Preview only show first 10 pages with watermark. For full document please download

Hp 3 Phase Ups User Guide

Rating
Date

October 2018
Size

2.7MB
Views

7,290
Categories

Industrial & lab equipment Electrical equipment & supplies Power conditioning Uninterruptible power supplies (UPSs)

Transcript

HP 3 Phase UPS User Guide Abstract This document includes installation, configuration, and operation information for the HP 3 Phase UPS. This document is for the person who installs and maintains power products. HP assumes you are qualified in the servicing of high-voltage equipment and trained in recognizing hazards in products with hazardous energy levels. Part Number: 435256-004 B January 2013 Edition: 4 © Copyright 2008, 2013 Hewlett-Packard Development Company, L.P. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein. Contents Component identification ............................................................................................................... 7 3 Phase UPS overview ............................................................................................................................... 7 UPS front panel ......................................................................................................................................... 8 UPS front panel controls ............................................................................................................................. 9 UPS front panel LED indicators .................................................................................................................... 9 UPS rear panel ....................................................................................................................................... 10 REPO port .................................................................................................................................... 10 ERM rear panel ....................................................................................................................................... 12 UPS installation........................................................................................................................... 13 Precautions ............................................................................................................................................. 13 Preparing to install the hardware ............................................................................................................... 13 Tools and materials ........................................................................................................................ 13 Selecting a site .............................................................................................................................. 14 Readying the equipment ................................................................................................................. 14 Installing the mounting rails ...................................................................................................................... 14 Installing the UPS .................................................................................................................................... 17 Removing the UPS battery bracket ................................................................................................... 19 Installing the batteries .................................................................................................................... 19 Replacing the UPS battery bracket ................................................................................................... 20 Attaching the UPS front bezel .......................................................................................................... 20 Connecting the ground bonding cable ............................................................................................. 20 Connecting the REPO port .............................................................................................................. 21 Connecting the UPS to utility power ................................................................................................. 23 Switching on the UPS battery circuit breaker ..................................................................................... 24 Connecting devices to the UPS ........................................................................................................ 24 Charging the UPS batteries ............................................................................................................. 25 Powering up the standalone UPS ..................................................................................................... 25 Installing in a parallel configuration ........................................................................................................... 26 Installing the input and output wiring ................................................................................................ 26 Wiring the terminal block ............................................................................................................... 28 Connecting the ground bonding cable ............................................................................................. 29 Connecting the REPO port .............................................................................................................. 30 Connecting the UPSs to the Bus Bar ................................................................................................. 35 Switching on the UPS input circuit breaker ........................................................................................ 37 Switching on the UPS battery circuit breaker ..................................................................................... 37 Connecting devices to the UPS ........................................................................................................ 38 Charging the UPS batteries ............................................................................................................. 38 Powering up the parallel system ...................................................................................................... 39 Adding an HP 3 Phase UPS to a parallel configuration ................................................................................ 39 Disconnecting from utility power ...................................................................................................... 39 Installing the UPS ........................................................................................................................... 39 ERM installation .......................................................................................................................... 55 Preparing to install the hardware ............................................................................................................... 55 Tools and materials ........................................................................................................................ 55 Selecting a site .............................................................................................................................. 55 Contents 3 Readying the equipment ................................................................................................................. 56 Installing the mounting rails ...................................................................................................................... 56 Preparing the rails for integrated shipping .................................................................................................. 58 Switching off the UPS battery circuit breaker ............................................................................................... 59 Switching off the ERM circuit breaker ......................................................................................................... 59 Installing the ERM .................................................................................................................................... 60 Attaching the ERM front bezel ......................................................................................................... 62 Connecting the ERM to the UPS ....................................................................................................... 62 Switching on the ERM circuit breaker ............................................................................................... 63 Switching on the UPS battery circuit breaker ..................................................................................... 63 Charging the ERM batteries ............................................................................................................ 63 UPS operations ........................................................................................................................... 64 Mimic screen .......................................................................................................................................... 64 Modes of operation ................................................................................................................................. 64 Standby mode .............................................................................................................................. 64 Normal mode ............................................................................................................................... 65 Battery mode ................................................................................................................................ 66 Auto-Bypass mode ......................................................................................................................... 66 Configuring the UPS ................................................................................................................................ 67 Changing the language.................................................................................................................. 67 Changing display functions ............................................................................................................. 67 Changing user settings ................................................................................................................... 68 Setting the Battery Low alarm level............................................................................................................. 70 Running automatic battery tests ................................................................................................................. 71 Testing the front panel display ................................................................................................................... 71 Silencing an audible alarm ....................................................................................................................... 71 Verifying the REPO port connection ........................................................................................................... 71 Powering down the standalone UPS ........................................................................................................... 72 Powering down an individual paralleled UPS .............................................................................................. 72 Powering down the parallel system ............................................................................................................ 73 Communication .......................................................................................................................... 74 Installing communication options and control terminals ................................................................................. 74 Communication options ............................................................................................................................ 75 DB-9 communication port................................................................................................................ 75 Control terminals ..................................................................................................................................... 76 Relay output contacts ............................................................................................................................... 76 Programmable signal inputs ...................................................................................................................... 77 Parallel communication ............................................................................................................................ 77 Mode transfers .............................................................................................................................. 78 Redundant signal wiring ................................................................................................................. 78 Auto-identification .......................................................................................................................... 78 Metering ...................................................................................................................................... 79 Power management .................................................................................................................... 80 HP UPS Power Protection Agent overview ................................................................................................... 80 Features ................................................................................................................................................. 80 Maintenance .............................................................................................................................. 81 Removing the UPS front bezel ................................................................................................................... 81 Removing the ERM front bezel................................................................................................................... 81 Replacing the UPS electronics module ........................................................................................................ 81 Replacing UPS X-Slot cards ....................................................................................................................... 83 Configuring the Parallel UPS Card ............................................................................................................. 84 Contents 4 Replacing the batteries ............................................................................................................................. 87 Important battery safety information ................................................................................................. 87 Battery care and storage guidelines ................................................................................................. 87 UPS battery replacement procedure ................................................................................................. 88 Testing the new battery module ....................................................................................................... 89 Replacing the UPS ................................................................................................................................... 89 Replacing the ERM .................................................................................................................................. 90 Updating the UPS firmware ...................................................................................................................... 91 Verifying the HP UPS Management Module firmware version .............................................................. 91 Configuring a USB to serial converter............................................................................................... 91 Reassigning the USB COM ports ..................................................................................................... 92 Troubleshooting .......................................................................................................................... 94 LED and audible alarm troubleshooting ...................................................................................................... 94 Silencing an audible alarm ............................................................................................................. 95 Abnormal output voltage at startup ............................................................................................................ 95 Battery breaker ....................................................................................................................................... 95 Battery connection condition ..................................................................................................................... 96 Battery low condition ............................................................................................................................... 96 Battery test condition................................................................................................................................ 96 Bypass is unavailable .............................................................................................................................. 96 Check Parallel Board condition ................................................................................................................. 97 Configuration error and UPS does not start ................................................................................................. 97 Phase rotation verification ........................................................................................................................ 97 Power is not available at the UPS output receptacle ..................................................................................... 97 Protected equipment is not on ................................................................................................................... 98 Overload condition ................................................................................................................................. 98 Overtemperature condition ....................................................................................................................... 98 Redundancy loss due to overload .............................................................................................................. 98 Selective trip ........................................................................................................................................... 99 Site wiring condition ................................................................................................................................ 99 UPS detects software incompatibility .......................................................................................................... 99 UPS does not power down ....................................................................................................................... 99 UPS does not power up ............................................................................................................................ 99 UPS does not provide the expected backup time ....................................................................................... 100 UPS does not transfer to Auto-Bypass mode .............................................................................................. 100 UPS is on battery ................................................................................................................................... 100 UPS is on bypass................................................................................................................................... 100 Specifications ........................................................................................................................... 101 Model list ............................................................................................................................................. 101 UPS physical specifications ..................................................................................................................... 101 ERM physical specifications .................................................................................................................... 101 Power cord specifications ....................................................................................................................... 101 Power Bus Bar and Wireway specifications .............................................................................................. 102 HP 10642 G2 Rack specifications ........................................................................................................... 102 UPS input specifications ......................................................................................................................... 102 UPS output specifications ........................................................................................................................ 103 Environmental specifications ................................................................................................................... 103 Battery specifications ............................................................................................................................. 104 Battery runtimes .................................................................................................................................... 104 REPO port specifications ........................................................................................................................ 105 Spares ..................................................................................................................................... 106 Contents 5 Ordering spares .................................................................................................................................... 106 UPS spare parts list ................................................................................................................................ 106 Hardware options ................................................................................................................................. 106 Support and other resources ...................................................................................................... 107 Before you contact HP............................................................................................................................ 107 HP contact information ........................................................................................................................... 107 Regulatory information .............................................................................................................. 108 Safety and regulatory compliance ........................................................................................................... 108 Turkey RoHS material content declaration ................................................................................................. 108 Ukraine RoHS material content declaration ............................................................................................... 108 Warranty information ............................................................................................................................ 108 Limited warranty .......................................................................................................................... 108 $250,000 Computer Load Protection Guarantee ............................................................................. 108 Pre-Failure Battery Warranty ......................................................................................................... 109 Electrostatic discharge ............................................................................................................... 110 Preventing electrostatic discharge ............................................................................................................ 110 Grounding methods to prevent electrostatic discharge ................................................................................ 110 Acronyms and abbreviations ...................................................................................................... 111 Documentation feedback ........................................................................................................... 112 Index ....................................................................................................................................... 113 Contents 6 Component identification 3 Phase UPS overview The HP 3 Phase UPS protects your sensitive electronic equipment from the most common power problems including power failures, power sags, power surges, brownouts, and line noise. Power outages can occur when you least expect it and power quality can be erratic. These power problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage hardware - causing hours of lost productivity and expensive repairs. With the HP 3 Phase UPS, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. The HP 3 Phase UPS is designed for critical applications such as ultra high—density blade servers in a data center environment. Providing outstanding performance and reliability, the HP 3 Phase UPS unique benefits include: • High-density three-phase input, three-phase output UPS • Scalable to 60 kW (redundant N+1 configuration) by connecting up to six additional parallel UPS modules. Each UPS in the parallel system connects to a Power Bus Bar pre-installed in the rear of a rack. Racks can be configured for bottom or top entry A Parallel UPS Card in each paralleled UPS provides connectivity for system metering and operational mode control. In a parallel system not fully loaded, the system will shift load to UPSs with the strongest batteries or additional ERMs to maximize runtime when on battery. Parallel systems can be configured for capacity or redundancy. • 6U UPS height, 3U ERM height • Normal operating mode that minimizes heat generation by operating at typically >98% efficiency The UPS filters incoming AC power and provides consistent power to your equipment without draining the battery. • For utility line input that exceeds normal operating range, automatic transfer to an online, double-conversion, high-frequency UPS design with pure sine wave output and power-factor correction • EBM technology that uses advanced battery management to increase battery service life, optimize recharge time, and provide a warning before the end of useful battery life • Extended runtime with up to four ERMs per UPS • Hot-swappable electronics module and batteries that simplify maintenance by allowing you to replace them safely without powering down the critical load • Emergency shutdown control through the REPO port • HP UPS Management Module for network connectivity with monitoring and control • Firmware that is service upgradeable through the standard DB-9 communication port • Backed by worldwide agency approvals Component identification 7 The Power Bus Bar for parallel systems, mounted in the rear of an HP rack, provides the required input and output connections for the paralleled UPSs and has a single system-rated input connection. The parallel UPS system can be installed with Output Power Modules or connected to rack-mounted power distribution systems. Note these guidelines when configuring the UPS standalone unit or parallel system: • There is a maximum of four ERMs per UPS. • Mount ERM(s) for a standalone UPS directly below the UPS or, with rack side panels removed, in an adjacent rack to the left of the rack containing the UPS. • Mount ERMs for a parallel system in an adjacent rack to the left of the rack containing the UPSs (rack side panels removed). • For consistent runtimes, each UPS in a parallel system should have the same number of ERMs. • Some load equipment may require phase rotation or phase relationship coordination to ensure proper operation. Review your equipment manufacturer’s power requirement documents to ensure that your connected equipment operates correctly. UPS front panel Item Description 1 Battery compartment 2 Control buttons 3 LED display 4 Electronics compartment Component identification 8 UPS front panel controls Item Description Function 1 Left arrow or ESC Cancel/return to the previous menu 2 Up arrow Scroll through the menu structure 3 Down arrow Scroll through the menu structure 4 Right arrow or enter Select an option UPS front panel LED indicators Item LED description 1 Power On 2 On Battery Component identification 9 Item LED description 3 Auto-bypass 4 Alarm For more information, see "LED and audible alarm troubleshooting (on page 94)" . UPS rear panel Item Description 1 Communications terminal block 2 Output circuit breaker 3 Input circuit breaker 4 Battery circuit breaker 5 Input/output power connectors 6 ERM connector 7 Option card slots 8 Output connector (only for use with output module) 9 Ground bonding screw 10 DB-9 service port 11 REPO port (NO and NC) NOTE: For proper UPS operation, be sure that the terminal block jumpers are inserted as shown. REPO port WARNING: The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation. Component identification 10 CAUTION: • Do not connect the REPO port to any utility connected circuits. Reinforced insulation to the utility is required. The REPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated latching-type switch for the 3 Phase UPS only, no other device or circuit including a single phase UPS. The REPO signal must remain active for at least 250 ms for proper operation. • To ensure that the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the EPO function is activated. NOTE: For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1, “Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.” The UPS includes an isolated REPO port. When properly wired, the REPO feature allows the power at the UPS output receptacles to be switched off from a remote location. When REPO is activated, the UPS powers down all converters, de-energizes all system relays, trips the UPS battery circuit breaker, and powers down within 10 to 15 seconds. However, the unit continues to have logic power (the display is still active) and is not fully powered down until input power is disconnected from the unit. This feature can be used for powering down the load and the UPS by thermal relay, for example in the event of room overtemperature. To use this feature, the REPO port must be connected to a remote switch (not supplied). The REPO switch is used in conjunction with a main disconnect device that removes the AC source from the input of the UPS. When the switch is activated: • The REPO feature immediately powers down protected devices and does not utilize the orderly shutdown procedure initiated by power management software. • The REPO feature shuts down UPS units operating under either utility or battery power. Keep the REPO connector installed in the REPO port on the UPS even if the REPO function is not needed. The REPO connection are listed below: Wire function Terminal wire size rating Suggested wire size L1 4–0.32 mm2 (12–22 AWG) 0.82 mm2 (18 AWG) L2 4–0.32 mm2 (12–22 AWG) 0.82 mm2 (18 AWG) There are two REPO positions, normally-open (NO) or normally-closed (NC). The pins on the NC REPO connector are connected together. When this connection is open, the logic circuitry completely shuts down the UPS, thus preventing the power from supplying the load. To use NC REPO, remove the jumper wire and connect an NC external switch. To use NO REPO, connect an NO external switch. For REPO locations, see Connecting REPO port . NOTE: If the UPS was operating on battery power when the remote switch was closed, no power is available to the load devices until utility power is restored and the UPS has been manually powered up. To restore power to the load devices after the REPO feature is activated, press the Power On button after the AC source is reconnected to the UPS. IMPORTANT: Pressing and holding the Power On button without utility present normally initiates a battery start and the UPS assumes the load. However, if the Power On button is pressed and a REPO is detected, battery start is inhibited and the UPS is not able to assume the load. The electronics module fan spins and the Alarm LED and an audible alarm are active as long as the Power On button is held. Component identification 11 ERM rear panel Item Description 1 Circuit breaker 2 ERM input connector (from another ERM output) 3 ERM output connector (to the UPS or another ERM) Component identification 12 UPS installation Precautions Save these instructions. This document contains important safety instructions that should be followed during installation, operation, and maintenance of the UPS and batteries. WARNING: A risk of personal injury from electric shock and hazardous energy levels exists. The installation of options and routine maintenance and service of this product must be performed by individuals who are knowledgeable about the procedures, precautions, and hazards associated with AC power products. 140 kg 307 lb 77 kg 170 lb This symbol indicates that the UPS exceeds the recommended weight for one individual to handle safely. WARNING: To reduce the risk of personal injury or damage to the equipment, observe local occupational health and safety requirements and guidelines for manual material handling. This symbol indicates that the ERM exceeds the recommended weight for one individual to handle safely. WARNING: To reduce the risk of personal injury or damage to the equipment, observe local occupational health and safety requirements and guidelines for manual material handling. WARNING: To prevent personal injury from earth conductor leakage current: • Do not operate the UPS while disconnected from the utility power source. • Disconnect load devices before disconnecting the UPS from the utility power source. Preparing to install the hardware Before installing the hardware: 1. Be sure the necessary tools and materials (on page 13) are available. 2. Select an installation site ("Selecting a site" on page 14). 3. Prepare the equipment ("Readying the equipment" on page 14) for installation in the rack. Tools and materials The following tools are required for installation: • Phillips screwdriver • 10-mm hex-nut wrench • T-25 Torx driver A cage nut-fitting tool is supplied with the rack. UPS installation 13 Selecting a site WARNING: To prevent fire or electric shock, install the unit in a temperature- and humidity-controlled indoor environment, free of conductive contaminants. When selecting a site, consider the following factors: • Elevated operating ambient temperature—If the equipment is installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack environment might be greater than room ambient temperature. Install the equipment in an environment compatible with the operating temperature ("Environmental specifications" on page 103). • Reduced air flow—In the rack, the rate of air flow required for safe operation of the equipment must not be compromised. • Circuit overloading—Consideration should be given to the connection of the equipment to the supply circuit and the effect that overloading of the circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this concern. • Reliable earthing—Reliable earthing of rack-mounted equipment should be maintained. Particular attention should be given to supply connections other than direct connections to the branch circuit, such as the use of power strips. • Electrical requirements—All models require a dedicated (unshared) branch circuit, suitably rated for the specific UPS as stated in "Input specifications" . Readying the equipment 1. Check the battery recharge date specified on the label that is affixed to the shipping carton. IMPORTANT: Do not use the battery if the recharge date has passed. If the date on the battery recharge date label has passed without the battery being recharged, contact an HP authorized service representative for directions. 2. Transport the packaged unit to its installation location. 3. Unpack the equipment near the rack where the unit will be assembled. Installing the mounting rails WARNING: To reduce the risk of personal injury or damage to the equipment, be sure that: • • • • • The leveling feet are extended to the floor. The full weight of the rack rests on the leveling feet. The stabilizing feet are attached to the rack if it is a single-rack installation. The racks are coupled together in multiple-rack installations. Only one component is extended at a time. A rack may become unstable if more than one component is extended for any reason. WARNING: A risk of personal injury or damage to the equipment exists. Uneven loading of equipment in the rack might cause the rack to become unstable. Install the heavier components first, and then continue to populate the rack from the bottom to the top. UPS installation 14 CAUTION: Always plan the rack installation so that the heaviest item is on the bottom of the rack. Install the heaviest item first, and continue to populate the rack from the bottom to the top. NOTE: Mounting hardware for square- and round-holed racks is included in the UPS kit. 1. Select the proper holes in the rack for positioning the UPS in the rack. The UPS rails are installed in positions 1 and 12. 2. Loosen the hex nuts, and extend the brackets to the desired length. UPS installation 15 3. Insert screws through the rack into the mounting rail and the front of each mounting bracket. 4. Install cage nuts or clip nuts into the rear of the rack. UPS installation 16 5. Insert screws through the mounting rail into the cage nuts or clip nuts. 6. Tighten the hex nuts. IMPORTANT: If preparing the rails for integrated shipping, install the rear mounting brackets. Installing the UPS Before installing the UPS, review and observe all warnings in "Precautions (on page 13)." WARNING: A risk of personal injury or damage to the equipment exists. Uneven loading of equipment in the rack might cause the rack to become unstable. Install the heavier components first, and then continue to populate the rack from the bottom to the top. UPS installation 17 CAUTION: Always plan the rack installation so that the heaviest item is on the bottom of the rack. Install the heaviest item first, and continue to populate the rack from the bottom to the top. 1. Install the mounting rails ("Installing the mounting rails" on page 56, "Installing the mounting rails" on page 14). 2. With one person on each side of the carton, lift the chassis and lower it to the floor in front of the rack. 3. Install the mounting ears on the chassis using the screws provided. 4. With one person on each side, lift the chassis to rail level and slide the chassis on the mounting rails. 5. Attach the chassis to the rack using the supplied screws. 6. If using the rear mounting brackets, be sure that the bracket tabs are fully inserted into the rear panel cutouts, then tighten the brackets. UPS installation 18 Removing the UPS battery bracket Be sure that all circuit breakers on the rear panel of the UPS are in the Off position. Installing the batteries WARNING: To prevent personal injury, prepare the area and observe all materials-handling procedures when transporting a battery module. Battery modules weigh 20 kg (44 lb). UPS installation 19 Replacing the UPS battery bracket Attaching the UPS front bezel 1. Connect the cable to the electronics module. 2. Attach the UPS front bezel. Connecting the ground bonding cable The ground bonding screw is provided as an attachment point for conductors. Use a ground bonding cable if the rack contains any conductors for the purpose of functional grounding or bonding of ungrounded metal parts. UPS installation 20 The ground bonding cable is not included. Connecting the REPO port This UPS has two REPO ports, normally-open and normally-closed. Before connecting to a REPO port, review and observe all warnings. WARNING: The pins on the REPO port are polarity sensitive. Be sure to verify polarity while connecting the REPO port in parallel with other HP UPSs. WARNING: To meet the requirements stated in NEC (NFPA 70) Articles 645-10 and 645-11, a UPS installed in a computer equipment room must be connected to a REPO circuit. NOTE: Wire the connector block using stranded, nonshielded wire (AWG #22 - #18, or equivalent). HP recommends using different colors for the positive and negative wires. To avoid inadvertant EPO: • Minimize wire strain while connecting the REPO port. • Avoid allowing the wires to hang in the rear of the UPS. • Use tie wraps and tie wrap blocks to secure the wires tightly to the rack and the rear of the UPS. For more information about the REPO port, see "REPO port (on page 10)" . For information about verifying the REPO connection, see "Verifying the REPO port connection (on page 71)" . Connecting to a normally-open contact IMPORTANT: The remote switch must be in the open position to enable power to the UPS output. UPS installation 21 NOTE: The REPO wiring of a standalone UPS can be connected with the REPO wiring of a parallel system if the same sense (NO or NC) contacts are used. Be sure to match the polarity for the contacts. 1. Verify that the UPS is powered down and all power sources are removed. For more information, see "Powering down the standalone UPS (on page 72)." 2. Mount the remote REPO switch. HP recommends mounting the REPO switch near the operator's consoles or near the exit doors. For enclosure dimensions and wiring knockouts, see the REPO switch manufacturer's installation instructions. 3. Connect the appropriate external switch to terminal block 4, normally-open REPO. IMPORTANT: Always test the REPO function before applying the critical load to avoid accidental load loss. For more information, see "Verifying the REPO port connection (on page 71)." 4. Reconnect terminal block 4, normally-open REPO, and then power on the UPS manually to restart. Pins should remain open to keep the UPS running. Maximum resistance is 10 ohm. 5. Verify that the jumper is inserted in terminal block 5. Connecting to a normally-closed contact IMPORTANT: The remote switch must be in the closed position to enable power to the UPS output. NOTE: The REPO wiring of a standalone UPS can be connected with the REPO wiring of a parallel system if the same sense (NO or NC) contacts are used. Be sure to match the polarity for the contacts. UPS installation 22 1. Verify that the UPS is powered down and all power sources are removed. For more information, see "Powering down the standalone UPS (on page 72)." 2. Mount the remote REPO switch. HP recommends mounting the REPO switch near the operator's consoles or near the exit doors. For enclosure dimensions and wiring knockouts, see the REPO switch manufacturer's installation instructions. 3. Connect the appropriate external switch to terminal block 5, normally-closed REPO, and then discard the jumper wire. IMPORTANT: Always test the REPO function before applying the critical load to avoid accidental load loss. For more information, see "Verifying the REPO port connection (on page 71)." 4. Reconnect terminal block 5, normally-closed REPO, and then power on the UPS manually to restart. The pins must be shorted to keep the UPS running. Maximum resistance is 10 ohm. Connecting the UPS to utility power WARNING: To prevent injury from electric shock or damage to the equipment: • Plug the input line cord into a grounded (earthed) electrical outlet that is installed near the equipment and is easily accessible. • Do not disable the grounding plug on the input line cord. The grounding plug is an important safety feature. • Do not use extension cords. IMPORTANT: The UPS is a transformerless UPS that requires an unbroken neutral from the AC source. Installations with an upstream generator or dual source ATS that will open the neutral (4 pole) will require either an isolation transformer in front of the UPS, or a 50 mS overlap of the different source neutrals during the transition. Connect the UPS to a grounded utility power outlet. UPS installation 23 Switching on the UPS battery circuit breaker When the UPS is plugged in and the battery circuit breaker is on, the UPS automatically enters Standby mode and begins charging the batteries. Connecting devices to the UPS CAUTION: Do not plug laser printers into the UPS output receptacles. The instantaneous current drawn by this type of printer can overload the UPS. Before connecting devices, verify that the UPS will not overload by checking that the ratings of the devices do not exceed the UPS capacity. If the equipment rating is listed in amps, multiply the number of amps by the nominal AC source to determine the VA. To provide additional receptacles: • For the 8kVA models—Plug a PDU into the UPS output receptacle at the end of the power cord. • For the 12kVA models— a. Install the included output module on the rear rack frame. UPS installation 24 b. Plug the output module into the special UPS output receptacle, located on the rear of the UPS. Item Description 1 Rack corner post 2 Mounting locations 3 Mounting top bracket 4 Output cord 5 Mounting bottom bracket 6 Input cord Charging the UPS batteries With the UPS in Standby mode, allow the batteries to charge before putting the UPS into service. IMPORTANT: Charge the batteries for at least 48 hours before supplying backup power to devices. The batteries charge to: • 80 percent of their capacity within 5 hours • 100 percent of their capacity within 48 hours Powering up the standalone UPS NOTE: Be sure that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Switch the UPS input circuit breaker to the On position. 2. Wait for the UPS front panel display to illuminate. The Alarm LED flashes. 3. Check the UPS front panel display for active alarms or notices (other than "Batteries Disconnected"). Resolve any active alarms before continuing. For more information, see "Troubleshooting (on page 94)" . 4. Switch the UPS battery circuit breaker to the On position. UPS installation 25 5. If optional ERMs are installed, switch all ERM battery circuit breakers to the On position. Be sure that the "Batteries Disconnected" alarm has cleared. Be sure that no other alarms appear on the UPS front panel display. If the Alarm LED is flashing, do not proceed until all alarms clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. 6. Press any button once and then press the left arrow button to select the TURN UPS ON/OFF menu. 7. Press the down arrow button to select the TURN UPS ON option. Press the left arrow button. 8. Confirm the selection. Press and hold the left arrow button for three seconds, until the UPS stops beeping. The UPS front panel display indicates "UPS starting..." while relays click and the fans start. The display returns to the status menu. Be sure that the Power On LED illuminates. If the Alarm LED is flashing, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. The UPS should be in Operate mode. 9. Switch the output circuit breaker to the On position. 10. To return to the default logo screen, press the ESC button. Installing in a parallel configuration WARNING: This equipment must be installed by a licensed electrician or trained service personnel familiar with high-power circuitry IMPORTANT: The UPS is a transformerless UPS that requires an unbroken neutral from the AC source. Installations with an upstream generator or dual source ATS that will open the neutral (4 pole) will require either an isolation transformer in front of the UPS, or a 50 mS overlap of the different source neutrals during the transition. A UPS connected to a Bus Bar with a paralleling line cord is identified as a member of the parallel system. The Bus Bar connects the line and load to a common power bus. A parallel system can be configured for capacity or redundancy. The UPS models in a parallel configuration require a dedicated branch circuit that meets the following requirements: • Circuit with overcurrent protection, depending on parallel configuration: Number of UPSs in parallel system HP 3 Phase NA HP 3 Phase INTL 3 150 A 75 A 4 200 A 100 A 5 225 A 125 A 6 (N+1 system) 225 A 160 A • Three-phase, 4-wire plus ground, 208 Y/120 V nominal (NA) or 400 Y/230 V nominal, 380-415 VAC acceptable (INTL) • 50/60 Hz • The breaker must be wall-mounted and be readily accessible to the operator • Flexible or rigid metal conduit Installing the input and output wiring Be sure that the UPSs are properly installed in individual rail kits in a rack containing a Bus Bar. UPS installation 26 Bottom entry 1. Remove the UPS above the wireway. See "Replacing the UPS (on page 89)" . 2. Remove the eight screws on the wireway top cover and retain. 3. Slide the cover back and off the wireway and retain. 4. Remove the six screws on the conduit landing plate and retain. 5. Remove the plate and retain. 6. Use a Greenlee punch to provide one or more holes in the conduit landing plate to accommodate the input and output wiring from the utility to the Power Bus Bar. 7. Replace the conduit landing plate. 8. Reinstall the UPS above the wireway. UPS installation 27 Top entry Use a Greenlee punch to provide one or more holes in the top of the wireway. Install one or more holes in the center rear of the top of the racks. NOTE: Top entry wiring does not interfere with access areas for the fans, connectors, breakers or X-Slot cards on any HP 3 Phase UPS. See the wireway label. Wiring the terminal block Connect the input, output and ground wires to the Power Bus Bar terminal block. Route the three input phases and the input neutral through the ferrite assembly. Wire gauge depends on overcurrent protection rating required. For more information, see "Installing in a parallel configuration (on page 26)." Reference the NEC, NFPA 70, for wire sizing. UPS installation 28 Power Bus Bar terminal block Terminal position Power Bus Bar wire function Terminal wire size rating* Tightening torque Output 1 Phase 1 out 31.1 Nm (275 lb in) 2 Phase 2 out 3 Phase 3 out 4 Phase 1 in 5 Phase 2 in 6 Phase 3 in 7 Neutral 8 Neutral 9 Neutral 10 Ground 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 13.3 mm2 (6 AWG) to 177 mm2 (350 kcmil) 18 mm2 (4 AWG) to 215mm2 (400 kcmil) Input Neutral Safety ground 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 31.1 Nm (275 lb in) 1.8 (16 lb in) *Use 13.3 mm2 (6 AWG) 90º C copper wire minimum. Connecting the ground bonding cable The ground bonding screw is provided as an attachment point for conductors. Use a ground bonding cable if the rack contains any conductors for the purpose of functional grounding or bonding of ungrounded metal parts. UPS installation 29 The ground bonding cable is not included. Connecting the REPO port This UPS has two REPO ports, normally-open and normally-closed. Before connecting to a REPO port, review and observe all warnings. WARNING: The pins on the REPO port are polarity sensitive. Be sure to verify polarity while connecting the REPO port in parallel with other HP UPSs. WARNING: To meet the requirements stated in NEC (NFPA 70) Articles 645-10 and 645-11, a UPS installed in a computer equipment room must be connected to a REPO circuit. NOTE: Wire the connector block using stranded, nonshielded wire (AWG #22 - #18, or equivalent). HP recommends using different colors for the positive and negative wires. To avoid inadvertant EPO: • Minimize wire strain while connecting the REPO port. • Avoid allowing the wires to hang in the rear of the UPS. • Use tie wraps and tie wrap blocks to secure the wires tightly to the rack and the rear of the UPS. For more information about the REPO port, see "REPO port (on page 10)" . For information about verifying the REPO connection, see "Verifying the REPO port connection (on page 71)" . Connecting to a normally-open contact IMPORTANT: The remote switch must be in the open position to enable power to the UPS output. UPS installation 30 You can install an optional REPO circuit that shuts down the entire parallel system using a single switch. To install a REPO switch for a parallel system, the selected REPO command (NO or NC) contacts from each UPS in the system must be in parallel. To install a REPO switch for a parallel system: 1. Verify that the UPS system is powered down and all power sources are removed. For more information, see "Powering down the parallel system (on page 73)." 2. Mount the remote REPO switch. HP recommends mounting the REPO switch near the operator's consoles or near the exit doors. For enclosure dimensions and wiring knockouts, see the REPO switch manufacturer's installation instructions. UPS installation 31 3. Connect the appropriate external switch to terminal block 4, normally-open REPO. Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS. IMPORTANT: Always test the REPO function before applying the critical load to avoid accidental load loss. For more information, see "Verifying the REPO port connection (on page 71)." UPS installation 32 4. Reconnect terminal block 4, normally-open REPO, and then power on the UPS manually to restart. The pins should remain open to keep the UPS running. 5. Verify that the jumper is inserted in terminal block 5. Connecting to a normally-closed contact IMPORTANT: The remote switch must be in the closed position to enable power to the UPS output. You can install an optional REPO circuit that shuts down the entire parallel system using a single switch. To install a REPO switch for a parallel system, the selected REPO command (NO or NC) contacts from each UPS in the system must be in parallel. To install a REPO switch for a parallel system: 1. Verify that the UPS system is powered down and all power sources are removed. For more information, see "Powering down the parallel system (on page 73)." 2. Mount the remote REPO switch. HP recommends mounting the REPO switch near the operator's consoles or near the exit doors. For enclosure dimensions and wiring knockouts, see the REPO switch manufacturer's installation instructions. UPS installation 33 3. Connect the appropriate external switch to terminal block 5, normally-closed REPO. Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS, and then discard the jumper from terminal block 5. IMPORTANT: Always test the REPO function before applying the critical load to avoid accidental load loss. For more information, see "Verifying the REPO port connection (on page 71)." UPS installation 34 4. Reconnect terminal block 5, normally-closed REPO, and then power on the UPS manually to restart. Short the pins to keep the UPS running. Maximum resistance is 10 ohm. Connecting the UPSs to the Bus Bar To connect the parallel input cord from each paralleled UPS to the Bus Bar in the rack: 1. Gently loop and twist the parallel input cords to minimize stress on the cords. The loop and twist for each cord might vary depending on configuration and strain relief. 2. Pull the cord retention bracket away from the Bus Bar (1). 3. Connect the parallel input cord to the Bus Bar (2). UPS installation 35 4. Secure the parallel input cord by pushing in the cord retention bracket (3). UPS installation 36 Switching on the UPS input circuit breaker 1. Switch the UPS input circuit breaker on each UPS to the On position. 2. Wait for the front panel display on each UPS to illuminate. The Alarm LED flashes on each UPS. 3. Check each UPS front panel display for active alarms or notices (other than "Batteries Disconnected"). Resolve any active alarms before continuing. For alarm troubleshooting, see "LED and audible alarm troubleshooting (on page 94)." Switching on the UPS battery circuit breaker When the UPS is plugged in and the battery circuit breaker is on, the UPS automatically enters Standby mode and begins charging the batteries. UPS installation 37 Connecting devices to the UPS CAUTION: Do not plug laser printers into the UPS output receptacles. The instantaneous current drawn by this type of printer can overload the UPS. Before connecting devices, verify that the UPS will not overload by checking that the ratings of the devices do not exceed the UPS capacity. If the equipment rating is listed in amps, multiply the number of amps by the nominal AC source to determine the VA. To provide additional receptacles: • For the 8kVA models—Plug a PDU into the UPS output receptacle at the end of the power cord. • For the 12kVA models— a. Install the included output module on the rear rack frame. b. Plug the output module into the special UPS output receptacle, located on the rear of the UPS. Item Description 1 Rack corner post 2 Mounting locations 3 Mounting top bracket 4 Output cord 5 Mounting bottom bracket 6 Input cord Charging the UPS batteries With the UPS in Standby mode, allow the batteries to charge before putting the UPS into service. IMPORTANT: Charge the batteries for at least 48 hours before supplying backup power to devices. The batteries charge to: • 80 percent of their capacity within 5 hours • 100 percent of their capacity within 48 hours UPS installation 38 Powering up the parallel system NOTE: Be sure that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Be sure that the "Batteries Disconnected" alarm has cleared. Be sure that no other alarms appear on the UPS front panel display. If the Alarm LED is flashing, do not proceed until all alarms clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. 2. On any UPS, press any button on the front panel display to activate the menu options, and then press the down arrow button until the TURN SYSTEM ON/OFF menu displays. 3. Press the down arrow button to display the TURN UPS ON option. Press the right arrow button. 4. Confirm the selection. Press and hold the right arrow button for three seconds, until the UPS stops beeping. Verify that the Power On LED illuminates solid on each UPS. If the Alarm LED on any UPS is flashing, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. The UPS should be in Normal mode. 5. Switch all output circuit breakers to the ON position. 6. On any UPS, press the ESC button until the HP logo appears. 7. To change any other factory-set defaults, see "UPS operations (on page 64)" . NOTE: HP recommends setting the Date and Time and the Start screen. 8. If a REPO is installed, test the REPO function: o Activate the external REPO switch. Verify the status change on the UPS display. o Deactivate the external REPO switch and restart the UPS. Adding an HP 3 Phase UPS to a parallel configuration WARNING: This equipment must be installed by a licensed electrician or trained service personnel familiar with high-power circuitry Disconnecting from utility power CAUTION: Power down each UPS before installing an RP12000 UPS into an existing system. Not powering down may cause an unexpected system shutdown or failure. To power down the UPS, see "Powering down the parallel system (on page 73)" . For each additional UPS being installed, verify that all circuit breakers are in the Off position. Installing the UPS Before installing the UPS, review and observe all warnings in "Precautions (on page 13)." UPS installation 39 WARNING: A risk of personal injury or damage to the equipment exists. Uneven loading of equipment in the rack might cause the rack to become unstable. Install the heavier components first, and then continue to populate the rack from the bottom to the top. CAUTION: Always plan the rack installation so that the heaviest item is on the bottom of the rack. Install the heaviest item first, and continue to populate the rack from the bottom to the top. 1. Install the mounting rails ("Installing the mounting rails" on page 56, "Installing the mounting rails" on page 14). 2. With one person on each side of the carton, lift the chassis and lower it to the floor in front of the rack. 3. Install the mounting ears on the chassis using the screws provided. 4. With one person on each side, lift the chassis to rail level and slide the chassis on the mounting rails. 5. Attach the chassis to the rack using the supplied screws. 6. If using the rear mounting brackets, be sure that the bracket tabs are fully inserted into the rear panel cutouts, then tighten the brackets. UPS installation 40 Configuring the Parallel UPS Card 1. Unpack the Parallel UPS Card, and be sure that the card was not damaged during shipment. NOTE: If installing another X-Slot card, be sure to install the Parallel UPS Card in X-Slot Communication Bay 2. 2. Remove the UPS X-Slot communication bay cover, and retain the screws. 3. Set the jumper pins on the Parallel UPS Card according to the parallel configuration. For three or more paralleled UPSs: o Set the cards of the first and last UPS to Pins 1 and 2. o Set the card for the middle UPS(s) to Pins 2 and 3. 4. Install the Parallel UPS Card into an open X-Slot on the rear of the UPS. 5. Repeat steps 1 through 4 to install a Parallel UPS Card into each UPS to be paralleled. The HP 3 Phase UPS parallel system automatically assigns identities to each UPS in the system based on the order in which their Parallel UPS Cards are wired. For more information, see "Auto-identification (on page 78)" . 6. Verify that all the terminal blocks and jumpers are installed in each UPS. 7. Using the supplied CAT 5 cables, install the Parallel UPS Card wiring between each UPS, connecting the card OUT port on one UPS to the card IN port on the next UPS. UPS installation 41 When powering up the UPS, the parallel system identifies the UPS wired after UNIT 1 as UNIT 2, and so on. Item Description 1 Standalone/parallel terminal block (removed) 2 For parallel use only 3 Redundant signal cable 4 Standalone/parallel terminal block 5 For parallel use only 6 Standalone/parallel terminal block 7 UPS UNIT 1 8 UPS UNIT 2 9 Parallel UPS Card cable with ferrite 10 CAN OUT port 11 CAN IN port UPS installation 42 Item Description 12 UPS UNIT 3 8. Install the redundant signal wiring between the For Parallel Use Only and Standalone/Parallel terminals on each UPS. Remove the existing terminal block connectors before installing the cable. 9. Secure the cable to the UPS using cable ties and plastic standoffs. Be sure to check for correct polarity when installing the cable. CAUTION: If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Be sure all wiring is correct for proper operation. 10. Remove the Standalone/Parallel terminal block connector from the top UPS. 11. Tighten the screws securing each Parallel UPS Card in the X-Slot communication bay. Removing the UPS battery bracket Be sure that all circuit breakers on the rear panel of the UPS are in the Off position. Installing the batteries WARNING: To prevent personal injury, prepare the area and observe all materials-handling procedures when transporting a battery module. Battery modules weigh 20 kg (44 lb). UPS installation 43 Replacing the UPS battery bracket Attaching the UPS front bezel 1. Connect the cable to the electronics module. UPS installation 44 2. Attach the UPS front bezel. Connecting the ground bonding cable The ground bonding screw is provided as an attachment point for conductors. Use a ground bonding cable if the rack contains any conductors for the purpose of functional grounding or bonding of ungrounded metal parts. The ground bonding cable is not included. Connecting the REPO port This UPS has two REPO ports, normally-open and normally-closed. Before connecting to a REPO port, review and observe all warnings. WARNING: The pins on the REPO port are polarity sensitive. Be sure to verify polarity while connecting the REPO port in parallel with other HP UPSs. UPS installation 45 WARNING: To meet the requirements stated in NEC (NFPA 70) Articles 645-10 and 645-11, a UPS installed in a computer equipment room must be connected to a REPO circuit. NOTE: Wire the connector block using stranded, nonshielded wire (AWG #22 - #18, or equivalent). HP recommends using different colors for the positive and negative wires. To avoid inadvertant EPO: • Minimize wire strain while connecting the REPO port. • Avoid allowing the wires to hang in the rear of the UPS. • Use tie wraps and tie wrap blocks to secure the wires tightly to the rack and the rear of the UPS. For more information about the REPO port, see "REPO port (on page 10)" . For information about verifying the REPO connection, see "Verifying the REPO port connection (on page 71)" . Connecting to a normally-open contact IMPORTANT: The remote switch must be in the open position to enable power to the UPS output. You can install an optional REPO circuit that shuts down the entire parallel system using a single switch. To install a REPO switch for a parallel system, the selected REPO command (NO or NC) contacts from each UPS in the system must be in parallel. To install a REPO switch for a parallel system: 1. Verify that the UPS system is powered down and all power sources are removed. For more information, see "Powering down the parallel system (on page 73)." 2. Mount the remote REPO switch. HP recommends mounting the REPO switch near the operator's consoles or near the exit doors. For enclosure dimensions and wiring knockouts, see the REPO switch manufacturer's installation instructions. UPS installation 46 3. Connect the appropriate external switch to terminal block 4, normally-open REPO. Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS. IMPORTANT: Always test the REPO function before applying the critical load to avoid accidental load loss. For more information, see "Verifying the REPO port connection (on page 71)." UPS installation 47 4. Reconnect terminal block 4, normally-open REPO, and then power on the UPS manually to restart. The pins should remain open to keep the UPS running. 5. Verify that the jumper is inserted in terminal block 5. Connecting to a normally-closed contact IMPORTANT: The remote switch must be in the closed position to enable power to the UPS output. You can install an optional REPO circuit that shuts down the entire parallel system using a single switch. To install a REPO switch for a parallel system, the selected REPO command (NO or NC) contacts from each UPS in the system must be in parallel. To install a REPO switch for a parallel system: 1. Verify that the UPS system is powered down and all power sources are removed. For more information, see "Powering down the parallel system (on page 73)." 2. Mount the remote REPO switch. HP recommends mounting the REPO switch near the operator's consoles or near the exit doors. For enclosure dimensions and wiring knockouts, see the REPO switch manufacturer's installation instructions. UPS installation 48 3. Connect the appropriate external switch to terminal block 5, normally-closed REPO. Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS, and then discard the jumper from terminal block 5. IMPORTANT: Always test the REPO function before applying the critical load to avoid accidental load loss. For more information, see "Verifying the REPO port connection (on page 71)." UPS installation 49 4. Reconnect terminal block 5, normally-closed REPO, and then power on the UPS manually to restart. Short the pins to keep the UPS running. Maximum resistance is 10 ohm. Connecting the UPSs to the Bus Bar To connect the parallel input cord from each paralleled UPS to the Bus Bar in the rack: 1. Gently loop and twist the parallel input cords to minimize stress on the cords. The loop and twist for each cord might vary depending on configuration and strain relief. 2. Pull the cord retention bracket away from the Bus Bar (1). 3. Connect the parallel input cord to the Bus Bar (2). UPS installation 50 4. Secure the parallel input cord by pushing in the cord retention bracket (3). Connecting the UPS to utility power WARNING: To prevent injury from electric shock or damage to the equipment: • Plug the input line cord into a grounded (earthed) electrical outlet that is installed near the equipment and is easily accessible. • Do not disable the grounding plug on the input line cord. The grounding plug is an important safety feature. • Do not use extension cords. Connect the UPS to a grounded utility power outlet. UPS installation 51 Switching on the UPS input circuit breaker 1. Switch the UPS input circuit breaker on each UPS to the On position. 2. Wait for the front panel display on each UPS to illuminate. The Alarm LED flashes on each UPS. 3. Check each UPS front panel display for active alarms or notices (other than "Batteries Disconnected"). Resolve any active alarms before continuing. For alarm troubleshooting, see "LED and audible alarm troubleshooting (on page 94)." Switching on the UPS battery circuit breaker When the UPS is plugged in and the battery circuit breaker is on, the UPS automatically enters Standby mode and begins charging the batteries. Connecting devices to the UPS UPS installation 52 CAUTION: Do not plug laser printers into the UPS output receptacles. The instantaneous current drawn by this type of printer can overload the UPS. Before connecting devices, verify that the UPS will not overload by checking that the ratings of the devices do not exceed the UPS capacity. If the equipment rating is listed in amps, multiply the number of amps by the nominal AC source to determine the VA. To provide additional receptacles: • For the 8kVA models—Plug a PDU into the UPS output receptacle at the end of the power cord. • For the 12kVA models— a. Install the included output module on the rear rack frame. b. Plug the output module into the special UPS output receptacle, located on the rear of the UPS. Item Description 1 Rack corner post 2 Mounting locations 3 Mounting top bracket 4 Output cord 5 Mounting bottom bracket 6 Input cord Charging the UPS batteries With the UPS in Standby mode, allow the batteries to charge before putting the UPS into service. IMPORTANT: Charge the batteries for at least 48 hours before supplying backup power to devices. The batteries charge to: • 80 percent of their capacity within 5 hours • 100 percent of their capacity within 48 hours Powering up the parallel system UPS installation 53 NOTE: Be sure that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Be sure that the "Batteries Disconnected" alarm has cleared. Be sure that no other alarms appear on the UPS front panel display. If the Alarm LED is flashing, do not proceed until all alarms clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. 2. On any UPS, press any button on the front panel display to activate the menu options, and then press the down arrow button until the TURN SYSTEM ON/OFF menu displays. 3. Press the down arrow button to display the TURN UPS ON option. Press the right arrow button. 4. Confirm the selection. Press and hold the right arrow button for three seconds, until the UPS stops beeping. Verify that the Power On LED illuminates solid on each UPS. If the Alarm LED on any UPS is flashing, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. The UPS should be in Normal mode. 5. Switch all output circuit breakers to the ON position. 6. On any UPS, press the ESC button until the HP logo appears. 7. To change any other factory-set defaults, see "UPS operations (on page 64)" . NOTE: HP recommends setting the Date and Time and the Start screen. 8. If a REPO is installed, test the REPO function: o Activate the external REPO switch. Verify the status change on the UPS display. o Deactivate the external REPO switch and restart the UPS. UPS installation 54 ERM installation Preparing to install the hardware Before installing the hardware: 1. Be sure the necessary tools and materials (on page 13) are available. 2. Select an installation site ("Selecting a site" on page 14). 3. Prepare the equipment ("Readying the equipment" on page 14) for installation in the rack. Tools and materials The following tools are required for installation: • Phillips screwdriver • 10-mm hex-nut wrench • T-25 Torx driver A cage nut-fitting tool is supplied with the rack. Selecting a site WARNING: To prevent fire or electric shock, install the unit in a temperature- and humidity-controlled indoor environment, free of conductive contaminants. When selecting a site, consider the following factors: • Elevated operating ambient temperature—If the equipment is installed in a closed or multi-unit rack assembly, the operating ambient temperature of the rack environment might be greater than room ambient temperature. Install the equipment in an environment compatible with the operating temperature ("Environmental specifications" on page 103). • Reduced air flow—In the rack, the rate of air flow required for safe operation of the equipment must not be compromised. • Circuit overloading—Consideration should be given to the connection of the equipment to the supply circuit and the effect that overloading of the circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this concern. • Reliable earthing—Reliable earthing of rack-mounted equipment should be maintained. Particular attention should be given to supply connections other than direct connections to the branch circuit, such as the use of power strips. • Electrical requirements—All models require a dedicated (unshared) branch circuit, suitably rated for the specific UPS as stated in "Input specifications" . ERM installation 55 Readying the equipment 1. Check the battery recharge date specified on the label that is affixed to the shipping carton. IMPORTANT: Do not use the battery if the recharge date has passed. If the date on the battery recharge date label has passed without the battery being recharged, contact an HP authorized service representative for directions. 2. Transport the packaged unit to its installation location. 3. Unpack the equipment near the rack where the unit will be assembled. Installing the mounting rails WARNING: To reduce the risk of personal injury or damage to the equipment, be sure that: • • • • • The leveling feet are extended to the floor. The full weight of the rack rests on the leveling feet. The stabilizing feet are attached to the rack if it is a single-rack installation. The racks are coupled together in multiple-rack installations. Only one component is extended at a time. A rack may become unstable if more than one component is extended for any reason. NOTE: Mounting hardware for square- and round-holed racks is included in the UPS kit. 1. Loosen the wing nuts or hex nuts, and then extend the brackets to the desired length. ERM installation 56 2. Insert screws through the rack into the mounting rail and the front of each mounting bracket. 3. Install cage nuts or clip nuts into the rear of the rack. ERM installation 57 4. Insert screws through the mounting rail into the cage nuts or clip nuts. 5. Tighten the wing nuts or hex nuts. Preparing the rails for integrated shipping If the unit is to be shipped in a rack: 1. Remove the hex nuts from the mounting rail. 2. Install the rail reinforcement plates and tighten using the hex nuts with captive washers, included in the kit, instead of the nuts included with the rail. ERM installation 58 3. Install the rear mounting brackets using hex nuts. Wait until the unit is installed and the brackets are adjusted before tightening the nuts. Switching off the UPS battery circuit breaker WARNING: To prevent the UPS from dropping the load, be sure to switch off only the UPS battery circuit breaker. Once the battery circuit breaker is switched off, an audible alarm sounds, the Alarm LED flashes, and the LCD displays, "Battery not connected." To silence an audible alarm, see "Silencing an audible alarm (on page 71)" . Switching off the ERM circuit breaker ERM installation 59 WARNING: To prevent personal injury from electric shock or damage to the equipment, verify that the circuit breaker is in the Off position. Installing the ERM Before installing the ERM, review and observe all warnings in "Precautions (on page 13)." WARNING: A risk of personal injury or damage to the equipment exists. Uneven loading of equipment in the rack might cause the rack to become unstable. Install the heavier components first, and then continue to populate the rack from the bottom to the top. CAUTION: Always plan the rack installation so that the heaviest item is on the bottom of the rack. Install the heaviest item first, and continue to populate the rack from the bottom to the top. 1. Install the mounting rails ("Installing the mounting rails" on page 56, "Installing the mounting rails" on page 14). 2. With one person on each side of the carton, lift the chassis and lower it to the floor in front of the rack. ERM installation 60 3. Install the mounting ears on the chassis using the screws provided. 4. With one person on each side, lift the chassis to rail level and slide the chassis on the mounting rails. 5. Attach the chassis to the rack using the supplied screws. 6. If using the rear mounting brackets, be sure that the bracket tabs are fully inserted into the rear panel cutouts, then tighten the brackets. The UPS auto-detects ERM installation by updating the system runtime. If the system runtime is not updated, verify installation or see "Troubleshooting (on page 94)" . ERM installation 61 Attaching the ERM front bezel Connecting the ERM to the UPS NOTE: To install a second ERM, plug the cable from the second ERM into the socket at the rear of the first ERM. Up to four ERM units can be connected. ERM installation 62 Switching on the ERM circuit breaker Switching on the UPS battery circuit breaker When the UPS is plugged in and the battery circuit breaker is on, the UPS automatically enters Standby mode and begins charging the batteries. Charging the ERM batteries Connect the UPS to a grounded utility power outlet. When the UPS is plugged in, it automatically enters Standby mode and begins charging the ERM batteries. With the UPS in Standby mode, allow the ERM batteries to charge for at least 24 hours before putting the UPS into service. ERM installation 63 UPS operations Mimic screen The Mimic screen shows the internal components of the UPS and a real-time display of the operating status. A thicker bar indicates that the node is energized. Modes of operation The UPS has four modes of operation: • Standby mode (on page 64) • Normal mode (on page 65) • Battery mode (on page 66) • Auto-Bypass mode (on page 66) Standby mode In Standby mode: • No power is available at the UPS output receptacles. • The UPS charges the batteries as necessary. The UPS can be placed in Standby mode when the UPS is in Normal mode (on page 65). To place the UPS in Standby mode: 1. Power down the UPS. UPS operations 64 2. o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." Power to the load ceases. IMPORTANT: While in Standby mode, the UPS maintains the charge on the batteries, but no power is available at the output receptacles. The UPS remains in Standby mode until an alternate mode is selected or until utility power is removed. Normal mode In Normal mode: • Power is available at the UPS receptacles. • The UPS charges the batteries as necessary. Depending on input power conditions, the UPS automatically changes modes. The UPS has three types of Normal mode: • Standard mode (on page 65) • Full-Time Standard mode (on page 65) • High Efficiency mode (on page 65) Standard mode If the input line exceeds normal operating range, the UPS transfers to Standard mode (Online mode) to produce a regulated output voltage. When the input line returns to normal operating range, the UPS returns to High Efficiency mode (on page 65). Full-Time Standard mode Full-Time Standard mode (continuous Online mode) is user selectable for full-time operation. High Efficiency mode By default, the UPS operates in a High Efficiency mode that minimizes heat contribution to the rack environment. The system bypass input directly supplies the system output with three-phase AC power, and the UPS automatically transfers to double-conversion (Normal mode (on page 65)) operation as needed. The battery recharges as necessary. Continuous double-conversion mode Continuous double-conversion mode is available only for loads less than 10 kW (86%). If the load exceeds the 10 kW limit while in Standard mode, the UPS switches to High Efficiency mode until the load is reduced below 9 kW. After three attempts within one hour to operate in Standard mode, the UPS locks into High Efficiency mode for one hour to prevent continuous cycling. UPS operations 65 Transferring the UPS between Normal modes To transfer between Normal mode and Full-Time Standard mode: 1. Press any button to activate the menu options. 2. Select SETTINGS, USER SETTINGS, POWER STRATEGY, STANDARD, and ENTER to confirm. To transfer between Standard mode and Normal mode: 1. Press any button to activate the menu options. 2. Select SETTINGS, USER SETTINGS, POWER STRATEGY, HIGH EFFICIENCY, and ENTER to confirm. Alternatively, press any button to activate the menu options, then select TURN UPS ON/OFF, TURN UPS ON, and ENTER to confirm. Battery mode In Battery mode, the UPS supplies power without being connected to utility power. To power up the UPS without using utility power, connect to AC power at least one time. When utility power returns, the UPS enters Normal mode (on page 65) while the batteries recharge. Auto-Bypass mode The UPS automatically enters Auto-Bypass mode when: • Auto-Bypass mode is activated through the front panel. • The UPS detects the electronics module s being replaced. • The UPS detects that the control panel is disconnected from the electronics module. • The UPS detects an internal failure. • The UPS detects an overtemperature condition. • The UPS has an overload condition. For more information about the conditions that put the UPS into Auto-Bypass mode, see "Troubleshooting (on page 94)." To place the UPS in Auto-Bypass mode: 1. Verify that all UPS circuit breakers are in the Off position. 2. Verify that the UPS power cord is connected to an AC outlet. 3. Switch on utility power where the UPS is connected. 4. Switch the UPS input circuit breaker to the On position. Wait for the UPS front panel display to illuminate. The Alarm LED flashes. 5. Check the UPS front panel display for active alarms or notices (other than "Batteries Disconnected"). Resolve any active alarms before continuing. To resolve alarms, see "Troubleshooting (on page 94)." 6. Switch the UPS battery circuit breaker to the On position. 7. If optional ERMs are installed, switch all ERM battery circuit breakers to the On position. 8. Verify that the "Batteries Disconnected" alarm has cleared. Verify that no other alarms appear on the UPS front panel display. UPS operations 66 9. Press any button to activate the menu options. 10. Select CONTROL, GO TO BYPASS MODE. The Auto-Bypass and Power On LEDs illuminated solid, indicating the UPS is operating in Auto-Bypass mode. The load is now powered by utility power. 11. Switch the load connector circuit breaker to the On position. 12. Press ESC until the HP logo appears. Transferring the UPS between modes To transfer between Normal mode and Auto-Bypass mode: 1. Press any button to activate the menu options. 2. Select CONTROL, GO TO BYPASS MODE, and ENTER to confirm. To transfer between Auto-Bypass mode and Normal mode: 1. Press any button to activate the menu options. 2. Select CONTROL, GO TO NORMAL MODE, and ENTER to confirm. Alternatively, press any button to activate the menu options, then select TURN UPS ON/OFF, TURN UPS ON, and ENTER to confirm. Configuring the UPS NOTE: If ERMS are used in a parallel system • Each UPS must have its own ERM. • Each UPS must have the same number of ERMs per UPS to ensure consistent runtimes. NOTE: Standalone and parallel UPSs automatically detect the number of ERMs connected. Changing the language Press and hold the far left button for approximately five seconds to select the language menu. This action is possible from any LCD menu screen. Changing display functions As the default or after 15 minutes of inactivity, the LCD displays the selectable startup screen. The default is the HP logo and can be changed to the Mimic screen (on page 64) in the User Settings menu. The backlit LCD automatically dims after a long period of inactivity. Press any button to restore the screen. Press any button to activate the menu options. Use the up and down arrow buttons to scroll through the menu structure. Press the right arrow button to enter a submenu. Press the right arrow button to select an option. Press the ESC/left arrow button to cancel or return to the previous menu. Menu map for display functions UPS operations 67 NOTE: Menu functions related to parallel systems appear only on paralleled UPSs. Main menu Submenu Display information or menu function UPS Status System Normal | High Efficiency Power: % / Battery Resting | Battery Floating UPS in Parallel mode / Parallel Unit Number x / Units on Bus Bar / Units on Load Event Log Displays up to 100 events and alarms Measurements Control Parallel system kW (by unit) / kW (Parallel total) Output Voltage L-N and L-L / Current / Frequency / Power kW / Power kVA / Power pf Battery Voltage / Current / Runtime Input Voltage L-N and L-L / Current / Frequency Load Receptacle Voltage / Current / Power kW / Power kVA / Frequency Go to Bypass mode Transfers the UPS system to internal Auto-Bypass mode When this command is active, the option changes to Go to Normal mode. Start Battery Test Schedules a battery test. The battery test might not start immediately. Display Test Four different selectable tests for the front panel functions: • • • • Settings LEDs cycle through alarm sounds backlight turns off and on pixels scroll through to test the LCD User Settings For more information, see "Changing user settings (on page 68)." Service Settings Not available UPS Type / Part Number / Serial Number / Firmware / Display / System / Parallel Card Identification Turn UPS On/Off The The The The On and Off Option UPS On / UPS Off / System On / System Off Changing user settings Description Available settings Set Date and Time Set Year, Month, Day Default setting Date: mm/dd/yyy 01/01/2003 Set Hours, Minutes 00:00 Time is a 24-hour clock Display Contrast Change Language Adjust contrast with up/down arrow buttons Set Language Moderate English UPS operations 68 Description Available settings Default setting Relay Config Relay: [Alarm-1][X-Slot 1-1/2/3/4] or [X-Slot 2-1/2/3/4] Alarm 1: empty X-Slots (1 or 2) Setup: [On Battery][Summary Alarm][On Bypass][UPS OK][custom][empty] #1: #2: #3: #4: Signal Inputs Serial Port Config UPS OK On Bypass Summary Alarm On Battery [empty][Logic] For more information, see "Programmable signal inputs (on page 77)." Port: [X-Slot-1][X-Slot 2/Serv] Speed: [19200][9600][2400][1200] Parallel Operation Settings (only Parallel Operation Mode: [Redundant available in parallel configuration) Mode][Capacity Mode] This setting is not available for six-unit systems (Redundant Mode only) Parallel XCP: [System][Sub Unit] Select System for HP communication applications. Select Sub Unit for other applications. Auto ID Restart: [Done][Restart] Select Restart to reinitialize auto-identification. For more information, see "Auto-identification (on page 78)." Number of ERMs: [0 through 4] Battery Setup For more information, see "Configuring the UPS (on page 67)." Battery Low Alarm Level: [1.750 through 1.950 volts per cell] Automatic Battery Tests: [Enabled][Disabled] Enabled automatically runs the battery test once a month. [High Efficiency][Standard] Power Strategy For more information, see "Normal mode (on page 65)." HP logo Start Screen Mimic screen (on page 64) [Enabled][Disabled] User Password If enabled is selected, the password is USER. [Normal Sound][Disabled] Audible Alarms 19200 Redundant Mode System None 0 (internal batteries only) 1.880 V/cell Enabled High Efficiency HP logo Disabled Normal Sound Unsynchronized Transfer to Bypass [Allowed][Not Allowed] Not Allowed Transfer to Bypass When Overload [After a delay][Immediately] After a delay Automatic Start Delay -1 through 32767 seconds (-1 means disabled) [Allowed][Not Allowed] 0s Allowed Control Commands from X-Slot 2/Serv [Allowed][Not Allowed] Allowed X-Slot Signal Input Activation 0 through 65 seconds 5s Control Commands from X-Slot 1 UPS operations 69 Description Available settings Default setting Site Wiring Fault Notice [Enabled][Disabled] Enabled Reset Custom Event Settings 0 through 32 Total: 0/32 REPO Configuration [Enabled][Disabled] Enabled Delay Setting the Battery Low alarm level The default Battery Low alarm level setting provides approximately 2.5 minutes of battery warning for a UPS. Additional ERMs installed in a parallel system can provide a longer warning time. To set the Battery Low Alarm Level: 1. Press any button to activate the menu options. 2. Select SETTINGS > USER SETTINGS > BATTERY SETUP > Automatic Battery Tests. 3. Use the up or down arrow buttons to select the volts per cell. For a list of settings, see the table below. 4. Press the left arrow button to save the setting. 5. Press and hold the ESC button until the Start screen appears. Warning time (in minutes) Number of ERMs installed Battery Low Alarm Level (user setting) 20% Load 50% Load 100% Load 2 1 1.783 1.821 1.854 2 2 1.776 1.811 1.831 2 3 1.772 1.798 1.818 2 4 1.768 1.781 1.805 3 1 1.805 1.848 1.981 3 2 1.793 1.833 1.859 3 3 1.787 1.820 1.843 3 4 1.781 1.803 1.831 4 1 1.822 1.868 1.918 4 2 1.807 1.850 1.883 4 3 1.789 1.836 1.866 4 4 1.793 1.818 1.850 5 1 1.835 1.884 1.941 5 2 1.818 1.863 1.903 5 3 1.799 1.849 1.883 5 4 1.803 1.823 1.865 Values are approximate. UPS operations 70 Running automatic battery tests Battery tests rely on backfeeding the utility, using the utility as a load. Some sites might choose to disable battery testing if their source is not capable of being backfed. Examples of such sources include generators, other UPSs, and other stiff or soft sources. If a source is not capable of being backfed, the UPS aborts the test (due to utility failure) and maintains the load and log the event. Further consequences depend on the source (for example, another UPS feeding the BladeUPS module might trip off). NOTE: For automatic and manual battery tests, the UPS determines when it is appropriate to run the test. Battery tests run only when the system is in High Efficiency mode. To disable battery testing: 1. Press any button on the front panel display to activate the menu options. 2. Select SETTINGS > USER SETTINGS > BATTERY SETUP > Battery Low Alarm. 3. Use the up or down arrow buttons to select Disabled. 4. Press the left arrow button to save the setting. 5. Press and hold the ESC button until the Start screen appears. Testing the front panel display To test the LEDs: 1. Press any button to activate the menu options. 2. Select CONTROL, DISPLAY TEST 3. Confirm the selection by pressing the right arrow button. Press ESC to stop the test. Silencing an audible alarm To silence an alarm, press any button on the front panel display to silence the alarm. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. IMPORTANT: • Although the audible alarm silences, the condition that caused the alarm to sound may still exist. • If a utility power failure caused the alarm, the alarm silences after power is restored. For information about audible alarm conditions, see "LED and audible alarm troubleshooting (on page 94)." Verifying the REPO port connection NOTE: While testing, operate connected equipment in a safe test mode so the effects do not disrupt critical operations. After connecting the REPO port (on page 21): 1. Initiate a REPO by closing the REPO contact. UPS operations 71 CAUTION: If the polarity is reversed while connecting the REPO port, the UPS powers up normally. 2. 3. Power up the UPS. o Standalone UPS configuration—See "Powering up the standalone UPS (on page 25)." o Parallel UPS configuration—See "Powering up the parallel system (on page 39)." Verify proper connection of the REPO port: a. Disconnect the REPO port. b. Reconnect the REPO port. If the polarity is correct, the REPO connectors can be disconnected, and then reconnected, without initiating a REPO. c. Verify that the UPS remains in Normal mode (on page 65). d. If a REPO is initiated, the polarity is reversed. Check and correct the connections. Powering down the standalone UPS 1. Switch the output circuit breaker to the Off position. 2. Press any button on the front panel display to activate the menu options. 3. Select TURN UPS ON/OFF, TURN UPS OFF, and press the right arrow button. 4. Confirm the selection. Press and hold the right arrow button for three seconds, until the UPS stops beeping. The output relays open, the UPS transfers to Standby mode (on page 64), and the Power On LED turns off. 5. Switch the UPS battery circuit breaker to the Off position. 6. If optional ERMs are installed, switch all ERM battery circuit breakers to the Off position. 7. Switch the UPS input circuit breaker to the Off position. 8. Press ESC until the HP logo appears. 9. Disconnect the UPS from utility power. Powering down an individual paralleled UPS 1. Switch the output circuit breaker to the Off position. 2. Press any button on the front panel display to activate the menu options. 3. Select the TURN UPS ON/OFF, TURN UPS OFF, and press the right arrow button. 4. Confirm the selection. Press and hold the right arrow button for three seconds, until the UPS stops beeping. The output relays open, the UPS transfers to Standby mode, and the Power On LED turns off. 5. Switch the UPS battery circuit breaker to the Off position. 6. If optional ERMs are installed, switch all ERM battery circuit breakers to the Off position. 7. Switch the UPS input circuit breaker to the Off position. 8. Press ESC until the HP logo appears. UPS operations 72 NOTE: If there is only one circuit breaker for all UPSs, do not switch off utility power until all UPSs are powered down. 9. Disconnect the UPS from utility power. If you are shutting down all the UPSs in a parallel system , repeat steps 1 through 7 for each UPS, then disconnect from utility power. Powering down the parallel system 1. Switch one UPS load connector circuit breaker to the Off position. 2. Press any button on the front panel display to activate the menu options. 3. Select the TURN UPS ON/OFF, TURN SYSTEM OFF, and press the right arrow button. 4. Confirm the selection. Press and hold the right arrow button for three seconds, until the UPS stops beeping. The UPS removes power to the parallel UPS system output. The output relays open, the UPS transfers to Standby mode, and the Power On LED turns off. 5. Switch the UPS battery circuit breaker to the Off position. 6. If optional ERMs are installed, switch all ERM battery circuit breakers to the Off position. 7. Switch the UPS input circuit breaker to the Off position. 8. Press ESC until the HP logo appears. 9. To completely remove power from the UPSs, continue to "Powering down the standalone UPS (on page 72)" to power down each UPS. UPS operations 73 Communication Installing communication options and control terminals Item Description 1 Signal input 1 2 Signal input 2 3 Standalone/parallel 4 REPO (normally open) 5 REPO (normally closed) 6 DB-9 communication port 7 Redundant signal wiring (for parallel use only) 8 Relay output contacts 9 Option card bay 1 10 Option card bay 2 To install the communication options and control terminals: 1. Install the appropriate option card and/or necessary cable(s). 2. Connect the cables to the appropriate locations. For detailed information, see "Communication options (on page 75)" or "Control terminals (on page 76)." 3. Route and tie the cable(s) out of the way. 4. Power up the UPS. Communication 74 o Standalone UPS configuration—See "Powering up the standalone UPS (on page 25)." o Parallel UPS configuration—See "Powering up the parallel system (on page 39)." Communication options The UPS has serial communication capabilities through the DB-9 communication port or through an X-Slot card in one of the available bays. The UPS supports two serial communication devices. NOTE: Relay, signal inputs, and the serial port baud rates are configurable through the front panel menus. X-Slot 1 (independent) X-Slot 2 (multiplexed) HP UPS Management Module HP Parallel UPS Card HP UPS Management Module Not in use DB-9 communication port (multiplexed) Available Available DB-9 communication port To establish communication between the UPS and a computer, connect the computer to the UPS communication port using the supplied communication cable. For the communication port location, see "Installing communication options and control terminals (on page 74)." Serial communications port pin assignment Pin number Signal name Function Direction from the UPS 1 — No connection — 2 TxD Transmit to external device Out 3 RxD Receive from external device In Communication 75 Pin number Signal name Function Direction from the UPS 4 — No connection — 5 GND Signal common (tied to chassis) — 6 — No connection — 7 — No connection — 8 — No connection — 9 — No connection — Control terminals The cables should be connected to the control terminal with a mating connector. Input and output terminals have a functional isolation from terminal to terminal. They are connected to the UPS chassis through individual 1 MW resistors. If using a semiconductor switch type, pay attention to the proper polarity. A relay or other mechanical control is preferred. Relay output contacts WARNING: The relay output contacts must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The relay output contacts have a maximum rating of 30 VAC/1 A and 60 Vdc/2 A nominal values. Communication 76 The UPS incorporates a programmable relay output with potential free contacts for remote alarm indications. An additional four relay outputs can be obtained with the compatible Relay Interface option card. Programmable signal inputs The UPS incorporates two programmable signal inputs. HP recommends using non-polar (relay) control input. The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input. Verify control terminal connections if polarity control is required. Signal Description empty Not in use (default) building alarm 1-2 These alarms can be activated separately or at the same time with other building alarms. Building alarms are local only to the UPS. on generator If active, the High Efficiency setting is disabled (BladeUPS 12i model only) and battery tests are disabled.1 ext battery breaker If active, the UPS knows that the external batteries are disconnected.2 request bypass If active, the UPS transfers the load to bypass when the bypass voltage, frequency, and phase rotation are within the allowed limits.1 force bypass If active, the UPS is forced to static bypass operation regardless of the bypass status.1 on/OFF If active, the UPS output powers down regardless of the mode of operation. Auxiliary power, communication, and rectifier/battery charger remain functional. Restart is initiated immediately when the signal is inactive.2 charger off If active, the battery charge function is disabled. In a utility power outage, the discharge of batteries is supported.2 1 2 Program for only one UPS in a parallel system. Program for all UPSs in a parallel system. Use the programmable signal inputs to emulate some of the features usually seen on larger 3-phase systems. For example: • Configure the signal from a smoke detector or water leak detector to power down the system. • Configure a vibration sensor or air conditioner sensor to power down the system. • Set actions for alarms from a generator, such a disabling the charger for an undersized generator or shutdown for a failed generator. • Configure an ATS sensor to transfer the system to Auto-Bypass mode. Parallel communication The Parallel UPS Card in each paralleled UPS provides connectivity for system metering and operational mode control. Powering up, powering down, and auto-calibration commands given at one UPS also command the other UPSs in the parallel system. The UPSs in a parallel system are in constant communication to monitor settings and status information. Communication 77 Mode transfers • If one UPS in a parallel system transfers from High Efficiency mode (on page 65) to Normal mode (on page 65), the other UPSs transfer also. • If one UPS transfers to Battery mode (on page 66), the remaining UPSs in the parallel system stay online. The transferred UPS might transfer back to online at any time, and the parallel system resynchronizes. • When a parallel system is on battery power , the front panels of each UPS display the battery status information of the UPS with the lowest runtime remaining. When the first UPS shuts down, the other UPSs also shut down. • In a parallel system configured for redundancy, the UPSs use a distributed bypass, and the following alarms cause an individual UPS to power down instead of transferring to Auto-Bypass mode (on page 66): o Failure of the fan, fuse, temperature sensor, or power supply o Inverter AC under voltage o Battery current limit o DC line under voltage o Battery over voltage Redundant signal wiring The redundant signal wiring provides redundant backfeed protection in case of Parallel UPS Card failure in the parallel system. If the card fails, the UPSs transfer to Normal mode (on page 65). The system runs unsynchronized, and any UPS can transfer to Battery mode (on page 66) as necessary. If any UPS must transfer to Auto-Bypass mode (on page 66), the redundant signal wiring allows the entire parallel system to transfer to Auto-Bypass mode, without backfeeding. Auto-identification The UPS parallel system automatically assigns identities to each UPS in the system. To take advantage of this feature, wire the Parallel UPS Cards together. For more information, see "Installing in a parallel configuration (on page 26)." Upon powering up the UPS, the UPS with the initializing jumper installed identifies itself as UNIT 1. The next UPS wired identifies itself as UNIT 2, and so forth. The auto-identification sequence takes about 15-20 seconds to complete after all the UPSs in the parallel system have logic power. If a UPS is powered down or otherwise loses logic power, the UPS re-identifies itself in the proper sequence after logic power is restored. If a UPS is powered down and removed from the parallel system, the other UPSs in the system do not re-identify themselves to compensate for the missing UPS until logic power to all the UPSs is cycled. For example, if you remove UNIT 2 and rewire UNIT 3's Parallel UPS Card IN port to UNIT 1's Parallel UPS Card OUT port, UNIT 3 does not re-identify itself as UNIT 2 until logic power is cycled. The Parallel UPS Cards for UNIT 1 and UNIT 3 continue to function normally without the need to re-identify. Communication 78 Metering The Output and Load Receptacle meter readings differ between a parallel system and a standalone UPS. In a parallel system, one UPS reads the Load Receptacle value for the total system (the others read zero), but each UPS displays its own Output value. For example, in a two-unit parallel system with one Anderson load connection for 12 kVA, the Load Receptacle current would read 12 kVA on one UPS and zero on the other UPS, but the Output measurement would be 6 kVA on each UPS (half the total). In a standalone UPS, the load can be connected from the outlet cord or the Anderson load connector. The Output measurement would be the total load on the UPS, and the Load reading would be the portion supplied by the Anderson load connector. Communication 79 Power management HP UPS Power Protection Agent overview The HP UPS Power Protection Agent runs on a local or network server and allows the management module to gracefully shut down the operating system of that server and optionally run a script during power failure. Install the agent on any machine that is powered by the UPS and any machine that the management module uses to initiate a command. NOTE: If you are an existing HP Power Manager user, you must uninstall the HPPM Remote Agent before installing the UPS Power Protection Agent. Features • Monitors the status of the UPS and performs diagnostics • Manages a graceful shutdown of attached equipment during a utility power failure • For UPSs with multiple load segments, the management module, manages independent UPS load segments to provide separate power control of connected equipment NOTE: The HP 3 Phase UPSs have only one load segment. • Prioritizes the timing of equipment shutdown and reboots connected equipment by load segment • Delays restart by load segment after a power outage to sequence the startup of system components • Shuts down and reboots the UPS and attached equipment, based on a user-specified schedule • Sends customized email and broadcast notification messages and SNMP traps • Issues computer commands at power failure • Displays logs for analysis • Supports a redundant UPS configuration • Includes enhanced HP SIM integration • Includes multi-language support • Supports serial- and network-attached server communications • Supports a customizable Events script Power management 80 Maintenance Removing the UPS front bezel Removing the ERM front bezel Replacing the UPS electronics module Maintenance 81 NOTE: Do not disconnect the electronics module while the UPS is in Battery mode. This component is hot-swappable and can be replaced without powering down the UPS. However, Battery mode is not available and the load is not protected. 1. 2. (optional) To replace the component with the UPS powered down, do one of the following: o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." Do one of the following: o Standalone UPS configuration—Transfer the UPS to Auto-Bypass mode (on page 66). o Parallel for capacity configuration—Transfer the UPS to Auto-Bypass mode (on page 66). o Parallel for redundancy configuration—No mode transfer is necessary. If the UPS is operating in a parallel for redundancy configuration when the electronics module is replaces, the load automatically transfers to the remaining UPSs. NOTE: Disconnecting the control panel from the electronics module automatically transfers the UPS to Auto-Bypass mode. However, HP recommends transferring the UPS to Auto-Bypass mode manually BEFORE disconnecting the control panel to provide extra protection to the electronics module. 3. If the configuration is parallel, disconnect the redundant signal cable(s) from the UPS. For the location of the redundant signal cable, see "Configuring the Parallel UPS Card (on page 41)." 4. Remove the UPS front bezel ("Removing the UPS front bezel" on page 81). 5. Remove the screw securing the electronics module and slide the module out. 6. Replace the electronics module. Be sure the electronics module is firmly seated in the connector. Maintenance 82 7. Replace the screw. 8. If the configuration is parallel, reconnect the redundant signal cables. 9. Replace the front bezel. 10. Transfer the UPS to Normal mode (on page 65). Replacing UPS X-Slot cards This component is hot-swappable and can be replaced without powering down the UPS. 1. 2. (optional) To replace the component with the UPS powered down, do one of the following: o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." Disconnect the communications cable from the X-Slot Card. Maintenance 83 3. Remove the two screws securing the X-Slot Card and slide the card out. To replace the component, reverse the removal procedure. NOTE: Replacing the HP Management Module might require power management software to be restarted or reconfigured. Configuring the Parallel UPS Card 1. Unpack the Parallel UPS Card, and be sure that the card was not damaged during shipment. NOTE: If installing another X-Slot card, be sure to install the Parallel UPS Card in X-Slot Communication Bay 2. 2. Remove the UPS X-Slot communication bay cover, and retain the screws. 3. Set the jumper pins on the Parallel UPS Card according to the parallel configuration. For three or more paralleled UPSs: o Set the cards of the first and last UPS to Pins 1 and 2. Maintenance 84 o Set the card for the middle UPS(s) to Pins 2 and 3. 4. Install the Parallel UPS Card into an open X-Slot on the rear of the UPS. 5. Repeat steps 1 through 4 to install a Parallel UPS Card into each UPS to be paralleled. The HP 3 Phase UPS parallel system automatically assigns identities to each UPS in the system based on the order in which their Parallel UPS Cards are wired. For more information, see "Auto-identification (on page 78)" . 6. Verify that all the terminal blocks and jumpers are installed in each UPS. 7. Using the supplied CAT 5 cables, install the Parallel UPS Card wiring between each UPS, connecting the card OUT port on one UPS to the card IN port on the next UPS. Maintenance 85 When powering up the UPS, the parallel system identifies the UPS wired after UNIT 1 as UNIT 2, and so on. Item Description 1 Standalone/parallel terminal block (removed) 2 For parallel use only 3 Redundant signal cable 4 Standalone/parallel terminal block 5 For parallel use only 6 Standalone/parallel terminal block 7 UPS UNIT 1 8 UPS UNIT 2 9 Parallel UPS Card cable with ferrite 10 CAN OUT port 11 CAN IN port Maintenance 86 Item Description 12 UPS UNIT 3 8. Install the redundant signal wiring between the For Parallel Use Only and Standalone/Parallel terminals on each UPS. Remove the existing terminal block connectors before installing the cable. 9. Secure the cable to the UPS using cable ties and plastic standoffs. Be sure to check for correct polarity when installing the cable. CAUTION: If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Be sure all wiring is correct for proper operation. 10. Remove the Standalone/Parallel terminal block connector from the top UPS. 11. Tighten the screws securing each Parallel UPS Card in the X-Slot communication bay. Replacing the batteries To replace the batteries: 1. Read and observe the requirements in "Important battery safety information (on page 87)" and "Battery care and storage guidelines (on page 87)." 2. Follow the instructions in "UPS battery replacement procedure (on page 88)." Important battery safety information WARNING: The unit contains sealed lead-acid battery modules. To prevent fire or chemical burns: • • • • • Do Do Do Do Do not not not not not attempt to recharge batteries after removal from the unit. disassemble, crush, or puncture the batteries. short the external contacts of the batteries. immerse the batteries in water. expose to temperatures higher than 60°C (140°F). WARNING: To prevent personal injury from hazardous energy: • Remove watches, rings, or other metal objects. • Use tools with insulated handles. • Do not place tools or metal parts on top of batteries. WARNING: To prevent personal injury, prepare the area and observe all materials-handling procedures when transporting a battery module. Battery modules weigh 20 kg (44 lb). NOTE: Replace all battery modules at the same time. Battery care and storage guidelines • Minimize the amount of time the UPS uses battery power by matching the UPS configuration with the utility voltage. Refer to "Configuring the UPS (on page 67)." Maintenance 87 • Keep the area around the UPS clean and dust-free. If the environment is very dusty, clean the outside of the UPS regularly with a vacuum cleaner. • Maintain the ambient temperature at 25°C (77°F). • If storing a UPS for an extended period, recharge the batteries every 6 months: CAUTION: Because of the short shelf life of the batteries, avoid storing a battery spare as a backup. Do not maintain an inventory of spare batteries on site unless a procedure to keep these batteries charged while in storage is implemented. a. Connect the UPS to utility power. b. Allow the UPS to remain in Standby mode. c. Allow the UPS to charge the batteries for at least 24 hours. d. Update the battery recharge date label. UPS battery replacement procedure This component is hot-swappable and can be replaced without powering down the UPS. 1. (optional) To replace the component with the UPS powered down, do one of the following: o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." CAUTION: When hot-swapping batteries, the load is not protected in the event of a utility power failure, unless at least one ERM is installed. 2. Remove the UPS front bezel ("Removing the UPS front bezel" on page 81). NOTE: Disconnecting the control panel from the electronics module automatically transfers the UPS to Auto-Bypass mode. However, HP recommends transferring the UPS to Auto-Bypass mode manually BEFORE disconnecting the control panel to provide extra protection to the electronics module. 3. Remove the UPS battery bracket ("Removing the UPS battery bracket" on page 19). Maintenance 88 4. Remove the UPS battery modules. To replace the component, reverse the removal procedure. IMPORTANT: Charge the batteries for at least 48 hours before supplying backup power to devices. The batteries charge to: • 80 percent of their capacity within 5 hours • 100 percent of their capacity within 48 hours Testing the new battery module NOTE: The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test. NOTE: For an accurate battery test, test the UPS with at least 10% load applied to the UPS. To test a new battery module: 1. Plug the UPS into a power outlet for 48 hours to charge the battery. 2. Press any button to activate the menu options. Select CONTROL and then START BATTERY TEST. During the battery test, the front panel displays "Battery Test Pending." A failed battery test initiates a Battery Test Failed alarm. To cancel a battery test in progress: 1. Press any button to activate the menu options. 2. Select CONTROL, START BATTERY TEST, and then CANCEL. Replacing the UPS To remove the UPS: 1. Power down all attached load devices. Maintenance 89 2. Power down the UPS. o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." 3. Switch the circuit breaker for any attached ERMs to the Off (down) position ("Switching off the ERM circuit breaker" on page 59). 4. Switch the battery circuit breaker for the UPS to the Off (down) position. 5. Unplug the UPS power cord. 6. Disconnect the communications cable from the option card. 7. Disconnect the ground bonding cable. 8. Disconnect the REPO port. 9. Unplug the load devices. 10. Unplug all connected extension bars and PDUs. 11. Unplug the ERM connected to the UPS. 12. Remove the UPS front bezel ("Removing the UPS front bezel" on page 81). 13. Remove the UPS battery bracket ("Removing the UPS battery bracket" on page 19). 14. Remove the UPS battery modules. 15. Remove the screws securing the UPS to the rack. 16. Remove the UPS from the rack. To replace the component, reverse the removal procedure. Replacing the ERM To remove the ERM: 1. Switch the circuit breaker for any attached ERMs to the Off (down) position ("Switching off the ERM circuit breaker" on page 59). Maintenance 90 2. Unplug the ERM from the back of the UPS. 3. Unplug the ERM from a second connected ERM. 4. Remove the front bezel on the ERM that is being replaced. 5. Remove the screws securing the ERM to the rack. 6. Remove the ERM from the rack. To replace the component, reverse the removal procedure. Updating the UPS firmware To update the UPS firmware, see the HP website (http://www.hp.com/go/rackandpower). Verifying the HP UPS Management Module firmware version To verify that the HP UPS Management Module is running the latest firmware version, see the HP website (http://www.hp.com/go/rackandpower). To update the firmware, download the HP UPS Management Upgrade Utility, and follow the attached instructions. Configuring a USB to serial converter NOTE: This procedure was tested on the Windows® XP Professional, Windows Server® 2003, and Windows® Vista Enterprise operating systems using the HP USB to serial converter (part number 304098-001). Depending on your system configuration, a driver download might be required to successfully install the converter. The driver can be downloaded from the USB-Drivers website (http://www.usb-drivers.com/drivers/123/123294.htm). To configure a USB port to the COM 1 port on systems that do not have available serial ports: 1. Connect the USB to serial converter to the USB port on your system. 2. For Windows Vista, click Start, select Control Panel, double-click System and Maintenance, and then skip to step 4. -orFor Windows XP, click Start, select Control Panel, click Performance and Maintenance, and then click System. -orFor Windows Server, click Start, select Control Panel, and then double-click System. 3. Click the Hardware tab. 4. Click Device Manager. The Device Manager screen appears. 5. In the tree displayed in the left panel, click the Ports (COM & LPT) branch to expand. 6. Double-click the port that is assigned to your USB to serial converter device. This port is usually named with the device manufacturer's name followed by one of the following: o USB to Serial Bridge (COM 4) o USB Serial port o Communications Port (COM1) The Port Properties screen appears. Maintenance 91 7. Click the Port Settings tab. The Port Settings screen appears. 8. Click Restore Defaults. The following default settings appear: o Bits per second: 9600 o Data Bits: 8 o Parity: None o Stop bits: 1 o Flow control: None 9. Click Advanced. The Advanced Settings screen appears. 10. From the COM Port Number drop down menu, select Com 1 for the USB port number, and then click OK. If COM 1 is being used by another USB port, the following message appears: This COM name is being used by another device. Using duplicate names can lead to inaccessible devices and changed settings. Do you want to continue? If this message appears, click YES. It might be necessary to disable the program accessing COM 1. a. Click OK. b. For Windows Vista, skip to step 13. 11. For Windows Server, reduce the Receive Buffer and Transmit Buffer to the low setting by scrolling down to select low (1). 12. Be sure that the Use FIFO buffers (requires 16550 compatible UART) checkbox is selected. For Windows XP, the USB settings might be different. Choose the lowest, most dependable Receive and Transmit buffers by using the list menus, radio buttons, or other selection methods. 13. Click OK to close the Advanced screen. 14. Click OK to close the Device Manager screen. 15. Run the firmware Flash batch file program. Follow the instructions provided with the program. Reassigning the USB COM ports To reassign a device from COM 1 to another port: 1. From the open Device Manager screen, locate the USB device that is assigned to COM 1. 2. Double-click the port name. The Port Properties screen appears. 3. Click the Port Settings tab. The Port Settings screen appears. 4. Click Advanced. The Advanced Settings screen appears. 5. Select an available USB port number from the COM Port Number drop down menu. 6. Click OK to close the Advanced screen. 7. Click OK to close the Port Settings screen. 8. Verify that the Device Manager screen shows that the USB to serial converter is assigned to COM 1, and that the other USB device is assigned to a different port. If the Device Manager screen does not automatically refresh to show the change: Maintenance 92 a. Click Action. The Action Menu appears. b. Click Scan for hardware changes to refresh the screen and display the changes. Maintenance 93 Troubleshooting LED and audible alarm troubleshooting This UPS is designed for durable, automatic operation and also alerts you whenever potential operating problems might occur. Usually the alarms shown on the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert you of a possible condition. The following table describes typical alarms and conditions. If an alarm appears with a service code, contact HP technical support ("HP contact information" on page 107). To check the Event Log for a list of active alarms: 1. Press any button on the front panel display to activate the menu options. 2. Press the down arrow button until EVENT LOG displays. 3. Press the right arrow button to display the list of alarms and conditions. Alarm LED On Battery LED Power On LED Auto-Bypass LED Condition On UPS is in Normal mode (on page 65). Flashing A new message is active. On On—1 beep On Battery ("UPS is every 5 seconds on battery" on page 100) On On—Continuous Battery Low for 10 seconds ("Battery low condition" on page 96) On—1 beep Battery Breaker (on every 3 seconds page 95) On On Audible alarm On On—1 beep On Bypass ("UPS is every 3 seconds on bypass" on page 100) Flashing On—1 beep Bypass every 1 seconds Unavailable ("Bypass is unavailable" on page 96) On—1 beep Battery Connection every 3 seconds ("Battery connection condition" on page 96) Troubleshooting 94 On On—1 beep Overload every 3 seconds ("Overload condition" on page 98) On On—1 beep Overtemperature every 3 seconds ("Overtemperature condition" on page 98) On On—1 beep Site Wiring Fault every 3 seconds ("Site wiring condition" on page 99) For the location of individual LEDs, see "UPS front panel LED indicators (on page 9)." Silencing an audible alarm To silence an alarm, press any button on the front panel display to silence the alarm. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. IMPORTANT: • Although the audible alarm silences, the condition that caused the alarm to sound may still exist. • If a utility power failure caused the alarm, the alarm silences after power is restored. For information about audible alarm conditions, see "LED and audible alarm troubleshooting (on page 94)." Abnormal output voltage at startup Possible cause: The system is not configured as parallel. Action: 1. Verify the Parallel UPS Card wiring connections. See "Configuring the Parallel UPS Card (on page 41)." 2. Be sure that the line cord is installed properly. 3. Power down the UPS where the alarm is indicated. 4. 5. o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." Power up the UPS. o Standalone UPS configuration—See "Powering up the standalone UPS (on page 25)." o Parallel UPS configuration—See "Powering up the parallel system (on page 39)." Select the TURN SYSTEM ON option through the front panel of the UPS that was powered down. Battery breaker Possible cause: The UPS does not recognize the internal batteries. Troubleshooting 95 Action: 1. Be sure that the UPS battery circuit breaker is in the On position. 2. If the condition persists, contact an HP authorized service representative. Battery connection condition Possible cause: • The UPS does not recognize the internal batteries. • Two or more battery trays are disconnected. Action: 1. Be sure that all the battery trays are fully seated and locked in place. 2. If the condition persists, contact an HP authorized service representative. Battery low condition Possible cause: The UPS is in Battery mode (on page 66) and the batteries are running low. Action: Depending on the UPS load and number of attached ERMs, the Battery Low warning might occur before the batteries reach 25% capacity. For battery runtime information, see "Battery runtimes (on page 104)." When utility power is restored, the UPS restarts automatically, provides power to the load, and charges the battery. Battery test condition Action: Battery test pending: 1. Wait until the test completes. 2. See "Testing the new battery module (on page 89)." Battery test did not run or was aborted: 1. Be sure that the bypass utility is available and within limits. 2. Allow the UPS batteries to charge for 48 hours. 3. Restart the battery test. Battery test failed: If the condition persists, contact an HP authorized service representative. Bypass is unavailable Possible cause: The UPS is receiving utility power that might be unstable or in brownout conditions. The UPS continues to supply power to the connected equipment. Action: Troubleshooting 96 1. Verify the bypass utility. 2. Check for one of the following alarms: o Bypass over or under voltage o Bypass over or under frequency o Bypass unavailable Check Parallel Board condition Possible cause: The UPS does not recognize another paralleled UPS. Action: 1. From the UPS Status menu, select the Units on Parallel Card option and be sure that all UPSs appear in the list. 2. If any UPS is missing, verify the Parallel UPS Card connections and recheck the status from the UPS front panel. See "Configuring the Parallel UPS Card (on page 41)." 3. If all UPSs appear in the list, verify the redundant signal wiring (on page 78) connections. 4. Set the system to Auto-Bypass mode (on page 66). 5. If the condition persists, contact an HP authorized service representative. Configuration error and UPS does not start Possible cause: The UPS failed to identify itself as a paralleled UPS within two minutes after utility power was applied. Action: 1. Verify the Parallel UPS Card wiring connections. See "Configuring the Parallel UPS Card (on page 41)." 2. If the condition persists, contact an HP authorized service representative. Phase rotation verification Action: Before installing the UPS, an electrician must check the phase rotation. The rotation should be A, B, C, or X, Y, Z. Power is not available at the UPS output receptacle Possible cause: • The UPS is in Standby mode (on page 64). • the REPO switch is active or the REPO connector is missing. Action: 1. Reset the REPO switch 2. Verify the REPO port connection ("Verifying the REPO port connection" on page 71). 3. For 12kVA models, be sure that the output circuit breaker is in the On position. Troubleshooting 97 4. To supply power to the connected equipment, power up the UPS. o Standalone UPS configuration—See "Powering up the standalone UPS (on page 25)." o Parallel UPS configuration—See "Powering up the parallel system (on page 39)." Protected equipment is not on Possible cause: The UPS is operating normally, but some or all of the protected equipment is not on. Action: • Be sure that the equipment is plugged into the UPS receptacles. • Be sure that the output circuit breaker is in the Off position. Overload condition Possible cause: Power requirements exceed the UPS capacity. For output overload ranges, see "UPS output specifications (on page 103)." Action: Remove one or more load devices to reduce the power requirements.The UPS continues to operate, but might switch to Auto-Bypass mode (on page 66) if the load increases. The alarm resets when the conditions becomes inactive. Overtemperature condition Possible cause: The UPS internal temperature is too high, or a fan has failed. Action: 1. 2. Power down the UPS. o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." Allow the UPS to cool: a. Clear vents and remove any heat sources. b. Be sure that the that the airflow around the UPS is not restricted. 3. Wait at least 5 minutes and restart the UPS. 4. If the condition persists, contact an HP authorized service representative. Redundancy loss due to overload Possible cause: The specified power rating of the parallel system has been exceeded. Action: The load is supported, but the system lacks redundant protection while the overload condition persists. Troubleshooting 98 Remove one or more load devices to reduce the power requirements. Selective trip Possible cause: The UPS detected an internal fault. Action: If the condition persists, contact an HP authorized service representative. Site wiring condition Action: Contact a qualified electrician to be sure that: • The line and neutral wires are not reversed in the wall outlet. • A ground wire connection does not exist. UPS detects software incompatibility Possible cause: The UPS detects a paralleled UPS with a later firmware version. Mixing major firmware versions is not supported. For minor software versions, the alarm does not prevent operation, but different firmware versions in a parallel system cause conflicts. Action: Verify that all UPSs in the parallel system have the same firmware version. To update the firmware, see "Updating the UPS firmware (on page 91)." UPS does not power down Possible cause: The batteries or electronics module is being replaced. Action: 1. Complete the replacement procedure. 2. Power down the UPS. o Standalone UPS configuration—See "Powering down the standalone UPS (on page 72)." o Individual UPS in a parallel configuration—See "Powering down an individual paralleled UPS (on page 72)." o Parallel UPS configuration—See "Powering down the parallel system (on page 73)." UPS does not power up Action: 1. Be sure the main utility circuit breaker is in the On position. 2. Check the power source at the utility power receptacle. 3. Be sure that the normally-closed REPO is closed, and that the normally-open REPO is open. 4. If replacing the batteries or electronics module, complete the procedure before powering up the UPS. 5. Power up the UPS. o Standalone UPS configuration—See "Powering up the standalone UPS (on page 25)." Troubleshooting 99 o 6. Parallel UPS configuration—See "Powering up the parallel system (on page 39)." Contact a qualified electrician to check the power cord connections. UPS does not provide the expected backup time Action: 1. Be sure that the battery circuit breakers are in the On position. 2. Allow the UPS batteries to charge for 48 hours. 3. If the condition persists, contact an HP authorized service representative. UPS does not transfer to Auto-Bypass mode Action: • Verify the bypass utility. The UPS is receiving bypass utility power that might be unstable or in brownout conditions. • Be sure that the Usage of Bypass user setting is enabled. For more information, see "Changing user settings (on page 68)." UPS is on battery Possible cause: A utility failure has occurred, and the UPS is in Battery mode (on page 66). Action: The UPS is powering the equipment with battery power. Save files and shut down connected equipment. UPS is on bypass Possible Cause: The UPS is in Auto-Bypass mode (on page 66). Action: The equipment transferred to bypass utility power. Battery mode (on page 66) is not available and the equipment is not protected; however, the utility power continues to be passively filtered by the UPS. Check for one of the following alarms: • Overtemperature • Overload • UPS failure • Hot swap • REPO Troubleshooting 100 Specifications Model list Model Power levels (rated at nominal inputs) 12kVA NA UPS 12kVA or 12kW at 208 V* 8kVA NA UPS 8kVA or 8kW at 208 V* 12kVA INTL UPS 12kVA or 12kW at 400 V* 8kVA INTL UPS 8k VA or 8W at 400 V* ERM Up to 4 per UPS Power Bus Bar For up to 6 UPSs *Derated for line cord and nominal line voltage. UPS physical specifications Parameter Value Height 26.1 cm (10.3 in), 6U Depth 66 cm (26 in) Width 44.1 cm (17.4 in) Weight with internal batteries 140 kg (307 lb) Weight without internal batteries 61 kg (135 lb) Weight of each battery module 20 kg (44 lb) (four modules per UPS) Weight of electronics module 19.4 kg (43 lb) ERM physical specifications Parameter Value Height 13.1 cm (5.2 in), 3U Depth 66 cm (26 in) Width 43.8 cm (17.2 in) Weight 77 kg (170 lb) Power cord specifications Cord model number Description Input plug type Length 12kVA NA 12 kW UL input IEC 309-60 A 3.7 m (12 ft) 8kVA NA 12 kW UL input/output L21-30P 3.7/1.2 m (12/4 ft) Specifications 101 Cord model number Description Input plug type Length 12kVA Parallel NA 12 kW UL parallel Anderson 0.5 m (1.5 ft) 12kVA INTL 12 kW CE input IEC 309-32 A 3.7 m (12 ft) 8kVA INTL 12 kW CE input/output IEC 309-16 A 3.7/1.2 m (12/4 ft) 12kVA Parallel INTL 12 kW CE parallel 0.5 m (1.5 ft) Anderson Power Bus Bar and Wireway specifications Power Bus Bar Wireway Dimensions (WxDxH) 14.0 x 11.3 x 182.7 cm (5.5 x 4.4 x 71.9 in) Weight 19 kg (42 lb) UPS connections 6 power connections available Rack placement Installed to the rack rear vertical rail (pre-installed) 20 kg (45 lb) Fits into the bottom 6U of standard rack space (pre-installed) HP 10642 G2 Rack specifications U height Width Depth Weight (without side panels) Dynamic load (gross) Static load 42U 600 mm (23.8 in) 1,000 mm (39.4 in) 115 kg (253 lb) 907.2 kg (2,000 lb) 907.2 kg (2,000 lb) UPS input specifications 3 Phase UPS NA 3 Phase UPS INTL Nominal voltage 120/208 V three-phase 230/400 V three-phase Nominal frequency 50/60 Hz 50/60 Hz Frequency range 45-65 Hz 45-65 Hz Default frequency Auto-detected Auto-detected Rated input current—12kVA models 36 A 24 A Rated input current—8kVA models 24 A 16 A Connections—12kVA models IEC 309-60 A power cord Connections—8kVA models L21-30P power cord IEC 309-16 A power cord IEC 309-32 A power cord Connections—Parallel models Single Anderson input/output cord connects to the Power Bus Bar Single Anderson input/output cord connects to the Power Bus Bar Noise filtering MOVs and common mode line filter MOVs and common mode line filter Input power factor High efficiency setting: load dependent Standard setting: >0.99 High efficiency setting: load dependent Three-phase Three-phase Input mode Standard setting: >0.99 Specifications 102 UPS output specifications 3 Phase UPS NA 3 Phase UPS INTL Nominal output voltage 120/208 Vac three-phase 230/400 Vac three-phase Output voltage variation (standard) 108-132 Vac phase to neutral 187-255 Vac phase to neutral 187-229 Vac phase to phase 324-441 Vac phase to phase 108-132 Vac phase to neutral 207-253 Vac phase to neutral 187-229 Vac phase to phase 358-438 Vac phase to phase Output receptacles on standalone UPSs—12kVA models Output module (2x L15-30R) Output module (2x IEC 309-16 A, 5 wire) Output receptacles on standalone UPSs—8kVA 1x L15-30R 1x IEC 309-16 A, 5 wire Short circuit capability (Battery Mode) 84 A, <300 ms 44 A, <300 ms Short circuit capability (Normal Mode) Limited by 50 A input breaker (30 A source on 8kVA models) Limited by 30 A input breaker (16 A source on 8kVA models) Nominal output frequency 50-60 Hz auto-detection (Normal Mode) 50-60 Hz auto-detection (Normal Mode) 50 or 60 Hz (Battery Mode) 50 or 60 Hz (Battery Mode) Output voltage variation (reduced) Output frequency variation Output overload Synchronized (Normal Mode) Synchronized (Normal Mode) ±0.1 when not synchronized with source (Battery Mode) ±0.1 when not synchronized with source (Battery Mode) 100-110%: load transfers to Auto-Bypass Mode after 10 minutes 100-110%: load transfers to Auto-Bypass Mode after 10 minutes 110-125%: load transfers to Auto-Bypass Mode after 1 minute 110-125%: load transfers to Auto-Bypass Mode after 1 minute 125-150%: load transfers to Auto-Bypass Mode after 5 seconds 125-150%: load transfers to Auto-Bypass Mode after 5 seconds >150%: load transfers to Auto-Bypass >150%: load transfers to Auto-Bypass Mode after 300 ms Mode after 300 ms Voltage waveform Normal Mode and Battery Mode: Normal Mode and Battery Mode: Sine wave; <2% THD with linear load; Sine wave; <2% THD with linear load; <5% with nonlinear load <5% with nonlinear load Full output Three-phase Three-phase Environmental specifications Feature Specification Operating temperature 0°C to 40°C (32°F to 104°F) Optimal battery performance: 5°C to 25°C (41°F to 77°F) Storage temperature 0°C to 25°C (32°F to 77°F) Transit temperature -25°C to 55°C (-13°F to 131°F) Specifications 103 Feature Specification Relative humidity Operating: 5% to 95%; noncondensing Non-operating: 5% to 95%; 38.7°C (101.7°F) maximum wet bulb temperature with no cosmetic damage Up to 1,000 m (3,300 ft) above sea level Operating altitude Up to 2,000 m (6,600 ft) with 1% derating per + 100 m (330 ft) Transit altitude UP to 15,000 m (49,000 ft) above sea level Heat dissipation 1432 BTU/hr maximum at 100% rated load (High Efficiency Mode) 4094 BTU/hr maximum at 100% rated load (Standard Mode) Audible noise Less than 58 dBA at 1 meter typical (Normal Mode) Less than 64 dBA at 1 meter typical (Battery Mode) Leakage current <3.5 mA Surge suppression ANSI C62.41 Category B3 Safety conformance 3 Phase UPS NA: UL 1778 4th edition; CSA C22.2, No. 107.1 and No. 107.3 3 Phase UPS INTL: EN 60950-1 and IEC 62040-1-1 Agency Markings 3 Phase UPS NA: UL/cUL 3 Phase UPS INTL: CB, CE, GS, Ctick, GOST, BSMI EMC (Class A) 3 Phase UPS NA: FCC Part 15, ICES 3 Phase UPS INTL: EN 62040-2 Battery specifications Feature Specification Configuration UPS internal batteries: (40) 12 V, 5 Ah +1 ERM: (20) 12 V, 9 Ah +2 ERMs: (40) 12 V, 9 Ah +3 ERMs: (60) 12 V, 9 Ah +4 ERMs: (80) 12 V, 9 Ah Type Each model contains maintenance-free, sealed, valve-regulated lead-acid batteries. Monitoring Advanced monitoring for earlier failure detection and warning Charging 8-10 times the discharge time. Complete charge takes no more than 48 hours. Approximately 5 hours to 80 percent capacity at default nominal utility voltage and no load. Battery runtimes Battery runtimes are approximate and vary depending on the load configuration and battery charge. Specifications 104 Battery runtimes are listed in minutes at 100% load. Model UPS internal batteries +1 ERM +2 ERMs +3 ERMs +4 ERMs 8kVA NA and INTL 9 22 32 43 55 12kVA NA and INTL 5 12 20 27 34 REPO port specifications The REPO port meets the requirements of NFPA Articles 645-10 and 645-11 for a Disconnecting Means. Specifications 105 Spares Ordering spares To order a spare, visit the HP website (http://www.hp.com/buy/parts). To replace parts under warranty, contact an HP authorized service representative. UPS spare parts list Description Spare part number Parallel UPS RP12kVA NA 442813-001 Parallel UPS RP12kVA INTL 442814-B31 UPS unit R12KVA NA 438758-001 UPS unit R12KVA INTL 438768-B31 UPS unit R8KVA NA 438760-001 UPS unit R8KVA INTL 438769-B31 Parallel UPS Card 439326-001 UPS Management Card 434203-001 Rack, Power Bus Bar, and Wireway 457015-001 Output Module NA 456810-001 Output Module INTL 456811-001 Electronics module NA (for 8kVA, 12kVA, and 442811-001 parallel models) 442812-B31 Electronics module INTL (for 8kVA, 12kVA, and parallel models) UPS battery module 407419-001 UPS bezel kit 439327-001 ERM unit 438762-001 Hardware options For information on the supported hardware options, see the HP website (http://www.hp.com/go/rackandpower). Spares 106 Support and other resources Before you contact HP Be sure to have the following information available before you call HP: • Active Health System log (HP ProLiant Gen8 or later products) Download and have available an Active Health System log for 3 days before the failure was detected. For more information, see the HP iLO 4 User Guide or HP Intelligent Provisioning User Guide on the HP website (http://www.hp.com/go/ilo/docs). • Onboard Administrator SHOW ALL report (for HP BladeSystem products only) For more information on obtaining the Onboard Administrator SHOW ALL report, see the HP website (http://h20000.www2.hp.com/bizsupport/TechSupport/Document.jsp?lang=en&cc=us&objectID=c 02843807). • Technical support registration number (if applicable) • Product serial number • Product model name and number • Product identification number • Applicable error messages • Add-on boards or hardware • Third-party hardware or software • Operating system type and revision level HP contact information For United States and worldwide contact information, see the Contact HP website (http://www.hp.com/go/assistance). In the United States: • To contact HP by phone, call 1-800-334-5144. For continuous quality improvement, calls may be recorded or monitored. • If you have purchased a Care Pack (service upgrade), see the Support & Drivers website (http://www8.hp.com/us/en/support-drivers.html). If the problem cannot be resolved at the website, call 1-800-633-3600. For more information about Care Packs, see the HP website (http://pro-aq-sama.houston.hp.com/services/cache/10950-0-0-225-121.html). Support and other resources 107 Regulatory information Safety and regulatory compliance For safety, environmental, and regulatory information, see Safety and Compliance Information for Server, Storage, Power, Networking, and Rack Products, available at the HP website (http://www.hp.com/support/Safety-Compliance-EnterpriseProducts). Turkey RoHS material content declaration Ukraine RoHS material content declaration Warranty information HP ProLiant and X86 Servers and Options (http://www.hp.com/support/ProLiantServers-Warranties) HP Enterprise Servers (http://www.hp.com/support/EnterpriseServers-Warranties) HP Storage Products (http://www.hp.com/support/Storage-Warranties) HP Networking Products (http://www.hp.com/support/Networking-Warranties) Limited warranty To back up the wide range of features offered with the UPS, a 3-year limited warranty is provided. $250,000 Computer Load Protection Guarantee In addition to the limited warranty, a $250,000 Computer Load Protection Guarantee (provided by the original equipment manufacturer) is offered. IMPORTANT: The $250,000 Computer Load Protection Guarantee is offered only in The United States and Canada. The $250,000 Computer Load Protection Guarantee only applies if: Regulatory information 108 • The UPS is plugged into a suitably grounded and wired outlet using no extension cords, adapters, other ground wires, or other electrical connections. • The UPS installation complies with all applicable electrical and safety codes specified by the NEC. • The UPS is used under normal operating conditions and users comply with all instructions and labels. • The UPS is not damaged by accident (other than a utility power transient), misuse, or abuse. • o The Guarantee applies only to the original end-user and is non-transferable. o The Guarantee does not include reimbursement for or restoration of any data loss. The UPS is either connected directly to an enterprise class PDU, which is then connected directly to a server, workstation, or personal computer, or the UPS is connected directly to a server, workstation, or personal computer. Pre-Failure Battery Warranty The Pre-Failure Battery Warranty, standard on all UPS units, extends the advantage of a 3-year limited warranty by applying it to the battery before it actually fails. The Pre-Failure Battery Warranty ensures that the battery is replaced free of charge when a notification that the battery might fail is received from power protector software. The battery warranty coverage is 3 years for parts. The warranty for the first year of ownership includes parts and labor. If battery spares are not available for a particular UPS model, the entire UPS, including its battery, is replaced. A Pre-Failure Battery warning is given 30 days before a battery failure. The warning is indicated in one or both of the following ways: • An LED showing the battery is low • Notification from power protector software Regulatory information 109 Electrostatic discharge Preventing electrostatic discharge To prevent damaging the system, be aware of the precautions you need to follow when setting up the system or handling parts. A discharge of static electricity from a finger or other conductor may damage system boards or other static-sensitive devices. This type of damage may reduce the life expectancy of the device. To prevent electrostatic damage: • Avoid hand contact by transporting and storing products in static-safe containers. • Keep electrostatic-sensitive parts in their containers until they arrive at static-free workstations. • Place parts on a grounded surface before removing them from their containers. • Avoid touching pins, leads, or circuitry. • Always be properly grounded when touching a static-sensitive component or assembly. Grounding methods to prevent electrostatic discharge Several methods are used for grounding. Use one or more of the following methods when handling or installing electrostatic-sensitive parts: • Use a wrist strap connected by a ground cord to a grounded workstation or computer chassis. Wrist straps are flexible straps with a minimum of 1 megohm –10 percent resistance in the ground cords. To provide proper ground, wear the strap snug against the skin. • Use heel straps, toe straps, or boot straps at standing workstations. Wear the straps on both feet when standing on conductive floors or dissipating floor mats. • Use conductive field service tools. • Use a portable field service kit with a folding static-dissipating work mat. If you do not have any of the suggested equipment for proper grounding, have an authorized reseller install the part. For more information on static electricity or assistance with product installation, contact an authorized reseller. Electrostatic discharge 110 Acronyms and abbreviations ATS automatic transfer switch ERM extended runtime module IEC International Electrotechnical Commission PDU power distribution unit REPO remote emergency power off UPS uninterruptible power system Acronyms and abbreviations 111 Documentation feedback HP is committed to providing documentation that meets your needs. To help us improve the documentation, send any errors, suggestions, or comments to Documentation Feedback (mailto:[email protected]). Include the document title and part number, version number, or the URL when submitting your feedback. Documentation feedback 112 Index A alarm cannot be silenced 94 alarm conditions 94 alarms, setting 70 alarms, silencing 71 alarms, troubleshooting 94 authorized reseller 107 Auto-Bypass LED, location 9 Auto-Bypass LED, troubleshooting 94 Auto-Bypass mode 66 B backup time, insufficient 100 batteries, care and storage 87 batteries, charging 25, 63 batteries, replacing 87, 88 batteries, specifications 104 battery bracket 19, 20 battery circuit breaker 24 battery circuit breaker, troubleshooting 95 Battery Low Alarm level, setting 70 Battery mode 66 battery tests 71 battery warranty 109 battery, installing 19 bezel, attaching 20, 62 bezel, removing 81 bottom entry wiring 27 bus bar, connecting 35 buttons 7, 9 C changing display function 67 changing the language 67 changing, user settings 68 charging batteries 25, 63 circuit breakers, location 12 circuit breakers, specifications 103 circuit breakers, switching off 59 circuit breakers, switching on 24, 37, 63 communication options, installing 74 communication options, overview 75 components, identification 7, 8, 9, 10, 12 configuration of system 67 configuring, changing display function 67 configuring, changing language 67 configuring, changing user settings 68 configuring, Parallel UPS Card 41 connecting devices to UPS 24 connecting, bus bar 35 connectors 7, 10, 12 contacting HP 107 continuous double-conversion mode 65 control terminals, installing 74 control terminals, overview 76 D Declaration of Conformity 108 devices, connecting 24 diagnostics 71 dimensions, ERM 101 dimensions, UPS 101 E electrical requirements 14 electronics module, replacing 81 electrostatic discharge 110 environmental specifications 103 ERM circuit breaker, turning off 59 ERM circuit breaker, turning on 63 ERM, configuring 67 ERM, connecting 62 ERM, identifying components 12 ERM, installing 60 ERM, replacing 90 F firmware, updating 91 front panel buttons 9 front panel components 8 front panel LEDs 9 Full-Time Standard mode 65 Index 113 G N General Alarm LED, location 9 General Alarm LED, troubleshooting 94 ground bonding cable, connecting 20 grounding methods 110 nominal voltage, configuring 67 Normal mode 65 H On Battery LED, location 9 On Battery LED, troubleshooting 94 operations, UPS 64 option card, replacing 83 optional items 106 ordering spares 106 output specifications 103 output voltage, troubleshooting 95 output wiring, installing 26 overload condition 98 overview, REPO port 10 overview, UPS 7 hardware options 106 hardware, preparing to install 13 High Efficiency mode 65 high-current output receptacle, connecting 24 high-current output receptacle, specifications 103 HP technical support 107 HP UPS Power Protection Agent, features 80 I input specifications 102 input wiring, installing 26 installation instructions 26, 39, 60 installing the batteries 19, 88 installing the ERM 60 installing the rails 56 installing the UPS 17, 26, 39 installing, communication options 74 installing, control terminals 74 installing, input wiring 26 installing, output wiring 26 insufficient backup time 100 L LEDs, testing 71 LEDs, troubleshooting 94 LEDs, unit identification (UID) 9 limited warranty 108 load protection guarantee 108 load segments, specifications 103 M maintenance 81 menu map 67 metering 79 Mimic screen 64 mode transfers 66, 67, 78 model list 101 modes of operation 64 modes of operation, transferring 66, 67 mounting rails 56 O P parallel communication 77 parallel communication, metering 79 parallel communication, mode transfers 78 parallel communication, redundant signal wiring 78 parallel configuration, adding to 39 parallel configuration, installing 26 parallel configuration, powering down 73 parallel configuration, powering up 39 parallel configuration, troubleshooting 97 Parallel UPS Card, configuring 41 phase rotation 97 physical specifications 101 power bus bar specifications 102 power cord specifications 101 power management 80 Power On LED, location 9 Power On LED, troubleshooting 94 powering down, individual paralleled UPS 72 powering down, parallel configuration 73 powering down, standalone UPS 72 powering up, parallel configuration 39 powering up, standalone UPS 25 preparation procedures 13 problem diagnosis 94 programmable signal inputs 77 R rails, installing 56 rear panel connectors 10, 12 Index 114 redundant signal wiring 78 regulatory compliance notices 108 relay output contacts 76 replacing the batteries 87, 88 replacing the electronics module 81 replacing the ERM 90 replacing the option card 83 REPO port, connecting 21, 22, 30, 33 REPO port, overview 10 REPO port, specifications 105 REPO port, verifying connection 71 REPO, normally-closed 22, 33 REPO, normally-open 21, 30 required tools 13 running battery tests 71 UPS firmware, updating 91 UPS operations 64 UPS, installing 17, 26, 39 UPS, replacing 89 utility power, connecting 23 utility power, disconnecting 39 W weight, battery 19, 87, 101 weight, ERM 101 weight, UPS 101 wireway specifications 102 wiring, bottom entry 27 wiring, top entry 28 S safety considerations 13, 87 selecting a site 14 selective trip 99 serial port 75 setting Battery Low alarm level 70 shipping the UPS 14 site requirements 14 site wiring condition 99 spare part numbers 106 spares 106 specifications 101 standalone UPS, powering down 72 standalone UPS, powering up 25 Standby mode 64 static electricity 110 storing batteries 87 support 107 supported hardware 106 T technical support 107 telephone numbers 107 temperature ranges (environmental) 103 testing LEDs 71 tools 13 top entry wiring 28 troubleshooting 94 U unpacking the components 14 updating the firmware 91 UPS does not start 99 Index 115

Hp 3 Phase Ups User Guide

Rating

Date

Size

Views

Categories

Share

Transcript

Forgot your password?.