Transcript
I-SV-580A
INSTALLATION INSTRUCTIONS for SUNNEN® SV52280 GUIDE POT ASSEMBLY KIT
http://www.sunnen.com
For use on Sunnen® SV510 Vertical Honing Machines
GENERAL The following instructions cover the unpacking, inspecting, installing, and operating of Sunnen SV52280 Guide Pot Assembly Kit on Sunnen SV510 Vertical Honing Machines.
TOOLS & MATERIALS The following tools and materials are required for unpacking and installing of your Machine: Knife Hex Wrenches Tin Snips Open End Wrenches Slip Joint Pliers Screwdriver (Std) Cleaning Solvent
INSTALLATION Read the following instructions carefully and thoroughly before unpacking, inspecting and installing the kit on your Machine. All references to right and left in these instructions are, unless otherwise noted, as seen by operator as one looks at Machine or assembly being described. WARNING Disconnect all Electrical Power to the machine. Failure to comply may result in damage to the machine and/or personal injury. 1. Shut-Off Electrical Power at Master ON/OFF on Electrical Control Enclosure and Lock-Out. 2. Open Doors as required. 3. Remove any tooling from machine. 4. Remove left and right Splash Guard Door Assemblies, by removing six (6) Hex Head Capscrews and Washers securing guards to column (see Figure 1). Lay mounting hardware aside for reinstallation of guards later.
5. Assembly Lifting Flange Base & Standoffs to Spindle / Feed Unit (see Figure 2). Secure Lifting Flange to Lifting Flange Base, using enclosed hardware. 6. Mount left and right Guide Assembly Weldments to the sides of the column as shown, using the hardware provide (see Figure 3). Align Spacers and Weldment with Splash Guard & Return Spring Brackets removed in step 4. Secure using six (6) Capscrews, removed in step 4. 7. If not Installed: Slide Pillow Block Assemblies onto Guide Rods; then install Shaft Collars as shown (see Figure 4). 8. If not Installed: Attach Bearing Supports to Pillow Block Assemblies, using Screw and Washers provided. NOTE: Only finger tighten Screws at this time.
LIFTING FLANGE BASE CAPSCREWS
STANDOFF LIFTING FLANGE
SPINDLE COVER
FIGURE 2 SPLASH GUARD & RETURN SPRING BRACKETS
SPLASH GUARD & RETURN SPRING BRACKETS
HEX HEAD CAPSCREW
FIGURE 1
SPACER BLOCK
GUIDE ASSEMBLY WELDMENT
SPLASH GUARD DOOR
FIGURE 3
9. Attach Mounting Plate to ends of Guide Rods (refer to Figure 4). CAPSCREWS
10. Place Support into position, on Base as shown (see Figure 5).
PILLOW BLOCK ASSEMBLY
GUIDE RODS
11. Rest Guide Rods and Mounting Plate on Support. SHAFT COLLAR
12. Align Guide Rods with Lifting Flange, installed in step 5, and secure to Guide Assemblies Weldments, using Screws and Washers provided (refer to Figure 5). BEARING SUPPORT
13. With Guide Rods and Mounting Plate resting on Support, install Split Collars and Guide Rod Bumpers as shown (see Figure 6).
MOUNTING PLATE
FIGURE 4 CAPSCREWS
14. Assemble Guide Bar Locking Components (refer to SV52280 Drawing & Figure 7).
BEARING SUPPORT
15. Install Cover and Guide Bar Locking Components as shown (refer to Figure 7).
GUIDE ASSEMBLY WELDMENT
16. With Guide Rods and Mounting Plate resting on Cradle, install Tool, by sliding through Mounting Plate and attaching to spindle as shown (see Figure 8).
GUIDE ROD
17. With Guide Rods and Mounting Plate resting on Support, loosen all adjusting Screws on Lifting Falnges and Pillow Block Assemblies; center Tool in Mounting Plate Guide Pot; then carefully retighten all the Screws.
MOUNTING PLATE
18. Reattach Splash Guard Doors, removed in step 4 (refer to Figure 8).
SUPPORT
SETUP & OPERATION
FIGURE 5
Consult the Instruction Manual packaged with your machine, when setting up your machine for operation. (The machine's control software will walk you through the setup procedure step-by-step on the view screen. Follow all instructions carefully.)
SPLIT COLLARS & GUIDE ROD BUMPER
1. Release Guide Bar Locking Plate, and move Guide Pot Assembly up so workpiece and tooling may be installed (see Figure 9). Then re-lock. 2. Install Workpiece. 3. Select and install Tool. 4. Position Tool following direction on display screen. 5. Release Guide Bar Locking Plate, and lower Guide Pot, so Tool Guide is located just above workpiece (see Figure 10). The Hone Head should be encapsulate by the Tool Guide both during the honing cycle and when the tool is retracked from the bore. The Tool Guide & Hone Head should be able to clear workpiece and Machine components as the as the Carriage is repositioned for each bore.
FIGURE 6 COVER
GUIDE BAR LOCKING COMPONENTS
SHAFT COLLAR
FIGURE 7
2
LIFTING FLANGE
PILLOW BLOCK ASSEMBLY
GUIDE BAR LOCKING PLATE
SPLASH GUARD DOORS
MOUNTING PLATE
FIGURE 9 TOOL MOUNTING PLATE HONE HEAD
FIGURE 8
TOOL GUIDE
FIGURE 10
SV52280 Guide Pot Assembly Kit 3
SV52280A Guide Pot Assembly Kit (Parts List) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
PART# SV52280 F44129 F4534 F4619GH2 G700A153 G700A157 G700A158 G700C218 HF20 KN386 PHP454 PHS517 PHSM424 PHSM449 PHSM689 PHSM775 PHSM803 PHSM965 PHSM1089 PHW144 PHWM407 PHWM501 PHWM509 PHSM512 PHSM518 PHWM521 PHWM531 PHWM534 SV21243 SV21250 SV21255 SV21258 SV21374 SV21375 SV22282 SV22285 SV52281 SV52282 SV21351
QTY _ 1 1 6 1 2 1 1 1 1 1 1 6 2 6 6 8 4 12 1 10 10 18 1 12 14 14 6 2 1 1 2 4 2 2 1 2 6 1
DESCRIPTION . . . Guide Pot Assembly includes . . . . Lever Ball Knob Gear . . . . Plunger Ball . . . . Split Collar . . . . Locking Plate Bushing . . . . Guide Rod Bumper . . . . Shaft Collar, Tapered . . . . Plate Guide Bar Locking . . . . Roll Pin . . . . Nut, Hex (1/2-13) . . . . Spring Pin . . . . Screw (1/2-13 x 3 in SHCS) . . . . Screw (M6 x 1,0 X 20mm HHCS) . . . . Screw (M10 x 1,5 x 35mm SHCS) . . . . Screw (M10 x 1,5 x 25mm HHCS) . . . . Screw (M8 x 1,25 X 55mm SHCS) . . . . Screw (M10 x 1,5 X 35mm HHCS) . . . . Screw (M8 x 1,25 X 20mm SHCS) . . . . Screw (M6 x 1,0 X 16mm HHCS) . . . . Lockwasher (1/2) . . . . Lockwasher (M8) . . . . Flatwasher (M8) . . . . Lockwasher (M6) . . . . Flatwasher (M12) . . . . Flatwasher (M6) . . . . Lockwasher (M10) . . . . Flatwasher (M10) . . . . Flatwasher (M6) . . . . Guide Rod . . . . Guide Assembly Weldment . . . . Guide Assembly Weldment . . . . Bearing Support . . . . Spacer Block . . . . Pillow Block Assembly . . . . Lifting Flange . . . . Front Cover Assembly . . . . Lifting Flange Base . . . Standoffs . . . Guide Pot Mounting Plate for 140mm Max. Bore
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Sunnen® reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. PRINTED IN U.S.A.
0809
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