Transcript
ta
e
à
HIGH-SPEED IML CONVERTING MACHINE HIGH SPEED IML CONVERTING MACHINE
L’incredibile e versatile linea di finitura per etichette in-mould e per etichette acqua e colla è dotata technical datadi sbobinatore con diametro fino a 1040 mm. L’unità di fustellatura con tecnologia servo, a sviluppo max. di 28”, fustella a registro la bobina stampata con una precisione d IMLautomaticamente 530 Unit 0,15 mm. La regolazione ultra-precisa di fustellatura Max. working width 530 dello spessore 20.5 mmè -resa inch possibile grazie al disposit Gap Master che allunga il ciclo di vita del lamierino. Il ribobinatore dello Max. working speed 100 328 m/min - fpmscarto con tecnologia servo garantisce il mantenimento didepending una tensione for the machine functions on sempre costante sulla matrice dello sfrido. the jobs shape
Grazie ad un ciclo di lavoro continuo dovuto al sistema Minimum die-cutting unit size 16” ed automatico 16 inchdi impilatura con doppio cass vibrante intercambiabile, ALHENA28” si adatta a qualunque forma di etichetta e implementa un sistema Maximum die-cutting unit size 28 inch di raccolta di più formati, maggiormente efficiente ed economico rispetto all’impiego di diversi dispos Gear system 1/8“ 1/8“ inch di impilatura per la gestione di etichette con sagome differenti. ALHENA è dotata di efficaci dispositiv Max. unwinding diameter 1040 40 mm - inch anti-statici e l’imballaggio è facilitato grazie all’accesso diretto al vassoio di raccolta. Max. matrix rewinding diameter Size L x D x H
700
27.5
mm - inch
4520x2450x3430
178x97x135
mm - inch
The ultimate, versatile finishing line for In-Mould and wet glue labels with an unwinder diameter of up to 1040mm. The servo driven die-cutting unit with a max. repeat of 28”, automatically re-registers a printed web to an accuracy of +/- 0.15 mm. The ultra-precise set-up of the die-cutting thickness is made possible thanks to the Gap Master device which guarantees a longer lifecycle of the flexible die. The servo driven matrix rewind ensures constant tension on the matrix is maintained. With a continuous working cycle thanks to the automatic interchangeable, vibrating delivery tray system, ALHENA adjusts to any label shape and implements a multi-shape collection system, more efficient and cost effective than dealing with different stacking devices to handle different label shapes. ALHENA is equipped with effective anti-static devices and packing is made easier thanks to direct access to the collecting tray.
WATCH TH IN A
market segments
= included as standard
= optional
– = not available
features and options WEB MOTION & WEB PATH Advanced servo U/R tensions and motion controls. Smooth web path suitable for BKL labels with large idlers diameter. Anti-creasing device. Buffer free solution for BKL and ECL labels. Web cleaner. PATENTED out feed nip.
– – – –
UNWINDER 76 mm - 3” unwinder shaft 152 mm- 6” shaft adaptor Automatic stop by master roll end Built-in reel lifter Stand alone large diameter unwinder 1040 mm Purge liner to comply ISO norm 15378. Automatic stop by master roll end.
–
EDGE GUIDE Motorized edge guide suitable for paper and plastic webs. Additional 2nd edge-guide with ultrasonic sensor, placed before the inspection camera and die cutting unit. CLS controlled web guide system.
COUNTER Counting function in labels and lengt (cm.) Dynamic slow down and automatic stop at counting end Infra red conting sensor for paper labels. Ultrasonic sensor for counting opaque and clear labels. Mark counting sensor for wrap arounf and lamitube. Jobs totalizer counters. Waste length counter for productivity control.
– – –
SLITTING Disengageable shear slitting system with n. 4 rotary knives and counter-knives Self-sharpening technology to slit paper and plastic materials with same blades. Manual tool for knives and counter knives off-line set up. Digital tool (digital calliper) for knives and counter knives off-line set up. Razor unit. FASTCUT. Automatic knives and counter-knives positioning system. Regular backscoring system. BACKCUT. Automatic backscoring system. Video slitting function.
– – – – – – – – –
HMI Multilanguage touch HMI. Auto-teaching and working programs. Advanced self-diagnose control for fast trouble shooting. Remote Control. MAKE READY function. Jobs reports and certification. GAMP certification.
– – –
REWINDER Pneumatic interchangeable rewinder shaft 76 mm Label in / Label out rewinding direction
– –
–
= included as standard
= optional
– = not available
features and options Differential shafts up-grade. Interchangeable rewinder single shafts from 24.9 mm up to 152 mm WIZARM. Double rewinder. VARYCONTROL. SA dual turret rewinding for quick operating cycles. N.2 76 mm rewinder shaft included. Interchangeable rewinder shafts on SA dual turret from 24.9 mm up to 76 mm. Web turn bar. 3 spindles Glueless turret rewinder: n. 3 pneumatic shafts Ø 45 mm Automatic wrapping of the rows to the core with NO consumables Automatic closure of the final rolls with NO consumables Automatic reels extractor Guillottine blade for transversal cut Interchangeable 3 splindles turret rewinder kits 25 - 38 - 40 - 50 -76 mm SERVO external single rewinder unit with pneumatic shaft Ø 76 mm. Independent tension control. Internal and external rewinding direction. (To be added to the machine in addition to the 3 splindles turret rewinder unit). 4 spindles NON-STOP Glueless turret rewinder: n. 4 pneumatic shafts Ø 76 mm Automatic wrapping of the rows to the core with NO consumables Automatic closure of the final rolls with label. Closure label size 35 mm. Automatic reels extractor. Guillottine blade for transversal cut. Automatic setting for each size Interchangeable 4 splindles turret rewinder kits 25 - 38 -40 - 45 - 50 mm CAB thermal printer for ID data on closure labels. Automatic cores loading unit on dedicated loader with electronic spacing system. (Max. core’s width 100 mm - Min core’s width 40 mm) Universal collecting vibrating cores bowl (size 25/40/76 mm.) Vertical cores magazine. Bbunch for fan folding
– – – – – – – –
– – –
– – – – – – –
INSPECTION MMLD unit. LED stroboscope with automatic synchronization. Inspection preparation on the left side and dynamic buffer for full errors placement Machine up-grade for any 100% digital inspection camera. Digital strobe. Inspection camera for 100% web inspection. OCR camera for back-numbering inspection. Panic camera. Re-inspection function for Full Job Compliance to the strict rules the pharma industry. Preparation for Work Flow link.
– – – – – – –
WASTE EDITING Waste extraction unit. Waste rewinder. Automatic waste editing for Work Flow stream line processes. Double turbine waste trim extractor. Splice photocell for automatic web positioning in register at the point of splice for perfect joint.
– – – – –
= included as standard
= optional
– = not available
features and options INK-JET APPLICATION Ink-jet preparation for front and/or back printing. HP thermal ink-jet Continuous industrial ink-jet Lead in / Lead out device.
–
FLEXO UNIT Single full rotary flexo printing unit with curing system for printing/varnish. Second flexo printing unit with curing system. Re-register function for spot printing/varnish. Semi-rotary flexo up-grade. Super varnish. Full rotary-Semi rotary Cold foil. Web turn bar. Corona treatment.
– – – – – – – –
LEAFLET FEEDER Longford feeder OS700X. Feeding in register on pre-printed web with register tolerance +/- 0.5 mm. Additional Longford feeder for multi application.
– – –
LAMINATION UNIT Full rortary unwinder/rewinder units for lamination and cold foil. Semi-rotary lamination up-grade for cold foil. Multi purpose PATENTED laminator, designed for the production of laminated self-adhesive labels and booklet labels. Flat - curved - regular - thick lamination modes. In-setting lamination up-grade with web guide for coupon labels to laminate 2 webs in register. Additional laminator/s for coupon / sandwish labels. Slide array for hot-melt head. Hot melt slot head/s.
– – – – – – – –
DIE CUTTING UNIT Full rotary die-cutting unit Second die cutting unit for front and back-side die-cutting. Die-cutting to register for SA labels. Die-cutting to register for SA labels, IML , wet glue and sheets. Adjustable “double face” decurler Microperforating device Semi-rotary die-cutting up-grade. Matrix stripping unit with tension control. Tangential stripping device for shaped labels. Double matrix stripping unit Matrix photocell for detecting matrix break with immediate machine stop. Adjustable anvil roller. 24” die-cutting upgrade 28” die-cutting upgrade Crane for loading and downloading magnetic cylinders.
– – – –
STACKER UNIT Active anti-static system. Vacuum and conveyor belts with adjustable wheels. N.1 vibrating stacker with adjustable pins to create the label’s shape just in time. N.2 vibrating stackers with adjustable pins to create the label’s shape just in time.
–
