’’abovesealevel. NOTE:4””diameterventmaybeusedinallinstallations.Ifindoubt,use4””diametervent.(Seediagram onPage11.) VENTSAFETYPRECAUTIONS: A““CleanOutTee””(A)mustbeinstalledatthebottomofallverticalruns.These““Tee’’s””aretoassistin periodicallycleaningthevent.SingleorDoublecleanoutteesmaybeused.Theexhaustsystemmust beinstalledsotheentiresystemcanbecleanedwithoutdisassembly.  Terminationmustexhaustabovethefreshairinlet elevation,andparallelorabovetheexhaustoutput ofthepelletfuelappliance.  Itishighlyrecommendedthatatleast3feetofvertical pipe(B)beinstalledtocreatesomenaturaldraft.This istohelppreventthepossibilityofsmokeorodordurͲ Ingtheapplianceshutdown.  Horizontalsectionsmusthavea1/4””riseevery12””of  travelafter3’’long.   Use(3)fasteningscrewsperjoint.  Pelletventconnectionsmustbesealedgastight.Use  HighTemp(550°F)RTVSiliconeorHiͲtempAluminumfoil tape.  Sealeachventsectionbyinjectingaliberalamountof  sealantintothegaporwrapwithfoiltape.   Itisstronglyrecommendedthattheexhaustsystem  beterminatedontheprevailingwindsideofthehome.  Appliancemaynotbeplacedin,orventedthrough VS0952_L_SN_01086_01177 12/3/2010 10 EXHAUSTSYSTEM(CONTINUED) DETERMINEVENTINGSIZEANDDISTANCE: Itisrecommendedthattheventsystembeinstalledwithaminimumofthreefeet(3’’)ofvertical riseabovetheapplianceexhaustport.  EquivalentVentLength(EVL)isthemethodofdeterminingventsizesandlengths,thattakesintoaccountthe effectofdifferentcomponentpartsonairflow. Pellet Venting Component # of Elbows OR feet of Pipe Multiply by Equivalent Feet 90 Degree or Tee X 5 45 Degree X 3 Horizontal Pipe X 1 Vertical Pipe X .5 Component Equivalent Step1 Completetableabove.  Step2 EnsuretheTotalEquivalentisoris   lessthan30.  Step3 UsetheSizingCharttodetermine   theproperventingsizeaccording totheTotalEquivalentandthe   Altitudeabovesealevel.  NOTE: Insomecasesitmaybenecessary   tocontactHearthlandCustomer   ServicepersonneltodeterͲ   mineacceptableventing  configurationsandaltitude adjustments.  Call: 1Ͳ888Ͳ883Ͳ2260. Equiva lent Pipe Length in Feet Total Equivalent 30 4 Inc h Dia me ter Only 20 3 or 4 Inc h Dia me ter Pip e 10 0 1 2 3 4 5 6 7 8 9 10 Altitude in Thousa nds of Feet Diagramforvisualreference. VS0952_L_SN_01086_01177 12/3/2010 11 EXHAUSTSYSTEM(CONTINUED) PELLETVENTTERMINATION: x x x Terminationmustbeaminimumof12””above thechasecap(DIM““A)(note:thechimneymust meetlocalcodesforheightabovetheroofor otherobstructions) Musthaveanapprovedcap(B)(topreventwaͲ terfromentering)ora45*elbowdownturn. IftheterminationislocatedonthepredomiͲ nantlywindysideofthehouse,anapproved houseshieldisrecommendedtopreventsoot fromaccumulatingonthesideofthehouse. x MustnotbelocatedwheresnoworothermateͲ rialssuchasleafs,snoworgrass,couldblockit. x Musthavea““MetalSealPlate””or““WallThimͲ ble””atpoint(C) x Horizontalterminationsmustprotrude12””from thewall,verticalterminations24”” x Minimum3’’clearanceaboveanyforcedairinͲ takeofanyotherappliancewithin6’’. x Minimum3’’aboveagasmeter/regulatorwithin 3’’horizontallyoftheverticalcentrelineofregulator. x Minimum6’’clearancetoagasserviceregulatorventoutͲ let. x Minimum1’’clearanceunderveranda,porch,deckorbalͲ cony.PermittedonlyifstructureisfullyopenonaminiͲ mumoftwosidesbeneaththefloor. VS0952_L_SN_01086_01177 12/3/2010 12 EXHAUSTSYSTEM(CONTINUED) PELLETVENTTERMINATION: VS0952_L_SN_01086_01177 12/3/2010 13 OUTSIDEAIRINTAKE   x x   IMPORTANT FORMOBILEHOMEINSTALLATIONS,OUTSIDEAIRINTAKEISREQUIRED. NonͲmetallicmaterial,suchasPVCorABSplasticpiping,mustnotbeusedforoutsideair Outside air is strongly recommended for all other installations as well. Failure to install intake air may result in improper combustion as well as the unit emitting smoke during power failures. Metal pipe, ONLY, either solid or flexible, must be used in all outside air installations.(B) A wind shield, (C), over the termination of the outside air intake pipe or a 90 degree elbow or bend directed away from the prevailing winds MUST be used when an outside air pipe is installed through the side of a building. Keep the outside air pipe termination at least 1 foot away from the exhaust system termination. Keep the pipe termination clear of debris, ice & snow. Inspect the termination on a routine basis. When outside air is taken from an existing chimney, the exhaust system must not terminate in the same chimney. The air intake pipe on your stove is 2" OD. The outside air connecting pipe must be at least 2" ID The outside air connecting pipe must be as short and free of elbows as possible, and must fit over the air intake pipe on your stove. 2””AIRINTAKE 3””EXHAUST VS0952_L_SN_01086_01177 12/3/2010 14 HEARTHPROTECTION&CLEARANCES LOCATINGSTOVE: Ÿ Ÿ Ÿ Keepinmindthefollowingplacementconcerns;ventingobstructions,outsideair,electricaloutͲ let,wallthermostat,heatdistribution,trafficpatternsandroomuse/size. Ifthestoveisplacedinalocationwheretheceilingheightislessthan7’’,itmustfollowthereͲ quirementsinthesection““AlcoveInstallation””. Althoughnotrequiredforsafetyreasons,itisstronglysuggestedthatsufficientspacebeproͲ vided(aminimumof24””)oneachsideoftheapplianceandatthebackoftheappliancetoenͲ ableservicingtheunitifnecessary.Ifthisspaceisunavailable,aprovisionmustbemadetoenͲ ableslidingtheapplianceout.   MINIMUMCLEARANCETOWALLS&COMBUSTIBLES: x x x x x x x 2””FromBackOfStove 6””FromSideofStove(8””inCanada) 6””FromFrontOfStove(18””inCanada) 16””FromTopOfStove(8””inCanada) 3””FromPLVenttoCombustibles 2””FromBackCornerofStove 36””todrapes,doors,anythingthatcanswingtowardstove.   REQUIREMENTSFORFLOORPROTECTION: Ÿ Ÿ Ÿ Stoveandfloorprotectionmustbeinstalledonalevelsecurefloor. Itisimportantforyourappliancetobelevel.Levelingshouldoccurbelowthefloorprotection pad. ThestovemustbeinstalledonanonͲcombustiblefloorprotector(i.e.sheetsteelwithcement, tileslate)extendingthefullwidthanddepthofthestove.  FLOORPROTECTIONMUSTEXTEND: x x x 6””beyondfrontofthestove(18””inCanada) 6””beyondsidesofthestove(8””inCanada) 2””beyondrearofthestoveandtoeithersideofchimneytee.       VS0952_L_SN_01086_01177 12/3/2010 15 HEARTHPROTECTION&CLEARANCES  CLEARANCES——STRAIGHTTHROUGHWALLINSTALLATION  CLEARANCES——INTERIORVERTICALINSTALLATION VS0952_L_SN_01086_01177 12/3/2010 16 HEARTHPROTECTION&CLEARANCES(CONTINUED)    CLEARANCES––45°CORNERINSTALLATION         CLEARANCES––ALCOVEINSTALLATION VS0952_L_SN_01086_01177 12/3/2010 17 SUGGESTEDINSTALLATIONTOOLS Before starting your Hearthland Pellet Stove install, we recommended you review the following list of tools that may be required and have them ready if needed.   PowerTools   ShopVacuumforcleanup   Reciprocatingsaw   Electricdrill   Extensioncord     4””or5””diametercoringbitanddrill (ifgoingthroughconcrete)    HandTools   TapeMeasure   CaulkingGun   Pencil   Allen(Key)wrenchset   StudFinder   Setofsocketsornutdriver(7/16””)   Screwdriver,PhillipTip   Assortmentofmetal,masonry,andwooddrillbits   Flashlight   HandTruckorcart(fortransportingstovetoinstallationlocation)   Hammer   Level   Utilityknife   Adjustablepliers(6to8inches)   Smallhandbroomanddustpan   FurnitureandFloorProtection      Supplies   CaulkingtubeofRTVHiͲHeatSilicone(550°F)   CaulkingtubeofClearSilicone   Hi––HeatAluminumFoilTape   Selfdrillingscrewsforventingjoints((3)perjoint)   Assortmentofsheetandwoodscrews PaintfortouchͲup   VS0952_L_SN_01086_01177 12/3/2010 18 INSTALLATION THROUGHTHEWALL,DIRECTVENTINSTALLATION.  1.  Selectthelocationforyourstove,designtheexhaustsystemanddeterͲ minethebrandandsizeof"PL"venttobeused. 2. Positionthefloorpad. 3. Followingthe"PL"ventmanufacturer'sspecifications,markandcutahole throughthewalltoaccommodatethewallthimble,(6),andtheoutsideair pipe,(9),ifoutsideairistobeused.Rememberthattheoutsideairintake mustbelocatednocloserthan12””fromtheventexhaust.Trytoavoid cuttingwallstuds,anduseextremecautiontoavoidcuttingintopoweror waterlineswithinthewallofyourhome. 4.Installthewallthimble,(6).BesuretorunabeadofsiliconearoundtheoutͲ side edges of the wall thimble to reduce drafts, both inside and outside. Insertthepropersizeof"PL"vent,(5),throughthewallthimble,(6). 5.Placeyourstoveonthefloorpad,closetoitsfinalposition.Leaveroomto connectthe"PL"ventto““QuickConnect””endcollar.Installthegasket(2) and““QuickConnect””exhaustend(3)toyourstovetothe““QuickConnect””mountingplate.Usethe(4)7/16””nuts,toseͲ curetightly. 6.  7. PlaceabeadofHighTemp(550°F)RTVsiliconearoundtheendcollarofthe““QuickConnect””ofyourstove'sexhaust,(3). Firmlypushthe““PL””ventpipeadaptor(4)intothebeadofHighTemp(550°F)RTVsilicone. Note:If4"PLventisrequired,usean3””to4””PipeAdaptorIncreaser,(4),onthestoveexhaustpipe. Connectthelengthof"PL"vent,(5),thatisinthethimble,(6),ontothepipeadaptor(4).Fastentogetherwithatleast threesheetmetalscrews(approx.3/8””inlength).PlaceabeadofHighTemp(550°F)RTVsiliconearoundtheconnection.  8. Placeyourstoveinitsfinalpositiononthepad.PlaceanotherbeadofHighTemp(550°F)RTVsiliconearoundthe““PL”” vent(6)andtheinsideofthewallthimble,tostopcoldairdrafts.  9.Ontheoutsideofthebuilding,placeanexhaustcap(7)ora45degree"PL"typeelbow,(7),ontotheendofthehorizontal "PL"vent,(5).Optionally,placearodentscreencap(mayberequiredinsomelocals),ontheendoftheelbow,(7).Runa beadofHighTemp(550°F)RTVsiliconearoundallconnectionsandaroundthe““PL””ventpipeandtheoutsideofthewall thimble.Note:Theendoftheexhaustpipemustextendaminimumof12””fromtheoutsideofthebuilding. Note: Most horizontal, through the wall installations may require a Clean-out Tee and minimum 3 feet vertical rise of pipe, inside or outside the building. VS0952_L_SN_01086_01177 12/3/2010 19 INSTALLATION,CONTINUED These styles of installation are highly recommended, due to possible backpressure in the exhaust caused by airflow around the outside of the structure, snow build-up, or power failure, etc.. These designs will improve venting performance and provide natural draft to help evacuate smoke from the appliance in case of power failure. Follow the same basic steps in locating your appliance, attaching the exhaust system and outside air intake to your stove as the previous examples. BASEMENTORGROUNDFLOOR WALKOUTBASEMENTORMAINFLOOR ROOFLINE TEE SUPPORT TEE & CAP WALL THIMBLE HEARTHSTOVE——EXISTINGRELINE MAINFLOOR——VERTICAL RAIN CAP STORM COLLAR/ROOF FLASHING RAIN CAP 24” STORM COLLAR/ROOF FLASHING EXISTING CHIMNEY PL VENT CEILING SUPPORT FIRESTOP OPTIONAL STEEL PLATE PL VENT PIPE SUPPORT BRKT 16” TEE SUPPORT TEE & END CAP (CHIMNEY MUST BE SEALED TO PREVENT DOWN-DRAFTS & WEATHER) VS0952_L_SN_01086_01177 12/3/2010 20 INSTALLATION,CONTINUED 11 MAINFLOOR——TIEͲINCLAYTILEFLUE 10 1. 2. 3. 4. 5. 6. 7. 8. 9. 9 5 8 10. 11. 4 7 PL PIPE ADAPTER PL CLEAN-OUT TEE & CAP PL LENGTH OF PIPE PL 90° ELBOW PL WALL THIMBLE CLEAN-OUT DOOR STAINLESS TEE & CAP DRIPLESS CONNECTION STAINLESS FLEX LINER OR PL VENTING. FLASHING & STORM COLLAR RAIN CAP 3 6 2 1 MAINFLOOR——CLASSATIEͲIN 1. 2. 3. 4. 5. 6. 7. 8. PIPE ADAPTER. TEE & CAP 6 TEE SUPPORT BRKT. PL ADJUSTABLE LENGTH PL TO CLASS A ADAPTER CEILING SUPPORT/FIRESTOP SPACER FLASHING & STORM COLLAR RAIN CAP 8 7 5 4 3 2 1 VS0952_L_SN_01086_01177 12/3/2010 21 MOBILEHOMEINSTALLATION   x x x x   IMPORTANT FORMOBILEHOMEINSTALLATIONS,OUTSIDEAIRINTAKEISREQUIRED. WARNING:DONOTINSTALLSTOVEINSLEEPINGROOM. CAUTION: THESTRUCTURALINTEGRITYOFTHEMANUFACTUREDHOMEFLOOR,WALL,AND CEILING/ROOFMUSTBEMAINTAINED! INSTALLVENTATCLEARANCESSPECIFIEDBYTHEVENTMANUFACTURER.  YourHearthlandSeriesappliancehasbeentestedandlistedformobilehomeinstallation.Itmaybe installedinamobilehomeasa"FreeStandingStove"ora"HearthStove",seedetailedinstallandclearancereͲ quirementsinthesesectionsastheyimplythere.(SeeSection#2.6““OutsideAirIntake””)  Inadditiontoallpreviouslydetailedinstallationrequirements,mobilehomeinstallationsmustmeet thefollowingrequirements: x x x x x Permanentlyboltyourstovetothefloorusingbaseventholes. Electricallygroundyourstoveorthepedestaltothesteelframeofthehome.Useanumber8gaugecopperwire, orequivalent. Thestovemusthaveapermanentoutsideairsourcewitha¼inchscreenovertheinlet. Fortransportationallchimney/ventabovethemobilehomemustberemoved. Chimney/PLVentmustbe3””or4””PLVentandmustextendaminimumor36””abovetherooflineofthe mobilehomeandmustbeinstalledusingaUL/ULClistedceilingfirestop(J)andraincap(L),figure26. L K J A B C D E FloorPad CombustionAirIntake FreshAirDuct FreshAirHood StoveExhaust F PipeAdapter G H CleanOutTee TeeSupportBracket I J K Pipe FirestopSpacer/CeilingSupͲ port RoofFlashing/StormCollar L RainCap VS0952_L_SN_01086_01177 I E F 12/3/2010 H G D A B C 22 OPERATINGINSTRUCTIONS   x x x x   IMPORTANT COMPLETETHECHECKLIST(Section#2.1““PreͲInstallationChecklist””)PRIORTOLIGHTINGYOURFIRST FIRE. Whenusingyourappliance,itiscriticalthatthefollowingconceptsbeunderstoodandperformedasreͲ quired! UseonlyHearthlandProductssuppliedburngrate. Eachstoveinstallationisunique,thereforeitisnotpossibleforthemanufacturertopresetallstovesetͲ  SETTINGTHEAIRINTAKEDAMPER Damper Rod  x Thedamperhelpstocontroltheamountofairflowsuppliedfor combustion.  x Damperpushedinreducesairflow.  x Damperpulledoutincreasesairflow.  x Forignition,pushtheairdamperincompletely,thenpulloutwardapproximately 1/4””.  x Thissettingwillbefinetunedafterignition(SeeSection Damper #4.11““AdjustingAirIntakeDamper””) Fresh Air Inlet DOOROPERATION:  x x x x OpenthestovedoorbypullingthehandleUPtowardtheTOPofthestove, untilthedoornaturallyopens.Swingdooropentotheleft. Closethestovedoorbykeepingthehandleintheopenposition.Pushthe doorfirmlyagainstthestove. Pushthehandledownwardtothelockedposition. NOTE:Ifleftopenduringoperationformorethan60seconds,thestovewill entershutdownmode. BURNGRATEREMOVAL&INSTALLATION:  WARNING: Make sure the stove has totally cooled down before touching the burn grate. x TheFuelBurnGratecomesintwopieces;theburngrate(A) &theburnpottopplate(B). B A  x  x ToremovetheBurnGrategrabtheBurnGrateandBurnPot TopPlateandrotatethetwopartsoutasaunitasshownin thephotoontheright. ToreͲinstallensurethattheBurnGrate(A)isseatedtightlyin theTopPlate(B).RotatetherearflangeoftheBurnGrate Locating undertheBrickPanelthenseattheTopPlateoverthe3LoͲ Tab catingTabs.EnsuretheBurnGrateandTopPlateareproperly seatedandlevel. VS0952_L_SN_01086_01177 12/3/2010 Rear Flange Locating Tabs 23 OPERATINGINSTRUCTIONS(CONTINUED) FILLINGTHEHOPPERWITHFUEL:  Openthehopperlidusingthefingerpullrecess.Fullyopenthe lidtowardthebackofthestove.Ensurethehopperisfreeof unwanteddebris,MANUALS,orotherforeignobjectsbefore addingwoodpellets.  Fillthehopperwithwoodpelletsonly.Thehopperhasa70lb capacity.Whenfilling,becarefulnottospillanyfuelonthe topofthestoveandfloorastheycanalsoposeaslippinghazͲ ard.Beforeclosingthelid,verifytherearenopelletsonthe hopperswitchorstopledge,astheymaypreventthelidfrom closingproperly.Toclose,gentlylowerthelid.  Note:Topreventinjury,yourstoveisequippedwithaswitch thatstopstheaugerwhenthehopperlidisopen.Ifthelidis openedduringoperationlongerthan60seconds,thestovewill entershutdownmode.Ifthishappensunintentionally,close thelidandpressstartonthetouchpad. HopperLid HopperSwitch StopLedge INTELLIGENTTEMPERATURECONTROL(ITC)GENERALOVERVIEW TheIntelligentTemperatureControl(ITC) digitalcontrolisdesignedtogiveyouflexibility onhowyouuseyourstove.  TheITCcanbeoperatedinoneof threemodes: x x x ManualMode(Factorydefault) ThermostatON/OFFMode ThermostatModulatedMode(High/ Low) ThetouchpadhasthreefunctionalbutͲ tons: x x x  ““START””(HEATLEVEL)beginsyourstove’’signitionprocessandadjustsdesiredheatsetting. ““FANSPEED””adjustsconvectionblowers(roomheat)todesiredsetting. ““OFF””beginsshutdownmodeofyourstove. Fourindicatorlightsinformingyouoffunctionalstatus: x x x x ““IGNITER””LEDindicateswhentheautomaticIgnitionSystemisunderpower. ““FUELFEED””LEDsolidindicateswhentheaugeristurningandpelletsarebeingfedtotheburngrate.Blinking indicatesvacuumfault,hopperlidopenorstoveovertemp. ““HEATLEVEL””LEDindicatescurrentheatlevelsetting.Blinkingslowindicatescoldstart;blinkingfastindicates hotstart. ““FANSPEED””LEDindicatesthesettingoftheconvectionblowers(roomheat).Blinkingindicatesshutdown mode.  TwoTrimsallowforsettingdependantadjustmentsatinstallation: x x F1istheCombustionFanTrim.ThisallowsforfinetuningofthecombustionfanaidinginadjustmentforelevaͲ tion&venting. T1istheITCtemperaturetrim.Thisallowsforheatsettingtemperaturetoberaisedorloweredtomeetyour heatingneeds. VS0952_L_SN_01086_01177 12/3/2010 24 OPERATINGINSTRUCTIONS(CONTINUED) STARTINGSTOVE: 1) 2)  3) Verifythefollowingbeforeeachstarting,: Ÿ Theburngrateisclean&properlyseated. Ÿ Thedoorisproperlyclosed. Ÿ Thehoppercontainswoodpelletsandthelidisclosed. Ÿ Theelectricalcordispluggedin.  Adjusttheairinletdampertobeopenapproximately1/4””. PressSTARTontheITCtouchpadandthefollowingwill happen: Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ Combustion(exhaust)blowerwillstartatfullpowerforsevͲ eralseconds,thenwillautomaticallyadjusttofacilitateignition. TheHeatLevelLEDwillflashindicatingthecurrentheatsetting. TheIGNITERLEDwilllightandtheAutoͲIgniterwillbegintoglowasviewedthroughtheburngrate. TheFUELFEEDLEDwilllightintermittentlyindicatingwhentheaugeristurningandfuelisbeingfedto theburngrate.Theaugerontimeis3secondsandtheofftimewillvary.Note:Ifthehopperandauger wereempty,itwilltakelongerforpelletstobeginfallingintotheburngrate. Thepelletswillautomaticallyigniteinapproximately3to7minutes. AftertheflamehasstabilizedandtheITCdetectsasteadyburn,thecontrollerwillexitstartͲupmodeand enterburnmode.TheIgniterlightwillgooutandtheheatsettingLEDwillstopflashingandstayon steady. TheConvectionblowers(roomheat)willstartoncetheITChasdetectedaflame.Theywillstartatfull powerforafewsecondsandthendroptothefanspeedsettingindicatedwithLED’’sonthetouchpad. SHUTTINGOFFSTOVE: 1) Press““OFF””onthetouchpadandthefollowingwillhappen: TheAugerwillstopdispensingfueltotheburngrate. The““FANSPEED””LEDwillflash. Thecombustion(exhaust)blowerwillthecombustion&convectionblowersfor10minutesor untilthestoveexhaustcoolsbelow120°F,atwhichpointallcomponentswillturnoff. NOTE:If““OFF””ispressedunintentionally,simplypressstartonthetouchpadandthestovewillreͲ sumeoperationafteritcompletesashorthotstartsequence. Ÿ Ÿ Ÿ   x x x x   IMPORTANT Neveremptypelletsfromtheburnpotintothehopper.Pelletsthatmayappearcoolmayretain enoughheattoigniteotherpelletsresultinginsmokeorfiredamage. Ifstovesfailstolightwithin15minutes,thecontrollerwillshutoff.Ifthishappens,emptyburngrate andbeginthestartingprocedureagain.Ifstovefailstoigniteasecondtime,disconnectstovepower andcontactyourdealer. Stovepaintisnotfullycureduntilthestoveisfired(3)times.Duringthiscuringprocessfumeswillbe givenoff.Openwindowsanddoorsandusefanstoprovidefreshairwhilecuring.Fumeswillnotbe presentafterpaintfullycures.(SeeSection#2.1““PreͲInstallationChecklist””) Neveruseliquidorvolatilefirestarterstostartafireinyourstove!DonotinͲstalloroperateyour stoveinanyroomwhereanyliquidorvolatilefuelsoranyotherhighlycombustibleitemsareintheair VS0952_L_SN_01086_01177 12/3/2010 25 OPERATINGINSTRUCTIONS(CONTINUED) ADJUSTINGSTOVESETTINGS:   TheHEATLEVELandFANSPEEDsettingsmaybechangedatanytimeduringstartͲuporrunmode. SETTINGHEATLEVEL:  Ÿ Ÿ Ÿ Ÿ Press““START/HEATLEVEL””repeatedlyuntilitisattheHEAT LEVELYouWishthestovetorun. Pleasenotethatheatsettingoneisusedforstartup,higherheat settingswillnottakeeffectuntilafterstartupmodeiscomplete. PleasenotethatchangingHEATLEVELwillchangetheFANSPEED tothedefaultspeedsindicatedinredontheHEATLEVELtable. PleasenotethattheEnclosureFanusedtomaintaininternal componenttemperaturesreceivespoweronlyonHEATLEVEL#4. 1 2 3   HEATLEVELTABLE  ALLOWABLEFANSPEEDS Enclosure  Fan HEATLEVEL (Red=default)  1,2,3,4  1 OFF  1,2,3,4 2 OFF   2,3,4 ON 3  5 ON 4   SETTINGFANSPEED(RoomHeat):  Ÿ Ÿ Ÿ Ÿ Press““FANSPEED””repeatedlyuntilitisatthesettingyouwishthestovetorunat. Thelightsindicateoneoffivefanspeeds. PleasenotethatchangingHEATLEVELwillchangetheFANSPEEDtothedefaultspeedsindicated inredontheHEATLEVELtable. PleasenotethatspecificFANSPEEDSareallowableateachHEATLEVELpertheHEATLEVELtaͲ ble. 1=LOW 2=MEDIUMLOW 5=TURBO 4=HIGH (3LEDLIGHTSFLASHING) (3LEDLIGHTSONSTEADY) VS0952_L_SN_01086_01177 3=MEDIUMHIGH 12/3/2010 26 4 OPERATINGINSTRUCTIONS(CONTINUED)  COMBUSTIONFANSPEEDADJUSTMENT(F1)  Thespeedofthecombustionfancanbeincreasedordecreasedbyadjusting theF1Trimmer.Thisadjustmentallowsforfinetuningofthecombustionfan forelevation&ventingduringinitialsetͲup.Thisalongwiththefreshair damper(SeeSection#4.11““AdjustingAirIntakeDamper””)allowsyoutofine tunetheamountofcombustionairtomatchyourparticularinstallation.DurͲ ingnormaluseyouwillnotneedtoadjustthistrimmerasthedamperprovides sufficientadjustability.TurnClockwisetodecrease.Turncounterclockwiseto increase.TolowerthefanspeedturntrimmerclockwiseandviceversatoinͲ creasefanspeed  NOTE:Trimmeradjustmentaffectslowestthreecombustionsettingsonly. INCREASE DECREASE   ITCTEMPERATUREADJUSTMENT(T1)  T1istheITCtemperaturetrim.Thisallowsforheatsettingtemperatureto beraisedorloweredtomeetyourheatingneeds.CounterclockwisedeͲ creasestheITCtemperaturesettingandclockwiseITCincreasesthetemͲ peraturesetting.  NOTE:Thetrimpotslotismadeofplasticandcanbedamagedorstripped. Whenadjusting,useasmallprecisionscrewdriverwithnonͲmetallicblade.  NOTE:TrimPotsdonotmakeafullrotation.Donotapplyextraforce, damagemayoccur. DECREASE INCREASE  ADJUSTINGINTAKEDAMPERFORBESTPERFORMANCE  AHIGHQUALITYFIREshouldburnwithabrisk,vibrant,yellowtowhite colorflame.Whenwatchingthefuelburninthegrate,youshouldseea slightmovementoftheembers.However,youshouldnotseeembers whiskedoutoftheburngratefromhighvelocityintakeair.AflameexhibitͲ ingalazy,orangeorsootycharacteristicisaninefficientflame.Thistypeof flameproduceslessheat,increasessootandsmokyexhaust.  Beforemakingcombustionadjustments,lettheappliancego throughtheentireSTARTͲUPprocedure.WhentheHEATLEVEL LEDstayssolid,turntheHEATLEVELtothe#2settingandFAN LEVELtosetting#3.Allowtheappliancetorunonthissettingfor DamperRod 10minutesbeforemakingfineadjustments.  Adjusttheairintakedamperandwatchtheburngrateandflame forcharacteristicsasdescribedabove.  VS0952_L_SN_01086_01177 12/3/2010 27 OPERATINGINSTRUCTIONS(CONTINUED) SETTINGMODEOFOPERATION  TheITCcanbeoperatedinoneofthreemodes: Ÿ Ÿ Ÿ ManualMode(Factorydefault) ThermostatON/OFFMode ThermostatModulatedMode(High/Low)  NOTE:Tooperateineitherofthetwothermostatmodes,anoptionalthermostatkitmustbepurchasedandinstalled. ThermostatscompatiblewithyourHearthlandstoveareavailablefromyourlocaldealer. Tochangemodeofoperation: 1. 2. 3. 4. 5. 6. 7. Press and hold the OFF button,. While you are holding the OFF button the following cycle will occur: All four feed rate lights light solid. 2 of the feed rate lights will flash indicating current operation mode. All four feed rate lights light solid. 2 of the feed rate lights will flash indicating current operation mode. This cycle will continue as long as you continue to hold the OFF button. To select a mode, simply release the OFF button when the desired mode is displayed. All4Lights 1st&2ndHeatLevel THERMOSTAT ON/OFFMODE 1st&4thHeatLevel All4Lights All4Lights 3rd&4thHeatLevel MANUALMODE (NONͲTHERMOSTAT) THERMOSTATMODULATED MODE(HIGH/LOW) VS0952_L_SN_01086_01177 12/3/2010 28 OPERATINGINSTRUCTIONS(CONTINUED) THERMOSTATSPECIFICATION: Tooperateineitherofthetwothermostatmodes,anoptionalthermostatmustbepurchasedandinstalled.Ifa thermostatisinstalled,itmustonlyservicethesinglepelletstoveappliance.Thethermostatwillserveonlyasa temperaturedependantswitchtoturnthestoveOn/OfforHigh/Lowdependingonthemodesetting(refertomanual forselectingoperatingmode)Thelevelsforconvectionfanandheatmustbesetatthecontroller,notthethermostat. Thecontrolleriscompatiblewithagreatvarietyofthermostattypesincluding:LowͲvoltage1,mechanicalanddigital, wiredandwireless,nonͲprogrammableandprogrammable2.Examplesofreadilyavailablethermostatsthatare compatiblewiththestovecontrollerare:  Honeywell(Manual,wired,nonͲprogrammable):CT30,CT31,CT33,CT50,CT51,CT53,CT54,CT55,CT87 Honeywell(Digital,wired,nonͲprogrammable):RTH110B Honeywell(Digital,wired,programmable): RTH111B,RTH221B,RTH6300B,RTH2300B,RTH230B,RTH2310B, RTH4300B,RTH2410B,RTH2510B,RTH2520B SkyTech(Digital,wireless,nonͲprogrammable): SKYͲ1001ͲTH,SKYͲ1410ͲTH,TS/RͲ2A,SKYͲ3301,SKYͲ5301,SKYͲ5310 SkyTech(Digital,wireless,programmable): SKYͲ3301P,SKYͲ3301PF,SKYͲ3301P2,SKYͲ5301P  NOTES: 1 Thermostatswith24voltratingarecompatiblewiththecontroller.Millivoltthermostatsarealsocompatibleprovidedtheyhave anuppervoltagelimitofatleast24volts. Thestovecontrollerusesonlytwowirestoconnecttothethermostat,thereforeifathermostathasHeat&Coolcapabilities,the stovewillonlyutilizetheheatrelatedfunctionsofthethermostat. 2   THERMOSTATINSTALLATION: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Turnthestoveoffandallowstovetocool. Unplugthestoveelectricalplugfromthepowerreceptacle. RemovetherightsidepaneltoAccessthecontroller. Routethe(2)thermostatwiresthroughtherubbergrommetinthestovebackwall. Useasmallscrewdrivertoconnectthe(2)thermostatwirestothecontrolboardthermostatterminalblockas shown. Replacethesidepanelandrefasten.NOTE:Usecautionwhenroutingthewiresfromthestovetothe thermostatsothatthewiresdonotcomeintocontactwiththeexhaustventing. Connecttheotherendofthe(2)wirestotheheatterminalsofthethermostat.(TypicallythesearetheW&R terminalsifmorethan(2)terminalsexist) Reconnectelectricalplugtopower. Setthecontrollermodetothedesiredthermostatmode(refertooperatingmanual) Youarenowreadytooperateyourstovewithathermostat.           THERMOSTATLOCATION THERMOSTAT TERMINAL BLOCK WIRERETAINING SCREWS Donotmountthethermostatwhereitmaybeaffectedby: Ÿ Ÿ Ÿ    Radiantheatfromthestove,sunorotherheatsources. Draftsordeadspotsbehinddoorsorincorners. Hotorcoldairfromducts. VS0952_L_SN_01086_01177 12/3/2010 29 OPERATINGINSTRUCTIONS(CONTINUED)  NOTE:Tooperateineitherofthetwothermostatmodes,anoptionalthermostatkitmustbepurchasedand installed.ThermostatscompatiblewithyourHearthlandstoveareavailablefromyourlocaldealer.  ThermostatModulatedModehasadvantagesoverThermostatON/OFFmode. Ÿ Ÿ Ÿ Moreconsistentroomtemperaturewillbemaintained. LifeoftheAutoIgniterisincreased,seeingfewerignitioncycles. Thestovewilltendtooperateprimarilyatthelowsetting,resultinginmoreefficientuseofenergyto maintaindesiredtemperaturesetting. THERMOSTATMODULATEDMODE(HIGHͲLOW) ThisfeatureofyourstoveallowsformodulatedheatingwithuseofathermostatconnectedtotheITC.Inthis modeyourstovewillrunattheheatsetting2,3or4whenthethermostatcallsformoreheat,anddroptoheat setting1whenthesetroomtemperatureisachieved.Thismakesyourstovemoreresponsivetoyourheating needs,andeliminatestheneedtoreͲignitewitheachheatdemandcycle.   TOSTART Ÿ Ÿ Ÿ Ÿ Ÿ TooperateinHighLowthermostatmode,presstheSTARTtouchpadtoactivatethestoveasdescribed insection#4.7““StartingStove&ShuttingOffStove””. SelectdesiredHIGHheatoutputlevel(2or3position)bypressingtheSTART/HEATLEVELtouchpad. SelectdesiredFANSPEEDsettingasdescribedinsection#4.8““SettingFanSpeed””. OncesettingsareselectedyourhighHEATLEVELandFANSPEEDLED’’swillflashwhileyourstovegoes throughtheinitialstartupcycle. Uponcompletionofstartupcycle,thestovewillcyclebetweenHEATLEVEL1 andthehighsettingselected(2or3position)theHEATLEVELindicatorlight willlightindicatingitscurrentsetting.  TOSHUTDOWN Ÿ ToturnofftheappliancepresstheOFFtouchpadpersection#4.7““StartingStove&ShuttingOffStove””. THERMOSTATONͲOFFMODE Inthismodethethermostatissetatthedesiredroomtemperature.Iftheroomtemperaturedropsbelowthe levelonthethermostatthestovewillautomaticallylightandoperateatHEATLEVELsetting1,2or3untilthe temperaturesettingisreachedatwhichtimethestovewillshutdown.  TOSTART Ÿ Ÿ Ÿ PressSTARTtoactivatethestovepersection#4.7““StartingStove&ShuttingOffStove””. SelectdesiredHIGHheatoutputlevel(1,2or3position)bypressingtheSTART/HEATLEVELtouchpad. NOTE:TheHeatLevelcanbeadjustedbetweensetting1Ͳ3atanytime. SelectdesiredFANSPEEDsettingasdescribedinsection#4.8““SettingFanSpeed””.   TOSHUTDOWN Ÿ ToturnofftheappliancepresstheOFFtouchpadpersection#4.7““StartingStove&ShuttingOffStove””.  Note:IfinTHERMOSTATONͲOFFMODEthestoveturnsoffandonfrequently,wesuggestyouturntheHEAT LEVELtoalowersettingsothatitstaysonforlongerperiods.ThiswillresultinamoreconsistentroomtemperaͲ ture. VS0952_L_SN_01086_01177 12/3/2010 30 WOODPELLETSSPECIFICATIONS PELLETQUALITY  Theperformanceofyourpelletapplianceisgreatlyaffectedbythetypeandqualityofwoodpelletsburned. YourHearthlandStoveisdesignedtoburnwoodpelletsthatmeetPelletFuelInstitutestandardsfor "Premium"or"Standard"qualitywoodpellets.WoodpelletsfallingbeloworoutsidethesestandardswillreͲ sultinreducedperformance.Note:StorewoodpelletsinadrylocationtopreventthemfromabsorbingexͲ cessmoisture. PELLETFUELINSTITUTE(PFI)PELLETSTANDARDSwww.pelletheat.org  Length:  1.5inches,maximum.  Diameter:  .235to.312inches,(1/4"to5/16") BulkDensity: Notlessthan40lbpercubicfoot.  Fines:  .2lb.max.per40lb.Bagshallpassthrough1/8””screen. Salts:  Lessthan300partspermillion. AshContent: ͲPremiumQuality 1%byweight,maximum,(.3lbper40lbbagofpellets.)  ͲStandardQuality 3%byweight,maximum,(1.2lbper40lbofpellets.)  FINES:Finesinpelletsaresmallpiecesofsawdustorbrokendownpelletsthataresmallenoughtopassthrough squaremeshscreenwith1/8””spacing.Pelletscanbreakdownfromhandling,transportingand/orstorage. Finesadverselyaffectthepelletfeedsystemandcombustionsystemgreatlyincreasingtherequirementsfor periodiccleaning.  SCREENING: Excessivefinescanberemovedfrompelletsthroughaprocesscalled““screening””.Thiscanbe accomplishedbypouringpelletsdownaninclineof1/8””meshscreenintoacontainerorhopper.Thisprocess willallowthegoodpelletstoflowintothecontainerwhilethefinesfallthroughthemeshtobediscarded.  PELLETCONSUMPTION: WithIntelligentTemperatureController(ITC),thepelletstovewillregulatefuelconsumpͲ tiontomaintaintheexhausttemperaturetoasetlevel.Factorsaffectingconsumptionratedependonfactors suchas: Ÿ FuelBTUContent:Typicallywoodpelletscontain7,000to8,700BTU’’sperpound.HigherBTUcontent willburnatalowerratethanlowerBTUcontentpellets. Ÿ FANSPEEDsetting:HigherFANSPEEDsettings(roomheat)willdrawmoreheatfromtheheatexͲ changer,causinganincreasedfuelconsumptionratethanatlowerFANSPEEDsettings. Ÿ HeatExchangerCleanliness:AshbuildͲuponheatexchangetubesandheatexchangebackpanelwill significantlyreduceheattransfertoconvectionaircausingfuelconsumptionratestoreduce.ItisimporͲ tantthatheatexchangerbekeptcleanforefficientheattransfertoconvectionair(roomheat). Ÿ ExcessiveCombustionAir: Excessivecombustionairwillresultinincreasedfuelconsumption. Ÿ AirCirculation:Settingswithgoodaircirculationwillyieldmoreefficientheattransfertoconvection airaresultinginincreasedfuelconsumptionoversettingswithpooraircirculation.  HEATLEVELSETTING 1 2 3 4 CONVECTIONFANSPEED PELLETSBURNEDPERHOUR FULLHOPPERBURN (lb/hour)* TIME(HOURS/70LBS) SETTING 1 1 3 4 1.25 2.92 4.66 5.80 56hours 24hours 15hours 12hours Thefollowing"ROUGHGUIDE"topelletusage'smaybeusefulinassessingyourstove'soperation. VS0952_L_SN_01086_01177 12/3/2010 31 MAINTENANCEANDREQUIREDCLEANING  PropercareofyourHearthlandpelletapplianceisrequiredforpeak,sustainedperformance.The needforandfrequencyofcleaningdependsontheamountofpelletsburned,pelletquality,length oftimesincelastcleaningandthequalityofcombustion.Whilebecomingacquaintedwithyour newstove,inspectyourBURNGRATE,BURNPOT,HEATEXCHANGETUBES,ASHDRAWER,and WINDOWdailyandcleanuntilapatternofcleaningreͲquirementisdetermined.Thefollowing outlinesaspectsofrequiredmaintenanceandprovidesperformancefrequencyasa““roughguide.”” Asheatingdemandsincreasetheneedforstoveandexhaustsystemcleaningandashremovalwill increase.   x x x x x x   IMPORTANT Regularmaintenancemustbeconductedforsafeandefficientoperation. Disconnectpowertothestoveifmaintenancerequirestheopeningofservicepanels. ConductmaintenanceonaCOLDapplianceonly. Neveremptypelletsfromtheburnpotintothehopper.Pelletsthatmayappearcool mayretainenoughheattoigniteotherpelletsresultinginsmokeorfiredamage. WhenremovingashbuildͲup,useanapprovedashvacuumonly.Acleaningbrushcan beusedtoloosenanyashbuildͲupbeforevacuuming.DONOTUSEASTANDARD HOUSEHOLDVACUUMORSHOPVACASTHEFILTERSWILLLEAKFINEPARTICLESOFASH INTOTHEHOME. Donotuseabrasivechemicalcleanersonyourstoveastheywillabradesurfacesand leavescratches. CHECKBURNGRATEFORCLINKERS (APPROXIMATEFREQUENCY:3——7DAYSOR280LBSPELLETS) Iftheflamesseemtobecomingonlyfromthesides,orareorange/blackincolor,turnthestoveoffandcheckfor Clinkerbuildupinthegrate.Silicainthefuel,alongwithotherimpurities,cancauseclinkering.Aclinkerisa hardmassofsilicaformedintheburningprocess.Clinkeringisafunctionofthefuelandnotthestove,however itadverselyaffectstheperformanceofthestovebyblockingofftheairpassagesoftheburngrate.EvenPFIapͲ provedpelletfuelmaytendtoformclinkers.  ToClean:(ColdStoveOnly) Ÿ Opendoor,removetheburngrate,knockoutanydebrisintotheashpan. Ÿ Itmaybenecessarytoscrapetheholesclean. Ÿ Replacetheburngratemakingsureitistightlyseatedintheburnpot.   A - Burn Grate; B - Burn Pot VS0952_L_SN_01086_01177 12/3/2010 32 MAINTENANCEANDREQUIREDCLEANING(CONTINUED) GLASSCLEANING:(APPROXIMATEFREQUENCY:3——7DAYSOR280LBSPELLETS) Toenjoyaclearviewofthefireyoushouldcleanyourwindowasneededwithasoftclothorpapertowel.Only cleantheglasswhenthestoveisoffandcool.UseaFireplaceglasscleanerorvinegar&watertoremoveheavy buildupfromthewindow.AnalternateglasscleaningmethodistowipetheglasswithwatermoistenednewsͲ paperthathasbeenlightlydippedinflyash.  HEATEXCHANGERCLEANING:(APPROXIMATEFREQUENCY: 3——7DAYSOR280LBSPELLETS) Undernormaluse,ashwillbuilduponyourstovesheatexͲ changetubesandrearconvectionpanel.Thisashwillthermally insulatethesecomponentsresultinginreducedheattransferto convectionair.Tocleanthesecomponents: Ÿ Shutdownstoveandallowstovetocompletelycool. Ÿ Opendoorandremovereardeflectorpanel. Ÿ Grippingthefingertab,slidetubescraperfulllength alongheatexchangertubesonboththerightandleft side. Ÿ Returntubescraperstotheirlowestrestingposition. Ÿ Scrapexposedportionsoftherearconvectionpanel. Ÿ Replacereardeflectorpanel.    x x x x   IMPORTANT DonotusecommercialglasscleanersorovencleanersastheytendtoleavefilmontheglassthatwillaccelerͲ atethesoilingoftheglass. DONOTOPERATESTOVEWITHBROKENGLASSASLEAKAGEOFFLUEGASESMAYRESULT. Cleanglassonlywhenthestoveiscoldashotglasswillcauseseriousburns. NEVERperformanyinspections,cleaning,maintenanceorserviceonaHOTSTOVE.Turnoffstoveandallow tocoolbeforeservice. ASHPAN:(APPROXIMATEFREQUENCY:MONTHLYOR2000LBSPELLETS) Removetwofastenersandremoveashpanfromstove.Disposeashesintoametalcontainerwithatight fittinglid.Beforereplacingashpan,inspectgasketingtoensureitisnotdamagedandwillprovideanairͲ tightfitwhensecuredinposition.Ifthegasketneedsreplacing,useanOEMgasket.ThisspecificallydeͲ signedgasketisengineeredtomakereplacementcleanandeasy.SeeSection#10““ReplacementPartsList”” Whenreplacingtheashpan,ensureitispushedtightlyto A - Burn Grate stoveandreplacethetwofastenerssecurely.  B - Burn Pot  C - Ash Pan BURNPOT:(APPROXIMATEFREQUENCY:MONTHLYOR 2000LBSPELLETS) Thisisthe““pot””wherethepelletsareburnedinthegrate. Whenremovingyourgrateforcleaning,checktheburn potareaforashbuildup.Someashwillfallthroughthe grateholesandbuildupunderthegrate.Thisneedstobe cleanedouttopreventlackofairflowthroughtheburn grate.DONOTpushtheashtothebackoftheopening,as thisnotanashtrapandwilleffectorblockofftheairflow tothegrate.   VS0952_L_SN_01086_01177 12/3/2010 33 MAINTENANCEANDREQUIREDCLEANING(CONTINUED) DOORGASKET:(APPROXIMATEFREQUENCY:MONTHLYOR2000LBSPELLETS) InspectthemaindoorgaskettoensureitispliableandisnotdamagedprovidinganairͲtightfitwhensecuredin position.Ifthegasketneedsreplacing,useanOEMgasket.Thisspecificallydesignedgasketisengineeredto makereplacementcleanandeasy.SeeSection#10““ReplacementPartsList””  ASHTRAP:(APPROXIMATEFREQUENCY:ANNUALLY) RemovethetrapcoverfrombehindtheASHPAN,thiswillexposetheashtrap.FlyashmayberemovedbyvacͲ uuminginsidethetraparea.Itisalsogoodtouseabrush(bottlecleaner)toreachupanddowntoscrapethe buildupoffthemetalareas.Beforereplacingtrapcover,inspectgasketingtoensureitisnotdamagedandwill provideanairͲtightfitwhensecuredinposition.Ifthegasketneedsreplacing,useanOEMgasket.ThisspecifiͲ callydesignedgasketisengineeredtomakereplacementclean andeasy.SeeSection#10““ReplacementPartsList””ReͲsecure trapcoverensuringasnugairtightfit.  EXHAUSTVENTING:(APPROXIMATEFREQUENCY:ANNUALLY) SootandFlyash:FormationandNeedforRemoval. Theproductsofcombustionwillcontainsmallparticlesofflyash. Theflyashwillcollectintheexhaustventingsystemandrestrict theflowoffluegases.Incompletecombustion,suchasduring startup,shutdown,orincorrectoperationoftheroomheater willleadtosomesootformationwhichwillcollectintheexhaust ventingsystem.Theexhaustventingsystemshouldbeinspected atleastonceaeveryyeartodetermineifcleaningisnecessary.  Ÿ Checkthecleanouttee(4)andelbows(7)intheexhaustsystem. Toremovedustfromtheventpipe,taplightlyonthepipetodisͲ lodgeanylooseash.Openthebottomofthe““T””(4)todumpthe ash,thenvacuumasmuchoftheashoutoftheventpipeaspossiͲ ble.  Ÿ Use3or4Ͳinchdiameterchimneybrushestopassthroughventing dislodgingbuildͲup.  Ÿ Iftheexhaustsystemhasascreen(8)onit,inspectandcleanthe screen.Apluggedscreenwillshutoffcombustionairandcausea firetodieorburnpoorly.      Ÿ Ÿ   IMPORTANT Wheneveranyportionofthepelletventingisdisconnected,thejointsmustbesealed,gas tightwithHighTemp(550°F)RTVsiliconesealantand/orhighheatfoiltape. DISPOSALOFASHES:Ashesshouldbeplacedinametalcontainerwithatightfittinglid. Theclosedcontainerofashesshouldbeplacedonanoncombustiblefloororonthe ground,wellawayfromallcombustiblematerials,pendingfinaldisposal.IfashesaredisͲ posedofbyburialinsoilorotherwiselocallydispersed,theyshouldberetainedinthe closedcontaineruntilallcindershavebeenthoroughlycooled. VS0952_L_SN_01086_01177 12/3/2010 34 MAINTENANCEANDREQUIREDCLEANING(CONTINUED) FANMOTORS:(APPROXIMATEFREQUENCY:ANNUALLY) CleantheinͲtakeonCONVECTION(ROOMAIR)fanaswellastheairholesonthemotorsofbothCOMBUSͲ TIONandCONVECTIONfansannually.  FRESHAIRINTAKE:(APPROXIMATEFREQUENCY:ANNUALLY) Inspectperiodicallytobesurethatitisnotcloggedwithanyforeignmaterials.Apluggedscreenwillrestrictor shutoffcombustionairandcauseafiretodieorburnpoorly.  CHECKANDCLEANTHEHOPPER:(APPROXIMATEFREQUENCY:MONTHLYOR2000LBSPELLETS) Checkthehopperperiodicallytodetermineifthereisanysawdustorpelletsthatarestickingto thehoppersurface.Cleanasneeded.Anexcessbuildupoffines,willleadtoimproperfeedingandpossibleauger jams.Youmaywishtoallowyourhoppertorunempty,toaidinspectionandreducesawdust.  GASKETINSPECTION:(APPROXIMATEFREQUENCY:ANNUALLY) Airleaksintothefireboxwilldecreasetheappliance’’sperformancegreatly,leadingtoexcessivesootandineffiͲ cientcombustion.Ifgasketingneedsreplacing,useanOEMgasket.ThisspecificallydesignedgasketisengiͲ neeredtomakereplacementcleanandeasy.SeeSection#10““ReplacementPartsList””  GLASSGASKET:(APPROXIMATEFREQUENCY:ANNUALLY) OntheItasca,thereisnogasketacrossthetoporbottomedgesoftheglass.This.040””gapistoallowforanair washaidinginkeepingtheglassclean.CheckthisareaforbuildͲuporobstructionsandcleanasneeded.The gasketingfoundonglasssidesdoesgocompletelyaroundtheglasscornersonthetopandbottomactingasa spacerfortheglass.Ifgasketingneedsreplacing,useanOEMgasket.ThisspecificallydesignedgasketisengiͲ neeredtomakereplacementcleanandeasy.SeeSection#10““ReplacementPartsList””Ifreplacingthisgasket, ensurethegasketcoverstheentiresideandapproximately1inchofthetopand bottomedges.  STOVEPAINTED&PLATEDSURFACES:(APPROXIMATEFREQUENCY:MONTHLYOR2000LBSPELLETS) Thesesurfacesmaybewipeddownwithasoftdampcloth.     VS0952_L_SN_01086_01177 12/3/2010 35 MAINTENANCEANDREQUIRED  CLEANING(CONTINUED)  FALLSTARTUP: Priortolightingthefirstfirechecktheoutsideareaaroundtheexhaustandairintakesystemsforobstructions. Cleanthescreensontheexhaustsystemandtheoutsideairintakepipe.Turnallcontrolsontomakesurethey areworkingpriortolightingthefirstfire.Cleanandremoveflyashfromexhaustventing.     SPRINGSHUTDOWN: AfterthelastburnintheSpring,removepelletsfromthehopperandtheauger.Scoopoutthepelletsthenrun theaugeruntilthehopperisemptyandpelletsstopflowing.Vacuumoutthehopper.Thoroughlycleanthe burngrate,burnbox,ashdrawerandashtraps.Theexhaustsystemshouldbethoroughlycleaned.Removethe ExhaustManifoldaccesspanelandcleantheexhaustmanifoldandtheCombustionBlowerbladesandhousing. InspectExhaustManifoldaccesspanelgasketandreplaceaccesspanel.LeaveunitunpluggedforsummerseaͲ sonforaddedelectricalprotection.  SERVICECONTRACTS ManyHearthlandAuthorizedDealersaswellasNFIorWETTCertifiedPelletSpecialistsofferyearlycusͲ tomerservicecontracts.Theadvantagesofthesearetheyestablishanongoing,mutuallybeneficial relationshipwithaqualifiedservicetechnician.Manywillofferanendoftheseasonservicesuchasa throughcleaningandequipmentinspectionandrepairorreplacement,ifnecessary. VS0952_L_SN_01086_01177 12/3/2010 36 MANUALIGNITIONOFSTOVE IneventofaninoperableAutomaticIgnitionSystem,theHearthlandstovecanbestartedmanually usingthefollowingprocedure.   MANUALSTOVELIGHTINGPROCEDURE 1. Placeasmallamountofasolidfuelfirestarter,suchasthosemadefromsawdustand waxorusewoodshavings,inthebottomoftheburngrate. 2. Addasmallhandfulofpelletstothestartermaterial. 3. Addasmallamountoffirestarteroverthepellets. 4. Lightthefirestarter. 5. PressSTARTonthetouchpad 6. Slowlycloseandlatchthedoor. 7. Ifthefiregoesout,pressSTOPonthetouchpadandaddmorefirestarter;reͲlightthe fire;PressSTARTandslowlycloseandlatchthemaindoor. 8. TheCOMBUSTIONFAN(exhaust)willstartandoperateatfullspeedforafewseconds, thenadjusttoalowersetting. 9. TheCONVECTIONFAN(heating)willstartandtheLEDwillgosolidonLOWsetting 10. TheAUGERCYCLELEDwillgosolidfor3seconds,indicatingsignalbeingsenttoauger motor. 11. AdjusttheHEATLEVELandtheFANSPEEDtoyourdesiredsettingsyourequireupon completionofstartupsequence.       IMPORTANT NEVERUSEGASOLINE,GASOLINEͲTYPELANTERNFUEL,KEROSENE,CHARCOALLIGHTERFLUID, ORSIMILARLIQUIDSTOSTARTOR’’FRESHENUP’’AFIREINTHISHEATER!KEEPALLSUCHLIQͲ UIDSWELLAWAYFROMTHEHEATERWHILEITISINUSE. VS0952_L_SN_01086_01177 12/3/2010 37 WIREDIAGRAM  WIRINGDIAGRAM ELECTRICALCOMPONENTSPECIFICATIONS AugerMotor ConvectionBlower(2) Igniter    CAUTION: DANGER: WARNING: 120V.45A60Hz 120V.7A60Hz 120V2.5A60Hz  CombustionBlower CabinetCoolingFan  120V.94A60Hz 120V.17A60Hz  IMPORTANT MOVINGPARTSMAYCAUSEINJURY!DONOTOPERATEWITHSIDEORREARACͲ CESSPANELSREMOVED! RISKOFELECTRICSHOCK!DISCONNECTPOWERBEFORESERVICINGUNIT! HOTPARTS!DONOTOPERATEWITHSIDEORREARACCESSPANELSREMOVED! VS0952_L_SN_01086_01177 12/3/2010 38 TROUBLESHOOTING Propercleaning,maintenanceandtheuseofclean,dry,qualityfuelwillpreventthemorecommon stoveoperationalproblems.However,whenyourstoveissimplyoperatingpoorlyornotatall,the followingtroubleshootingtipsmaybehelpful.  Thefollowingisnotaexhaustivelist.Formoredetailsorupdatedinformationpleasecheckour websitewww.Hearthlandproducts.com,contactyourlocalauthorizedDealerorHearthlandProdͲ uctsCustomerServiceat1Ͳ888Ͳ883Ͳ2260.   x   IMPORTANT Disconnecttheelectricalcordpriortoopeningthesidesofyourstoveforanyinspection,cleaning, maintenanceorservicework.  x NEVERperformanyinspections,cleaning,maintenanceorserviceonaHOTSTOVE.Turnoffstove andallowtocoolbeforeservice. PROBLEM CAUSE SOLUTION StoveWillNotStart 1.Noelectricalpower. *Ensurethestoveispluggedintoa120VACelectricaloutͲ letandaSurgeProtectionunit. *Checkoutletforelectricalpowerandpropervoltage. *Checkspadeconnectionsfromthestovepowercordtothe mainwiringharness.   2.ControlBoard  *Confirmmodeofoperation. (SeeSection#4.12““SettingModeofOperation””fordetails) *ConfirmpowertotheboardbypressingtheSTART touchpad.DoanyLED’’slightup? *Checkthe9pinwireconnectiontotheboard. *Inspecttheboardforanyblowncircuitry.Before replacingcheckforthecauseoftheblowncircuit. *ItcouldbeashortedwireordefectiveelectricalcompoͲ nent. *Inspectthemainwireharness,connectionsandwire.  3.NoFuelfeed. *Ensurethehopperisfilledwithfuel. *ChecktheAugerCycleLEDonthecontrol,ifflashingrapͲ idly,thisindicatesavacuumproblem,hopperlidopenor overtemperatureerror. *Ensuredoorisclosedandsecurelylatched.Anopendoor willtripthevacuumswitchanddisengagethefeedauger. *Checkvacuumhoseforblockageordisconnection *Listenforafaintintermittenthumofanoperatingfeed augermotor.Themotoronlyrunsfor3secondsatatime. *Checkforpossiblejam,cleanoutdropchutearea. *Ensurethehopperlidisclosed. *Ensureashpanistightlysecured. VS0952_L_SN_01086_01177 12/3/2010 39 TROUBLESHOOTING(CONTINUED) PROBLEM CAUSE SOLUTION StoveWillNotStart (continued) 4.AirInletDampersetting *Checkforpropersetting.Toomuchairornot enoughairwilleffectstartingtime. *Checkforblockageintheairintakeconnectorand freshairintake.  5.Excessivenegative pressureintheroom *BalancepressureintheroombyopeningawinͲ dow. *Turnofffanforcedexhaustsystems.  6.Cloggedexhaustfan orexhaustsystem *Inspectandcleanventing. *Inspect,removeandcleanexhaustfan. *Checkairpassagebelowandbehindtheburn gratearea.  7.Defectiveexhaustfan *Checkforoperationoftheexhaustblower. Fuelfeedsintotheburn gratebutwillnotstart. Burngratefillswithfuel andthenshutsdown. 1.BurnGrateisnotinstalled orseatedproperly. *Ensuregrateisinstalledandseatedproperly.  2.BurnGrateisclogged. *Removeandinspectburngrate.Removeallash andclinkers. *EnsureairholesarefreeofdebrisorbuildͲup.  3.Igniterisnotglowing *Removeburngrate,closedoor,andreͲstartthe appliance.Iftheigniterdoesnotglowredinside thetubeitisdefective. *RemovebackpanelandconfirmwireconnecͲ tionsandconditionofwires. *Ifigniterisdefective,thestovecanbestarted manually.Seemanuallightinginstructions.  *Checkforpropersetting.Toomuchairornot 4.AirInletDampersetting,ifigͲ niterisglowingandburngrateis enoughairwilleffectstartingtime. seatedproperly. *Checkforblockageintheairintakeconnectorand freshairintake. Unitstarts,fuelfeedsand 1.ControlBoard startsproperly,butnoheat output *IncreaseHEATLEVELsetting. *TurnHeatingFanspeeddown. *Confirmmodeofoperation. *Confirmproperoperationofconvectionblowers.  2.AirInletDampersetting *Checkthesettingoftheairdamper.Itmayhave beaccidentallyclosedoropenedalltheway. *Follow““FineTuning””procedureinthismanual.  3.Fuel *Checkonqualityoramountoffinesfoundinthe fuelandhopper. *Checkthemoisturecontent. *Trydifferentbrandordifferentbatch.  4.Setting VS0952_L_SN_01086_01177 *Checkairflowpatterns,amountofinsulation, Location,sizeofroom,ceilingheightsandobstrucͲ 12/3/2010 tions. 40 TROUBLESHOOTING(CONTINUED) PROBLEM CAUSE SOLUTION 1.Insufficientcombustionair. Fireburnswithayellow flame.Fuelbuildsupinthe burngrate.Window getsrealdirtyquickly. *Adjusttheairinletdamper. *Checkforblockageofairintakebothinsideaswell asoutside. *Confirmproperplacementofburngrate. *Inspectandcleanburngrate.  2.Fuel *Inspectfuelforamountsoffinesanddebris. *Changetodrycleanfuel. *Usehighqualitypremiumgradefuel. *Adjustorfinetunefeedrates.  3.AirLeaks *Ensureglassandgasketseatedproperly *Ensuredooriscloseandlatchedsecurely *Checkashpanandgasket,secureandtight.  4.CombustionFan *Checkandcleanashbuilduponfanpropellersand exhaustintakesandventing. *Checkforblockages. *Checkforpropervoltagetothestove *Replacedefectivepartandgasket.  5.ExhaustSystem *Checkforblockage,ashbuild. *Inspectventcapandcleanouttee. *Toomanyelbows,tolongofrun,orchangesize *Protectventingfromextremeweatherelements. SmokeorsmokesmellspillͲ 1.ExhaustSystem age. *HiͲHeatRTVsiliconealljointsͲeven manufactured.Ensureventingisgastight. *Inspectexhaustfanandgasketarea,ensureatight fit *Propermaintenanceandcleaning.  *Checkairinletdamperforpropersetting. *ReduceHeatLevelsetting. 2.OverFeeding.FueloverfillͲ ingburngrate Thestovekeepsgoingout. 1.Freshunburnedfuelor   *Checkairinletdamper,mayneedmoreair. powderlikeashbuildupinthe *Finetunefeedrate,toloweramountoffuel grate. *Ensuregoodqualitydayfuelsupply. *Propermaintenanceandcleaning. 2.Nofuelorashesfoundin Theburngrate Thestovewillnotshutoff. 1.Control *PressOFFtouchpad,thestovewillcontinuetorun upto30minutesaftertheexhausthascooledpropͲ erly *Confirmmodeofoperation   VS0952_L_SN_01086_01177 *Adjustairinletdampertoreduceamountofairto burngrate. *Checkaugeroperation. *Adjustcontroltoincreasefuelfeedrate. 2.WallThermostat *Ensurewallthermostatisturneddownbelowthe roomtemperature.(ThermostatOn/OffMode) *Unitwillnotshutoffinthe(ThermostatModulated mode).YoumustpresstheOFFtouchpad. 12/3/2010 41 REPLACEMENTPARTSLIST ITEM NO. 2 3 5 6 7 8 10 11 12 13 14 18 22 25 26 27 29 Default/QT Y. 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 4 VS0952_L_SN_01086_01177 PART NUMBER Revision DESCRIPTION VS0901 VS0111 VS0112 VS0113 VS0114 VS0116 VS1925 VS2200 VS0906 (SE-L250) VS0167 VS1119 VS0936 VS1179 vs0147 VS0940 VS0184 VS0907 B D D D D D E D A D D C D D C D - FAN PLATE GASKET FAN ACCESS PLATE Burn Pot Burn Pot Lid BURN GRATE Decorative Plate CONVECTION BLOWER ASSY HOPPER FINAL ASSY 250° SNAP SWITCH REAR ACCESS PANEL DAMPER ASS'Y EXHAUST MANIFOLD GASKET IGNITER ASSEMBLY, STOVE ACCESS PANEL, MANIFOLD MANIFOLD ACCESS GASKET ASH DIVERTER NEOPRENE VIBRATION MNT, 12/3/2010 42 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. QTY. PART NUMBER Revision DESCRIPTION 1 1 vs0923 B COMBUSTION BLOWER 2 1 VS0927 A RTD PROBE 3 1 VS0930 MALE HOSE BARB 5 1 VS1171 D EXHAUST TRANSITION ASSY 6 1 VS1172 D EXHAUST QUICK DISCONNECT 7 1 VS0949 B EXHAUST MOUNT GASKET 8 1 VS1148 D EXHAUST SUB-ASSY 11 1 VS0941 A COMBUSTION BLOWER GASKET VS0952_L_SN_01086_01177 12/3/2010 43 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. QTY. PART NUMBER Revision DESCRIPTION 1 1 VS0925 CONVECTION BLOWER 3 1 VS0222 A CONVECTION BRACKET 4 3 VS0907 NEOPRENE VIBRATION MNT ITEM NO. QTY. PART NUMBER Revision DESCRIPTION 3 1 VG0929 3 THUMBSCREW 5 1 VS0955 IGNITER CARTRIDGE VS0952_L_SN_01086_01177 12/3/2010 44 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. Default/ QTY. PART NUMBER Revision DESCRIPTION 1 1 VS0301 D 3000 BASE ASSEMBLY 2 2 VS0108 D 3000 DOOR HINGE BRKT 3 2 VS0143 D 3000 GRILL BAR RETAINER 6 1 VS1118 D 3000 DOOR FINAL ASSY 8 1 VS0944 D MAIN GASKET 10 1 vs0702 D 3000 SIDE PANEL, UPPER, L.H. 11 1 VS0725 D 3000, LOWER SIDE, R.H. 12 1 VS0726 D 3000, LOWER SIDE, L.H. 16 1 VS2720 D 3000 TOP ASSEMBLY 19 4 VS0144 E 3000 GRILL CROSS BAR 20 1 VS0117 E 3000 ASH LEDGE 24 25 1 2 VS1110 VS0998 D1 - ASH PAN ASS'Y ASH PAN FASTENER VS0952_L_SN_01086_01177 12/3/2010 45 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. QTY. PART NUMBER Revision DESCRIPTION 1 1 VS1132 D 3000 DOOR WELDMENT 2 2 VS0134 D GLASS RETAINER 4 1 DS2198 3000 DOOR SHOULDER BOLT 5 1 VS0945 B 3000 DOOR CLIP GASKET 7 1 VS0178 D DOOR HANDLE ASSEMBLY 8 2 VS0946-1 GLASS GASKET 9 1 VS0917 B DOOR GLASS VS0952_L_SN_01086_01177 12/3/2010 46 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. Default/ QTY. PART NUMBER Revision DESCRIPTION 3 1 VS0602 D 4000 SIDE PANEL, L.H. 4 1 VS0160 D 4000 HINGE BRKT 5 1 vs1605 D 4000 BASE ASSY 6 1 vs1158 D 8 1 vs2612 D 15 1 VS1110 D 4000 DOOR FINAL ASSY 4000 HOPPER TOP WITH DOOR ASSY ASH PAN ASS'Y 16 2 VS0998 - ASH PAN FASTENER 18 1 VS0944 D MAIN GASKET 20 2 DS4488 - HINGE PIN 21 1 VS0921 - BURN 251 CONTROLLER 22 1 VS0603 D 4000 SIDE PANEL, R.H. VS0952_L_SN_01086_01177 12/3/2010 47 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. QTY. PART NUMBER Revision DESCRIPTION 1 1 VS1159 D VS4000 DOOR SUB ASSY 2 1 VS0933-2 C 4000 VIEWING PANEL 3 1 DS2078 4 4 VS0934 E GLASS RETAINING FASTENER 5 4 vs0935 - CERAMIC INSULATOR 6 1 VS0948 B 4000 DOOR GASKET 7 1 VS1610 D 4000 GRILL HORIZONTAL 9 1 VS0945 B 4000 DOOR CLIP GASKET 10 1 VS0178 D DOOR HANDLE ASSEMBLY VS0952_L_SN_01086_01177 DOOR HANDLE SHOULDER BOLT 12/3/2010 48 REPLACEMENTPARTSLIST(CONTINUED) ITEM NO. QTY. PART NUMBER Revision DESCRIPTION 3 2 VS0211 D AUGER COVER 11 1 VS9902 D COOLING FAN 12 1 VS0929 VACUUM SWITCH 14 2 VG0904 A BUSHING 15 1 VS0908 A GEAR MOTOR 16 1 VS9901 A1 PELLET AUGER, STOVE 17 1 VG0912 A SHAFT RETAINER BUSHING 18 VS0913 HOPPER SWITCH VS0952_L_SN_01086_01177 12/3/2010 49 LIMITEDWARRANTY TheHearthlandSERIESwoodpelletappliance,carriesafive(5)yearlimitedwarrantforfromthedateofsaletothe originalowneragainstdefectsandworkmanshiponallsteelparts,(excludingtheburngrate),andtwo(2)yearson electricalcomponents.Therespecificallyisnowarrantyonthepaint,glass,burngrate,firebrickandallgasketsor againstdamagecausedfromcorrosion.  ThereisnowrittenorimpliedperformancewarrantyonHearthlandSERIESstovesasthemanufacturerhasno controlovertheinstallation,operations,cleaning,maintenanceorthetypeoffuelburned.  Thislimitedwarrantywillnotapplyifyourstovehasnotbeeninstalled,operated,cleanedandmaintainedinstrict accordancewiththemanufacturer'sinstructions.Burningotherthanqualitywoodpelletsmayvoidthewarranty. Thewarrantydoesnotcoverdamageorbreakageduetomisuse,improperhandlingormodifications.  YourpurchasemustberegisteredwithHEARTHLANDPRODUCTS,LLC.Registrationcardcanbefoundonlineat www.hearthlandproducts.comundertheProductSupporttab.  Allclaimsunderthislimitedwarrantymustbemadethroughthedealerwhereyourstovewaspurchased.Ifan inspectionbythedealerindicatesthatalimitedwarrantyclaimisjustified,andallconditionsofthislimitedwarͲ ranty have been met, the manufacturer's total responsibilities and liabilities shall be to repair or replace, at the manufacturer's option, the defective part(s).  All costs of removal, shipment to andfrom the dealer or manufacͲ turer,anylossesduringshipmentandreinstallation,andanyotherlossesduetoyourstovebeingreͲmoved,shall becoveredbytheownerofthestove.  NEITHER THE MANUFACTURER, NOR THE SUPPLIERS TO THE PURCHASER, ACCEPTS RESPONSIBILITY, LEGAL OR OTHERWISE, FOR THE INCIDENTAL OR CONSEQUENTIAL DAMAGE TO THE PROPERTY OR PERSONS RESULTING FROMTHEUSEOFTHISPRODUCT.ANYWARRANTYIMPLIEDBYLAW,INCLUDINGBUTNOTLIMITEDTOIMPLIED WARRANTIESOFMERCHANTͲABILITYORFITNESS,SHALLBELIMITEDTOONE(1)YEARFROMTHEDATEOFORIGIͲ NAL PURCHASE.  WHETHER A CLAIM IS MADE AGAINST THE MANUFACTURER BASED ON THE BREACH OF THIS WARRANTY OR ANY OTHER TYPE OF WARRANTY EXPRESSED OR IMPLIED BY LAW, MANUFACͲTURER SHALL IN NO EVENT BE LIABLE FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES OF ANY NATURE WHATSOEVERINEXCESSOFTHEORIGINALPURCHASEPRICEOFTHISPRODUCT.ALLWARRANTIESBYMANUFACͲ TURERARESETFORTHHEREINANDNOCLAIMSHALLBEMADEAGAINSTMANUFACTURERONANYORALWARͲ RANTYORREPRESENTATION.  Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamages,orlimitationsofimͲ pliedwarranties,sothelimitationsorexclusionssetforthinthislimitedwarrantymaynotapplytoyou.ThislimͲ itedwarrantygivesyouspecificlegalrightsandyoumayhaveotherrights,whichvaryfrom state to state. Parts,ServiceandReturns ItisHearthlandProductspolicythatNOpelletappliancebereturnedtoanydealerwithoutpriorauthorizationfrom HearthlandTechnicalServiceDepartment.  Westronglysuggestthatifyoudoneedtoorderanypartsoroptionsorrequireservice,thatyoufirstdealwithyour localdealer.Manydealersdostockpartsandoptions.Themajorityofthepartnamescanbefoundwithinthismanual.  Ifforanyreasonyoudonothavealocaldealer,HearthlandInc.isproudtoofferthebesttechnicalandsalessupportin theindustry.CallTOLLFREE1Ͳ888Ͳ883Ͳ2260 AdditionalHearthlandProducts  www.memphisgrills.com www.natureswaybbqpellets.com VS0952_L_SN_01086_01177 12/3/2010 50 VS0952_L_SN_01086_01177 12/3/2010 51 WarrantyandRegistrationCard CompleteandreturnthisProductRegistrationCardwithin30daysofpurchaseto registeryourwarranty. THISLIMITEDWARRANTYGIVESYOUSPECIFICLEGALRIGHTSANDYOUMAYHAVE OTHERRIGHTS,WHICHVARYFROMSTATETOSTATE.  FirstName  _____________________________________________  LastName  _____________________________________________  MailingAddress   _____________________________________________  City  _____________________________________________  State  _____________________________________________  ZipCode  _____________________________________________  Model  _____________________________________________  SerialNumber  _____________________________________________ (Locatedonsafetylabelonrearofstove) Includeacopyofyourdatedsalesreceipttocompletetheregistration.  IfyouwouldliketoreceiveperiodiceͲmails,promotionsandotherusefulinformation, pleasewriteyoureͲmailaddressbelow.YourinformationwillbeusedbyHearthland Productsexclusivelyandwillnotbesoldtoanyoutsideagency.  EͲMAIL__________________________________________________________  SendRegistrationCardtothefollowingaddress:  HearthlandProducts,LLC. MemphisStoveWarrantyRegistration 9111GrandAveS. Bloomington,MN55420  ThankyouforchoosingaHearthlandWoodPelletStove! VS0952_L_SN_01086_01177 12/3/2010 52