Hirth 191r, 192r, 200r Parts Manual

Transcript

Spare Parts L1st ISSUE MM-330 Models 191 R • 192 R • 200 R SNOWMOBILE and TERRAIN VEHICLE ENGINES _.,~TELEDYNE WISCONSIN MOTOR MILWAUKEE, WISCONSIN 53246 SALES AND SERVICE REPRESENTATIVES FOR HIRTH ENGINES , 10 ~ 58 c .... () rfo .5 Jt .. Jt ~ {1 Ob so lete 75 WAT T Dynamo Magneto , 0 ;o )> - r G"> r Z --i ""-o ;:Qz )> zo_:::o"'>' 38 40 ""-i ~V' 21 :::: 0 0 m r (/'1 7 8 9 10 16 17 40 WATT Dynamo Magne to I t7r I I 22 23 2425 26 3~ ) ) 153 ) IGNITION PARTS Figure 1 FOR ALL 191 R AND 192R MODELS Hirth Port Humbe r Ref. Ho. Description Qty. Ref. No. 40 I 02U/11 Lighting Coble .......................... .. 2 2 020.~/12 Short- circuit Coble .................... I 3 021.5/13 Gr"'!nd Coble .............................. I 4 16~ A3 P lug, for armature plate............. I AI 5 16~ Rubber Bushing, for cables ...... I 6 DIH ~0621 /70 B 6x0.6 Insulating Hose, for cables ...... I 7 021.5. ~ Lighting Coi I .... .......................... I 8 020.~/8 Lubri calion Wick ........................ I 9 Condenser.................................... 021.3/ 7 021.14/3 Ignition Coil................................ I 11 021.14/6 Fixed Brooker Point .................. 1 12 021.14/5 Movable Breaker Point............ .. l 13 DIN 433 5.3 glz. Washer, for mounting armature plate ............................................ 3 Toothed Washer, for mounting armatu re plate ............................ 3 Screw, flllis ter head, for moun ling armature plate ...................... 3 Screw, ellem head , for mount· lng magneto ring ........................ 4 Lock Washer, for mou...,ting maqne:o ring ...................................... 4 Scr-, fUIIste= heed , for moun tIng advancing com...................... 3 Lock Washer, for mounting c~ vanc!nq cam ................................ 3 14 IS 16 17 18 19 DIH 6797 A 5.1 glz . DIN 84 AM Sx 1 5 glz.. DIN 912 M 6x15 giz. DIN 127 B 6 glz. DIH 84 M 4x5 glz.. DIH 127 B 4 glz. 20 DIH 125 4.3 Washer, for mt'Q advancing cam 3 21 021.14/9 Advancing Com .............. ............ 1 22 DIH 6799 5 Security Ring, for Hmlng lever mountinq ...................................... I 23 021.14/19 Timing Lever, for enqines built alter November 1, 1969 .............. I Obsolete 020.12119 Description 021.1 ~/2 Magneto Ring Assemb ly ........... 021.1 ~ 40 Wott Dynamo Magneto lgni• tion Assembly, with advanc•.d u:ning. 194 A 1 Rubber Bushing, for generator 2 43 DIN 40621 / 110 B 3x0.4 lnsu loting Hose, for qenerotor cable ............................................ 1 44 021.16/ 10/ 220 Genera tor Cable, blue .. ............ I 45 034. 14 Protecting Sleeve, for goner..,. to r cable to coil .................... .... I 46 DIH 46247 6.3x I Plug, for generator cable to coil .............................................. 1 41 47 14 B 9 U Ground Cable Assembly ...... ,..... Includes wlro connectors. 48 020.13/ 3 Ignition Coi I ............................ .. 49 DIH 127 B 5 glz.. Lock Washer, for mountinQ 1:; n!t!on co!l .................................. 2 50 DIH 7513 AM 5x25 glz. Cutting Screw, hex. head, for mounting lqnit!on co!l .............. 2 Ignition Cable, coil to spark pluq .............................................. I I 51 Timing Lever, for cnq>.nes built before November l , 1969 .......... 026.5/ 420 52 DIH 40621 / 200 B 8x0.7 Insulating Hose, for iqr:ilion cable ............................................ 53 020.13/15 Protecting Sleeve, for iqni lion cable to coll .............................. S4 14 c 1 Rubber Bushing, for lanlllon cable ............................................ Replaces 034 . 1. 55 14 c3 Rubber Bushing, for generator cable .............. .............................. Replaces 034.9. Spork Plug Hood ...................... .. 57 024.11 58 024.12 Spring, for spark plug hood ...... 59 023.12 Spark Plug .................................. 024.9 Spork Plug Hood ........................ 034.13 Bushing, for spark plug hood .. 020.12/20 . Washer, for timinq lever .......... .. 25 020.12/18 Spring, for timing lever ............ .. 26 193 F 1 U Flywheel- 40 Watt .................. .. 62 021.19/ 9 27 193 D 3 Cover Plate, for magneto .......... 1 63 021.19/ 3 Generator Coi l .......................... - 28 161 A 6 Washer, for 'lywheel mou.-.ting .. I 64 021.19/ 1 Armature P late Assembly ........ 29 DIN 93~ M 16x1.5 glz. Hexagon Nut, for flywheel ot'q 1 65 021.19/ 2 Magneto Ring Assembly ............ I 3o DIH 93~ M 6 glz.. Hexagon Nut, for fan housing .. 4 Screw, ellem hd., for fan houslr g 4 24 193 D 1 31 u DIN 912 M 6x35 glz.. 023.11 Spark Plug...... ............................ Were optional on 191R but no longer available. Order stan· dard port". w F lywheel - 75 Watt .................... 32 193 D 2 Fan Housing ................................ 1 35 DIH 73379/ 50 A 8x12 Hose, for lqr:ltlon cable............ I 36 3~ B 4 Clomp, for ignition cable.......... 1 37 026.5/550 Ignition Cable ............................ l 38 DIH ~0621/100 B 8x0.7 Insulating Hose, for ignition cable............................................ 1 39 021.14/1 Armature Plate Assembly... ....... 1 Qty. Note: The Maqneto lqnltlon Asser::bly (40 Watt) consll!tl> nf t1 e Armature Plate Assembly (Ref. No . 39) and the Magneto Ring Assembly (Ref. No . 40). I 10 Hirth Port Number Advancing Com .......................... 75 Watt Dynamo Magneto lgn i· lion Assembly, with odvan,...,.d timing. Note: Th~ Magneto !gnltlor Assembly (75 Watt) consts" of the Armature Plate Assembly (Ref. No. 64) and the Magneto Ring Assembly (Ref. No . 65). 021.19 2 1 1 ' ~ fy 34 ~ () / ;!.·-~·-:.-:;.: -;.:/ /y·r/ ~~·--/.r; /I / .•... ... 36 -~~.-'\ IV !'>'),{I ,'t 1.1 I \ri I t/I I " tlf, ,' t/ 11 I 3 ~ :: ! t, 1 I 1I I I I fj I : t,' ~':: : ~~ ~~ :: I I'1/1I ' II " 1 33 I // I :u / : // I I 11 .,.~. - ~ ,If , ·-,... _1 I I ·: :: : I 37 -, ,, lr ' i' ::'' i' I ': t :, I :\ ~\ ' jl.;jl . ~f=;;·.. ~~~·, 4~ '---..~~ • W)_9.,9 48 49 ~ 4 lh.'·•{ /il I :!'• ··---..-: 1'> i/ I ' '• . ... - · , , I '/:' / 1 ' •• \;.:. \• ""\'._{~'~·--,!! '·:::•.•,: --- /A!_ '::· f • •' #C ,_ . •\\ -·t\ ·~-,.·~·~-'"' \\\ ._\ •;·-1 ;• / "-·~/ ./:'l"'l ' .•I... ,., .'-.t\ ·-.. _,?_:'/ '\--·~· ~~)\\ . .,., \ ·, \~·'H,{ ·~·. 'r --:.- ,./_.. . ~ ' \ '•\• \ :•,\ \ •\ \• ...\ .... -.? so ~~~ 11 0 I AJC') II' • •\., f•'- ,r.;)) \( 1'·-'.::,'.-..-.•.:-- (~~~--~(y ····-.:::~!:-~:;~~~~~-~:~~ ::-- 32 ~ 0~ I ~" : 1:: :' :, ~~l 1 : : ~J_,t.~, t:~ \.• 2 ltJ w ... , 'I/ I , c ~-:-;,:~ c~-;.. (" 35 -~ >~ 11 co I )>Z r:::j r~0 7 6 oz ~., 75 WATT 3::.:> Dynamo Magneto ® ' -? ~ 8fl) '' 40 WATT Dynamo Magne to 158 l177 17 18 19 20 1/ ~ :r \ ~ ~ ~"'\ ~;11 23 ~c-28~ ) ) ) o:;:o O-t m V) r (/\ IGNITION PARTS Figure 2 FOR ALL 200 R MODELS Ref. No. 1 Hirth Port Number 021.4/11 Desc ripti on Qty. Lighting Cable ............................ 2 Ref. No. H irth Port Number Description Qty. 4 27 DIN 934 M 6 glx. Nut, hex., for fan houslnq .......... 28 DIN 912 M 6x25 glz. Screw, ellem heod, for fan housing ....................................... . 2 020.4/12 Short·Circuil Cable .................... I 3 021.5/13 Ground Coble .................. ............ I 29 203 A 1 F an Housing .............................. .. 4 DIN 40621 / 140 B 7x0.7 Insulating Hose, for cables...... I 30 DIN 40621 / 100 B 8x0.7 Insulating Hose, for iqnltlon cable ............................................ 5 021.5/4 Lighting Co il .............................. I 31 DIN 40621 / 160 B 8x0.7 lnsu loting Hose, for lqn!Uon cotle .......................................... .. 6 020.4/8 Lubrication Wick ........................ I Ignition Coble ............................. . 7 021.3/ 7 Condenser .................................... I 8 021.14/ 3 Ignition Coi 1................ ................ I 9 021.14/ 6 F ixed Brooker Point .................. I 10 021.14/ 5 Movable Breaker Point .............. I 11 DIN 912 M 6x 15 glz . 13 14 15 DIN 127 B 6 gl x. DIN 84 M 4x5 gl z. DI N 127 B 4 glz . OIN1254.3 Lock Washer, for :r.ou:1h.nq manqlnes built before Novomber I, 1969 .......... l Washer, p!atn, for timinq lever 20 020.12/ 18 Spring, for llrr.lnq lever.............. I 21 021.14/ 1 Armature Plate Assembly .......... I Magneto Ring Assembly ............ 40 Wott Dynamo Magneto lgn i• lion Assembly with advanced Umlnq ......................................... . Note: The Magne to Jqnlllon Assembly (40 Watt} consists of the Armature P la te Assembly (R.-,t. No. 21) and the Magneto Ring Assembly (Ref. No. 22). Oust Cover Plato, !or rr.o 'lll<'IO P rotec ting Sleeve, 'or lq,.,!!lon 44 026.5/300 45 020. 13/ 3 Ignition Coi I .............................. 46 DIN 127 B 5 glz. Lock Washer, for mountinq lanttlon coli ....................................... . 47 DIN 7513 AM Sx 25 glz . Cutting Screw, hex. h(.'(ld .......... For lqni t!on coli mountlnq. 48 DIN 433 5.3 glx. Washe r, plated, for mounting armature plate ........................... . 3 Ignition Coble .............................. DIN 6797 A 5.1 glz.. Toothed Washer, for mounting nrmcnure plate .............................. 3 50 DIN 84 AM 5x15 glz.. Scrow, !!I lister head, !or mountuq armature plate .... ............ ...... 3 51 021.19/1 Armature P late Assembly ......... . 52 021.19/ 2 Magneto Ring Assembly .......... 021.19 75 Watt Dynamo Magneto Igni tion Assembly with advanced tl,.,inq ....................................... . Note: The Mocrne•n lqnltlon Assembly (75 Watt) consl"t of the Armature Plate Assembly (Ref. No . 51) and th,. Magneto Ring Assemb ly l"e!. lo. ' I I 25 161 A 6 Washer, for flywheel .................. I 26 DIN 934 M 6x 25 glz. Nut, ,. x., for llywheel .............. I 4 2 49 Flywheel - 40 Watt .................... "'< • ott .................. 020. 13/ 5 I 021.14 F lywheel - Ground Coble , with wire con- coj.,j!e .. ......... ......... ..........•......•.•.••• 1 020.1 2/ 20 u 2 nt!<:'tors .•••••.•••....•.•••.•••.•••.•..•..••..•.•. 43 19 193 D 3 023.12 64 B 1 40 I 24 36 37 3 Security Ring, •e" type............ r·•< •h-L"'I~ lever. u Spring, for spark pluq hood ...... Loc k Washer, for mountlnq advonclnq com .............. ...... ............ OIN67995 193 D 1 Spark P lug Hood ......................... . 024. 12 Insulating Hose, for qcnerotor cable .......... ................................. . 17 193 F 1 U 024. 11 35 DI N 40621 / 110 B 3x0.4 I 23 34 39 Advanc ing Cam .......................... 021.14/2 Rubber Bushing, for 1qnilion cable ............................................ ' 3-for 75 Watt maqneto. 5--for 40 Watt maqneto . Replaces 034..1. 3 021.14/9 22 1 c Screw, fllllster head, for mountlnq advanclnq cam .................... .. 16 Obsolete 020. 12/ 19 026.5/ 650 14 Screw, ell ern head, for mountlnq maqncto rtnq ................................ 12 32 33 53 021.19/3 Genera tor Coil ..............•.....•••..... 54 021.19/9 Advancing Com ........................... 55 DIN 46247 6.3x 1 Connector Plug, tor generator ""Ob'• to coli .................................. 11 \~ co c... e ~ I] 27 ~ 29 @ < ":) 26 25 24 36 37 1 - . 38 ®@~ I 28 @).:;:~ C) ... -~H-H•u , w 43 I .. • .• , . , - -------- I - · 30 11~ 35 ~~"-~:~\---~ V> ' ~, ,1 . I• 0 0 I~~~ ~ t\ hu~ -~~ ~~~ ~ ·1 Y~f.J.~· 19/001\ 'u~ rif~Vj ii- J ~ - I r m r z ...oG") -o- 15 - ss ...oz ::om - f-t ~ T 18 3::., g> m;:tJ 17 19 r-t Vlc..f' 0 \\ 1 ~ 0> ;o )>z \,"(} \. 0 1 .,,~1 I ~- . -: ff il 5.9 13 12 14 12 11 ()~ i)~ I' ')~ 0® 11 ® 5 54 ) ) 8 6 4 2 152 ) F i gu re 3 MAIN ENGINE PARTS FOR ALL 191 R MODELS Ref. No . Hirth Po rt Number DIN 912 M 6x70 gl:r.. Des c ript ion Q ty . Ref. No. Scre w, c ll cm heod ...................... For mt ' q cronkcase halves . 6 22 23 2 24 192 D 5 U 2 0 55. 21 Oi I Seol , for main bearing .......... 3 DIN 471 30x1.5 Sna p Ring, for crcrn k shaft end play ...................... ...................... .. 4 DI N 4 72 72x2. S s 190 6 7 c1u DIN 625 6306 Sna p Ring, for main bearing 1- for flywheel end . 2-for take-off end . Cra n kcase As se mbly Includes: 4 Studs Replaces 190 B I U. 3 l F lange 2 191 c 1 u· C ra nkshaft Assemb ly .................. Includes connecting rod. Note: Engine can be equ ipped with electric starting motor on either side of cra!1kcase , there fo re one starter pad co ver is always required. Engines without s tar t e r req uire two pod 9 DIN 912 M 8x30 gl.:. DIH127B8gl:r.. Screw, ellem heed , for starter pad co ver mounting .................... 2- 4 Lack Washer, for starter pad co ver moun ling ........ .............. .. .... 2- 4 10 195 A 1 Cover Plate, fo r sta rter pad ...... 1- 2 11 DIN 934 M 6 g l:r.. Hut, hexagon steel ...................... For c r ankcase ha l ves . 6 12 DIN 7603 A 6 .5x9.5x2 AL Scaling Washer, aluminu m .......... 2- for holes in crankcase. 6- for crankcase hal ves. 8 13 DIN 73 46 8x10 Roll Pin, for flange ................... . 14 SO K 4 Hose Hipple, for pres s u re l ine , crcrnk co se to carbure tor ............. . 15 190 B 5 Stud, for c y linder to c ran kcose 16 DIN 933 M 6x10 glz. Screw, hexa gon head , for plugging hol e in crankcose 17 046.6 Need le Bearing, for piston pin .. 18 DIN 731 23 18 Retaining Ring, for pi ston pin .. 19 014.26 / 4 Piston Pin ................................... . Note : Standard and o vers iz e pis ton assemblies are no Ianger availabl e with three ring s . 20 SO AS Ga s ket, cylinder to crankcase.. 1 DIN 939 M 8x33 gl:z:. Stud, s td ., for mt 'g carburetor, gaske ts , and Insulating flange Cyl inde r, for engines with decompression valve .... .. .. .... .. ........ I Cy li nder, for engines without decompre s sion valve .... ...... ........ I 192 A 1 Nu t, hexagon .............................. F or cylinder head mounting. Hut, he xagon , for cylinder head 4 28 DIN 934 M 8 Opt ional 60 c 3 29 190 A 6 Washer, for mt'g cylinder head 4 30 DIN 938 M 8x20 glx. Stud, for exhaust ........................ 2 31 32 901.300 - 008 Gaske t, exhaust ...................... .. DIN 125 8.4 g lz. Washer, for exhaust .................. 2 33 DIN 934 M 8 cu Hut , hex. , copper, for exhaust 2 34 13 B 1 Gasket, rubber. Air guide plate to crcrnkcase flange .................... 35 193 A 2 U Air Guide P late ............... ...... .. .. 36 DIN 127 B 6 glz. Lock Was her, for mounting air gu ide pla te . ...... .. ...................... 37 DIN 9021 B 6.4 glz. Washer, plain .................... .......... For mounting a ir guide plate. 2 38 DIN 7513 AM 6x18 gl:r.. Screw, self- topping, hex. head For mount ing air guide plate. 2 39 57 y 6 Gasket, intake , standard .......... F'or carbureto r mounting. 2 40 57 y 7 Insu lat ing Fla nge, s tandard .... For hect d i s sipation 41 DIN 137 B 8 gl:z:. DIN 934 M 8 glz . 42 4 i< 2 43 192 2 57 y 1 u Optional 57 y 10 u 4 I 4 2 Washer, fo r moun ting flange .. .. 2 Hut, he xagon .............................. F or mt'g i nsulating flange. 2 Air Filter As semb ly ...... ............ In c ludes fil ter element. Air Filter As sem bly .................. Without filter element. 44 57 y 5 E lement, fo r air filte r .............. .. I 45 DIN 137 B 6 g l:r.. 051.4 Washer, for a ir filter .................. Screw, hexagon head ................ Fo r mountlng air til ter. Insu latin g F la nge As sembly (op tional ) .................................... 3 46 3 47· 53 197 A 1 U 47A 197 A 2 U Insu la tin g Fla n ge .. ................... . 2 48 197 A 3 49 DIN 931 M 8x40 Intermediate P la te .................. .. Screw, hexaqon head .............. .. For carburetor to fianqe. 2 so DIN 127 B 8 Lock Washer, for mounting CO!'bure tor to flange .. ...... ................ 2 51 DIN 934 M 8 The followinq a re oversize piston a s semblies and come complete w1 th pis ton, pi ston pin and tw~ compression rings. 014.32/ 10 Piston Assembl y - 75.5 mm ...... Hut, he xagon , for mounting carb ure to r to insulating flange...... 2 52 DIN 6912 M 8x35 Scre w, ellern head, for mounting flange a ,; scmbly to cylinder .... 2 Piston Assembly,- 76 mm ........ 53 197 A 4 Gaske t , for flanqe assembly .. .. 2 2 55 DIH76 m 6x12 Di 19/ 1 Opt iona l Di 19/ 2 P in , for aliqn!ng c rankcase ...... 56 0 58 . 2 De compress ion Valve ................ 57 17M 1 U/ 450 58 59 049.11 DIN 6885 A 6 x6 x1 4 Bowden Cable, for deccmpress ion valve .................................. C ontrol L ever, for Bowden cab!P. Key, for crankshaft ................... . 014.32 014.32/ 20 21 Q ty . Gasket, fo r cy linder head ........ Replaces 172 A 3. Cylinder Head .......................... .. 25 covers . 8 Descript ion 192 E 2 26 27 Ma in Bear ing, grooved ball ty pe Hirth P art Number 014 . 26/ 1 014.26/ 11 014.26/ 21 2 Piston Assemb ly, 75 mm std . .... In clud es: I Piston Pin I Pis ton 2 Comp ression Rings 54 Compression Ring- 75 mm (standard) ................................... . 2 Compre ssion Ring - 75.5 mm (oversize) .................................... 2 Compres s ion Ring- 76 mm (oversize) ................................... . Order thr ee rings fo r obso le te style pis tons . 2 6 Ga sket Set, includes s tandard intake gaske t s ............................ Ga sket Set, includes optiona l flange g a sket s .................. .......... I "TI 10 c ... e It J>,. e . ~@ @ 28 - - 29 36 37 ~~ 30 ~~~ 0> ;;u l>z ....... r m r z -C') -o ev z ;lOrn -e-ar? 18 19 3: "'0 0 > ~ ::0 ~ UJ" r -t 13 12 14 59 (I> 12 11 ~ \\@., ~-e- @~ ij:~ 3 4 54 ~) ) 8 160 ) VI Figure 4 MAIN ENGINE PARTS FOR ALL 192R MODELS Hirth Ref. No. Po~t Humber Qty. Ref. No. 31 901.300-008 32 33 34 1 DIH 9 2 M 61170 glz. Screw, ellcm head................. ..... ror c l 'q crankcase halves. 6 2 055.21 Oil Seol, for mrun beartnqs ...... 2 3 4 DIN 471 30x 1.5 Snap Ring, to :m.nilr.ize crOunting alr filter. 3 Insulating Flange Ass embly (optional) .................................. .. Insulating F lange ...................... 47A 197 A 2 48 197 A 3 Intermediate P late .................... DIN 931 M 8x40 Screw, hexagon head.................. For mt' q carburetor to flanqe. 2 2 Stud, for mounting cyl!nder to crankcase ................................... . DIN 933 M 6x10 gl: . Screw , hexaqon h<' ;:o- I 37 36 -a ~ I )> z ~ ~ r m rz ~~ oz ::om :s:: ., 21 0 > ~ ::0 23 47 r ~ (A 21 19 16 15 14 6 4 5 ') s 2 ) 3 157 ) ) V\ MAIN ENGINE PARTS Figure 5 FOR ALL 200R MODELS Ref. No. Hirth Port Number DIN 912 M 6x80 glz. Description Qty. Screw, ellem head ...................... F'or mt'g crankcase halves . 6 2 055.21 Oil Sea I, for main bearing ........ 2 3 DIN 472 72x2. 5 Snap Ring, lor main bearing ...... 1-Jor flywheel end. 2-for ta ke-off end. 3 4 200 A 1 U Crankcase Assembly .................. Includes: 4 Studs 1 F'lange DIN 625 6306 Main Bearing, grooved, ball type 2 DIN 7603 A 6 .Sx9.Sx2 Al Washer, sool!ng type , aluminum 2- for holes in crankcase. 6-lor crankcase halves. Replace; DIN 7603 A 6 .Sx9.Sxl. 8 7 50 K 4 Hose Nipple, for p ressure line, cran kcase to carbure tor .. ........ .. 8 DIN76m6x12 Pin, f~r aligning crankcase halves .... .................................... .. 200 A 1 U Crankshaft Assembly .............. .. Inc ludes connecting rod . 160 A 5 Sheet Metal Ring, for magneto, acts as dus t cover .. .. .................. 1 Washer, for mounting insulatln IN 6798 J 6.4 Washer, for mounUng alr fllter assembly .................................... Replaces DIN 137 B 6 olz. DIN 7346 8x 1 0 Roll Pin ..................................... . 14 195 A 1 Cover Plate, for engines without el ectr ic starting motor ..... ..... .. 15 DIN 127 B 8 g lz. lock Washer, for starter pod cover plate ............................. .. .. 6 4 2 16 DIN 91 2 M 8x30 glz . . Screw, ellem head ....._. ............... F'or star ter pad cover plate. 17 DIN 471 30x1.5 Snap Ring, to minimize crcmkshaft end-play .......................... .. 18 DIN 835 M 1Ox28 glz. Stud, for mounting cylinder to crcmkcase .. .. .. .... .. .. ........ ........... ... 19 DIN 933 M 6x 10 glz. Screw, hexagon head .......... ... _... F'or pl ugging hole In crankcase. I 20 046.7 Needle Bearing, for piston p!n 1 DIN 73123 C 22x1.5 Reto ining Ring, for pis ton pin .. 2 014.28/ 4 P iston Pin .................................. 1 014.28 Piston Assembly - 80.5 mm .... Cons i sts of: I Pis ton 1 Piston P!n 3 Compression Rings 1 Compression Ring ...................... 3 2 4 I 25 I 202 A 2 Gasket, cylinder to c rankcase.. I 26 202 A 1 Cylinder ...................................... I 2 202 A J Gasket, head to cylinder .......... 1 29 l 30 I I 31 I 32 202 A 4 Cylinder Head .... ........................ I 190 A 6 Washer, fo r m t'q cylinder head 8 DIN 912 M 8x 45 glz. Screw, ellem head ...................... F'or mounting cylinder head. 8 DIN 835 M 8x45 glz. Stud, for mt'q insulating flange 2 207 A 2 Gasket, intake ............................ I lO l 42 47 13 4 without decompression valve Key, for crankshaft .................. .. 71 28 2 Washer, for mounting cylinder DIN 6885 A 6x6x14 24 I 014.28 ' 1 I Insulating Flange.................. .... DIN 125 8.4 glx. 12 I I 207 A 1 Nut, hexagon .. .............................. F'or mt 'g crankcase halves . 23 I 33 DIN 934 M 6 glz. 1 I Qty. 11 '1 2122 I Description 34 137 5 10 Hirth Port Number to crankcase ... ........................... 6 9 Ref. No. Assemb ly .... ............ .. filter ring . Assembly ................ .. filter ring . 52 0 51.5 Screw, hexagon head ................ F'or mt 'q a ir filter oS$Cmbly . 53 Di 20/ 1 Gasket Set.. ...... .......................... 3 3 RECOIL STARTER ASSEMBLY Figure 6 FOR ALL 191R, 192R, 200R MODELS -o-- - 4 5 3 Descr iption Qty. Ref. No . DIN 912 M 6x1 8 Z 4-1 glz. Screw, ellern head ...................... 3-for recoil starter drl ve hub mountlng . 5-for starter housing. 8 18 DIN 912 M 6x30 gl:z:. Screw, ellem head ...................... F'or mounting cover plate to s tarter housing. 19 75 B 3 Guide Bushing, fo r wire rope .... 2 15 B 20 Plug, for starter housing 20 165 A 24 U Starter Housing ......................... . Replaces 165A 21 u. 165 A 16 Optional 165 c 2 Wire Rope, 2475 mm long .......... 3 Ref. No. Hirth Part Number Hirth Part Number Desc ription Wire Rope, 2680 mm lonq .......... 4 165 A 20 Rew ind Starter Spring ............... . 21 75 B 36 Handle, for wire ropo ................ 5 165 A 8 U Driver Pulley .............................. 22 75 B 34 Clamp Ring, for mountlng rope to handle ...................................... 6 DIN 1473 3x8 Pin .............................................. .. 7 15A 17 Washer .. ........................................ 8 15 B 31 Roller Cage .. .......................... .... 9 75 B 16 Clamp Roller .............................. 10 75817 Roll er Retaining Spring ........... . 11 15A19 Lock Washer ................................ 12 DIN 471 32x1.5 Snap R ing .................................... 13 165 A I U Drive Hub .................................. .. 14 165A3 Security Plato .... ........................ 15 DIN 934 M 6 gl z . Nut, hexagon ............................ .. F'or mounting cover plate. 16 DIN 127 B 6 gl:t. Lock Washe r, for mounting cover plate .................................. 17 165 A 18 Cove r Plate ................................ 75 B 35 Clamp Piece, for mounting rope to handle .. .................................... Note: Clamp Rin g and Clamp Piece arc not sorvi cod separa· tely. If parts are required , order both Clamp RlnQ and Clamp Piece. 1- 2 3 23 u Recoil Starter Assemb ly ............ Includes wire rope (2475 mm). Replaces 165 D I u. 165 E 2 U Recoil Starter Assembly ............ Includes wire rope (2680 mm). Replaces 165 E I u. 65 F 3 U Rope Assembly ........................ .. Consisting of: I Wooden Handle I Rope 165 D 2 1- 2 Optional 25 11 Qty . STARTING MOTOR MOUNTING Figure 7 FOR ALL 192R AND 200R MODELS FOR MODEL 191R BEGINNING WITH DELIVERY OF AUGUST, 1968 22 15 24 23 L ~ Rof. No. Hirth Port Number Description 1 028.9/7 Snap Ring, for mountinq parts on armature s haft ...................... Stop Ring ·········-······················· Spring ........................................ 2 028.9/ 6 3 028.9/ 5 4 028.9/ 4 Bushing, for armature shaft, drive end ................................... . 5 028.9/ 3 Dr ive End Assembly, Includes beorinq bu,;hlnq (Ref. No . 4) .• 6 028.9/ 2 Armoturo ................................... . 7 028.9/ 1 Bearing, commu ta tor e nd ........ 8 028.9/ 9 Co r bon Brush Set ..................... . 9 028.3/ 10 Qty. 028.9 P in ion Stortor ............................ 11 163 B 3 R ing Goor .................................. 12 DIN 934 M 6 glz. Hirth Port Number Description Qty. DIN 7513 AM6x15glz. Screw, sel£- threodl nq, he x. hd. For mounUnq suppor t pla t e to cran kc ase . F"or model 200R. 18 DIN 127 B 5 glz. Lock Washer, !or mountlnq start('r to suppoM plate ............ 2 19 DIN 934 M 5 glz. Nut, hexaqon, for mountlnq starter to support plate ........... . 2 Note: The starte r motor Is mount ed to the fan houslnq flanqe by uslnq the t wo s cre ws a nd lock wa s hers us e d for mountlnq the s tarte r pod co ver plat e . Spring, for carlxm brush .......... 10 Ref. No. L.->- ~ 20 032. 15 Roloy .......................................... 21 032.14 Res ister - 35 Ohm .. .................. Standard on all models . 032. 13 Res ister - 25 Ohm .................... Optional. Used only on -node! 191R. Nut, ~ xaqon, for mounUnq rlnq 'JeI .••••.•••• •.•••• 13 14 15 15A DIN 7980 6 glz. DIN 912 M 6x20 glz. 205 A 1 195 A 2 16 DIN 127 B 6 glz. 17 DIN 7513 AM 6x18 glz. Lock Woshor, for mountl nq rlnq qoar to flywheel ................ Screw, l"liPm head, for moun tlnq rlnq qear to flywheel ........ THE FOLLOWING PARTS ARE USED ON MODEL 200R ONLY 4 Support Plote, for model 200R Support Plate, !or models 191 R and 192R ................................... Lock Washer, for :nour.!lnc; ,..t r~otP •o crankcase .... 1 Screw, s..l!- threadinq, hi" X. hd. - r ro.. untlnq support p!l'lte I f'lJDP to cronk:cosf'". F"or mod Ls 191 R and 192R. 12 22 032.12 Rectifier ........ ............................ I 23 032.11 Pu ll -switch ................................ I 24 032.7 Storte r•switch ............................ 1 STARTING MOTOR MOUNTING Figure 8 FOR AL L 191 R MODELS DEL IVERED BEFOR E AUGUST, 1968 12 28 26 34 18 19 ~~ ®" ~ 29 30 I 27 20 ~v ~~ \ 21 I 4 Ref. No. Hirth Port Number 14 Descrl ption 163 B 3 Ring Gear .................................... 2 DIN 7980 6 Lock Washer ................ .............. 4 3 DIN 912 M 6x18 E II em Scr ow ...... ........................ 4 4 028.4 Pin ion Starter ........................... . !1.1ounted r!qht hand side viewed towards power take off. 5 028.3 Ref . No. Qty. Pinion Starter ........................... . Mounted left hand side viewed towards power take off. Hirth Port Number Description 16 028.3/ 14 17 028.3/ 13 18 028.3/ 15 Bushing ....................................... . 19 DIN 127 B 5 glz Lock Washer ................................ 20 DIN 439 M 5 g lz Hexagon Nut ................................ 21 026.3/ 4 Bea ri ng Bu shing ........................ 22 028.3/ 3 Dri ve Ass embly .......................... 23 028.3/ 2 Armature ...................................... ... Qty. Screw ............................................ En gag ing Lever .......................... 6 DIN 127 B 8 Lock Washer .............................. 2 24 028.3/ 5 Hel ical Spring ............................ 7 DI N 912 M 8x30 Ellem Screw .............................. 2 25 028.3/ 6 Washer .......................................... 26 028.3/ 7 Insulating Washer ..................... . 27 028.3/ 9 Carbon Bru s h Set .. ..................... . 28 028.3/ 10 Carbon Bru sh Spring .................. 29 DIN 84 M 4x8 gl z DIN 84 M 4x6 gl z F illister Head Screw.. ................ F illi ster Head Sc rew.. ................ 30 DIN 127 B 4 g lz Loc k Wa sh er ............................... . 31 DIN 934 M 8 g lz He xagon Nut............. ................... 2 32 DIN 127 B 8 gl :r. Lo ck Wa sher ................................ 2 33 028.3/ 11 Re lay Assembly ...... ................... . 34 028. 3/ 8 Scr ew ...... .................................... 8 165 A 19 Support Plate ........................ .... .. 9 DIN127B6 Lock Washer .............................. 10 DIN 7513 AM 6x18 Hexagon Cutti ng Sc rew ............ ll 032.7 Starter Swi tch ........................... . 12 032.11 Pu II Swi tch ................................ 13 032.10 Rectifi er .. .................................... 14 028.3/ 1 Bearing Bushi ng ........................ 1s 028.3/12 Set of pasts for Armature .......... 2 13 2 2 2 2 .,...-...,.