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MODEL G0548Z/G0548ZP G1028Z2/G1029Z2/G1029Z2P DUST COLLECTOR OWNER'S MANUAL (For models manufactured since 9/11) '),*,% G0548Z G1028Z2/G1029Z2 8DENG><=I;:7GJ6GN!'%&'7NOOAN>C9JHIG>6A!>C8#G:K>H:96EG>A!'%&'7A WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. 7A&)+,+EG>CI:9>CI6>L6C This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. 3OMEDUSTCREATEDBYPOWERSANDING SAWING GRINDING DRILLING AND OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE OF#ALIFORNIATOCAUSECANCER BIRTHDEFECTSOROTHERREPRODUCTIVE HARM3OMEEXAMPLESOFTHESECHEMICALSARE s ,EADFROMLEAD BASEDPAINTS s #RYSTALLINESILICAFROMBRICKS CEMENTANDOTHERMASONRYPRODUCTS s !RSENICANDCHROMIUMFROMCHEMICALLY TREATEDLUMBER 9OURRISKFROMTHESEEXPOSURESVARIES DEPENDINGONHOWOFTENYOU DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS 7ORKINAWELLVENTILATEDAREA ANDWORKWITHAPPROVEDSAFETYEQUIP MENT SUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER OUTMICROSCOPICPARTICLES Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### ' 8dciVXi>c[d#################################################### ' BVX]^cZ9ZhXg^ei^dc###################################### ' 8dbedcZcihVcYIZgb^cdad\n####################### ( BVX]^cZ9ViVH]ZZih#################################### ) BVX]^cZ9ViVH]ZZih#################################### ) SECTION 1: SAFETY ....................................... 7 HV[Zin>chigjXi^dch[dgBVX]^cZgn################## , 6YY^i^dcVaHV[Zin[dg9jhi8daaZXidgh############# . SECTION 2: POWER SUPPLY ...................... 10 SECTION 3: SETUP ....................................... 14 CZZYZY[dgHZije######################################### &) JceVX`^c\#################################################### &) <%*)-O$<%*)-OE>ckZcidgn######################## &* <&%'-O'$<&%'.O'$<&%'.O'E>ckZcidgn#### &+ H^iZ8dch^YZgVi^dch###################################### &, <%*)-O$<%*)-OE6hhZbWan####################### &, <&%'-O'$<&%'.O'$<&%'.O'E6hhZbWan### '% EdlZg8dccZXi^dc######################################## '( IZhiGjc###################################################### ') SECTION 4: DESIGNING THE SYSTEM ....... 25 chigjXi^dch############################ )% <%*)-O$<%*)-OEL^g^c\9^V\gVb############## )& <&%'-O'L^g^c\9^V\gVb############################ )' <&%'.O'$<&%'.O'EL^g^c\9^V\gVb########## )( SECTION 10: PARTS ..................................... 44 <%*)-O$<%*)-OEBV^c7gZV`Ydlc############ )) =*,-(8Vc^hiZg;^aiZg6hhZbWan################## )+ <&%'-O'$<&%'.O'BV^c7gZV`Ydlc########## ), <&%'.O'EBV^c7gZV`Ydlc######################## ). WARRANTY AND RETURNS ........................ 53 INTRODUCTION Manual Accuracy Contact Info LZVgZegdjYidd[[Zgi]^hbVcjVal^i]ndjgcZl bVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i^c\i]^hbVcjVa#=dlZkZg!hdbZi^bZhlZhi^aa bV`ZVcdXXVh^dcVab^hiV`Z# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadlidXdciVXijh#7Z[dgZXdciVXi^c\!eaZVhZ\Zi i]Z hZg^Va cjbWZg VcY bVcj[VXijgZ YViZ d[ ndjg bVX]^cZ#I]^hl^aa]Zaejh]Zaendj[VhiZg# 6ahd! dl^c\ id djg eda^Xn d[ Xdci^cjdjh ^begdkZ" bZci!your machine may not exactly match the manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^[" [ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae# 7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z bVX]^cZ >9 aVWZa hZZ WZadl# I]^h l^aa ]Zae jh YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ# caZi 8dccZXidg '"Edgi>caZi 8dccZXidg 8VhiZg Bdidg DC$D;; EVYYaZHl^iX] To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Figure 1.GZVgk^Zl ^YZci^[^XVi^dc# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "(" MODEL G0548Z, G0548ZP, G1028Z2, G1029Z2, G1029Z2P DUST COLLECTORS Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Product Dimensions LZ^\]i L^Yi]h^YZ"id"h^YZ$9Zei][gdci" id"WVX`$=Z^\]i &)*aWh# .*aWh# (,m',m,&^c# (,m',m,+^c# ;ddiEg^ciL^Yi]$9Zei] (("&$'m'&"&$)^c# Shipping Dimensions Carton 1 IneZ 8VgYWdVgY 8dciZci LZ^\]i L^Yi]h^YZ"id"h^YZ$9Zei][gdci" id"WVX`$=Z^\]i BVX]^cZ &'+aWh# &&-aWh# &'+aWh# (+m'(m'(^c# (*m'(m'(^c# (+m'(m''^c# Carton 2 IneZ 8VgYWdVY 8dciZci 8Vc^hiZg LZ^\]i '.aWh# L^Yi]h^YZ"id"h^YZ$9Zei][gdci" id"WVX`$=Z^\]i Cdi6eea^XVWaZ ''m''m'(^c# Electrical EdlZgGZfj^gZbZci EgZl^gZYKdaiV\Z ;jaa"AdVY8jggZciGVi^c\ ')%K!H^c\aZ"E]VhZ!+%=o &'%K$')%K!H^c\aZ" E]VhZ!+%=o ')%K!H^c\aZ"E]VhZ!+%=o Cdi6eea^XVWaZ &'%K Cdi6eea^XVWaZ .6 &'6Vi&'%K!+6Vi')%K .6 B^c^bjb8^gXj^iH^oZ &*6 Hl^iX] Hl^iX]KdaiV\Z HV[ZinEVYYaZHl^iX] ')%K &'%K$')%K 8dgYAZc\i] +[i# 8dgYcXajYZY >cXajYZYEaj\IneZ GZXdbbZcYZYEaj\$DjiaZiIneZ ")" ')%K NZh C:B6+"&* C:B6*"&*[dg&'%K C:B6+"&* Cdi6eea^XVWaZ C:B6+"&*[dg')%K Cdi6eea^XVWaZ BdYZa<%*)-O"<&%'.O'EB[\#.$&&  Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Main Motor IneZ I:;88VeVX^idgHiVgi>cYjXi^dc =dghZedlZg '=E &#*=E '=E KdaiV\Z ')%K &'%K$')%K ')%K E]VhZ H^c\aZ"E]VhZ 6beh .6 &'6$+6 HeZZY ()*%GEB 8nXaZ +%=o EdlZgIgVch[Zg .6 9^gZXi9g^kZ 7ZVg^c\h H]^ZaYZYEZgbVcZcianAjWg^XViZY Operation Information IneZ 6^gHjXi^dc8VeVX^in 8Vc^hiZg 7V\ &,%%8;B &(%%8;B &**%8;B &%^c# .^c# &&^c# BVm^bjbHiVi^XEgZhhjgZ BV^c>caZiH^oZ +^c# BVc^[daY>cXajYZY NZh BVc^[daY>caZih ( BVc^[daY>caZiH^oZ ' )^c# BVm^bjbBViZg^Va8daaZXi^dc 8VeVX^in )#*Xj#[i# *#,Xj#[i# 8Vc^hiZgdgJeeZg7V\;^aigVi^dc &b^Xgdc '#*b^Xgdc CjbWZgd[JeeZg7V\h Cdi6eea^XVWaZ & JeeZg7V\8VeVX^in Cdi6eea^XVWaZ *#,Xj#[i# JeeZg7V\hIdiVa6gZV Cdi6eea^XVWaZ *#,Xj#[i# JeeZg7V\9^VbZiZg Cdi6eea^XVWaZ &."&$'^c# JeeZg7V\AZc\i] Cdi6eea^XVWaZ ((^c# Bag Information CjbWZgd[AdlZg7V\h AdlZg7V\8VeVX^in & *#,Xj#[i# AdlZg7V\hIdiVa6gZV *#,Xj#[i# AdlZg7V\9^VbZiZg &."&$'^c# AdlZg7V\AZc\i] ((^c# Impeller Information >beZaaZgIneZ GVY^Va;^c >beZaaZgH^oZ &'"($)^c# >beZaaZg7aVYZI]^X`cZhh BdYZa<%*)-O"<&%'.O'EB[\#.$&&  &$-^c# "*" Model Number G0548Z/G0548ZP G1028Z2 G1029Z2/G1029Z2P Construction JeeZg7V\ Cdi6eea^XVWaZ AdlZg7V\ 8Vc^hiZg Hejc7dcYEdanZhiZg 7VhZ ;gVbZ ;VWg^X 8aZVgEaVhi^X Cdi6eea^XVWaZ ;VWg^XViZYH]ZZiBZiVal^i]8VhiZgh ;VWg^XViZYH]ZZiBZiVa 8VhiZg ;dgbZYHiZZa =^\]9Zch^inEaVhi^X >beZaaZg 8Vhi6ajb^cjb EV^ci EdlYZg8dViZY Other =Z^\]il^i]7V\h>c[aViZY ,&^c# ,-^c# 8djcignd[Dg^\^c IV^lVc LVggVcin &NZVg HZg^VaCjbWZgAdXVi^dc Dc>9AVWZa 6hhZbWanI^bZ )*B^cjiZh 6lVgYh "+" LddYBV\Vo^cZIdeKVajZ &..,!EdejaVgLddYldg`^c\ :Y^idgh8]d^XZ!EdejaVg LddYldg`^c\GZVYZgh 8]d^XZ BdYZa<%*)-O"<&%'.O'EB[\#.$&&  SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgement. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h dlcZg»hbVcjVa7:;DG:jh^c\bVX]^cZ# TRAINED OPERATORS ONLY.JcigV^cZYdeZg" Vidgh ]VkZ V ]^\]Zg g^h` d[ WZ^c\ ]jgi dg `^aaZY# Dcan Vaadl igV^cZY$hjeZgk^hZY eZdeaZ id jhZ i]^h bVX]^cZ# L]Zc bVX]^cZ ^h cdi WZ^c\ jhZY! Y^h" XdccZXi edlZg! gZbdkZ hl^iX] `Znh! dg adX`"dji bVX]^cZidegZkZcijcVji]dg^oZYjhZ·ZheZX^Vaan VgdjcYX]^aYgZc#BV`Zldg`h]de`^Yegdd[ DANGEROUS ENVIRONMENTS. 9d cdi jhZ bVX]^cZgn^cVgZVhi]ViVgZlZi!XajiiZgZY!dg]VkZ eddga^\]i^c\#DeZgVi^c\bVX]^cZgn^ci]ZhZVgZVh \gZVian^cXgZVhZhi]Zg^h`d[VXX^YZcihVcY^c_jgn# MENTAL ALERTNESS REQUIRED. ;jaa bZciVa VaZgicZhh^hgZfj^gZY[dghV[ZdeZgVi^dcd[bVX]^c" Zgn#CZkZgdeZgViZjcYZgi]Z^c[ajZcXZd[Ygj\hdg VaXd]da!l]Zci^gZY!dgl]ZcY^higVXiZY# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  ELECTRICAL EQUIPMENT INJURY RISKS.Ndj XVcWZh]dX`ZY!WjgcZY!dg`^aaZYWnidjX]^c\a^kZ ZaZXig^XVa XdbedcZcih dg ^begdeZgan \gdjcYZY bVX]^cZgn#IdgZYjXZi]^hg^h`!dcanVaadlfjVa^[^ZY hZgk^XZ eZghdccZa id Yd ZaZXig^XVa ^chiVaaVi^dc dg gZeV^gldg`!VcYValVnhY^hXdccZXiedlZgWZ[dgZ VXXZhh^c\dgZmedh^c\ZaZXig^XVaZfj^ebZci# DISCONNECT POWER FIRST. 6alVnh Y^hXdc" cZXibVX]^cZ[gdbedlZghjeean7:;DG:bV`^c\ VY_jhibZcih!X]Vc\^c\idda^c\!dghZgk^X^c\bVX]^cZ# I]^hegZkZcihVc^c_jgng^h`[gdbjc^ciZcYZYhiVgije dgXdciVXil^i]a^kZZaZXig^XVaXdbedcZcih# EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY hV[Zin\aVhhZhdgV[VXZh]^ZaYl]ZcdeZgVi^c\dg dWhZgk^c\ bVX]^cZgn id gZYjXZ i]Z g^h` d[ ZnZ ^c_jgndgWa^cYcZhh[gdb[an^c\eVgi^XaZh#:kZgnYVn ZnZ\aVhhZhVgZcdiVeegdkZYhV[Zin\aVhhZh# ","  WEARING PROPER APPAREL. 9d cdi lZVg Xadi]^c\! VeeVgZa dg _ZlZagn i]Vi XVc WZXdbZ ZciVc\aZY ^c bdk^c\ eVgih# 6alVnh i^Z WVX` dg XdkZg adc\ ]V^g# LZVg cdc"ha^e [ddilZVg id Vkd^Y VXX^YZciVaha^eh!l]^X]XdjaYXVjhZadhhd[ldg`" e^ZXZXdcigda# HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va! VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`# HEARING PROTECTION. 6alVnh lZVg ]ZVg" ^c\ egdiZXi^dc l]Zc deZgVi^c\ dg dWhZgk^c\ adjY bVX]^cZgn# :miZcYZY ZmedhjgZ id i]^h cd^hZ l^i]dji ]ZVg^c\ egdiZXi^dc XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# REMOVE ADJUSTING TOOLS. Iddah aZ[i dc bVX]^cZgn XVc WZXdbZ YVc\Zgdjh egd_ZXi^aZh jedchiVgije#CZkZgaZVkZX]jX``Znh!lgZcX]Zh! dg Vcn di]Zg iddah dc bVX]^cZ# 6alVnh kZg^[n gZbdkVaWZ[dgZhiVgi^c\ INTENDED USAGE. Dcan jhZ bVX]^cZ [dg ^ih ^ciZcYZYejgedhZVcYcZkZgbV`ZbdY^[^XVi^dch cdi VeegdkZY Wn i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg l]^X]^ilVhYZh^\cZY# NEVER STAND ON MACHINE. HZg^djh ^c_jgn bVn dXXjg ^[ bVX]^cZ ^h i^eeZY dg ^[ i]Z Xjii^c\ idda^hjc^ciZci^dcVaanXdciVXiZY# STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg" ^c\ deZgVi^dc \gZVian ^cXgZVhZh g^h` d[ ^c_jgn dg adhhd[Xdcigda#7Z[dgZhiVgi^c\!kZg^[nbVX]^cZ^h hiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY# USE RECOMMENDED ACCESSORIES.8dchjai i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX" dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh" hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn# UNATTENDED OPERATION. Id gZYjXZ i]Z g^h` d[ VXX^YZciVa ^c_jgn! ijgc bVX]^cZ OFF VcY ZchjgZ Vaa bdk^c\ eVgih XdbeaZiZan hide WZ[dgZ lVa`^c\ VlVn# CZkZg aZVkZ bVX]^cZ gjcc^c\ l]^aZjcViiZcYZY# MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ ^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe bVX]^cZ ^c \ddY ldg`^c\ XdcY^i^dc# 6 bVX]^cZ i]Vi ^h ^begdeZgan bV^ciV^cZY XdjaY bVa[jcXi^dc! aZVY^c\idhZg^djheZghdcVa^c_jgndgYZVi]# CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi bVX]^cZ [dg Vcn XdcY^i^dc i]Vi bVn V[[ZXi hV[Z deZgVi^dc#>bbZY^ViZangZeV^gdggZeaVXZYVbV\ZY dgb^h"VY_jhiZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ# CHILDREN & BYSTANDERS. @ZZeX]^aYgZcVcY WnhiVcYZghViVhV[ZY^hiVcXZ[gdbi]Zldg`VgZV# Hidejh^c\bVX]^cZ^[i]ZnWZXdbZVY^higVXi^dc# MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi" ^c\ XdgY"XdccZXiZY bVX]^cZh [gdb edlZg! \gVW VcYejaai]Zeaj\·CDIi]ZXdgY#Ejaa^c\i]ZXdgY bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ XdgY$eaj\l^i]lZi]VcYh#6kd^YXdgYYVbV\ZWn `ZZe^c\^iVlVn[gdb]ZViZYhjg[VXZh!]^\]igV[[^X VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch# GUARDS & COVERS.[ Vi Vcn i^bZ ndjZmeZg^ZcXZY^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY" ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg IZX]c^XVaHjeedgiVi*,%*)+".++(# "-" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  Additional Safety for Dust Collectors  INTENDED USE.I]^hYjhiXdaaZXidg^hYZh^\cZY [dg XdaaZXi^c\ lddY Yjhi VcY X]^eh [gdb lddY" ldg`^c\ bVX]^cZh# 9D CDI jhZ ^i id XdaaZXi bZiVa!Y^gi!YgnlVaa!VhWZhidh!aZVYeV^ci!h^a^XV!a^f" j^Yh!VZgdhdah!W^d]VoVgYh!dgZmeadh^kZbViZg^Vah# 8daaZXi^c\i]Zlgdc\bViZg^VahXVcgZhjai^chZg^" djh^c]VaVi^dc]VoVgYh![^gZ!dgbVX]^cZYVbV\Z# HAZARDOUS DUST. 9jhi XgZViZY l]^aZ jh^c\ bVX]^cZgn bVn XVjhZ XVcXZg! W^gi] YZ[ZXih! dg adc\"iZgb gZhe^gVidgn YVbV\Z# 7Z VlVgZ d[ Yjhi ]VoVgYhVhhdX^ViZYl^i]ZVX]ldg`e^ZXZbViZg^Va! VcYValVnhlZVgVC>DH="VeegdkZYgZhe^gVidgid gZYjXZndjgg^h`# WEAR A RESPIRATOR. ;^cZ Yjhi i]Vi ^h idd hbVaa id WZ XVj\]i ^c i]Z [^aiZg l^aa WZ Wadlc ^cid i]ZVbW^ZciV^gYjg^c\deZgVi^dc#IdgZYjXZndjg g^h` d[ gZhe^gVidgn YVbV\Z [gdb i]^h [^cZ Yjhi! ValVnhlZVgVC>DH=VeegdkZYgZhe^gVidgYjg^c\ deZgVi^dc VcY [dg V h]dgi i^bZ V[iZg# 6ahd! cZkZg XdaaZXiYjhi[gdbVcnineZd[]VoVgYdjhbViZg^Va# IMPELLER HAZARDS. 6aa dW_ZXih XdaaZXiZY Wn i]^h bVX]^cZ XVc hig^`Z i]Z gdiVi^c\ ^beZaaZg# 9D CDIeaVXZ]VcYh!]V^g!Xadi]^c\!dgiddahcZVgi]Z deZc^caZiYjg^c\deZgVi^dc#I]ZedlZg[jahjXi^dc XdjaYZVh^anejaai]Zb^cidi]Z^beZaaZg!l]^X]l^aa XVjhZ hZg^djh eZghdcVa ^c_jgn dg YVbV\Z id i]Z bVX]^cZ#6alVnh`ZZehbVaaVc^bVahVcYX]^aYgZc VlVn[gdbdeZcYjhiXdaaZXi^dc^caZih# DISCONNECTING POWER SUPPLY. Ijgc i]Z hl^iX] OFF! Y^hXdccZXi i]Z Yjhi XdaaZXidg [gdb i]ZedlZghjeean!VcYVaadli]Z^beZaaZgidXdbZ id V XdbeaZiZ hide WZ[dgZ aZVk^c\ i]Z bVX]^cZ jcViiZcYZYdgYd^c\VcnhZgk^XZ!XaZVc^c\!bV^c" iZcVcXZ!dgVY_jhibZcih# REGULAR CLEANING. GZ\jaVgan X]ZX`$Zbein i]Z XdaaZXi^dc WV\h dg Ygjb id Vkd^Y i]Z Wj^aYje d[[^cZYjhii]ViXVc^cXgZVhZi]Zg^h`d[[^gZ#BV`Z hjgZidgZ\jaVganXaZVci]ZhjggdjcY^c\VgZVl]ZgZ i]ZbVX]^cZ^hdeZgViZY·ZmXZhh^kZYjhiWj^aYje dc dkZg]ZVY a^\]ih! ]ZViZgh! ZaZXig^XVa eVcZah! dg di]Zg]ZVihdjgXZhl^aa^cXgZVhZi]Zg^h`d[[^gZ# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  SUSPENDED DUST PARTICLES AND IGNITION SOURCES. 9D CDI deZgViZ i]Z Yjhi XdaaZXidg ^c VgZVh l]ZgZ Zmeadh^dc g^h`h VgZ ]^\]# 6gZVh d[ ]^\] g^h` ^cXajYZ! Wji VgZ cdi a^b^iZY id! VgZVh cZVg e^adi a^\]ih! deZc [aVbZh! dg di]Zg ^\c^i^dc hdjgXZh# AVOIDING SPARKS.6kd^YXdaaZXi^c\hiZZa[gV\" bZcihdghidcZh#I]ZhZ^iZbhXVcegdYjXZheVg`h l]Zci]Znhig^`Zi]Z^beZaaZg!l]^X]XVchbdaYZg^c lddYYjhi[dgVadc\i^bZWZ[dgZV[^gZ^hYZiZXiZY# >[ndjVXX^YZciVaanXji^cidlddYXdciV^c^c\igVbe bZiVa cV^ah! hiVeaZh! he^`Zh! ZiX#! ^bbZY^ViZan ijgc OFF i]Z Yjhi XdaaZXidg! Y^hXdccZXi ^i [gdb edlZg! VcY lV^i [dg i]Z ^beZaaZg id hide·i]Zc Zbein i]Z XdaaZXi^dc XdciV^cZg ^cid Vc VeegdkZY V^gi^\]ibZiVaXdciV^cZg# OPERATING LOCATION. Id gZYjXZ gZhe^gVidgn ZmedhjgZid[^cZYjhi!adXViZeZgbVcZcian^chiVaaZY Yjhi XdaaZXidgh VlVn [gdb i]Z ldg`^c\ VgZV dg ^c Vcdi]Zg gddb# 9D CDI eaVXZ i]Z Yjhi XdaaZXidg l]ZgZ ^i XVc WZ ZmedhZY id gV^c dg bd^hijgZ· ZmedhjgZidlViZgXgZViZhVh]dX`]VoVgYVcYl^aa gZYjXZi]Za^[Zd[i]ZbVX]^cZ# FIRE SUPPRESSION.DcandeZgViZi]ZYjhiXda" aZXidg^cadXVi^dchi]ViXdciV^cV[^gZhjeegZhh^dc hnhiZbdg]VkZV[^gZZmi^c\j^h]ZgcZVgWn# STATIC ELECTRICITY.EaVhi^XYjhia^cZh\ZcZg" ViZ]^\]Vbdjcihd[hiVi^XZaZXig^X^inVhYjhiX]^eh eVhhi]gdj\]i]Zb#6ai]dj\]gVgZ!heVg`hXVjhZY Wn hiVi^X ZaZXig^X^in XVc XVjhZ Zmeadh^dch dg [^gZ# Id gZYjXZ i]^h g^h`! bV`Z hjgZ Vaa Yjhi a^cZh VgZ i]dgdj\]an\gdjcYZYWnjh^c\V\gdjcY^c\l^gZ# EMPTYING DUST.L]ZcZbein^c\Yjhi[gdbi]Z XdaaZXi^dcXdciV^cZg!lZVgVgZhe^gVidgVcYhV[Zin \aVhhZh# :bein Yjhi VlVn [gdb ^\c^i^dc hdjgXZh VcY^cidVcVeegdkZYXdciV^cZg# DUST ALLERGIES.9jhi[gdbXZgiV^clddYhl^aa XVjhZVcVaaZg\^XgZVXi^dc#6alVnhbV`ZhjgZndj `cdll]ViineZd[lddYYjhindjVgZZmedhZYid ^ci]ZZkZcii]Vii]^h]VeeZch# "." SECTION 2: POWER SUPPLY Availability Circuit Information 7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a" VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi WZ^chiVaaZY#Idb^c^b^oZi]Zg^h`d[ZaZXigdXji^dc! [^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY ZaZXig^XVal^g^c\bjhiWZYdcZWnVcZaZXig^XVcdg fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa Veea^XVWaZXdYZhVcYhiVcYVgYh# 6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa ^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje" eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn [jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9# Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg# Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ VidcZi^bZYjg^c\cdgbVadeZgVi^dch# G0548Z2/G0548Z2P/G1029Z2/G1029Z2P Current Rating at 240V ........................ 9 Amps G1028Z2 Current Rating at 120V....... 12 Amps G1028Z2 Current Rating at 240V ........ 6 Amps I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ ^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY i]Z[jaa"adVYgVi^c\# >[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i] d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai· ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i# Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg" adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc# "&%" For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation. Grounding Requirements I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\ gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci# >begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\ l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z l^gZ l^i] \gZZc ^chjaVi^dc l^i] dg l^i]dji nZaadl hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX" ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\ l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#  8]ZX` l^i] V fjVa^[^ZY ZaZXig^X^Vc dg hZgk^XZ eZg" hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\ gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ i]Vi V XdgY dg eaj\ ^h YVbV\ZY dg ldgc! Y^hXdc" cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i] VcZldcZ# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G1028Z2 Circuit Requirements for 120V Operation (Prewired) Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Circuit Requirements for G0548Z/ G0548ZP/G1029Z2/G1029Z2P Nominal Voltage ........................................240V Cycle ..........................................................60 Hz Phase ........................................... Single-Phase Circuit Rating ...................................... 15 Amps Plug/Receptacle ............................. NEMA 6-15 I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi ]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY" ^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\ bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh# <%*)-O$OE GROUNDED <&%'.O'$O'E 6-15 RECEPTACLE I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &'%K edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY bZZihi]Z[daadl^c\gZfj^gZbZcih/ Nominal Voltage ........................................ 120V Cycle ..........................................................60 Hz Phase ........................................... Single-Phase Circuit Rating ...................................... 15 Amps Plug/Receptacle ............................. NEMA 5-15 I]^hbVX]^cZ^hZfj^eeZYl^i]VedlZgXdgYi]Vi ]VhVcZfj^ebZci"\gdjcY^c\l^gZVcYV\gdjcY" ^c\ eaj\ h^b^aVg id i]Z [^\jgZ WZadl# I]Z eaj\ bjhidcanWZ^chZgiZY^cidVbViX]^c\gZXZeiVXaZ djiaZii]Vi^hegdeZgan^chiVaaZYVcY\gdjcYZY^c VXXdgYVcXZl^i]VaaadXVaXdYZhVcYdgY^cVcXZh# GROUNDED 5-15 RECEPTACLE [ ndj bjhi jhZ Vc ZmiZch^dc XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan dcViZbedgVgnWVh^h# :miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg ]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh# 6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\ VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ" bZcih/ Minimum Gauge Size ...........................14 AWG Maximum Length (Shorter is Better).......50 ft. GROUNDED 6-15 RECEPTACLE 8jggZci8Vggn^c\Egdc\h 6-15 PLUG H8DCC:8IB68=>C:;GDBEDL:G 8dccZXii]Zbdidgl^gZh!Vhh]dlc^cFigure 6! l^i]l^gZcjih#DcXZhcj\!lgVeZaZXig^XVa iVeZVgdjcYZVX]l^gZcjiVcYi]ZXdccZXiZY l^gZh!idgZYjXZi]Za^`Za^]ddYd[i]Zl^gZcji k^WgVi^c\addhZYjg^c\bdidgdeZgVi^dc# 8adhZVcYhZXjgZi]Zbdidg_jcXi^dcWdm# 6. >chiVaa V +"&* eaj\ dc i]Z ZcY d[ i]Z XdgY! VXXdgY^c\ id i]Z ^chigjXi^dch VcY l^g^c\ Y^V" \gVbhegdk^YZYWni]Zeaj\bVcj[VXijgZg# ·>[ i]Z eaj\ bVcj[VXijgZg Y^Y cdi ^cXajYZ ^chigjXi^dch!i]Zl^g^c\d[V\ZcZg^XC:B6 +"&* eaj\ ^h ^aajhigViZY ^c i]Z Wiring hZX" i^dcdcPage 42# GZbdkZ [ ndj Y^hXdkZgVcnYVbV\Z! please call us immediately at (570) 546-9663for advice. HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci# Otherwise, filing a freight claim can be difficult. L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^" i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih# SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. "&)" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G0548Z/G0548ZP Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# >[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# Box 1: (Figure 7) Qty A. Bdidg>beZaaZg6hhZbWan######################## & B. 8daaZXidg##################################################### & C. 7VhZ########################################################### & D. >caZi8dccZXidg+l$I]gZZ)Edgih########## & E. GjWWZg 8 Box 2: (Figure 8) Qty J. 8Vc^hiZg;^aiZg############################################# & K. ;dVb6Y]Zh^kZ7V\################################### & ·L^YZ;dVbHig^e*m)'bb#################### & ·CVggdl;dVbHig^e+m'%bb################ & L. 8Vc^hiZg7Zai8aVbe################################### & M. 8Vc^hiZg8aZVc^c\=VcYaZ########################## & ? @ A B Figure 8.BdYZa<%*)-OWdm'^ckZcidgn# NOTICE If you cannot find an item on this list, carefully check the machine and the packaging materials. Some of these items may be preinstalled for shipping or become misplaced during unpacking. 9 < ; = : Figure 7.BdYZa<%*)-OWdm&^ckZcidgn# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "&*" G1028Z2/G1029Z2/ G1029Z2P Inventory I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed" cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed" cZcihdjiid^ckZcidgni]Zb# 6 8 7 9 >[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ dWiV^cZYVindjgadXVa]VgYlVgZhidgZ# D Box Components: Qty A. Bdidg>beZaaZg6hhZbWan######################## & B. 8daaZXidg7dYn6hhZbWan########################### & C. N">caZi######################################################### & D. 7VhZ########################################################### & E. DjiaZi;aVc\Z############################################## & F. GjWWZg C ? B @ A Figure 9. G1028Z2/G1029Z2/G1029Z2P inventory. NOTICE If you cannot find an item on this list, carefully check the machine and the packaging materials. Some of these items may be preinstalled for shipping or become misplaced during unpacking. "&+" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  Site Considerations G0548Z/G0548ZP Assembly Floor Load GZ[Zgidi]ZMachine Data Sheet[dgi]ZlZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY deZgVidg# To assemble your dust collector: 1. EaVXZ i]Z WVhZ jeh^YZ Ydlc dc V [aVi! egd" iZXiZYhjg[VXZ# 2. 6iiVX]i]ZXVhiZghidi]ZWVhZl^i]&+*¿&+"&- m&¿'[aVc\ZWdaih!Vhh]dlc^cFigure 11# Placement Location 8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[ bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ! VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg ndjg cZl bVX]^cZ# HZZ Figure 10 [dg i]Z b^c^" bjbldg`^c\XaZVgVcXZh# m&+ (, Figure 11.8VhiZg^chiVaaZYdcWVhZ# ', Figure 10.B^c^bjbldg`^c\XaZVgVcXZh# 3. Ijgc i]Z WVhZ dkZg! Va^\c i]Z bdidg VcY ^beZaaZg VhhZbWan l^i] i]Z bdjci^c\ ]daZh! i]ZchZXjgZi]ZVhhZbWanl^i])*¿&+"&-m&¿' [aVc\ZWdaih!Vhh]dlc^cFigure 12# m) Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Figure 12.BdidgVcY^beZaaZgVhhZbWan^chiVaaZY dcidi]ZWVhZ# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "&," 4. EaVXZ V gjWWZg \Vh`Zi VgdjcY i]Z ^beZaaZg djiaZig^b!Vhh]dlc^cFigure 13# 6. 6a^\ci]ZXVc^hiZghjeedgil^i]i]Zbdjci^c\ ]daZh dc i]Z WVhZ! Vh h]dlc ^c Figure 15! i]Zc hZXjgZ ^i ^c eaVXZ l^i] ' *¿&+"&- m &¿' [aVc\ZWdaih# chiVaa^c\i]ZXVc^hiZgXaZVc^c\ ]VcYaZ# 11. Edh^i^dci]ZWZaiXaVbeVgdjcYi]ZWVhZd[i]Z XVc^hiZg!eaVXZi]ZXVc^hiZgdkZgi]ZXdaaZXidg Vhh]dlc^cFigure 20!i]Zci^\]iZci]ZWZai XaVbe hd ^i ZkZcan XdbegZhhZh V\V^chi i]Z l^YZ[dVbhig^e# 8Vc^hiZg 7Zai8aVbe Figure 18.L^YZ[dVbhig^eZcYhbViX]ZY ZkZcan# +m'%;dVbHig^e Figure 20.8Vc^hiZg^chiVaaZY# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "&." 12. 6eeani]Z+m'%bb[dVbhig^eidi]ZWdiidb d[ i]Z XdaaZXidg! i]Zc ig^b i]Z ZmXZhh VcY ZkZcanbViX]i]ZZcYhhZZFigure 20# 13. 6iiVX] V XdaaZXi^dc WV\ id i]Z ]dd`h VgdjcY i]Z Wdiidb d[ i]Z XdaaZXidg! i]Zc i^\]iZc i]Z XdaaZXi^dc WV\ XaVbe VgdjcY i]Z [dVb hig^e id ]daY i]Z WV\ ^c eaVXZ! Vh h]dlc ^c Figure 21# G1028Z2/G1029Z2/ G1029Z2P Assembly To assemble your machine: 1. Bdjci i]Z XVhiZgh id i]Z WVhZ eaViZ jh^c\ &+ *¿&+"&- m &¿' [aVc\Z Wdaih! Vh h]dlc ^c Figure 23# m) 7V\8aVbe 8daaZXi^dc 7V\ Figure 21.8daaZXi^dcWV\^chiVaaZY# Figure 23. Bdjci^c\XVhiZghidWVhZ# 14. >chZgi i]Z ^caZi XdccZXidg dkZg i]Z ^beZaaZg ^ciV`Z ]daZ! i]Zc hZXjgZ ^i ^c eaVXZ l^i] i]Z &%m(¿-iVehXgZl!Vhh]dlc^cFigure 22# 2. HZi i]Z XdaaZXidg WdYn dc ide d[ i]Z WVhZ eaViZhdi]Z^ciV`Zedgi^dc^hcZVgi]ZZY\Zd[ i]ZWVhZeaViZVcYi]ZWdai]daZhVgZVa^\cZY! Vhh]dlc^cFigure 24# HZXjgZi]ZXdaaZXidg WdYn id i]Z WVhZ eaViZ l^i] ) *¿&+"&- m &¿' [aVc\ZWdaih# m& m) Figure 22.>caZiXdccZXidg^chiVaaZY# Figure 24. Bdjci^c\XdaaZXidgidWVhZ# "'%" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  3. >chZgii]ZgjWWZg\Vh`ZiWZilZZci]ZXdaaZX" idg VcY djiaZi [aVc\Z! VcY hZXjgZ i]Z [aVc\Z l^i]-*¿&+"&-m&¿'[aVc\ZWdaih!Vhh]dlc^c Figure 25# Note: When connecting parts that have a gasket applied to the mounting surface, always tighten the fasteners in a crisscross manner to ensure the gasket does not become crimped and the seal compromised. 5. HZXjgZi]Z[gdciadlZghjeedgiWgVX`Ziidi]Z XdaaZXidgl^i]'*¿&+"&-m&¿'[aVc\ZWdaih# 6. EaVXZi]ZjeeZghjeedgiWgVX`ZidkZgi]ZgZVg adlZg hjeedgi WgVX`Zi! VcY hZXjgZ i]Zb id i]ZXdaaZXidgl^i]'*¿&+"&-m&¿'[aVc\ZWdaih! Vhh]dlc^cFigure 27# m) Ejich^YZ IVeZg >caZi Figure 28.8daaZXidgViiVX]ZYidhjeedgi WgVX`Zih# "'&" 7. Ha^e V addhZcZY ]dhZ XaVbe dkZg ZVX] ZcY d[i]Z[aZm"]dhZ!VcYedh^i^dci]Z]dhZZcYh dkZg i]Z djiaZih! Vh h]dlc ^c Figure 29# I^\]iZcZVX]]dhZXaVbejci^ahcj\# :cYhBViX]ZY:kZcan ;aZm =dhZ =dhZ 8aVbeh Figure 31.:mVbeaZd[l^YZ[dVbhig^eZcYh bViX]ZYZkZcan# 9. =dd`i]ZjeeZg[^aiZgWV\[VWg^Xdci]Zhje" edgiWgVX`Zi!Vhh]dlc^cFigure 32# Figure 29. 6iiVX]^c\[aZm]dhZdcidXdaaZXidg WdYndjiaZi# 8. 6eean i]Z * m )'bb [dVb hig^e id i]Z dji" h^YZided[i]ZXdaaZXidg!Vhh]dlc^cFigure 30! VcY ig^b i]Z ZmXZhh hd i]Vi i]Z ZcYh d[ i]Z hig^e XdbZ id\Zi]Zg ZkZcan! Vh h]dlc ^c Figure 31# *m)'bb;dVbHig^e Figure 32. 6iiVX]^c\jeeZg[^aiZgWV\# 10. HZXjgZ i]Z jeeZg WV\ id i]Z XdaaZXidg WdYn l^i]i]ZXaVbeh]dlc^cFigure 33# 8aVbe Figure 30.:mVbeaZd[Veean^c\i]Zl^YZ[dVb hig^eidi]ZXdaaZXidg# Figure 33. JeeZgXdaaZXi^dcWV\hZXjgZY# "''" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  11. 6eeani]Z+m'%[dVbhig^eidi]ZWdiidbd[ i]ZXdaaZXidg!i]Zcig^bi]ZZmXZhhVcYZkZcan bViX]i]ZZcYhhZZFigure 34.  Power Connection 6[iZg ndj ]VkZ XdbeaZiZY Vaa egZk^djh hZije ^chigjXi^dchVcYX^gXj^igZfj^gZbZcih!i]ZbVX]^cZ ^hgZVYnidWZXdccZXiZYidi]ZedlZghjeean# +m'%;dVbHig^e Figure 34.:mVbeaZd[+m'%[dVbhig^e ^chiVaaZY# 12. Ha^ei]ZeaVhi^XXdaaZXi^dcWV\dkZgi]ZWdiidb ZY\Z d[ i]Z XdaaZXidg! hcV\ ^i dc i]Z bZiVa ]dd`h!VcYi]Zci^\]iZci]ZXaVbeVii]Zi^\]i" ZhicdiX]edhh^WaZFigure 35# Note: DO NOT force the clamp, If it is too tight, choose the next notch over, then clamp it in place. IdegZkZciVXX^YZciVaYVbV\Zidi]ZedlZgXdgY! bV`ZhjgZ^i^h`ZeiVlVn[gdbediZci^VaYVbV\Z hdjgXZh Vi Vaa i^bZh·l]Zi]Zg XdccZXiZY dg cdi# EdiZci^Va YVbV\Z hdjgXZh ^cXajYZ ]^\] igV[[^X VgZVh!h]VgedW_ZXih!]ZVihdjgXZh!]Vgh]X]Zb^" XVah!lViZg!YVbeVgZVh!ZiX# Id Vkd^Y jcZmeZXiZY hiVgijeh dg egdeZgin YVb" V\Z!jhZi]Z[daadl^c\hiZehl]ZcZkZgXdccZXi^c\ dgY^hXdccZXi^c\i]ZbVX]^cZ# Connecting Power 1. Ijgci]ZbVX]^cZedlZghl^iX]OFF# 2. >chZgi i]Z edlZg XdgY eaj\ ^cid V bViX]^c\ edlZg hjeean gZXZeiVXaZ# I]Z bVX]^cZ ^h cdlXdccZXiZYidi]ZedlZghdjgXZ# Figure 35. Installing the lower bag. 13. GZbdkZi]ZegZ"^chiVaaZYhXgZl[gdbi]Z^caZi XdkZg! VcY hZXjgZ i]Z VYVeiZg id i]Z XdkZg [aVc\Zl^i]i]ZhXgZlhZZFigure 36# m& Figure 37. Connecting power. Disconnecting Power 1. Ijgci]ZbVX]^cZedlZghl^iX]OFF# 2. chiVaa^c\N^caZi# Figure 38. Disconnecting power. BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "'(" Test Run 6. GZbdkZ i]Z hl^iX] Y^hVWa^c\ `Zn! Vh h]dlc ^cFigure 39# DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h gZVYn[dggZ\jaVgdeZgVi^dc# I]Z iZhi gjc Xdch^hih d[ kZg^[n^c\ i]Z [daadl^c\/ & I]Z bdidg edlZgh je VcY gjch XdggZXian! VcY 'i]ZhV[ZinY^hVWa^c\bZX]Vc^hbdci]Zhl^iX] ldg`hXdggZXian# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl TroubleshootingdcPage 38# Figure 39.GZbdk^c\hl^iX]`Zn[gdbeVYYaZ hl^iX]# >[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ# 7. Ign id ijgc i]Z hiVgi i]Z bVX]^cZ l^i] i]Z eVYYaZhl^iX]# To test run the machine: 1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX" i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi i]ZbVX]^cZ^hhZijeegdeZgan# 2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\ hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ# ·>[i]ZbVX]^cZ9D:HCDIhiVgi!i]Zhl^iX] Y^hVWa^c\[ZVijgZ>Hldg`^c\VhYZh^\cZY# ·>[ i]Z bVX]^cZ 9D:H hiVgi! ^bbZY^ViZan hide i]Z bVX]^cZ# I]Z hl^iX] Y^hVWa^c\ [ZVijgZ >H CDI ldg`^c\ XdggZXian# I]^h hV[Zin [ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg deZgVi^dch# 8Vaa IZX]Hjeedgi[dg]Zae# 3. 8dccZXii]ZbVX]^cZidedlZg# 4. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian Wnijgc^c\i]ZbVX]^cZON# ·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg gjWW^c\cd^hZh# ·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg XdggZXi^c\ediZci^VaegdWaZbh# 5. Ijgci]ZbVX]^cZOFF# "')" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  SECTION 4: DESIGNING THE SYSTEM General Always guard against static electrical build up by grounding all dust collection lines. I]^h Yjhi XdaaZXidg XVc WZ deZgViZY Vh Z^i]Zg V hiVi^dcVgn!XZcigVaYjhiXdaaZXidgdgVbdW^aZjc^i# I]ZgZVgZVYkVciV\ZhVcYY^hVYkVciV\ZhidWdi] hZijeh# I]Z VYkVciV\Z d[ i]Z bdW^aZ hnhiZb ^h Za^b^cVi^c\ i]Z Xdhi d[ bVcn YjXih VcY [^ii^c\h# Dci]Zdi]Zg]VcY!i]ZhiVi^dcVgnhnhiZb^hbdgZ Z[[^X^ZciVcYXjhidb^oVWaZ# >[jh^c\i]^hYjhiXdaaZXidgVhVhiVi^dcVgnhnhiZb! ejii]ZYjhiXdaaZXidg^cVcdji"d["i]ZlVnadXVi^dc hjX]VhVXdgcZgdghZeVgViZgddb#I]ZYjhiXda" aZXidg^hXVeVWaZd[XdaaZXi^c\Yjhi[gdbjeidild bVX]^cZh gjcc^c\ h^bjaiVcZdjhan# i^hVahdh^beaZidVhhZbWaZVcYZVh^an hZVaZYV\V^chiV^gadhh#I]Zeg^bVgnY^hVYkVciV\Z d[ eaVhi^X YjXi [dg Yjhi XdaaZXi^dc ^h i]Z ^c]ZgZci YVc\Zgd[hiVi^XZaZXig^XVaWj^aY"je# Figure 40.:mVbeaZhd[eaVhi^XYjXi^c\ XdbedcZcih# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "'*" Metal Duct Flexible Duct 6YkVciV\Zhd[bZiVaYjXi^h^ihXdcYjXi^k^in!Z[[^" X^ZcXn! 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[ i]Z bVX]^cZ ]Vh bjai^eaZ Yjhi edgih! i]Z idiVa 8;BgZfj^gZY^hi]Zhjbd[Vaaedgih# Machine Dust Port Size Approximate Required CFM ' .- '#* &*% ( ''% ) (.* * +&) + --) , &'%( - &*,% . &..% &% ')*+ >[i]ZbVX]^cZYdZhcdi]VkZVWj^ai"^cYjhiedgi! jhZi]Z[daadl^c\iVWaZidYZiZgb^cZl]^X]h^oZd[ Yjhiedgiid^chiVaa# Machine Average Dust Port Size IVWaZHVl###################################################### ) B^iZg$GVY^Va"6gbHVl####################################' ?d^ciZg+VcYhbVaaZg################################# ) ?d^ciZg-"&'############################################### * I]^X`cZhhEaVcZg&(VcYhbVaaZg############### ) I]^X`cZhhEaVcZg&)"'%############################+ H]VeZg########################################################### ) GdjiZgbdjciZYidiVWaZ##############################' 7VcYhVl######################################################## ) AVi]Z############################################################## ) 9^hXHVcYZg&'VcYhbVaaZg#######################' 9^hXHVcYZg&("&-###################################### ) 7ZaiHVcYZg+VcYhbVaaZg#########################' 7ZaiHVcYZg,".########################################( :Y\ZHVcYZg+m-%VcYhbVaaZg############## ) :Y\ZHVcYZg+m-%VcYaVg\Zg################ * 9gjbHVcYZg')VcYhbVaaZg############### 'm) 9gjbHVcYZg')VcYaVg\Zg################# )m) L^YZWZaiHVcYZg&-VcYhbVaaZg################ * L^YZWZaiHVcYZg')"(,h^c\aZ]ZVY###'m+ L^YZWZaiHVcYZg')"*&YdjWaZ]ZVY## *m) Figure 47. 9jhiedgih^oZVcYfjVci^ineZg VkZgV\ZbVX]^cZ# Lg^iZi]ZgZfj^gZY8;B[dgZVX]bVX]^cZdcndjg h`ZiX]!Vhh]dlc^ci]ZFigureWZadl# ?d^ciZg HVcYZg EaVcZg$ BdjaYZg (.* (.* ,.% B^iZg HVl .- 9jhi 8daaZXidg ''% H]VeZg (.* IVWaZHVl +&) EaVcZg Figure 48. 8;BgZfj^gZbZcihaVWZaZY[dgZVX] bVX]^cZ# Figure 46. 6eegdm^bViZgZfj^gZYV^g[adl[dg bVX]^cZh!WVhZYdcYjhiedgih^oZ# "'-" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  Determining Main Line Duct Size I]Z\ZcZgVagjaZd[i]jbW[dgVbV^ca^cZYjXi^h i]Vii]ZkZadX^ind[i]ZV^g[adlbjhicdi[VaaWZadl (*%%;EB# ;dghbVaa$bZY^jbh^oZYh]deh!jh^c\i]Z^caZih^oZ d[ i]Z Yjhi XdaaZXidg Vh i]Z bV^c a^cZ YjXi h^oZ l^aajhjVaan`ZZei]ZV^gkZadX^inVWdkZ(*%%;EB VcY!YZeZcY^c\dcndjghnhiZb!l^aaVaadlndjid `ZZebjai^eaZWgVcX]ZhdeZcVidcZi^bZ# BVg`ndjgYgVl^c\!Vhh]dlc^ci]ZFigureWZadl! Wji jh^c\ i]Z ^caZi h^oZ [dg ndjg Yjhi XdaaZXidg Vh i]ZbV^ca^cZ# ?d^ciZg EaVcZg$ BdjaYZg B^iZg HVl .- (.* * (.* + ''% (.* HVcYZg ,.% , 9jhi 8daaZXidg ?d^ciZg EaVcZg$ BdjaYZg (.* ) ,.% (.* ) B^iZg HVl .- HVcYZg ) + * + , ) ) (.* * ''% H]VeZg IVWaZHVl 9jhi 8daaZXidg +&) EaVcZg Figure 50. 7gVcX]a^cZYjXih^oZhaVWZaZY# >[ildbVX]^cZhl^aaXdccZXiidi]ZhVbZWgVcX] a^cZVcYWdi]l^aadeZgViZVii]ZhVbZi^bZ!i]Zc VYYi]ZgZfj^gZY8;B[dgZVX]bVX]^cZid\Zi]Zg VcY[^cYi]ZXadhZhiidiVa8;B^ci]ZiVWaZWZadl idYZiZgb^cZi]ZXdggZXiWgVcX]h^oZ# >[Wdi]bVX]^cZhl^aacZkZggjcVii]ZhVbZi^bZ! gZ[ZgZcXZi]ZbVX]^cZl^i]i]ZW^\\ZhiYjhiedgi ^c i]Z iVWaZ WZadl VcY VYY WaVhi \ViZh V[iZg i]Z N"WgVcX]iddeZc$XadhZi]Za^cZidZVX]bVX]^cZ# +&) Total CFM Branch Line Size )%% ) *%% ) Determining Branch Line Duct Size +%% * I]Z\ZcZgVagjaZd[i]jbW[dgVWgVcX]a^cZYjXi^h i]Vii]ZkZadX^ind[i]ZV^g[adlbjhicdi[VaaWZadl )%%%;EB# ,%% * -%% + .%% + ;dg hbVaa$bZY^jb h^oZY h]deh! jh^c\ i]Z Yjhi edgih^oZ[gdbi]ZbVX]^cZVhi]ZWgVcX]a^cZYjXi h^oZl^aaVX]^ZkZi]ZXdggZXikZadX^in^cbdhiVeea^" XVi^dch#=dlZkZg!^[i]ZYjhiedgidci]ZbVX]^cZ ^h hbVaaZg i]Vc )! bV`Z i]Z WgVcX] a^cZ ) VcY cZX`i]Za^cZYdlcg^\]iWZ[dgZi]ZYjhiedgi# &%%% + H]VeZg IVWaZHVl EaVcZg Figure 49#BV^ca^cZh^oZaVWZaZYdch`ZiX]# Figure 51.H^o^c\X]Vgi[dgbjai^eaZbVX]^cZhdc i]ZhVbZWgVcX]a^cZ# Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system. Lg^iZ ndjg YZiZgb^cZY WgVcX] a^cZ h^oZh dc ndjg YgVl^c\!Vhh]dlc^ci]Z[daadl^c\Figure# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "'." Planning Drop Downs EaVc i]Z Ygde Ydlch [dg ZVX] bVX]^cZ! jh^c\ WaVhi\ViZhl]ZgZkZgedhh^WaZidXdcigdaV^g[adl# Duct Dia. Approximate Static Pressure Loss Per Foot of Flex Pipe BV^c 7gVcX] BV^c 7gVcX] A^cZh A^cZh A^cZh A^cZh Vi(*%% Vi)%%% Vi(*%% Vi)%%% ;EB ;EB ;EB ;EB :aWdl G^\^YE^eZ BV^cA^cZ N7gVcX] Approximate Static Pressure Loss Per Foot of Rigid Pipe ' %#%.& %#&'' %#(* %#)*( '#* %#%- %#&%, %#(%+ %#(., ( %#%,& %#%.) %#',& %#(*' ) %#%*, %#%,* %#'&* %#'- * %#%)+ %#%*. %#&,' %#''* + %#%(, %#%), %#&(+ %#&- IdEaVcZg , %#%'. %#%(+ %#&%+ %#&)& Figure 52.9gdeYdlchZije# - %#%'( %#%', %#%- %#&%- . %#%&, %#%&. %#%*, %#%,. Fitting Dia. 90˚ Elbow 45˚ Elbow 45˚ Wye(Y) 90˚ Wye(Y) ( %#), %#'(* %#'-' %#&-- ) %#)* %#''* %#(,* %#''* * %#*(& %#'++ %#(*) %#'(+ + %#*+) %#'-' %#('. %#'(* , %#)+- %#'() %#(') %#'&+ - %#)%* %#'%( %#'., %#&-. G^\^YE^eZ 8aVbe 7aVhi[i]Z^ch^YZd[i]ZijccZa^hkZgn Wjben[aZm^WaZe^eZVcY]VhVadid[h]Vgeijgch .%ßZaWdlh!^il^aaiV`ZVadibdgZZ[[dgiidigVkZa [gdbdcZZcYidi]Zdi]Zg# I]Z ejgedhZ d[ XVaXjaVi^c\ i]Z gZh^hiVcXZ ^h id YZiZgb^cZ^[^i^hadlZcdj\][gdbi]ZbVX]^cZid i]ZYjhiXdaaZXidgidbZZii]Z\^kZc8;BgZfj^gZ" bZci[dgi]ZbVX]^cZ#JhZi]Z[daadl^c\iVWaZhid XVaXjaViZi]ZgZh^hiVcXZd[YjXildg`# Figure 53. HiVi^XegZhhjgZadhhX]Vgih# >cbdhihbVaa$bZY^jbh]deh^i^hdcancZXZhhVgn idXVaXjaViZi]Za^cZl^i]i]Zadc\ZhiYjXiaZc\i]dg i]Zbdhi[^ii^c\hdeZgVi^c\jcYZgi]ZVhhjbei^dc i]Vi^[i]Za^cZl^i]i]Z]^\]ZhigZh^hiVcXZldg`h! i]Zdi]Zghl^aaWZ[^cZ# To calculate the static pressure of any given line in the system, follow these steps: 1. BV`Z V a^hi d[ ZVX] h^oZ YjXi ^c i]Z a^cZ! ^cXajY^c\i]ZaZc\i]!VcYbjai^eani]dhZcjb" WZghWni]ZhiVi^XegZhhjgZkVajZ\^kZc^ci]Z egZk^djhiVWaZ# 2. A^hiZVX]ineZd[ZaWdldgWgVcX]VcYbjai^ean i]Z fjVci^in ^[ bdgZ i]Vc dcZ Wn i]Z hiVi^X egZhhjgZadhh\^kZc^ci]ZegZk^djhiVWaZ# "(%" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  3. 6YYi]ZVYY^i^dcVa[VXidgh[gdbi]Z[daadl^c\" iVWaZidndjga^hi# Additional Factors HZVhdcZYlZaajhZY 9jhi8daaZXi^dc;^aiZg :cignAdhhViAVg\Z BVX]^cZ=ddY Static Pressure & ' Figure 54. 6YY^i^dcVa[VXidghV[[ZXi^c\hiVi^X egZhhjgZ# 4. IdiVandjga^hiVhh]dlc^ci]ZZmVbeaZWZadl id XdbZ je l^i] ndjg dkZgVaa hiVi^X egZhhjgZ adhhcjbWZg[dgi]Via^cZ# Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean. Main Line +G^\^YE^eZ%#%(,Vi'% 5. 8dbeVgZ i]Z idiVa hiVi^X egZhhjgZ adhh [dg i]Via^cZidi]ZbVm^bjbhiVi^XegZhhjgZadhh [djcY dc i]Z YViV h]ZZi [dg ndjg bVX]^cZ adXViZYidlVgYi]Z[gdcid[i]^hbVcjVa# ·>[ i]Z 8;B [dg ndjg hiVi^X egZhhjgZ adhh ^h VWdkZ i]Z gZfj^gZbZci d[ i]Z bVX]^cZ! i]Zc i]Z a^cZ l^aa bdhi a^`Zan WZ hjXXZhh" [ja# 8dc\gVijaVi^dch Ndj»kZ _jhi YZh^\cZY ndjg dlc Yjhi hnhiZb# 8dbe^aZ V a^hi d[ bViZg^VahVcYgZ[ZgidAccessories idhiVgi Wjn^c\i]ZXdbedcZcihcZXZhhVgnidbV`Z ·>[i]Z8;B[dgndjghiVi^XegZhhjgZadhh^h WZadli]ZgZfj^gZbZcid[i]ZbVX]^cZ!i]Zc i]Via^cZl^aacdiZ[[ZXi^kZanXdaaZXii]ZYjhi# Ndjbjhii]ZcbdY^[nhdbZd[i]Z[VXidgh ^c i]Vi a^cZ id gZYjXZ i]Z hiVi^X egZhhjgZ adhh#HdbZd[i]ZlVnhidYdi]^h^cXajYZ& ^chiVaa^c\aVg\ZgYjXi!'gZYjX^c\Vbdjcid[ [aZm^WaZ YjXi jhZY! ( ^cXgZVh^c\ bVX]^cZ Yjhiedgih^oZ!)bdk^c\bVX]^cZXadhZgid YjhiXdaaZXidgidZa^b^cViZYjXiaZc\i]!VcY * gZYjX^c\ .%ß ZaWdlh dg gZeaVX^c\ i]Zb l^i])*ßZaWdlh# ################ %#,)% Branch Line )G^\^YE^eZ%#%,*Vi&% ################ );aZmE^eZ%#'-Vi* ######################## %#,*% &#)%% Compile Materials List Elbows/Branches +)*ßN"7gVcX] ################################ ))*ß:aWdl ######################################## %#('. %#''* Additional Factors HZVhdcZY;^aiZg ################################ 6[iZg i]Z hnhiZb ^h YZh^\cZY! XgZViZ V bViZg^Vah a^hid[Vaai]Z^iZbhndjl^aacZZYidWj^aYndjgYjhi XdaaZXi^dc hniZb# I]^h l^aa bV`Z ^i ZVhn l]Zc ^i XdbZhi^bZidejgX]VhZi]ZbViZg^Vah# &#%%% Total Static Pressure Loss ................ 4.444 7Zadl^hVcZmVbeaZd[hdbZ^iZbhi]Vib^\]iWZ cZZYZY#GZ[ZgidAccessories [dgYjhiXdaaZXi^dc XdbedcZcihVkV^aVWaZi]gdj\]grizzly.com# Figure 55. IdiVa^c\hiVi^XegZhhjgZcjbWZgh# Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once. Description Model Quantity +G^\^YE^eZVi'% <,(+) ) )G^\^YE^eZVi&% <+&+' ' );aZm=dhZVi* =,'&* + +)*°N"7gVcX] <,(*( + ))*°:aWdl <+&+, + Figure 56#:mVbeaZbViZg^Vaha^hi# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "(&" System Grounding H^cXZ eaVhi^X ]dhZ ^h VWjcYVci! gZaVi^kZan ^cZm" eZch^kZ! ZVh^an VhhZbWaZY VcY V^g i^\]i! ^i ^h V kZgn edejaVg bViZg^Va [dg XdckZn^c\ Yjhi [gdb lddYldg`^c\bVX]^cZhidi]ZYjhiXdaaZXidg#LZ gZXdbbZcY jh^c\ [aZm^WaZ ]dhZ [aZm"]dhZ id XdccZXi i]Z lddYldg`^c\ bVX]^cZ id i]Z Yjhi XdaaZXidg# =dlZkZg! eaVhi^X [aZm"]dhZ VcY eaVhi^X YjXi VgZ Vc ^chjaVidg! VcY Yjhi eVgi^XaZh bdk^c\ V\V^chii]ZlVaahd[i]ZeaVhi^XYjXiXgZViZVhiVi^X ZaZXig^XVa Wj^aY je# I]^h X]Vg\Z l^aa Wj^aY jci^a ^i Y^hX]Vg\Zh id V \gdjcY# >[ V \gdjcY^c\ bZY^jb ^h cdi VkV^aVWaZ id egZkZci hiVi^X ZaZXig^XVa Wj^aY je! i]Z ZaZXig^XVa X]Vg\Z l^aa VgX id i]Z cZVgZhi \gdjcYZY hdjgXZ# I]^h ZaZXig^XVa Y^hX]Vg\Z bVn XVjhZ Vc Zmeadh^dc VcY hjWhZfjZci [^gZ ^ch^YZ i]ZhnhiZb# 7Z hjgZ i]Vi ndj ZmiZcY i]Z WVgZ XdeeZg l^gZ Ydlc Vaa WgVcX]Zh d[ i]Z hnhiZb# 9d cdi [dg\Zi idXdccZXii]Zl^gZhidZVX]di]Zgl^i]l^gZcjih l]ZcildWgVcX]ZhbZZiViV¸N¹dg¸I¹XdccZX" i^dc# :chjgZi]Vii]ZZci^gZhnhiZb^h\gdjcYZY#>[jh^c\ eaVhi^X WaVhi \ViZh id Y^gZXi V^g [adl! i]Z \gdjcY" ^c\l^gZbjhiWZ_jbeZYhZZi]ZFigure WZadl VgdjcY i]Z WaVhi \ViZ l^i]dji ^ciZggjei^dc id i]Z \gdjcY^c\hnhiZb# EaVhi^X7aVhi [ndjXdccZXii]ZYjhiXdaaZXidgidbdgZi]VcdcZ bVX]^cZ Wn lVn d[ V cdc"XdcYjXi^c\ WgVcX]^c\ YjXihnhiZbVcYWaVhi\ViZh!i]ZhnhiZbbjhihi^aa WZ \gdjcYZY Vh bZci^dcZY VWdkZ# LZ gZXdb" bZcY^chZgi^c\VXdci^cjdjhWVgZXdeeZg\gdjcY l^gZ ^ch^YZ i]Z Zci^gZ YjXi hnhiZb VcY ViiVX]^c\ i]Zl^gZidZVX]\gdjcYZYlddYldg`^c\bVX]^cZ VcY Yjhi XdaaZXidg# 8deeZg ciZgcVa [VbVX]^cZ^hcdi WZ^c\jhZY!`ZZei]ZWaVhi\ViZXadhZYidbV^ciV^c ]^\]ZgaZkZahd[Z[[^X^ZcXni]gdj\]djii]ZhnhiZb# Machine Storage Do NOT put hands or small objects near inlet openings during operation. Objects sucked into the inlet will meet with the impeller blade. Failure to heed this warning could result in property damage or personal injury. L]Zci]ZYjhiXdaaZXidg^hcdi^cjhZ!jceaj\i]Z edlZg XdgY [gdb i]Z edlZg hdjgXZ# EaVXZ i]Z XdgY VlVn [gdb ediZci^Va YVbV\Z hdjgXZh! hjX] Vh]^\]igV[[^XVgZVh!h]VgedW_ZXih!]ZVihdjgXZh! ]Vgh]X]Zb^XVah!lViZg!YVbeVgZVh!ZiX# NOTICE If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "((" accessories SECTION 6: ACCESSORIES Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories recommended for this machine by Grizzly. G5556—2.5 Micron Dust Bag GZeaVXZbZci ide WV\ [dg cXajYZh/ ' bVX]^cZ VYVeiZgh! &% e^eZ XaVbeh! ( * higV^\]i e^eZh! & WgVcX]! ( e^eZ ]Vc\Zgh! & ZcY XVe! ( VY_jhiVWaZ c^eeaZh!&.%ßZaWdl!VcY&+%ßZaWdl# H7215—4" x 5' Rigid Metal Flex Hose H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose I]^h[aZm]dhZegdk^YZh_jhiZcdj\][aZm^W^a^in idbV`ZY^[[^XjaiXdccZXi^dchl]^aZhi^aa`ZZe" ^c\i]Z^ch^YZlVaaVhhbddi]Vhedhh^WaZid b^c^b^oZhiVi^XegZhhjgZadhh# Figure 65. G^\^YBZiVa;aZm=dhZ# Metal Elbows I]ZhZ ^cYjhig^Va bZiVa ZaWdlh VgZ VkV^aVWaZ [gdb)¶-l^i].%ß!+%ß!)*ß!dg(%ßXjgkZh# .%• Figure 62. BZiVa9jXiHiVgiZg@^i# G6163—4" Clamp G7343—5" Clamp G7361—6" Clamp I]ZhZ XaVbeh [ZVijgZ aZkZg aViX]Zh VcY [dVb hZVah! VcY hZXjgZ VgdjcY i]Z gdaaZY ZcYh d[ [^i" i^c\hVcYe^eZ# (%• .%•Adc\GVY^jh )*• +%• Figure 66. BZiVaZaWdlZmVbeaZh# Reducers & Adapters LZXVggnVbjai^ijYZd[gZYjXZghVcYZaWdlh idXdkZgbdhiVeea^XVi^dch[gdb)i]gdj\].# Figure 63. 9jhiXdaaZXi^dce^eZXaVbeh# G6162—4" x 5' Straight Metal Pipe G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe I]ZhZ aVhZg lZaYZY higV^\]i e^eZh ZchjgZ V hjeZg hbddi] ^ciZgcVa hZVb# :cYh ZVh^an XaVbeid\Zi]Zg[dgVhZVaZY[^il^i]djihXgZlh dgh^a^XdcZ# Figure 64. HigV^\]iBZiVaE^eZ# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  Figure 67. BZiVaGZYjXZgh6YVeiZgh# Metal Branches LZXVggnVhZaZXi^dcd[Y^[[ZgZciWgVcX]Zh# Figure 68. BZiVa7gVcX]Zh# "(*" SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc# Daily Check: ™ AddhZbdjci^c\Wdaih# ™ Ldgchl^iX]# ™ LdgcdgYVbV\ZYl^gZh# ™ 8aZVcXVc^hiZg[^aiZg<%*)-O$OEdcan# ™ 8]ZX`XdaaZXi^dcWV\# ™ 6cndi]ZgjchV[ZXdcY^i^dc# Lubrication H^cXZVaaWZVg^c\hVgZh]^ZaYZYVcYeZgbVcZcian ajWg^XViZY! h^bean aZVkZ i]Zb VadcZ jci^a i]Zn cZZYidWZgZeaVXZY#9dcdiajWg^XViZi]Zb# "(+" Always wear a respirator and safety glasses when emptying the dust collection bags on the dust collector. Sawdust may cause allergic reactions or respiratory problems. Cleaning Bags 6alVnh Zbein i]Z XdaaZXi^dc WV\h dc V gZ\jaVg WVh^h# :bein^c\ i]Z XdaaZXi^dc WV\h Vaadlh i]Z bVX]^cZ id deZgViZ Vi V bjX] ]^\]Zg aZkZa d[ Z[[^X^ZcXn# 6alVnh lZVg i]Z Veegdeg^ViZ gZhe^gVidg dg Yjhi bVh`VcYhV[Zin\aVhhZhl]ZcZbein^c\i]ZXda" aZXi^dcWV\h#HbVaaYjhieVgi^XaZhXVcZhXVeZi]Z WV\h Yjg^c\ Zbein^c\! XVjh^c\ i]Zb id WZXdbZ V^gWdgcZVcYZVh^an^c]VaZY#I]^hb^XgdhXde^XV^g" WdgcZYjhi^hZmigZbZanjc]ZVai]nidWgZVi]ZVcY XVcXVjhZhZg^djh]ZVai]egdWaZbh# L]^aZ i]^h Yjhi XdaaZXidg ZmXZah Vi XdaaZXi^c\ i]Z bV_dg^ind[lddYYjhiegdYjXZYWnndjgbVX]^cZh! ^i ^h cdi Vc V^g [^aiZg0 i]ZgZ[dgZ! we strongly recommend i]ZhjeeaZbZciVaV^Yd[Vh]deV^g[^aiZg hjX] Vh i]Z H8DCC:8IB68=>C:;GDBEDL:G 2. BV`Z hjgZ ndj VgZ lZVg^c\ hV[Zin \aVhhZh VcYVgZhe^gVidg# I]Z gZeaVXZbZci XVc^hiZg [dg i]Z <%*)-O$OE ^h i]ZBdYZa=*,-(!l]^X]XVcVahdWZ^chiVaaZYdc i]Z<&%'-O'$<&%'.O'$O'E!^[ndjldjaYZkZga^`Z idje\gVYZ# 3. GZaZVhZ i]Z WZai XaVbe hZXjg^c\ i]Z XdaaZX" i^dc WV\! i]Zc jc]dd` i]Z WV\ [gdb i]Z Xda" aZXidg# 4. HZXjgZanXadhZi]Zided[i]ZWV\VcYhV[Zan Y^hedhZ d[ ^i VXXdgY^c\ id adXVa VcY [ZYZgVa hiVcYVgYh# 5. >chiVaaVcZlXdaaZXi^dcWV\# Figure 69.8Vc^hiZgXaZVc^c\]VcYaZY^gZXi^dch# NOTICE The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter. BdYZa<%*)-O"<&%'.O'EB[\#.$&&  "(," SECTION 8: SERVICE GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dc^[VegdWaZbYZkZadehl^i]ndjgbVX]^cZ#>[ndj cZZYgZeaVXZbZcieVgihdgVYY^i^dcVa]Zael^i]VegdXZYjgZ!XVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# Note:Please gather the serial number and manufacture date of your machine before calling. Id gZYjXZ i]Z g^h` d[ hZg^djh eZghdcVa ^c_jgn dg YVbV\Z id i]Z bVX]^cZ! Vcn gZeV^gh cdi XdkZgZY ^c i]^h bVcjVah]djaYdcanWZeZg[dgbZYWndgl^i]i]ZVhh^hiVcXZd[fjVa^[^ZYhZgk^XZeZghdccZa# Troubleshooting Motor & Electrical Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc BVX]^cZYdZh cdihiVgidgV WgZV`Zgig^eh# &# Hl^iX]Y^hVWa^c\`ZngZbdkZY# '# EdlZghjeeanhl^iX]ZYOFFdg^hVi[Vjai# &# >chiVaahl^iX]Y^hVWa^c\`Zn# '# :chjgZ edlZg hjeean ^h hl^iX]ZY ON0 ZchjgZ edlZghjeean]Vhi]ZXdggZXikdaiV\Z# (# :chjgZX^gXj^ih^oZ^hhj^iVWaZ[dgi]^h  bVX]^cZ0gZeaVXZlZV`WgZV`Zg# )# 8]ZX` [dg Wgd`Zc l^gZh dg Y^hXdccZXiZY$ XdggdYZY XdccZXi^dch! VcY gZeV^g$gZeaVXZ Vh cZXZhhVgn# *# GZeaVXZ[VjainDC$D;;hl^iX]# +# IZhi$gZeV^g$gZeaVXZ# (# LVaa[jhZ$X^gXj^iWgZV`Zg^hWadlc$ig^eeZY# )# L^g^c\^hdeZc$]Vh]^\]gZh^hiVcXZ# *# BdidgDC$D;;hl^iX]^hVi[Vjai# +# Bdidg^hVi[Vjai# BVX]^cZ]Vh k^WgVi^dcdg cd^hndeZgVi^dc# &# Bdidg!bdidgbdjci!dgdi]Zgbdjci^c\ XdbedcZci^haddhZdgWgd`Zc# '# BVX]^cZ ^h ^cXdggZXian bdjciZY dg h^ihjcZkZcandc^ihXVhiZgh# (# Bdidg[Vc^hgjWW^c\dc[VcXdkZg# )# >beZaaZg ^h addhZ dg YVbV\ZY VcY jcWVaVcXZY# *# BdidgWZVg^c\hVgZVi[Vjai# "(-" &# GZi^\]iZc#JhZi]gZVYadX`^c\[aj^Y^[cZXZhhVgn# GZeaVXZ hig^eeZY [VhiZcZgh dg YVbV\ZY XdbedcZcih^[cZXZhhVgn# '# I^\]iZc$gZeaVXZVcX]dghijYh^c[addg^[bdjciZY0 X]dX`bVX]^cZXVhiZgh^[bdW^aZ# (# GZeaVXZ YZciZY [Vc XdkZg0 gZeaVXZ addhZ$ YVbV\ZY[Vc# )# 9^hXdccZXi Yjhi XdaaZXidg [gdb edlZg! VcY ^cheZXi i]Z ^beZaaZg [dg YZcih! WZcYh! addhZ [^ch#GZeaVXZi]ZbdidgVcY^beZaaZgVhVhZi^[ i]Zbdidgh]V[iVcYi]Z^beZaaZg]jWVgZYVbV\ZY# *# IZhiWngdiVi^c\h]V[i0gdiVi^dcVa\g^cY^c\$addhZ h]V[igZfj^gZhWZVg^c\gZeaVXZbZci# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  Dust Collector Operation Hnbeidb Edhh^WaZ8VjhZ Edhh^WaZHdaji^dc 9jhiXdaaZXidgYdZh cdiVYZfjViZan XdaaZXiYjhi dgX]^eh0eddg eZg[dgbVcXZ# &# 9jhiXdaaZXi^dcWV\hVgZ[jaa# '# 8Vc^hiZg^hY^gin# (# GZhig^Xi^dc^cYjXia^cZ# &# :beinXdaaZXi^dcWV\h# '# 8aZVcXVc^hiZg# (# GZbdkZgZhig^Xi^dc^ci]ZYjXia^cZ#6eajbW^c\ hcV`ZbVnWZcZXZhhVgn# )# GZadXViZ i]Z Yjhi XdaaZXidg XadhZg id i]Z ed^ci d[ hjXi^dc! VcY gZldg` YjXi^c\ l^i]dji h]Vge WZcYh#GZ[ZgidSystem Design!WZ\^cc^c\dc Page 27# *# EgdXZhh ajbWZg l^i] aZhh i]Vc '% bd^hijgZ XdciZci# +# GZldg`i]ZYjXi^c\idZa^b^cViZVaaaZV`h#8adhZ Yjhiedgih[dga^cZhcdiWZ^c\jhZY# ,# DeZc & dg ' bdgZ WaVhi \ViZh id Y^[[ZgZci WgVcX] a^cZh id Vaadl i]Z kZadX^in ^c i]Z bV^c a^cZid^cXgZVhZ# -# GZ"^chiVaa XdggZXian h^oZY YjXih VcY [^ii^c\h# GZ[Zg id System Design WZ\^cc^c\ dc Page 27[dgbdgZhdaji^dch# .# JhZVYjhiXdaaZXi^dccdooaZdcVhiVcY# )# 9jhiXdaaZXidg^hidd[VgVlVn!dgi]ZgZ VgZiddbVcnh]VgeWZcYh^ci]ZYjXi^c\# *# AjbWZg ^h lZi VcY Yjhi cdi [adl^c\ i]gdj\]YjXi^c\hbddi]an# +# AZV`h^cYjXi^c\dgiddbVcndeZcedgih# ,# CdiZcdj\]deZcWgVcX]a^cZh!XVjh^c\ VkZadX^inYgde^ci]ZbV^ca^cZ# -# 9jXi^c\ dg bVX]^cZ Yjhi edgih VgZ ^cXdggZXianh^oZY# .# I]ZbVX]^cZYjhiXdaaZXi^dcYZh^\c^h ^cVYZfjViZ# &%#I]Z Yjhi XdaaZXidg ^h idd hbVaa [dg i]Z Yjhi XdaaZXi^dc hnhiZb! dg YjXi^c\ aVndjiYZh^\c^cVYZfjViZ# HVlYjhiWZ^c\ Wadlc^cidi]Z V^g[gdbi]ZYjhi XdaaZXidg# &# 9jXi XaVbeh dg Yjhi XdaaZXi^dc WV\h VgZcdiegdeZganXaVbeZYVcYhZXjgZY# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  &%#>chiVaaVaVg\ZgYjhiXdaaZXidgidedlZgndjgYjhi XdaaZXi^dchnhiZb# &# GZ"hZXjgZYjXihVcYYjhiXdaaZXi^dcWV\!bV`^c\ hjgZYjXiVcYWV\XaVbehVgZi^\]iVcYXdbeaZiZan dkZgi]ZYjXihVcYWV\h# "(." bVX]^cZ SECTION 9: WIRING I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\" Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#8dbeVgZi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZidi]ZdcZ hiViZY^ci]^hbVcjVa!VcYhijYni]^hhZXi^dcXVgZ[jaan# >[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjgbVX]^cZVcYl]Vi^hh]dlc^ci]^hhZXi^dc!XVaaIZX]c^XVaHjeedgiVi *,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc" cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa ^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch! ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg [gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXig^XVaXdb" edcZcih MODIFICATIONS. BdY^[n^c\ i]Z l^g^c\ WZndcY l]Vi^hh]dlc^ci]ZY^V\gVbbVnaZVYidjcegZ" Y^XiVWaZ gZhjaih! ^cXajY^c\ hZg^djh ^c_jgn dg [^gZ# I]^h^cXajYZhi]Z^chiVaaVi^dcd[jcVeegdkZYV[iZg" bVg`ZieVgih# WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh dg XdbedcZcih ^cXgZVhZ i]Z g^h` d[ hZg^djh eZg" hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ i]ViVcnl^gZhdgXdbedcZcihVgZYVbV\ZYl]^aZ eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg XdbedcZcih# MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\ WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z bdidg_jcXi^dcWdm# WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\ bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h" XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id ZchjgZi^\]iXdccZXi^dch# CAPACITORS/INVERTERS. HdbZ XVeVX^idgh VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\ h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc XVeVX^idgh# CIRCUIT REQUIREMENTS. Ndj BJHI [daadl i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc" jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg hdjgXZ# EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ" g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc ^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa HjeedgiVi*,%*)+".++(# The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. ")%" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G0548Z/G0548ZP Wiring Diagram 240 VOLT Gjc 8VeVX^idg (%B;9 '*%K68 MOTOR I8= k^ZlZY[gdbWZ]^cY Hot 240V Hot Ground < Figure 70#<%*)-OhiVgi XVeVX^idg# 6-15 Plug (As Recommended) Figure 71.<%*)-O_jcXi^dcWdm!hl^iX]VcYgjc XVeVX^idg# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  READ ELECTRICAL SAFETY ON PAGE 40! ")&" G1028Z2 Wiring Diagram 120 VOLT (PREWIRED) 120V CZjigVa Gjc 8VeVX^idg )*B;9 '*%K68 =di 5-15 Plug (Prewired) MOTOR I8= k^ZlZY[gdbWZ]^cY HiVgi 8VeVX^idg (%%B;9 &'*K68 Ground 6-15 Plug (As Recommended) 240 VOLT (REWIRED) Gjc 8VeVX^idg )*B;9 '*%K68 I8= k^ZlZY[gdbWZ]^cY GZl^gZY')%K MOTOR Figure 72#<&%'-O'hiVgi XVeVX^idg# HiVgi 8VeVX^idg (%%B;9 &'*K68 Figure 73.<&%'-O'_jcXi^dcWdm!hl^iX] VcYgjcXVeVX^idgVi&'%K# ")'" READ ELECTRICAL SAFETY ON PAGE 40! BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G1029Z2/G1029Z2P Wiring Diagram 240 VOLT MOTOR I8= k^ZlZY[gdbWZ]^cY HiVgi 8VeVX^idg (%%B;9 &'*K68 Figure 74#<&%'.O'hiVgi XVeVX^idg# Hot 240V Hot Ground < 6-15 Plug (As Recommended) Figure 75.<&%'.O'_jcXi^dcWdmVcYhl^iX]# BdYZa<%*)-O"<&%'.O'EB[\#.$&&  READ ELECTRICAL SAFETY ON PAGE 40! ")(" SECTION 10: PARTS G0548Z/G0548ZP Main Breakdown &) G0548ZP &,"& =*,-(EVgih ',6 7gZV`Ydlc dcPage 46 &,"* &,"( &,"' &,"+ &,") '( )& ') '' G0548Z (* (*K' &,K'"& &,K'"* &,K'"( ' &,K'"' &,K'") () &. (+ )) (. ' &,K'"+ &, &,K' )' (, '' (% )% ''* && '& '&K' &* &% &%K' &' )( . , ' &' &- + * &( '. (& (&K' ) & ' "))" '+ '."& (' BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G0548Z Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 4 5 6 7 9 10V2 11 12 13 14 15 17V2 17V2-1 17V2-2 17V2-3 17V2-4 17V2-5 17V2-6 18 19 P1028Z2001 PFB01 P1028Z2004 PS06 P1028Z2006 PCAP121M P0548009 P1029Z2010V2 P1028Z2011 PW07 PS06 PFB01 PB03 P0548Z017V2 P0548Z017V2-1 P0548Z017V2-2 P0548Z017V2-3 PC300B P0548Z017V2-5 P0548Z017V2-6 PN02 P0548Z019 CASTERS FLANGE BOLT 5/16-18 X 1/2 BASE PLATE PHLP HD SCR 10-24 X 3/8 6" INLET COVER V2.10.01 CAP SCREW M6-1 X 20 (LH) IMPELLER WASHER 7 X 40 X 4 IMPELLER 12-3/4" ALUMINUM V2.09.11 COLLECTOR BODY FLAT WASHER 5/16 PHLP HD SCR 10-24 X 3/8 FLANGE BOLT 5/16-18 X 1/2 HEX BOLT 5/16-18 X 1 MOTOR 2HP 220V 1PH V2.09.11 MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 300M 125V 1-3/4 X 3-3/8 MOTOR WIRING JUNCTION BOX R CAPACITOR 30M 250V 1-3/8 X 2-3/8 HEX NUT 5/16"-18 OUTLET CONNECTOR 21V2 22 23 24 25 26 27A 28 29 29-1 30 31V2 32 34 35V2 36 37 39 40 41 42 43 P1030Z2015V2 T20543 P0548Z023 P0548Z024 P0548Z025 PAW05M H5783 P1028Z2028 P1030Z2027 P0548Z029-1 PK28M P1029Z2013V2 PWR1012 P1028Z2031 P0548Z035V2 PLABEL-12 PLABEL-57 PLABEL-59 PLABEL-14 P0548Z041 P0548Z042 PPAINT-1 PADDLE SWITCH V2.09.11 COLLECTION BAG COLLECTOR SUPPORT COLLECTOR SPACER WRENCH HEX 5MM COMPLETE CANISTER ASSY RUBBER GASKET INLET INLET CAP KEY 7 X 7 X 29 POWER CORD 14G 3W 6' 6-15 V2.09.11 WRENCH 10 X 12MM OPEN-END BELT CLAMP MACHINE ID LABEL CSA V2.09.11 READ MANUAL 2W X 3.3H EYE/LUNG LABEL NO HAND IN INLET LABEL ELECTRICITY LABEL 1.4W X 1.2H FOAM STRIP 5 X 42MM FOAM STRIP 4 X 20MM GRIZZLY GREEN PAINT G0548ZP Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 4 5 6 7 9 10 11 12 13 14 15 17 17-1 17-2 17-3 17-4 17-5 17-6 18 19 21 CASTERS FLANGE BOLT 5/16-18 X 1/2 BASE PLATE PHLP HD SCR 10-24 X 3/8 6" INLET COVER CAP SCREW M6-1 X 20 (LH) IMPELLER WASHER 7 X 40 X 4 IMPELLER 12-3/4" ALUMINUM V2.09.11 COLLECTOR BODY FLAT WASHER 5/16 PHLP HD SCR 10-24 X 3/8 FLANGE BOLT 5/16-18 X 1/2 HEX BOLT 5/16-18 X 1 MOTOR 2HP 220V 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 300M 125V 1-3/4 X 3-3/8 MOTOR WIRING JUNCTION BOX R CAPACITOR 30M 250V 1-3/8 X 2-3/8 HEX NUT 5/16"-18 OUTLET CONNECTOR PADDLE SWITCH V2.09.11 22 23 24 25 26 27A 28 29 29-1 30 31 32 34 35 36 37 39 40 41 42 43 44 COLLECTION BAG COLLECTOR SUPPORT COLLECTOR SPACER WRENCH HEX 5MM COMPLETE CANISTER ASSY RUBBER GASKET INLET INLET CAP KEY 7 X 7 X 29 PWR CORD 14G 3W 6' 6-15 V2.09.11 WRENCH 10 X 12MM OPEN-END BELT CLAMP MACHINE ID LABEL READ MANUAL 2W X 3.3H EYE/LUNG LABEL NO HAND IN INLET LABEL ELECTRICITY LABEL 1.4W X 1.2H FOAM STRIP 5 X 42MM FOAM STRIP 4 X 20MM POLAR BEAR PAINT POLAR BEAR LOGO 1 X 3-3/4 P1028Z2001 PFB01 P1028Z2004 PS06 P0548ZP006 PCAP121M P0548009 P1029Z2010V2 P0548ZP011 PW07 PS06 PFB01 PB03 P0548ZP017 P0548ZP017-1 P0548Z017V2-2 P0548ZP017-3 PC300B P0548ZP017-5 P0548Z017V2-6 PN02 P0548ZP019 P1030Z2015V2 BdYZa<%*)-O"<&%'.O'EB[\#.$&&  T20543 P0548Z023 P0548ZP024 P0548Z025 PAW05M H5783 P1028Z2028 P1030Z2027 P0548Z029-1 PK28M P1029Z2013V2 PWR1012 P1028Z2031 P0548ZP035 PLABEL-12 PLABEL-57 PLABEL-59 PLABEL-14 P0548Z041 P0548Z042 PPAINT-24 PLABEL-81 ")*" =*,-(WgZV`Ydlc H5783 Canister Filter Assembly & ' '% ( , '& '' '( + * ) -K' &+ ') . '+ * + &* &) &' , &, &- &. REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8V2 9 12 14 CLEANING HANDLE HEX BOLT M6-1 X 16 CANISTER FILTER HEX SPINDLE THRUST BEARING 12 X 14 X 6 BEARING PLATE PHLP HD SCR M5-.8 X 10 PLASTIC FLAP BOARD V2.09.11 PHLP HD SCR M6-1 X 10 PHLP HD SCR M5-.8 X 15 BOTTOM PLATE 15 16 17 18 19 20 21 22 23 24 26 SUPPORT TAB HEX NUT M5-.8 FLAT WASHER 1/4 PHLP HD SCR M6-1 X 10 SPONGE GASKET 10 X 15MM HANDLE SLEEVE HANDLE CAP QUICK RELEASE CLAMP FOAM STRIP 20MM X 156CM FOAM STRIP 42MM X 156CM FLAT WASHER 6MM ")+" PH5783001 PB83M PH5783003 PH5783004 PH5783005 PH5783006 PS09M PH5783008V2 PS68M PS20M PH5783014 PH5783015 PN06M PW06 PS68M PH5783019 PH5783020 PH5783021 PH5783022 PH5783023 PH5783024 PW03M BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G1028Z2/G1029Z2 Main Breakdown '+ ', ' (& (% '( ') ' '% ' &,K'"& '& &,K'"( &,K'"* &,K'"' &,K'") '( '% &,K'"+ <&%'-O' ' ( &,K' ' &. '- '* &+K' '' && &%K' &* &%' &%& &' . &%+ &' &) &%* &%( &%)K' ' , + * &- '. &(K' ) & ' (( (' '."& Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. BdYZa<%*)-O"<&%'.O'EB[\#.$&&  ")," G1028Z2 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 9 10V2 11 12 13V2 14 15 16V2 17V2 17V2-1 17V2-2 17V2-3 17V2-4 17V2-5 17V2-6 18 P1028Z2001 PFB01 PK32M P1028Z2004 PS06 P1028Z2006 PCAP121M P1028Z2009 P1028Z2010V2 P1028Z2011 PW07 P1028Z2013V2 PN02 PB03 P1030Z2016V2 P1028Z2017V2 P1028Z2017V2-1 P1028Z2017V2-2 P1028Z2017V2-3 PC300G P1028Z2017V2-5 P1028Z2017V2-6 PS06 CASTER FLANGE BOLT 5/16-18 X 1/2 KEY 6 X 6 X 28 BASE PLATE PHLP HD SCR 10-24 X 3/8 INLET COVER 6" CAP SCREW M6-1 X 20 LH IMPELLER WASHER IMPELLER 12-3/4" ALUMINUM V2.09.11 COLLECTOR BODY FLAT WASHER 5/16 POWER CORD 14G 3W 6' 5-15 V2.09.11 HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1 PADDLE SWITCH V2.09.11 MOTOR 1-1/2HP 120V/240V 1PH V2.09.11 MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 300M 125V 1-3/4 X 3-3/8 JUNCTION BOX R CAPACITOR 45M 250V 1-3/4 x 2-3/8 PHLP HD SCR 10-24 X 3/8 19 20 21 22 23 24 25 26 27 28 29 29-1 30 31 32 33 101 102 103 104V2 105 106 P1028Z2019 P1028Z2020 P1028Z2021 T20543 P1028Z2023 P1028Z2024 P1028Z2025 P1028Z2026 G5556 P1028Z2028 P1028Z2029 P1028Z2029-1 P1028Z2030 P1028Z2031 PWR1012 PAW05M PLABEL-14 PLABEL-59 PLABEL-12A P1028Z2104V2 PLABEL-57 PPAINT-1 OUTLET HOSE CLAMP 5" HOSE 5" LOWER PLASTIC BAG COLLECTOR SUPPORT COLLECTOR SPACER UPPER BAG SUPPORT 2.5 MICRON FILTER BAG GASKET Y-INLET 6 X 4 X 4" INLET CAP 4" FOAM STRIP 5 X 20MM BELT CLAMP WRENCH 10 X 12MM OPEN-END WRENCH HEX 5MM ELECTRICITY LABEL HANDS/OUTLET LABEL READ MANUAL LABEL MACHINE ID LABEL CSA V2.09.11 EYE/LUNG LABEL GRIZZLY GREEN PAINT G1029Z2 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 9 10V2 11 12 13V2 14 15 16V2 17V2 17V2-1 17V2-2 17V2-3 17V2-4 17V2-5 18 P1028Z2001 PFB01 PK28M P1028Z2004 PS06 P1028Z2006 PCAP121M P1028Z2009 P1029Z2010V2 P1028Z2011 PW07 P1029Z2013V2 PN02 PB03 P1030Z2015V2 P1029Z2017V2 P1028Z2017V2-1 P1028Z2017V2-2 P1028Z2017V2-3 PC300G P1029Z2017V2-5 PFS03 CASTER FLANGE BOLT 5/16-18 X 1/2 KEY 7 X 7 X 29 BASE PLATE PHLP HD SCR 10-24 X 3/8 INLET COVER 6" CAP SCREW M6-1 X 20 LH IMPELLER WASHER IMPELLER 12-3/4" ALUMINUM V2.09.11 COLLECTOR BODY FLAT WASHER 5/16 POWER CORD 14G 3C 6' 6-15 V2.09.11 HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1 PADDLE SWITCH V2.09.11 MOTOR 2HP 220V 1PH V2.09.11 MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 300M 125V 1-3/4 X 3-3/8 JUNCTION BOX FLANGE SCREW 10-24 X 3/8 19 20 21 22 23 24 25 26 27 28 29 29-1 30 31 32 33 101 102 103 104V2 105 106 P1028Z2019 P1028Z2020 P1028Z2021 T20543 P1028Z2023 P1028Z2024 P1028Z2025 P1028Z2026 G5556 P1028Z2028 P1028Z2029 P1028Z2029-1 P1028Z2030 P1028Z2031 PWR1012 PAW05M PLABEL-14 PLABEL-59 PLABEL-12A P1029Z2104V2 PLABEL-57 PPAINT-1 OUTLET HOSE CLAMP 5" HOSE 5" LOWER PLASTIC BAG COLLECTOR SUPPORT COLLECTOR SPACER UPPER BAG SUPPORT 2.5 MICRON FILTER BAG GASKET 6" X 4" X 4" Y-INLET INLET CAP 4" FOAM STRIP 5 X 20MM BELT CLAMP WRENCH 10 X 12MM OPEN-END WRENCH HEX 5MM ELECTRICITY LABEL HANDS/OUTLET LABEL READ MANUAL LABEL MACHINE ID LABEL CSA V2.09.11 EYE/LUNG LABEL GRIZZLY GREEN PAINT ")-" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  G1029Z2P Main Breakdown '+ ', ' (& (% '( ') ' '% ' &,"& &,"* '& &,"( '( '% &,"' ' &,") ( '- &, '* &+ &%, &%& &* &%( &%) '' && &% &' &%* &%' ' &. . &%+ &' &) ' , + * &- '. &( ) & ' BdYZa<%*)-O"<&%'.O'EB[\#.$&&  (( (' '."& ")." G1029Z2P Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 17-1 17-2 17-3 17-4 17-5 18 19 CASTER FLANGE BOLT 5/16-18 X 1/2 KEY 7 X 7 X 29 BASE PLATE PHLP HD SCR 10-24 X 3/8 INLET COVER 6" CAP SCREW M6-1 X 20 LH IMPELLER WASHER IMPELLER 12-3/4" ALUMINUM V2.09.11 COLLECTOR BODY FLAT WASHER 5/16 POWER CORD 14G 3C 6' 6-15 V2.09.11 HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1 PADDLE SWITCH V2.09.11 MOTOR 2HP 220V 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 300M 125V 1-3/4 X 3-3/8 JUNCTION BOX FLANGE SCREW 10-24 X 3/8 OUTLET 20 21 22 23 24 25 26 27 28 29 29-1 30 31 32 33 101 102 103 104 105 106 107 HOSE CLAMP 5" HOSE 5" LOWER PLASTIC BAG COLLECTOR SUPPORT COLLECTOR SPACER UPPER BAG SUPPORT 2.5 MICRON FILTER BAG GASKET 6" X 4" X 4" Y-INLET INLET CAP 4" FOAM STRIP 5 X 20MM BELT CLAMP WRENCH 10 X 12MM OPEN-END WRENCH HEX 5MM ELECTRICITY LABEL HANDS/OUTLET LABEL READ MANUAL LABEL MACHINE ID LABEL EYE/LUNG LABEL POLAR BEAR PAINT POLAR BEAR LOGO 1 X 3-3/4 P1028Z2001 PFB01 PK28M P1028Z2004 PS06 P1029Z2P006 PCAP121M P1028Z2009 P1029Z2010V2 P1029Z2P011 PW07 P1029Z2013V2 PN02 PB03 P1030Z2015V2 P1029Z2P017 P1029Z2P017-1 P1028Z2017V2-2 P1029Z2P017-3 PC300G P1029Z2P017-5 PFS03 P1029Z2P019 P1028Z2020 P1028Z2021 T20543 P1028Z2023 P1029Z2P024 P1028Z2025 P1028Z2026 G5556 P1028Z2028 P1028Z2029 P1028Z2029-1 P1028Z2030 P1028Z2031 PWR1012 PAW05M PLABEL-14 PLABEL-59 PLABEL-12A P1029Z2P104 PLABEL-57 PPAINT-24 PLABEL-81 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. "*%" BdYZa<%*)-O"<&%'.O'EB[\#.$&&  WARRANTY CARD CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT  HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. 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