Icepower Supply

Transcript

Bang & Olufsen ICEpower a/s, Gl. Lundtoftevej 1b, DK-2800 Lyngby Phone [45] 45 20 36 00, Fax [45] 45 20 36 99, CVR-no. 25053591 [email protected], www.icepower.bang-olufsen.com ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Contents General Description ..................................................................................... 2 Connection Diagram.................................................................................... 3 Absolute Maximum Ratings ......................................................................... 5 Power Specifications .................................................................................... 6 Audio specifications..................................................................................... 6 Electrical specifications................................................................................. 7 Timing Specifications ................................................................................... 7 Thermal specifications.................................................................................. 7 Disturbances on the mains........................................................................... 7 Mechanical specifications............................................................................. 8 Typical Performance Characteristics ............................................................. 9 High current vs. time ................................................................................. 15 Efficiency vs. output power........................................................................ 16 Loading ..................................................................................................... 17 Features..................................................................................................... 18 Protection features .................................................................................... 19 Input / output interface.............................................................................. 21 Thermal design .......................................................................................... 23 Fuses ......................................................................................................... 23 Physical Dimensions ................................................................................... 24 Safety standards ........................................................................................ 27 ESD warning.............................................................................................. 27 Packaging and storing (batch sizes)............................................................ 27 Page 1 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 General Description ICEpower1000ASP is a high quality, full bandwidth audio power conversion product generating 1000W RMS output directly from selectable 115/230-volt mains. ICEpower1000ASP integrates the conventional power supply and amplifier into a highly compact and lightweight solution with state-of-the-art performance. Applications include: • Active speakers and Subwoofers • Professional Audio • Public Address systems • High-end stereo and multi-channel amplifiers Figure 1, ICEpower1000ASP, 1000W Professional Amplifier w/ ICEpower Supply Size: 5.9” x 9.17” x 2.25” (150mm x 233mm x 57mm) For full range active or multi-channel applications, additional ICEpower1000A or ICEpower500A amplifiers can be driven from the DC-bus connector carrying 120V (1000A), 80V (500A) and ±12.8 volt DC-outputs. The ±12.8 volt outputs of the ICEpower1000ASP also provides general purpose auxilary supplies for external circuitry. The ICEpower1000ASP is protected against output short-circuit and overload and over-heating. The aluminum extrusion includes slots that accept 3mm thread forming screws for easy mounting to any chassis or back plate. The ICEpower1000ASP has on board fuse and EMI filtering to provide a CE and FCC approved design. Features • 1000W @ 0.01% THD+N, 100 Hz, 4Ω • 118dBA dynamic range, 1000W@4Ω • THD+N < 0.2%, 0.1W – 1100W, 4Ω • 84 % total efficiency @ 500W, 8Ω • Power output for additional ICEpower1000A • Power output for additional ICEpower500A • ±12.8 volt auxiliary output • Selectable mains 115/230Vac • Stand-by power dissipation typical 4.1 W • Sound optimised soft clip • Low pop Live Neutral EMI filter 110/230V selector and fuse Rectification and filtering Earth DC/DC converter with isolation Buffering Other features • EMI conforms to: • • • • • • • 120V 80V +12V -12V PGND Vi+ Vi- Input buffer Clipping DCblocking and mute MECC control and COM modulation Output stage and filtering AGND Clip Clip_off AGND Standby/protect Monitor Figure 2, ICEpower1000ASP block diagram Page 2 of 28 Vo+ Vo- EN55103-1 EN55103-2 FCC part 15b Class A Safety conforms to: UL6500 Mains connection is Class 1 (with earth) Thermal protection Over current protection HF protection Suitable for CE approved design Very rugged construction ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Connection Diagram EARTH/HEAT SINK 10KΩ 30nF Figure 3, ICEpower1000ASP connections The plug interface of the ICEpower1000ASP modules has four industry standard connectors selected for longterm reliability. AC Connector Specification (P3) Types: JST B3(6-2,4,5)P-VH PIN Function Description 1 Neutral Neutral AC 2 Line Phase AC 3 Earth Safety earth connection Table 1, AC Connector Specification Page 3 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Signal Connector Specification (P2) Type: JST 9-pole PH-connector PIN Function Description 1 Earth Connected directly to mains earth. 2 Soft clip Soft clip indication (open collector). 3 Standby/protect Control pin for standby control (Internal pull-up). 4 Monitor Unbalanced attenuated output signal. 5 Soft clip off Control pin for disabling the soft clipping circuit. 6 AGND Ground terminal for the signal section. 7 AGND Ground terminal for the signal section. 8 ViNegative input (balanced input buffer). 9 Vi+ Positive input (balanced input buffer). Type Earth Input Input & Output Output Input GND GND Audio Input Audio Input Table 2 Signal Connector Specification. DC-bus Connector Specification (P1) Type: JST 6P-VH-B PIN Function 1 PGND 2 Vp2 (80V) 3 PGND 4 Vp1 (120V) 5 Vcc (+12.8V) 6 Vss (-12.8V) Description Power supply Ground Power supply 80V Power supply Ground Power supply 120V Power supply +12.8V Power supply –12.8V Type GND Output GND Output Output Output Table 3 DC-bus Connector Specifications. Speaker Connector Specification (P4) Type: JST 4P-VH-B PIN Function 1+2 Vo+ 3+4 Vo- Description “Hot” balanced audio power output terminal. “Cold” balanced audio power output terminal. Table 4 Speaker Connector Specification Page 4 of 28 Type Output Output ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Absolute Maximum Ratings Absolute maximum ratings indicate limits beyond which damage may occur. Mains input section Symbol Parameter Value Unit ACmax Maximum off-line voltage 115VAC setting Maximum off-line voltage 230VAC setting Minimum off-line voltage 115VAC setting Minimum off-line voltage 230VAC setting Mains frequency range 115VAC Mains frequency range 230VAC Fuse rating 115V Fuse rating 230V 132.5 265 901) 1901) 55 – 65 45 - 55 T10 T6.3 VAC ACmin F Ifuse1) VAC,60Hz VAC,50Hz Hz Hz AH AH Table 5 Absolute Maximum Ratings, mains input section 1) The ICEpower1000ASP will operate at lower levels but the output power will be reduced. If the off-line voltage is too low the ICEpower1000ASP switches off. 2) See fuses section for details DC-bus Symbol Parameter I80V3) I120V3) I+12.8V4) I-12.8V4) Maximum current draw from Vp2 (80V) Maximum current draw from Vp1 (120V) Maximum current draw from Vcc (+12.8V) Maximum current draw from Vss (-12.8V) Value Unit 7 9 0.8 -0.8 A A A A Table 6 Absolute Maximum ratings DC-bus. 3) The stated value is the maximum current from the power supply section, given that the internal amplifier is at idle. It should be noted that this current draw is not available continuously, and not at the same time on all outputs. The outputs are only intended for use with ICEpower A-series amplifiers. See ICEpower ASP designers manual. 4) The +/-12.8V outputs are not short circuit protected and must be fused to avoid failure. See ICEpower ASP designers manual. Input section Symbol Parameter Vin+ , VinStandby/protect Soft clip off Maximum voltage range on pin Maximum voltage range on pin Maximum voltage range on pin Value Unit ±12.85) 0-12.86) 0-12.86) V V V Table 7 Absolute Maximum ratings input section. Output section Symbol Parameter Rload Iout7) Minimum load Maximum current draw from amplifier output Maximal pure capacitive loading Maximum voltage range on pin Maximum voltage range on pin CL Soft clip Monitor Value Unit 2 40 Ω 470 0-12.86) 0-12.86) nF V V A Table 8 Absolute Maximum ratings output section. 5) From Vss to Vcc. 6) From 0 to Vcc. 7) The over current protection will act to protect the amplifier Thermal section Symbol Parameter Ta Max. operating ambient temperature Table 9 Absolute Maximum ratings thermal section. Page 5 of 28 Value 50 Unit O C ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Power Specifications Unless otherwise specified. ta=25 OC, f=1kHz, Load=4Ω. Symbol Vp1 Vp2 Vcc Vss tPmax PT PT PFTC Pq Pstby η Parameter Nominal DC voltage 1 Nominal DC voltage 2 Positive analog supply Negative analog supply Time of maximum rated output power Continuous output power8) without thermal shutdown. Continuous output power8) without thermal shutdown. FTC rated output power 0-3kHz9) Quiescent power dissipation Stand-by power dissipation Power Efficiency (4 ohm load) Conditions Off-line input within range Off-line input within range Off-line input within range Off-line input within range 1000W out. No preheating. Thermal stab. @ ta = 25 OC. 4Ω, no external heatsink. Thermal stab. @ ta = 50 OC. 4Ω, no external heatsink. 4Ω, No external heatsink Po = 0W Amplifier disabled Po = 1000W, 230V mains Po = 500W, 230V mains Min - Typ 120 80 12.8 -12.8 15 85 Max - Unit V V V V s W - 40 - W - 150 15.8 4.1 79 78 - W W W % Table 10 Power specifications 8) The module is mounted vertically in free air. Continuous output power can be improved by the means of external heatsink or forced convection. 9) The power bandwidth is limited due to the output filter protection. Audio specifications Unless otherwise specified, f=1kHz, PO =1W, ta = 25 OC, soft clip enabled Symbol PO Parameter Output power @ 0.2%THD+N 10Hz < f < 20kHz (AES17 measurement filter) 10) THD+N THD+N in 4Ω (AES17 measurement filter) 10) Maximal THD+N in 4Ω (AES17 measurement filter) 10) Output referenced idle noise THD+N VN,O AV f fu fl Zo ZL D Nominal Voltage Gain Frequency response Upper bandwidth limit (-3dB) Lower bandwidth limit (-3dB) Abs. output impedance Load impedance range Dynamic range Conditions RL = 4Ω. RL = 8Ω. RL = 4Ω, 1% THD+N f = 100Hz, PO =1W 10Hz < f < 20kHz 100mW < Po < 1000W A-weighted 10Hz < f < 20kHz f = 1 kHz 20Hz - 20kHz, All loads RL = 8Ω RL = 4Ω RL = 8Ω RL = 4Ω f = 1kHz A-weighted Min. - Typ. 1100 525 1175 Max. - 0.007 0.015 % - 0.2 0.3 % 65 80 115 µV 26.7 2 115 27.2 ±0.5 38 31 5.3 5.3 5 4 118 27.7 ±1.0 10 ∞ 120 dB dB kHz kHz Hz Hz - Units W W W mΩ Ω dB Table 11 Audio specifications. 10) AES17, 20 kHz 7th order Audio Precision measurement filter is used. 6.67kHz corresponds to the worst-case situation where 2nd and 3rd harmonic are within the audio band. Page 6 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Electrical specifications Unless otherwise specified, ta=25 OC. Symbol fo fs fsmps VOFF,Diff VOFF,CM Parameter Offset switching frequency Switching frequency range Switching frequency power supply Differential offset on output terminals Common mode offset on output terminals Conditions Offset carrier at idle Idle to full scale variation Terminated input Terminated input Min 320 60 - Typ 350 100 Vp1/2 Max 380 380 ±50 ±10% Unit kHz kHz kHz mV V Table 12 Electrical specifications Timing Specifications Symbol Tacd Parameter Power supply start up delay. tsd tpsd11) Switching start up delay Shutdown delay Conditions Time from min. AC to all power supplies are good. Time from all power supplies are good Supply fail or Standby pin Min Typ 450 Max 1200 200 Unit ms ms µs Table 13 Timing Specifications. 11) Only valid with the circuit shown in tbd. Thermal specifications Symbol Rth, sink-a Parameter Thermal resistance, heatsink – ambient Conditions Min Typ 1.3 Max Unit K/W Table 14 Thermal specifications Disturbances on the mains The signal on the mains connection is often very noisy and large surge voltages are present. The ICEpower1000ASP is equipped with mains filtering to suppress surges and noise. Lightning To avoid damage of the ICEpower1000ASP in case of surges caused by lightning, special care and component selection have resulted in capability of withstanding surges up to 8kV. (Tested with surge generator meeting IEC1000-4-5 at 8kV). Page 7 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Mechanical specifications During development, the ICEpower1000ASP has been exposed to tough mechanical tests to ensure the durability required for professional applications. Test Acceleration Amount Unpowered tests: The unit is powered after the test to verify functionality. Random vibration 2gRMS 3x20min Bump 10g/16ms, 2-4 Hz 1000 bumps in each of 6 directions12) Shock 70g/12ms 3 shocks in each of 6 directions12) Powered tests: Sinusoidal vibrations 2.5mm, 5-10Hz 2 hours in each of 3 directions12) 1g, 10-100Hz 2 hours in each of 3 directions12) Random vibrations 0.01g, 10-20Hz 0.7gRMS –3dB/oct, 20-150Hz Table 15, Mechanical tests 12) 6 directions: (up, down, left, right forward and backward). 3 directions: (up and down, left and right, forward and backward) Page 8 of 28 Version 1.4 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Typical Performance Characteristics +30 +90 +80 +29 +70 +60 +28 +50 +40 +27 +30 +20 +26 +10 d B +25 +0 -10 +24 d e g -20 -30 +23 -40 -50 +22 -60 -70 +21 -80 +20 10 -90 20 50 100 200 500 1k 2k 5k 10k 20k 50k 100k 200k Hz Figure 4, Frequency response in 4Ω, 8Ω and open load. Top – amplitude. Bottom – Phase. Output impedance The output impedance is measured by feeding 1ARMS into the output of the amplifier measuring the voltage on the output. The voltage thereby corresponds to the output impedance. The measurement is done at three different places to illustrate the impedance of connectors and wires. The curve showing the lowest impedance is measured directly on the terminals on the PCB. The next curve is measured at the terminals of the ICEpower application connector plugged into the module. The curve showing the highest impedance is measured at one pair of the four banana plugs on the ICEpower application connector (10cm wire). 5 2 1 500m 200m 100m V 50m 20m 10m 5m 2m 1m 10 20 50 100 200 500 1k 2k 5k 10k 20k Hz Figure 5, Measured voltage at output terminals while feeding 1ARMS into the output of the amplifier at PCB, connector and banana plug. Page 9 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Damping factor The damping factor is calculated knowing the output impedance and the load. The three curves relates to the curves of the output impedance. Damping Factor vs Frequency 8 Ohm Damping Factor 10000 1000 100 10 10 100 1000 10000 100000 Frequency [Hz] Figure 6, Damping factor vs. frequency 8Ω. Damping Factor vs Frequency 4 Ohm Damping Factor 10000 1000 100 10 10 100 1000 Frequency [Hz] Figure 7, Damping factor vs. frequency 4Ω. Page 10 of 28 10000 100000 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 S/N ratio vs. power output The signal to noise ratio depends on the chosen “signal” output power in relation to the idle noise floor. When the output signal level is equal to the maximum output power of the amplifier the S/N ratio is equal to the dynamic range of the module. S/N ratio vs output power 120 115 110 S/N [dB] 105 8 Ohm 100 4 Ohm 95 90 85 80 1 10 100 Output Power [W] Figure 8, S/N vs. output power Page 11 of 28 1000 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Harmonic Distortion & Noise +0 1 0.5 -20 0.2 -40 0.1 d B r 0.05 % 0.02 A -60 -80 -100 0.01 -120 0.005 -140 0.002 0.001 100m 200m -160 500m 1 2 5 10 20 50 100 200 2k 700 4k 6k 8k 10k 12k 14k 16k 18k 20k 22k Hz Watts Idle noise (4Ω). (32K FFT). Residual = 80µV(A). 0dB@1000W THD+N vs. output power at 100Hz, 1kHz and 6.67kHz 12) (8Ω). 1 +0 0.5 -20 0.2 -40 0.1 0.05 d B r 0.02 A % -60 -80 -100 0.01 -120 0.005 -140 0.002 -160 0.001 100m 200m 500m 1 2 5 10 20 50 100 200 500 1k 2k 4k 6k 8k 10k 12k 14k 16k 18k 20k 22k Hz Watts THD+N vs. output power at 100Hz, 1kHz and 6.67kHz 12) (4Ω). f = 5kHz. Po = 100mW. 4Ω loading. 0dB@1000W Figure 9, Harmonic Distortion & Noise. 12) AES17, 20 kHz 7th order Audio Precision measurement filter is used. 6.67kHz corresponds to the worst-case situation where 2nd and 3rd harmonic are within the audio band. Page 12 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Intermodulation distortion (CCIF & TIM) 1 +0 0.5 -20 0.2 0.1 -40 0.05 d B r 0.02 % 0.01 0.005 A 0.002 -60 -80 -100 0.001 0.0005 -120 0.0002 0.0001 100m -140 200m 500m 1 2 5 10 20 50 100 2k 200 4k 6k 8k 10k 12k 14k 16k 18k 20k 22k Hz W CCIF IMD vs. PO, RL = 4Ω, f1 =14kHz, f2 = 15kHz. CCIF IMD analysis. RL = 4Ω, PO =10W, 0dB@1000W +0 1 0.5 -20 0.2 -40 0.1 d B r 0.05 % 0.02 A -60 -80 -100 0.01 -120 0.005 -140 0.002 0.001 100m 200m -160 500m 1 2 5 10 20 50 100 W TIM vs. output power. RL = 4Ω. Figure 10, Intermodulation distortion Page 13 of 28 200 500 1k 2k 4k 6k 8k 10k 12k 14k 16k 18k 20k Hz TIM FFT analysis. RL = 4Ω, PO =10W, 0dB@1000W 22k ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Power vs. frequency Due to the HF protection circuit the maximum long-term output power varies with frequency. The long-term output power is defined as the maximum undistorted (<0,2%THD) output power until thermal shutdown due to output filter overload occurs. Long-term high power levels may be limited by other safety circuits before the HF long-term power limit is reached. HF long-term power 1200 1000 P[W] 800 600 400 200 0 1 10 100 f[kHz] Figure 11, HF long-term output power High Frequency output vs. time Due to the HF protection circuit, the amplifier is only able to deliver full output at high frequencies shortly. Time vs Frequency full output 100000 Time [ms] 10000 1000 100 5 7 9 11 13 f [kHz] Figure 12, Time at full output vs. frequency Page 14 of 28 15 17 19 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 High current vs. time The amplifier protection circuit will limit the long-term stress on the amplifier output stage due to high output current. Due to this protection circuit, the amplifier is only able to deliver very high currents for a limited time. 1000ASP Time vs peek current 100000 Time [ms] 10000 1000 100 22 24 26 28 30 32 34 36 38 40 I [Peak] Figure 13 High current vs. time (Test signal 100hz sinus). 22 A to 32 A 2 Ohm load and 34 A to 40 A 1 Ohm load Page 15 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Efficiency vs. output power The total power conversion efficiency is calculated as the ratio of the audio output power to the power drawn from the mains. ICEpower1000ASP efficiency 8 ohm 90 80 70 Eff [%] 60 50 230V 40 110V 30 20 10 0 0 100 200 300 400 500 Pout [W] Figure 14, Efficiency vs. output power (8Ω load, 1kHz audio). ICEpow er1000ASP efficiency 4 ohm 90 80 70 Eff [%] 60 50 230V 40 110V 30 20 10 0 0 200 400 600 800 Pout [W] Figure 15, Efficiency vs. output power (4Ω load, 1kHz audio). Page 16 of 28 1000 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Loading With its low output impedance, the ICEpower1000ASP is designed to be unaffected by loading characteristics (see Figure 6). The low output impedance / high damping factor makes it suitable for driving different types of loads, including complex speaker loads. The device easily drives even large subwoofer drivers without the need for any additional compensation. However, care should be taken with purely capacitive loads. Capacitive loading Traditionally amplifiers have been tested extensively in laboratories with purely capacitive loads. This was done to test the amplifier’s stability and performance, but do not relate to any normal speaker load. Even electrostatic speakers do not present a purely capacitive load to the amplifier but include a resistive part as well. The ICEpower1000ASP is not designed for stability with large capacitive loads. The maximum purely capacitive load allowed is 470nF. Exceeding this limit will cause the amplifier to oscillate and shut down immediately without resetting until the power is turned off. Measurements with capacitive loading are shown below: Input signal: 5kHz square wave with amplitude of 2Vpp. 220nF 470nF 1uF Figure 16 Capacitive loading Page 17 of 28 2uF ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Features The ICEpower1000ASP has a number of useful features witch are described below. Standby/protect control The Standby/protect pin is pulled low internally when the protection circuits activates. It is also possible to pull the pin low externally to activate the low power consumption mode. The recommended external circuit for shutdown is shown in Figure 16. The timing specifications are only valid with the interface circuit shown in Figure 16. High: Amp running Low: protected or shut down Vcc Protection indication Control signal R1 10k BC546B Shutdown/protect R2 AGND Figure 17 Interface and simplified internal circuit for Shutdown/protect pin. Monitor output The monitor output has been implemented as an attenuated ground referenced (unbalanced) version of the balanced output signal. The internal output circuit of this output is shown in Figure 18. Vo+ Vo- Internal Feedback - 47k -28.3dB 150p + 47k Monitor Figure 18, Internal circuitry of the monitor output. The monitor output is attenuated 1.1dB in relation to the input signal and the bandwidth is limited to 45kHz. Page 18 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Clipping and detection The ICEpower1000ASP is equipped with a soft clipping circuit that shapes the input signal softly and limits the maximum signal level to the output stage. The soft clipping system eliminates saturation of the control system for optimal sound performance in high-level situations. Vcc The Soft clip pin is an open collector output with a series resistor for connecting directly to an LED or external processing circuits. The internal circuit is shown in Figure 19. Soft clip off The Soft clip off pin disables the internal soft clipping circuit when pulled low. This allows for design of external clipping circuits to suit the application without soft clipping from the internal circuit. Even with the Soft clip off pin set to low the protection features still activate the internal circuit. 1K Soft clip GNDA Figure 19, Interface and simplified internal circuit for the Soft clip pin. Protection features The ICEpower1000ASP is equipped with professional protection features for surviving in the rough professional audio environment without damage and without compromising the audio quality. Generally the protection circuits are designed with the philosophy of “audio at all time” and therefore all protection circuits are self-resetting. The only circuit that does not reset is the ‘HF on output’ circuit that only activates in case of a failure or large capacitive loading. Over temperature (SMPS) Mains Clip LED (red) and Clip pin Over current (amplifier) SMPS Input signal Disable pin HF on output detection Input clipping Output stage Low output stage voltage Over temperature (amplifier) Over current (SMPS) Output filter overload Figure 20, Protection schematic Over current protection The over current protection is designed with two states. The first state limits the output current to the protection level of 40A. This level of current is allowed for a short period of time, but if the output current remains too high, state-two is activated. State two disables the amplifier for the same amount of time as if a power failure had occurred. The amplifier will start again when the cause of the failure / overload has been removed, and in case of short overloads, the music will continue playing. Page 19 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Thermal protection The ICEpower1000ASP is equipped with two thermal protection circuits. The first monitors the temperature of the power supply and attenuates the output voltage if the temperature becomes too high/critical. The other protection circuit monitors the amplifier temperature and disables/shuts down the amplifier if the temperature becomes too high. Both protection circuits are self-resetting once the temperature has dropped to an acceptable level. Overload protection In case of high-amplitude continuous frequency signals in loads lower than 4Ω the power supply will not be able to deliver the requested amount of power to the amplifier and the supply voltage will decrease. The overload protection circuit will then lower the threshold of the input soft clipping circuit until the power is reduced to an acceptable level. Thereby the amplifier will not shut down because of under voltage and the music will still be playing, but with a soft shaped audio signal. Long-term high frequency protection The output filter of the amplifier is not capable of handling large long-term high frequency signals due to the output Zobel-network (see Figure 22). The protection circuit decreases the threshold of the soft clipping circuit to limit the input signal in case of overload. Thereby damage of the Zobel-network (or the high frequency drive unit) will not occur under laboratory test or any other condition that is not music (e.g. microphone feedback). The module has been tested at extreme levels with the most demanding music without triggering the high frequency protection circuit. Page 20 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Input / output interface The balanced input section provides signal buffering and anti-aliasing filtering. The balanced configuration helps to avoid hum and noise pick-up. Unbalanced input can be obtained without affecting the overall gain by applying a short between Vi- and AGND. 6k8 3k3 1k - Vi3k3 1k + Vi+ C1 6k8 C1 AGND Figure 21, Balanced input buffer. The input impedance of the signal input section is approximately 8kΩ over the audio bandwidth, which is an acceptable loading condition for pre-amps, active crossover outputs etc. Output Stage The output stage is a full bridge topology with a 2nd order filter, thus the power output on the terminals Vo+ and Vo- are balanced. The filter design is a part of the proprietary MECC topology and has been chosen as a compromise between demodulation characteristics, efficiency and filter compactness. ICEpower1000ASP Vo+ L CZ Power Stage C RZ L Vo- Output filter Figure 22, Output filter section with compensating Zobel network. The essential output characteristics are: • The switching residual on the output primarily consists of a single frequency component at the carrier fundamental fs. • The system bandwidth is 38kHz in 8Ω. • Low output impedance (see the section “Output impedance”) Warning! The balanced speaker outputs are both “hot” with a common-mode DC level equal to Vp1/2. Shorting one of the terminals to ground results in an over current situation. Balanced probes should be used for monitoring and measurements. Page 21 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Operational timing diagram The mains voltage and standby/protect pin control the ICEpower1000ASP. If the mains voltage is not at its minimum value the module will enter standby mode. The amplifier can be forced to standby mode by pulling the standby/protect pin low. All power supplies good or standby/protect Switching tsd tpsd tacd Figure 23, Supply startup and shut down timing definitions. Power-up sequence The power supply controls power-up of the ICEpower1000ASP. The power supply section has a delay (tacd) from the mains voltage reaches the minimum value to all output voltages are up. In order to ensure power supply stability before start-up, a controlled delay (tsd) has been introduced before the switching output stage is enabled with a 50% duty-cycle (zero modulation). Thus the total delay from power is applied to full signal amplification is tacd + tsd. Power down sequence The module will enter into standby mode if: 1. 2. 3. 4. The mains voltage drops below ACmin or falls out completely. The standby pin is pulled low. Temperature protection is triggered Over current protection is triggered In all events, ICEpower1000ASP will shut off instantly (tpsd = 200µs typical) by disabling the switching power stage. Following a power down event, ICEpower1000ASP will follow the standard power-up sequence. Page 22 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Thermal design Thermal design is generally a great challenge in power amplifier systems. Inefficient linear amplifier designs such as class A/B are generally equipped with extensive heat sinks to keep the transistor junction temperature low. ICEpower1000ASP is based on the very efficient ICEpower Analog and ICEpower Supply technologies providing high overall efficiency characteristics at all levels of operation. See “Efficiency vs. output power”. Part of the “component” philosophy of the ASP–series is to provide a self-cooled component thus eliminating the need for special attention to thermal design. The ICEpower1000ASP module is designed for musical purposes, which means that the output power of the amplifier never will be continuous. The power supply is therefore designed for large short-term power handling and lower continuous power handling. If the average power exceeds 85W @4Ω (typical) for a long time at 25°C ambient temperature, the module will reach its maximum allowable temperature and the temperature protection will be activated. At 50°C more than 40W @4Ω (typical) average power will activate the temperature protection. For extreme loading requirements with continuous average loading or high ambient temperatures above 40°C, we recommend the use of an external heat sink, which will improve the FTC power rating. Further information is located in the ICEpower ASP Designers manual. Fuses The fuses should be of the following types: 250V: T10A H 125V (I2t≥180 A2s) The module is only safety approved using: Wickmann 181 2100 000 (1000pcs) or 002 (10pcs) 250V: T6.3A H 125V (I2t≥110 A2s) The module is only safety approved using: Wickmann 181 1630 000 (1000pcs) or 002 (10pcs) T: time-lag H: high-breaking 5*20mm, according to IEC60127-2/5 and UL248.14 The module is fitted with the fuse suitable for 230V use (mounted in the 230V position), as this is the safest setup for protecting the module for global use. To use the module in the 100 to 120V areas, please replace the fuse with one listed above, approved for 120V use (mounted in the 120V position). Several fuse types are available, differentiated by the time delay, pulse current capability/melting integral (A2s or I2t) and breaking capability. Fuses from different vendors are not guaranteed to be alike, and the module is only safety approved with the above-mentioned fuses. High-breaking capability (1500A) fuses are used for safety reasons. The I2t values are measures for the transient capability. The specified data is necessary to allow powering up more than 30000 times. Page 23 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Physical Dimensions Figure 24, Physical dimensions Important! A minimum clearance of 12 mm. above the module is required for safety and ventilation reasons. Page 24 of 28 Version 1.4 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Figure 25, Physical dimensions Page 25 of 28 Version 1.4 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Figure 26, Physical dimensions Page 26 of 28 Version 1.4 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Safety standards The ASP series have been safety approved by CSA to ease the design-in procedure and complies with the following standards. Safety class Europe: IEC60065 6th ed. (1998) US: UL6500 2nd ed. CA: E60065 6th ed. The following chapters apply to the product: §7, 10, 11, 13, 14, 15 and 20 Touch current Class 1 ESD warning Bang & Olufsen ICEpower products are manufactured according to the following ESD precautions: • • • IEC 61340-5-1: Protection of electronic devices from electrostatic phenomena. General Requirements. IEC 61340-5-2: Protection of electronic devices from electrostatic phenomena. User Guide. ANSI/ESD-S20.20-1999: Protection of Electrical and Electronic Parts, Assemblies and Equipment. Further handling of the products should comply with the same standards. The general guarantee policy of Bang & Olufsen ICEpower a/s does not cover ESD damaged products due to improper handling. Packaging and storing (batch sizes) The ICEpower1000ASP is delivered on half pallets of 80 units. Each pallet has 10 layers of 2 trays each with 4 units. Dimensions and weight Tray Half pallet (shipping weight) Typical Dimensions (W x L x H) [mm] 562 x 387 x 97 800 x 600 x 954 Typical Weight [kg] 1000ASP = 7.3 1000ASP = 151 ESD safe cardboard is used for wrapping. Storage humidity Do not expose the half pallets to rain or humidity levels higher than 85%. Storage temperature The half pallets are to be stored at temperatures from 0°C to 70°C. Stacking A maximum of two pallets in height may be stacked Page 27 of 28 ICEpower1000ASP 1000W Professional ICEpower Amplifier w/ ICEpower Supply Version 1.4 Notes For additional information about the ICEpower® technology from Bang & Olufsen ICEpower a/s, visit our web site or contact us. Bang & Olufsen ICEpower a/s Gl. Lundtoftevej 1b DK-2800 Kgs. Lyngby Denmark Phone +45 45203600 Fax +45 45203699 Website http://www.ICEpower.bang-olufsen.com E-mail [email protected] Notice The data sheet contains specifications that may be subject to change without prior notice. ICEpower® is a trademark of Bang & Olufsen ICEpower a/s. Bang & Olufsen ICEpower a/s products are not authorized for use as critical components in life support devices or systems without the express written approval of the president and general counsel of Bang & Olufsen ICEpower a/s. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. Page 28 of 28