Illustrated Parts List 541400 Model Series Table Of Contents

Transcript

FORM MS−3333−01/13/2005 FILE IN SECT. 2 OF SERVICE MANUAL 541400 Illustrated Parts List Model Series 541400 TYPE NUMBERS 0111. TABLE OF CONTENTS Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . 7 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Blower Housing . . . . . . . . . . . . . . . . . . . . 9 Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Crankcase Cover . . . . . . . . . . . . . . . . . . . . 4 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . 2 Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Cylinder Head/Valves . . . . . . . . . . . . . . . . 3 Electric Starter . . . . . . . . . . . . . . . . . . . . . . 10 Exhaust System . . . . . . . . . . . . . . . . . . . . 7 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Governor Springs . . . . . . . . . . . . . . . . . . . 8 Intake Manifold . . . . . . . . . . . . . . . . . . . . . 4 Kit/Gasket Valve Set . . . . . . . . . . . . . . . . . 5 Kit/Gasket Engine Set . . . . . . . . . . . . . . . 5 Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 PRINTED IN U.S.A. COPYRIGHT by BRIGGS & STRATTON CORPORATION All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation. 541400 1058 OPERATOR’S MANUAL 1019 LABEL KIT 1 1036 LABEL EMISSIONS 3 1013 15 1027 239 415 276 615 691 25 616 29 32 26 27 28 27 27 46 16 741 146 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−2 Assemblies include all parts shown in frames. 2 01/13/2004 541400 1023 1376 1095 VALVE GASKET SET 883 51 7 1375 466 1022 1263 51 466 868 21 580 914 1023A 5 1022 871 1100 13 798 1029 36 35 806 40 192 1077 33 635 868 34 7 337 383 1026 45 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−3 Assemblies include all parts shown in frames. 3 01/13/2004 541400 290 431 98 365 290A 51A 51A 122 523 51A 50 1174 51 1130 18 12 219 221 439 220 615 479 1017 468 1024 965 20 750 596 943 22 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−4 Assemblies include all parts shown in frames. 4 01/13/2004 541400 358 ENGINE GASKET SET 20 3 12 439 468 51A 7 51 691 868 883 163 1022 943 276 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−5 Assemblies include all parts shown in frames. 5 01/13/2004 541400 1169 125 142 163 1128 141 231 150 672 R −L 131 L − R 633 95 987 105 51A 135 1124 104 975 137 1126 947 276 117B 117A 1123 1127 118B 118A 121 CARBURETOR OVERHAUL KIT 133 137 135 51A 142 1124 105 150 104 163 276 1123 672 987 633 387 601 601C 1331 385 187A 11 240 187 601 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−6 Assemblies include all parts shown in frames. 6 01/13/2004 541400 1328 467 536 968 445A 445 297 643 1337 967 582 163 527 855 862 445B 1315 300A 167 711 813 235 534 300 161 163 883 431B 728 365B 613 437 646 725 607 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−7 Assemblies include all parts shown in frames. 7 01/13/2004 541400 266 222A 541A 541 156 906 62 1344 1209 265A 267A 1378 268 267 269 265 270 271 227 209 211 232 202 216 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−8 Assemblies include all parts shown in frames. 8 01/13/2004 541400 23 363 1005 332 75 24 1006 1372 890 1070 73 1332 1334 74 890A 215A 215B 215 215D 879 215C 506 197 304 573 1369 1212 1371 668 1370 1335 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−9 Assemblies include all parts shown in frames. 9 01/13/2004 541400 NOTE: All stators use a No. 1119mounting screw. NOTE: The proper flywheel part number and/or the alternator magnet size will determine the alternator type or output. See repair instruction manual for additional information. 20 AMP 1054 474E 877D 789 1336 789A 526B 501B 892 990 500 664 920 703 344 587 527 309 1009 333 851 334 Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−10 Assemblies include all parts shown in frames. 10 01/13/2004 541400 REF. NO. 1 3 5 7 11 12 13 15 16 18 20 21 22 23 24 25 26 27 28 29 32 33 34 35 36 PART NO. DESCRIPTION 809971 Cylinder Assembly K841596 Seal−Oil (Magneto Side) 841666 Head−Cylinder −−−−−− Note −−−−−− 841667 Head−Cylinder K∆809730 Gasket−Cylinder Head 809736 Tube−Breather K809727 Gasket−Crankcase 809784 Screw (Cylinder Head) 807392 Plug−Oil Drain 809982 Crankshaft 841006 Cover−Crankcase K841596 Seal−Oil (PTO Side) 809895 Cap−Oil Fill 807362 Screw (Crankcase Cover/Sump) 841998 Flywheel 222698 Key−Flywheel 809790 Piston Assembly −−−−−− Note −−−−−− 841931 Piston Assembly (.020” Oversize) 809972 Ring Set −−−−−− Note −−−−−− 841932 Ring Set (.020” Oversize) 807351 Lock−Piston Pin 807361 Pin−Piston 809275 Rod−Connecting 807363 Screw (Connecting Rod) 809901 Valve−Exhaust 809902 Valve−Intake 809374 Spring−Valve (Intake) 809374 Spring−Valve (Exhaust) REF. NO. PART NO. 40 807492 45 809785 46 841603 50 841591 51 K∆841592 51ADK∆809910 62 841524 73 74 841840 809947 75 691056 95 690718 98 104 105 117A 809320 D690882 D698537 841616 117B 842011 118A 842139 118B 841616 121 841548 122 125 131 133 135 137 141 142 809880 841109 841551 D841545 D841646 D841651 841549 D841648 146 150 156 161 691639 D841649 841522 841851 K Included in Engine Gasket Set−Ref. No.358. D Included in Carburetor Overhaul Kit−Ref. No. 121. DESCRIPTION Retainer−Valve Tappet−Valve Camshaft Manifold−Intake Gasket−Intake Gasket−Intake Screw (Speed Adjustor Lever) Screen−Rotating Screw (Rotating Screen) Washer (Flywheel) Screw (Throttle Valve) Kit−Idle Speed Pin−Float Hinge Valve−Float Needle Jet−Main (Standard) Jet−Main (Standard) Jet−Main (High Altitude) (5000 Ft.) Jet−Main (High Altitude) (5000 Ft.) Kit−Carburetor Overhaul Spacer−Carburetor Carburetor Kit−Throttle Shaft Float−Carburetor Tube−Fuel Transfer Gasket−Float Bowl Kit−Choke Shaft Nozzle−Carburetor (Standard) Key−Timing Gasket−Nozzle Lever−Speed Adjuster Base−Air Cleaner (Metal) REF. NO. PART NO. DESCRIPTION 163 DK807375 Gasket−Air Cleaner 167 841855 Seal−Air Cleaner Nut 187 841011 Line−Fuel 187A 809921 Line−Fuel 192 807623 Adjuster−Rocker Arm 197 692539 Screw (Back Plate) 202 841322 Link−Mechanical Governor 209 841012 Spring−Governor Used on Type No(s). 0111. 211 809875 Spring−Governed Idle 215 809728 Guide−Air (Cylinder 1) 215A 809737 Guide−Air (Cylinder 2) 215B 809897 Guide−Air (Cylinder 2) 215C 809738 Guide−Air (Cylinder 1) 215D 809739 Guide−Air (Valley) 216 809788 Link−Choke 219 809426 Gear−Governor 220 841608 Washer (Governor Gear) 221 841026 Cup−Governor 222A 841527 Bracket−Control Used on Type No(s). 0111. 227 809984 Lever−Governor Control 231 690728 Screw (Choke Valve) 232 690545 Spring−Governor Link 235 841848 Shield−Fuel Spray 239 841281 Switch−Oil Pressure 240 691035 Filter−Fuel Included in Carburetor Gasket Set−Ref. No. 977. ∆ Included in Valve Gasket Set−Ref. No 1095. z Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−11 Assemblies include all parts shown in frames. 11 01/13/2005 541400 REF. NO. 265 265A 266 267 267A 268 269 270 271 276 290 290A 297 300 300A 304 309 332 333 334 337 344 358 363 PART NO. DESCRIPTION 691024 Clamp−Casing 841673 Clamp−Casing Used on Type No(s). 0111. 841521 Control−Throttle 692539 Screw (Casing Clamp) 841672 Screw (Casing Clamp) 691025 Casing−Control Wire 691026 Wire−Control 691027 Nut (Control Wire Casing) 692541 Lever−Control 841654 Washer−Sealing −−−−−− Note −−−−−− 809436 Washer−Sealing (Governor Control Lever) 809911 Screw (Intake Elbow) 807421 Screw (Intake Elbow) 690939 Nut (Air Filter Retainer) 809983 Muffler 841530 Muffler 809959 Housing−Blower 807383 Motor−Starter (DC)(10−16 AMP) 807356 Nut (Flywheel) 841279 Armature−Magneto 692066 Screw (Magneto Armature) 692051 Plug−Spark 692539 Screw (Cable Clamp) 841122 Gasket Set−Engine 19203 Puller−Flywheel REF. NO. 365 365B 383 385 387 415 431 431B 437 439 445 445A 445B 466 467 468 474E 479 500 501B 506 523 526B K Included in Engine Gasket Set−Ref. No.358. D Included in Carburetor Overhaul Kit−Ref. No. 121. PART NO. DESCRIPTION REF. NO. 807437 Screw (Carburetor) 841853 Screw (Carburetor) 19374 Wrench−Spark Plug 809876 Screw (Fuel Pump) 809669 Pump−Fuel 690283 Plug 841539 Elbow−Intake 841854 Elbow−Intake 809743 Screw (Exhaust Manifold) 692154 Seal−O Ring (Crankcase Cover/Sump) 841497 Filter−Air Cleaner Cartridge 821136 Filter−Air Cleaner Cartridge 692519 Filter−Air Cleaner Cartridge 841301 Seal−O Ring (Breather Assembly) 841846 Knob−Air Cleaner K690690 Seal−O Ring (Oil Pump Screen) 696579 Alternator (20 Amp) 807084 Screw (Oil Pump Screen) 691086 Washer (Key Switch) 691573 Regulator (20 Amp) 809957 Screw (Carburetor Cover) 841007 Dipstick (Standard) 691547 Screw (Regulator)(20 Amp) 527 534 536 541 541A 573 580 582 587 596 601 601C 607 613 615 616 633 635 643 646 664 668 672 691 703 711 725 728 PART NO. DESCRIPTION 690423 Clamp−Tube 692062 Screw (Air Cleaner) 809670 Cleaner−Air 841525 Washer (Speed Adjuster Lever) 841526 Washer (Speed Adjuster Lever) 809956 Plate−Back K∆809894 Seal−O Ring (Oil Fill Cap) 809878 Clamp−Air Cleaner 807386 Clamp−Cable 691492 Screw (Oil Pump) 841499 Clamp−Hose 691038 Clamp−Hose 692539 Screw (Air Cleaner Brace) 692062 Screw (Muffler) 809533 Retainer−Governor Shaft 809433 Crank−Governor D808183 Seal−Choke/Throttle Shaft 692076 Boot−Spark Plug 841850 Retainer−Air Filter 841849 Brace−Air Cleaner 691087 Nut (Key Switch) 841974 Spacer D841655 Gasket−Carburetor Plate K809287 Seal−Governor Shaft K807116 Clip 691492 Screw (Carburetor Shield) 841132 Shield−Heat 692067 Screw (Heat Shield) Included in Carburetor Gasket Set−Ref. No. 977. ∆ Included in Valve Gasket Set−Ref. No 1095. z Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−12 Assemblies include all parts shown in frames. 12 01/13/2005 541400 REF. NO. 741 750 789 789A 798 806 813 851 855 862 868 871 877D 879 883 890 890A 892 906 914 920 943 947 965 967 968 975 987 990 1005 1006 1009 PART NO. DESCRIPTION 809432 Gear−Timing 692539 Screw (Oil Pump Cover) 809906 Harness−Wiring 809967 Harness−Wiring 691492 Screw (Rocker Arm) 692062 Screw (Lifting Bracket) 807376 Clamp 493880 Terminal−Spark Plug 809896 Adapter−Air Cleaner 841886 Strap/Stud−Air Cleaner Mounting K∆691963 Seal−Valve 692057 Bushing−Valve Guide 698092 Wire/Connector− Alternator 809955 Cover−Carburetor K∆809872 Gasket−Exhaust 809987 Bracket−Support 841614 Bracket−Support 692318 Switch−Key 690707 Spring−Torsion 807357 Screw (Rocker Cover) 825418 Solenoid−Starter K690681 Seal−O Ring (Oil Pump Cover) 841546 Solenoid−Fuel 809422 Cover−Oil Pump 692520 Filter−Pre Cleaner 841847 Cover−Air Cleaner 841650 Bowl−Float D808183 Seal−Throttle Shaft 691959 Key Set 809950 Fan−Flywheel 809999 Retainer−Fan 690711 Screw (Starter Motor) REF. NO. PART NO. DESCRIPTION REF. NO. 1013 809505 Nipple−Oil Filter 1017 809421 Screen−Oil Pump 1019 841305 Kit−Label 1022 K∆809732 Gasket−Rocker Cover 1023 809789 Cover−Rocker (Cylinder 2) 1023A 809731 Cover−Rocker (Cylinder 1) 1024 809396 Pump−Oil 1026 809783 Rod−Push (Aluminum) 1027 492932 Filter−Oil (2 1/4” Long) 1029 807323 Arm−Rocker 1036 841813 Label−Emissions 1054 807340 Tie−Cable 1058 275723 Operator’s Manual 1070 807435 Screw (Flywheel Fan) 1077 809729 Bracket−Lifting 1095 841123 Gasket Set−Valve 1100 690973 Pivot−Rocker Arm 1119 691552 Screw (Alternator) 1123 D841653 Seal−O Ring (Solenoid Retainer) 1124 D841647 Seal−O Ring (Fuel Transfer Tube) 1126 841619 Screw (Fuel Transfer Tube) 1127 841621 Screw (Float Bowl) 1128 841620 Screw (Carburetor Nozzle) 1130 841590 Stud (Intake Manifold) K Included in Engine Gasket Set−Ref. No.358. D Included in Carburetor Overhaul Kit−Ref. No. 121. 1169 1174 1209 1212 1263 1315 1328 1331 1332 1334 1335 1336 1337 1344 1369 1370 1371 1372 1375 1376 1378 PART NO. DESCRIPTION 841620 Screw (Carburetor Cover Plate) 842067 Nut (Intake Manifold) 692539 Screw (Speed Control Panel) 809958 Stud (Blower Housing) 841324 Reed−Breather 809905 Hose−Air Cleaner 809907 Cap−A/C Rain 809934 Seal−O Ring (Fuel Pump) 806647 Washer (Rotating Screen) 690677 Screw 690939 Nut (Blower Housing) 841015 Shield−Wire Protective 807382 Screw Air Cleaner Bracket 841613 Cable−Choke Used on Type No(s). 0111. 841612 Guard−Flywheel Fan 692539 Screw (Flywheel Fan Guard) 841537 Nut (Flywheel Fan Guard) 809946 Stud (Rotating Screen) 841550 Cover−Breather Reed 806421 Screw (Breather/Reed Cover) 841615 Washer/Nut Set Used on Type No(s). 0111. Included in Carburetor Gasket Set−Ref. No. 977. ∆ Included in Valve Gasket Set−Ref. No 1095. z Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine. 3333−13 Assemblies include all parts shown in frames. 13 01/13/2005