High Pressure Compressed Air And Gas Filters

Transcript

High Pressure Compressed Air and Gas Filters J-Series High Efficiency Filters / CNG and Alternative Fuel Filters Bulletin 1300-220/USA Rev A 1-800-521-4357 1 Finite J-Series High Pressure Filters Why do high pressure systems need filtration? High pressure compressors are used in a variety of applications. Many owners, operators and designers of high pressure compressed air or gas systems rely on Parker’s Finite Filter Operation for high efficiency filters. End users of high pressure compressed air, such as scuba divers and fire rescue workers, depend on high quality breathable air. Throughout the stages of compression many contaminants can enter into the system. Excessive amounts of liquid aerosols, primarily lube oil carryover and solid particulate contamination are common in high pressure systems. In addition, higher temperature levels are possible and may cause liquid oils to varnish. This contamination can lead to poor component performance and wear that may lead to unscheduled maintenance. Even submicronic contaminants in compressed air or gas systems can foul multistage compressors, increasing maintenance costs and impacting product quality. Parker’s Finite Filter Operation offers a variety of high pressure compressed air and gas filters. With our wide range of elements, we have a solution for every stage of compression, as well as at the point of use. Whether you are storing high pressure air or gas or using a continuous flow, count on Parker to protect your equipment from contamination. Parker Finite is the solution to ending high pressure contamination fouling. Parker’s Finite Filter Operation’s J-Series Filters are designed to filter contaminants such as rust, pipe scale, compressor lube oil, and water from compressed gases. These filters are often used in high pressure compressed natural gas (CNG) systems, not only as inter-stage filters in the multi-stage compression of the gas, but also in the storage and delivery of the gas for CNG powered vehicles. Parker’s varied media choices remove up to 99.995% of both solid and liquid aerosols, and contaminants as small as 0.01 microns in size. An activated carbon media is also available which removes oil vapor. This stage of filtration is often used as the final filter before the storage of high pressure breathing air used by scuba divers, firefighters, and others who utilize portable breathing devices. The filter housings and the replaceable elements used in this product line have an extremely robust construction, specially designed for use in system pressures up to 5,000 psig. Five housing sizes and two thread styles (NPT or SAE) are available with connections ranging from 1/4” to 2”; temperatures up to 350°F, and flows up to 26,000 SCFM at 5,000 PSIG. 2 2 www.parker.com/finitefilter J-Series High Pressure Filters • CNG, alternative fuel and breathing air filters • Pressures to 5000 PSIG • Spheroidal Graphite Cast Iron • Coalescing, particulate and adsorption filter elements available Filter Element Features Bore Seal Parker Finite offers six filter media grades ensuring that we have the correct media choice for nearly any application requirement. Available are coalescing grades with 95% to 99.995% efficiency and pleated or UNI-CAST coalescing media designs. Additionally, a bulk liquid separator, a particulate removal and oil vapor removal choices are standard offerings. Retention Clip Anti-vibration Shoulder Each element uses a retention clip design that ensures the element is seated and sealed properly. This built-in, fail-safe feature will virtually eliminate any possibility of contaminant by-pass and is unique amongst high pressure filters. Each element is composed of internal and external plated carbon steel retainers which provide the element with a 75+ PSID burst rating. Each element also features a bore seal interface with the housing, an anti-vibration shoulder, and an integrated standoff which minimizes the likelihood of any movement of the element, even during severe system pulsations. Element Standoff Element standoff lengths were designed for each housing size to allow an optimal volume of liquid contaminant to be collected in the filter’s quiet zone, further minimizing any chance of contaminant carryover. Filter Housing Features • Robust, spheroidal graphite-cast iron offers higher mechanical strength, improved ductility, and increased shock resistance, assuring the user that this filter is built for the task at hand. • Head to bowl bore seal ensures greater seal integrity. • Threaded mounting holes on top of filter head allow each size to be easily panel mounted when line mounting is not an option. • Engraved flow direction arrow in filter’s head notifies the user of proper flow direction. One direction flow for all media choices reduces the possibility of a housing being installed improperly. • The spheroidal graphite cast iron head and steel bowl are nickel plated for corrosion resistance. The completed assembly is finished with a UV stable epoxy powder paint that will allow the filter to stand-up to harsh outdoor conditions. • An imprinted aluminum part number tag ensures that each unit’s identifying information will be visible in the years ahead. • SAE-6 steel drain plug with positive o-ring seal installed. This port also allows the easy installation of Finite’s JDK5000H or JDK5000V high pressure drain kits which allow the safe removal of liquid contamination at system pressures. • Bowls are designed to be easily tightened or loosened with a standard socket wrench. • Bowls feature a slotted positional locator which enables the element to be positively retained, therefore having a low bowl removal clearance. 1-800-521-4357 3 3 Element Types and Media Grade Options Water Separator: Coalescers: Re m o v e s: O i l , w a t e r, l i q u i d s Coalescing elements are specially designed for the removal of liquid contaminants from gaseous flows. These media types flow from the inside of the element to the outside. Coalesced liquid collects in the bowl where it is drained, while clean air or gas exits the housing through the outlet port. Particulate contaminants are captured and held in the media. Adsorber: Particulate: Re m o v e s: Bulk liquids Re m o v e s: O i l v a p o r (o d o r ) Re m o v e s: S o l i d contaminants In this element, the gas or liquid flows from the inside of the element to the outside Adsorption elements are used to remove vapors (hydrocarbon) that are not removed by the coalescing filter. Hydrocarbon vapors collect in the element, while clean air exits the housing through the outlet port. In this element, the air or gas flows from the inside of the element to the outside Particulate filters in the J-Series flow from the inside of the element to the outside. Particles collect in the element, while the clean air exits through the outlet port. Type C Type 7CP Type WS Type A The Finite UNI-CAST coalescing elements are made of epoxy saturated borosilicate glass microfiber and includes a polyester drain layer. (1)(2) This pleated coalescer is made of fluorocarbon saturated borosilicate glass microfiber and includes a polyester drain layer. (1)(2) The Finite water separator element is composed of wrapped stainless steel mesh. (1)(2) Our Type A media is wrapped activated carbon. This element has a galvanized carbon steel inner retainer and a stainless steel perforated metal outer retaining layer. (2) * Consult factory for other media types. Type 3P This 3 micron absolute rated pleated element is made of cellulose. (1)(2) Notes: 1 Each element is retained internally and externally with galvanized carbon steel perforated metal. Not shown in some photos above. 2 Top and bottom end caps are made of glass filled nylon to ensure durability. Media Grades and Specifications: Finite media grades determine the filtration efficiency. Capture efficiencies are available up to 99.995%. Micron ratings range from 0.01 to 3 micron. The columns on the right note both the wet and dry pressure drops. Grade Coalescing Designation Media Type Removes... Efficiency Max Oil Carryover ppm1 Micron Rating Pressure Drop (um) Media Dry (PSID) 4C Coalescing Liquid from Gas 99.995% 0.003 0.01 7CP Coalescing Liquid from Gas 99.5% 0.09 0.5 10C Coalescing Liquid from Gas 95% 0.85 1.0 WS Bulk Separator Bulk Liquid from Gas 99+%3 N.A. 100 3P Particulate Solids from Gas N.A. N.A. 3.0 A Adsorber Vapor from Gas 99+%4 N.A. 3.0 1 3 Tested per ISO 12500-1 at 40 ppm inlet. Bulk liquid removal efficiency.. 2 4 Add dry + wet columns for total pressure drop. Oil vapor removal efficiency is given for A media. 4 Additional Pressure Drop Media Wet2 (PSID) 1.25 0.25 0.5 <0.25 0.25 1.0 3-4 0.5-0.7 0.5 <0.25 N.A. N.A. www.parker.com/finitefilter Applications: High Pressure (HP) Filter Applications Test Air for HP Hydraulics 10C / 7CP Inter-stage HP Compressor WS / 10C CNG Compressor Outlet 10C 4C CNG Storage Cascades 10C 4C CNG Dispensers 10C 4C Breathing Air / SCUBA 10C 4C A High Pressure “Ultra Pure Air” 10C 4C 4C Bulk Liquid contamination WS 7CP 4C Bulk solid Contamination 3P 7CP 4C HP Air / Gas Dryer Protection 10C / 7CP 4C Dryer Food Applications / Odor Removal 10C / 7CP 4C A A 7CP / 3P Flow Rates: Choose Filter Size to find the corresponding flow rates Model Port J-Series Flow Rates (SCFM) Filter Type 100 PSIG 1000 PSIG 1500 PSIG 2000 PSIG 2500 PSIG 3000 PSIG 3500 PSIG 4000 PSIG 4500 PSIG 5000 PSIG J_1A 1/4” 4C, A 15 135 200 265 330 395 460 525 590 655 7CP, 10C, 3P, WS 30 265 395 525 660 790 920 1050 1180 1310 J_2A 1/2” 4C, A 25 220 330 440 550 655 765 875 985 1095 7CP, 10C, 3P, WS 50 440 660 880 1095 1315 1530 1750 1970 2185 J_2B 1/2” 4C, A 35 310 460 615 765 920 1070 1225 1380 1530 7CP, 10C, 3P, WS 80 710 1055 1405 1755 2105 2450 2800 3150 3500 J_3B 3/4” 4C, A 60 530 790 1055 1315 1575 1840 2100 2360 2525 7CP, 10C, 3P, WS 130 1150 1715 2285 2850 3415 3985 4550 5115 5685 J_4C 1” 4C, A 90 795 1190 1580 1975 2365 2760 3150 3540 3935 7CP, 10C, 3P, WS 200 1770 2640 3515 4385 5255 6130 7000 7870 8745 J_6D 1-1/2” 4C, A 180 1590 2375 3160 3945 4730 5515 6300 7085 7870 7CP, 10C, 3P, WS 400 3540 5280 7025 8770 10515 12255 14000 15745 17490 J_8E 2” 4C, A 275 2435 3630 4830 6030 7230 8425 9625 10825 12025 7CP, 10C, 3P, WS 600 5310 7925 10540 13155 15770 18385 21000 23615 26230 Note: These rates are based on compressed air flow. For CNG, these flows can be multiplied by a factor of 1.2. 1-800-521-4357 5 J_A Series Specifications: J_C Series J_B Series J_E Series J_D Series Model J_1A J_2A J_2B J_3B J_4C J_6D J_8E Port Size (N=NPT) 1/4” NPT 1/2”NPT 1/2”NPT 3/4” NPT 1”NPT 1-1/2”NPT 2” NPT Port Size (S=SAE) SAE-4 SAE-8 SAE-8 SAE-12 SAE-16 SAE-24 SAE-32 Max. Pressure 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG 5000 PSIG Max. Temperature1 350°F 350°F 350°F 350°F 350°F 350°F 350°F Head SG Iron* Bowl Steel Steel Steel Steel Steel Steel Steel SG Iron* SG Iron* SG Iron* SG Iron* SG Iron* SG Iron* Seals: Fluorocarbon Fluorocarbon Fluorocarbon Fluorocarbon Fluorocarbon Fluorocarbon Fluorocarbon Backing Ring Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Nitrile Sump Volume 50 mL 50 mL 180 mL 180 mL 230 mL 500 mL 500 mL Weight 9.0 lbs. 9.0 lbs. 13.0 lbs. 13.0 lbs. 21.0 lbs. 45.0 lbs. 67.0 lbs. Port to Port 3.62” 3.62” 4.33” 4.33” 4.96” 6.42” 7.2” Height 7.4” 7.4” 12.0” 12.0” 13.5” 17.5” 22.1” Clearance 2.0” 2.0” 2.25” 2.25” 2.25” 3.0” 3.0” Drain Port SAE-6 SAE-6 SAE-6 SAE-6 SAE-6 SAE-6 SAE-6 Socket / Bowl Removal 1-1/16” HEX 1-1/16” HEX 1-1/16” HEX 1-1/16” HEX 1-1/16” HEX 1-1/2 HEX 1-1/2 HEX 15-20 ft-lbs. 15-20 ft-lbs. 25-30 ft-lbs. 25-30 ft-lbs. 25-30 ft-lbs. 60-70 ft-lbs. 60-70 ft-lbs. Head / Bowl Torque *Note: SG Iron is an abbreviation for Spheroidal Graphite Cast Iron High Pressure Drains and Gauge: JDK5000H Horizontal Drain Kit 5000 psig JDK5000V Vertical Drain Kit 5000 psig BDPI-25 Differential Pressure Gauge and Bracket Note: Replacement Element supplied with o-ring and lube tube. 6 www.parker.com/finitefilter How To Order Part Numbers for Complete Assemblies: Use the steps below to build your own part number. For any permutation not mentioned below, please consult factory at 1-800521-4357. - Series Name Thread J N - NPT S - SAE Port Size = Housing Size 1 (1/4”) = 2 (1/2”) = 2 (1/2”) = 3 (3/4”) = 4 (1”) = 6 (1-1/2”) = 8 (2”) = A A B B C D E Media Grade Accessories J-Series filters are used in a number of applications, ranging from breathing air for scuba divers, to highpressure hydraulic circuit testing, to a variety of uses in the alternative fuel industry. N = None Available 4C 10C 7CP WS 3P A Examples: J N2 A- 4 C N , J S 6D -W S N , J N 3 B - 3 P N Replacement Element Part Numbers: Note: Replacement element supplied with replacement head/bowl seals and tube of lubricant. Media Series Grade/Type Name Housing Size Kit 4C J A K 10C B 7CP C WS D 3P E A Examples: 4 C JA K , W S J D K , 3 PJ B K 1-800-521-4357 7 Worldwide Filtration Manufacturing Locations North America Europe Asia Pacific Filtration & Separation/Balston domnick hunter Filtration & Separation Castle Hill, Australia +61 2 9634 7777 www.parker.com/australia Compressed Air Treatment Haverhill, MA 978 858 0505 www.parker.com/balston Finite Airtek Filtration Airtek/domnick hunter/Zander Lancaster, NY 716 686 6400 www.parker.com/faf Finite Airtek Filtration/Finite Oxford, MI 248 628 6400 www.parker.com/finitefilter Engine Filtration & Water Purification Racor Modesto, CA 209 521 7860 www.parker.com/racor Holly Springs, MS 662 252 2656 www.parker.com/racor Beaufort, SC 843 846 3200 www.parker.com/racor Racor – Village Marine Tec. Gardena, CA 310 516 9911 desalination.parker.com Parker Sea Recovery Carson, CA 310 637 3400 www.searecovery.com Hydraulic Filtration Hydraulic Filter Metamora, OH 419 644 4311 www.parker.com/hydraulicfilter Laval, QC Canada 450 629 9594 www.parkerfarr.com Process Filtration domnick hunter Process Filtration Oxnard, CA 805 604 3400 www.parker.com/processfiltration Madison, WI 608 824 0500 www.scilog.com Phoenixville, PA 610 933 1600 www.parker.com/processfiltration Aerospace Filtration Velcon Filtration Colorado Springs, CO 719 531 5855 www.velcon.com Compressed Air Treatment Gateshead, England +44 (0) 191 402 9000 www.parker.com/dhfns Parker Gas Separations Etten-Leur, Netherlands +31 76 508 5300 www.parker.com/dhfns Hiross Zander Padova Business Unit Padova, Italy +39 049 9712 111 www.parker.com/hzd Hiross Zander Essen Business Unit Essen, Germany +49 2054 9340 www.parker.com/hzd Engine Filtration & Water Purification Racor Dewsbury, England +44 (0) 1924 487 000 www.parker.com/rfde Racor Research & Development Stuttgart, Germany +49 (0)711 7071 290-10 www.parker.com/rfde Hydraulic Filtration Hydraulic Filter Arnhem, Holland +31 26 3760376 www.parker.com/hfde Urjala Operation Urjala, Finland +358 20 753 2500 www.parker.com/hfde Australia China Shanghai, China +86 21 5031 2525 www.parker.com/china India Navi Mumbai, India +91 22 651 370 8185 www.parker.com/india Parker Fowler Bangalore, India +91 80 2783 6794 www.johnfowlerindia.com Japan Tokyo, Japan +81 45 870 1522 www.parker.com/japan Parker Techno Osaka, Japan +81 66 340 1600 www.techno.taiyo-ltd.co.jp Korea Hwaseon-City +82 31 359 0852 www.parker.com/korea Singapore Jurong Town, Singapore +65 6887 6300 www.parker.com/singapore Thailand Bangkok, Thailand +66 2186 7000 www.parker.com/thailand Condition Monitoring Centre Latin America Parker Kittiwake Sao Paulo, Brazil +55 12 4009 3500 www.parker.com/br Norfolk, England +44 (0) 1842 763 299 www.parker.com/hfde West Sussex, England +44 (0) 1903 731 470 www.kittiwake.com Parker Procal Peterborough, England +44 (0) 1733 232 495 www.kittiwake.com Process Filtration domnick hunter Process Filtration Birtley, England +44 (0) 191 410 5121 www.parker.com/processfiltration Parker Comercio Ltda. Filtration Division Pan American Division Miami, FL 305 470 8800 www.parker.com/panam Africa Aeroport Kempton Park, South Africa +27 11 9610700 www.parker.com/africa Parker Twin Filter BV Zaandam, Netherlands +31(0)75 655 50 00 www.twinfilter.com © 2013 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies Bulletin 1300-220/USA Rev A 6/13 Parker Hannifin Corporation Finite Airtek Filtration Division 500 S. Glaspie Street Oxford, MI 48371 phone 248 628 6400 fax 248 628 1850 www.parker.com/finitefilter 8 www.parker.com/finitefilter