Heatese 80

Transcript

HEATESE Unique Heating System “Always on – Always warm” About Us HEATESE: is over 80% more efficient than rival systems reduces heating bills by up to 80% is suitable for both domestic and commercial application vastly improves the comfort of homes and buildings provides heating for both space and water is supported by a network of trained engineers and technicians technical survey with each installation to ensure a bespoke solution 90% of installations completed in 1 day comes with up to 5 year warranty comes from the factory fully assembled is made in Ireland using Irish suppliers finalist in 4 categories at the Green Awards 2017 produces vastly lower emissions is certified by BSI ✓ Gas version will be launched in Q3 2017 “I have experienced the new heating system produced by HEATESE. It is heating a 6000s.f. house using only 1.9L of oil per hour”. - Pat Mangan Here’s how it work Direct v indirect Conventional boilers heat surfaces directly. The flame from a burner heats the metal surface of a water storage tank. The heat is then transferred from the hot metal surface to the water within. HEATESE heats surfaces indirectly. Instead of the flame heating a metal surface, our flame heats a container of air. This air then rises and heats a copper tank (that incorporated a heat sink) above. This heat is then transferred to the water within the tank. This method is vastly more efficient. For it requires far less fuel to heat air which then heats the copper. Heating indirectly enables us to use copper, which is a better conductor. Nozzle and psi Burners in conventional systems use a 0.75mm nozzle at a fuel pressure of 130psi. HEATESE has a much smaller 0.5mm nozzle at a fuel pressure of 100psi.As a result, HEATESE cannot burn as much fuel as a conventional system! Resulting in superior savings. Operation cycle A conventional boiler, once pre-heated, operates on a 6 minute cycle: on for 3 minutes, off for 3 minutes, on for 3 minutes, off for 3 minutes. HEATESE comes on for 12 minutes and then knocks off for 33 minutes. This provides a 45 minutes cycle. Therefore, HEATESE is on for only 12 minutes in every 45 minutes cycle. Conventional systems are on for 22.5 minutes in every 45 minutes cycle, almost double that of HEATESE. Energy recovery The air mentioned above heats not only the copper tank sited above it, but also the walls of its container. Instead of this heat being lost, it is recovered by a pressurised water loop system. In essence, water is passed slowly around the interior of the walls of the container and is fed through the storage tank above via a finned copper coil. The water passes slowly (i) so as to allow it collect as much heat as possible while, travelling within the container walls, and (ii) allow it disperse as much heat as possible while inside the copper tank. Thereby transferring the otherwise lost energy to the water in the heating system. And, as opposed to energy being lost through the flue, the flue passes through a condenser containing 9 metres of stainless steel piping. This piping contains return water from the building. On return, the water first passes through the condenser and is in effect pre-heated before reentering the storage tank. There it is heated from below by the rising air, and also from within, by the pressurised loop system. This results in energy recovery - gasses enter the condenser at 130 degrees Celsius and leave through the exhaust at just 40 degrees Celsius. Due to these two additional heat recovery and transference methods, the burner itself is not required to the same extent. Consequently the system, again, requires far less fuel. “Always on. Always Warm." Never needs to be pre-heated . Other systems need to be pre-heated every time they are used. This is very expensive. Even the most efficient 20kW condensing boiler uses 2.83 litres of oil in the first hour of operation alone. HEATESE, because of its larger capacity tank, stores its heat and never needs to be preheated. The system is always warm. Most homes use their heating for 2 hours in the morning and 3 hours in the evening. Therefore pre-heating their conventional systems twice daily for a cumulative 5 hours of operation. HEATESE can heat a typical home for less than 0.5L of oil per hour. That means HEATESE, if desired, can run 24 hours a day for less oil than it takes other systems just to pre-heat themselves and two hours of heating time thereafter. While HEATESE can be turned off, and will store its heat, it is in fact designed to run constantly. Why? Instead of heating a building and then allowing it to go cold again, it is more fuel efficient to keep the building constantly and comfortably warm. HEATESE has two thermostats that allow it to regulate the heat inside a building. HETAESE users report that, once a property is fully warm, the system knocks off for even longer when 33 minutes. Remember, in a typical house, the HEATESE system uses 0.5L of oil per hour. That’s just €0.35 per hour (prices as of April 2017). Convector radiators HEATESE will operate with the above savings using conventional radiators. However, with our convector radiators, it is even more efficient. Here’s why. Conventional radiators hold on average 7L of water. A heating system must heat this water, which in turn heats the surface of the radiator, which then emits heat into a room. This heat travels upwards towards the ceiling. Our radiators do not store water. Instead, a mere 200ml (1/35th of the average radiator) of hot water passes through them continuously in finned copper piping. An integrated thermostat lets any individual radiator know when heat is required of it for its zone. If so, small fans (incredibly quiet) push heat downwards and outwards into the room, heating it from the ground up and improving air circulation in the room. Once the desired temperature has been reached, the fans turn off. HEATESE is always on, always warm and therefore the water passing through the pipes and convector radiators is always warm. As a result instant heat is available by turning on the fans. In practice, once the customer has set the thermostat, the radiators will come on briefly, will quickly bring the room temperature up and will knock off until required again. Conventional heating systems do not store enough hot water to operate the convector radiators. HEATESE can power both conventional radiators and our convector radiators. A typical house has roughly 9 radiators. The electricity required to operate all 9 convector radiators for 1 week is roughly 38 watts. That’s less than a 40 Watt bulb uses. The convector radiators are also more aesthetically pleasing than conventional radiators and take up significantly less wall space. The Convector radiator cabinets can be resized to suit conventional radiator pipework. I have been a heating engineer for 47 years. I have seen, at first hand, the new HEATESE heating system in operation. It will heat a 3-4 bedroom house and its water using as little as 0.5L of oil per hour. -Dominic Gallagher HEATESE: 1X HEATESE heating system 1x pre-insulated cylinder 1x cylinder thermostat 1x immersion time clock 1x climate 7-day digital time clock 2x electric motorized valves 1x carbon monoxide protector alarm Chemical central heating protector 1x Magna cleanse kit central heating flushing system 300mm of insulation thermostatic HEATESE convector radiators thermostatic radiator valve in each room( If convectional radiators used) HEATESE BER certificate compliant Our Environment Ireland is far from self-sufficient in fuel, importing as much of 90% of its energy requirements. HEATESE is dedicated to reducing this dependence. The Environment Protection Agency indicated in April 2017 that Ireland is to miss its legally binding emissions reductions targets by a significant amount – projections suggest Ireland will exceed its 2020 carbon budget by 12 to 14 million tons of carbon. As a result, Ireland may be required spend hundreds of millions of euro to buy carbon credits from other European countries. Rival systems produce up to 500kg of Co2 annually. HEATESE uses 80% less fuel and produces over 80% less in emissions than conventional systems. Case Studies A 6,000 sq ft listed building with 32 radiators and single-glazed windows. Before HEATESE, the property was using 12L of oil per hour. It now uses only 1.9L of oil per hour (or 15%). Irish homes typically use 5 hours of heating per day (2 in the morning and 3 in the evening), at 70c per litre (April 2017). Before HEATESE, heating this house cost €8.40/hour. 5 hours per day, over 1 year amounts to €15,330. With HEATESE, heating this house costs only €1.33/hour. 5 hours per day, over 1 year amounts to €2,427. Now paying 15% of previous heating costs. A 4 bedroom detached country home with 12 radiators and oversized 300L hot water cylinder. Before HEATESE, this house was using 3.5L of oil per hour. That’s €2.45/hour. 5 hours per day, over 1 year amounts to €4,471. With HEATESE, it now uses just 0.5L per hour. That’s just €0.35 per hour. 5 hours per day, over 1 year amounts to just €638. Now paying 14% of previous heating costs. Approximate running cost per hour for an average size house € 2.10 € 1.35 € 0.80 (el c) € 0.30 HEATESE Air to air heat pump Condensing Oil Boiler Conventional Oil Boiler Solar (hot water only) Above bar chart, supplies heating and hot water (based on €0.60 per litre of oil). HEATESE has no moving parts (unlike its rivals).Consequently, dramatically less potential for breakdowns. It’s made using 6mm steel (and not 3-4mm steel) ensuring more effective travel of gases. It is the only heating system that uses cooper to store and extract energy. HEATESE is Irish made, which supports jobs. HEATESE has huge export potential through sales and licensing arrangements. INTELLECTUAL PROPERTY RIGHTS HEATESE is a registered trade mark, enjoys Registered Community Design rights and is in the process of being patented internationally. Certification Formed in 1901 and existing by Royal Charter, BSI was the world’s first national standards body and is internationally recognized as operating to the highest levels of quality and service, providing credible and impartial certificates. Patented and Trademarks are fully protected. Green Awards 2017 A distinguished panel of judges is drawn from state, academic and private sectors to co-ordinate the Green Awards judging. A highly respected international panel judges the entries with a focus on “ensuring that the winning entries are truly outstanding and worthy of receiving a Green Award.” From 10,000 entries, HEATESE was a finalist in not one but four categories: Green Entrepreneur of the Year Green Product Award The Green Technology Award The Green Energy Provider Award Installation, Commissioning and Instruction manual HEATESE 80 Unique heating system “Lavish on heat, miserly on fuel” TM Insulated and Baffled 80L Copper Cylinder with Heat-Sync on base 3 off Small Cleaning Ports 1 off Large Cleaning Port to facilitate Flue Cleaning Always On, Always Warm Oil Fired Burner with Fuel Safety Valve located externally at rear of enclosure (sensor located internally above burner) HEATESE issue (1) 08/2016 Page 1 Automatic Air Vents at high points in circuits 1107 Pressurised Closed Loop (Blue, Orange & Green) Thermostats Return From Dwelling Electrical Panel Trip switch, timer, Relay Removable cleaning port covers Hot Feed to Mains Cold Water Feed (1.5 Bar G Max) Pressure Relief set at 3.0 bar G max. Condensate Out Automatic filling valve Page 2 Lever valves Page 3 Weather Cowl Flue Gas Exhaust Condenser preheats return Dwelling water before C Shaped Baffled Boiler Flue Gas Condenser Heat Exchanger Return Feed from Dwelling Motorized Valve is open until the Cylinder Thermostat (B) reaches 50°C, the valve then closes and feeds to dwelling, which thermostat (A) would be Hot Feed to Dwelling 0 Mains Feed (1.5barG Max) set at 60 C. C Shaped Baffled Boiler transfers Heat to preheat cylinder contents in addition to Cylinder Coil 18 L Pressure Vessel Pressure Safety Valve opens to relieve pressure at 3.0barG Condensate Out Page 5 Page 4 Jacketed Flue Pipe transfers Heat into Loop which is circulated through Cylinder Coil Mains Cold Water Feed for Initial Fill and TopUps L-Shaped Baffled Boiler Wall transfers Heat into Loop which is circulated through Cylinder Coil Closed Loop System Flow Diagram Page 7 Page 6 CONVECTOR RADIATORS CONTENT LAYOUT AND COMPONENTS………………….1-7 INTRODUCTION /WARRANTY .............................. 11 SAFETY INSTRUCTIONS ......................................... 13 MAINTENANCE TIPS.................................................. 14 REGULAR SERVICING .............................................. 15 GENERAL INFORMATION………………………..16 PRE-INSTALLATION ................................................... 18 INSTALATION GUIDE................................................. 20 HEATESE USER GUIDE ........................................... 27 ELECTRICAL CONNECTIONS ............................... 29 WIRING DIAGRAM ....................................................... 30 POSITIONING GUIDE................................................. 31 TECHNICAL DATA TABLE – HEATESE 80 ...... 33 CONVECTOR RADIATORS ..................................... 37 CONVECTOR RADIATOR WARRANTY ............ 39 CONVECTOR RADIATOR DATA………………...40 HEATESE 80 HEATING SYSTEM FAULT FINDING GUIDE ............................................................ 52 HEATESE COMMISIONING CHECKLIST ......... 54 SERVICE RECORD ..................................................... 57 HEATESE CONTACT NUMBERS ......................... 60 Page 8 Page 9 This symbol indicates Caution and it is placed next to all safety warnings. Strictly follow these instructions to avoid danger and damage to persons, animals and things. This symbol calls attention to a note or important notice. INTRODUCTION /WARRANTY Thank you for choosing a HEATESE Heating System. We are sure that you will be satisfied with the performance of your new heating system and with the ongoing service that you will receive. Reliability Every new HEATESE Heating System leaving our factory and installed by a HEATESE approved engineer carries a five years guarantee on parts (certain consumable parts are excluded – for full details see below). This also includes all labour charges for the first 12 months. Declaration of conformity Manufacturer: Low Flame Boilers Ltd. Address: Carnisle, Ballivor, Co. Meath, Ireland Declares that the unit complies with the following EU directives: Efficiency Directive 09/2015 Low Voltage Directive 07/2015 Electromagnetic Compatibility Directive 07/2015 Sound testing Directive 09/2015 Director and Legal Representative Patrick Kiely Cormack Lohan Distribution and Service Network HEATESE have set up a distributor and service network with fully trained service engineers available to support your HEATESE Heating System within the period of the guarantee and after. The approved engineer installing your HEATESE Heating System is responsible for providing this warranty. Ensure that the service engineer completes the Service Record, at the rear of the Installation, Commissioning and Servicing Instruction manual, after each service. Ensure that the service engineer completes the Commissioning part of the manual. Have any work carried out only by a competent HEATESE registered engineer. Always use original spare parts, to help maintain the efficiency, safety and reliability of the appliance. No charge will be made for replacement parts providing: An appliance fault is found. The relevant part of the HEATESE Heating System is still covered by guarantee. Regular servicing has been carried out in accordance with the manufacturer’s instructions by authorised HEATESE engineers, using approved parts. Please note: The service booklet will need to be completed accordingly. There will be no charges during the first 12 months of the warranty. Page 10 Page 11 A call out charge may be applicable if: The authorised HEATESE service engineer who calls to your home finds no fault with the HEATESE Heating System. Other parts of your plumbing system are either faulty or do not comply with the appropriate installation instructions. The unit is more than 12 months old. Please note: Invoices for callout repair work carried out during the guarantee period by any third party cannot be accepted. In the event of an appliance fault during the guarantee period, please contact your service provider. They will arrange for an engineer to call out as soon as possible. Warranty SAFETY INSTRUCTIONS General information: These operating instructions are intended for the user of the heating system. Read any operating instructions (heating system, heating controls, ect.) carefully before operation and keep them. Observe the safety instructions and warnings. Oil fumes or leaks from the appliance If you smell oil fumes, observe the following rules: Extinguish any naked flames Isolate the electricity supply Isolate the fuel supply to the heating system Open windows and doors Rectify the fault Health and safety What is under guarantee: 2 Year warranty on circulating pumps 5 Year warranty on fire valve 5 Year warranty on main structure of the heating system 5 Year warranty on all pipes and fittings 1 Year warranty on thermostats 1 Year warranty on the Reillo burner 1 Year warranty on motorised valve 1 Year warranty on all electrical components 1 Year warranty on all pipe insulation 1 Year warranty on 3 bar pressure release valve 1 Year warranty on automatic filling valve 1 Year warranty on pressure vessel 1 Year warranty on air vents 1 Year warranty on oil filter What is not under guarantee: Labour charges not directly connected with the repair or replacement of a faulty component. Any consequential loss. Accidental or cosmetic damage. Routine preventative service and maintenance. The appliance contains no asbestos and no substances have been used in the construction process that contravene the COSHH Regulations (Control of Substances Hazardous to Health Regulations 1988). Where applicable, the CE mark indicates compliance with relative EU Directives. Combustible substances The area, where the installation of the heating system, must be free of combustible or chemically aggressive substances. Do not use or store combustible or explosive materials (paper, propellants, thinners, paints, ect.) within the vicinity of the appliance. Do not use or store corrosive substances (solvents, adhesives, chlorinated cleaning agents, ect.) within the vicinity of the appliance. Appliance operation This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge, if they have been given supervision or instruction concerning the use of the appliance, in a safe way, and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision. Page 13 Page 12 Intended use This appliance must only be used as a heat appliance in an open vented hot water heating system for domestic purposes. REGULAR SERVICING Any misuse or unauthorised modifications to the appliance, flue or associated accessories and heating system will invalidate the guarantee. Do not modify the appliance or flue system in any way. Regular maintenance is an essential part of keeping your HEATESE Heating System running safely and efficiently. Low Flame Boilers Ltd accepts no liability arising from any such actions. This does not affect your statutory rights. Since your HEATESE Heating System operates for long intervals it is important to ensure regular servicing is undertaken by your Authorized HEATESE engineer. Only genuine HEATESE spare parts should be used. Handling Instructions and Guidelines It is advised that more than one person is involved in the transfers of the packaged appliance from the van to the point of installation. Please note: Routine servicing in accordance with the manufacturer’s instructions is also a condition of the warranty agreement. It is advised that no attempt should be made to move the packaged appliance without the use of a suitable truck. To ensure your HEATESE Heating System receives this essential maintenance, please contact your Distributor or service provider who will be pleased to help. At all times the correct method for handling heavy objects should be strictly observed. Lift only a manageable weight, or ask for help Service Intervals: Every 12 months. When lifting, bend knees, and keep the back straight and feet apart. Do not lift and twist at the same time. Lift and carry items close to the body. Wear protective clothing and gloves to protect from any sharp edges. Exclusions The warranty does not cover products which have been altered by the customer or by third parties. All materials and spare parts must be recommended by HEATESE. The warranty does not cover misuse, abuse or impact damage. MAINTENANCE TIPS Regularly check the oil level in the tank. Do not obstruct the flue outlet or the air inlet. Regularly check the system pressure gauge, to make sure that it is between ½ and 1½ bar pressure. Check power to the heating system. Check all control settings. The warranty strictly excludes commercial use. Appliances are covered for domestic use only. Flues, Ventilations and External Services External oil lines, tanks and filters are not covered under this warranty. Nor does the warranty cover incorrectly operated or a poorly maintained HEATESE Heating System. Product fuel conversions are not covered. Use in hard water areas This warranty policy does not affect the owners’ statutory rights In exceptionally hard water areas a device to prevent scale formation may be fitted. Installation of scale inhibitor assembly should be in accordance with the requirements of the local water company. As isolation valve should be fitted to allow for servicing. Page 14 Page 15 GENERAL INFORMATION Packing materials must be kept out of reach from children as they are potentially hazardous. General notes To get the best from your heating system, read these instructions carefully. Central heating system Your HEATESE Installation, Commissioning and Service Record Log Book are located on the last pages of this manual. All service records must be logged and kept up to date by end user. HEATESE can only be installed and serviced by a HEATESE engineer. According to the current regulation and the manufacturer’s instructions, all incorrect installations or poor maintenance can cause damage or physical injury. The manufacturer will decline any responsibility for damage by errors in the installation and use, or by not following the manufacturer’s instructions. HEATESE declares that no harmful materials are used in the manufacturing of this product. This instruction book should be carefully read as it provides all information on all aspects of the heating system. This manual must accompany the heating system at all times and all other component manuals, especially in the event of the heating system changing ownership. Before cleaning or maintenance is carried out DISCONNECT AND ISOLATE the heating system from the electrical supply. If the system stops working or it is not operating as normal contact your HEATESE engineer. Only HEATESE parts from the manufacture can be used. Failure to comply with these guidelines could affect the safety and operations of the unit. Yearly maintenance has to be carried out by a qualified HEATESE engineer to guarantee good operation of the unit. This unit must only be used for the purpose for which it was designed for i.e., for domestic use only. Any other use is considered to be improper and therefore hazardous. After removing the packaging, check the integrity of the contents. In case of any doubt do not use the unit, and contact the supplier. The images shown in this manual are a simplified representation of the product. In this representation there may be slight, unimportant differences with the supplied product. Every effort is taken to ensure the accuracy of the information contained in these instructions. The details are offered in good faith and the manufacturer accepts no liability for matters arising as a result of errors and / or omissions. During the first few hours of operation of the central heating system, check that all radiators are being heated at even rate. If the top of the radiator is at lower temperature that the bottom then it should be vented by releasing air through the venting screw at the top of the radiator. Ask your installer to show you how this is done. Repeated venting will reduce the quantity of water in the system and this must be replenished for safe and satisfactory operation of the heating system. When excessive venting or water leaks are found in the system you must contact a HEATESE service engineer to inspect the installation and rectify any fault. Only use additives compactible with the heating system. Use of incompatible additives can cause damage and will invalidate the guarantee. Condensate drain This is a condensing heating system and the terminal will, at times give out a plume of water vapour. This is quite normal. The heating system also produces quantities of condensate which is discharged regularly via a pipe to drain. This pipe must not be blocked or altered in any way. Clearances Your installer will have provided adequate space around the heating system for safety and servicing access. Do not restrict this space next to the heating system. FROST PROTECTION Class VII temperature control stat can be wired into the heating system. Frost protection should be fitted to the system where the system is most exposed and at risk of freezing. Due to manufacturer’s continuous product research and development, the details contained in this manual may not truly reflect the actual product. Page 16 Page 17 PRE-INSTALLATION Close drain cocks and add suitable flushing agent at the correct strength for the system conditions in accordance with the manufacturer’s instructions. Cleaning primary systems Run the heating system at normal operating temperature as directed by the manufacturer for the flushing agent. Danger to life through electrical shock! Before carrying out any work on electrical components, isolate them from the power supply (230V AC) (fuse, circuit breaker) and secure against unintentional re-connection. Risk of damage to appliance or accessories! Drain and thoroughly flush the system to remove the flushing agent and debris. It may be necessary to use a power flushing machine to aid the cleansing procedure in some circumstances. Close the drain cocks and manual air vents. Add a suitable inhibitor to the system in accordance with the manufacturer’s instructions. Turn on the water to the system header tank and allow system to fill. All the following pre-installation sections must be read and requirements met before starting the appliance or flue installations. Risk of damage to system or appliance! Debris from the system can damage the appliance and reduce efficiency. Failure to comply with guidelines for the use of water treatment with the appliance will invalidate the guarantee and contravene the Building Regulations. It is a requirement of the Building Services Compliance Guide which is a second tier document to the Building Regulations to flush and inhibit the primary water system in accordance with BS 7593. HEATESE states you must fit a filter that will help remove both magnetite and non-magnetite debris. Before cleaning the system Ensure that the system and pipe work is in good working order. Where possible keep the existing appliance/ circulating pump in place when flushing the system. Never run the appliance when the appliance/system is unpressurised (sealed system) or empty. Starting the appliance Check the oil supply is correctly fitted and in good working order before turning on the oil supply valves to the heating system. Turn on the main on supply valve at the tank and draw off at least 2.5 litres of oil until a steady flow of clear uncontaminated oil can be seen as follows: The oil supply to the heating system should be primed before the burner is operated to avoid unnecessary pump wear. The use of an oil suction pump will prime and flush trough any oil supply set up simply and easily, alternatively the following procedures can be used. Priming the single pipe gravity system Disconnect the flexible oil hose and open an isolating valve to discharge the oil into the suitable container. Follow the guidance of BS7593: Treatment of water in domestic hot water central heating and also the flushing guidelines below: Fill the system with cold water and check for leaks. Replace flexible hose at annual service to prevent possible oil leakage. Turn off the water to the system header tank. Open all drain cocks and drain the system. Page 19 Page 18 INSTALATION GUIDE Installing the HEATESE heating system Introduction When you purchase a HEATESE Heating System, it comes fully setup and commissioned prior to delivery. It can only be installed by a fully certified HEATESE installer. Dimensions The HEATESE Heating System has the following dimensions: 2050 centimeters in height 1107 centimeters in depth 807 centimeters in width Oil Supply Contaminated oil supplies can damage the appliance. Failure to ensure that the oil supply is clear of contaminants may invalidate the appliance warranty. Ensure the oil supply is free of contaminates and measures are taken to prevent contamination of the appliance. The oil storage tank must be positioned so that the oil levels does not exceed 4 meters above the level of the burner oil pump and in addition the oil level must be at least 300mm above the oil pump. Where the maximum oil level in the oil storage tank exceeds 4 meters, a head breaking device must be installed between the tank and the burner oil pump. This appliance is suitable for KEROSINE(Class 2) only, no other fuel must be used. Location You must locate the HEATESE system on a solid surface capable of supporting the weight of the heating system and space must be taken into consideration for the removal of the front and side panels. Failure to provide adequate space will result in a user not being able to service or maintain the heating system. Heatese 80 – key parts Plastic or steel tanks should be installed to BS5410. A steel tank should conform to BS799: part 5 and have a slope of 1:24 away from the outlet with a sludge cock at the lower end. Do not use galvanized steel tanks or pipework for the oil system. Do not use soldered joints on the oil supply pipework. Fire valve and Oil filter Comes pre-fitted at the rear of the unit at the base. ELECTRICAL POINTS At the rear of the cabinet there is an electrical gland. It is here that the electrical supply from the property where the HEATESE system is being installed will be passed through and connected to the supplied junction box. The junction box is blue in colour. Electrical work must be carried out by qualified electrician. Electrical supply Supply: 230V – 50 HZ o Cable: PVC insulated 0.75mm2(24x0.2mm) temperature rated to 90 C External 5A fuse to BS1362 The appliance must be earthed. Refer to IET regulations for cross bonding requirements. It must be possible to isolate the appliance from the electrical supply with at least a 3mm contact separation in both poles supplying the appliance. Wiring between the appliance and the electrical supply must comply with IET wiring regulations and any local regulations which may apply for fixed wiring stationary appliance. Any system connected to the boiler must not have a separate electrical supply. FLOW and RETURN pipes HEATESE has a one inch FLOW and RETURN pipes. They are labelled clearly at the rear of the cabinet. They must be connected to the FLOW and RETURN coming from the property. The system must only be connected to an open / expansion system which supplies the FLOW and RETURN. Water systems and pipework Primary system plastic pipework Any plastic pipework used for the heating system must have a polymeric barrier, compliance with BS7921 and installed to BS5955 with 1000mm (min) length of copper or steel pipe connected to the heating system. Drain cocks are pre- fitted beside the pumps of the heating system. Air vents are pre-fitted on the heating system. Open vent primary system The feed and expansion cistern must be positioned to provide a static head of at least 1 meter above the highest point in the heating system to the water level in the feed and expansion cistern. The open vent pipe must rise continuously from the appliance so it can overhang to expand into the expansion cistern. Ensure adequate space is left in the expansion Page 20 Page 21 cistern for expansion of the system water. No valve shall be fitted in the open vent pipe, or the feed and expansion pipe. The open vent pipe must be at least 22mmØ. Internal connections In order to minimize risk of freezing during prolonged cold spells, the following methods of installing condensate drainage pipe should be adopted, in order to priority. If the heating system is installed in an existing system, it is necessary to remove any unsuitable additives by thoroughly cleaning the system. Cleaning of all systems must be carried out in compliance with the provisions of Standard B.S. 7593. In arears characterized by the presents of hard water, treatment may be necessary to prevent deformation of incrustations in the heating system. Whenever possible, the condensed drainage pipe should be routed and terminated so that the condensate drains away from the heating system under gravity to a suitable internal foul water discharge point such as an internal soil and vent stack internal kitchen or bathroom waste pipe, washing machine waste pipe etc. A suitable permanent connection to the foul waste pipe should be used. Make sure to use the water treatment product in the correct concentration, incompliance with the producer’s instructions. External connections Cold Mains Feed The heating system has a half-inch cold mains feed connection, which is clearly marked at the rear of the cabinet. This must stay connected to the mains water at all times. Automatic Filling Valve There is an automatic filling valve which is supplied by the cold mains feed inside the cabinet. This valve can be set between a 0.5 bar and 1½ bar at a maximum. Condenser Waste Pipe The system has a condenser waste pipe at the rear of the cabinet. It is white in colour. It must be installed in to a household waste pipe. Pressure Release Valve The system has a 3 bar pressure release valve, which is piped out at the bottom rear of the cabinet. Oil Filter and FIRE VALVE There is an oil filter and FIRE VALVE at the rear of the cabinet. At this point an oil line can be connected to supply oil to the system. Condensate pipework Where at new or replacement heating system is being installed, access to an internal ‘gravity discharge’ point should be one of the factors considered in determining heating system location. The condensate pipe must be nominally 21.5mm Ø Polypropylene pipe. The condensate pipe work must fall at least 52mm per meter towards the outlet and should take the shortest practicable route. Ensure there are no blockages in the pipe. Freezing Conditions Ideally run the pipework internally if possible. Pipe work length should be kept to a minimum and the route as vertical as possible. Weather proof insulation must be used Care should be taken when sitting a soak-away to avoid obstruction existing services. If no other discharge method is possible then the use of an externally run condensate drainage pipe terminating at a suitable foul water discharge point, or purposedesigned soak away, may be considered. If this method is chosen then the following measures should be adopted: The external run be kept as short as possible and not exceed three meters. The pipe should be run internally as far as possible before going externally and the pipe diameter should be increased to 32mm before it passes through the wall to the exterior. The pipe should be insulated using suitable waterproof and weather resistant insulation. The external pipe should take the shortest and least exposed route to the discharge point, and should ‘fall’ as steeply as possible away from the heating system, with no horizontal runs in which condensate might stand. The use of fittings, elbows etc. should be kept to a minimum and any internal ‘burrs’ on cut pie work should be removed so that the internal pipe is as smooth as possible. Soak away The condensate drainage pipe must be run above or below the ground to the soak away. The soak away must use a 100mm Ø plastic tube with two rows of three 12mm holes on 25mm centres and 50mm from the bottom of the tube. The holes must face away from the house. Page 23 Page 22 The tube must be filled with and surrounded by at least 100mm of limestone chippings to a depth of 400mm. Pressure relief pipework The pressure relief drain pipe should be at least 15mm diameter cooper pipe and run downwards away from the heating system and discharge away from any electrics or other hazard, preferably to an external drain or soak away. The pipe should be finished with a partial bend, near the outlet to face the external wall to help preventing freezing. When all the listed connections are complete the HEATESE should be filled from the header tank which is usually located in the attic of the property. Once HEATESE and all radiators have been bleed, this part of the system is ready. The next stage is to ensure that there is between a half-bar pressure and two-bar pressure showing on the automatic filling valve. Then run the pumps but not the burner until you are certain that there is no trapped air in either system. When the system is fully vented and all connections are complete, please refer to the HEATESE QUICK GUIDE to start the heating system. Handover to the user When handing over, instruct the user how to operate the heating system and inform him about its operating conditions. Explain how to operate the heating system and draw the user’s attention to any safety-relevant conditions. Explain that modifications and repairs must only be carried out by an authorized contactor. Advice that user to have the system serviced annually by a component, OFTEC registered engineer. Leave the installation instructions with the completed commissioning form and the operating instructions with the user. The installation will be performed by a HEATESE engineer that has qualifications listed below. Installation regulations Complying with the building regulations This heating appliance form part of the controlled services for the building. It is law that all controlled services for buildings must comply with building regulations. You must be able to satisfy your Local Authority Building Control Body (LABC) that the work carried concerning the installation and commissioning of this heating system has been carried out to a satisfactory standard. OFTEC operate a competent person’s scheme and registered installers are able to certify that their work complies with building regulations. Under the scheme: OFTEC must be informed about every installation. OFTEC will issue a building regulations compliance certificate to the householder and will notify the LABC. OFTEC provide controlled document forms CD10 and CD11 for use during installation and commissioning respectively. Other organizations operate self-certification schemes e.g. NAPIT and BESCA Ltd. and it may be possible for installers who are members of these organizations to selfcertify their work. Alternatively you must submit a building control notice to the LABC before installing the heating system. The LABC will then arrange regular inspection visits during the work to ensure that the installation complies with the regulations. Installation Failure to install appliances correctly could lead to prosecution. The appliance should be installed by a competent person. The person installing the appliance should be aware of the Health and Safety at Work Act and take appropriate action to ensure that the regulations are adhered to. In order to give optimum efficiency and trouble free operation the appliance must be commissioned by a qualified OFTEC engineer. The compliance with a British Standard does not, in itself, confer immunity from legal obligations. In particular the installation of this appliance must be in accordance with the relevant requirements of the following British Standards and regulations in respect of the safe installation if equipment: Page 24 Page 25 BS 5410 : part 1: BS 799 : part 5: BS 7593 : BS 5449 : part 1: BS EN 12828 : 2012 + A1 : 2014 BS 7291 : BS 7074 : part 1 : BS 1254 – 2 : BS 7671 : BS 1362 : Code of practice for Oil Fired Boilers Specification for Oil Storage Tanks Code of Practice for treatment of water in domestic hot water central heating systems Specification for forced circulation hot water central heating for domestic premises. Heating systems in buildings. Design for water – based heating systems Thermoplastic pipes and associated fittings for hot and cold water for domestic purposes and heating installations in buildings Application, selection and installation of expansion vessels and ancillary equipment for sealed water systems Copper and copper alloys plumbing fittings part 2: Fittings with compression ends for use with copper tubes IET Wiring Regulations, current edition Specification for general purpose fuse links for domestic and similar purposes. The Building Regulations Part G, Part J, and L1 England and Wales; Part F, Part G and part J Section III Scotland; Part L and Part F Northern Ireland. Local water company bye-laws. The Control of Pollution (Oil) Regulations. OFTEC Standards Where no specific instructions given, reference should be made to the relevant codes of practice. Installation in Eire (Republic of Ireland) The Installation will be performed by a competent and suitably trained person in accordance with the following Eire regulations. Current Building Regulations – Republic of Ireland ETCI rules for electrical installation. HEATESE USER GUIDE Using the HEATESE Heating System Figure 1: Control Thermostat A Figure 2: Single Thermostat B Please Note: A house timer has to be used, so the heating system could be turned on or off, or could be set at the selected times for operation. Once installed, the HEATESE Heating System is turned on and off by the house timer. The HEATESE Heating System has two thermostats – Control Thermostat A (see Figure 1) and Single Thermostat B (see Figure 2). To access these thermostats, there is an access panel at the side of the enclosure or the front and the side panels of the heating system can be removed. At all times, these thermostats should have a 10 degree Celsius differential. This is because the pre-warming cycle will only start delivering heating water into the property when it reaches its set temperature at 10 degrees less than thermostat A. Pre-warming the water in the heating system is part of the unique efficiencies of our system, once the water has been pre-warmed, HEATESE requires a little amount of energy to bring its temperature up to the required setting of thermostat A. The Control Thermostat A controls the temperature of the heating water sent to the property, this can be set by the operator to the required temperature by turning the dial appropriately. Thermostat B should be set 10 degree Celsius lower. Thermostat B operates a motorized valve (which is yellow in colour) and controls the pre-heating cycle. Heated water will not be circulated around the house until thermostat B reaches the set temperature. It will take 26approx. 10 minutes to pre-heat the heating water. This is because the system stays warm for at least 24 hours and retains the heat internally. Page 26 Page 27 ELECTRICAL CONNECTIONS Trip Switch There is a white Electrical Box shown on Pg3. Inside this box you will find a trip switch that protects the appliance. This switch should always be in the upright position, so power could go to the appliance. Timer There is a time clock inside the box. This allows the dwelling pump to stay running after the burner knocks off. Pumps Pump A – controls sealed system, which is always set at the lowest circulation possible. Pump B- circulates water throughout the dwelling. It should always be set at the lowest circulation possible that’s suits the dwelling. The Reset Button At the front of the HEATESE system there is a Reillo burner (which is red in colour) and contains a reset button (See Figure 3). This button can be accessed while the panels are in place through an inspection cover. If the HEATESE Heating System is not working, press the reset button and the heating system should fire. If no response, wait 2 min – press reset button again. If the lock out light stays on, do not attempt further resets. In the event of the burner not coming on, contact your HEATESE engineer. The Reillo burner manual, which is supply with this manual, should be kept in a safe place at all times. Connections to the electrical grid This heating system’s electrical safety is only guaranteed when correctly connected to an efficient earthed system and executed according to current safety standards. You must have the efficiency and suitability of the earthed system checked by a qualified professional. The manufacturer is not responsible for any damage caused by the failure to earth the heating system. You must also make sure that the electrical system is adequate for the maximum power absorbed by the unit, as specified on the heating system data table. The heating system is prewired and provided with a blue socket (in colour) for the connection to the electricity supply. The connections to the grid must be made with a permanent connection. It is important to respect polarities (LINE: brown wire. NEUTURAL: blue wire EARTH: yellow – green wire) in making a connection to the electrical supply. The user must never change the heating system’s power cable. If the cable gets damaged, switch off the heating system and have it changed by qualified professional. When changing the electric power cable, only use “HAR H05 VV-F” 3x0.75mm2 cable with a maximum outside diameter of 8 mm. Figure 3: The reset button on the burner Please Note: The HEATESE will always run clean. If you notice dark smoke coming from the chimney turn the HEATESE off and call a HEATESE engineer. Page 28 Page 29 POSITIONING GUIDE HEATESE heating system must have a solid base that can support its weight. Heating system locations and clearances This heating system is only suitable for installation externally, outside the property at a suitable location onto a fixed ridged surface of the same size as the heating system and capable of supporting its own weight. If the appliance is to be installed in the confined space, such as a garage, two air vents are required, one at the high level and one at the lower level to bring air from outside. The heating system must be installed on a flat level surface to ensure to condensate does not enter the primary heat exchanger. Flue Terminal Positions Flue terminals must be positioned to avoid combustion products entering into buildings. The flue must not cause an obstruction. The flue must be fitted and terminated in accordance with the recommendations of BS5401. Discharge from the flue outlet must not be a nuisance. Flue gases have a tendency to plume and in certain weather conditions white plume of condensation will be discharged from the flue outlet which could be regarded as a nuisance, for example, near security lighting. There should be no restriction preventing the clearance of combustion products from the terminal. In order to ensure clean and efficient combustion and adequate supply of air must be delivered to the combustion chamber. To provide sufficient air the inlet on the front of the enclosure must be free of all obstacles. The heating system is not suitable for roof space installations. Page 31 Positioning of the HEATESE heating system – please follow these guides: A B C D E F G H I J K L M N Minimum dimensions of fume exhaust terminals Directly under an opening, air inlet, openable window, etc. Above an opening, air inlet, openable window, etc. Horizontally to an opening, air inlet, openable window, etc. Under gutters, drain pipes Under cornices or under eaves Under balconies and garages From a drain pipe or a vertical drain pipe From an internal or external corner Above ground level, a roof or balcony From a surface facing the terminal From a terminal facing the terminal From a garage opening (e.g. door, window) with access to the home Vertically from a terminal on the same wall Horizontally from the terminal on the same wall TECHNICAL DATA TABLE – HEATESE 80 600mm 300mm 300mm 75mm 200mm 200mm 150mm 100mm 300mm 600mm 1200mm 1200mm 1500mm 300mm Data Unit HEATESE 80 CH Max working pressure (sealed system) CH Max working pressure Gravity feed only bar ½ to 1½ CH Max temperature Stat A safety limit CH water content ( sealed system) CH water content (open vented system) CH expansion vessel capacity CH expansion vessel prefilling pressure Protecting rating Power supply voltage Weight empty incl. pallet Safety Valve Operating Pressure oC 90 110 30 approx. 110 approx. 18 1 to 1½ 46 230V – 0.2Kw – 50Hz 500 approx. 3 86CQ35 oC litres litres litres bar IP V/Hz kg bar HEATESE data label The data label can be found on the inner wall of the enclosure directly over the red burner on the front of the appliance. To access the front panel remove bolts and locks, lift panel from (beneath the facia) and remove from the appliance using the handles provided. Repeat the same action to replace the panel and to remove the side panel – it is done in the same way. Page 32 Page 33 Nominal heating system rating at normal operating temperature using 28 second kerosene Nozzle Oil pump pressure (bar /psi) Fuel flow rate Approx. flue gas o %CO2 Product Data temp. C O Approx air setting 2.4 100 / 7.0 1.87 o 100 C Input(NET) Output Air damper kW disk setting 17.4 kW 16.3 2.4 Symbol Unit HEATESE 80 Kg/h 0.50x80 S The following product data satisfy the requirements of the EU Regulations No.811/2013supplementing Directive 2010/30/EU 10.1 Burner head G3B Part No. 3006001 G3B Burner Information Appliance must be set to CO2 levels. Air settings given are approximate only, as flue lent and nozzle variations will affect this. Condensing Heating System Low temperature Heating System - B1 Heating System Cogeneration space heater (CHP) - Combination heater Rated heat output - - Yes No Yes No - - Prated kW No 16.3 Seasonal space heating energy efficiency ȠS % 92.61 Energy efficiency class - - P4 kW 16.3 P1 kW 17.3 At rated heat output and 1) Ƞ4 % 93.8 At 30% of rated heat output and low temperature Ƞ1 % 99.6 Useful heat output At rated heat output and 1) high temperature regime At 30% of rated heat output and low temperature A (with class VIII temperature control) 2) regime Useful efficiency high temperature regime regime Page 34 2) Page 35 Auxiliary electricity CONVECTOR RADIATORS consumption At full load elmax kW 0.100 At part load In standby mode elmin PSB kW kW 0.100 0 Pstby Pign kW 0.107 kW 0 Emissions of nitrogen oxides NOX mg/kWh 159 (class 2,EN267) Annual energy consumption QHE kWh N/A To place the convector radiator on the wall, the front panel must be removed by removing the white screws that are located on the top, sides and bottom of the cabinet. On the back of the cabinet there is four allocated frame fixing holes for placing the cabinet on the wall. Sound power level outdoors LWA dB(A) 68 Pipework Other Items Standby heat loss Ignition burner power consumption Installation The HEATESE 80 Convector Radiators must be installed by a HEATESE engineer. Requirements for installation: To bring the pipework into the cabinet there are pre pressed inserts that can be easily removed, this is to give the option for the pipework to enter the convector cabinet, from underneath or by the side. Product data for energy consumption o 1) High temperature regime means 60 C return temperature at heater o and 80 C feed temperature at heater outlet. o 2) Low temperature means for condensing heating systems 30 C, for o o low temperature heating systems 37 C and for other heaters 50 C return temperature ( at heater inlet). The flow pipe must always be connected to the left hand side of the convector radiator. An isolating valve must be used if the heater ever needs to be taken away without having to drain down the entire heating system. On the right hand side of the convector radiator the return pipe must be connected also using an isolating valve. Electrical connection Inside the convector cabinet, there is a junction box. This junction box allows the electrical installer to bring the wire from the junction box through a prepressed insert that takes a 16mm gland. These inserts are located on the bottom left or right hand corner of the convector cabinet, whichever is the preferred wiring option for connecting to a 3amp fused switch. Once all pipework and electrical connections have been completed, and the isolating valves have been opened to let heating water into the convector radiator, there is a bleed screw, which is located on the top right hand side Page 36 Page 37 of the finned core, this screw can be slightly opened to let all air escape. When the air bubbles stop and the water runs clear, gently tighten the bleed screw. CONVECTOR RADIATOR WARRANTY What is under guarantee: Located below the bleed screw there is a pipe stat, this should always be o set at 30 C . The reason for this is that when the HEATESE 80 heating system sends heating water to the convector radiator, this ensures that the 0 fans will never operate until they reach the minimum of 30 C. The front cabinet door can now be replaced with the screws provided. 1 year warranty for the finned heating core 1 year warranty for the fans 1 year warranty for the room stat 1 year warranty for the pipe stat 1 year warranty for the 12V AC/DC adaptor Operation To use HEATESE 80 Convector Radiator there is a room stat on the right hand side of the unit. This stat can be adjusted to bring the room to the desired temperature. The HEATESE 80 heating system stat would normally be set between 0 55-70 C. This will ensure an adequate supply of heat to the HEATESE 80 Convector Radiators. Sound [email protected] Convector Radiators Electrical test passed as per EN 61010 – 1:2010 Sound level @1m 2 Fan Unit 3 Fan Unit dB(A) 47.3 48.7 dB(A) 43.8 46.9 4 Fan Unit 49.9 48.3 Packing materials must be kept out of reach from children as they are potentially hazardous Servicing The HEATESE 80 Convector Radiator must be serviced with the HEATESE 80 heating system annually. Page 38 Page 39 HEATESE 80 – 2 FAN Water Coil; Both – Metric units CONVECTOR RADIATOR DATA HEATESE 80 – 2 FAN Water Coil; Both – Metric units 0 0 Coil Model: 15/2x8x280/10-1 at 60 C fluid Coil Model: 15/2x8x280/10-1 at 55 C fluid Results Results Total output: 1.256 kw Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.256 kw 0.000 kw 46.0 °C 26.4 °C 5 Pa 0.91 m/s 321 Liquid leaving: Fluid pressure drop : 54.1 °C 1584 kPa Reynolds number: Unused tubes: Volume: Tube weight: 120528 0 0.190 m^3 0.24 kg Fin weight: Revision Date WLHPA12: 0.18 kg 20140812 Total output: 1.436 kw Liquid leaving: 58.9 °C Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.436 kw 0.000 kw 49.7 °C 27.2 °C 5 Pa 0.91 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: 1566 kPa 129845 0 0.190 m^3 0.24 kg 0.18 kg Revision Date WLHPA12: 20140812 Input Input Coil Consumption Coil Pattern No. Coil Consumption Coil Pattern No. Lord 777 sine Air In Wet Bulb Temp.(TWB) No. of Rows Deep(ROWS) Fin height(FH) Finned Length(FL) No. of Circuits(CKT) Number of Tubes(NT) 2 152.4mm 280mm 1 16 Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions Air In Dry Bulb Temp.(TAE) - 19.440C 140.2M3/H Air Flow(CFM) Altitude/Air Pressure(P) Altitude Value(P) 0 Meter/Bar Standard Air(SA) Standard Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow 0 55 C Water 20L/Min(Delta-T0C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None 200 C Page 40 Lord 777 sine Air In Wet Bulb Temp.(TWB) - 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 280mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 1 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 600C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 41 0 HEATESE 80 – 2 FAN Water Coil; Both – Metric units HEATESE 80 – 2 FAN Water Coil; Both – Metric units 0 0 Coil Model: 15/2x8x280/10-1 at 65 C fluid Coil Model: 15/2x8x280/10-1 at 70 C fluid Results Results Total output: 1.616 kw Liquid leaving: 63.8 °C Total output: 1.796 kw Liquid leaving: 68.7 °C Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.616 kw 0.000 kw 53.5 °C 28.1 °C 5 Pa 0.91 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: 1550 kPa 139284 0 0.190 m^3 0.24 kg 0.18 kg 1534 kPa 148823 0 0.190 m^3 0.24 kg 0.18 kg 20140812 1.796 kw 0.000 kw 57.2 °C 28.8 °C 5 Pa 0.91 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: Revision Date WLHPA12: Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: Revision Date WLHPA12: 20140812 Input Input Coil Consumption Coil Pattern No. Coil Consumption Lord 777 sine Air In Wet Bulb Temp.(TWB) - Coil Pattern No. 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 280mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 1 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 650C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 42 0 Lord 777 sine Air In Wet Bulb Temp.(TWB) - 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 280mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 1 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 700C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 43 0 HEATESE 80 – 3 FAN Water Coil; Both – Metric units HEATESE 80 – 3 FAN Water Coil; Both – Metric units 0 0 Coil Model: 15/2x8x420/10-2 at 55 C fluid Coil Model: 15/2x8x420/10-2 at 60 C fluid Results Results Total output: 1.360 kw Liquid leaving: 54.0 °C Total output: 1.555 kw Liquid leaving: 58.9 °C Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.360 kw 0.000 kw 48.2 °C 26.9 °C 2 Pa 0.60 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: 355 kPa 60227 0 0.263 m^3 0.34 kg 0.27 kg 351 kPa 64880 0 0.263 m^3 0.34 kg 0.27 kg 20140812 1.555 kw 0.000 kw 52.2 °C 27.8 °C 2 Pa 0.60 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: Revision Date WLHPA12: Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: Revision Date WLHPA12: 20140812 Input Input Coil Consumption Coil Pattern No. Coil Consumption Lord 777 sine Air In Wet Bulb Temp.(TWB) - Coil Pattern No. 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 420mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 550C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 44 0 Lord 777 sine Air In Wet Bulb Temp.(TWB) - 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 420mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 600C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 45 0 HEATESE 80 – 3 FAN Water Coil; Both – Metric units HEATESE 80 – 3 FAN Water Coil; Both – Metric units 0 0 Coil Model: 15/2x8x420/10-2 at 65 C fluid Coil Model: 15/2x8x420/10-2 at 70 C fluid Results Results Total output: 1.750 kw Liquid leaving: 63.7 °C Total output: 1.945 kw Liquid leaving: 68.6 °C Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.750 kw 0.000 kw 56.3 °C 28.6 °C 2 Pa 0.60 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: 348 kPa 64880 0 0.263 m^3 0.34 kg 0.27 kg 345 kPa 74356 0 0.263 m^3 0.34 kg 0.27 kg 20140812 1.945 kw 0.000 kw 60.3 °C 29.4 °C 2 Pa 0.60 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: Revision Date WLHPA12: Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: Revision Date WLHPA12: 20140812 Input Input Coil Consumption Coil Pattern No. Coil Consumption Lord 777 sine Air In Wet Bulb Temp.(TWB) - Coil Pattern No. 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 420mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 650C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 46 0 Lord 777 sine Air In Wet Bulb Temp.(TWB) - 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 420mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 700C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 47 0 HEATESE 80 – 4 FAN Water Coil; Both – Metric units HEATESE 80 – 4 FAN Water Coil; Both – Metric units 0 0 Coil Model: 15/2x8x560/10-2 at 55 C fluid Coil Model: 15/2x8x560/10-2 at 60 C fluid Results Results Total output: 1.447 kw Liquid leaving: 53.9 °C Total output: 1.654 kw Liquid leaving: 58.8 °C Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.447 kw 0.000 kw 49.9 °C 27.3 °C 2 Pa 0.45 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: 389 kPa 60197 0 0.348 m^3 0.45 kg 0.36 kg 385 kPa 64845 0 0.348 m^3 0.45 kg 0.36 kg 20140812 1.654 kw 0.000 kw 54.3 °C 28.2 °C 2 Pa 0.45 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: Revision Date WLHPA12: Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: Revision Date WLHPA12: 20140812 Input Input Coil Consumption Coil Pattern No. Coil Consumption Lord 777 sine Air In Wet Bulb Temp.(TWB) - Coil Pattern No. 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 560mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 550C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 48 0 Lord 777 sine Air In Wet Bulb Temp.(TWB) - 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 560mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 600C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 49 0 HEATESE 80 – 4 FAN Water Coil; Both – Metric units HEATESE 80 – 4 FAN Water Coil; Both – Metric units 0 0 Coil Model: 15/2x8x560/10-2 at 65 C fluid Coil Model: 15/2x8x560/10-2 at 70 C fluid Results Results Total output: 1.861 kw Liquid leaving: 63.7 °C Total output: 2.068 kw Liquid leaving: 68.5 °C Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: 1.861 kw 0.000 kw 58.6 °C 29.1 °C 2 Pa 0.45 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: 381 kPa 69553 0 0.348 m^3 0.45 kg 0.36 kg 378 kPa 74311 0 0.348 m^3 0.45 kg 0.36 kg 20140812 2.068 kw 0.000 kw 62.8 °C 29.9 °C 2 Pa 0.45 m/s 321 Fluid pressure drop : Reynolds number: Unused tubes: Volume: Tube weight: Fin weight: Revision Date WLHPA12: Sensible output: Latent heat: Air off DB: Air off WB: Air pressure drop: Air velocity: Coil number: Revision Date WLHPA12: 20140812 Input Input Coil Consumption Coil Pattern No. Coil Consumption Lord 777 sine Air In Wet Bulb Temp.(TWB) - Coil Pattern No. 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 560mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 650C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 50 0 Lord 777 sine Air In Wet Bulb Temp.(TWB) - 19.440C No. of Rows Deep(ROWS) 2 140.2M3/H Fin height(FH) 152.4mm Air Flow(CFM) Finned Length(FL) 560mm Altitude/Air Pressure(P) Altitude No. of Circuits(CKT) 2 Value(P) 0 Meter/Bar Number of Tubes(NT) 16 Standard Air(SA) Standard 700C Water Tube Inserts(TB) Bare Tube Circuiting Arrangements(FLO) Counter Connections per Header(NCON) 1 Fin Spacing(FPI) 10fpi Fluid Inlet Temp(TF) Fluid Number(FNO) Fluid Flow Rate(GPM) Calculate by Flow Fin Material(MTL) Aluminium Fin Thickness(FIN) 0.12mm Number of Coils(QTY) 1 Header Fabrication Technique(HDR) Normal Header Fluid Header Diameter(HDR) 12.7mm Header Length(HDRL) 180mm Tube Treatment(TT) Smooth Tube Wall Thickness(TW) 0.25mm Connection O.D.(CON) 10mm Operating Conditions 20L/Min(Delta-T C) Value(GPM) % Volume Glycol(PG) 0% Advanced Fin Coating Factor(FC) Bare Fins Fin Coating Thickness(FCT) 0mm Fan to Coil Position(FW) Coil Only( No Fan) Fan-Motor Position(RFW) No Fan Fouling Factor Tube Side(FF) None Air In Dry Bulb Temp.(TAE) 0 20 C Page 51 0 Ignition failure HEATESE 80 HEATING SYSTEM FAULT FINDING GUIDE In the event the appliance stops functioning or does not perform as expected, you can carry out few simple checks. These checks are some of the common causes are listed in the table below. Should the problem persist, please contact your HEATESE engineer. Faulty ignition transformer Open circuit ignition Faulty control box or electrical connections not properly made Burner fails to start No power to heating system Faulty heating thermostats Under no circumstances must an appliance be left to operate with any control linked out or overridden. Problem Heating stays on for too long Hot water temperature is too low Couse Clock is incorrectly set Temperature is set too low on heating system Remedy Check settings and adjust Check settings and adjust Desired room temperature is not reached Check convector radiators room stats Turn up convector radiator room stat Hot water temperature is too high Burner motor fails to operate Check thermostat on heating system Faulty motor or electrical supply to motor. Control box fault Check settings and adjust Flame detection fault Photocell filmed over(dirty) Photocell faulty Control box faulty Wipe clean Replace Replace Air adjustment fault Oil pressure incorrect No oil at pump Set up as shown in Data Table Set up as shown in Data Table Check and refill oil tank/bleed oil line. Check and clean filters and valves from oil tank to heating system. Bleed pump Replace nozzle Replace Incorrect CO2 No oil from nozzle Air in pump Nozzle blocked Faulty pump or drive Page 52 Noisy operation Boiling Short cycling Check for 230V to motor during start up period. Replace control box Oil smells Replace Check and replace electrodes if necessary Correct electrical control box connections or replace control box Check electrical control unit located in white cabinet Check the temporarily linking out high limit and control thermostats Pump noise from air in pump or warn pump Fan out of balance Worn motor bearings Faulty heating thermostat No primary water circulation Bleed air from pump or replace pump Replace fan Replace motor Replace if necessary Check system/circulation pump Burn rating incorrect Heating thermostat differential incorrect External controls not operating correctly Correct burner rating Replace heating thermostat Blocked flue, fumes on start up Oil soaked heating system, faulty burner operation, numerous lock outs Odour in enclosure, oil leak from pipework, flexible hose connection Check flue with gauge and check seals/gaskets Rectify burner operation and lock outs Page 53 Check and correct external controls located in white cabinet Rectify oil leaks, replace components if necessary Heating system details HEATESE PRE- COMMISIONING CHECKLIST Check that the service and water pipes are connected correctly. Check that the oil supply is Class C2, 28 second Kerosene and that the pipe work is connected correctly to the oil filter. Turn on the main supply valve at the tank, check the oil supply pipework and connections. Rectify any leaks. Check the flue is correctly fitted and connections are secure. Check the condensate pipework is correctly fitted and connected. Check the condensate trap is filled with water. This commissioning Checklist is to be completed in full by the competent person who commissioned the heating system as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. The engineer should set up the controls and show the customer how to operate all the controls shown in the user guide plus any external controls. Show the customer the fault finding information in this user guide. Show the customer where the serial number/ appliance information is. Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commission Checklist will invalidate the warranty. This does not affect the customer’s statutory rights. Make and Model_ Serial Number Commissioning Engineer Company Name Company Address Telephone Number_ Commissioned by (signature) (print name)_ Commissioning Date_ Commissioning Checks Oil Type Used is Kerosene Pump Pressure Yes PSI CO2 % CO Smoke Reading Flue Gas Temperature Flue Pressure Burner Model ppm CO/CO2 ratio o C Service book needs to be completed by HEATESE engineer on a yearly basis. Page 54 Page 55 SAVE UP TO 80% ON YOUR HEATING BILL WITH HEATESE Unique Heating System “Always on – Always warm”