Transcript
Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number:
TBC-430PF PROFESSIONAL BRUSHCUTTER
P/N 28614 Rev 001 Date 7-09-08
C.A.R.B. Tier II Certified!
Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 th
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PRODUCTINFORMATION INFORMATION PRODUCT TBC-430PF
30% More Fuel Efficient
Low Emission Trimmer / Brush Cutter
C.A.R.B. Tier II
CERTIFIED Features / Benefits 40cc, 2.2 hp low emission engine provides outstanding performance while reducing emissions by 70 percent and increasing fuel efficiency by 30 percent. Increased fuel efficiency saves up to $150/yr in gas and oil costs, and increases productivity. BRAIN® automatic cutting head comes with 33 ft of .130 copolymer cutting line and it is simple to disassemble. The BRAIN senses when more line is needed and always feeds out the perfect length. Bearing supported, solid steel drive shaft provides smooth and efficient power transfer from the engine to the cutting head. 1 / 2 / 5 Warranty Coverage provides One-Year coverage for professionals, TwoYear Coverage for Homeowners, and Five Years on the Electronic Ignition Module. Specifications Engine Displacement cc (cu. in.) Power (h.p.) Cylinder Carburetion Ignition System Fuel Tank Capacity / fl. oz. (cc) Anti-Vibration Clutch System Shaft Support Drive System Standard Cutting Head Standard Cutting Blade Dry Weight / lbs. (kg) w/head
40 (2.4 ) 2.2 Chrome Plated, Stress Relieved Walbro Diaphragm Transistorized Electronic 33.8 (1000) Engine Mount Heavy-Duty Centrifugal 5 Shaft Bearings 7mm Solid Steel Shaft BRAIN Automatic Feed (.130" Line) 9" - 80 Tooth Saw Blade 18.5 (8.4)
Optional Accessories: ORDER # 746280 746290 746353 746191 746291 Varies TMC-200 Varies Varies
DESCRIPTION Aluminum fixed line head Aluminum manual feed head 6” semi-auto head Single shoulder strap Deluxe shoulder harness Assorted brush & weed blades Cultivator attachment Copolymer Nylon Cutting Line Perfect Mix 2-Cycle Engine Oil
All data and specifications are subject to change without notice For more information, contact:
ISM, Inc. • 1028 4th St. Sw, Suite B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 • E-mail:
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PARTS INFORMATION
TBC-430PF
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM 1-5 1-6 1-8 1-11 1-12 1-14 1-15 1-16 1-17 1-18 1-21 1-22 1-31 1-44 1-45 1-46 1-50 1-56 1-57 1-58 1-59 1-63
PART NUMBER 25504200200 15711666900 0181166021 0010440590 99461050204 0170440020 04104050200 0300440090 0370100020 03905004200 0460440080 99962101004 06802000200 56020517200 1782054320 1672054390 1910440590 99011040182 99210040012 99200040011 1820186A201 19805015800
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DESCRIPTION COVER,SPARK PLUG,RUBBER CAP,SPARK PLUG ASS'Y PLUG,SPARK SET,CYLINDER BOLT,HEX,HOLE,5X20,S GASKET,CYLINDER RING,PISTON SET,PISTON PIN,PISTON CIRCLIP,PISTON PIN CRANKSHAFT BEARING,NEEDLE,F1010B KEY,WOODRUFF,3X13X5 CAP,RUBBER CORD,HIGH TENSION IGNITION ASSY CORD,STOP SCREW 4X18 WASHER,S,4 WASHER,4 WASHER,SPECIAL CLAMP,CORD
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QTY 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 1 2 2 2 2 1
COMMENTS
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PARTS INFORMATION
TBC-430PF
CRANKCASE, FLYWHEEL, FAN CASE, PAWLS • FIGURE 2
ITEM 2-7 2-9 2-19 2-20 2-23 2-24 2-25 2-25 2-26 2-27 2-28 2-29 2-32 2-32 2-32 2-32 2-32 2-36 2-51 2-52 2-54 2-55 2-60 2-66 2-67 2-69
PART NUMBER 2570440020 99463050204 7880162V20 99355050000 99111100013 7900162V200 7980422090 0720440090 0720440091 0900440020 99966152511 99961620200 07102007200 07102007210 07102007220 07111600230 07111600240 99461050304 1552053880 99201100011 99101100011 99414050101 1320440020 1120440021 99461050204 20311660200
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DESCRIPTION PROTECTOR BOLT, HEX 5X20 PAWL,STARTER RING,STOP,5 NUT,10 SPRING,PAWL,STARTER PAWL,STARTER ASS'Y CRANKCASE CRANKCASE GASKET,CRANKCASE SEAL,OIL,#VE15X25X7 BEARING,BALL,#6202 SHIM,15.2X20X.05 SHIM,15.2X20X.10 SHIM,15.2X20X.15 SHIM,16X21X.20 SHIM,16X21X.30 BOLT,HEX,5X30S ROTOR,MAGNETO WASHER,10 NUT,10 SCREW,S,5X10 DEFLECTOR,AIR CASE,FAN BOLT,HEX,HOLE,5X20,S GROMMET,PRIMARY CORD
QTY 1 1 1 1 1 1 1 1 1 1 2 2 V V V V V 4 1 1 1 1 1 1 4 1
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COMMENTS
S/N ~U207704 S/N U207705~
Shims are "as needed" for correct side clearance
S/N U112241~ S/N U112241~
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PARTS INFORMATION
TBC-430PF
MUFFLER, ENGINE COVER, CLUTCH • FIGURE 3
86
ITEM 3-1 3-3 3-4 3-5 3-6 3-7 3-8 3-10 3-11 3-13 3-14 3-16 3-23 3-24 3-25 3-26 3-81 3-82 3-83 3-84 3-85 3-86
PART NUMBER 7380440A21 99461050124 99461050164 99053060653 99201060011 7040440090 99201050061 7210440020 99434040081 7320440020 73704230200 1330440020 99463050204 2030604A202 99464050254 99201050061 35910112203 2900420081 34204200200 99204100030 35704201200 30790
DESCRIPTION PROTECTOR,MUFFLER BOLT,HEX,5X12S BOLT,HEX,5X16,S SCREW,HEX,6X65 WASHER,6 SET,MUFFLER WASHER,5 PIPE,TAIL SCREW,4X8/S ARRESTER,SPARK GASKET,MUFFLER SHIELD,HEAT BOLT, HEX 5X20 GROMMET BOLT,HEX HOLE,5X25WS WASHER,5 WASHER,CLUTCH B SHOE,CLUTCH SPRING,CLUTCH WASHER,WAVE,10 BOLT,CLUTCH STEP CLUTCH ASS'Y
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QTY COMMENTS 1 1 1 S/N ~U207704 2 2 1 Includes gasket (#14), not heat shield (#16) 2 1 1 1 1 1 2 1 2 2 2 2 1 2 2 1
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PARTS INFORMATION
TBC-430PF FUEL SYSTEM • FIGURE 4
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PARTS INFORMATION
TBC-430PF FUEL SYSTEM • FIGURE 4
ITEM 4-31 4-32 4-33 4-34 4-35 4-36 4-37 4-38 4-39 4-40 4-41 4-42 4-43 4-44 4-45 4-46 4-49 4-62 4-63 4-64 4-65 4-66 4-66 4-68 4-70 4-72 4-73 4-74 4-75 4-76 4-76 4-77 4-78 4-79 4-80 4-86 4-87
PART NUMBER 4030430020 4040430090 4020430020 4530637C200 4700138020 4230138082 5280138021 47601700200 4460138020 99204080030 4520138091 3800637C200 99011050602 99210050012 4550440090 78600601200 99416050252 6490168020 22301251901 68000731201 67501630900 5910440021 5910440F20 6590430020 5950656B90 5610007020 6460661290 5650440020 5640661190 99463050204 99463050204 9400430020 70003005100 68000206200 22206300200 99461050304 99201050061
DESCRIPTION GASKET,INLET MANIFOLD SET,CARB INSULATOR GASKET,CARBURETOR COLLAR COLLAR,CLEANER BODY,CLEANER VALVE,CHOKE BOARD,BLOW OVER CHECK ELEMENT,CLEANER WASHER,8 COVER,CLEANER,ASSY BOLT,CLEANER COVER SCREW,5X60 WASHER,S,5 SET,CARBURETOR WASHER,RECOIL STARTER SCREW,5X25WS COLLAR,TANK FIXING PIPE,FUEL,3X5X230 CLIP 6.3 FILTER,FUEL TANK,FUEL,ORANGE TANK,FUEL,EVAPO COLLAR,C CAP,FUEL BLACK,NON VENT COVER,AIR VENT VALVE PIPE,AIR VENT VENT,AIR ASS'Y BOLT, HEX 5X20 BOLT, HEX 5X20 STAND,ENGINE PIPE,FUEL,3X5X100 CLIP,5.5 GROMMET,FUEL PIPE BOLT,HEX,5X30S WASHER,5
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QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 3 1 1 1 1 1 3 2 1 1 1 1 1 1
COMMENTS
S/N U207705~
Before S/N ~D000000 After S/N D000001~
S/N ~U207704 S/N U207705~
S/N U207705~ S/N U207705~
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PARTS INFORMATION
TBC-430PF RECOIL STARTER • FIGURE 5
ITEM 5-0 5-1 5-2 5-3 5-9 5-12 5-14 5-17
PART NUMBER 7620422090 7720422080 7690422020 7790422020 7830422020 8350422020 7850422020 8390422020
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DESCRIPTION STARTER,RECOIL ASS'Y BODY,RECOIL STARTER REEL,STARTER ROPE SPRING,RECOIL ROPE,STARTER CAP,HANDLE HANDLE,STARTER SCREW,SET
QTY 1 1 1 1 1 1 1 1
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COMMENTS
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PARTS INFORMATION
TBC-430PF CARBURETOR • FIGURE 6
ITEM 6-0 6-1 6-4 6-5 6-6 6-7 6-9 6-10 6-11 6-12 6-13 6-14 6-17 6-18 6-19 6-20 6-21 6-22 6-24 6-25 6-26
PART NUMBER 4550440090 51425100200 54425164200 53925120200 5492516520 48925100200 61425137200 55025100200 5992001W44 99101060013 ~~~ ~~~ 57825007200 5752515380 ~~~ ~~~ 4762515120 5482515120 4310634C200 4422515180 44725108200
DESCRIPTION SET,CARBURETOR SCREW,THROTTLE SET STAY,ADJUST,CABLE SWIVEL WASHER,THRUST RING,STOP ADJUSTER,CABLE O-RING MAIN JET #44 NUT,6 GASKET,PUMP DIAPHRAGM,PUMP SCREEN,INLET BODY,PUMP GASKET,DIAPHRAGM DIAPHRAGM,METERING COVER,DIAPHRAGM SCREW,SET GASKET,CLEANER PUMP,PRIMING BULB,PRIMING
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QTY COMMENTS 1 Includes gasket 2 1 1 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (not available individually) 1 1 1 1 1 1 1 1 4 1 1 1
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TBC-420PF
PARTS INFORMATION
CLUTCH CASE • FIGURE 7
9 6
Units after S/N W032375 9
12
ITEM PART NUMBER 7-1 2890430080 7-2 99961620202 7-3 99350015002 7-4 3310430020 7-5 99191050001 99074045164 7-6 7-6 99051050163 7-9 5990430020 7-11 99053060203 7-12 99054050253 7-15-1 3600430020 7-15 3600430021 7-20 0960430020 7-26 99201050061 7-28 3610099020 www.tanaka-usa.com
DESCRIPTION SHAFT,CLUTCH BEARING,BALL,#6202Z RING,STOP,C-15 EX CASE,CLUTCH NUT,5 SCREW,TAPPING 4.5x16 BOLT,HEX,5X16 RUBBER,CUSHION BOLT,HEX,6X20 BOLT,HEX 5x25 HOLDER,PIPE HOLDER,PIPE COLLAR 6.3x18 WASHER,5 METAL FITTING
QTY 1 2 1 1 1 1 1 1 4 1 1 1 1 1 1
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COMMENTS
~W032374 ~W032374 W032375~
~W032374 W032375~ ~W032374 W032375~ W032375~
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PARTS INFORMATION
TBC-430PF
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8
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PARTS INFORMATION
TBC-430PF
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8 ITEM 8-1 8-2 8-3 8-42 8-43 8-44 8-46 8-63 8-64 8-66 8-67 8-68 8-69 8-71 8-72 8-74 8-75 8-91 8-92 8-95 8-98 8-100 8-101 8-103 8-106 8-107 8-108 8-120
PART NUMBER 3433785020 3413810080 3473785090 33537307200 33437352210 99462050304 31537304200 1653759020 99461050254 50637623200 50737623200 5103735220 50837623200 99481060254 3363341182 4603311120 5023367421 746291 5013810220 8703840190 2533840020 8323840020 8803840120 3223840020 9934604020 99431050303 99101050043 8853840180
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DESCRIPTION SHAFT,DRIVE PIPE,DRIVE SHAFT BUSHING ASS'Y METAL,LIFTING COLLAR,LIFTING METAL BOLT,HEX HOLE 5x30.P NUT,SPECIAL GRIP,HANDLE BOLT,HEX HOLE,5X25S BRACKET,HANDLE,A BRACKET,HANDLE,B CUSHION,RUBBER BRACKET,HANDLE,C SCREW,HEX HOLE 6X25 CUSHION CLAMP,B HANDLE,LEFT SHOULDER HARNESS ASSY HANDLE,RIGHT LEVER,THROTTLE ASSY LEVER,SAFETY SPRING,RETURN LEVER,THROTTLE GROMMET SCREW,4X20 SCREW 5X30 BLACK NUT,5 WIRE,THROTTLE,W/SWITCH
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QTY 1 1 5 1 2 2 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1
COMMENTS
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PARTS INFORMATION
TBC-430PF
GEAR CASE, SAFETY GUARD • FIGURE 9
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PARTS INFORMATION
TBC-430PF
GEAR CASE, SAFETY GUARD • FIGURE 9 ITEM PART NUMBER 9-1-1 3003713490 9-1 3003758790 9-2 99461050254 9-4 99351024002 9-5 99350009002 9-6 99961609002 9-7 99961609000 9-9 3003330B20 9-11 99051050103 9-12 99423080100 9-13 99961628000 9-15-1 3043713420 9-15 3043810020 9-16 99961620103 9-17 99351032002 9-18 3103810020 9-19 3113810020 9-21-1 30833410200 9-21 3083786120 9-22-1 3123338620 9-22 3133810020 9-23 3243735020 9-25 0673713420 9-26 99481060254 9-28 4423369921 9-29 4413810020 9-30 4453738020 9-31 4473810020 9-32 7973738021 9-34 99414050121 9-35 3013713400 9-36 99101050011 9-40 3073810020
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DESCRIPTION CASE,GEAR ASS'Y CASE,GEAR ASS'Y,(26mm) BOLT,HEX HOLE,5X25S RING,STOP,C-24,IN RING,STOP,C9 BEARING,BALL,#609Z BEARING,BALL,#609 CASE,GEAR BOLT,HEX.HOLE,5X10 BOLT,8X10 BEARING,BALL,#628 SHAFT,GEAR SHAFT,GEAR BEARING,BALL #6201D RING,STOP,C-32 IN HOLDER,CUTTER CAP,CUTTER HOLDER COVER,PROTECTION,B COVER,BOLT PROTECTOR BOLT,FIXING,L.H.,FLANGED NUT,FIXING L.H. 10X1.25 WASHER,GEAR CASE WASHER,SPECIAL SCREW,HEX HOLE 6X25 BRACKET,SAFETY GUARD COVER,SAFETY HOLDER,GUARD COVER,GUARD LIMITER,LINE SCREW,S,5X12 SET,GEAR PINION NUT,5 PROTECTOR,WINDING
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QTY 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
COMMENTS S/N ~U207704 S/N U207705~
S/N ~U207704 S/N U207705~
S/N ~U207704 S/N U207705~ S/N ~U207704 S/N U207705~
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PARTS INFORMATION
TBC-430PF
NYLON HEAD, TOOLS • FIGURE 10
ITEM 10-0 10-0 10-1 10-2 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-29 10-29 10-30 10-31 10-32
PART NUMBER 7833384090 7833384290 7863384090 7883367021 7853384020 7933391020 79233004200 7873384020 6733560020 7903381020 7893384020 3143367020 31533970200 746105 746108 81320000200 8262000080 6153722420
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DESCRIPTION HEAD,BRAIN,(TH-97L) HEAD,BRAIN (TH-97LN) BODY,TH-97L,LN EYELET BASE,ADJUSTMENT TH97L SPRING,REEL,SILVER WASHER,REEL REEL,TH97L BALL,STEEL SLIDER,REEL CAP,BODY,TH-97L BOLT,8X1.25 LH GOLD NUT,AQUA,10X1.25,LH BLADE,WEED,10x4,1.6MM,PWB104 BLADE,10X80,(PSB-180) WRENCH,HEX,4 SPANNER,COMBI,17X19 COVER,9-10"(SET OF 2)
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QTY 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1
COMMENTS S/N ~U207704 S/N U207705~
S/N ~U207704 S/N U207705~
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PARTS INFORMATION
TBC-430PF DECALS • FIGURE 11
ITEM 11-1 11-2 11-5 11-7 11-10 11-18 11-26
PART NUMBER 9290440020 9064810120 95137503200 9293810020 9193738F20 9233728620 9233738F20
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DESCRIPTION DECAL,SYMBOL(PF) DECAL,MODEL,TBC-430PF DECAL,PRO-FORCE B DECAL,SYMBOL,PF DECAL,CAUTION,A DECAL,LEVEL DECAL,LEVEL
QTY COMMENTS 1 1 1 S/N ~U207704 1 1 1 1
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