Transcript
Model 500/561/600
SECTION 3. PARTS INFORMATION 3-1. INTRODUCTION
This section lists and illustrates the replaceable parts of Henny Penny Model 500, 561 and 600 pressure fryers built after November 6, 2000. If your unit was built prior to that date, some differences may exist. If you have any doubts, please contact your distributor. As with all contacts to your distributor, include the model number and serial number from the nameplate on your unit.
3-2. GENUINE PARTS
Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in fryer damage or personal injury.
3-3. MODEL VARIATIONS
This section covers model variations due to options, different applications (gas or electric), and to cover the latest design improvements. When you order replacement parts, be sure to DESCRIPTION column of the parts list.
3-4. HOW TO FIND PARTS
!" page number of the proper illustration. # $ item number.
(SAMPLE)
May 2004
3-1
Model 500/561/600
3. Find the item number in the corresponding parts list, which shows the Henny Penny part number, a description of the part, any model or usage limitations, and the quantity of parts used on that illustration.
(SAMPLE) 3-5. SUBASSEMBLIES
In some cases, items in the parts list can be purchased in groups (called subassemblies) instead of purchasing individual parts. The parts list shows these subassemblies by indenting the description of the parts included within the subassembly. For example: TIMER, Automatic Reset SWITCH, Timer LIGHT, Timer Indicator COIL, Timer Buzzer The items can be ordered separately (switch, light, or coil), or order the timer, and all three parts are included.
3-6. HOW TO ORDER PARTS
Once you have found the parts to be ordered, write down the following information: 1. From the parts list: (SAMPLE) Figure number 3-3 Item number 6 Part number 16918 Description DEADWEIGHT ORIFICE Page number 3-11 Page date code 401
Aug. 2003
3-2
Model 500/561/600
DATA PLATE
2. From the data plate on your unit: (SAMPLE) Model number Serial number
500 10133
3. The following table has been provided as a sample format for you to use in preparing your spare parts orders. By providing all the entries, your distributor will be able to send you the correct parts. Also, prepayment expedites your order.
3-7. PRICES
Your distributor has a priced parts list and will be glad to inform you of the cost of your parts order.
3-8. DELIVERY
%
& & shipped when your order is received. Other parts are ordered, by your distributor, from Henny Penny Corporation. Normally, these & !
3-9. WARRANTY
All replacement parts (except lamps and fuses) are warranted for '* + damage occurs during shipping, notify the sender and the carrier at $ front of this manual for other rights and limitations.
3-10.
$
& & indicated with in the parts lists. Please use care when ordering recommended parts, because all voltages and variations are
/ & &
ages and equipment sold in their territory.
RECOMMENDED SPARE PARTS FOR DISTRIBUTORS
Dec. 2005
3-3
Model 500/561/600
3-11. INDEX OF PARTS LIST ILLUSTRATIONS Title
Fig. No.
Page No.
AUTOMATIC RESET TIMER ASSEMBLY ....................................................
3-5
3-13
COMPUTRON C1000 CONTROL ...................................................................
3-1
3-6
COMPUTRON C2000 CONTROL ...................................................................
3-2
3-7
CONTACTOR and FRAME ASSEMBLY (Single Phase Electric Model) .....................................................................
3-25
3-56
CONTACTOR and FRAME ASSEMBLY (Three Phase Electric Model) ......................................................................
3-26
3-58
COUNTERTOP INSULATION ASSEMBLY (Gas Model) ..............................
3-33
3-72
DEADWEIGHT VALVE ASSEMBLY..............................................................
3-13
3-31
DIRECT-CONNECT ASSEMBLY - MODEL 500 ..........................................
3-20
3-48
DIRECT-CONNECT ASSEMBLY - MODEL 600 ..........................................
3-21
3-49
DRAIN VALVE ASSEMBLY (Electric Model) ................................................
3-15
3-35
DRAIN VALVE ASSEMBLY (Gas Model) ......................................................
3-16
3-38
ELECTRIC CONDUIT ASSEMBLY ................................................................
3-6
3-15
ELECTRONIC IGNITION ASSEMBLY ..........................................................
3-29
3-64
EXHAUST STACK ASSEMBLY......................................................................
3-12
3-27
FAN and HIGH TEMPERATURE LIMIT CONTROL (Gas Model) ...............
3-28
3-62
FAST CONTROL PANEL .................................................................................
3-3
3-8
FILTER DRAIN PAN and FILTER SCREEN ASSEMBLY .............................
3-22
3-50
FILTER MOTOR and PUMP ............................................................................
3-19
3-46
FIREBOX and FLUE ASSEMBLY (Gas Model) ..............................................
3-34
3-74
July 2010
3-4
Model 500/561/600
3-11. INDEX OF PARTS LIST ILLUSTRATIONS (continued) Title
Fig. No.
Page No.
FIREBOX INSULATION ASSEMBLY (Gas Model) .......................................
3-35
3-76
FRAME and CABINET ASSEMBLY ...............................................................
3-7
3-17
FRY BASKET (Gas or Electric Model).............................................................
3-9
3-23
;$<=>?@QZ$[\$@QQ<"[>["%\/>]\Q+%^ ELECTRONIC IGNITION .........................................................................
3-30
3-66
GAS CONTROL VALVE ..................................................................................
3-32
3-70
GAS LINE and BURNER ASSEMBLY - CE, INT’L, and ELECTRONIC IGNITION ..........................................................................
3-31
3-68
HEATING ELEMENT and HIGH LIMIT ASSEMBLY (Electric Model) ........
3-27
3-60
LID ASSEMBLY ..............................................................................................
3-8
3-21
LOWER FILTER PLUMBING COMPONENTS (Gas or Electric Model) ......
3-17
3-40
SOLENOID VALVE ASSEMBLY (Gas or Electric Model) .............................
3-14
3-33
STANDARD CONTROL PANEL .....................................................................
3-4
3-10
SUPERSORB FILTER ASSEMBLY - Before 3-1-02 .......................................
3-23
3-53
Q=\$Q>$Z;+_\$@QQ\]Z_<"!""*#^@ ......................................
3-24
3-55
UPPER FILTER PLUMBING COMPONENTS ...............................................
3-18
3-43
3 TIER WIRE BASKET (Gas Model) ...............................................................
3-10
3-25
4 TIER WIRE BASKET (Electric Model).........................................................
3-11
3-26
July 2010
3-5
Model 500/561/600
1 5
2 4
6 7 8
3
Figure & Item No. 3-1
1 1 2 3 3 4 4 5 6 7 8 9*
Part No. 14952 14953 14956 14957 140013 140014 14993 14992 NS02-005 60536 60207 14954 14955 ME70-005 78269 80275 29898 53669
Description COMPUTRON C1000 CONTROL KIT - 500/561 E/M TO C1000 RETROFIT ....................... KIT - 600 E/M TO C1000 RETROFIT .............................. KIT - 600 E/M TO C1000 RETROFIT-CANADA ............ KIT - 500/561 E/M TO C1000 RETROFIT-CANADA ..... KIT - C1000 120V 600SSI TO C8000 ............................... KIT - C1000 240V 600SSI TO C8000 ............................... KIT - PROBE - 6 INCH (GAS) .................................... KIT - PROBE - 3 INCH (ELEC) .................................. NUT - HEX KEPS - #6-32 C ........................................ ASSY - TRANSFORMER - 24V/230V........................ ASSY - TRANSFORMER - 24V/120V........................ ASSY - CONTROL - C1000......................................... ASSY - CONTROL - C1000 - CANADA .................... SPEAKER - 16 OHM - 2 INCH .............................. COVER - PCB.......................................................... DECAL - C1000 - CONTROL - GM ....................... SWITCH - POWER ................................................. GUARD-POWER SWITCH ....................................
Recommended Parts / * not shown -- Starting SNs: Gas - AN0807053 and Electric - AA0807051
July 2010
3-6
Qty. 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1
Model 500/561/600
11
5
2 4
6 6 3 8 Figure & Item No.
7 Part No.
Description
14896 14934 14993 14992 NS02-005 60536 60207 14958 14959 ME70-005 78269 72123 78962 29898 53669 75820
COMPUTRON C2000 CONTROL KIT-500/600 E/M to C2000 WENDY’S RETROFIT ........ KIT-500/600 E/M to C2000 WENDY’S RETRO-CAN. ... ASSY - PROBE - 6 INCH (GAS)................................. ASSY - PROBE - 3 INCH (ELEC)............................... NUT - HEX KEPS - #6-32 C ........................................ ASSY - TRANSFORMER - 24V/230V........................ ASSY - TRANSFORMER - 24V/120V........................ CONTROL - 500/600 C2000 WENDY’S FRYER ....... CONTROL-500/600 C2000 WENDY’S-CANADA .... SPEAKER - 16 OHM - 2 INCH ............................... COVER - PCB .......................................................... DECAL - C2000 - WENDY’S ................................. DECAL - C2000 - WENDY’S - FRENCH .............. SWITCH - POWER .................................................. GUARD - POWER SWITCH .................................. MENU CARD - WENDY’S - C2000 .......................
3-2 1 1 2 3 3 4 4 5 6 7 7 8 9* 10*
Recommended Parts / * not shown -- Starting SNs:
July 2010
Qty.
Gas - AN0801038 and Electric - AA0802059
3-7
1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
Figure 3-3. FAST Control Panel
April 2005
3-8
Model 500/561/600
FIGURE ^+\]=@$ NO. NUMBER
3-3 1
1
# # 3 3 5 6 7 8 9 10 10 11 11* 12 ! ! 14 15 16*
|}~ #''! 63751 140246 63224 63225 #~~# #~#! #~# ||' }~## 54085 16624 }}* #'' 48369 18450 NS03-018 NS02-005 EF02-002 30614 35916 30429 60818 SC01-049 #''# }!!!} 29948 29383 14908
DESCRIPTION
FAST CONTROL PANEL ;@Q%>[$>_=@[\_"|**"#*"#*Z*#*^&
.... ;@Q%>[$>_=@[\_"|**"!*"|Z*#*^&
.... FAST CONTROL PANEL - 600-120V (KA021JJ to GA085JB) ....... KIT-PFG600 FAST CONTROL ......................................................... FAST CONTROL PANEL - 500/600-240V (KB021JJ to HB013JB) (KA021JJ to GA085JB) .... FAST CONTROL PANEL CE- 500/600 (KB021JJ to HB013JB) ..... (KA021JJ to GA085JB) .......... ;@Q%>[$>_=@[\_"}**"**"#*?@*}Z^&
....... ;@Q%>[$>_=@[\_"|**}**"#*Z*Z^&
....... ?@*}Z^&
........... ;@Q%>[$>_=@[\_"%\"|**}**Z*Z^&
.......... ?@*}Z^&
............. /\%@_";@Q%>[$>_"|**Z*#*^&
.............. /\%@_";@Q%>[$>_"|**}**Z*#^&
....... @*#^&
............ LIGHT - CE INDICATOR, GREEN ............................................ LIGHT - INDICATOR, RED ....................................................... Q+%]@+[@QQ<"=/Z*#*^&
................ Q+%"=>\$Z*#^&
.................................... @*#^&
...................................... SWITCH COVER - CE ................................................................ GUARD - SWITCH FRYER ....................................................... NUT - 3/4-32 JAM ....................................................................... NUT HEX KEPS #6-32 C ............................................................ BUSHING 33/64 P ....................................................................... TRANSFORMER - 208/240V PRI-24 VS................................... TRANSFORMER - 120V - 50/60 Hz .......................................... RELAY, 24V COIL - 15A@120V, 10A@240V (Shown) ........... RELAY, 24V COIL - 10A@120V, 12A@240V ........................... SCREW #6-32 X 3/8 PH PHD C ................................................. Z>"Q+\_/Z*#*^&
........................................... %>\$"%>[$>_=@[\_;@QZ*#^&
........... @*#^&
.............. ASSY - PROBE FAST - ELECTRIC ................................................. ASSY - PROBE FAST - GAS ............................................................ KIT - 600 CONV FAST TO SMS INT ...............................................
Recommended Parts *not shown
June 2013
3-9
UNITS =\$ ASSY
1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 2 10 1 1 1 1 1 6 1 1 1 1 1
Model 500/561/600
Figure 3-4. Standard Control Panel
Dec. 2005
3-10
Model 500/561/600
FIGURE ^+\] NO. 3-4
1
1 1 1 1 2 3 4 4 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14a & 14c | } ~ 18 19*
=@$ NUMBER 18425 48185 16675 16602 16596 18301 18304 17366 22195 16624 16659 18302 14283 14284 14419 SC01-073 16624 63609 54086 NS02-009 16640 NS03-018 16745 SC04-003 18382 #'! 14648 }~*} }~* Q%*"*#! 65183 32927
DESCRIPTION STANDARD CONTROL PANEL ASSY, Control Panel Complete-Bent Panel - 500 ........................... ASSY, Control Panel Complete-Bent Panel - 561 ........................... ASSY, Control Panel Complete-Bent Panel - 600 ........................... TIMER ASSY, Automatic Reset, 115 Volt, 60 Hz........................... TIMER ASSY, Automatic Reset, 115 Volt, 50 Hz........................... TIMER ASSY, Automatic Reset, 208-240 Volt, 60 Hz ................... TIMER ASSY, Automatic Reset, 208-240 Volt, 50 Hz ................... TIMER ASSY, Automatic Reset, 208-240 Volt, 50 Hz - CE ........... SWITCH, Timer .............................................................................. LIGHT, Timer Indicator .................................................................. COIL, Timer Buzzer, 115 Volt ................................................. COIL, Timer Buzzer, 220 Volt ................................................. KIT, 600, Cont. 120 EM Buzzer ..................................................... KIT, 500/600, Cont. 230 EM Buzzer .............................................. KIT, 500, Cont. 24 EM Buzzer ....................................................... SCREW, Timer................................................................................ LIGHT, Indicator ............................................................................ LIGHT, Indicator, Temperature - 48 Volt - Gas Models ................. LIGHT, Indicator, Green-CE and Australia - Gas Models.............. NUT, Timer ..................................................................................... DECAL, Control - See chart on next page ................................... SWITCH, Main ............................................................................... NUT, Main Switch .......................................................................... PLATE, Thermostat ........................................................................ PANEL, Stud Assy - Control - See chart on next page................. SCREW, Control Panel ................................................................... THERMOSTAT only, RS KX 365F Max.-CE-500/600 ................. + % "}**+ |}^~
.......... KIT, Thermostat Control-500/561(Includes items 15, 16, 17, 18).. [>Z + &^
.................. Z\\_ + &^
................. Q%$\ + &^
................ ASSY, Pot Capillary Guard - 500/561(Included in item 14c).. WRAP, Thermostat Capillary .........................................................
UNITS =\$ ASSY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 1 3 4 1 1 2 1 1 2 1 1 1 1 1 2 1 1
FAST Controls (Also see pgs. 3-8 & 3-9 for exploded view & details) 20* 21* 22* 23* 11 24* 25* 26* 26* 27* 27*
61722 29898 18450 30429 60818 30614 54085 27472 27423 29948 29383
Decal - FAST Controls .................................................................... Power Switch ................................................................................. Guard - Power Switch .................................................................... Relay - 15A-125VAC, 10A-250VAC ............................................. Relay - 24V COIL (120V) .............................................................. Transformer - 208/240 V - Pri 24 VS ............................................. Indicator Light - Green - CE ........................................................... Control Panel Assy. - FAST - 600 - 100-120V ............................... Control Panel Assy. - FAST - 500/600 - 240V................................ Temperature Probe - FAST - 500 .................................................... Temperature Probe - FAST - 600 ....................................................
Recommended Parts/* Not shown
July 2010
3-11
1 1 1 1 1 1 3 1 1 1 1
Model 500/561/600
Standard Control Panel Serial Number Z*#*^Z
Z*#'^Z @*#*^Z
KB021JJ to HB013JB
KB030JJ to HB016JB KA021JJ to GA085JB
Z*Z^@&
Z*~Z^@& ?@*}Z^@&
Sept. 2004
Description Control Decal Control Decal-Wendy’s Control Decal-Pollo Campero Control Panel Stud Assy Control Decal Control Panel Stud Assy Control Decal Control Decal-Wendy’s Control Decal-Pollo Campero Control Decal-Pollo Campero-CE Control Panel Stud Assy Control Decal Control Decal-Wendy’s Control Decal-Pollo Campero Control Panel Stud Assy Control Decal Control Panel Stud Assy Control Decal Control Decal-Wendy’s Control Decal-Pollo Campero Control Panel Stud Assy Control Decal-Pollo Campero-CE Control Decal Control Decal-Wendy’s Control Decal-Pollo Campero Control Panel Stud Assy Control Decal Control Panel Stud Assy Control Decal Control Decal-Wendy’s Control Decal-Pollo Campero Control Decal-Pollo Campero-CE Control Panel Stud Assy
3-12
500 64427 61570 61572 18439 61554 61570 61572 63230 61554 61570 61572 27396 -
561 64428 17524 61709 63230 61709 27396 -
600 64429 61571 61580 61754 16701 61555 61571 61580 63230 61754 61555 61571 61580 61754 27396
Model 500/561/600
Figure 3-5. Automatic Reset Timer Assembly
Aug. 2003
3-13
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-5 1 1 2 2 3 4 5 6 7 ' 10
/\Q%$+=+>[
UNITS =\$ ASSY
AUTOMATIC RESET TIMER ASSEMBLY 16659 18302 16673 18303 16671 18771 18772 22195 16624 }!~ 16657
BUZZER COIL ASSY, 120 V ............................................. BUZZER COIL ASSY, 208-240 V...................................... TIMER MOTOR, 120 V ..................................................... TIMER MOTOR, 208-240 V .............................................. TIMER MICROSWITCH ................................................... MICROSWITCH MOUNTING PLATE ............................. MICROSWITCH ACTUATOR ARM................................. ON/OFF SWITCH (includes nut) ....................................... INDICATOR LIGHT .......................................................... [>Z^=>+[\$@QQ<................................................. BEZEL.................................................................................
Recommeded Parts
Dec. 2005
3-14
1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
International Only
Electric Models Only
Figure 3-6. Electric Conduit Assembly
Aug. 2003
3-15
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-6
DESCRIPTION
UNITS =\$ ASSY
ELECTRIC CONDUIT ASSEMBLY
1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 16 17 17 18 ' 20 21 ## 23 #! 23 24 25 25 25 26* 27*
18527 18105 18111 FP01-018 18113 59218 16804 18107 17221 33866 30291 18104 18108 33628 18101 18102 54965 18103 53656 34823 18644 }~ 16809 44814 '}~ 19708 | 32779 19616 19707 48437 32740 51390 19923
CONDUIT, Flexible ............................................................ BUSHING, Anti Short ....................................................... CONNECTOR, Conduit .................................................... COUPLING, Pipe .............................................................. CONNECTOR, Conduit, 90° ............................................ TUBE, Conduit - Solenoid.................................................. GROMMET, Umbrella ....................................................... CONNECTOR, Conduit, 90° ............................................ CONDUIT, Flexible ........................................................... CONDUIT, Flexible-CE and Australia .............................. CONDUIT, Flexible ........................................................... CONNECTOR, Conduit .................................................... BUSHING, Anti Short ....................................................... CONDUIT, Flexible ........................................................... COVER, Junction Box ....................................................... BOX, Junction ............................................................... BOX, Junction w/cover-Splash Proof - CE and Australia .. CONNECTOR, Power Cord .............................................. CORD, Power, With Grounded Plug - Gas Models only... CORD, Power-CE and Australia - Gas Models only ......... CONDUIT CONNECTOR ................................................ Q_\\\.................................................................. NUT, Fitting ........................................................................ CONDUIT, Flexible ............................................................ [_! ........................................................... COVER, Junction Box ........................................................ %>\$Z %\^@ |**
. COVER, Junction Box, Water Tight, CE (600) .................. NIPPLE, 3/4 inch Chase ..................................................... BOX, Main Power Junction ................................................ BOX, Junction, Water Tight -CE (model 500).................... BOX, Junction, Water Tight -CE (model 600).................... EMC Filter Assy.-CE and Australia ................................... TRANSFORMER, Large - 480 Volt ...................................
Recommended Parts *not shown
Sept. 2008
3-16
1 8 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1
Model 500/561/600
Figure 3-7. Frame and Cabinet Assembly
Dec. 2005
3-17
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-7
/\Q%$+=+>[
UNITS =\$ ASSY
FRAME AND CABINET ASSEMBLY
1 # ! 4 5 5 6 6 7 7 8 8 9 * 10 11 # # 13 14 15 16 17 19 19 20 21 ## ## 23* 24*
Q%*!"**| 59730 59732 24255 54225 17612 59230 17002 03007 ~}!* ~}#' 151564 151563 ~}!' |' 17620 17618 SC01-072 41836 Q%*"**! 24254 17627 17611 Q%*"! Q%*"*}~ NS03-050 SC01-234
FRAME ASSEMBLY-See chart on next page ........... %>\$ZQ -See chart on next page .......... Q%$\= Z Q] ................... SHROUD ASSEMBLY-See chart on next page......... INSULATION, Side Panel, (Gas only) ........................ INSULATION, Side Panel - CE (Gas only) ................. PANEL, Right Side, SS -See chart on next page ........... PANEL, Right Side, - CE and Australia (Gas only) .... @*#^&
INSERT, Aluminum Feet - 1 in. x 1 in.......................... INSERT, Aluminum Feet - 1 in. x 1-1/2 in. .................. BRACKET, Magnetic Catch ......................................... MAGNET ..................................................................... CASTER, Assembly .................................................... %@Q\$_Z ............................................. %@Q\$Z ................................................. CASTER 3 IN. SWIVEL STEM HD............................ CASTER 3 IN. SWIVEL W/BRAKE HD .................... />>$@QQ<% Z*#*^& "
...... @*#*^& "
/>>$@QQ<% Z*#^& "
...... @*#^& "
HINGE, Bottom Door ............................................. HINGE, Top Door ................................................... SCREW, Door Hinge .............................................. HANDLE, Door ...................................................... PANEL, Frt, SS - See chart on next page ................... Q%$\ZQ .................................................. PANEL, Side Left, SS-See chart on next page ........... PANEL, Side Left,- CE and Australia (Gas only)........ @*#^&
LUG, Grounding ........................................................... SCREW, Grounding Lug .............................................. |"&
.............. |"!"&
....... NUTSERT, #8-32 Steel CAD Plated (hinge nutserts) .. SCREW, #8-32x1/2 PH Flat Hd (Door to Frame) ........
* not shown
June 2013
3-18
1 1 22 1 2 2 1 1 4 4 1 1 1 2 2 2 5 1 1 1 1 8 1 1 6 1 1 1 1 4 4 4 4
Model 500/561/600
Frame and Cabinet Assembly Serial Number Z*#*^Z
Z*#'^Z
@*#*^Z
KB021JJ to HB013JB
KB030JJ to HB016JB
KA021JJ to GA085JB
Description Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel Front Panel ZQ % Shroud Assy Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel ZQ % Shroud Assy Front Panel Frame Assy(long) Frame Assy(short) Right Side Panel Left Side Panel ZQ % Shroud Assy Front Panel Frame Assy(long) Frame Assy(short) Right Side Panel Left Side Panel ZQ % Shroud Assy Front Panel Frame Assy(long) Frame Assy(short) Right Side Panel Left Side Panel
500 17602 N/A N/A 17606 17604 64255 67900 56974 64018 64017 56972 56973 -
-
-
561 17602 N/A N/A 48047 17604 -
600 17602 17346 18740 N/A N/A 17606 17604 -
-
-
64255 67900 56974 64018 64017 56972 56973 -
-
-
64255 67900 56974 64018 64017 56972 56973
(Continued on following page)
July 2007
3-19
Model 500/561/600
Frame and Cabinet Assembly Serial Number Z*Z^@&
Z*~Z^@&
?@*}Z^@&
July 2010
Description ZQ % Shroud Assy Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel ZQ % Shroud Assy Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel ZQ % Shroud Assy Front Panel Frame Assy(short) Frame Assy(long) Right Side Panel Left Side Panel
3-20
500 24534 67900 83195 23679 26854 56972 56973 -
561 24534 67900 83195 23679 26854 56972 56973 -
600 24534 67900 83195 23679 26854 56972 56973
Model 500/561/600
Figure 3-8. Lid Assembly
FIGURE ^+\] NO.
=@$ NUMBER
3-8
1 2 3 4 5 } 7 9 * 11
DESCRIPTION
UNITS =\$ ASSY
LID ASSEMBLY 16170 16169 16155 SC01-083 16133 Q%*}"*#~ 16166 Q%*}"** 16165 }} 16163
Dec. 2005
LID ASSEMBLY .................................................................. COVER ASSEMBLY...................................................... COVER, Lid ............................................................. SCREW, Lid Cover ................................................... HOOK, Cover Retaining........................................... Q%$\$ .......................................... RETAINER ............................................................... Q%$\$@
.................... SPRING, Return ....................................................... =+[_ ............................................................. BALL, Seat ...............................................................
3-21
1 1 1 4 2 4 1 1 1 1 1
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-8 Cont’d. 12 13 14 15 16 17 18 19 20 21 22 #! #! # # 25 26 27 28 29 31 !# 33 34 35 36 36 37 38 39 40 41 42 43 44 44 45 } 47 48
16119 16120 16199 33480 16198 16197 16116 16102 16121 16137 16138 }|~ #~!#| }| #~!| 16159 27326 27329 16162 16112 SC01-081 _*"** 16110 75293 16111 16154 26884 36099 16136 16135 16171 16153 16156 16152 16168 26911 16102 }* 29587 14960
DESCRIPTION LINER, Inner Lid......................................................... GASKET, Reversible, Inner Lid Liner. ....................... KIT, Latch Spring .............................................................. SPRING ....................................................................... SPACER....................................................................... PIN, Latch .................................................................... LATCH, Lid ....................................................................... KNOB, Latch ..................................................................... RING, Tru-Arc Latch ......................................................... KNOB, Retaining Pin ........................................................ PIN, Knob Roll ................................................................. %>__@$_ ............................................................ %>__@$_"%\ .................................................... =+[_% ........................................................... =+[_% "%\ .................................................. BALL, Thrust ..................................................................... NUT, Idle ........................................................................... NUT, Acme ........................................................................ PIN, Acme Nut ............................................................ HINGE, Lid Assembly ....................................................... SCREW, Lid Hinge...................................................... @Q\$__ ........................................ PIN, Lid Hinge............................................................. HINGE, Lid Spring ............................................................ RING, Retainer, Tru-Arc, Hinge ........................................ BAR, Center Cross ............................................................ BAR, Center Cross - CE ................................................... DECAL, DANGER............................................................ SPRING, Retaining Pin ..................................................... COVER, Retaining Pin ...................................................... STOP, Limit Assembly....................................................... STOP, Limit ................................................................. SCREW, Set, Limit Stop Collar................................... COLLAR, Limit Stop .................................................. SPINDLE ASSEMBLY...................................................... SPINDLE ASSEMBLY - CE ............................................. KNOB, Spindle, Red.......................................................... [>ZQ Z ....................................................... COVER, Spring ................................................................ KIT, Spring Loading Tool ..................................................
Recommended Parts
Sept. 2008
3-22
UNITS =\$ ASSY 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 4 4 1 1 2 1 1 1 1 1 1 1 2 2 1 1 1 3 1 1
Model 500/561/600
6 3
4
5
Figure 3-9. Fry Basket (Gas or Electric Model)
May 2004
3-23
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-9
FRY BASKET (Gas or Electric Model)
1 1 1 1 2 # ! 4 4 5 } 7* ~ '
DESCRIPTION
UNITS =\$ ASSY
56075 ||# 17801 19501 19507 19502 | #! 03357 03363 03397 }*~ 19535 ~!*!~ '|*' ~!*#| ~!~ ~#**' ~##'
BASKET, Model 561 .......................................................... Z@Q\; ZZ "] |} ............ BASKET, Without Legs, Gas Model Only ........................ BASKET, With Legs, Electric Model Only ........................ BASKET, Expanded - PFE500 ........................................... HANDLE ............................................................................ @[/_\Z"] |} .......................................... @QQ< "% &Z .................................... ASSY, Weld-Crumb Pan/Tube-PFE-500 w/Handle ............ ASSY, Weld-Crumb Pan/Tube-PFE-561 w/Handle ............ ASSY, Weld-Crumb Pan/Tube-PFG-600 w/Handle ........... @[/_\_@ & ............................................ 1/2 SIZE BASKET Support - Model 500/600 ................... #Q+\ZQ "] |**................................ #Q+\Z"] |**}** ...................................... #Q+\Z"] |** ............................................. Z@Q\%; ]/
"] |** ................... Z@Q\%; ]/
"] }** ................... +[Q\$/ "; Z]/
..............................
* not shown
July 2007
3-24
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1
Model 500/561/600
5
3
4 2
1
Figure 3-10. 3 Tier Wire Basket (Gas Model) FIGURE ^+\] NO.
PART NUMBER
3-10 1 2 3 4 5
64058 64060 64061 64062 19536 PN01 -001
Jan. 2013
DESCRIPTION
QTY.
STAINLESS STEEL BASKET............................................... SHELF, 2nd .................................................................. SHELF, 3rd ................................................................... COVER......................................................................... ROD, Pivot ................................................................... PIN, Cotter ....................................................................
1 1 1 1 1 1
3-25
Model 500/561/600
6
4
3
5
2
1
Figure 3-11. 4 Tier Wire Basket (Electric Model) ITEM NO.
PART NUMBER
3-11 1 2 3 4 5 6 ~
63039 63043 63044 63045 63047 19536 PN01 -001 #'**
DESCRIPTION STAINLESS STEEL BASKET ............................................... SHELF, 2nd .................................................................. SHELF, 3rd ................................................................... SHELF, 4th ................................................................... COVER......................................................................... ROD, Pivot. .................................................................. PIN, Cotter .................................................................... Z@Q\"+\$"!!~|]
...................
* not shown
Jan. 2013
3-26
QTY. 1 1 1 1 1 1 1 1
Model 500/561/600
Figure 3-12. Exhaust Stack Assembly
Aug. 2006
3-27
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-12
1 1 # 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DESCRIPTION
UNITS =\$ ASSY
EXHAUST STACK ASSEMBLY 68086 64274 }~ 16809 16804 58852 SC02-016 FP01-122 63992 64013
16807 65724 65725 65726 SC04-003 #!*#
Aug. 2006
PAN, Condensate Drain ............................................................ PAN, Condensate Drain-Short (CFA-SN: JB095JA to HB013JB) .... ;++[?Q ........................................................... NUT, Fitting .............................................................................. UMBRELLA GROMMET ....................................................... CONDENSATE BOX - Bottom-See chart on next page ........ SCREW, #8-32-AB x 1/2 PH PHD S ...................................... REDUCER, 3/8 to 1/2 BI.......................................................... TUBE, Condensation Assembly-See chart on next page........ BRACKET, Condensation Hose ............................................... CONDENSATE BOX - Top-See chart on next page .............. TUBE, Deadweight-See chart on next page ........................... HOSE, Deadweight to Steam Box-See chart on next page .... CONNECTOR, Male ................................................................ ASSY, Condensate Box-See chart on next page ..................... WELD ASSY, Steam Box - Outer ....................................... WELD ASSY, Steam Box - Inner ........................................ SCREW, #8-32 x 3/8 PH PHD S ......................................... @QQ<\Q"|**|}"Q[Z*#*^Z .......
3-28
1 1 2 2 2 1 4 1 1 1 1 1 1 3 1 1 1 6 1
Model 500/561/600
Exhaust Stack Assembly Item No. Serial Number 8 Z*#*^Z 8 Z*#'^Z 8 @*#*^Z 11 8 KB021JJ to BB016JA 10 11 12 14 8 KB030JJ to BB055JA 10 11 12 14 8 KA021JJ to BA026JA 10 11 12 14 8 BB017JA to EB015JB 10 11 12 14 8 BB056JA to EB019JB 10 11 12 14 8 BA027JA to EA014JB 10 11 12 14
Description Condensation Line Assy Condensation Line Assy Condensation Line Assy Dead Weight Tube SS Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box
500 18506 14320 64013 59221 63195 58852 64016 64013 59221 63195 58852 -
561 55432 14320 64013 59221 63195 58852 64016 64013 59221 63195 58852 -
600 16838 16854 14320 64013 59221 63195 58852 64016 64013 59221 63195 58852
(Continued on following page)
Aug. 2006
3-29
Model 500/561/600
Exhaust Stack Assembly Item No. 8 10 11 12 5 14 8 10 11 12 5 14 8 10 11 12 5 14 8 11 12 14 8 11 12 14 8 11 12 14
Serial
Description
Number EB016JB to HB013JB Condensation Line Assy (except EB018JB Condensate Box Top ^\Z*'Z
Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Bottom Condensate Box EB020JB to HB016JB Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Bottom Condensate Box EA015JB to GA085JB Condensation Line Assy Condensate Box Top Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Bottom Condensate Box Z*Z^@& Condensation Line Assy Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box Z*~Z^@& Condensation Line Assy Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box ?@*}Z^@& Condensation Line Assy Dead Weight Tube SS Flex Hose To Cond. Box Condensate Box
July 2010
3-30
500
561
600
24998 use 65724 65621 52124 use 65724 use 65724 24998 use 65724 65621 52124 use 65724 use 65724 24998 use 65724 65621 52124 use 65724 use 65724 69009 65621 52124 65724 69009 65621 52124 65724 69009 65621 52124 65724
Model 500/561/600
NOTE: Turn safety relief valve towards rear of fryer.
Figure 3-13. Deadweight Valve Assembly
July 2010
3-31
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-13
1
2 3 4 5 6 6 7 7 7 7 8 9 10 11 12 13 14
DESCRIPTION
UNITS =\$ ASSY
DEADWEIGHT VALVE ASSEMBLY
16924 56305 16912 FP01-127 59742 16918 27910 16903 81343 28922 32729 16902 56307 16910 16914 16909 56636 65449
VALVE ASSEMBLY, Deadweight ....................................... BODY, Deadweight Valve ........................................ DECAL, DEADWEIGHT VALVE ........................... 1/2 x 1/2 90 Degree Street L ..................................... VALVE ASSEMBLY, Relief ..................................... DEADWEIGHT ORIFICE ............................................. DEADWEIGHT ORIFICE - 3 lb. (use w/28922) . ......... DEADWEIGHT - 12 lb................................................... DEADWEIGHT - 11 lb (Malaysia). ............................... DEADWEIGHT - 3 lb (use w/27910) ............................. DEADWEIGHT - 7 lb..................................................... RING, Cap ....................................................................... CAP, Deadweight Valve .................................................. GAUGE, Pressure ................................................................. GLASS, Pressure Gauge ....................................................... ELBOW ................................................................................ NIPPLE ................................................................................. DEADWEIGHT - 3 lb. ........................................................
Recommended Parts
July 2010
3-32
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
Figure 3-14. Solenoid Valve Assembly (Gas or Electric Model)
Sept. 2005
3-33
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-14 1 1 1 1 1 1 1 2
3 4 5 6 7 9 10 11 12 13 14 15 16 17 17 17 17 ~ 18 19 20 21 22
DESCRIPTION
UNITS =\$ ASSY
SOLENOID VALVE ASSEMBLY (Gas or Electric Model) 17121 18724 18721 29515 29698 54945 54971 17120 17101 17109 17110 17111 17112 ~ 17115 17116 17117 17122 17102 17103 17104 17105 17106 18706 18726 29547 #'|~| 17123 17108 17113 17118 SC01-132
VALVE, Solenoid, 120 Volt, 60 Cycle ................................... VALVE, Solenoid, 208-240 Volt, 50 Cycle ......................... VALVE, Solenoid, 208/240 Volt, 60 Cycle .......................... VALVE, Solenoid, 24 Volt, 60 Cycle ..................................... VALVE, Solenoid, 24 Volt, 50 Cycle ..................................... VALVE, Solenoid, 208-240 Volt, 50 Cycle-CE ..................... VALVE, Solenoid, 24 Volt, 50 Cycle-CE .............................. KIT, Solenoid Valve Repair ............................................ CLIP, Retaining ........................................................ RETAINER, Spring .................................................. SPRING, Core ........................................................... CORE, Disc Assembly .............................................. GASKET, Bonnet ...................................................... Q\@ ............................................................. GUIDE, Disc Spring .................................................. SPRING, Disc ........................................................... RING, Spring Retainer............................................... SEAT, O-Ring Seal .................................................... PLATE, Solenoid Name ................................................... COVER, Coil Housing ..................................................... WASHER, Coil ................................................................ YOKE, Coil ...................................................................... COIL, 120 Volt, 60 Cycle ................................................. COIL, 208/240 Volt, 60 Cycle.......................................... COIL, 208-240 Volt, 50 Cycle ......................................... COIL, 24 Volt, 60 Cycle ................................................... %>+_# |*% ................................................... HOUSING, Coil ............................................................... BONNET, Solenoid .......................................................... BODY, Solenoid Valve ..................................................... ADAPTER, Pipe .............................................................. SCREW, Adapter ..............................................................
Recommended Parts
July 2010
3-34
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2
Model 500/561/600
Figure 3-15. Drain Valve Assembly (Electric Model)
Sept. 2008
3-35
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-15
1 2 3 4 7 8 8 9 9 9 10 # 13 14 15 16 16 17 18 19* 20* 21* 22* 23* 24* 25* 26*
DESCRIPTION
UNITS =\$ ASSY
DRAIN VALVE ASSEMBLY (Electric Model)
18816 16239 18816 17261 55152 18818 66123 44907 16293 Q%*!"**| 18227 SC01-058 NS02-005 18528 EF02-004 17255 59964 59956 55412 59955 55417 59957 63339 14653
TOP ASSEMBLY, Pot and Counter-See chart on next page NIPPLE, Pipe ...................................................................... ELBOW ............................................................................... NIPPLE, Pipe ...................................................................... NIPPLE, Drain Extension-See chart on next page ............. BODY, Drain Valve (SN: FB099IH and above) ................... ASSY, Drain Valve and Coupling (SN: FB098IH and below) ROD, Drain Valve Extension - Normally Closed ................ ROD, Drain Valve Extension - Normally Open .................. ROD, Drain Valve Extension - 561 (Before 11-12-02) ........ COVER, Valve Handle ........................................................ Z$@%\; ^/ $-See chart on next page .. Q%$\/ Z ............................................. MICROSWITCH ................................................................. SCREW, Microswitch .......................................................... NUT, Microswitch ............................................................... COVER, Microswitch ......................................................... COVER, Microswitch - 561 -See chart on next page ........ BUSHING, Snap .................................................................. PIN, Cotter ............................................................................ INSULATION, Front Panel - 561 (500 elements)................ INSULATION, Right Side Panel - 561 (500 elements) ....... INSULATION, Rear Panel - 561 (500 elements) ................. SHROUD, Control Panel-Rear - 561 (500 elements) .......... INSULATION, Rear Panel - 561 (500 elements) ................. INSULATION, Side Panel - 561 (500 elements) ................. INSULATION, Front Panel - 561 (500 elements)................ KIT, PFE500 Norm Open Drain Switch ...............................
Recommended Parts *not shown
Sept. 2008
3-36
1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 2 1 1 1 2 1 1
Model 500/561/600
Frypot & Drain Valve Assembly
Serial Number Z*#*^Z
Description Z "/ $ Drain Extension =^% Z*#'^Z Z "/ $ =^% =^% ; & Drain Switch Cover KB021JJ to HB013JB Z "/ $ Drain Extension =^% =^% = %
KB030JJ to HB016JB Z "/ $ =^% Front Panel Drain Switch Cover Z*Z^@& Z "/ $ / \^/ =^% =^% = %
Frame Assy(short) Frame Assy(long) Z*~Z^@& Z "/ $ / \^/ =^% Frame Assy(short) Frame Assy(long) Drain Switch Cover
Jam. 2005
3-37
500 18419 18817 18921 63193 18817 65025 65027 23917 24633 65025 65027 23679 26854 -
561 44847 56071 44455 48033 59958 65198 56974 59954 23756 24638 65024 23679 26854 23757
Model 500/561/600
Figure 3-16. Drain Valve Assembly (Gas Model)
Aug. 2003
3-38
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-16
1 2 3 4 5 6 ~ 8 8 9 10
UNITS =\$ ASSY
DRAIN VALVE ASSEMBLY (Gas Model) 17261 |||# 17210 18227 SC01-058 NS02-005 l72l1 Q%*!"**| 17254 67661 16293 18644
11 12 13
18105 17214 18111
14 14
18819 18817 #}~
15 16*
17255 14652
DESCRIPTION
BODY, Drain Valve (June 1998 and above) .............. @QQ</ ^% ]''^&
. COVER, Microswitch .............................................. MICROSWITCH ..................................................... SCREW, Microswitch .............................................. NUT, Microswitch ................................................... BRACKET, Drain, Valve Rod ................................. Q%$\/ Z ............................................ ROD, Drain Valve - Normally Closed ..................... ROD, Drain Valve - Normally Open ........................ COVER, Valve Handle ............................................ CONNECTOR, 90° Flexible Conduit ...................... (Includes Nut) INSULATOR ........................................................... CONDUIT, Flexible .................................................. CONNECTOR, Flexible Conduit ............................ (Includes Nut) EXTENSION NIPPLE (SN: KA020JJ and below) ... EXTENSION NIPPLE (SN: KA021JJ to GA085JB) \\[Q+>[^/\;_\%>$ ................................. (SN: GA086JB and above) PIN, Cotter ................................................................. KIT, PFG600 Norm Open Drain Switch....................
Recommended / * not shown
Dec. 2005
3-39
1 1 1 1 2 2 1 2 1 1 1 1 2 1 1 1 1 1 2 1
Model 500/561/600
Figure 3-17. Lower Filter Plumbing Components (Gas or Electric Model)
May. 2004
3-40
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-17
/\Q%$+=+>[
UNITS =\$ ASSY
LOWER FILTER PLUMBING COMPONENTS (Gas or Electric Model)
1
67589
67583
17437 17476 SC01-022 WA01-002 17407 16808 16809
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16*
17432(use 69289) 17431(use 69289) 17430(use 69289) 65208 NS02-002 14064 17225 17226 17228 17229
MOTOR AND PUMP, Filter............................................... MOTOR Only - 1/2 Horse Power ........................... PUMP Only............................................................. SEAL KIT, Pump .................................................... SCREW, Motor ................................................................... WASHER ............................................................................ CONNECTOR, Male Elbow .............................................. FITTING, Sleeve ................................................................ NUT Fitting ......................................................................... PUMP RETURN TUBE-See chart next page .................. FITTING, Union Handle .................................................... FITTING, Male Union ........................................................ FITTING, Female Union (Also included with item 11) ..... STANDPIPE ASSY, Filter Screen-See chart next page .... NUT, Filter Screen .................................................. TUBING-See chart next page ............................... NUT, Motor......................................................................... SHIELD, Motor Splash-CE-See chart next page.............. KIT, KFC Filter .................................................................. GRID, KFC Filter ................................................... CLIP, Filter ............................................................. FITTING, Male Filter ............................................. FITTING, Female Filter .........................................
Recommended Parts *not shown
Dec. 2005
3-41
1 1 1 1 8 8 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1
Model 500/561/600
Lower Filter Plumbing Components Description
SN Z*#*^ Below
Standpipe Assy Standpipe Tube Pump Return Tube Assy
500
561
600
19102 19101 16812
-
-
-
-
19102 19101 16812
-
}*^}*'
Pump Return Tube
64331 (use if pan has cover)
Z*#'^ Below
Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Assy
55281 -
}*^}*'
Pump Return Tube
-
64331
-
(use if pan has cover)
@*#*^ Below
Standpipe Assy Standpipe Tube Pump Return Tube Assy
-
-
17433 55367 16812 }*^}*'
Pump Return Tube
-
-
64331 (use if pan has cover)
KB021JJ to HB013JB
KB030JJ to HB016JB KA021JJ to GA085JB
Z*Z^ Above
Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Standpipe Assy Standpipe Tube Pump Return Tube Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Assy
14732 70061 58877 59731 -
-
55281 -
14732 70061 58877 -
14659 23951 23800
-
14732 70061 58877 59731 -
14659 23951 23800
-
}*^}*'
Z*~Z^ Above
Motor Splash Shield-CE Standpipe Assy Standpipe Tube Pump Return Tube Assy
24644 -
Standpipe Assy Standpipe Tube Pump Return Tube Assy
-
}*^}*'
?@*}Z^ Above
-
14664 24284 23800 }*^}*'
Motor Splash Shield-CE
Sept. 2005
-
3-42
-
24644
Model 500/561/600
Figure 3-18. Upper Filter Plumbing Components
Sept. 2004
3-43
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-18
DESCRIPTION
UNITS =\$ ASSY
UPPER FILTER PLUMBING COMPONENTS
1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 19 20 20 20 21* 22*
17407 17255 16808 16809 17308 FP02-001 17306 FP01-015 03001 03002 FP02-007 17319 17334 03003 17333 Q%*!"**| 16293 17311 18911 50646 03601 03602
CONNECTOR, Male Elbow ........................................... PIN, Cotter, Valve ........................................................... TUBING, Stainless Steel-See chart next page ............... FITTING, Sleeve ....................................................... NUT, Fitting ............................................................... VALVE ASSEMBLY, Filter ............................................. NIPPLE, Close ................................................................. TEE, Pipe ......................................................................... PLUG, Pipe ...................................................................... HOSE ASSY, Filter Rinse Optional (models 500/561) ... HOSE ASSY, Filter Rinse Optional (models 600)........... NIPPLE, Pipe ............................................................. ELBOW, Pipe............................................................. NIPPLE, Rinse Hose Pipe-See chart next page ....... FITTING, Rinse Hose Disconnect, Male .................. HOSE, Filter Rinse .................................................... FITTING, Rinse Hose Disconnect - Female......... BRACKET, Rinse Hose-See chart next page ................ Q%$\$Z .......................................... COVER, Valve Rod ......................................................... ROD, Filter Valve Extension (model 600) ....................... ROD, Filter Valve Extension (models 500/561) .............. ROD, Filter Valve Extension .......................................... |}Q[Z*!Z^&
KIT, Shuttle Conversion - model 500 .............................. KIT, Shuttle Conversion - model 600 ..............................
Recommended Parts *not shown
Dec. 2005
3-44
2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1
Model 500/561/600
Pump to Valve Tube SN Z*#*^Z
Z*#'^Z
@*#*^Z
KB021JJ to HB013JB
KB030JJ to HB016JB
KA021JJ to GA085JB
Z*Z^@&
Z*~Z^@&
?@*}Z^@&
Dec. 2005
Description Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z Pump to Valve Tube Rinse Hose Pipe Nipple ; ^$Z
3-45
500 18904 17320 18419 63134 17320 63193 27405 24982 23917 -
561 -
600 -
44911 17320 44847 -
-
63134 17320 59958 26217 24982 23756 -
17329 17320 17224 63246 17320 17224 27456 24982 24958
Model 500/561/600
Figure 3-19. Filter Motor and Pump
Aug. 2003
3-46
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-19 1 2 3 4 5 6 7 8 9 10 11
/\Q%$+=+>[
UNITS =\$ ASSY
FILTER MOTOR AND PUMP 67583 17476 17437 SC01-132 17451 17447 17446 17453 17454 17456 SC01-026
MOTOR, 1/2 HP - 50/60 Hz ............................................... SEAL KIT ........................................................................... PUMP ASSEMBLY............................................................. SCREW, Pump Cover ......................................................... COVER, Pump .................................................................... ROTOR, Pump .................................................................... ROLLER, Pump .................................................................. O-RING ............................................................................... BODY, Pump ....................................................................... SHIELD, Pump ................................................................... SCREW, Pump Shield .........................................................
Recommended Parts
Dec. 2005
3-47
1 1 1 1 1 1 5 1 1 2 1
Model 500/561/600
5 1 3 2
3 4 6
10 7
8
14 11
13
12 9
FIGURE ^+\] NO. 3-20 1 2 3 4 5 6 ~ 8 9 10 11 12 13 14 | 15* | |
=@$ NUMBER 65139 17255 17319 FP02-024 17308 SC03-005 !#|* 21611 FP01-114 FP02-055 21874 32723 29769 32526 !}' 14365 #| }'}
DESCRIPTION DIRECT-CONNECT ASSEMBLY - MODEL 500 ASSY, Direct-Connect Hose .................................................... PIN, Cotter ............................................................................... ELBOW, Pipe ........................................................................... NIPPLE, 3/8 NPT Close BI ..................................................... VALVE, Filter .......................................................................... SCREW, SD #8 x 1/2 PH PHD ................................................ @QQ<Q ]Z ................................................... DISCONNECT, Male .............................................................. ELBOW, Street - 3/8 NPT BI................................................... NIPPLE, - 3/8 x 18 LG BI ....................................................... SPRING, Shortening Mgt. ....................................................... ROD, Direct-Connect - 500 ..................................................... GRIP, Fryer Handle .................................................................. BRACKET, Drain Rod - 500 ................................................... +/ "%Q[Z*#*^&
........................ KIT, Direct-Connect (SN: KB021JJ to HB013JB ................... +/ "%Q[Z*Z^&
....................... +/ "%"[Q[Z*Z^&
........
Recommended Parts/*not shown
Dec. 2002
3-48
UNITS =\$ ASSY 1 1 2 3 1 2 1 1 2 1 1 1 1 1 1 1 1 1
Model 500/561/600
8 6
7
5
3
2 4
2 9 14
10
1
13 11 12
FIGURE ^+\] NO. 3-21 1 2 3 4 5 6 ~ 8 9 10 11 12 13 14 | 15* |
=@$ NUMBER 65139 FP01-079 FP02-024 17308 17319 17255 #} SC03-005 21611 21874 32722 29769 32557 32648 !~* 14366 #}
DESCRIPTION DIRECT-CONNECT ASSEMBLY - MODEL 600 ASSY, Direct-Connect Hose .................................................... ELBOW, 5/8 Tube - 3/8 NPT Male.......................................... NIPPLE, 3/8 NPT Close B. I. .................................................. VALVE, Filter .......................................................................... ELBOW, Pipe ........................................................................... PIN, Cotter ............................................................................... @QQ<Q ]Z ................................................... SCREW, SD #8 x 1/2 PH PHD ................................................ DISCONNECT, Male .............................................................. SPRING, Shortening Mgt. ....................................................... ROD, Direct-Connect - 600 ..................................................... GRIP, Fryer Handle .................................................................. BRACKET, Drain Rod - 600 ................................................... ASSY, Direct-Connect Tube - 600 ........................................... +/ "%Q[@*#*^&
........................ KIT, Direct-Connect (SN: KA021JJ to GA085JB ................... +/ "%Q[?@*}Z^&
.......................
Recommed. Parts/*not shown
Dec. 2005
3-49
UNITS =\$ ASSY 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1
Model 500/561/600
Figure 3-22. Filter Drain Pan and Filter Screen Assembly
Sept. 2005
3-50
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-22
1 1 2 3 4 4
UNITS =\$ ASSY
FILTER DRAIN PAN AND FILTER SCREEN ASSEMBLY
14671 14672 65211 NLA use 14671 or 14672
65447
5 6 6 6 7 7 8 8 8 8 8 9 10 11 # 13 ! 14* 15* 16*
DESCRIPTION
17505 12102 24262 24263 23499 32627 69294 69296 14461 12112 12116 ##} 63102 }#} 14895 65208
KIT, GM Filter Screens-See chart on next page................... KIT, Wendy’s Filter Screens-See chart on next page ........... CATCHER, Crumb - SS ................................................... SCREEN, Top Filter ........................................................ Q%$\\[Z ; Q[@@*|*!*'~^& "|**|}
Q[@[*|*!*}^& "}**
....................................
Q%$\\[Z ; "QQQ[@@*|*!*'^& "|**|}
}&
Q[@[*|*!*~^& "}**
...........
CLIPS, Filter Envelope .................................................... FILTER, Envelope Paper (100 per carton) ............................. CARBON PAD, Filter Envelope (30 per carton) .................. CARBON, Filter Envelope (30 per carton) ............................ PAN, Filter Drain Assembly-See chart on next page ........... PAN, Filter Drain Assy. (CFA- SN: JB095JA to HB013JB) .. COVER, Filter Drain Pan-See chart on next page ............... COVER, Filter Drain Pan-Malyasia ....................................... COVER, Storage - PFE-500 ................................................... COVER, Storage - PFG-600 .................................................. KIT, Cover/Drain Extension-See chart on next page ........... KIT, Brush Set ........................................................................ BRUSH, Straight White ................................................... BRUSH, Fryer - Gong - Long Handle.............................. Z$QZ _ .................................................. Sealer Bar - Wendy’s .............................................................. Q Z "?] ........................................................ FILTER PAN DOLLY-See chart on next page ..................... KIT - SPCL SHORT FLTR KFC/FALCON ........................... NUT - FILTER - FEMALE (Use with item 4 above).............
Recommended Parts *not shown NLA - No Longer Available
July 2010
3-51
1 1 1 1 1 1 1
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
Filter Screen Kits 65211 1 -
14671-GM 14672-Wendy’s
65447 1 1
17505 2 -
65208 1 1
63102 1
Standard Filter Pan & Cover Assys. SN Z*#*^Z
Z*#'^Z
@*#*^Z
KB021JJ to BB016JA
KB030JJ to BB055JA
500
561
600
Pan Cover
Description
18915
-
-
Pan
19206
-
-
Pan Dolly
03387
-
-
Pan Cover
-
18915
-
Pan
-
19206
-
Pan Dolly
-
03387
-
Pan Cover
-
-
17512
Pan
-
-
17506
Pan Dolly
-
-
03352
Pan Cover
64024
-
-
Pan
58848
-
-
Pan Dolly
03389
-
-
Cover/Drain Ext. Kit
14414
Pan Cover
-
64025
-
Pan
-
63203
-
Pan Dolly
-
03390
-
Cover/Drain Ext. Kit KA021JJ to BA026JA
BB017JA to HB013JB
BB056JA to HB016JB
14414
Pan Cover
-
-
64023
Pan
-
-
58848
Pan Dolly
-
-
03389
Pan Cover
64021
-
-
Pan
64014
-
-
Pan Dolly
03391
-
-
Cover/Drain Ext. Kit
14415
Pan Cover
-
64022
-
Pan
-
64015
-
Pan Dolly
-
03392
-
Cover/Drain Ext. Kit BA027JA to GA085JB
Z*Z^@&
Z*~Z^@&
?@*}Z^@&
Aug. 2006
14415
Pan Cover
-
-
64020
Pan
-
-
64014
Pan Dolly
-
-
03391
Pan Cover
68065
-
-
Pan
24702
-
-
Pan Dolly
03343
-
-
Pan Cover
-
68065
-
Pan
-
24702
-
Pan Dolly
-
03343
-
Pan Cover
-
-
68066
Pan
-
-
17506
Pan Dolly
-
-
03352
3-52
Model 500/561/600
8
Figure 3-23. Supersorb Filter Assembly - Before 3-1-02
May 2004
3-53
Model 500/561/600
FIGURE ^+\] NO. 3-23 1 2 3 5 6 7 8 9* 10*
=@$ NUMBER
UNITS =\$ ASSY
/\Q%$+=+>[ Supersorb Filter Assembly - Before 3-1-02
17430(use 69289) 70561 !}|'} NS03-023 30944 12186 19004
UNION, Female Fitting ............................................................... FILTER PAN ASSEMBLY -See chart below ............................ FILTER CLAMP RING w/Screw ............................................... @[/_\; _ ................................................................. NUT, 1/4-20 Acorn Cap .............................................................. SUPPORT, Filter Pad .................................................................. CHARCOAL FILTER PAD ........................................................ COVER - FILTER PAN ASSY-See chart below........................ FILTER PAN DOLLY ^}
"See chart below .................. Casters .........................................................................................
1 1 1 4 4 1 1 1 1 4
Recommended Parts / *not shown SN Z*#*^Z
Z*#'^Z
@*#*^Z
KB021JJ to BB016JA
Description
KA021JJ to BA026JA
561
600
Pan Dolly
03388
-
-
Pan Cover
54008
-
-
Pan Assy
140028
-
-
Pan Dolly
-
03388
-
Pan Cover
-
54008
-
Pan Assy
-
140028
-
Pan Dolly
-
-
03388
Pan Cover
-
-
54538
Pan Assy
-
-
140034
NLA
-
-
140035
-
-
Pan w/Casters Pan w/o Casters
KB030JJ to BB055JA
500
Pan w/Casters
-
NLA
-
Pan w/o Casters
-
140036
-
Pan w/Casters
-
-
NLA
Pan w/o Casters
-
-
140035
NLA
-
-
140037
-
-
-
NLA
-
BB017JA to HB013JB
Pan w/Casters
BB056JA to HB016JB
Pan w/Casters Pan w/o Casters
-
140038
-
BA027JA to GA085JB
Pan w/Casters
-
-
NLA
Pan w/o Casters
Pan w/o Casters Z*Z^@&
Z*~Z^@&
?@*}Z^@&
July 2010
-
-
140037
Pan Dolly
03343
-
-
Pan Cover
24627
-
-
Pan Assy
24702
-
-
Pan Dolly
-
03343
-
Pan Cover
-
24627
-
Pan Assy
-
24702
-
Pan Dolly
-
-
03352
Pan Cover
-
-
68066
Pan Assy
-
-
17506
3-54
Model 500/561/600
FIGURE ^+\] NO. 3-24 1 2A 2B 3 4 5 6 7 @ Z '
=@$ NUMBER #! # 69289 23951 24284 SC01-249 67948 66202 12186 70585 !#| }~'|# ~*~#
/\Q%$+=+>[ Supersorb Filter Assembly - 3-1-02 and After +|**|}Q &@+ #@!"~Z^'
+}**Q &@+ #Z!"~Z^'
....... ASSY, Filter Union .............................................................. TUBE D.U.to Filter-Electric .................................................... TUBE D.U.to Filter-Gas .......................................................... SCREW, 8-32 x 3/16 TH SHOULDER ................................... WELD ASSY, Drain Filter ....................................................... WELD ASSY, Filter Section .................................................... CHARCOAL FILTER PAD (carton of 30) .............................. FILTER CLAMP RING w/o Screw ......................................... %_+=/ ; Q[@[*|*~#|^& "}**
................ Q[@@*|*~|^& "|**|}"& Q[@Z*|***
%_+=Q / ; Q[@[*|*~#}^& "}**
...... Q[@@*|*~}^& "|**|}"Q[@Z*|***^&
$+[?; $ Q[@[*|*~#}^& "}**
Q[@@*|*~}^& "|**|}"Q[@Z*|***^&
Recommended Parts
July 2010
3-55
UNITS =\$ ASSY 1 1 1 1 1 4 1 1 1 1 4 4
Model 500/561/600
Figure 3-25. Contactor and Frame Assembly (Single Phase Electric Model)
Sept. 2008
3-56
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-25
DESCRIPTION
UNITS =\$ ASSY
CONTACTOR AND FRAME ASSEMBLY, (Single Phase Electric Model)
1 2 2
SC04-003 19405 29942
2
65075
2
65074 18243 NS01-014 WA01-007 LW02-005 18242 SC03-005 # 63226 #~ SC01-072 SC04-002 SC01-010 EF02-030 NS02-005 \;*#"#| 18364 EF02-007 EF02-006 *!! 14677 14882 }~
3 4 5 6 7 8 ' 9 ' 10 11 12 13 14 | 15 15 15 } 16* 16* }
SCREW ......................................................................... CONTACTOR ............................................................... CONTACTOR, Mercury 208-240 VAC ......................... (Before SN: AA0909048 - 500 or AB0909007 - 561) CONTACTOR, E/M Heat - Non-CE - 240V .................. (After SN: AA0909047 - 500 OR AB0909006 - 561) CONTACTOR - 230 Volt - CE ....................................... BRACKET, Contactor .................................................... NUT, Hex ........................................................................ WASHER ........................................................................ LOCKWASHER ............................................................. BREAKER, CIRCUIT 50 amp ....................................... SCREW........................................................................... Q$>/Q =Z*#*^&
................ SHROUD, Single Phase (KB021JJ to HB013JB) .......... Q$>/Q =Z*Z^&
............... SCREW........................................................................... SCREW........................................................................... SCREW........................................................................... CAPILLARY CLAMP.................................................... NUT ................................................................................ Z$\@\$="Z$*"#!"*}^
.............. ASSY, Fuse Holder - 15 Amp (before 10-23-06).................. FUSE, 15 Amp ................................................................ HOLDER, Fuse............................................................... +"!==% Z*#*^&
... KIT - 3 Phase to 1 Phase Conversion (KB021JJ to HB013JB) KIT - 3 Phase to 1 Phase w/ Fuses (HB014JB to AA0611084) +"!==% @@*}*|^&
Recommended Parts *not shown
July 2010
3-57
4 2 1 1 2 1 16 16 8 1 4 1 1 1 4 4 1 1 1 2 2 2 2 1 1 1
Model 500/561/600
Figure 3-26. Contactor and Frame Assembly (Three Phase Electric Model)
Sept. 2008
3-58
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-26
DESCRIPTION
UNITS =\$ ASSY
CONTACTOR AND FRAME ASSEMBLY (Three Phase Electric Model)
1 1 2 3 3
| 59233 }|} 65863 }|#}' #** SC03-005 19405 29942
3
65075
3 4 5 } ~ 7 7 7 7 7 8* 8* 8*
65074 SC04-002 SC01-052 ||* \;*#"#| 18364 EF02-007 EF02-006 EF02-105 EF02-104 *! 14679 14883 }* 140068
Q$>/ =Z*#*^&
........................ SHROUD, Three Phase (KB021JJ to HB013JB) ................. Q$>/ ="|**Z*Z^&
............. SHROUD, CE-Three Phase (HB014JB-AA0605138) ......... Q$>/ =@@*}*|!'^&
.................. Q$>/ ="|}Z*Z^&
............. SCREW, Shroud ................................................................... CONTACTOR - 208-240 Volt .............................................. CONTACTOR, Mercury 208-240 VAC................................ (Before SN: AA0909048 - 500 or AB0909007 - 561) CONTACTOR, E/M Heat - Non-CE - 240V ........................ (After SN: AA0909047 - 500 OR AB0909006 - 561) CONTACTOR - 230 Volt - CE ............................................. SCREW, Contactor ............................................................... SCREW, 1/4-20 x 3/8 Hex Hd C ........................................... Z$@%\/& % Z*#^@&
............. Z$\@\$="Z$*"#!"*}^ "
@@**''^ "%\
ASSY, Fuse Holder - 15 Amp (before 10-23-06)................... FUSE, 15 Amp ................................................................. HOLDER, Fuse ................................................................ FUSE, 15 Amp - CE (AA0605139 to AA0809148) .............. HOLDER, Fuse - CE (AA0605139 to AA0809148) ............. +"=!=% Z*#*^&
... KIT - 1 Phase to 3 Phase Conversion (KB021JJ to HB013JB) KIT - 1 Phase to 3 Phase w/ Fuses (HB014JB to AA0611084) +"=!=% @@*}*|^&
KIT - 500 C8000 - 3 Phase to 1 Phase Conversion ...............
Recommended Parts *not shown
July 2010
3-59
1 1 1 1 1 1 4 2 1 1 2 4 2 1 # 2 2 2 2 2 1 1 1 1
Model 500/561/600
Figure 3-27. Heating Element and High Limit Assembly (Electric Model)
Aug. 2006
3-60
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-27
DESCRIPTION
UNITS =\$ ASSY
HEATING ELEMENT AND HIGH LIMIT ASSEMBLY, (Electric Model)
1
18233-1
1
~|} 18233-2
1
18233-5
1
18233-4
1
|#} }' 18233-6
1
|' 18233-7
2 3 4 5 6 ~ 8 ' 9 10 11 # 13 15* 16* 17* 18 19 20 21 22 23 24 25*
16855 WA01-005 NS01-017 NS01-014 WA01-007 _*"** #'#'| 18720 #'#'~ 18248 14685 18225 ##} SC01-055 _*#"**| 44914 44915 SC01-201 SC01-053 SC02-018 16738 NS02-001 17216 18211 19604 63339
ELEMENT COMPLETE, Heating ...................................................... 208 Volts, 4500 Watts \_\]\["#*"!|"|}; &
..................... ELEMENT COMPLETE, Heating ...................................................... 230 Volts, 4500 Watts ELEMENT COMPLETE, Heating ...................................................... 230 Volts, 3750 Watts ELEMENT COMPLETE, Heating ...................................................... 208 Volts, 3750 Watts \_\]\["#*"!|"|}; &
..................... \_\]\["##*"!|"|}; &
..................... ELEMENT COMPLETE, Heating ...................................................... 480 Volts, 3750 Watts \_\]\["*"!|"|}; &
..................... ELEMENT COMPLETE, Heating ...................................................... 480 Volts, 4500 Watts SEAL O-RING ..................................................................................... WASHER, Heating Element, Metal ..................................................... NUT, Heating Element, Brass .............................................................. NUT, Heating Element ......................................................................... WASHER, Heating Element ................................................................ @Q\$_\ ...................................................... +_ Z "$ "|}; &
............................................... CLAMP, Rear-Hi Limit ........................................................................ +_ Z "; "|}; &
............................................. CLAMP, Front-Hi Limit....................................................................... KIT, Spreader Module .......................................................................... SPREADER, Element .......................................................................... Z@$Q _ ............................................................................ SCREW, Element Spreader (including Firebars) ................................. @Q\$_\ Q ..................................................... SPREADER, Element (inner) - 561 (Firebars) .................................... SPREADER Element (outer) - 561 (Firebars) .................................... SCREW, Element Spreader-561 (Firebars) ......................................... SCREW, 8-32 x 1/2 PH RD SS ............................................................ SCREW, Thread Forming #8 ............................................................... CONTROL, Hi Limit Temperature ...................................................... NUT, #10-32 Hex Keps........................................................................ BRACKET ASS’Y, Hi Limit Thermostat ............................................ HOLDER, Thermostat Bulb................................................................. BUSS BAR, 2-Hole ............................................................................. INSULATION, Pot Front-561..............................................................
Recommended Parts/*not shown
Aug. 2006
3-61
3 1 3 3 3 1 1 3 1 3 6 6 6 12 12 6 2 1 2 1 4 4 4 8 8 4 4 8 2 2 1 2 1 1 2 1
Model 500/561/600
Figure 3-28. Fan and High Temperature Limit Control (Gas Model)
Jan. 2005
3-62
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-28
DESCRIPTION
UNITS =\$ ASSY
FAN AND HIGH TEMPERATURE LIMIT CONTROL (Gas Model)
1 1
16738 60241
1
14267 SC02-018 NS02-001 17216 81208 }} ~ SC01-266 WA01-006 NS02-005 35916 30614 |*~ 68078 36097
2 3 4 5 | | 6 7 8 9 9 * 11 12*
CONTROL, High Temperature Limit ....................................... CONTROL, High Temp. Limit-E.G.O.-CE and Australia........ SN: CA012JJ and above KIT, High Limit - CE SN: CA011JJ and below...................... SCREW, Thread Forming #8 .................................................... NUT, #10-32 Hex Keps ............................................................ BRACKET ASSY, High Limit Thermostat .............................. FAN, 120 Volt ........................................................................... ;@[#* Q[@[***'!^Z
........................... ;@[#* Q[@[***'^@&
........................... SCREW, Fan, 6-32 X1-3/4” ...................................................... WASHER, Fan .......................................................................... NUT, Fan................................................................................... TRANSFORMER, 120V-Pri./24V-Sec. .................................... TRANSFORMER, 208/240V-Pri./24V-Sec.............................. ;++[? "Q[@*#*^Z ...................... ASSY, FPS Temperature Probe (when applicable) ................... PROBE GUARD .....................................................................
Recommended Parts *not shown
July 2010
3-63
1 1 1 2 2 1 1 1 1 4 4 4 1 1 2 1 1
Model 500/561/600
Figure 3-29. Electronic Ignition Assembly
Aug. 2003
3-64
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-29
DESCRIPTION
ELECTRONIC IGNITION ASSEMBLY (only where applicable)
# # # 3 ! 4 | | | 5 6 } ~ ~ 7 ~ 7 ~ 9* 9* 10*
UNITS =\$ ASSY
!!* !!~} #|## #!#| SC01-021 Q%*"*~} NS02-007 ~'!#" *##~ ~'!#"# 14931 14899 }*#'# !! #! 14919 ~~!' 14937 ~~}*# #!~ 54472 56394 80854
\_\%$>/\Q Q"Q[@*#*^& ............ +?[+>$Z$@%\"Q[@*#*^& ..................... +?[+>$Z$@%\Q[@*#^& ....................... +?[+>$Z$@%\+
Q[@*#*^& ............. SCREW .................................................................................... Q%$\+
Q[@*#*^& ..................... KEPS NUT............................................................................... =+_>"=;?"}**[@$@_Q[@[#**~^&
.... +"}**[@QQ+=+_>@QQ<Q[@*#"@[#**~*
=+_>"=;?"}**_=Q[@[#**~^&
.................. KIT, 600 SSI Pilot Assy-LP - SN: (SN: KA021JJ-AN1208070) KIT - 600 SENSOR FLM HARN FLM................................... Q\[Q>$";_@]\= "Q[@*#^& .................. +?[++>[]>/_\"Q[@*#*^& ..................... +?[++>[]>/_\+
Q[@*#*^& ............. KIT-IGNITION MODULE-NON-CE-SN: KA021JJ to AN0711029 +?[++>[]>/_\"[>["%\"Q[@[*~*!*^& KIT-IGNITION MODULE -CE-SN: KA021JJ to AN0711029 +?[++>[]>/_\"%\"Q[@[*~*!*^& .... ]>]\[@$<$\Q\Q+%Q[@*#*^& ..... POWER RELAY - 15A 120V........................................... ....... POWER RELAY - 10A 240V CE.................................... ........ BRACKET - IGNITION MODULE........................................
Recommended Parts *not shown
Aug. 2012
3-65
1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
29
Figure 3-30. Frypot & Gas Burner Assy-Non-CE, Domestic, & Electronic Ignition
May 2004
3-66
Model 500/561/600 FIGURE ^+\][>=@$[]Z\$ /\Q%$+=+>[ !"!* ;$<=>^?@QZ$[\$@QQ<"[>["%\/>]\Q+%@[/ ELECTRONIC IGNITION }' >=@QQ<=^% Q[@*#*^&
.................................. }|**~ >=@QQ<=^% Q[@*#^&
.................................. }|} >=@QQ<=^% ";=Q ................................................................. }|** >=@QQ<=^% "= % Q[@*#^ above) ....................................................................................................... }|* >=@QQ<=^% "%\Q[@*#^& use 16889 prior)........................................................................................ 2 18816 NIPPLE, Pipe S.S ......................................................................................... 3 53834 J-BOLT, Burner Hold Down ........................................................................ 4 16205 CASTING Burner ........................................................................................ | ~*!" Q\> [ ? ............................................................................. 5 16561-1 ORIFICE, Natural Gas, S.S................................................................... 5 16562-1 ORIFICE, Natural Gas, Brass ............................................................... | ~*!"! Q\> = ? ............................................................................ 5 16561-3 ORIFICE, Propane Gas, S.S ................................................................. 5 16562-3 ORIFICE, Propane Gas, Brass .............................................................. 6 FP01-020 PLUG, Burner Casting ................................................................................. 7 29969 BRACKET, Pilot Holder .............................................................................. Q%*" Q%$\= Z ..................................................................... ' =+_>^>$+;+%\@QQ\]Z_< ................................................................ 10 SC01-047 SCREW, Pilot Holder ................................................................................... !*'* =+_>^Z$@%\@QQ<_=Q[@[*~*!*#^&
...................... !*'! =+_>^Z$@%\@QQ<[Q[@[*~*!*#^&
.................... 12 16336 ELBOW, Male .............................................................................................. # ;=*"* \_Z>Q[@[*'**#'^@&
.................................................. 13 SC06-013 BOLT, U, Gas Line ....................................................................................... 14 NS02-002 NUT, Gas Supply Line Bolt ......................................................................... 15 16333 LINE, Gas Burner to Control ....................................................................... 15 67202 ASSY, Burner to Valve Tube - Solid State Ign. ............................................ | ~'#!' @QQ<Z &Q[@[*'**#'^@&
......................... 16 16335 NIPPLE, Close ............................................................................................. 17 29820 ORIFICE, Pilot, Natural Gas........................................................................ 17 32407 ORIFICE, Pilot, Propane Gas ...................................................................... 18 69450 PILOT ASSEMBLY, Gas Tube .................................................................... 19 16219 THERMOCOUPLE ..................................................................................... 20 ------VALVE, Gas Control - See Figure 3-32 ....................................................... 21 16221 SPACER, Heat Shield .................................................................................. # ]\|*"*}} Q=@%\$Q Q[@[*'**#'^@&
.................................... 22 SC01-054 SCREW, Heat Shield .................................................................................... ## Q%*#"*| Q%$\Q Q[@[*'**#'^@&
...................................... #! |}} Q+\_/@ Q[@*#*^&
.................................. 23 67111 SHIELD, Valve Heat - SSI (SN: KA021JJ to SN:AN0901028) .................. #! ~''~ Q+\_/ Q[@[*'**#'^@&
...................................... # Q%*#"**} Q%$\Z .......................................................................................... #| *!* _+[\?Q Q[@*#*^&
................................................ 25 16326 LINE, Gas Supply ........................................................................................ 26 16331 GAS LINE BRACKET ................................................................................ 27 FP01-007 COUPLING, Pipe ........................................................................................ 28 16328 BRACKET, Gas Line ................................................................................... 16329 Nut 37 Flare for 5/8 OD ............................................................................... 16330 Sleeve 37 Flare for 5/8 ................................................................................. 29 24687 GUARD, Gas Valve Adjustment Screw ....................................................... !* +!|?_" ......................................... Recommended Parts / * not shown
July 2010
3-67
UNITS =\$@QQ<
1 1 1 1 1 2 1 1 1 1 23 1 1 23 3 1 2 1 1 1 1 1 1 2 4 1 1 1 3 1 1 1 1 1 2 2 2 2 1 1 1 4 1 1 1 1 1 2 2 1 1
Model 500/561/600
Figure 3-31. Gas Line and Burner Assembly - CE, Int’l, and Electronic Ignition
Jan. 2005
3-68
Model 500/561/600
;+?$\^ ITEM NO.
=@$ NUMBER
3-31
DESCRIPTION
[+Q PER ASSY
?@Q_+[\^Z$[\$@QQ<"%\+[\$[@+>[@_^ ELECTRONIC IGNITION
1 # 2 2 # 2 2 3 4 | } 7 9 10 11 12 13 14 14 15 16 16 17 18 19 20 # 22 23 24 25 26 26 26 26 26 27 28 29 30 31* 32* 33*
16205 ~*!" 16561-1 16562-1 ~*!"! 16561-3 16562-3 FP01-020 29969 Q%*" SC01-047 !*'* !*'! 16336 53834 NS02-002 38464 16335 29820 32407 69450 16219 34820 ------16221 SC01-054 16222 Q%*#"**} 51429 16328 FP01-007 56229 38446 38467 38468 34801 34802 FP02-062 SC06-013 51428 45401 FP01-014 FP01-200 16355
CASTING Burner ......................................................................... Q\> [ ? ............................................................. ORIFICE, Natural Gas, S.S .......................................................... ORIFICE, Natural Gas, Brass ....................................................... Q\> = ? ............................................................ ORIFICE, Propane Gas, S.S ................................................... ORIFICE, Propane Gas, Brass ............................................... PLUG, Burner Casting .................................................................. BRACKET, Pilot Holder .............................................................. Q%$\= Z ...................................................... =+_>^>$+;+%\@QQ\]Z_< ................................................. SCREW, Pilot Holder ................................................................... =+_>^Z$@%\@QQ<_=Q[@[*~*!*#^&
...... =+_>^Z$@%\@QQ<[Q[@[*~*!*#^&
..... ELBOW, Male .............................................................................. J-BOLT, Burner Hold Down ......................................................... NUT, Gas Supply Line Bolt .......................................................... LINE, Gas Burner to Control ........................................................ NIPPLE Close ............................................................................... ORIFICE, Pilot, Natural Gas ........................................................ ORIFICE, Pilot, Propane Gas ....................................................... PILOT ASSEMBLY, Gas Tube ..................................................... THERMOCOUPLE ...................................................................... THERMOCOUPLE -CE............................................................... VALVE, Gas Control - See Figure 3-32 ....................................... SPACER, Heat Shield ................................................................... SCREW, Heat Shield .................................................................... SHIELD, Heat, Aluminum............................................................ Q%$\Z ........................................................................... LINE, Gas Supply-CE and Australia ............................................ BRACKET, Gas Line.................................................................... COUPLING, Pipe ........................................................................ WIRE COVER, Gas control valve - CE ....................................... SOLENOID, Gas - 120V .............................................................. SOLENOID, Gas - 240V .............................................................. SOLENOID, Gas - 24V ................................................................ SOLENOID, Gas - 240V - CE and Australia ............................... SOLENOID, Gas - 24V - CE and Australia ................................. NIPPLE, 1/2 NPT x 1.75L BI ....................................................... BOLT U, Gas Line ........................................................................ TUBE, Gas Valve Supply ............................................................. VALVE, 1/2 Gas Ball .................................................................... ELBOW, 1/8 inch - Z .................................................................... FITTING - Gas Inlet BSPT........................................................... NIPPLE, PRESSURE TEST.........................................................
Recommended Parts/*not shown
July 2010
3-69
1 1 1 23 1 1 23 3 1 2 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
Style 1
1
Style 2
1
Style 3 Figure 3-32. Gas Control Valve
July 2010
3-70
1
Style 4
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-32
UNITS =\$ ASSY
DESCRIPTION
GAS CONTROL VALVE
1 2 2 2 2 3 4 6 7 8* 8* 8* 8*
------16254 16710 16386 16384 16253 16352 16267 16373 16247 16248 14324 14325 ~#! ~#
VALVE, Gas Control - See Table 1 Below ....................................... ACTUATOR, Gas Control Valve, 120 Volt, Natural ......................... ACTUATOR, Gas Control Valve, 208-240 Volt, Natural.................. ACTUATOR, Gas Control Valve, 120 Volt, Propane ........................ ACTUATOR, Gas Control Valve, 208-240 Volt, Propane................. REGULATOR, Gas Control Valve, Natural Gas ............................... REGULATOR, Gas Control Valve, Propane Gas .............................. KNOB, Gas Control Valve ............................................................... FITTING, Compression - Pilot Tube ................................................. KIT, Nat. to LP Conversion - See Table 2 Below ............................. KIT, LP to Nat. Conversion - See Table 2 Below ............................. KIT, Nat. to LP Conversion - See Table 2 Below ............................. KIT, LP to Nat. Conversion - See Table 2 Below ............................. +}**QQ+"[_=% "Q[@*#^& .......... +}**QQ+"_=[% "Q[@*#^& ........
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1
Recommended Parts / *not shown Table 1
Voltage 120V 240V 24V
24V 24V/50Hz 240V/50Hz
Nat. Electronic Ign. †34439 (SN: KA020JJ and Below) -------**! (SN: KA021JJ to AN0901028) *~} (SN: AN0901029 and Above) ---------------
LP Electronic Ign.
Nat. Std. Ign.
LP Std. Ign.
--------
†16216
†16217
†21316 **! (SN: KA021JJ to AN0901028) *| (SN: AN0901029 And Above) ---------------
†16380 #29614 (SN: KA020JJ and Below) ‡58863 (SN: KA021JJ and Above) #34806 #34804
†16381 #29728 (SN: KA020JJ and Below) ‡64036 (SN: KA021JJ and Above) #34805 #34803
† - Style 1, Integral lead wires # - Style 3, 2 screw terminals and/or cover
Town Gas Use 16262 and 16254 †16262 --------
----------------------
‡ - Style 2, 3 screw terminals - Style 4, 3 spade terminals and ON/OFF switch
NOTE: Part # 16216 and 16380 consist of items 2 and 3 and part # 16217 and 16381 consist of items 2 and 4. Table 2
SERIAL NUMBER @*#*^Z @*#^@&
July 2010
(Pilot lit Manually)
(Pilot lit Manually)
Std. USA 120V/60Hz Power }#~^}# !#^!#|
Std. European & Non-Std. Power }#~^}# }#~^}#
3-71
Model 500/561/600
13
12
Figure 3-33. Countertop Insulation Assembly (Gas Model)
Aug. 2003
3-72
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-33
UNITS =\$ ASSY
COUNTERTOP INSULATION ASSY (Gas Model)
1 1
}' 16518 16310
1 2 2 3 3 4 4 5 6 7 7 8 9 *
DESCRIPTION
14211 63301 63326 63302 63326 16308 54862 53807 16303 63699 68070 63623 59232 |!*#
12 13 14
*} ||# || 59965 59966 53808
+% Q"Q[@*#^@& ......................... INSULATION, Complete Set - SN: 35886 to KA020JJ........ INSULATION, Complete Set - SN: 35885 and Below ......... (Includes Part Nos. 16505,17605,16872, ]Q*"*Z % + ; Around Thermocouple, Pot Fittings, and Glue.) INSULATION, Complete Set-CE and Australia ................... INSULATION, Fiberglass .................................................... INSULATION-CE and Australia .......................................... INSULATION, Cerefelt - Flue Top ..................................... INSULATION, Cerefelt - Flue Top - CE ............................. BOARD, Aircell ................................................................... BOARD, Aircell-CE and Australia ........................................ INSULATION, Countertop-sides .......................................... INSULATION, Fiberglass ................................................... INSULATION, Fiberglass Notched ..................................... ASSY, Front Panel Insulation - SSI/FPS ............................... INSULATION, Heat Shield, Inner......................................... HEAT SHIELD ...................................................................... \@Q+\_/] "%\^@ Q[@[***'! and Below) ......................................................................... \@Q+\_/"%\^@ Q[@[***'^
..... \@Q+\_/"#*QQ+;=QQ[@[***'!^Z
\@Q+\_/"#*QQ+;=QQ[@[***'^
...... INSULATION, Countertop Side............................................ INSULATION, Countertop Front .......................................... INSULATION, Countertop-Front/Rear .................................
* not shown
July 2010
3-73
1 1 1 1 1 2 1 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 2
Model 500/561/600
1
Figure 3-34. Firebox and Flue Assembly (Gas Model)
Aug. 2004
3-74
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-34
DESCRIPTION
UNITS =\$ ASSY
FIREBOX AND FLUE ASSEMBLY .................................. (Gas Model)
# # 3 4 5 6 7 8 9 * 11 12 13
|'~# |}| |'##! #'}~' 18625 87448 16406 SC03-005 18626 }!!!* }!! 63331* 30857* |!# 53814* 53816* 24239*
Q@%; \"Q[@*#^@& ................... Q@%; \"Q[@*#*^Z ................... %@Z+[\@QQ\]Z_<; &"Q[@*#^@& %@Z+[\@QQ\]Z_<; &"Q[@*#*^Z BRACKET, Side Panel Insulation ........................................ PANEL, Firebox Front .......................................................... DEFLECTOR, Heat Shield .................................................. SCREW, Sheet Metal ........................................................... BRACKET, Side Panel Insulation, Rear ............................... ;+$\Z>@QQ<+ ""Q[@[*'*#*~!^Z
;+$\Z>@QQ<+ ""Q[@[*'*#*~^@&
FIREBOX ASSEMBLY, w/Insulation - CE and Australia..... FRONT PANEL INSULATION ASSEMBLY (Export only) +[Q_@+>[; Z ; &"%\@ ... INSULATION, Leg - CE and Australia ................................ INSULATION, Outer Rear Firebox - CE and Australia ........ INSULATION, Outer Firebox, Side - CE and Australia .......
* not shown
July 2010
3-75
1 1 2 1 1 20 2 1 1 2 1 1 1
Model 500/561/600
Figure 3-35. Firebox Insulation Assembly (Gas Model)
Aug. 2003
3-76
Model 500/561/600
FIGURE ^+\] NO.
=@$ NUMBER
3-35
DESCRIPTION
UNITS =\$ ASSY
FIREBOX INSULATION ASSY (Gas Model) ....................
1
16505
2 ! 4 5 6
63111 }|*# 16503 29690 24238*
INSULATION, Firebox - Complete Set ................................ Cerefelt, Inside Firebox INSULATION, Side Panel , Cerefelt ............................ +[Q_@+>[Z= % .............................. INSULATION, Bottom Panel, Cerefelt .......................... INSULATION, Front Panel, Cerefelt ............................ INSULATION, Countertop, Sides - Japan Q[@[*'*#*~^
..............................................
* not shown
July 2010
3-77
1 2 1 1 1 2
Model 500/561/600
;+?$\^ ITEM NO.
PART NUMBER
None
1 2 3 4 5 6 7 8 9 10 11 12 13
DESCRIPTION
UNITS PER ASSY
=;\"|**;%Q]Q^[>["Q]Q%>[$>_Q^Q=@$\=@$Q 16624 28979 29382 29887 29898 29901 30094 30560 30971 36210 43649 54085 73799 ~}|$Z
~!'~$Z
~}$Z
~!'}$Z
| } ~
#|! |~~ ~'
~
~'#
17
14795
17
14799
17
14801
17
14804
~
'
~
##
17
14825
17
14828
17
14831
17
14834
LIGHT, Indicator, red ...................................................................... TRANSFORMER............................................................................ DECAL, Membrane, Switch ........................................................... CARD, Menu (rectangular) ............................................................. SWITCH, Power.............................................................................. ASSY - Capacitor/Resistor .............................................................. FITTING, Compression .................................................................. ASSY - Capacitor/Resistor .............................................................. ASSY - MOV .................................................................................. BEEPER, Replaceable ..................................................................... ASSY - Probe (Non-SMS) .............................................................. LIGHT, Indicator - Green (CE) ....................................................... ASSY - Probe, 3 inch (SMS) ........................................................... @QQ<"%>[$>_"|**Q]Q/ ""*}^
with wiring diagram 24853, 24718 or 63211) ................................. @QQ<"%>[$>_"|**Q]Q/ ""*}^
with wiring diagram 72860, 72831, or 71819) ................................ @QQ<"%>[$>_"|**Q]Q+ ""*}^
with wiring diagram 24853, 24718 or 63211) ................................. @QQ<"%>[$>_"|**Q]Q+ ""*}^
with wiring diagram 72860, 72831, or 71819) ................................ %@$/] ^
................................................... @QQ<"Q ........................................................... +Q]Q% / Q[@*#*^Z
with wiring diagram 24853, 24718 or 63211) ................................. +Q]Q% / Q[@*#*^Z
with wiring diagram 72860, 72831, or 71819) ................................ KIT, SMS Conversion Dom. (SN: KA021JJ to BA026JA) (Units with wiring diagram 24853, 24718 or 63211) ................................. KIT, SMS Conversion Dom.(SN: KA021JJ to BA026JA) (Units with wiring diagram 72860, 72831, or 71819) ................................ KIT, SMS Conversion Dom. (SN: BA026JA GA085JB) (Units with wiring diagram 24853, 24718 or 63211) ................................. KIT, SMS Conversion Dom. (SN: BA026JA GA085JB) (Units with wiring diagram 72860, 72831, or 71819) ................................ +Q]Q% + Q[@*#*^Z
with wiring diagram 24853, 24718 or 63211) ................................. +Q]Q% + Q[@*#*^Z
with wiring diagram 72860, 72831, or 71819) ................................ KIT, SMS Conversion Int’l (SN: KA021JJ to BA026JA) (Units with wiring diagram 24853, 24718 or 63211) ................................. KIT, SMS Conversion Int’l (SN: KA021JJ to BA026JA) (Units with wiring diagram 72860, 72831, or 71819) ................................ KIT, SMS Conversion Int’l (SN: BA026JA GA085JB) (Units with wiring diagram 24853, 24718 or 63211) ................................. KIT, SMS Conversion Int’l (SN: BA026JA GA085JB) (Units with wiring diagram 72860, 72831, or 71819) ................................
Recommended Parts/*not shown
July 2010
3-78
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Model 500/561/600
;+?$\^ ITEM NO.
PART NUMBER
None
=;?"}**;%Q]Q^[>["Q]Q%>[$>_Q^Q=@$\=@$Q
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 } } ~ ' 19 19 #*
14332 14428 17365 29887 29898 29901 30094 30978 36097 36210 51426 54085 56528 71933 ME90-009 ~!'$Z ~!$Z #|! |~~ *~ 14811 14815 !~
#*
!
#*
!'
#*
*
20
14841
20
14842
20
14843
20
14844
20
14845
20
14846
20
14847
20
14848
DESCRIPTION
UNITS PER ASSY
KIT - Temperature Probe (Non-SMS) ................................................. KIT - 6 Inch Probe (600 SMS) ............................................................ LIGHT, Indicator ................................................................................. CARD, Menu (rectangular) ................................................................. SWITCH, Power .................................................................................. ASSY - Capacitor/Resistor .................................................................. FITTING, Compression ....................................................................... TRANSFORMER ................................................................................ FITTING, Protector, Pot ...................................................................... BEEPER, Replaceable ......................................................................... FILTER - EMC (CE) ........................................................................... LIGHT, Indicator - Green (CE) ........................................................... DECAL, Membrane, Switch................................................................ RELAY - 24V (CE).............................................................................. RELAY - 240V (CE)............................................................................ @QQ<"%>[$>_"}**Q]Q/ ""*}^
................ @QQ<"%>[$>_"}**Q]Q+ ""*}^
........... %@$/] ^
....................................................... @QQ<"Q ^ .................................................................. +Q]Q% / Q[@*#*^Z
..................... KIT, SMS Conversion Dom. (SN: KA021JJ to BA026JA) ................. KIT, SMS Conversion Dom. (SN: BA027JA to GA085JB) ................ +Q]Q% + Q[@*#*^Z
with wiring diagram 29895) ................................................................ +Q]Q% + Q[@*#*^Z
with wiring diagram 63748) ................................................................ +Q]Q% + Q[@*#*^Z
with wiring diagram 29900) ................................................................ +Q]Q% + Q[@*#*^Z
with wiring diagram 34809) ................................................................ KIT, SMS Conversion Int’l (SN: KA021JJ to BA026JA) (Units with wiring diagram 29895) ................................................................ KIT, SMS Conversion Int’l (SN: KA021JJ to BA026JA) (Units with wiring diagram 63748) ................................................................ KIT, SMS Conversion Int’l (SN: KA021JJ to BA026JA) (Units with wiring diagram 29900) ................................................................ KIT, SMS Conversion Int’l (SN: KA021JJ to BA026JA) (Units with wiring diagram 34809) ................................................................ KIT, SMS Conversion Int’l (SN: BA026JA GA085JB) (Units with wiring diagram 29895) ................................................................ KIT, SMS Conversion Int’l (SN: BA026JA GA085JB) (Units with wiring diagram 63748) ................................................................ KIT, SMS Conversion Int’l (SN: BA026JA GA085JB) (Units with wiring diagram 29900) ................................................................ KIT, SMS Conversion Int’l (SN: BA026JA GA085JB) (Units with wiring diagram 34809) ................................................................
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Recommended Parts/*not shown
710
3-79
July 2010
3-79