Transcript
With Tier 4 Interim Engine installed
MOVING YOU FURTHER
HYUNDAI HEAVY INDUSTRIES
*Photo may include optional equipment
HYUNDAI CONSTRUCTION EQUIPMENT AMERICAS, INC.
PRIDE AT WORK Hyundai Heavy Industries strives to build state-of-the art earthmoving equipment to give every operator maximum performance, more precision, versatile machine preferences, and proven quality. Take pride in your work with Hyundai!
*Photo may include optional equipment.
Machine Walk-Around Reliable Main Components Engine Technology Proven, reliable, fuel efficient, low emission, low noise Cummins Tier 4 Interim & EU Stage IIIB QSB6.7 engine Electronically controlled for optimum fuel to air ratio and clean, efficient combustion HPCR(High Pressure Common Rail) fuel system / Self-diagnostic system DPF - Clean emission aftertreatment module 3 engine modes, P (Power), S (Standard), E (Economy) for full power or reduced fuel consumption according to operator preference Fully Automatic Transmission 4 step shift modes (Manual / Light / Normal / Heavy) for different working conditions Protective transmission at low temperature(Automatic warm-up system) Self-diagnostic & Memory of malfunction history Minimum travel shift shock by applying proportional controlling modulation valve / Self adjusting Clutch gap Kick-down button & FNR switch for operating comfort Axle Self-adjusting & wheel speed wet disc brake
Improved Durability Load sensing hydraulic system with variable displacement piston pump and closed-center MCV (main control valve) Long-life cooling system with relocated cooling fan & radiator, designed for additional durability, resistant to thermal shock, impulse and vibration Redesigned steering cylinder lug and bucket link, now cast steel for additional strength and reliability
Enhanced Operator Comfort Improved Visibility Larger operator's cab for additional comfort Redesigned cab with rounded front glass and larger door glass for a larger field of view Improved Convenience Increased cooling & heating capacity with fully automatic climate control system Tilting & telescopic steering column Adjustable wrist rest for reduced operating stress Multiple storage compartments AM/FM Radio with MP3 interface and USB input and bluetooth hands-free Improved ladder with 20 degree incline and large, deep tread, aluminum cast steps for safer access and exit from the cab Advanced 5.7'' Color Monitor with Touch Screen Easy-to-read new color LCD display equipped with natural screen movement Newly designed multimedia function for an enjoyable work Auto boom kick out and bucket positioner - fully adjustable from within the cab Integrated load weighing system, viewable through the monitor, for improved work efficiency and overload prevention Self diagnostic & monitoring system with active display of engine, hydraulic system, transmission and electrical component information Color, rear-view, back-up camera for improved safety and convenience
Serviceability The tilting transmission and hydraulic oil coolers swing open for easy access and regular maintenance Ground level access to critical service points, filters and sight gauges for easy maintenance Long life hydraulic filter and oil for reduced operating costs
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PRECISION & PERFORMANCE Innovative hydraulic system technologies make the 9A series wheel loaders fast, smooth and easy to control. 9A series is designed for maximum performance to keep the operator working productively.
*Photo *Photo may include may include optional optional equipment. equipment.
Improved Durability & Reliability An enhanced axle improves driving over variable ground conditions. Self adjusting brakes that automatically regulate disc clearance, reduce service time and improve brake reliability and performance. The new load sensing hydraulic system with a variable displacement piston pump and closed center main control valve, provide efficient hydraulic power and additional energy savings.
Variable Operating Modes 9A series wheel loaders are designed to allow the operator to customize the machine's engine power, automatic transmission shift timing and clutch cut-off activation based on the job condition and personal operator preference. Convenient rotary type switches allow for easy adjustment of engine power mode, transmission power shift mode, and clutch cut-off mode. Additionally, the optional ride control system has shock absorbing accumulators that cushion the boom, improves operator comfort and reduces material loss. The versatility of the 9A series operating modes contributes to improved productivity, enhanced operator comfort and reduced fuel consumption. 3 Mode Engine Power Selection P (Power) Mode: Heavy duty work S (Standard) Mode: General work E (Economy) Mode: Light duty work
4 Mode Transmission Power Shift System M (Manual) Mode Auto L (Light) Mode: Light duty & long distance carry Auto N (Normal) Mode: General excavating & loading Auto H (Heavy) Mode: Heavy duty excavating & loading
3 Mode Clutch Cut-Off System L (Low) Mode: Short distance & faster loading M (Medium) Mode: General loading H (High) Mode: Less power loss in touque converter and lower temperature on brake side
Eco-friendly Cummins QSB 6.7 Engine The CUMMINS QSB6.7 engine combines advanced electronic controls and a self-diagnostic system with reliable performance. The combination of a high pressure common rail system and an advanced in-cylinder combustion technology results in increased power, improved transient response and reduced fuel consumption. The QSB6.7 Cummins engine complies with current emissions standards including EPA Tier 4 interim and EU Stage III-B.
Wall-Flow DPF (Diesel Particulate Filter)
DOC (Diesel Oxidation Catalyst)
DPF - Clean Emission Aftertreatment Module DPF - Robust Clean Emission Aftertreatment Module - contains a DOC (Diesel Oxidation Catalyst) and DPF (Diesel Particulate Filter). High efficient DPF reduces more than 90% of particulate matter. Regeneration, the process by which soot is removed from DPF, is automatically done in both passive and active way depending on the soot level and does not interrupt the daily machine operation. The operator can also initiate regeneration manually or disable regeneration on the job.
VGT(Variable Geometry Turbocharger Newly designed VGT with electric actuator delivers optimum air flow resulting in cleaner exhaust gas, quick transient acceleration and improved fuel economy by combining the benefits of low & high engine speed.
Fully Automatic Transmission Fully automatic transmission designed for minimum durability, Minimum power loss, improved travel speed and low noise. Improved clutch control and minimized shifting shock when traveling, contribute to a smoother ride. Error messages and transmission fault faults are recorded and accessible through the monitor. Complete with a New 5 Speed & Lock up Clutch (Option) By using of 5 speed & Lock up Clutch, now operator can enjoy both the reduction of consumption and various of use in gears, depending on the working condition.
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OPERATOR COMFORT Operating a 9A series wheel loader is unique to every operator. Operators can fully customize their work environment and operating preferences to fit their individual needs.
*Photo may include optional equipment.
Wide and Convenient Cab operator comfort. The front windshield is rounded and 17% wider than our previous series. Special attention was given to a clean, open and convenient interior with wide of visibility on the machine surroundings and the job at hand. This well balanced combination of cab ergonomics puts the operator in a perfect position to work safely and conveniently. The 9A series cab's fully automatic climate control system features 11 air vents and increased cooling and heating capacity for optimum temperature control. The defroster vents located at the front and rear windows and the PTC (electric preheater) makes working in cold weather more comfortable.
In the 9A series cabin you can easily adjust the steering column and wrist rest to best suit your preferred comfort level. Pilot-operated joystick controls are easy and comfortable to operate. An FNR (Forward/Neutral/Reverse) switch on the control lever facilitates easy selection of travel direction. Roller type sunshades of the front window and rear window allow the operator to reduce glare and improve visibility. Heated side mirrors feature built-in hot wires for quick defrosting in cold weather conditions.
Operator Comfort
80mm
40˚
Wrist rest
FNR switch
Rear sunshade (Option)
Heated side mirrors (Option)
AM/FM Radio with MP3 and Bluetooth Hands-free / AC control
Tilting / telescopic steering column
Reduced Stress
Smart Key System (Option)
Hyundai's 9A series cabin offers lots of amenities, additional space and a comfortable seat to minimize stress of the operator. A powerful climate control system provides the operator with optimum air temperature. An advanced audio system with AM/ FM stereo with MP3 interface and USB input, plus remotely located controls is perfect for listening to music favorites.
User authentication and anti-theft system are reinforced with smart key system(optional). This allows the operator to start the engine with the push of a starter button rather than inserting a key into the ignition.
Advanced Color Monitor The advanced new monitor with 5.7 inch wide color LCD with touch screen allows the operator to easily and efficiently control the machine. The operator can adjust boom kick-out and bucket position via overhead switches while monitoring the adjustment settings through the monitor. An integrated load weighing system that contributes to improved work efficiency, can also be viewed through the monitor. Self diagnostics, color rear-view camera maintenance check lists and start-up machine security, were integrated into the monitor to make the machine more versatile and the operator more productive. The new monitor display unit is mounted on an adjustable swivel to reduce glare and position according to operator preference. Also, newly designed multimedia menu provides music & video player function for an enjoyable work.
Monitor Tilt Range o
7 o
15
Horizontal
Vertical
Total : 30o
Total : 14
o
o
CCW : 540
o
CW : 540
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PROFITABILITY 9A series is designed to maximize profitability through improved efficiencies, enhanced service features and longer life components.
*Photo may include optional equipment.
Hi-mate (Remote Management System) Hi-mate, Hyundai's proprietary remote management system, provides operators and dealer service personnel access to vital service and diagnostic information on the machine from any computer with internet access. Users can pinpoint machine location using digital mapping and set machine work boundaries, reducing the need for multiple service calls. Hi-mate saves time and money for the owner and dealer by promoting preventative maintenance and reducing machine downtime.
Easy Access The tilting transmission and hydraulic oil coolers swing open for easy access and regular maintenance. And the rear door can be open to over 90 degrees. Conveniently located transmission oil site gauges make checking fluid levels fast and efficient. Ground-line access to fuel and oil filters grease fittings, fuses, machine computer components and wide open compartments makes service more convenient in the 9A series.
Remote-mounted Cooling Fan The remote mounted, hydraulically powered cooling fan regulates fan speed according to working temperatures for coolant, intake air, transmission oil and hydraulic oil. The fan drive with variable piston pump contributes to reduce fuel consumption and improve cooling capacity. The fan is designed to auto reverse periodically or manually reverse to keep debris from accumulating in the coolers.
Full Fenders and Mud Guards (Option) 9A series wheel loaders can be equipped with optional full rear mud guards to reduce material splatter to the cab and machine frame.
Extended Life Components The 9A series is designed for longer lubrication intervals and extended component life. Long life hydraulic filters now have 1,000 hours service intervals and Hyundai certified hydraulic oil can last up to 5,000 hours before changing. Also, a new center pivot roller bearing design, now double tapered, requires less maintenance as well. Long life and extended wear components save the operator time and money. Hydraulic filter (1,000 hr)
Hydraulic Oil (5,000 hr)
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Specifications & Dimensions ENGINE Maker/Model Type
CUMMINS QSB6.7
Bore x Stroke
107 mm (4.21”) x 124 mm (4.88”)
Watercooled, 4-cycle, turbocharged, charge aircooled direct injection, electronic controlled diesel engine
Displacement
6.7䉭㻌(409 cu in)
Gross power
200 HP (149 kW) / 2,200rpm
Net power
197 HP (147 kW) / 2,200rpm
Maximum torque
95 kg.m (685 lb.ft) / 1,400rpm
No. of cylinders
6
Compression ratio
17.3 : 1
Air cleaner
Dry, Two stages dual elements
Alternator
24V, 70 Amp
Battery
2 x 12V, 130 Ah.
Starting motor
24V, 7.8 kW
䈜 No derating for continuous operating required up to 2,286m (7,500ft). This engine meets the EPA(Tier 㻵㻵㻵) / EU(Stage 㻵㻵㻵-A) Emission regulation.
TRANSMISSION Torque converter type Tire
3-elements, single-stage single-phase
Travel speed
km/h (mph)
Forward
20.5-25, L3
䈜Full automatic power shift, countershaft type with soft-shift in range and direction. Properly matched torque converter to engine and transmission for excellent working ability. Reverse
1st
6.9 (4.3)
2nd
11.4 (7.1)
3rd
23.0 (14.3)
4th
38.5 (23.9)
1st
7.3 (4.5)
2nd
12.0 (7.5)
3rd
24.3 (15.1)
AXLES Drive system Mount Rear axle oscillation
Four-wheel drive system Rigid front axle and oscillating rear axle o
o
㼼13 (total 26 )
Hub reduction
Planetary reduction at wheel end
Differential
Conventional
Reduction ratio
23.680
HYDRAULIC SYSTEM Type Pump
Control valve
Load-sensing hydraulic system
Bucket Controls
Type
Pilot operated lift and tilt circuit, single-lever (joystick) control standard.
Variable axial piston type, 185 liters/min (48.9 gal/min) @governed rpm
Lift Circuit
2spool (Bucket, Boom) 3spool (Bucket, Boom, Aux) Pilot pressure controlled type System pressure : 280 kgf/cm2 (3.982PSI)
The valve has four functions ; raise, hold, lower and float. Can adjust automatic kickout from horizontal to full lift.
Tilt Circuit
The valve has three functions ; tilt back, hold and dump. Can adjust automatic bucket positioner to desired load angle.
Cylinders Lift HL757-9A/757XTD-9A/757TM-9A Tilt HL757-9A/757XTD-9A HL757TM-9A Cycle Time Raise(with load) Dump Lower(empty) Total
Type : Double acting No. of cylinders-bore x stroke; 2-ø120 mm x 785 mm (4.7" x 30.9") ø140 mm x 485 mm (5.5" x 19.0") 2-ø110 mm x 755 mm (4.3" x 29.7") HL757-9A / HL757XTD-9A
HL757TM-9A
5.9 sec 1.1 sec 3.8 sec 10.8 sec
5.9 sec 1.8 sec 3.7 sec 11.4 sec
STEERING SYSTEM
BRAKES Service Brakes
Hydraulically actuated, wet disc brakes actuate all 4 wheels independent axle-by-axle system Self adjusting & wheel speed brake
Parking Brake
Spring-applied, hydraulically released brake When brake oil pressure drops, indicator light alerts operator and parking brake automatically applies.
Emergency Brake
Type
Load-sensing hydrostatic articulated steering
Pump
Piston pump, 105 䉭/min (27.7 gal/min) @governed rpm 250 kg/cm2 (3,555 psi)
Relief Valve Setting Cylinder
Double acting 65mm x (2.6") x 436mm (17.2")
Type Bore x Stroke
40o (each direction)
Steering Angle
Features - Center-point frame articulation. - Tilt and telescopic steering column.
SERVICE REFILL CAPACITIES Fuel tank Cooling system
294 liters (77.6 USgal)
Front axle
32 liters (8.5 USgal)
46 liters (12.1 USgal)
Rear axle
24 liters (6.3 USgal)
Crankcase
18 liters (4.8 USgal)
Hydraulic tank
137 liters (36.1 USgal)
Transmission
28 liters (7.4 USgal)
Hydraulic system (including tank)
202 liters (53.4 USgal)
OVERVIEW
TIRES
Description
UNIT
Operating weight
kg (lb) 14,700 (32,400) 15,200 (35,000) 15,200 (35,000)
Bucket capacity
HL757XTD-9A
HL757TM-9A
Heaped
m3 (yd3)
2.8 (3.7)
2.8 (3.7)
2.7 (3.5)
Struck
m3 (yd3)
2.4 (3.1)
2.4 (3.1)
2.3 (3.0)
Breakout force-bucket Tipping load
HL757-9A
Type
Tubeless, loader design tires
Standard
20.5-25, 16 PR, L3
Options include
17.5-25, 12 PR, L3 20.5-25, 16 PR, L2 䖩 20.5 R25 XHA 20.5-25, 16 PR, L5 28L-26, 20 PR, LS2
kg (lb) 12,530 (27,620) 12,420 (27,380) 12,800 (28,220) Straight
kg (lb) 11,540 (25,440) 10,270 (22,640) 10,010 (22,070)
Full turn
kg (lb) 10,060 (22,180) 8,950 (19,730)
8,580 (18,915)
DIMENSIONS
M E
B F A L
J
K
K
I C
Description
UNIT
HL757-9A
H D
HL757XTD-9A HL757TM-9A
General purpose bolt-on cutting edge
Bucket Type A. Dumping clearance at max. height and 45o dump angle. B. Reach
G
mm (ft-in)
2,840 (9’ 4”)
3,230 (10’ 7”)
2,840 (9’ 4”)
N
Description
UNIT
HL757-9A
HL757XTD-9A
HL757TM-9A
G. Front overhang
mm (ft-in)
2,560 (8’ 5”)
2,970 (9’ 9”)
2,760 (9’ 1”)
H. Wheelbase
mm (ft-in)
3,050 (10’)
3,050 (10’)
3,050 (10’)
I.
Ground clearance
mm (ft-in)
410 (1’ 4”)
410 (1’ 4”)
410 (1’ 4”)
2,875 (9’ 5”)
2,875 (9’ 5”)
2,875 (9’ 5”)
Full lift
mm (ft-in)
1,070 (3’ 6”)
1,100 (3’ 7”)
1,315 (4’ 4”)
J.
Height over exhaust
mm (ft-in)
7ft height
mm (ft-in)
1,610 (5’ 3”)
1,970 (6’ 6”)
1,815 (5’ 11”)
K.
Height over cab
mm (ft-in) 3,310 (10’ 10”) 3,310 (10’ 10”) 3,310 (10’ 10”)
mm (in)
85 (3.3”)
92 (3.6”)
100 (3.9”)
C. Digging depth on ground
mm (ft-in) 7,580 (24’ 10”) 7,990 (26’ 3”)
at carry
mm (ft-in) 7,480 (24’ 6”)
7,920 (26’)
7,570 (24’ 10”)
7,780 (25’ 6”)
D.
Overall length
E.
Overall height (fully raised)
mm (ft-in) 5,250 (17’ 3”)
5,650 (18’ 6”)
5,410 (17’ 9”)
F.
Bucket pivot max. height
mm (ft-in) 3,920 (12’ 10”) 4,310 (14’ 2”)
4,010 (13’ 2”)
L.
Roll-back angle
M. Dump angle Clearance circle
on ground
deg
43
43
50
at carry
deg
48
50
54
deg
47
47
50
mm (ft-in) 12,170 (39’ 11”) 12,540 (41’ 2”) 12,250 (40’ 2”)
N. Overall width(with / without bucket) mm (ft-in) 2,740(9’)/2,580(8’ 6") 2,740(9’)/2,580(8’ 6") 2,740(9’)/2,580(8’ 6")
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BUCKET SELECTION GUIDE
SUPPLEMENTAL SPECIFICATIONS
Bucket Capacity, m3 (yd3)
3.3 (4.3)
Description
3.1 (4.1)
17.5-25 12PR L3
2.9 (3.8) 2.7 (3.5) 2.5 (3.3)
Change in operating
Change in static tipping Change in static tipping
weight kg (lb)
load-straight kg (lb)
load-40o turn kg (lb)
-248 (-547)
-180 (-400)
-160 (-350)
20.5-25 16PR L2
-64 (-141)
-50 (-110)
-40 (-90)
20.5 R25 XHA*
+507 (+1,118)
+380 (+840)
+330 (+730)
2.3 (3.0) 2.1 (2.7)
1400 1600 1800 2000 2200 2400 kg/m3 2000
2500
3000
3500
4000 lb/yd3
Material Density HL757-9A HL757XTD-9A HL757TM-9A
STANDARD EQUIPMENT Electrical system Alternator, 70A Alarms, audible and visual - air filter clogging - transmission error - alternator voltage - brake oil pressure - engine oil pressure - parking brake - fuel level - hydraulic oil temperature - coolant temperature - service brake oil pressure Alarm, back-up Batteries, 950 CCA, 12V, (2) Gauges - engine coolant temperature - fuel level - hydraulic oil temperature - speedometer - transmission oil temperature - voltmeter Horn, electric Indicator lights - clutch cut-off - high beam - turn signal LCD Display - clock and fault code - operating hour counter - engine rpm
- transmission gear range indicator - job time and distance - temperature (coolant, hydraulic oil, T/M oil) Lighting system - 2 LED dome lights - 2 stop and tail lights - 4 turn signals - brake lights(counterweight) - 2 head lights on front tower - 2 working lights on front roof - 2 working lights on grill Switches - work load - clutch cut-off - hazard - lgnition key, start/stop switch - main light (illumination and head light) - parking - rear wiper & washer - work light - battery master switch - pilot cut-off Starter, electric Starting and charging system (24-volt) Cab Cab, ROPS(ISO3471)/FOPS(ISO3449) (sound suppressed and
pressurized) with : - cigar lighter & ashtray - coat hook Automatic climate control - air conditioner & heater - defroster - intermittent wiper and washer, front and rear - personal storage space: holder, can and cup - rear view mirrors (2 inside) - rear view mirrors (2 outside) - 2'' retractable seat belt & adjustable suspension seat with armrests - tilt / telescopic steering column - steering wheel with knob - roller type sunshade (front window) - tinted safety glass Magazine pocket Pedals - one accelerator pedal - one brake pedal Rubber floor mat Wrist rest Radio/USB player Engine Antifreeze Engine, Cummins QSB6.7 - Low Emission Diesel, Tier-III
- Tier4 Interim & EU Stage 㻵㻵㻵-B 3 operating mode - power/standard/economy Engine enclosure, lockable Engine fuel priming pump Fan guard Fuel/water separator Fuel warmer DPF Aircleaner - Direct airflow filter w/precleaner Radiator (Deaeration type) Starting aid (air intake heater) Water sensor on fuel filter Power Train Brakes : Service, enclosed wet-disc Parking brake Torque converter Transmission, computer-controlled, 4 speed electronic soft shift, autoshift and kick down-shift features included Transmission oil cooler Hydraulics Boom kickout, automatic Bucket positioner, automatic Diagnostic pressure taps Hydraulic system, - 2 spool, single lever, pilot control for boom and bucket actuation
Steering, load-sensing Remote cooling fan, hydraulically-driven, temperature sensing type Others Articulation locking bar Coolant level sight gauge Counterweight Door and cab locks, one key Doors, service access (locking) Drawbar with pin Engine oil level dipstick gauge Ergonomically located and slip resistant, left & right - handrails - ladders - platforms - steps Fenders (front/rear) Guard, bucket cylinder rod Hydraulic oil level sight gauge License plate bracket Lift and tie-down hooks Cushioned Tires (20.5-25, 16PR,L3) Transmission oil site level Vandalism protection caplocks
- 2” static seat belt & adjustable mechanical suspension (vinyl) - 3” static seat belt & adjustable mechanical suspension - 2'' retractable seat belt & adjustable air suspension (heated) Pallet Forks Tires : - 17.5 - 25, 12PR, L3
- 20.5 - 25, 16PR, L2 - 20.5 R25 XHA* - 20.5 - 25, 16PR, L5 - 28L - 26, 20PR, LS2 Tool kit Tooth, 1 piece, bolt-on type Guards - crankcase - transmission Wheel chock HI-Mate
(Remote Management System) Rear view camera Dual-brake pedal Roller type sunshade (rear window) License plate & lamp Pre-cleaner engine air intake Joystic steering Limited slip differential (front, rear) Hyd. lock differential (front) 5 speed transmission (with lock-upclutch)
OPTIONAL EQUIPMENT 24-volt to 12-volt DC converter Beacon light, rotating Auxiliary, 2 working lights on front roof (Xenon working lights) Auxiliary, 2 working lights on rear roof 3 piece cutting edge, bolt-on type Secondary steering system Fire extinguisher High lift arrangement with
additional counterweight, 840 kg (1,850 lb) Hydraulic control, 2 lever Hydraulic control, 3 lever 3rd spool for auxiliary function Joystick with travel switch (FNR) Mud guard Operator suit Ride control system Heated rear view mirrors (2 outside) Seat
Standard and optional equipment may vary. Contact your Hyundai dealer for more information. The machine may vary according to International standards. All imperial measurements rounded off to the nearest pound or inch.
PLEASE CONTACT
HYUNDAI CONSTRUCTION EQUIPMENT AMERICAS, INC.
6100 Atlantic Blvd, Norcross, GA 30071 TEL (678) 823-7777 FAX (678) 823-7778 www.hceamericas.com
MA-LI-NA-2013-023.1.0
