Imax 34hd / Convertamax 34

Transcript

ConvertaMAX™ 34 I-MAX™ 34HD PARTS LIST Advance MODELS 56397200, 56397201 All models covered in this manual are OBSOLETE. ConvertaMAX 34 before SN1593244 / I-MAX 34HD before SN1593246 3/00 revised 9/02 FORM NO. 56042398 TABLE OF CONTENTS ConvertaMAX™ 34 / I-MAX™ 34HD 00-3 01-6 1 DESCRIPTION PAGE CONVERTAMAX™ 34 CHASSIS SYSTEM .................................................................................. 2-3 I-MAX™ 34HD CHASSIS SYSTEM .............................................................................................. 4-5 CONTROL HANDLE SYSTEM ..................................................................................................... 6-7 HANDLE PADDLE ASSEMBLY .................................................................................................... 8-9 DRIVE WHEEL SYSTEM .......................................................................................................... 10-11 SCRUB SYSTEM ...................................................................................................................... 12-13 SKIRT ASSEMBLIES ................................................................................................................ 14-15 SOLUTION SYSTEM ................................................................................................................. 16-17 RECOVERY SYSTEM ............................................................................................................... 18-19 SQUEEGEE SYSTEM (before SN 1477842) ............................................................................ 20-21 SQUEEGEE ASSEMBLY (before SN 1477842) ....................................................................... 22-23 SQUEEGEE SYSTEM (after SN 1477841) ............................................................................... 24-25 SQUEEGEE ASSEMBLY (after SN 1477841) .......................................................................... 26-27 DECAL SYSTEM ....................................................................................................................... 28-29 WIRING DIAGRAM ................................................................................................................... 30-31 WHEN ORDERING PARTS * Use the 8 digit numbers from the “Ref. No.” columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. FORM NO. 56042398 ConvertaMAX™ 34 CHASSIS SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 2 00-3 00-5 18 2 17 19 11 1 FRONT 8 20 15 14 16 12 10 9 13 5 7 3 18 4 FORM NO. 56042398 00-3 00-10 ConvertaMAX™ 34 CHASSIS SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 ** 8 9 10 11 12 13 14 15 16 17 18 19 20 56002063 56002316 56003178 56003179 56003389 4 2 10 8 18 56440450 56440451 56053534 56396116 56396117 56397221 56397234 56397281 56397282 56009042 56026111 56002133 56001939 56002201 56397184 2 2 1 2 2 1 1 1 1 2 1 2 10 2 2 3 Description Wsh, Flt SAE 3/8 Scr, Soc Hd 3/8-16 x 1.50 Scr, Hex M8-1.25 x 16mm Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Intentionally Omitted Caster, Swivel Caster, Swivel Neoprene Box, Batteries Clip, Slotted Clip Cover, Front Upper Chassis Weld’t Skirt, LH Skirt, RH Scr, Pan Phil Thd Form 10-24 x .62 Term. Block, 4 Term. 50 Amp Scr, Soc Hd 3/8-16 x 2.00 Wsh, Flt SAE 5/16 Scr, Soc Hd 5/16-18 x 1.50 Plate, Jumper ** = Optional FORM NO. 56042398 I-MAX™ 34HD CHASSIS SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 4 00-3 00-5 10 FRONT 8 1 15 12 13 2 14 9 4 11 7 5 3 FORM NO. 56042398 00-3 01-6 I-MAX™ 34HD CHASSIS SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 ** 8 9 10 * * * * * 11 12 13 14 15 56002134 56003178 56003179 56003389 56001939 6 8 8 16 8 56440450 56440451 56053534 56397234 56397239 56397245 56392809 56392102 56009097 56003264 56397262 56397264 56009042 56026111 56397184 2 2 1 1 1 1 2 8 2 2 1 1 2 1 2 Scr, Soc Hd 3/8-16 x 2.25 Scr, Hex M8-1.25 x 16mm Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Wsh, Flt SAE 5/16 Intentionally Omitted Caster, Swivel Caster, Swivel Neoprene Box, Batteries Upper Chassis Weld’t Assembly, Bumper Industrial Weldment, Bumper Industrial Rod Roller Nut, Push Cap 1/2 Ring, Ret Ext Type E .50 Dia Left Side Weld’t Right Side Weld’t Scr, Pan Phil Thd Form 10-24 x .62 Term. Block, 4 Term. 50 Amp Plate, Jumper ** 56397368 1 Industrial Side Panel Kit 5 Description * = Not Shown ** = Optional FORM NO. 56042398 CONTROL HANDLE SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 6 00-3 02-3 42 4 34 18 47 39 9 22 53 20 64 15 11 57 66 2 2 32 7 14 23 33 10 60 56 21 43 27 63 58 25 50 30 19 68 67 29 62 44 8 51 61 65 45 5 9 35 13 26 17 69 3 48 16 1 12 59 70 38 54 55 52 49 46 31 41 6 28 36 37 FRONT FORM NO. 56042398 24 00-3 02-3 CONTROL HANDLE SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 56001833 56001836 56001939 56001967 56002098 56002124 56002145 56001860 56002462 56002539 56002561 56002708 56002768 56002825 56002831 56002834 56002851 56002859 56002956 56002840 56009005 56009203 56389265 56009069 56009205 56262531 56321958 56387316 56395450 56407193 56452193 56412089 56416157 56418199 56456802 56459367 56459368 56462362 56469858 4 8 2 4 10 2 4 2 10 2 3 4 2 1 4 2 2 4 2 3 1 3 2 4 1 1 1 1 1 1 1 1 1 3 1 1 1 1 3 56056323 1 Description Scr, Hex Hd 1/4-20 x 1.50 Scr, Hex Hd 1/4-20 x .62 Wsh, Flt SAE 5/16 Scr, Hex Hd 1/4-20 x 1.75 Wsh, Flt SAE 1/4 Scr, Pan Phil 10-24 x .62 Scr, Pan Phil 1/4-20 x .50 Scr, Pan Phil 8-32 x .75 Scr, Pan Phil 1/4-20 x .38 Scr, Pan Phil Thd Form 6-32 x .31 Nut, Hex W/SHPRF 1/4-20 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc 10-24 Scr, Pan Phil 1/4-20 x 1.25 Scr, Pan Phil Blk 10-24 x .50 Scr, Hex Hd 10-24 x .38 Nut, Hex Nyl Loc-Thin SS 5/16-18 Wsh, Flt SAE SS 1/4 Scr, Hex Hd Loc 5/16-18 x .75 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Pan Phil SS Type B 10-16 x .75 Stud, 1/4-20 Rectifier Scr, Pan Phil Loc 1/4-20 x .50 Wsh, Flt SS #10 Grommet Grommet Circuit Breaker, 10 Amp (Control Circuit) Contactor, 36V (Vac Motor) Gasket Circuit Breaker, 40 Amp (Wheel Drive) Fuse, 150 Amp Relay, SPST (Brush Remove) Grommet Barb, 90 Elbow 11/16 x 3/4NPT Boot, Reset Button Boot, Reset Button Switch Assy N.C. (Charger Interlock) Electrical Mount Intentionally Omitted Cable, Brake Assy. 7 Item Ref. No. Qty 42 56396147 1 43 44 45 46 47 * 48 49 50 51 52 53 54 55 56 57 56396149 56056596 56396151 56396177 56396188 56396189 56396199 56396204 56396197 56397189 56397222 56397232 56397250 56397251 56397252 56397255 1 1 1 1 1 A/R 1 1 1 1 1 1 1 1 1 1 56397211 1 56003174 56397283 56397291 56002503 56002832 56003403 56397259 56009055 56397260 56900041 56478246 56478523 56396252 56003197 1 1 2 1 1 1 1 4 1 1 12 2 1 2 58 59 60 61 62 63 64 65 66 67 * 68 69 70 Description Paddle, Handle Assy (see associated pages) Grommet Knob Gasket Spacer Switch, Key Replacement Key Clamp, Plastic Hose, PVC 1/4 x 3/8 x 48 Potentiometer, 100K (Speed Control) Spacer Cover, Rear Weldment, Back Panel Solenoid, SPDT 36V (Brush Motor) Assy, Charger Plug Controller , 36V Control Box Assy (before SN1515053) TSB 793 Control Box Assy (after SN1515052) TSB 793 Scr, Hex Thd To Hd M6-1.00 x 16mm Weldment, Panel Rear Bracket Scr, Hex 10-24 x .50 Nut, Hex Nyl Loc-Thin 10-24 Nut, Hex Nyl Loc M6-1.00 Display Panel Assembly Scr, Pan Phil 8-32 x .19 Display PCB Assy Plug, Cap Cable Tie Tie, Cable Spring Clip Scr, Pan Phil Plastite 6-18 x .62 * = Not Shown FORM NO. 56042398 HANDLE PADDLE ASSEMBLY ConvertaMAX™ 34 / I-MAX™ 34HD 8 00-3 02-3 20 22 17 2 8 12 17 15 21 5 18 11 25 4 6 2 11 14 12 13 8 8 27 7 26 9 24 1 16 10 14 8 19 FORM NO. 56042398 23 00-3 02-3 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 HANDLE PADDLE ASSEMBLY ConvertaMAX™ 34 / I-MAX™ 34HD Ref. No. Qty 56396147 56009096 56002006 1 1 4 56002431 56002713 56002838 56003354 56003197 56003527 56009287 56397170 56325654 56397172 56397171 56263174 56396114 56397015 56397029 56397030 56397031 56397109 56396192 56003199 56009030 56220507 56478246 56481890 2 2 2 1 8 1 1 3 2 1 2 1 1 2 1 1 1 1 1 4 2 1 1 1 9 Description Paddle, Handle Assembly (#1-27) Wsh, Flt .193 x .875 x .060 Wsh, Flt SAE #6 Intentionally Omitted Wsh, Flt SAE #4 Scr, Pan Phil 4-40 x .75 Nut, Hex Nyl Loc 4-40 Scr, Pan Phil M4 x 12 Scr, Pan Phil Plastite 6-18 x .62 Scr, Pan Phil Plastite 1/4-10 x 2.00 Scr, Pan Phil Type B 8 x 2.00 Washer, Plastic Spring, Compression Potentiometer Fork Clamp Switch, Snap SPDT (Squeegee Reverse) Weldment, Handle Cam Controller Potentiometer, 5K Paddle, Front Molded Paddle, Back Molded Sleeve Harness Assembly TSB 737 Scr, Pan Phil Plastite 8-15 x 1.50 Scr, Pan Phil Thd Form 10-24 x .38 Clamp, P Tie, Cable Clamp, P FORM NO. 56042398 DRIVE WHEEL SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 10 00-3 00-10 16 13 2 1 19 14 7 18 5 29 15 3 9 8 17 6 22 23 11 12 10 26 20 25 27 21 24 28 25 23 22 FORM NO. 56042398 4 00-3 02-3 DRIVE WHEEL SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * * * * * 21 22 23 24 25 26 27 28 29 56001858 56001826 56002234 56002470 56002708 56003179 56003389 56009085 56009242 56035088 56035262 56003244 56056245 56056405 56396033 56396036 56396037 56396039 56396048 56397316 56397090 56397135 56397048 56397138 56039276 56003634 56003179 56358959 56376628 56479430 56396022 56396023 56396044 56002098 4 2 4 1 4 4 4 1 4 1 1 1 1 1 1 1 1 2 4 1 1 1 1 4 4 6 2 2 1 2 1 1 1 2 11 Description Scr, Hex Hd 3/8-16 x 1.25 Scr, Soc Set Loc 5/16-18 x .50 Scr, Hex Hd 3/8-16 x .62 Scr, Hex Thd To Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc 1/4-20 Scr, Hex Thd To Hd M8-1.25 x 20mm Nut, Hex Nyl Loc M8-1.25 Nut, Hex Jam 3/8-16 Wsh, Flt .406 x 1.50 x .125 Weld’t, Lower Chassis Weld’t, Bracket Key, Sq .25 x .94 Brake, Mech. Caliper Cover, Motor Chain, Roller Sprocket Weld’t Wheel Assy (#21-28) Clamp, Axle Bushing Motor, 36VDC, .75HP Bearing B.E. Bearing F.E. Brush Board Assy, W/Springs & Brushes Brush Spring Brush Assy Scr, Hex Loc 5/16-18 x 2.25 Scr Hex Thd to Hd M8-1.25 x 20MM Washer, Flat Wheel 10.00 x 4.00 Bearing, Ball Sprocket Axle Spacer Wsh, Flt SAE 1/4 * = Not Shown FORM NO. 56042398 SCRUB SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 12 00-3 02-3 2 3 35 1 24 FRONT 39 51 38 33 36 34 32 37 15 40 29 9 5 16 21 22 11 18 8 20 19 31 14 4 30 6 12 27 28 26 41 42 FORM NO. 56042398 17 25 00-3 02-9 SCRUB SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 56001873 56002684 56002841 56002947 56003637 56003244 1 1 2 8 8 2 56396196 56003312 8 8 56009242 56397082 2 2 56478246 56355488 56370878 56264318 56172099 56003120 56035078 56056474 56001879 56396045 6 2 8 1 1 2 1 1 16 4 56396066 56396080 56396081 56009107 56003335 56397112 56397300 56397301 56635645 1 1 1 2 2 2 1 2 2 56397296 2 56397090 56397135 56397048 56397138 56039276 1 1 1 4 4 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * * * * * Description Item Scr, Hex Hd 3/8-16 x 2.50 Scr, Hex Hd 3/8-16 x 1.75 Nut, Hex Nyl Loc-Thin 3/8-16 Scr, Hex Hd Loc 3/8-16 x 1.00 Scr, Hex M12-1.75 x 40mm Key, Sq .25 x .94 Intentionally Omitted Bushing Nut, Hex Nyl Loc M12-1.75 Intentionally Omitted Wsh, Flt .406 x 1.50 x .125 Hub, Drive Intentionally Omitted Tie, Cable Clamp, Hose SAE #96 Bearing, Sleeve Hose, Spiral NOTE #1 Hose, PVC Clear NOTE #2 Pin, Cotter Hair .0915 x .375 Weldment, Brush Head Shaft, Steel Wsh, Flt SAE 1/2 Arm Intentionally Omitted Yoke, Actuator Lug, Counterclockwise (#43-50) Lug, Clockwise (#43-50) Wsh, Flt SS .378 x 1.00 x .12 Scr, Hex Loc SS 5/16-18 x .88 Shroud, Motor Tee, Barb Hose, PVC Motor & Gear Assy, 36VDC, .75HP (ConvertaMAX™ 34) Motor & Gear Assy, 36VDC, 1.0HP (I-MAX™ 34HD) Bearing B.E. Bearing F.E. Brush Board Assy, W/Springs & Brushes Brush Spring Brush Assy 13 Ref. No. Qty Description 33 34 35 * * * 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 56009019 56009062 56393303 56470433 56393790 56388520 56412071 56412262 56420018 56420019 56420020 56002938 56003477 56002938 56003405 56003436 56009030 56009096 56407053 56397081 56397084 56396268 2 4 1 1 2 1 1 1 1 1 1 6 6 3 3 3 1 1 2 1 1 1 Scr, Hex Thd Form 1/4-20 x .38 Scr, Pan Phil Thd Form 1/4-20 x .50 Actuator, Motor Carbon Brush Set Limit Switch Plastic Drive Nut Compression Spring Housing, Spring (TSBUS2002-811) Compression Spring Nut Retainer Nut Retainer Wsh, Flt SAE SS 5/16 Scr, Hex Loc SS M8-1.00 x 25mm Wsh, Flt SAE SS 5/16 Nut, Hex Nyl Loc SS M8 x 1.25 Scr, Hex Hd SS M8-1.25 x 25mm Scr, Pan Phil Thd Form 10-24 x .38 Wsh, Flt .193 x .875 x .060 Thermoid Disk Spring Retainer Brush Holder Spring Housing Guide TSB 807 ** ** ** ** ** ** ** ** ** ** ** 56505780 56505781 56505782 56505783 56505784 56505785 56505786 56505787 56505788 56182058 56393567 2 2 2 2 2 2 2 2 2 2 2 Pad Holder MagnaGrit Brush DynaGrit Brush AgLite Grit Brush Prolene Brush ProLite Brush Union Mix Brush MidGrit Brush MidLite Brush Lock Collar, Snap Lock Collar, Thrd * = Not Shown ** = Not Included (optional) 44 43 46 48 47 50 49 45 NOTE #1: ConvertaMAX™ 34 before SN1521967 / I-MAX™ 34HD before SN1517856 NOTE #2: ConvertaMAX™ 34 after SN1521966 / I-MAX™ 34HD after SN1517855 FORM NO. 56042398 SKIRT ASSEMBLIES ConvertaMAX™ 34 / I-MAX™ 34HD 14 00-3 02-3 11 10 FRONT 3 16 6 8 14 2 15 1 18 5 9 4 12 7 27 13 25 32 28 17 42 21 22 43 37 34 26 39 30 31 20 33 19 41 24 35 23 29 FORM NO. 56042398 40 36 38 00-3 01-2 SKIRT ASSEMBLIES ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 56396111 56002178 56002768 56003426 56003431 56054306 56396089 56396109 56396112 56002066 56002133 56003426 56003431 56056120 56161691 56056684 56396090 56396110 56397269 56001993 56002133 56002768 56003426 56003431 56009082 56054306 56161691 56056684 56396089 56397270 56397277 56397278 56397267 56002133 56003426 56003431 56009082 56161691 56056684 56396090 56397268 56397277 56397278 1 2 2 4 4 1 1 1 1 2 1 5 5 1 1 1 1 1 1 2 1 2 4 4 2 1 1 1 1 1 1 1 1 1 5 5 2 1 1 1 1 1 1 Assembly, Brush Cover, Left (#2-8 / ConvertaMAX™ 34) Scr, Flt Phil 10-24 x .50 Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc SS M6-1.0 Scr, Hex Hd SS M6-1.0 x 16mm Clamp, Toggle Latch Skirt, Bristle, Left Weld’t, Brush Cover, Left Assembly, Brush Cover, Right (#10-18 / ConvertaMAX™ 34) Scr, Pan phil 1/4-20 x .62 Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc SS M6-1.0 Scr, Hex Hd SS M6-1.0 x 16mm Bracket, Brush Head, Guide Wheel, Black Spacer, Steel Skirt, Bristle, Right Weld’t, Brush Cover, Right Assembly, Brush Cover, Left (#20-32 / I-MAX™ 34HD) Scr, Pan Phil 10-24 x .50 Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc 10-24 Nut, Hex Nyl Loc SS M6-1.0 Scr, Hex Hd SS M6-1.0 x 16mm Scr, Pan Phil Thd Form-Blk 10-24 x .50 Clamp, Toggle Latch Wheel, Black Spacer, Steel Skirt, Bristle, Left Weld’t, Brush Cover, Left HD Strap Bumper Assembly, Brush Cover, Right (#34-43 / I-MAX™ 34HD) Scr, Soc Hd 3/8-16 x 2.00 Nut, Hex Nyl Loc SS M6-1.0 Scr, Hex Hd SS M6-1.0 x 16mm Scr, Pan Phil Thd Form-Blk 10-24 x .50 Wheel, Black Spacer, Steel Skirt, Bristle, Right Weld’t, Brush Cover, Right HD Strap Bumper ** 56397080 1 Rubber Blade Kit (All models) 15 Description ** = Optional FORM NO. 56042398 SOLUTION SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 16 00-3 01-10 21 FRONT 22 7 24 5 3 2 17 18 2 26 3 15 9 35 31 4 31 36 30 33 32 34 37 14 9 9 23 1 11 19 20 28 38 OTE 39 #1 o 29 9 ow ing 25 12 page 41 42 13 8 nf ol l 40 50 14 6 See N 41 10 43 10 27 44 45 49 48 47 FORM NO. 56042398 2 41 3 46 00-3 01-10 SOLUTION SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 56002035 56002098 56002145 56002220 56009005 56009183 56009205 56131601 56219932 56244969 56324249 56409152 56412174 56456802 56478246 56051836 56056514 56057852 56261265 56396201 56397021 56397167 56397214 56397220 56397276 56397287 56397302 56397311 56900648 56003174 56003403 56131601 56412173 56412184 56003155 56396068 56397215 56397217 4 8 8 4 2 2 2 2 5 3 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 1 2 2 1 1 1 Scr, Hex Hd 5/16-18 x .62 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 x .50 Wsh, Flt STD 5/16 Scr, Pan Phil SS Type B 10-16 x .75 Scr, Soc Set 10-24 x .19 Wsh, Flt SS #10 Clamp, Hose SAE #16 Clamp, Hose SAE #6 Clamp, Hose SAE #12 Hose, Spiral .50 Barb, 90 Elbow 1/2 x 1/2NPT Solution Shut-off Valve Barb, 90 Elbow 11/16 x 3/4NPT Tie, Cable Hook (Not Shown) Hinge Plug, Expansion Hose, .75 Clear PVC, 25.00 Knob Lid, Solution Strap, Retaining Assembly, Water Valve 36V (#9, 30-38) TSB 788 Tank, Solution Bracket, Valve Bracket Hose, .75 Clear PVC Rod Weld’t. Barb, Adapter 3/4 x 1/2NPT Scr, Hex Thd To Hd M6-1.00 x 16mm Nut, Hex Nyl Loc M6-1.00 Clamp, Hose SAE #16 Solution Filter Barb, Adapter 1/2 x 1/2NPT Scr, Hex M6-1.00 x 12mm Filter Bracket Solenoid Valve Assy. 36V TSB 788 Hose, PVC Clear 39 * * 40 41 42 43 44 45 46 47 48 49 50 56409154 56324506 56324507 56409507 56219932 56900069 56396068 56003174 56131601 56324249 56412184 56412173 56396180 56003403 1 1 1 1 4 1 1 2 2 1 2 1 1 2 NOTE #1 Valve, Solenoid TSB 788 Viton Seal Kit EPDM Seal Kit Barb, Adapter 1/2 x 3/8NPT Clamp, Hose SAE #6 Barb, 90 Elbow 1/2 x 3/8NPT Filter Bracket Scr, Hex Thd To Hd M6-1.00 x 16mm Clamp, Hose SAE #16 Hose, Spiral .50 Barb, Adapter 1/2 x 1/2NPT Solution Filter Hose, Spiral .50 Nut, Hex Nyl Loc M6-1.00 17 Description * = Not Shown NOTE #1: ConvertaMAX™ 34 before SN1521967 / I-MAX™ 34HD before SN1517856 FORM NO. 56042398 RECOVERY SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 18 00-3 02-3 37 9 26 7 FRONT 30 6 29 14 4 13 11 12 28 31 8 22 3 20 1 16 18 21 27 25 35 8 23 33 24 8 34 17 36 38 16 15 32 2 10 5 19 FORM NO. 56042398 17 00-3 02-3 RECOVERY SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 * 33 34 35 56002098 56001993 56002768 56002859 56002905 56003067 56003293 56002145 56009098 56302141 56302142 56302165 56324497 56391690 56391807 56440213 56329145 56456797 56486112 56003537 56057504 56057505 56057508 56396031 56397040 56397045 56397095 56397096 56397151 56397167 56396225 56397228 56212223 56397303 56397307 56396210 3 1 3 6 4 2 1 7 2 1 1 1 2 1 1 2 2 1 2 3 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 56396219 1 56262143 56003642 56477613 1 1 1 36 37 38 19 Description Wsh, Flt SAE 1/4 Scr, Pan Phil 10-24 x .50 Nut, Hex Nyl Loc 10-24 Wsh, Flt SAE SS 1/4 Scr, Pan Phil SS 1/4-20 x 1.50 Scr, Pan Phil SS 1/4-20 x 1.00 Rivet, Pop A/S .125 x .38/.50 Scr, Pan Phil 1/4-20 x .50 Wsh, Flt SS .125 x .50 x .036 Vac Motor Duct Float Duct Gasket Cage, Float Ball, Float Foam, Acoustical Clamp, Hose SAE #32 Clamp, Hose SAE #24 Clamp, Hose SAE #36 Clamp P Scr, Soc Shd .25 x .38 x 10-24 Bracket, Steel Bar Bar, Steel Drain Hose Vacuum Exhaust Hose Lid Clamp, Hose Spacer, Bolt Gasket Strap, Retaining Tank, Recovery NOTE 2 Motor, Vac 36VDC Carbon Brush Set Spacer, Vac Motor Gasket, Vac Vac Hose Assy (ConvertaMAX™ 34 before SN1422784 / I-MAX™ 34HD before SN1423253) Vac Hose Assy (ConvertaMAX™ 34 after SN1422783 / I-MAX™ 34HD after SN1423252) Hose Assy Rivet, Pop .50 x .62 NOTE 1 Tie, Cable * = Not Shown NOTE 1: Fill rivet with 409 Super Bonder Gel after installing. NOTE 2: Recovery Tank PN 56396225 was implemented at the same time as item 35 Vac Hose Assy. Previous Recovery Tank PN 56397223 is obsolete. If you have a machine built prior to the serial numbers shown in item 35 and need to replace your recovery tank, order Recovery Tank Kit PN 56396228 which includes a new Recovery Tank PN 56396225, Vac Hose Assy PN 56396219 and Hose Clamp PN 56440213. FORM NO. 56042398 SQUEEGEE SYSTEM (before SN 1477842) ConvertaMAX™ 34 / I-MAX™ 34HD 20 00-3 01-6 4 6 34 5 FRONT 8 1 7 9 33 28 16 10 2 3 32 26 29 20 31 27 22 30 15 12 14 35 23 18 11 24 17 13 FORM NO. 56042398 21 25 00-3 01-6 SQUEEGEE SYSTEM (before SN 1477842) ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 56003262 56003405 56003464 56104760 56392454 56412088 56397230 56470433 56393790 56397279 56397285 56397286 56002807 56002708 56002850 56002852 56002855 56035163 56002901 56002903 6 1 1 1 1 2 1 1 2 1 1 2 4 1 6 2 2 1 2 1 56003120 56324350 56367389 56409648 56409423 56397294 56471220 56009220 56051136 56056371 56056585 56396065 56396076 56396085 56397241 56002145 56002910 2 2 4 2 1 1 2 1 1 1 1 1 1 1 1 4 1 25 26 27 28 29 30 31 32 33 34 35 21 Description Ring, Ret Ext Type E .38 Dia. Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex Hd SS M8-1.25 x 60mm Pin Yoke, Actuator Pin Actuator, Motor 36V Carbon Brush Set Limit Switch Weldment, Actuator Mount Link Spacer Scr, Hex Hd SS 1/4-20 x .75 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc-Thin SS 1/4-20 Nut, Hex Nyl Loc-Thin SS 3/8-16 Nut, Hex Nyl Loc-Thin SS 5/8-11 Assembly, Knob Adjustment Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Hex Hd SS 3/8-16 x 2.75 Omitted Intentionally Pin, Cotter Hair Wheel Bearing, Sleeve Bracket, Wheel Squeegee Assembly (ConvertaMAX™ 34) Squeegee Assembly (I-MAX™ 34HD) Bushing .25 x .37 x 1.00 Eye Bolt 1/4-20 x 1.00 Spring, Ext. Shaft .375 x 14.62 Spring, Comp. Weld’t, Squeegee Mount Squeegee Bar Weld’t Squeegee Pivot Weld’t Squeegee Lift Weld’t Scr, Pan Phil 1/4-20 x .50 Wsh, Flt SAE SS 3/8 * = Not Shown FORM NO. 56042398 SQUEEGEE ASSEMBLY (before SN 1477842) ConvertaMAX™ 34 / I-MAX™ 34HD 22 00-3 01-6 7 14 15 3 9 8 2 1 12 17 6 4 5 18 13 10 19 FRONT FORM NO. 56042398 16 11 00-3 01-6 SQUEEGEE ASSEMBLY (before SN 1477842) ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 56002850 56002859 56002901 56002909 56002964 56003302 56009111 56324499 56370711 56409415 56409416 56409417 56409422 56409425 56409426 56471194 56471220 56409627 56396135 56409413 56396136 8 2 2 2 2 2 4 2 2 1 1 1 1 1 1 1 2 1 1 1 1 Nut, Hex Nyl Loc-Thin SS 1/4-20 Wsh, Flt SAE SS 1/4 Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Pan Phil SS 6-32 x .38 Nut, Hex Nyl Loc-Thin SS 6-32 Scr, Hex Thd To Hd SS 5/16-18 x 1.25 Nut, Wing SS 1/4-20 Wheel, 3.00 Nut, Thumb Strap, Rear Strap, Rear Strap, Front Tool Weld’t Tube Weld’t Gasket Latch Bushing .25 x .37 x 1.00 Blade, Front, Gum Rubber (ConvertaMAX™ 34) Blade, Front, Linatex (I-MAX™ 34HD) Blade, Rear, Gum Rubber (ConvertaMAX™ 34) Blade, Rear, Linatex (I-MAX™ 34HD) 56409429 56409430 56396173 56397327 56397328 1 1 1 1 1 Standard Blade Kit (Gum Rubber) Oil Resistant Blade Kit (Neoprene) Linatex Blade Kit Blade, Front-Tile Gum Blade, Front-Tile Linatex 19 ** ** ** ** ** 23 Description ** = Not Included (optional) FORM NO. 56042398 SQUEEGEE SYSTEM (after SN 1477841) ConvertaMAX™ 34 / I-MAX™ 34HD 24 00-3 01-6 11 13 23 1 15 FRONT 24 18 14 7 25 26 9 8 22 17 16 10 21 19 20 12 3 4 2 6 5 28 27 FORM NO. 56042398 00-3 01-6 SQUEEGEE SYSTEM (after SN 1477841) ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 56002145 56002708 56002852 56002855 56002903 56002910 56003262 56003405 56003464 56009220 56104760 56367389 56392454 56412088 56003120 56035163 56051136 56056371 56056585 56396076 56396085 56397093 56397230 56397279 56397285 56397286 56397349 56397227 56397356 4 1 2 2 1 1 6 1 1 1 1 4 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 28 25 Description Scr, Pan Phil 1/4-20 x .50 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc-Thin SS 3/8-16 Nut, Hex Nyl Loc-Thin SS 5/8-11 Scr, Hex Hd SS 3/8-16 x 2.75 Wsh, Flt SAE SS 3/8 Ring, Ret Ext Type E 0.38 Dia Nut, Hex Nyl Loc SS M8 x 1.25 Scr, Hex Hd SS M8-1.25 x 60MM Bolt, Eye 1/4-20 x 1.38 Pin Bearing, Sleeve Yoke, Actuator Pin Pin, Cotter Hair .0915 x .375 Assembly, Knob, Adjustment Spring, Ext Shaft .375 x 14.62 Compression Spring Squeegee Bar Weld’t Squeegee Pivot Weld’t Squeegee Lift Weld’t Actuator, Motor 36V Weldment, Actuator Mount Link Spacer Squeegee Assembly (ConvertaMAX™ 34) 34 Squeegee Assembly (I-MAX™ 34HD) Mounting Plate Weldment FORM NO. 56042398 SQUEEGEE ASSEMBLY (after SN 1477841) ConvertaMAX™ 34 / I-MAX™ 34HD 26 00-3 01-6 17 20 FRONT 4 2 3 8 15 10 1 12 11 22 13 4 19 2 15 9 21 5 16 14 7 FORM NO. 56042398 18 6 00-3 02-3 SQUEEGEE ASSEMBLY (after SN 1477841) ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 56002807 56002850 56002859 56002901 56002909 56002964 56009048 56009111 56324350 56324499 56370711 56409425 56409426 56471194 56471220 56397353 56397354 56397355 56397359 56397362 56397089 56397363 56397091 56409656 4 14 2 4 2 2 2 2 2 2 2 1 1 1 4 1 1 1 1 1 1 1 1 2 Scr, Hex Hd SS 1/4-20 x .75 Nut, Hex Nyl Loc-Thin SS 1/4-20 Wsh, Flt SAE SS 1/4 Scr, Hex Hd SS 1/4-20 x 1.50 Scr, Pan Phil SS 6-32 x .38 Nut, Hex Nyl Loc-Thin SS 6-32 Nut, Wing Loc 1/4-20 Nut, Wing SS 1/4-20 Wheel Wheel 3.00 Nut, Thumb Tube Weldment Gasket Latch Assembly Bushing .25 x .37 x 1.0 Strap, Rear Strap, Front Strap, Rear Squeegee Tool Weldment Blade, Front (ConvertaMAX™ 34) Blade, Front (I-MAX™ 34HD) Blade, Rear (ConvertaMAX™ 34) Blade, Rear (I-MAX™ 34HD) Bracket, Wheel ** ** ** ** ** 56397094 56397106 56397147 56397148 56397595 1 1 1 1 1 Blade Kit (Gum) (contains one 56397363 & 56397362) Blade Kit (Linatex) (contains one 56397091 & 56397089) Blade, Front-Tile Gum Blade, Front-Tile Linatex Blade, Kit – Oil Resistance 21 27 Description ** = Optional FORM NO. 56042398 DECAL SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD 28 00-3 01-6 4 6 1 2 2 3 5 FORM NO. 56042398 00-3 02-3 Item 1 2 3 4 5 6 DECAL SYSTEM ConvertaMAX™ 34 / I-MAX™ 34HD Ref. No. Qty 56014601 56015370 56016410 56016412 56016413 56016451 56016487 1 4 2 2 1 1 1 29 Description Decal, Caution Decal, Tie Down Decal, 34 Commercial (ConvertaMAX™ 34) Decal, 34 Industrial (I-MAX™ 34HD) Decal, Battery Wiring Decal, Circuit Breaker Decal, Electrical Schematic FORM NO. 56042398 WIRING DIAGRAM ConvertaMAX™ 34 / I-MAX™ 34HD 30 00-3 02-3 (+) RED RED F2 BT 30 26 (-) F1 RED 25 31 BLK BLK X1 S2 GRN RED/BRN S1 ORN/GRN RED/BRN ORN/BLK ORN/BLU BLK/WHT RED/BLK ORN/VIO ORN/RED VIO/BLK A2 3 4 6 1 3 4 6 1 6 4 1 2 12 7 1 2 12 7 K1 10 S3 WHT/BRN C B A D2 D3 WHT/BRN WHT/BRN NC NO 4 VIO/BLK GRA/RED BRN 3 K3 BLK M3 M GRA RED D1 ORN BLU WHT ORN GRA/RED VIO/BLK BRN/YEL VIO/BLK WHT/BRN GRA/RED VIO K2 BLK BRN/YEL RED/WHT K1 J2 ORN J5 BLK BRN J4 J1 VIO 1 RED/WHT 3 BLK RED YEL/BRN WHT/ORN ORN/GRN 1 RED/BRN RED/BRN YEL/BLU YEL/GRN GRN/BRN ORN/GRN YEL/WHT M1 M L1 7 6 WHT/BLU M2 M 12 ORN/WHT A3 YEL/BLU GRN/BLK YEL/WHT ORN/WHT YEL/BRN M4 M K2 12 R1 WHT BLK THERMISTOR M5 M WHT WHT K3 BLK F3 WHT/YEL YEL/RED M6 M A1 CURTIS PMC RED/WHT M2 1225 M1 B- 16 9 8 1 B+ BLK VIO/BRN BLK/YEL GRN/YEL 2 R2 1 RED/WHT GRA BRN/BLK BRN/RED RED/GRN BLK/YEL VIO/BRN VIO ORN/GRN RED R3 BRN/RED RED/GRN FORM NO. 56042398 00-3 01-10 WIRING DIAGRAM ConvertaMAX™ 34 / I-MAX™ 34HD Item Ref. No. Qty Description A1 A2 56397252 56397255 56397211 56397259 Controller, 36V Control Assy (before SN1515053) TSB 793 Control Assy (after SN1515052) TSB 793 Display Panel Assembly Battery, 6V Diode Diode Diode Fuse, 150 Amp Circuit Breaker 10 Amp (Control Circuit) Circuit Breaker 40 Amp (Wheel Drive) Contactor, 36 VDC (Vac Motor) Contactor, 36V, SPDT (Brush Motor) Relay, SPST, 36V (Brush Remove) Solenoid Valve NOTE #1 TSB 788 Viton Seal Kit EPDM Seal Kit Solenoid Valve NOTE #2 TSB 788 Actuator, Motor (Brush Lift) Carbon Brush Set Limit Switch Plastic Drive Nut Actuator, Motor (Squeegee Lift) Carbon Brush Set Limit Switch Motor, Vac 36VDC Carbon Brush Set Motor & Gear Assy, 36VDC, .75HP (Brush Drive / ConvertaMAX™ 34) Motor & Gear Assy, 36VDC, 1.0HP (Brush Drive / I-MAX™ 34HD) Motor & Gear Assy, 36VDC, .75HP (Brush Drive / ConvertaMAX™ 34) Motor & Gear Assy, 36VDC, 1.0HP (Brush Drive / I-MAX™ 34HD) Motor & Gear Assy, 36VDC, .75HP (Wheel Drive) Thermistor (part of Cable Assy 56397297) Potentiometer, 100K (Speed Control) Potentiometer, 5K (Forward / Reverse) Switch, Key Replacement Key Switch (Charger Interlock) Switch, Snap SPDT (Squeegee Reverse) Charge Connector Assy Cable Assembly 4 AWG Cable Assembly 4 AWG Harness, Handle Wiring TSB 737 Harness, Main Wiring Boot, Battery Post Cable Assembly (Battery Cable) Cable Assembly (Battery Cable) Connector Assembly (Connects to Batteries) Connector Assembly (Connects to Machine) M6 R1 R2 R3 S1 * S2 S3 X1 10 12 56396197 56397029 56396188 56396189 56462362 56263174 56397251 56396194 56396193 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 A/R 1 1 1 1 1 * * * * * * * 56396192 56396183 56372673 56456460 56416445 56398000 56398001 1 1 12 4 1 1 1 *** *** *** *** *** 56397090 56397135 56397048 56397138 56039276 1 1 1 4 4 A3 BT D1 D2 D3 F1 F2 F3 K1 K2 K3 L1 * * M1 * * * M2 * * M3 * M4 M5 56412089 56387316 56452193 56395450 56397250 56416157 56409154 56324506 56324507 56397215 56393303 56470433 56393790 56388520 56397230 56470433 56393790 56397228 56212223 56635645 56397296 56635645 56397296 56635645 31 Bearing B.E. Bearing F.E. Brush Board Assy, W/Springs & Brushes Brush Spring Brush Assy * = Not Shown *** = Replacement Parts for 56635645 & 56397296 NOTE #1: ConvertaMAX™ 34 before SN1521967 / I-MAX™ 34HD before SN1517856 NOTE #2: ConvertaMAX™ 34 after SN1521966 / I-MAX™ 34HD after SN1517855 FORM NO. 56042398 Nilfisk-Advance, Inc. 14600 21st Avenue North Plymouth, MN, 55447-3408 www.nilfisk-advance.com Phone: 800-989-2235 Fax: 800-989-6566 ©2002 Nilfisk-Advance, Inc., Plymouth, MN 55447-3408 Printed in the U.S.A.