Transcript
Hydro-Retriever ™ 3200 BR 850, 850C, 850C-XL
PARTS LIST Advance MODELS 56407000(disc) 56407480(32” cylindrical), 56407530 (38” cylindrical) Nilfisk MODELS 56407300(disc) 56407481(32” cylindrical), 56407535 (38” cylindrical)
4/98 revised 4/04 FORM NO. 56042340 BOOK E SECTION 7.3.1
98-4
TABLE OF CONTENTS Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
02-2
DESCRIPTION
BOOK E E 7.3.1 1
PAGE
Chassis System ............................................................................. E-7.3.1-3 Control System.............................................................................. E-7.3.1-5 Steering / Front Wheel System .................................................. E-7.3.1-7 Decal System ................................................................................ E-7.3.1-9 Scrub System Lift (disc) ............................................................ E-7.3.1-11 Scrub System Lift (cylindrical) ................................................. E-7.3.1-13 Scrub System Drive (disc) ........................................................ E-7.3.1-15 Scrub System Drive (cylindrical) ............................................. E-7.3.1-17 Scrub Deck / Skirts (disc) ......................................................... E-7.3.1-19 Scrub Deck / Skirts (cylindrical) .............................................. E-7.3.1-21 Solution System .......................................................................... E-7.3.1-23 Recovery System........................................................................ E-7.3.1-25 Squeegee System ...................................................................... E-7.3.1-27 Squeegee Assembly .................................................................. E-7.3.1-29 Rear Wheel System ................................................................... E-7.3.1-31 Electrical System........................................................................ E-7.3.1-33 Wiring Diagram (disc)................................................................ E-7.3.1-35 Wiring Diagram (cylindrical) .................................................... E-7.3.1-37 Brush Head Extension Kit (disc) .............................................. E-7.3.1-39 Vacuum Wand Caddy Kit .......................................................... E-7.3.1-41 Beacon / Headlight / Backup Alarm Kits ................................ E-7.3.1-43 Brush / Disc Selector Guide (Disc) ......................................... E-7.3.1-44 Brush Selector Guide (Cylindrical) .......................................... E-7.3.1-45
WHEN ORDERING P ARTS PARTS *
Use the 8 digit numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No.
FORM NO. 56042340
BOOK E E 7.3.1 2
98-4
CHASSIS SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
01-3
7 35 21
22
8
12 7 36
3 27 2
1
18
28
24
32 26
16 9
19
15
20
31 6 34
13
38
10
23 11 5 17
25 4
33
37
30 37 14
29
FORM NO. 56042340
98-4 03-1
CHASSIS SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 ** ** 36 37 38
56002098 56002145 56002281 56003179 56003352 56003389 56003178 56009062 56009097 56009122 56157376 56262531 56009029 56407001 56407006 56407070 56407087 56407098 56407100 56407104 56407132 56407143 56407145 56407156 56407157 56407161 56407169 56407193 56407271 56407280 56407284 56407285 56407358 56407374 56420011 56420143 56419369 56420103 56486116 56407361
7 15 4 3 4 13 10 6 4 2 3 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 21" 28" 1 1 1 1 1 1 3 1
Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x .50 Scr, Pan Phil 5/16-18 x .50 Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex M8-1.25 Nut, Hex Nyl Loc M8-1.25 Scr, Hex M8-1.25 x 16mm Scr, Pan Phil Thd Form 1/4-20 x .50 Nut, Push Cap 1/2 Wsh, Flt .34 x .93 x .12 Grommet Grommet Scr, Pan Phil Thd Form 10-24 x .50 Chassis Weld’t. Wheel, Roller Cover, Lower Column Control Box Gasket Panel, Electrical Mount, Disconnect Cup Holder Plate, Floor Rod, Pivot Cover, Panel Plate, Spring Mount Cover, Battery Gasket Gasket Tray, Battery Trim, Edge Gasket (53.34cm) Gasket (71.12cm) Battery Spacer Strap Seat Armrest Kit Seat Belt Kit Hinge Grommet Clamp, Plastic
** ** ** ** ** ** ** ** ** ** ** ** ** **
56407321 56407235 56407236 56407237 56407242 56407283 56407316 56407360 56407520 56407602 56407589 56407601 56420143 56419369
A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R
Optional Accessories and Kits Wheel Assembly, Scrubber Backup Alarm Kit (see associated pages) Headlight Kit (see associated pages) Beacon Kit (see associated pages) Vacuum Wand Caddy Kit (see associated pages) Brush Head Extension Kit (disc models / see associated pages) Neoprene Scrub Deck Blade Kit (disc models before SN1543842) Standard Scrub Deck Blade Kit (disc models before SN1543842) Standard Scrub Deck Blade Kit (disc models after SN1543841) Neoprene Squeegee Blade Kit Standard Squeegee Blade Kit Linatex Squeegee Blade Kit Armrest Kit Seat Belt Kit
BOOK E E 7.3.1 3
** = Optional
FORM NO. 56042340
BOOK E E 7.3.1 4
43
2
16
9 11
12
18
22
7
40
25
15
9
41
2 42
38 39
10
6
12
48
38
33 27
19 37
46
12 2
24
36 24
17
48
12
11 8
00-11
44
11 22
28
98-4
CONTROL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
4 23
23
4
3
31
FRONT
13
20
10
20 35
5 29
47 1
14
26
34 3
32
21
30
31 31
45 21
FORM NO. 56042340
98-4 00-11
CONTROL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
56001879 56002098 56002166 56002956 56003179 56003268 56003479 56003358 56003377 56003389 56003402 56003403 56003407 56003415 56003423 56003427 56003428 56009060 56009122 56151858 56168744 56220507 56302164 56320595 56324505 56360627 56365002 56368989 56381818 56407091 56407095 56407133 56407142 56407144 56407146 56407150 56407173 56409377 56409378 56409471 56409610 56416169 56420108 56449958 56467404 56468243 56478781 56756318
1 7 7 2 1 1 2 1 2 5 3 6 1 1 4 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2
BOOK E E 7.3.1 5
Description Wsh, Flt SAE 1/2 Wsh, Flt SAE 1/4 Pin, Cotter 3/32 x 3/4 Scr, Hex Hd Loc 5/16-18 x .75 Scr, Hex Thd To Hd M8-1.25 x 20mm Ring, Ret Ext Type E Reinf. .25 Dia. Scr, Pan Phil M5 x 0.8 x 6mm Scr, Hex M6-1.0 x 25mm Scr, Pan Phil M5 x 12mm Nut, Hex Nyl Loc M8 - 1.25 Nut, Hex Nyl Loc M5 - .80 Nut, Hex Nyl Loc M6 - 1.00 Nut, Hex Nyl Loc M12 - 1.75 Scr, Hex M12 - 1.75 x 35mm Scr, Hex M8 - 1.25 x 15mm Scr, Hex M5 - .80 x 20mm Scr, Hex M6 - 1.00 x 75mm Wsh, Flt SS .26 x 1.00 x .07 Wsh, Flt .34 x .93 x .12 Bearing, Thrust Grommet Clamp, P Bearing, Flange Bushing, .32 x .50 x .28 Bearing, Flange Bushing Pad, Rubber Bushing Bushing, .32 x .44 x .15 Arm Weld’t. Link, Brake Yoke, Clevis Pedal Mount Weld’t. Rod, Brake Bellcrank Brake Pedal Weld’t. Latch, Park Brake Plate, Slide Spacer, Nylon Lever, Throttle Link Weld’t. Throttle, Electronic Throttle Pedal Weld’t. Mat, Pedal Spring, Extension Spring, Idler Bearing, Sleeve Bearing, Flange
FORM NO. 56042340
BOOK E E 7.3.1 6
98-4
STEERING / FRONT WHEEL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
1 6
45
10
43 9 15 28 31
2
15
50
11
49
20 8
3 33
21
3 4
29
17 41
11 16
18
37 36 39
44
9
FRONT
38
2 32
24
12
40 13 5
9
18 27
14 7
23 34
26 22
47
FORM NO. 56042340
30 35
19
48
42
46
25
98-4 00-11
STEERING / FRONT WHEEL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 * * * * * 23 24 25 26 27 28 29 30 31 32 * * * 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
56001879 56001939 56001958 56002086 56002181 56002843 56002930 56003179 56003228 56003342 56003389 56003398 56003445 56009022 56009062 56009122 56110817 56250414 56302164 56320595 56367095 56407010 56407377 56407378 56407379 56407380 56407488 56407013 56407067 56407075 56407129 56407205 56420059 56420061 56420062 56420063 56454079 56454078 56366633 56101737 56454081 56471148 56483135 56492697 56492699 56492700 56492702 56493191 56497241 56497306 56497308 56497311 56497543 56497560 56496276 56001954 56100393 56009051
1 3 2 1 1 1 2 2 4 1 3 1 4 1 4 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
BOOK E E 7.3.1 7
Description Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Scr, Soc Set Loc 3/8-16 x .50 Scr, Soc Set Loc 5/16-18 x .25 Pin, Cotter, 1/8 x 1.50 Nut, Hex Nyl Loc-Thin 1/2-13 Scr, Soc Set Loc 1/4-20 x .38 Scr, Hex Thd To Hd M8-1.25 x 20mm Key, Wdf .75 x .19 Wsh, Flt .88 x 2.25 x .13 Nut, Hex Nyl Loc M8-1.25 Scr, Hex M8-1.25 x 60mm Scr, Hex Nyl Loc M10-1.50 x 45mm Wsh, Flt .75 x 1.25 x .12 Scr, Pan Phil Thd Form 1/4-20 x .50 Wsh, Flt .34 x .93 x .12 Nut, Castle 7/8-14 Bearing, Flange Bearing, Flange Bushing, .32 x .50 x .28 Collar, Shaft Motor / Wheel Assembly Oil Seal Motor Carbon Brush Set Seal Kit Wheel, Drive Spindle Weld’t. Shaft, Lower Steering Plate, Steering Splash Guard Chain, Roller Shaft, Upper Steering Column, Steering Latch Cover, Upper Column Sprocket Assembly Sprocket Bearing Fitting, Lube Universal Joint Sprocket Cap, Grease Bearing, Cup Bearing, Cone Bearing, Cone Bearing, Cup Seal, Radial Lip Bushing Steering Wheel Cup Bushing, Flanged Cap Wheel Adapter Clamp, Hose Support Wsh, Flt SAE #10 Bushing TSB 727 Scr, Pan Phil Thd Form 8-32 x .38 TSB 727
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 8
DECAL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
9
11
12 4
1
3 5
7
8
10 13
6
2
FRONT
FORM NO. 56042340
98-4 02-10
98-4 02-10 Item 1 2 3 4 5 6 7 8 9 10 11 12 13
DECAL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Ref. No.
Qty
56014601 56015370 56016146 56016165 56016205 56016246 56016324 56016341 56016342 56016421 56420057 56016625 56016624 56016348 56016204
1 4 1 1 1 1 1 1 1 1 2 1 1 1 1
BOOK E E 7.3.1 9
Description Decal, Caution Decal, Tie Down Decal, Emergency Disconnect Decal, Battery Wiring Schematic, Electrical (disc models) Schematic, Electrical (cylindrical models) Decal, Charger Decal, Circuit Breaker Decal, Flow Rate Decal, Logo 2 Inch Grip Surface Decal, HR3200 Decal, BR850 Decal, Logo Decal, Wear Items (3200)
FORM NO. 56042340
2
98-4
SCRUB SYSTEM LIFT (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
BOOK E E 7.3.1 10
3
00-11
4
1
5
6
FRONT 7
8 12
21
13 14
11 40
39
15
10
9
13
38
16 17
37 16
18 19
14 35
15
36
13
20
18 10
17
34 10
22
33
32
24 23 25
41 26 31
22
30
26 27 28 29
26
24
28 23
FORM NO. 56042340
26 25
10 19
98-4 00-11
SCRUB SYSTEM LIFT (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 * * 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
56104760 56391627 56388520 56470431 56003262 56420020 56009019 56407199 56407106 56324505 56003426 56367184 56370878 56003020 56001879 56360627 56003478 56478781 56003450 56002918 56003453 56407111 56420019 56409405 56009089 56407049 56477813 56002868 56232181 56003389 56407206 56003416 56001939 56367206 56367168 56407036 56002187 56407040 56003443 56407048 56376880 56009086 56407112
1 1 1 1 2 1 2 1 1 2 2 8 2 2 4 4 2 2 3 3 3 1 1 4 4 4 4 8 1 2 1 2 1 3 3 1 1 1 2 1 2 1 1
BOOK E E 7.3.1 11
Description Pin Lift Actuator (Brush) Replacement Plastic Nut Carbon Brush Set Ring, Ret. Ext. Type E .38 Dia. Nut Retainer Scr, Hex Thd Form 1/4-20 x .38 Compression Spring Spring Housing, Actuator Bearing, Flange Nut, Hex Nyl Loc SS M6-1.00 Thrust Bearing Bearing, Sleeve Scr, Hex Hd M12-1.25 x 25mm Wsh, Flt SAE 1/2 Bushing Scr, Hex Nyl Loc M12-1.75 x 30mm Bearing, Sleeve Nut, Hex Nyl Loc SS M12-1.75 Wsh, Flt SAE SS 1/2 Scr, Hex Hd SS M12-1.75 x 35mm Vertical Lift Bar, Deck Nut Retainer Ball Joint Nut, Hex Jam 1/2-20 Connecting Rod Ball Joint Nut, Hex Nyl Loc-Thin 1/2-20 Bushing Nut, Hex Nyl Loc M8-1.25 Arm Scr, Hex Hd M8-1.25 x 30mm Wsh, Flt SAE 5/16 Bushing Bearing, Sleeve Lift Arm, Scrub Deck Scr, Hex Thd To Hd 5/16-18 x 1.25 Pivot Arm Weld’t. Scr, Hex Hd SS M6-1.00 x 20mm Actuator Plate Weld’t. Spring, Extension Nut, Hex Jam 5/16-18 Swivel Bracket, Deck
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 12
98-4
SCRUB SYSTEM LIFT (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
02-8
2 3
1
4 5
9
6
FRONT
8 7 10
34
11
40
44
14
39
43
12 16
15
13
42 41 36
17
12 38
35 36
12
30
14
17
29
11
32 28
31 32 33
19
22
33 30
18
20
37
11
29 22
23 29
28 25 26
24 27 FORM NO. 56042340
24
98-4 01-10
SCRUB SYSTEM LIFT (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 * * 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
56104760 56003262 56391627 56388520 56470431 56420020 56009019 56407199 56407106 56324505 56003020 56370878 56367184 56001879 56407036 56003450 56407407 56003453 56002918 56407112 56367206 56367168 56401783 56001939 56003416 56232181 56407371 56003389 56407369 56002868 56409405 56407372 56009089 56477813 56420019 56003478 56360627 56478781 56407040 56002187 56003426 56003443 56407048 56009086 56376880
1 2 1 1 1 1 2 1 1 2 2 2 8 4 1 3 1 2 3 1 3 3 2 1 2 1 1 2 3 8 4 1 4 4 1 2 4 2 1 1 2 2 1 3 2
BOOK E E 7.3.1 13
Description Pin Ring, Ret Ext Type E .38 Dia Actuator Motor Replacement Plastic Nut Carbon Brush Set Nut Retainer Scr, Hex Thd Form 1/4-20 x .38 Compression Spring Spring Housing, Actuator Bearing, Flange Scr, Hex M12-1.25 x 25mm Bearing, Sleeve Thrust Bearing Wsh, Flt SAE 1/2 Lift Arm, Scrub Deck Nut, Hex Nyl Loc SS M12-1.75 Vertical Lift Bar, Deck Scr, Hex Hd SS M12-1.75 x 35mm Wsh, Flt SAE SS 1/2 Swivel Bracket, Deck Bushing Bearing, Sleeve Leveler, One Inch Wsh, Flt SAE 5/16 Scr, Hex M8-1.25 x 30mm Bushing Arm Nut, Hex Nyl Loc M8-1.25 Conneccting Rod Nut, Hex Nyl Loc-Thin 1/2-20 Ball Joint Rod Nut, Hex Jam 1/2-20 Ball Joint Nut Retainer Scr, Hex Nyl Loc M12-1.75 x 30mm Bushing Bearing, Sleeve Pivot Arm Weldment Scr, Hex Thd To Hd 5/16-18 x 1.25 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 20mm Actuator Plate Weldment Nut, Hex Jam 5/16-18 Spring, Extension
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 14
SCRUB SYSTEM DRIVE (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
1
21 2 3
2 4
3
5
FRONT
6 4 5 6
7
7
8 23
8 10
9 9
24 22
11
2
12 8 13 8 15 14
17 18 16
19 8 20
FORM NO. 56042340
98-4 03-11
98-4 03-11
SCRUB SYSTEM DRIVE (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 * * * * * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
56407197 56407196 56407192 56407498 56389395 56407500 56003405 56407198 56002885 56003426 56407055 56003431 56002938 56003435 56314156 56009107 56003335 56407053 56003477 56009030 56366455 56009096 56366463 56314030 56003436 56409538 56314108 56314109 56003670
1 2 1 1 1 1 14 2 6 2 2 2 26 8 2 2 2 4 6 6 2 2 2 2 6 2 2 2 2
Gearbox Assembly TSBUS2002-831 Gearbox Motor (Brush) Brush Board Assy Brush Spring Kit Brush Assembly Kit Nut, Hex Nyl Loc SS M8-1.25 Mount Bracket Scr, Hex Hd SS 3/8-16 x .75 NOTE Nut, Hex Nyl Loc SS M6-1.00 Tube Weld’t. Scr, Hex Hd SS M6-1.00 x 16mm Wsh, Flt SAE SS 5/16 Scr, Hex Hd SS M8-1.25 x 20mm Kit, Hub Replacement (items 22-24) Wsh, Flt SS .37 x 1.00 x .12 Scr, Hex Hd Loc SS 5/16-18 x .88 Thermoid Disk Scr, Hex Hd Loc M8-1.25 x 25mm Scr, Pan Phil Thd Form 10-24 x .38 Plate, Stop Wsh, Flt .19 x .87 x .06 Spring Retainer Brush Holder Scr, Hex Hd SS M8-1.25 x 25mm Insulator, Terminal Hub, Drive Spacer Key, Sq .19 x 1.62
** ** ** ** ** ** ** ** **
56505780 56505781 56505782 56505783 56505784 56505785 56505786 56505787 56505788
2 2 2 2 2 2 2 2 2
Short Trim Pad Holder Magna Grit 46 Brush Dyna Grit 80 Brush AgLite 500 Brush Prolene Brush ProLite Brush Union Mix Brush MidGrit 240 Brush MidLite Grit 180 Brush
BOOK E E 7.3.1 15
Description
* = Not Shown ** = Optional NOTE: Apply Loctite #242 prior to assembly.
FORM NO. 56042340
BOOK E E 7.3.1 16
98-4
SCRUB SYSTEM DRIVE (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
02-8
1
1
10
2
FRONT
3 4
8
6
8
11
13 12
7
9
5 14
24
17 15
5 19
23 22 16
20 17
6
15
21
25
18
27
29 33
31
30
32
28
28 34
FORM NO. 56042340
34
28
26
98-4 02-8 Item 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ** ** ** ** ** ** ** ** ** ** 22 23 24 25 26 27 28 29 30 31 32 33 34
SCRUB SYSTEM DRIVE (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Ref. No.
Qty
56407431 56417489 56407490 56407492 56407493 56407494 56002561 56009020 56469858 56002948 56407554 56407432 56002063 56003491 56002086 56407466 56407434 56003603 56407433 56407559 56003211 56003426 56407303 56001861 56407430 56410274 56407475 56407473 56407474 56407476 56407477 56407478 56410293 56410294 56410295 56410296 56410297 56410298 56407435 56407465 56003406 56002119 56407442 56003237 56106070 56407556 56407389 56407557 56407551 56407552 56407558
2 1 1 1 4 4 2 2 2 6 2 2 4 2 4 1 1 8 2 2 6 6 2 2 1 1 2 2 2 2 2 2 2 2 2 2 2 2 1 1 2 4 2 2 6 2 2 2 2 2 4
BOOK E E 7.3.1 17
Description Motor, 36VDC, .75 HP TSB 789 Armature Bearing (2 required per motor) Brush Cap Assembly TSB 789 Brush Assembly Brush Cover Cap TSB 789 Nut, Hex W/Shprf 1/4-20 Stud Standoff, Insulated Scr, Hex Hd Loc 1/4-20 x .75 Idler End Assembly (#18, 28, 32-34) (TSBUS2002-821) Idler, Belt Wsh, Flt SAE 3/8 Scr, Hex M10-1.50 x 40mm Scr, Soc Set Loc 5/16-18 x .25 Belt, Poly-V 190J6 Guard, Right Belt Scr, Pan Phil Thd Form 1/4-20 x .38 Sheave, Poly-V Drive End Assembly (#25-31 & 34) (TSBUS2002-821) Scr, Hex Hd SS M6-1.00 x 12mm Nut, Hex Nyl Loc SS M6-1.00 Knob (TSBUS2002-821) Scr, Hex Hd 1/4-20 x .38 Hopper Weldment, 32" Hopper Weldment, 38" Brush, Polypropylene 32" (Standard) Brush, Soft Nylon 32" Brush, Hard Nylon 32" Brush, 180 Grit 32" Brush, 80 Grit 32" Brush, 46 Grit 32" Brush, Polypropylene 38" (Standard) Brush, Soft Nylon 38" Brush, Hard Nylon 38" Brush, 180 Grit 38" Brush, 80 Grit 38" Brush, 46 Grit 38" Guard, Left Belt Belt, Poly-V 180J6 Nut, Hex Nyl Loc M10-1.50 Scr, Soc Set Loc 1/4-20 x .50 (TSBUS2002-821) Sheave, Poly-V (TSBUS2002-821) Key, Sq .19 x .62 (TSBUS2002-821) Bearing, Ball (TSBUS2002-821) Bearing Plate Weldment (TSBUS2002-821) Spacer (TSBUS2002-821) Spindle (TSBUS2002-821) Hub (TSBUS2002-821) Idler Bearing Plate Weldment (TSBUS2002-821) Washer, Bearing (TSBUS2002-821)
** = Optional
FORM NO. 56042340
BOOK E E 7.3.1 18
98-4
SCRUB DECK / SKIRTS (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
02-1
1
2 3
5 29
4 3
6
13 12
16 28
17 27
20
9
18
26
9
8
21 11
10 7
30
22
23 25 9
6
24
FRONT
9 14 6
12 10
9 13 6
FORM NO. 56042340
15
98-4 02-6 Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26
* 27 28 29 30 ** ** **
SCRUB DECK / SKIRTS (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Ref. No.
Qty
Description
56407123 56407124 56003167 56002098 56009045 56324499 56471220 56003454 56407188 56003403 56003426 56407122 56407208 56407120 56407184 56407207 56407185 56407121 56407187 56407114 56407334 56009258 56401783 56009086 56003448 56407125 56407209 56407127 56002883 56407509 56407126 56407212 56407131 56407108 56009048 56407508 56002850 56407360 56407316 56407520
1 1 2 2 4 2 2 29 1 2 29 2 2 1 2 2 2 1 1 4 4 4 2 2 4 1 1 1 5 1 1 1 1 1 5 1 5 A/R A/R A/R
Right Skirt Assembly (#1-13) Left Skirt Assembly (#6, 9, 10, 12-13 & 14-15) Scr, Hex Hd M6-1.00 x 40mm Wsh, Flt SAE 1/4 Wsh, Bowed .37 x .57 x .06 Wheel 3.00 Bushing .25 x .37 x 1.00 Scr, Hex Thd To Hd M6-1.00 x 20mm (quantity of 23 after SN1543841) TSB766 Skirt Weldment, Right Nut, Hex Nyl Loc M6-1.00 Nut, Hex Nyl Loc SS M6-1.00 (quantity of 23 after SN1543841) TSB766 Blade (Standard) Blade (Neoprene) Strap, Right Blade (Standard) Blade (Neoprene) Strap Strap, Left Skirt Weldment, Left Knob Knob Nut, Hex Jam M12-1.75 Leveler, One Inch Nut, Hex Jam 5/16-18 Scr, Hex Thd To Hd M12-1.75 x 70mm Blade, Rear (Standard) Blade, Rear (Neoprene) Strap Scr, Hex Hd SS 1/4-20 x 1.00 (after SN1543841) TSB766 Skirt, Bristle Long (after SN1543841) TSB766 Blade, Front (Standard) / (before SN1543842) TSB766 Blade, Front (Neoprene) / (before SN1543842) TSB766 Strap (front blade before SN1543842) Deck Weldment TSB766 Nut, Wing Loc 1/4-20 (after SN1543841) TSB766 Skirt, Bristle Short (after SN1543841) TSB766 Nut, Hex Nyl Loc-Thin SS 1/4-20 (after SN1543841) TSB766 Standard Scrub Deck Blade Kit (#10, 12, 23 & 26 / before SN1543842) Neoprene Scrub Deck Blade Kit (#10, 12, 23 & 26 / before SN1543842) Standard Scrub Deck Blade Kit (#10, 12, 23, 26 & 29 / after SN1543841)
BOOK E E 7.3.1 19
** = Optional
FORM NO. 56042340
BOOK E E 7.3.1 20
98-4
SCRUB DECK / SKIRTS (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
29
02-8
FRONT
22
1
30
23 31 2 3 2 24 13
27
14 15
12 11 28
10 32
10
4
8
6
14
7 14
23
24
16 5 6
7 17
27 19
14 8 26
25 21
10
18 16 20
16 17 28 18 17 16 7
7 11 12
14 15 FORM NO. 56042340
14
98-4 02-8 Item
1 2 3 4 5 6 7 8 10 11 12 ** ** 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
SCRUB DECK / SKIRTS (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Ref. No.
Qty
56407470 56407471 56407542 56407536 56407429 56407531 56002843 56001879 56002484 56407415 56470672 56185263 56407413 56003426 56407411 56407541 56407447 56407540 56407392 56407545 56407448 56407543 56003431 56003179 56001939 56391840 56320595 56003389 56003441 56407414 56407449 56407537 56002959 56407391 56410214 56152811 56001841 56330391 56003178 56003403 56412459 56412176 56003492
1 1 1 1 1 1 4 2 2 1 2 4 2 12 2 2 2 2 2 2 1 1 14 2 4 4 4 2 2 1 1 1 2 2 2 2 2 2 2 1 1 1 1
BOOK E E 7.3.1 21
Description Right Skirt Assembly, 32" (#5-19 & 28) Left Skirt Assembly, 32" (#6-12, 14-21 & 28) Right Skirt Assembly, 38" (#5-19 & 28) Left Skirt Assembly, 38" (#6-12, 14-21 & 28) Housing Weldment, 32" Housing Weldment, 38" Nut, Hex Nyl Loc-Thin 1/2-13 Wsh, Flt SAE 1/2 Scr, Hex Hd 1/2-13 x 4.50 Bracket, Mount (Right) Spring, Extension Bearing, Sleeve Arm, Mount TSB802 Nut, Hex Nyl Loc SS M6-1.00 Retainer, Skirt, 32" Retainer, Skirt, 38" Skirt, 32" Skirt, 38" Skirt, Oil Resistant, 32" Skirt, Oil Resistant, 38" Skirt Bracket Weldment, 32" (Right) Skirt Bracket Weldment, 38" (Right) Scr, Hex Hd SS M6-1.00 x 16mm Scr, Hex Thd To Hd M8-1.25 x 20mm Wsh, Flt SAE 5/16 Bushing, 32" Bushing, 38" Nut, Hex Nyl Loc M8-1.25 Scr, Hex Nyl Loc M6-1.00 x 15mm Bracket, Mount (Left) Skirt Bracket Weldment, 32" (Left) Skirt Bracket Weldment, 38" (Left) Pin, Cotter Hair Blade Strap Collar Scr, Soc Set Loc 1/4-20 x .25 Wire Rope Scr, Hex M8-1.25 x 16mm Nut, Hex Nyl Loc M6-1.00 (qty of 2 on 38") Wheel (qty of 2 on 38") Bushing (qty of 2 on 38") Scr, Hex M6-1.0 x 95MM (qty of 2 on 38")
** = Optional
FORM NO. 56042340
BOOK E E 7.3.1 22
98-4
SOLUTION SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
1 2 14 15
FRONT
19
10
3 18 20
4
17
3
16
27 9
12
3
4
22
26
13
11
26
27 24
6
4
26
4
27
7 26
4
3
24 21 4 23 4 6
8 24 25
FORM NO. 56042340
5
98-4 00-11
SOLUTION SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10
56003293 56009098 56219932 56244969 56255076 56264262 56324029 56368776 56407012 56407354 56407061 56407162 56407204 56407158 56407203 56407267 56407277 56407282 56407309 56459674 56409154 56409462 56409535 56409815 56449850 56456799 56456802 56477613 56900273 56900292 56329145
4 8 4 7 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 4 3
11 12
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
BOOK E E 7.3.1 23
Description Rivot, Pop A/S .12 x .38 / .50 Wsh, Flt SS .12 x .50 x .03 Clamp, Hose SAE #6 (disc models) Clamp, Hose SAE #12 Cap, Pipe GHT Nylon Hose Tee Washer, Rubber Tee, 3/8 NPT x 1/2 x 1/2 Barb Solution Tank (Hydro-Retriever™ 3200) Solution Tank (BR 850) Filter Flow Control Valve Assembly Valve Handle, FCV Hose, Spiral (disc models) Solution Tank Cover Gasket Hose, Spiral (disc models) Hose, Spiral (cylindrical models) Valve, Solenoid Hose, Spiral (disc models) Strap, Retaining Barb, Adapter 3/4 x 3/8 NPT Hose, Spiral Nipple, Hex 3/4-14 Barb, 90 Elbow 11/16 x 3/4 NPT Tie, Cable Barb, Adapter 3/4 x 3/4 GHT Barb, Adapter 3/4 x 3/4 NPT Clamp, Hose
FORM NO. 56042340
BOOK E E 7.3.1 24
98-4
RECOVERY SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
7 13
3 1
FRONT
20 32
12
22
25
4
9
30
35 16
5
14
4
27
24 8
23
15
6
31
27
29 2
11
1
19
26 28 36
37
17
32 18
21
32 10
33 34
FORM NO. 56042340
98-4 02-4
RECOVERY SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19 20 21 22 23 24 25 * 26 27 28 29 30 31 32 33 34 35 36 37
56002098 56002507 56002825 56002859 56002989 56003293 56003473 56009098 56009120 56261378 56324497 56330090 56330391 56391208 56377001 56391690 56391807 56393771 56407057 56407062 56407064 56407066 56407081 56407240 56407241 56407265 56407264 56407270 56407272 56407273 56407275 56407276 56409535 56440213 56459250 56459253 56477613 56002896 56407361
7 4 2 5 4 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 2 1
BOOK E E 7.3.1 25
Description Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x .75 Scr, Pan Phil 1/4-20 x 1.25 Wsh, Flt SAE SS 1/4 Scr, Pan Phil SS 1/4-20 x .62 Rivot, Pop A/S .12 x .38 / .50 Scr, Pan Phil SS 1/4-20 x 5.50 Wsh, Flt SS .12 x .50 x .03 Scr, Pan Phil SS Type B 1/4-14 x .62 Cork Strap Cage, Float Hose, Vac Wire Rope, 12 Inch Motor (Vac) Carbon Brush Set Ball, Float Foam, Acoustical Vac Hose 1.50 Hose, Drain Gasket, Inlet Dome, Recovery Tank Recovery Tank Cover, Recovery Tank Plate Intake Housing, Rotomold Cover / Handle Assembly Gasket Recovery Tube Gasket, Vac Motor Gasket, Spout Inlet Gasket, Recovery Lid Filter Strap, Retaining Clamp, Hose SAE #32 Tube Plug, T-Handle Tie, Cable Scr, Pan Phil SS 10-24 x .62 Clamp, Plastic
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 26
98-4
SQUEEGEE SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
01-2
25 9 9
FRONT
3
3
4
16 4 10
10
9
12 1
32 22
11
36 28
26 20
13 2
1
22
12
17
20
27 15
21 18
24
23
14
5
19
10 30
9
33
7
35
34
8
3
1 10
6
34 1
20
20 7
8 31
29
FORM NO. 56042340
98-4 04-2
SQUEEGEE SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 * * 26 27 28 29 30 31 32 33 34 35 36
56001879 56002739 56002938 56003262 56003389 56003398 56003407 56003418 56003426 56003430 56003443 56003478 56003329 56002015 56009252 56104760 56232181 56324369 56331076 56360627 56366013 56370878 56391864 56392104 56393303 56388520 56470433 56407028 56407110 56407382 56407590 56407304 56407306 56407335 56475480 56478781 56003123 56002826
4 1 4 2 1 1 2 2 6 4 2 2 1 2 1 1 2 1 2 4 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1
BOOK E E 7.3.1 27
Description Wsh, Flt SAE 1/2 Scr, Hex Hd 3/4-16 x 1.25 Wsh, Flt SAE SS 5/16 Ring, Ret. Ext. Type E .38 Dia. Nut, Hex Nyl Loc M8-1.25 Scr, Hex Hd M8-1.25 x 60mm Nut, Hex Nyl Loc M12-1.75 Scr, Hex Hd M12-1.75 x 30mm Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 25mm Scr, Hex Hd SS M6-1.00 x 20mm Scr, Hex Nyl Loc M12-1.75 x 30mm Nut, Hex Nyl Loc-Thin 3/4-16 Scr, Soc Set Loc 10-24 x .25 Nut, Wing SS 3/8-16 Pin Bushing Pin Collar Bushing Bushing .37 x .62 x .18 Bearing, Sleeve Ball Joint Rod, Adjuster Lift Actuator (Squeegee) Replacement Plastic Nut Carbon Brush Set Arm Weld’t. Half Yoke Weld’t. Spring Assembly, Gas Squeegee Assy (see associated pages) TSBUS2003-836 / TSBUS2004-862 Mount Weld’t. Squeegee Mount Weld’t. Chain Assembly Knob Bearing, Sleeve Scr, Soc Set 10-24 x .38 Nut, Hex Nyl Loc-Thin 5/16-18
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 2 8
98-4
SQUEEGEE ASSEMBLY Hydro-Retriever ™ 3200, 3200C / BR 850, 850C, 850C-XL
04-4
30 20
FRONT 2 1
10
28 8
11 14
22
15
23
16
7 6
24 12
30
25 21
31
18 27
3
17 9 32
4 5 19
26 13
FORM NO. 56042340
98-4 04-4
SQUEEGEE ASSEMBLY Hydro-Retriever ™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32
56407590 56001879 56002770 56002896 56002907 56002909 56003302 56003405 56003435 56003461 56003462 56003464 56003498 56009111 56370711 56407006 56407155 56407290 56407294 56407297 56407298 56407299 56407301 56407302 56407344 56407375 56471194 56003649 56407510 56407589 56410416 56410417
1 2 2 4 2 2 2 6 2 4 2 2 2 8 2 2 2 1 1 1 1 1 2 2 2 2 1 2 2 1 1 1
Squeegee Assembly TSBUS2003-836 / TSBUS2004-862 Wsh, Flt SAE 1/2 Nut, Hex Nyl Loc 1/2-13 Scr, Pan Phil SS 10-24 x .62 Nut, Hex Nyl Loc SS 6-32 Scr, Pan Phil SS 6-32 x .38 Scr, Hex Thd To Hd SS 5/16-18 x 1.25 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex Hd SS M8-1.25 x 20mm Scr, Hex Hd SS M8-1.25 x 75mm Scr, Hex Hd SS M8-1.25 x 120mm Scr, Hex Hd SS M8-1.25 x 60mm Scr, Hex Hd SS M6-1.00 x 10mm Nut, Wing SS 1/4-20 Nut, Thumb Wheel, Roller Bushing Tool Weldment Plate Strap, Left Rear Strap, Front Strap, Right Rear Bracket Bracket Caster Wheel Bracket Latch Assy Scr, Hex Thd To Hd SS 5/16-18 x 2.75 Knob Standard Squeegee Blade Kit Insert, Squeegee Right TSBUS2003-836 / TSBUS2004-862 Insert, Squeegee Left TSBUS2003-836 / TSBUS2004-862
** ** ** **
56407589 56407602 56407601 56407505
1 1 1 1
Standard Squeegee Blade Kit Neoprene Squeegee Blade Kit Linatex Squeegee Blade Kit Blade, Front W/O Notches (for tile floors)
BOOK E E 7.3.1 2 9
Description
** = Optional
FORM NO. 56042340
BOOK E E 7.3.1 30
REAR WHEEL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
2
8
FRONT
98-4
5 5 10 3 7 11
1 9 4
FORM NO. 56042340
6
98-4 00-11
REAR WHEEL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 * 9 10 * 11
56003384 56003441 56003442 56367117 56479430 56407137 56407138 56407139 56391301 56407182 56407183 56407321 56407359
6 12 2 2 4 2 2 1 1 6 2 2 6
BOOK E E 7.3.1 31
Description Nut, Lug Scr, Hex Nyl Loc M6-1.00 x 15mm Scr, Hex Nyl Loc M10-1.50 x 20mm Wsh, Flt .40 x 1.50 x .18 Bearing, Ball Hub, Finished Brake Disc Caliper, Brake Left Caliper, Brake Right Stud, M14-1.50 Wheel Assembly (Standard) Wheel Assembly (Scrubber / Optional) Bushing, .84 x .56 x .29
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 32
98-4
ELECTRICAL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
4
5
32
27
00-11
55
FRONT 29
2
63
31
13
26
11 25
19
24
61 10
17
47 62 6
24
44
30
45
51
43 38
15
16 35
6
56
14
23
7 28
5
64
14
50 37
12 52
8
9
33
49
34
18 1 21
54
3 57
20 48
41
6 59
40
65
58 42
39
36
60 46
22 53
FORM NO. 56042340
98-4 01-10
BOOK E E 7.3.1 33
ELECTRICAL SYSTEM Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * * 33 34 35 36
56001862 56001954 56002043 56002098 56002145 56002462 56002561 56002817 56002830 56003358 56003377 56003389 56003402 56003403 56003423 56009020 56009050 56009052 56009055 56009086 56009203 56372673 56387316 56389265 56395450 56407107 56407130 56407167 56407168 56407210 56407219 56407221 56407089 56407220 56477613 56478246 56479108 56482365
4 2 4 4 7 10 3 2 2 2 2 1 2 3 1 2 2 4 4 4 1 12 1 2 2 1 1 1 1 1 1 1 1 1 12 12 1 1
Description Scr, Hex Hd 5/16-18 x .50 Wsh, Flt SAE #10 Scr, Pan Phil 10-24 x .38 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x .50 Scr, Pan Phil 1/4-20 x .38 Nut, Hex W/Shprf 1/4-20 Scr, Pan Phil 6-32 x .75 Nut, Hex Nyl Loc 6-32 Scr, Hex Hd M6-1.00 x 25mm Scr, Pan Phil M5 x 12mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Nyl Loc M5-.80 Nut, Hex Nyl Loc M6-1.00 Scr, Hex Hd M8-1.25 x 15mm Stud Scr, Pan Phil Thd Form 1/4-20 x 1.50 Wsh, Int Shprf 5/16 Scr, Pan Phil 8-32 x .19 Nut, Hex Jam 5/16-18 Stud, 1/4-20 Boot, Battery Post Circuit Breaker, 10 Amp (Control) Diode Contactor (Vac / Brush Motor) Cover, Charger Plug Switch (Emergency Disconnect) Control Box Assembly Gasket Main Wiring Harness Display PCB Assembly Control Panel Assembly Panel, Control Switch, Membrane Tie, Cable Tie, Cable Fuse Clamp, 200 Amp Horn 36V
Item
Ref. No.
Qty
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 * 54 55 * 56 57 58 59 60 61 62 63 64 65 * *
56407238 56407239 56407248 56407250 56407251 56407253 56407254 56407258 56407260 56409538 56407343 56407356 56416677 56409240 56409444 56409463 56409485 56398090 56492305 56420113 56420158 56441555 56454662 56454806 56454807 56454812 56459367 56459368 56462362 56469858 56900753 56407234 56407233
1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 5 12 2 1 1 1 1 1 1 3 1 1 1 3 4 1 1
Description Cable Cable Cable, 6 AWG Cable, 6 AWG Cable, 6 AWG Cable, 6 AWG Cable, 4 AWG Cable, 8 AWG Cable, 8 AWG Insulator, Terminal Circuit Breaker, 45 Amp (Wheel Drive) Controller, Speed Contactor (Reversing) Diode Connector Clamp, 1.25 Hose Support Cable, Battery Terminal Clamp, Battery Boot, Rubber Switch (Key) Replacement Key Switch (Horn) Varistor Contactor (Main) Resistor, 250 Ohm, 8 Watts Diode Boot, Reset Button Boot, Reset Button Switch (Charger Interlock) Standoff, Insulated Tie, Push Mount Battery Plug Assembly Charger Plug Assembly
* = Not Shown
FORM NO. 56042340
BT
X1
F1
RED
(+)
RED RED
98-4
WIRING DIAGRAM (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
X1
BLK BLK
X2 F2 BRN/BLK
S2
S1 RED/BR N
S3 GRN ORN/GRN
ORN/GRN
RED/BRN
(-)
BOOK E E 7.3.1 34
S5
GRN
BLK/YEL
ORN/RED ORN/GRN ORN/BLK WHT/ORN WHT/BLU
VIO/WHT RED/BLK
A3
5
1
3
4
6
1
10
6
1
2
12
7
BLK
K4
K5
6
1
2
12
7
BLK
H2
BLK
BLK S4
D2 WHT/BRN
WHT/BRN
K4
BLK H1
D1
RED
4
1
BLU GRA RED/WHT RED/GRN GRA/RED VIO/BLK
VIO/BLK
GRA/RED
RED/GRN
BLK
3
ORN/BLK WHT/ORN WHT/BLU
WHT/BRN
YEL/BLK
D3
ORN/RED ORN/GRN ORN/BLK WHT/ORN WHT/BLU
RED/BRN
RED/BRN
YEL/RED
YEL/BLU
BLU/BLK
GRN/WHT
YEL/GRN
GRN
GRN/BRN
GRN
GRN/BLK
M
YEL/VIO
12
VIO/WHT
6
7
GRN/BLK ORN/BLU
M
GRN/BRN
M3
BLK
M2
RED/BLK
1
ORN/BLU
M
L1
BLU/BLK
YEL/BLU
M1
GRN/WHT
YEL/RED
YEL/BRN
ORN/WHT
ORN/BLK
A4 YEL/GRN
WHT/BRN
WHT/BRN
WHT/BL K
BLU
H3
BLK
BLK M4 M
C1
K5
RED
C2
M5
GRA
RED/WHT
THERMISTOR
M
RT BLK
A2 YEL/BLK BLK/WHT BLK WHT/BRN WHT ORN
BLK/WHT
WHT
H4
BLK
BLK/WHT YEL/BLK
YEL/WHT
BLK BRN
ORN
GRN/GRA BLU/RED
A1 16 8
9 1
M-
B-
BLK RED 6
F3 7 WHT/GRN
K3 R2
5
12 K1
K2
1 A1
4 S2
M M6
FORM NO. 56042340
D6 BLK/YEL
BLK/YEL
12
5
3 S1
K1
K2 D5 BLK/YEL
A2
B+
10
K3 D4
2 A2
12
BLK
98-4
BOOK E E 7.3.1 35
WIRING DIAGRAM (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
01-11 Item
Ref. No.
Qty
A1 A2 A3 A4
56407356 56416169 56407167 56407219
1 1 1 1
Controller, Speed Throttle, Electronic Control Box Assembly Display PCB Assembly
BT
N/A
6
Battery
1 1
Capacitor, .1 MFD Capacitor, .1 MFD
C1 C2
Description
D1 D2 D3 D4 D5 D6
56389265 56389265 56409240 56454812 56454812 56454812
1 1 1 1 1 1
Diode Diode Diode Diode Diode Diode
F1 F2 F3
56479108 56387316 56407343
1 1 1
Fuse Clamp, 200 Amp Circuit Breaker, 10 Amp (Control) Circuit Breaker, 45 Amp (Wheel Drive)
H1 H2 H3 H4
56407236 56407237 56482365 56407235
1 1 1 1
Headlight Kit (Optional) Beacon kit (Optional) Horn, 36V Back-Up Alarm Kit (Optional)
K1 K2 K3 K4 K5
56416677 56416677 56454806 56395450 56395450
1 1 1 1 1
Contactor (Reverse) Contactor (Forward) Contactor (Main) Contactor (Vac Motor) Contactor (Brush Motor)
L1
56409154
1
Valve, Solenoid
Item
Ref. No.
Qty
Description
M1 * * M2 * * M3 * * M4 * M5 M6
56391627 56388520 56470431 56407283 56388520 56470431 56393303 56388520 56470433 56391208 56377001 56407192 56407010
1 1 1 1 1 1 1 1 1 1 1 1 1
Lift Actuator (Brush) Replacement Plastic Nut Carbon Brush Set Brush Head Extension Kit (Optional) Replacement Plastic Nut Carbon Brush Set Lift Actuator (Squeegee) Replacement Plastic Nut Carbon Brush Set Motor (Vac) Carbon Brush Set Motor (Brush) Motor / Wheel Assembly
R1 R2
56454807
1 1
Thermister Resistor, 250 Ohm, 8 Watts
S1 S2 * S3 S4 S5
56462362 56420113 56420158 56409613 56441555 56407130
1 1 1 1 1 1
Switch (Charger Interlock) Switch (Key) Replacement Key Switch (Seat) Switch (Horn) Switch (Emergency Disconnect)
V
56454662
1
Varistor
X1 X2
56407234 56407233
1 1
Battery Plug Assembly Charger Plug Assembly
*
56407210
1
Main Wiring Harness
* = Not Shown
FORM NO. 56042340
BT
X1
F1
RED
(+)
RED RED
98-4
WIRING DIAGRAM (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
X1
BLK BLK
X2 F2 BRN/BLK
S2
S1 RED/BR N
S3 GRN ORN/GRN
ORN/GRN
RED/BRN
(-)
BOOK E E 7.3.1 36
S5
GRN
BLK/YEL
ORN/RED ORN/GRN ORN/BLK WHT/ORN WHT/BLU
VIO/WHT
A3
5
1
3
4
6
1
10
6
1
2
12
7
BLK
K4
K5
6
1
2
12
7
BLK
H2
BLK
BLK S4
D2 WHT/BRN
WHT/BRN
K4
BLK H1
D1
RED
4
1
BLU GRA RED/WHT RED/GRN GRA/RED VIO/BLK
VIO/BLK
GRA/RED
RED/GRN
BLK
3
ORN/BLK WHT/ORN WHT/BLU
WHT/BRN
YEL/BLK
D3
ORN/RED ORN/GRN ORN/BLK WHT/ORN WHT/BLU
GRN/BLK
RED/BLK
YEL/VIO
RED/BRN
RED/BRN
YEL/RED
YEL/BLU
YEL/GRN
GRN
GRN/BRN
GRN
VIO/WHT
12
GRN/BLK ORN/BLU
6
7 BLK
M
M
L1
GRN/BRN
M3
RED/BLK
1
ORN/BLU
M1
YEL/BLU
YEL/RED
YEL/BRN
ORN/WHT
ORN/BLK
A4 YEL/GRN
WHT/BRN
WHT/BRN
WHT/BL K
BLU
H3
BLK
BLK M4 M
C1
C2
M5 K5
RED
M
GRA
RED/WHT
THERMISTOR
RT BLK
M M7 A2 YEL/BLK BLK/WHT BLK WHT/BRN WHT ORN
BLK/WHT
WHT
H4
BLK
BLK/WHT YEL/BLK
YEL/WHT
BLK BRN
ORN
GRN/GRA BLU/RED
A1 16 8
9 1
M-
B-
BLK RED 6
F3 7 WHT/GRN
K3 R2
5
12 K1
K2
1 A1
4 S2
M M6
FORM NO. 56042340
D6 BLK/YEL
BLK/YEL
12
5
3 S1
K1
K2 D5 BLK/YEL
A2
B+
10
K3 D4
2 A2
12
BLK
98-4
WIRING DIAGRAM (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
01-11 Item
Ref. No.
Qty
A1 A2 A3 A4
56407356 56416169 56407167 56407219
1 1 1 1
Controller, Speed Throttle, Electronic Control Box Assembly Display PCB Assembly
BT
N/A
6
Battery
1 1
Capacitor, .1 MFD Capacitor, .1 MFD Diode Diode Diode Diode Diode Diode
C1 C2
Description
BOOK E E 7.3.1 37
Item
Ref. No.
Qty
M1 * * M3 * * M4 * M5 M6 M7
56391627 56388520 56470431 56393303 56388520 56470433 56391208 56377001 56407431 56407010 56407431
1 1 1 1 1 1 1 1 1 1 1
Lift Actuator (Brush) Replacement Plastic Nut Carbon Brush Set Lift Actuator (Squeegee) Replacement Plastic Nut Carbon Brush Set Motor (Vac) Carbon Brush Set Motor, 36VDC, .75 HP (Brush) TSB 789 Motor / Wheel Assembly Motor, 36VDC, .75 HP (Brush) TSB 789
R1 R2
56454807
1 1
Thermister Resistor, 250 Ohm, 8 Watts
1 1 1 1 1 1
Switch (Charger Interlock) Switch (Key) Replacement Key Switch (Seat) Switch (Horn) Switch (Emergency Disconnect)
1
Varistor
1 1
Battery Plug Assembly Charger Plug Assembly
1
Main Wiring Harness
D1 D2 D3 D4 D5 D6
56389265 56389265 56409240 56454812 56454812 56454812
1 1 1 1 1 1
F1 F2 F3
56479108 56387316 56407343
1 1 1
H1 H2 H3 H4
56407236 56407237 56482365 56407235
1 1 1 1
K1 K2 K3 K4 K5
56416677 56416677 56454806 56395450 56395450
1 1 1 1 1
S1 56462362 S2 56420113 Fuse Clamp, 200 Amp * 56420158 Circuit Breaker, 10 Amp (Control) S3 56409613 Circuit Breaker, 45 Amp (Wheel Drive) S4 56441555 S5 56407130 Headlight Kit (Optional) Beacon kit (Optional) V 56454662 Horn, 36V Back-Up Alarm Kit (Optional) X1 56407234 X2 56407233 Contactor (Reverse) Contactor (Forward) * 56407210 Contactor (Main) Contactor (Vac Motor) * = Not Shown Contactor (Brush Motor)
L1
56409154
1
Valve, Solenoid
Description
FORM NO. 56042340
BOOK E E 7.3.1 38
98-4
BRUSH HEAD EXTENSION KIT ((disc disc models only) ™ Hydro-Retriever 3200, 3200C / BR 850, 850C, 850C-XL
10
00-11
FRONT
7
13
6
9
5
4 12
2
11 1
8 9 3
FORM NO. 56042340
98-4 00-11
BRUSH HEAD EXTENSION KIT( disc models only) KIT(disc ™ Hydro-Retriever 3200, 3200C / BR 850, 850C, 850C-XL
Item
Ref. No.
Qty
Description
1 2 3 4 5 6 7 8 * * 9 10 11 12 13 *
56407283 56003361 56003389 56003426 56003443 56009019 56420021 56324505 56391627 56388520 56470431 56407103 56407106 56407246 56420019 56420020 56040663
A/R 1 1 2 2 2 1 2 1 1 1 2 1 1 1 1 1
Brush Head Extension Kit (disc models only) Scr, Hex Hd M8-1.25 x 35mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Nyl Loc SS M6-1.00 Scr, Hex Hd SS M6-1.00 x 20mm Scr, Hex Thd Form 1/4-20 x .38 Mount Weldment Bearing, Flange Actuator (Brush Head Extension) Replacement Plastic Nut Carbon Brush Set Actuator Yoke Spring Housing, Actuator Compression Spring Nut Retainer Nut Retainer Instruction Sheet
BOOK E E 7.3.1 39
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 40
98-4
VACUUM W AND CADDY KIT WAND Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
3
6
1 1 5 2
FRONT
FORM NO. 56042340
4
98-4 00-11 Item
1 2 3 4 5 6 *
VACUUM W AND CADDY KIT WAND Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Ref. No.
Qty
Description
56407242 56003389 56003423 56205114 56329062 56407214 56409563 56040662
A/R 2 2 1 1 1 1 1
Vacuum Wand Caddy Kit Nut, Hex Nyl Loc M8-1.25 Scr, Hex Hd M8-1.25 x 15mm Squeegee Tool, 14 Inch Vac Hose Caddy Weldment Wand, 2 Piece Instruction Sheet
BOOK E E 7.3.1 41
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 42
98-4
BEACON/HEADLIGHT/BACKUP ALARM KITS Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
00-11
56407236 HEADLIGHT KIT
56407237 BEACON KIT
2
1
4 1
FRONT
5
3
2
FRONT
56407235 BACKUP ALARM KIT
Rear of Chassis 3 2 1
FORM NO. 56042340
98-4 00-11 Item
BEACON/HEADLIGHT/BACKUP ALARM KITS Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
Ref. No.
Qty
1 * * 2 *
56407237 56416433 56416435 56416436 56001993 56040638
1 1 1 1 2 1
Beacon Kit Strobe Lens, Amber (for 56416433) Flash Tube (for 56416433) Scr, Pan Phil 10-24 x .50 Instruction Sheet
1 2 3 4 5 * *
56407236 56003389 56003179 56321540 56409239 56409557 56172230 56040637
1 1 1 1 1 1 2 1
Headlight Kit Nut, Hex Nyl Loc M8-1.25 Scr, Hex Thd To Hd M8-1.25 x 20mm Grommet Headlight Headlight Guard Terminal Tab .25 Instruction Sheet
1 2 3 * * *
56407235 56009062 56409232 56409538 56478246 56409495 56040639
1 2 1 2 1 1 1
Back-Up Alarm Kit Scr, Pan Phil Thd Form 1/4-20 x .50 Back-Up Alarm Terminal Insulator Cable Tie Wire Assembly (Discard for this installation) Instruction Sheet
BOOK E E 7.3.1 43
Description
* = Not Shown
FORM NO. 56042340
BOOK E E 7.3.1 44
BRUSH / DISC SELECTOR GUIDE (DISC) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
98-4 02-2
We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix:
Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Magna Grit: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed conMidGrit: crete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. AgLite Grit: For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Short TTrim rim Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a "shower feed" design for getting solution to the floor. Ref. No.:
56505786 - Union Mix 56505784 - Prolene 56505782 - Dyna Grit 56505787 - MidGrit 56505780 - Short Trim Pad Holder 56505785 - ProLite 56505781 - Magna Grit 56505788 - MidLite Grit 56505783 - AgLite Grit
FORM NO. 56042340
98-4 02-2
BRUSH SELECTOR GUIDE (CYLINDRICAL) Hydro-Retriever™ 3200, 3200C / BR 850, 850C, 850C-XL
BOOK E E 7.3.1 45
We manufacture brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 46 Grit Brush:
Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish.
80 Grit Brush:
Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations.
180 Grit Brush:
Least aggressive grit brush. Used for daily cleaning of hard-finished floors.
Polypropylene Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Stiff Nylon Brush:
Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Soft Nylon Brush:
Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning.
Ref. No.:
32” BRUSHES 56407473 - Soft Nylon 56407474 - Hard Nylon 56407475 - Polypropylene 56407476 - 180 Grit 56407477 - 80 Grit 56407478 - 46 Grit
Ref. No.:
38” BRUSHES 56410294 - Soft Nylon 56410295 - Hard Nylon 56410293 - Polypropylene 56410296 - 180 Grit 56410297 - 80 Grit 56410298 - 46 Grit
FORM NO. 56042340
DANMARK Nilfisk-Advance Nordic A/S Sognevej 25 - Box 344 DK-2605 Broendby ☎ 43 23 83 50 – Fax 43 42 15 95 NORGE Nilfisk-Advance AS Enebakkvn, 119, 0680 Oslo, Postboks 196, Manglerud, 0612 Oslo ☎ 22 08 63 50 – Fax 22 08 63 63 Distriktsrepresentanter over hele landet SVERIGE Nilfisk-Advance AB Sjöbjörnsvägen 5, 117 67 Stockholm ☎ 085 55 944 00 – Fax 085 55 944 30 FINLAND/ SUOMI BERNER Ltd. Facotek Department Etäleranta 4B, 00130 Helsinki ☎ +358 9 1345 1382
HONG KONG Nilfisk-Advance Ltd. 2001, 20/F HK Worsted Mills Industrial Building 31-39 Wo Tong Tsui Street Kwai Chung, N.T. ☎ 2427 59 51 – Fax 2487 5828 IRELAND Nilfisk-Advance Ltd. 28 Sandyford Office Park Dublin 18 ☎ +353 1 2943838 – Fax +353 1 2943845 JAPAN Nilfisk-Advance Inc. 3-4-9 Chigasaki Minami Tsuzuki-Ku Yokohama 224 0037 ☎ 045-942-7741 – Fax 045-942-6545
UNITED KINGDOM Nilfisk-Advance Limited Newmarket Road Bury St. Edmunds Suffolk IP 33 3SR ☎ (01284) 763163 – Fax (01284) 750562 USA Nilfisk-Advance Inc. 14600 21st Avenue North Plymouth, MN 55447-3408 ☎ +1 800 989 2235 – Fax 1 800 989 6566 Nilfisk-Advance of America, Inc. 300 Technology Drive Malvern, PA 19355 ☎ (610) 647 647-6427 ÖSTERREICH Nilfisk-Advance GmbH Vorarlberg Allee 46 1230 Wien ☎ 1 616 58 30 – Fax 1 616 58 30 40
www.nilfisk-advance.com
© 2004 Printed in USA
MALAYSIA Nilfisk-Advance Sdn Bhd Lot 2, 1st. Floor AUSTRALIA Lorong 19/1A Nilfisk-Advance Pty. Ltd. 46300 Petaling Jaya ESPAÑA 48 Egerton Street Nilfisk-Advance, S.A. Selangor Darul Ehsan Silverwater NSW 2128 ☎ 03-7568188 / 03-7568189 / 03-7568388 – Fax 03-7566828 Torre D’Ara ☎ (02) 8748 5905 – Fax (02) 9648 2711 Passeig del Rengle, 5 PI.9-10 NEDERLAND Customer Responce Centre: E-08302 – Mataró (Barcelona) ☎ 1 800 011 013 ☎ Tel. 93 741 24 00 – Fax: 93 757 80 20 Nilfisk-Advance B.V. Central atención al cliente: 902 200 201 Flevolaan 7, Postbus 341 BELGIQUE / BELGIË/ LUXEMBOURG 1380 AH Weesp
[email protected] – www.nilfiskNilfisk-Advance s.a./n.v. ☎ 0294-462121 – Fax 0294-430053 advance.com Doornveld/ Sphere Business Park Distribuidores y Servicio Técnico en toda España NEW ZEALAND Industrie Asse 3, nr 11 – bus 41 y Andorra 1731 Zellik-Asse Nilfisk-Advance Limited ITALIA ☎ (02) 467.60.50 Fax (02) 463.44.16 477 Great South Road, Penrose Auckland Nilfisk-Advance Italia Spa CANADA ☎ (09) 525 0092 – Fax (09) 525 6440 Località Novella Terza Nilfisk-Advance Ltd. 26862 Guardamiglio (LO) SCHWEIZ / SUISSE 396 Watline Avenue Italy Mississauga, Ontario L4Z 1X Nilfisk-Advance AG ☎ +39 0377 414067-54 – Fax +39 0377 414097 ☎ (905) 712-3260 – Fax (905) 712-3255 Ringstrasse 19, 9533 Kirchberg/Wil www.nilfisk-advance.com ☎ 719 23 52 83 – Fax 719 23 84 44 DEUTSCHLAND PORTUGAL SINGAPORE Nilfisk-Advance AG Nilfisk-Advance Lda. Siemensstraße 25-27 Nilisk-Advance Pte. Ltd. Rua Cândido de Figueiredo, 91-i, 1500-133 LISBOA 25462 Rellingen 22, Woodlands Industrial Park E1 ☎ 01/7784142 – Fax 01/7785613 ☎ (041 01) 3990 – Fax ( 04101) 399191 Singapore 757740 Porto 02/526766 – Fax 02/520739 ☎ (65) 759 9100 – Fax (65) 759 9133 Açores 096/628092/3 – Fax 096/628129 Zentraler Kundenservice Madeira 091/228965 – Fax 091/228796 ☎ für die Industrie: 0180 535 67 97 ☎ Institutionen und Gebäudereiniger: 0180 500 11 70 TAIWAN GREECE Nilfisk-Advance Ltd. (PELRP6$ 1 F, No.23, Lane 132, Sec. 2 FRANCE §ÂˆÊ. µÔ˘ÏÈ·Á̤Ó˘ 60 Ta An Road, Taipei Nilfisk-Advance S.A. ∞ÚÁ˘ÚÔ‡ÔÏË ☎ 700 22 68 – Fax 784 08 43 BP 246 164 52 ∞ı‹Ó· 91944 Courtaboeuf Cedex ☎9950613 - Fax 9951680 ☎ (01) 69.59.87.00 Télécopie (01) 69.59.87.01
