Transcript
BATTERIES
HK DK TK TRADITIONAL BATTERIES FOR MOTIVE POWER
Our range of monoblock batteries has been designed to give the professional user a maximum of autonomy and extended service life – even under the most difficult conditions. The reliability of these compact powerhouses is simply amazing, permitting up to 1200 recharge cycles with 80% depth of discharge! Moreover we make sure that the maintenance requirements of each battery type and self-discharge is minimal.
TRADITIONAL BATTERIES
A maximum of capacity and consequently maximum autonomy as well. Very extensive and complete range. Reliable high quality. Batteries available in both European and American sizes.
EMROL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/309.24.24 - F +32(0)3/311.79.50 -
[email protected] - www.emrol.com
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HK DK TK TRADITIONAL BATTERIES FOR MOTIVE POWER Batteries for motive power The EDrive label that we put on our batteries is your guarantee that they have successfully undergone the most stringent quality tests. Moreover Trojan is America’s most renowned maker of “Deep Cycle” batteries. Emrol is proud to be the Benelux’s principal importer of this prestige brand.
Applications
Cleaning
AWP Golf Intralogistics Horticulture
In addition to our range of traditional liquid acid batteries, we also supply zero maintenance batteries. For more information see the HO DO TO SO brochure.
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Recreational vehicles
Marine
Elektrical vehicles
Renewable energy
Traffic signs
Research & Development
BATTERIES
When making a choice between our HK, DK or TK products, it is important to keep a number of key parameters in mind:
To estimate the discharge depth, simply compare the capacity of the machine with the machine’s expected application. Example: for a street cleaning machine with a capacity of 2000m2 and a car park covering of 1000m2, the discharge depth is 50%. It is important to note that other criteria, such as correct maintenance and temperature, also have a substantial impact on life expectancy but these have been disregarded in the graphs. The graphs are only for advisory purposes and do not express or imply a guarantee.
Dimensions: Not all models are available in the three versions (HK-DK-TK). The space available in the machine may therefore determine the battery type. For this reason always check the dimensions first. Intensity: When a particular model is available in more than product version (HK-DK-TK) the choice will depend on the intensity of battery use. HK versions are meant for low intensity use, DK for moderate intensity, and TK for high intensity use. Budget: By referring to the charts you can select a battery that conforms to your expectations regarding battery life. This helps you to make the choice that gives you the best return on investment. DEPTH OF DISCHARGE according to IEC254-1 Number of years
number of years
number of years
40% 40%
60%
60% 40% 60% 80% 100% days per week
HK life expectancy
80%
80%
100%
100%
days per week
DK life expectancy
days per week
TK life expectancy
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HK DK TK EDRIVE
BATTERIES FOR MOTIVE POWER
HK SERIES All the products in the HK group are approved EDrive products, which means that they conform to the Emrol quality standard.
TH E ADVANTAG E S OF S E M I -TR ACTION B AT TE R I E S (H K ) AT A G L ANC E Properties
Characteristics Ready for use, even after long periods of idleness (if left charged!) Can be stored up to 6 months without maintenance, if fully charged
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Ideal for seasonal use Ideal as reserve battery (if stored empty can be stored for very long periods of time).
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As much as 3 times greater cycle resistance as an “ordinary” starter battery.
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Cheaper than a starter battery because of longer service life
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Will start an engine at all temperatures above freezing.
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Can be used for many purposes Plenty of starting power for combustions engines.
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Special construction prevents damage due to battery acid
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Safe, even on an overturned boat
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Long service life despite deep discharges
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Large available capacity per cycle
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In the event of an oversight (limited overcharging) water can be topped up.
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Greater safety when used Long service life
■■ Very limited self-discharge
Extended life and extreme cycle resistance
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High electrical values
Leakproof up to 55°
80% of the capacity can be used per cycle
Safe if overcharged
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Benefits
BATTERIES
EDRIVE
BATTERIES FOR MOTIVE POWER
HK
R Stock product EDRIVE / VARTA Voltage (V)
type
9.540.6 9.550.2
9.575.2 9.590.3 9.580.4 9.600.2 9.605.1 9.635.1 9.680.3 9.680.4
C20 Capacity
Length (mm)
Width (mm)
Height (mm)
Total Height (mm)
Weight +/- kg
Pallet quantity
Terminal Type & Lay-out
40
50
207
175
190
190
13.4
60
0AP
R
50
60
242
175
190
190
15.4
57
0AP
60
80
275
175
225
21.0
60
AP
R R R R R R R R
60
75
278
175
190
190
18.3
48
0AP
9.555.1 9.560.2
C5 Capacity
12
85
105
353
175
190
190
24.0
36
0AP
85
104
310
172
202
223
22.8
36
0AP
100
122
342
172
214
239
29.9
36
0AP
115
135
342
172
262
284
31.6
24
0AP
110
135
509
175
182
206
37.5
24
3AP
155
180
507
224
194
218
48.6
21
3AP
190
225
518
273
213
237
62.0
18
3AP
160
210
513
270
215
242
60
18
4AP
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HK DK TK BATTERIES FOR MOTIVE POWER Trojan The Trojan Battery Company is the world leader in deep cycle battery technology. Trojan has been pioneering the best of deep cycle batteries ever since 1925. Every battery made by Trojan represents the fruits of decades of experience, constant innovation and dedication. Conclusion? You can count on Trojan for reliable, durable, constant, good quality energy. This is the Trojan advantage, brought to you in every deep cycle battery in the distinctive chestnut brown colour.
Trojan’s Alpha Plus® paste Formulation ■■
Longer service life
Trojan’s Maxguard® Advanced Design Separator
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Longer service life and better performance
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More cycles
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Reduced water consumption and lower maintenance costs
TROJAN
BATTERIES
TROJAN
BATTERIES FOR MOTIVE POWER
Trojan’s Deep Cycle Ventilationsystem ■■
Safer
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Better
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Reduced water consumption and lower maintenance costs
Trojan’s Polyon™ Case ■■
Exceptional durability
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Increased safety and reliability
Trojan’s Flowbridge® mudrest Longer battery life
CYCLE LIFE TEST @ KAN LABORATORIES
Minutes of capacity @ 75 Amp discharge
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Competitor Trojan
150 140 130
TROJAN
120 110 100 90
COMPETITOR
80 70 60 50 40 30 20 10 0 0
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950
Cycles
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HK DK TK UNIQUE TECHNOLOGY, EXCELLENT PERFORMANCE
TROJAN
1.Trojan’s Maxguard® Advanced Design Separator Only genuine Trojan deep cycle batteries feature the Maxguard® Advanced Design Separator. This proprietary technology offers a number of benefits ■■
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Long life and sustained performance “S” shaped ribbing on back web helps fully wet the negative plate by venting gas. Multi-rib geometry keeps the acid channels open longer. Both properties result in more effective utilization of active material. Extended battery life Rubber-based separators slow the antimony transfer from the positive grids to the negative plates. Thick glass fibre sheet to support plate integrity. Less water consumption and lower maintenance costs Reduces end-of-charge current to less than half of that required by other types of separators.
2.Trojan’s Alpha Plus® Paste Formulation Trojan deep cycle batteries feature the exclusive Alpha Plus high-density paste formulation for enhanced performance. JJ
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Longer battery life Dynel fiber holds the active material together longer. Trojan’s curing process results in a stronger bond between the active material and the grid frame. The 72-hour plate curing process also results in an interlocking crystal structure holding the active material longer.
Dynel Fiber
Active material
BATTERIES
TROJAN
UNIQUE TECHNOLOGY, EXCELLENT PERFORMANCE
3.Trojan’s Polyon™ Case ■■
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Exceptional durability Custom-formulated polyolefin resin produces a case and cover that are strong, yet light, for batteries in heavy service applications such as floor machines, aerial work platforms and renewable energy systems. Increased safety and reliability Buttressed trestle design adds strength and integrity to the structure.
4.Trojan’s Deep Cycle Venting system Larger vent pods on Trojan’s deep cycle batteries reduce the potential for acid leakage in applications the require deep discharges. ■■
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Safer Avoid acid spilling onto the battery cover or in the machine. Better Humid battery covers can cause short circuit currents to flow between the battery terminals discharging the battery. Less water consumption and lower maintenance costs Decreased possibility for electrolyte fumes to leave the battery, means less water consumption. Standard competitive Vent Pod
Trojan’s deep cycle venting system
5.Trojan’s Flowbridge® mudrest It’s not often you check what’s in the bottom of your battery case, but at Trojan, nothing is left out of the design process. That’s why the FlowBridge Mud Rest was developed. ■■
Longer battery life Unique herringbone design diffuses active material after it falls off the plates, minimizing opportunities for shorts.
Trojan FlowBridge™
Competitor’s Mudrest
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HK DK TK TROJAN
BATTERIES FOR MOTIVE POWER
R Stock product
DK
TROJAN Voltage (V)
type
T605 ELPT T105 EHPT T105 ELPT
R R
C20 Capacity
Length (mm)
Width (mm)
Height (mm)
Total Height (mm)
Weight +/- kg
Pallet Quantity
Terminal Type & Lay-out
175
210
264
181
243
276
26
48
5ELPT
185
225
264
181
243
278
28
48
5EHPT 5ELPT
185
225
264
181
243
270
28
48
T105 EAP
185
225
264
181
243
270
28
32
5AP
T125 EHPT
195
240
264
181
243
278
30
32
5EHPT 5EHPT
T145 EHPT TE35 AP
R R
J250P DT
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J305Eh-AC UT J305Gh-AC UT J305P-AC DT
R
J305H-AC DT
215
260
264
181
264
298
33
45
200
245
245
190
252
276
31
48
5AP
216
250
295
178
292
33
28
5DT
250
305
311
178
335
365
38
15
5UT
258
315
311
178
335
365
40
15
5UT
271
330
295
178
343
365
44
15
5DT
295
360
295
178
343
365
45
15
5DT
L16Eh-AC UT
303
370
311
178
387
432
46
14
5UT
L16Gh-AC UT R
320
390
311
178
387
432
49
28
5UT
L16P-AC DT
R
L16H-AC DT T875 ELPT
R
T890 ELPT 27TMX AP 27TMH AP
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R R
30XHS AP T1275 ELPT J150 EHPT
R R
12
344
420
295
178
398
424
52
14
5DT
357
435
295
178
398
424
57
13
5DT
145
170
264
181
243
276
29
48
1ELPT
155
190
264
181
243
276
31
48
1ELPT
85
105
324
171
205
235
25
42
1AP
95
115
324
171
205
235
27
42
1AP
105
130
355
171
215
236
30
36
1AP
120
150
327
178
243
276
37
24
1ELPT
243
1EHPT
120
150
351
178
276
38
24
J185E-AC UT
144
175
394
178
371
46
12
0UT
J185G-AC UT
152
185
394
178
371
48
12
0UT
J185P-AC DT J185H-AC DT
10
C5 Capacity
R R
168
205
381
178
347
371
52
12
0DT
185
225
381
178
347
371
58
12
0DT
BATTERIES
EDRIVE
BATTERIES FOR MOTIVE POWER NBA Nuova Brescia Accumulatori (NBA) was established in Gambara in Italy in 1986. NBA is specialized in making special batteries for electrical drives whose main features are high capacity combined with maximum useful life. The latter property applies to both the flat plate HK series batteries and the tubular plate TK series. Only materials of the highest quality are used for these batteries which is why they are a guaranteed source of reliable, long lasting energy.
R Stock product
TK NBA Voltage (V)
type
5 PzB 240 6 PzB 260 6 PzS 195 6 PzS 205 7 PzS 320
R R R R R
5 PzS 160
6
8
2 PzS 56 3 PzS 54
R
3 PzS 75 3 PzS 85
R
4 PzS 72
12
4 PzS 90 4 PzS 118 6 PzS 126
R R
Terminal Type & Lay-
C5 Capacity
C20 Capacity
Length (mm)
Width (mm)
Height (mm)
Total Height (mm)
Weight +/- kg
Pallet Quantity
185
240
260
180
252
275
29
38
5AP
200
260
260
180
252
275
31
38
5AP
180
240
242
190
252
275
30
36
5AP
205
270
242
190
252
275
32
38
5AP
320
425
305
180
333
365
48
28
5AP
160
210
260
180
275
29
48
AP
56
75
265
175
210
20
60
AP
54
72
278
175
190
18
64
0AP
75
95
308
174
220
19
56
AP
85
110
308
175
225
27
56
0AP
72
96
352
175
190
23
48
AP
90
120
345
170
235
29
-
0AP
118
157
345
170
260
285
36
36
0AP
205
190
228
out
126
167
510
175
225
40
32
4AP
7 PzS 150
150
200
510
222
225
46
28
AP
10 PzS 180
180
240
517
270
240
68
18
AP
JJ JJ
These batteries are light for the performance they deliver. They are moreover easy to handle and simple to maintain. Tubular plate technology for the best possible performance: up to 1200 cycles in accordance with the IEC254-1 standard.
NBA’s dedication to quality has helped it obtain UNI EN ISO9001/2000 certification for its management system, and UNI EN ISO 14001 certification for its environmental management system.
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BATTERIES
HK DK TK THE DIFFERENCES BETWEEN FLAT PLATES AND TUBULAR PLATES What are the technical differences between flat and tubular plates? Motive power applications usually use tubular plate batteries, in particular for highly intensive use and/or shift working. Compared to flat plates the energy they deliver is more constant and reliable. Their greater productivity and longer operational availability with fewer battery changes is the result of a design that makes more room for energy and extended life time.
Batteries with tubular and flat plates contain the same basic components: JJ a positive electrode (or plate) JJ a negative electrode (or plate) JJ electrolyte in which the plates are immersed (a dilute solution of sulphuric acid) The difference between the two technologies lies in the design of the positive plate: JJ A tubular plate consists of little tubes with a lead core encapsulated in an inactive porous sheath of polyester. The sheathes are filled with the positive active material, which presses firmly against the lead cores. JJ A flat positive plate is a lead grid into which a wet mix of active material has been spread. These differences have a limited impact on performance and maintenance. In Europe flat plate batteries are only available in 6V, 8V or 12 V versions offering Unlike batteries with thick flat plates (both semi-traction batteries cold start currents from 40 to 400 Ah. and deep-cycle batteries), starter batteries with thin flat plates are not Tubular plate batteries are available in suitable for discharges deeper than 20%. A starter battery will have 2V, 6V, 8V and 12V versions are available the words “cold start current” printed on it somewhere followed by a from 40 to 1800 Ah. 2V batteries, which number expressed in Amperes. Although it’s possible to start an engine are sometimes also referred to as cells with a thick flat battery or a tubular plate battery, it will have to be larger or elements are used mainly in forklift in order to deliver a sufficiently high cold start current. trucks.
(E) version 16 - 05/12 12
EMROL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/309.24.24 - F +32(0)3/311.79.50 -
[email protected] - www.emrol.com
