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I-pf-705: Pf705 Pump Conversion Kit

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I-PF-705 http://www.sunnen.com INSTALLATION INSTRUCTIONS for SUNNEN® PF-705 PUMP CONVERSION KIT For Use on Sunnen® PF150D, PF150E, PF150G Filter Units INTRODUCTION Sunnen® The PF-705 Pump Conversion Kit is designed for installation on Sunnen PF-150D, E, & G Filter Units, which were originally equipped with Moyno Brand Pumps. Kit includes Continental Pump & Motor, and Mounting Hardware. For all Filter Units listed below: PF-150 (3 Ph.), Models D, E, & G. TOOLS & MATERIALS The following tools and materials are required for unpacking and installing of your Machine: Knife Screwdriver (Std) Hex Wrenches Open End Wrenches Tin Snips Cleaning Solvent 1. UNPLUG Unit's Electrical Supply Cord from wall receptacle. 2. Open Door and remove any extra Filter Elements stored inside the Unit. 3. Remove Top from Filter Unit. 4. Drain oil from Filter Canister (refer to IOM Instructions packaged with your Unit). 5. Unscrew Pump/Canister Hose Assembly from Swivel Adapter on Reducing Street Elbow, Filter Canister. PUMP REMOVAL 6. Loosen Screws in filter canister Mounting Bracket. Raise canister until there is sufficient clearance for old Pump Assembly be removed. Tighten Screws in Mounting Bracket. Remove original Moyo brand Pump & Motor as follows (see Figure 1): 7. Unscrew Outlet Hose Assembly from Swivel Adapter Union, Pump Outlet. PUMP/CANISTER HOSE ASSEMBLY INTAKE HOSE ASSEMBLY BY-PASS HOSE ASSEMBLY SWIVEL ADAPTER SIDE OUTLET ELBOW CLOSE NIPPLE RELIEF VALVE PUMP ADAPTER MOUNTING BRACKET SWIVEL ADAPTER HEX NUT WASHER FLEX BOLT MOUNTING ADAPTER SWIVEL ADAPTER UNION CLOSE NIPPLE SWIVEL ADAPTER UNION SIDE OUTLET ELBOW FIGURE 1, Pump Removal SUNNEN ® PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100 8. Unscrew Intake Hose Assembly from Swivel Adapter Union, Pump Intake. 3. Align hole in Pump Mounting Bracket with hole in Pump Support Bracket and secure using 1/2" Hex Nut and Washer removed in step 10 above. 9. Unscrew By-Pass Hose Assembly from Swivel Adapter Union, Pump Intake. 4. Tighten Bolt securing Pump to Pump Mounting Bracket. 10. Remove 1/2" Hex Nut and Washer securing Pump Mounting Bracket to Pump Support Bracket, Filter Unit base. Save Nut and Washer for reinstallation. 5. Screw Intake Hose Assembly, removed in step 8, into Swivel Adapter, Pump Intake. 6. Screw new Pump/Canister Hose Assembly into Swivel Adapter in Side Outlet Elbow, Pump Outlet. 11. Remove Pump Motor from Filter Unit. 7. Loosen Screws in filter canister Mounting Bracket. Lower canister into operating position. Tighten Screws in Mounting Bracket. PUMP INSTALLATION Install new PF-540 Pump Conversion Kit as follows (see Figure 2): 8. PLUG Unit's Electrical Supply Cord into wall receptacle. 1. Unscrew remaining plumbing hardware from old pump and install on new pump as shown. l Install new Street Elbow (provided) between Relief Valve and Swivel Adapter, By-Pass Hose. l Replace Side Outlet Elbow, Pump Intake, with new Tee Fitting (provided). 9. Fill and bleed System (refer to Instructions packaged with your Unit). 10. Replace Top on Filter Unit. 11. Place extra Filter Elements inside the Unit and close door. 2. Install By-Pass Hose Assembly removed in step 9 above, between Adapter, Pump Intake and Relief Valve, Pump Outlet. PUMP/CANISTER HOSE ASSEMBLY SIDE OUTLET ELBOW SWIVEL ADAPTER UNION RELIEF VALVE CLOSE NIPPLE PUMP STREET ELBOW ADAPTER MOUNTING BRACKET SWIVEL ADAPTER HEX NUT CLOSE NIPPLE WASHER FLEX BOLT MOUNTING INTAKE HOSE ASSEMBLY ADAPTER TEE FITTING SWIVEL ADAPTER UNION FIGURE 2, Pump Installation 2 BY-PASS HOSE ASSEMBLY SWIVEL ADAPTER UNION PARTS LIST ITEM 1 2 3 4 5 PART # PF705 EC3498C PPP783 F1465 PPP23 PEHW29 QTY. 1 1 1 1 1 DESCRIPTION ....Pump Convention Kit (3pH) ......Pump & Motor Assembly (230V,60Hz,3pH; 460V,60Hz,3pH; 380/400V,50Hz,3pH) ......Street Elbow (45°, 1/2 NPT) ......T-Fitting (Female) ......Hose Assembly (15.5 in) ......Overload (PF150G ONLY) Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow the instructions for the operation of the equipment. 3 “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. UK – SUNNEN PRODUCTS LTD. Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12 www.sunnen.co.uk e-mail: [email protected] Sunnen® PRINTED IN U.S.A. 1009 SWITZERLAND – SUNNEN AG Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34 www.sunnen.ch e-mail: [email protected] CHINA – SHANGHAI SUNNEN MECHANICAL CO., LTD. Phone: 86 21 5 813 3322 Fax: 86 21 5 813 2299 www.sunnensh.com e-mail: [email protected] SUNNEN PRODUCTS COMPANY 7910 Manchester Road, St. Louis, MO 63143 U.S.A. Phone: 314-781-2100 Fax: 314-781-2268 U.S.A. Toll-Free Sales and Service – Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670 International Division Fax: 314-781-6128 SUNNEN ITALIA S.R.L. Phone: 39 02 383 417 1 www.sunnenitalia.com Fax: 39 02 383 417 50 e-mail: [email protected] FRANCE – SUNNEN SAS Phone: +33 01 69 30 0000 Fax: +33 01 69 30 1111 www.sunnen.fr e-mail: [email protected] RUSSIA – SUNNEN RUS Phone: +7 495 258 43 43 Fax: +7 495 258 91 75 www.sunnen.ru e-mail: [email protected] CZECH REPUBLIC – SUNNEN S.R.O. Phone: +420 383 376 317 Fax: +420 383 376 316 www.sunnen.cz e-mail: [email protected] http://www.sunnen.com e-mail: [email protected] POLAND – SUNNEN POLSKA SP. Z O.O. Phone: +48 22 814 34 29 Fax: +48 22 814 34 28 www.sunnen.pl Email: [email protected] ©COPYRIGHT SUNNEN® PRODUCTS COMPANY 2010, ALL RIGHTS RESERVED