Transcript
1st Printing UK Version
TWIN TYPE
025;> DEITH LEISURE SPARES
Eo) IMroRTANr!
Before using this product, read this OWNERS MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to k6GIl it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary.
Built In the UK by
"UEM8ER OF mE SCUGRooP
420·6229-02UK
BEFORE USING THE PRODUCT,BE SURE TO READ THE FOLLOWING To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the use of qualified service personnel only. After carefully reading and sufficently understanding the instructions, handle the machine in an appropriate manner. Only qualified personnel should install or carry out maintenance on the product. Terms such as WARNING!, CAUTION I and IMPORTANT! are used where an explanation is given which requires special attention, depending on the potential risk. SEGA is not responsible, for any injury or damage caused by use in a manner contrary to the instructions stated in this document. In order to prevent accidents, warning stickers and printed instructions. are applied in the places where a potentially hazardous situation relating to the product cuold arise. Be sure to comply with these warnings.
WARNING!
CAUTION'
Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.
Indicates that mishandling the product by disregarding this caution will cause a potentially hazardous situation which can result in personal injury and or material damage.
IMPORTANT! This is cautionary information which should be complied with when handling the product. Indicates that mishandling the product by disregarding this will cause a potentially hazardous situation which Whilst it may not result in personal injury could damage the equipment. Be sure to turn off power and disconnect from the mains supply before working on the machine.
Ensure that the correct fuse is fitted to the machine. Details of the correct fusing of the machine are enclosed in the Installation/Service Manual. Ensure that only qualified Service Engineers perform any maintenance work on the Machine. Specification Changes (removal of equipment, conversion and addition) not designated by SEGA are not permitted and will invalidate this products CE conformity. The parts of the product also include any Warning Labels or Safety Covers for personal protection etc. A potential hazard will be created if the machine is operated While any parts have been removed. Should any doors, lids or protective covers be damaged or lost, do
A
not operate the product. SEGA is not liable in any way whatsoever for any injury and or damage caused by Specification Changes (using other firms parts, or by conversion) not designated by SEGA. Ensure that the product Is of appropriate Electrical Specification. Before instailing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are detailed. Ensure that the product Is compatible with the power supply voltage and frequency requirements of the location in which the machine is installed. Install and Operate the Product in places where appropriate lighting is available, allowing warning labels to be clearly read. To ensure maximum safety for both customers and operators, labels and printed instructions describing potential hazardous situations are appiied to places where accidents could occur. Ensure that where the product Is operated has sufficent lighting allowing any warnings to be read. If any label is peeled off, replace it immediately. When handling the Monitor, be very careful. (Applies only to the product w/monitor). Some of the Monitor (TV) parts are subject to high tension voltage. Even after turning off the power some parts are still occasionally subject to high tension voltage. Monitor repair and replacement should be performed by qualified service engineers only. In cases where commercially available monitors and printers are used only the contents reiating to this product are stated in this manual. Some commerclaily available equipment has functions and reactions not stated in this manual. Read this manual in conjunction with the specific Instruction Manual of such equipment. • •
Descriptions herein contained may be subject to change without prior notification. The contents described herein are fully prepared with due care. however. should any questions arise or errors be found. please contact SEGA.
INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION. Normally, at the time of shipment, SEGA products are in a state allowing usage immediately after transporting to the location. Nevertheless, an Irregular situation may arise during transportation preventing this. Before turning on the power, check the following points to ensure that the product has been transported safely. • • • •
• • • • • •
Are there any dented parts or defects (cuts, etc) on the external surfaces of the cabinet? Are Castors and Leg Adjusters present and undamaged. Do the power supply voltage and frequency requirements meet with the local supply. Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made successfully. Do not insert connectors forcibly. Are alllC's of each IC BD firmly inserted? Do power cords have any cuts or dents? Do the fuses used meet specified rating? Is the Fuse working correctly? Are such units as Monitors, Control equipment, IC BD, etc. firmly secured? Are all Earth Wires connected. Are all accessories available? Can all doors and lids be opened with the accessory Keys? Can doors and lids be closed firm?
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CONCERNING WARNING DISPLA 1 u
CONCERNING THE STICKER DISPLAY SEGA product has Stickers describing the product manufacture No. (Serial No.) and Electrical Specifications. Also it has a Sticker describing where to contact for repair and for purchasing parts. When inquiring about or asking for repair, mention the Serial No. and Name of Machine indicated on the Sticker. The Serial No. indicates the product register. Identical machines could have different parts depending on the date of production. MSD, improvements and modifications might have been made after the publication of this Manual. In order to meet the above situations, mention the Serial No. when contacting the applicable places.
SEGA product has warning displays On Stickers, Labels and or printed instructions adhered / attached to or incorporated in the places where a potentially hazardous situation can arise. The warning displays are intended for accident prevention for the customers and for avoiding hazardous situation relating to maintenance and servicing work. There are some portions in the Cabinet, which are subject to high tension voltage, etc. where accidents can be caused only by touching. When performing the servicing work, be very careful of the warning . displays. Especially, any complex repair and replacement work not mentioned herein, should be performed by those technical personnel who have knowledge of electricity and technical expertise. For the prevention of accidents, caution any customer whose act runs counter to the warnings, as to the effect thai he must stop the act.
AWARNlNG
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440-WSOOO2XEG
44O-lISOOO2XEG
During g.&me play,
ELECTRICAL SPECIFICATION DISPLAY
be sure to take • firm gnp of 1M St..nngWh.. 1.
440-CSOO11XEG
°rm c
SPECIFICATIONS Installation Space:
I640mm (64.6in) x 1700mm (66.9in)
Height: Weight:
1920mm (75.6in) 480 kg
Power, Max:
Rated Voltage: Rated Current: Rated Power
210 - 240 V.A.C 4.6 -4.0 A 970W
NOTE: Descriptions in this manual are subject to change without prior notice.
. I INTRODUCTION TO THIS OWNERS MANUAL SEGA ENTERPRISES LTD., supported by its high electronic technology of LSI's, microprocessors, etc. and with a wealth of experience, has for more than 30 years been supplying various innovative and popular games to the world market. This Owners Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards SEGA TOURING CAR TWIN, a new SEGA product. This manual is intended for those who have a knowledge of electricity and technical expertise especially in IC's, CRT's, microprocessors, etc. Carefully read this manual to aquire sufficient knowledge before working on the machine. Should there be a malfunction, non-technical personnel should under no circumstances touch the interior systems. Should such a situation arise immediately contact the nearest branch listed below or our head office. SEGA AMUSEMENTS EUROPE LIMITED / SEGA SERVICE CENTRE Unit 2, Industrial Estate, Leigh Close, New Malden, Surrey, KT3 3NL, England Telephone: +44(0) 181 336 2256 Fax: +44(0) 1813361715 SEGASPAIN C/ PLAYA DE LIENCRES, 2-EDIFICIO 3 LONDRES, EUROPA EMPRESARIAL CTRA, NATIONAL IV KM.24, 28230 LAS ROZAS (MADRID) Telephone: +34(1) 6315000 Fax: +34(1) 6400689
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CONTENTS
BEFORE USING THIS PRODUCT STICKER DISPLAY INTRODUCTION TO THIS OWNERS MANUAL I. HANDLING AND INSTALLATION PRECAUTIONS 2. ACCESSORIES 3. NAME OF PARTS 4. ASSEMBLING THE CABINET ASSEMBLING THE COCKPIT SECURING IN PLACE INSTALLING THE BILLBOARD INSTALLIIiO THE AC COVERS POWER SUPPLY TURNING ON THE POWER ASSEMBLY CHECK 5. PRECAUTIONS WHEN MOVING THE MACHINE 6. THE GAME 7. EXPLANATION OF TEST AND DATA DISPLAY VTS BRACKET TEST MODE MEMORY TEST T.G.P. TEST INPUT TEST OUTPUT TEST SOUND TEST C.R.T. TEST GAME ASSIGNMENTS COIN ASSIGNMENTS BOOKKEEPING BACKUP DATA CLEAR 8. MAINTENANCE HANDLE MECHA MAINTENANCE ACCELERATOR & BRAKE UNIT MAINTENANCE SHIFT LEVER MAINTENANCE CHANGING THE VOLTAGE ON THE TRANSFORMER FUSES REPLACING THE FLOURESCENT LAMP AND LAMPS PERIODIC INSPECTION TABLE TROUBLESHOOTING GAME BOARD & DRIVE CONTROL BOARD 9. COMMUNICATION PLAY 10. PARTS LISTS TOP ASSEMBLY STC-00002/3UK BILLBOARD ASSEMBLY STC-0200UK BILLBOARD UPPER ASSEMBLY STC·02 10UK BILLBOARD LOWER ASSEMBLY STC·0220UK LAMP UNIT ASSEMBLY STC-0230UK FLOURESCENT ASSEMBLY STC·0240UK COINCHUTE TOWER ASSEMBLY DYN·0300UK VTS ASSEMBLY DYN·0350UK WIRE COVER ASSEMBLY DYN·0500UK COCKPIT ASSEMBLY STC·IIOOIl2UK CONTROL PANEL ASSEMBLY STC- 12003UK CONTROL PANEL COVER STC-1202-02 VIRTUAL BUTTON ASSEMBLY INY-1250
A C D I 2 3 4 4 6 8 9 10 10 II 13 14 16 17 19 19 19 20 20 2I 21 22 22 26 27 28 29 32 34 35 36 37 38 39 41 45 50 50 53 54 55 56 57 58 59 60 61 65 67 68
II. 12. 13. 14. 15.
MONITOR HANDING KIT STC-7000UK HANDING KIT STC·6000UK MAIN BASE ASSEMBLY STC-2 100IUK BRAKE & ACCELERATOR UN[T ASSEMBLY DYN-1300UK FLOOR REAR ASSEMBLY DYN·2040UK FLOOR FRONT ASSEMBLY MSB-2030UK SEAT ASSEMBLY STC-2200UK SEAT REAR COVER IP STC-1605 SEAT REAR COVER 2P STC-2202 WOOFER ASSEMBLY STC-1650 MAIN BOARD ASSEMBLY STC·4400 ELEC ASSEMBLY STC-4500UK DRIVE CONTROL BOARD INY·4600 INSTALLATION KIT STC·INST-KIT WIRE COLOUilCODE TABLE SCHEMATICS COIN MECH INSTALLATION AND CREDIT BOARD SETUP DETAILS OF SANWA MONITOR DETAILS OF NANAO MONITOR
69 70 72 74 76 77 78 80 81 82 83 85 87 88 89 91 93 [03 126
1. HANDLING AND INSTALLATION PRECAUTIONS When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. This Game is designed for indoor use only. The game must NOT be installed outdoors or under the following conditions: I. In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold. 2. In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or emergency exits. 3. On an unstable surface or subject to vibrations.
IMPORTANT. This machine should only be installed by Qualified Service Personnel. Ensure that the line voltage matches that of the transformer input tapping for more information see the section in this manual dealing with maintenance. Please note the voltage that the machine has been set to during manufacture. This machine has been set to 230V. Be sure to switch the power OFF and remove the mains plug from the wall socket before replacing any user servicable parts. Do NOT attempt to repair the PCB (printed Circuit Board) yourself as this will void the warranty. The PCB contains static sensitive components that could be damaged. Always return a faulty PCB to your distributor with adequate packaging and protection. When removing the plug from a mains outlet always grasp the plug and not the cable. Do not use a fuse that does not meet a specified rating. Make sure all connections are secure before restoring power.
Ensure that the mains lead is not exposed. If the mains lead becomes exposed there is a danger of an electric shock or a short circuit Ensure that the power supply is fitted with circuit protection. Using the power supply without circuit protection is a fire hazard.
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2. ACCESSORIES When Transporting the machine ensure that the following parts are supplied;
Seq. No. Part Number 1 2 3 4 5 6 7 8 9 10 101 201 202 203 204 205 206 207 208 209 210 401 402 403 404 405 406 407 409
Description
ASSY BILLBOARD STCC UK STC-0200UK ASSY COIN CHUTE TOWER UK DYN-0300UK ASSY WIRE COVER UK DYN-0500UK JOINT PIPE DYN-0013UK BILLBOARD HOLDER DAYTONA DYN-0014UK DYN-0006XUK ACCOVER B AC COVER C DYN-0018UK 'AC COVER D DYN-0019UK RAL-XXXX-14UK TIE BRACKET RALLY CARTON INST KIT STCC l'MN PK0087 CABLE FIBER OPTIC 5mm x 500cm 600-6275-0500 030-o00825-SB M8X25 BLT W/S BNP M8 WSHR 250D FLT BNP FS1031 030-000820-8 M8X20 BLT W/S PAS 000-P00408-WB M4X8 MSCR POSI PAN W/FS BNP FX0400 M8 WSHR FORM A FLT BNP FX0011 M4 NUT FLG SER BZP FS1031 M8 WSHR 250D FLT BNP FX0258 M8 WSHR 220D FLT BZP 421-9141 STICKER CAR No 2-8 509-5704 SW MICRO TYPE (OMRON K3L 13) DLMEMC17 CERT OF CONFORMANCE STCC 420-6229-02UK OWNERS MANUAL STCC l'MN 540-0006-01 WRENCH M4 TMP PRF 540-0007-01 WRENCH M5 TMP PRF WRENCH M8 TMP PRF 540-0009-01 220-5484 VOL CONT B-5K OHM 390-5167 LAMP 110V 30W SELF SEAL BAG 9X12.3/4 OS1019
(TAMPERPROOF WRENCH) M5 S4O-OO11.{)1 M8 S4(}.OO()9.{)l.·
~
TAMPERPROOF WRENCH 2
Qty. 1 1 1 1 2 1 1 1 1 1 2 16 4 4 15 12 3 4 4 1 1 1 1 1 1 1 1 2 1
3. NAME OF PARTS BILLBOARD 29 INCH llONITOR
COIITROL PANEL
2P COCKPIT COIN CHUTE TOWER BACK LID A IP COCKPIT
OVERVIEW
BACK LID B
AC COVER AC UNIT
Width
\
Height
Length
(mm.)
Weight (kg.)
COCKPIT (per seat)
820
X
1,645
X
1,520
231. 0
COIN CHUTE TOWER
305
X
330
X
570
13.5
BILLBOARD
1,600
X
460
X
405
30.0
When assembled
1,632
X
1,700
X
1,920
513. 0
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4. ASSEMBLING THE CA13INET
THE ASSEMBLY OF THIS MACHINE SHOULD ONLY BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL. ASSEMBLY WORK SHOULD BE CARRIED OUT AS PER THiS MANUAL. FAILING TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE AN ELECTRIC SHOCK HAZARD OR A MALFUNCTION IN THE MACHINE. WHEN ASSEMBLING THIS AMCHINE SOME OFTHE OPERATIONS REQUffiE MORE THAN ONE PERSON TO COMPLETE IN ORDER TO AVOID PERSONAL INJURY OR PARTS DAMAGE, BE SURE TOP SEEK ASSISTANCE BEFORE ATTEMPTING THESE OPERATIONS.
When carrying sequence:
OUI
the assembly work, follow the procedure in the following 7-item
ASSEMBLING THE COCKPIT SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) INSTALLING THE BILLBOARD INSTALLING 1"HE AC COVERS (WIRING CONNECTION) POWER SUPPLY, AND EARTH CONNECTION TURNING THE POWER ON ASSEMBLY CHECK Note that the master key and the cashbox door key (see accessories) in addition to tools such as a Pozi screwdriver, adjustable wrench and a Ratchet with a 13mm socket are required for the assembly of this cabinet.
~ CAUTIONI
OJ START LA""'P V I EWI (ZOOM
v I EWZ
Selecting the MEMORY TEST on the test mode menu screen causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each Ie No. shows GOOD.
GOOD GOOD
GOOD
GOOD IC_. GOOD IC • • GOOD IC._ GOOD
TEST
IC_.
(ZOOM
I H)
LAMP
OUT)' LAMP
LEA.DER LAMP CENTERING LEVEL
OFF OFF OFF OFF
LEVEL-l
EXIT
SELECT WITH AND PRESS
SERVICE BUTTON TEST BUTTON
It
(4)
SOUND TEST SOUND
BG~C
SE:
SoHiOh hOO
c . ••
>
EXIT
SELECT
WITH
SERViCE
AND
PUSH
TEST
(5)
In the TEST mode, selecting SOUND TEST causes the screen (on which sound related BD and wiring connections are tested) to be displayed. Be sure to check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate.
TEST
BUTTON BUrrON
C.R.T. TEST
C. A. T. TEST 1/2
HITE
,
PRESS TEST BUTTON TO CONTINUE
In the TEST mode menu; selecting C.R.T. TEST allows the screen (on which the monitor is tested) to be displayed. Although the monitor adjustments have been made at the time of shipmen! from the factory. make judgment as to whether an adjustment is needed by watching the test mode screen. If it is necessary, adjust the monitor by referring to Section 14. Use the DEMAGNETIZER SW for the color deviation caused by the monitor's magnetization
C. A. T. TEST 2/2
PRESS TEST BUTTON TO EXIT
Perform the above inspections also at the time of monthly inspections.
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5. PRECAUTIONS WHEN MOVING THE MACHINE
it WARNING!
• •
•
When moving tha machine, be sure to pull out the plug from the power supply. Moving the machine with the plug as is inserted can cause the power cord to be damaged, resulting in a fire and or electric shock. When moving the machine on the floor, retract the Leg Adjusters and ensure that Casters make contact with the floor. During transportation, pay careful attention so that Casters do not tread power cords and earth wires. Damaging the power cords can cause an electric shock and or short circuit. When moving the machine, do not push the cabinet from the lefVright direction. Pushing the cabinet from the letVright direction can cause the cabinet to fall down, resulting in injury and or parts damage.
Do not push the cabinet from the left/right direction.
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6. THE GAME The following explanations apply only in cases where the machine is functioning satisfactorily. Should the game function any differently from the following contents, then a fault has occurred. Immediately look into the cause ofthe problem and, if explained in this manual, eliminate the problem. If the problem is not covered in this manual then contact the nearest agent or distributor. The Fluorescent lamp is always lit when the machine is energised. During ADVERTISE, ADVERTISE mode is displayed on the screen and the sound is emitted from the speakers incorporated in the seat (Note I).
HOWTO PLAY
•
TEST
T. G. P. TEST INPUT TEST OUTPUT If;ST SOUND TEST C. R. T. TEST GAME ASSIGNMENTS COiN ASSIGNMENTS BOOKKEEPING BACKUP DATA CLEAR EXIT
Press the TEST BUTTON to cause the following Test Menu to be displayed on the monitor. • Press the SERVICE BUTTON or VIEW CHANGE BUTTON (VR) until the pointer ">" is moved to the desired item to make a selection. • Bring the pointer ">" to the desired item and press either the TEST BUTTON or START BUTTON to enter the selected item's test. • After the test is complete. move ">" to "EXIT" and press the TEST BUTTON or START BUTTON to return to the Game Mode.
The MEMORY TEST mode is for checking the on-BD memory IC functioning. "GOOD" is displayed for normal ICs and "BAD" is displayed for abnormal ICs. •
When the test is completed, if the results are shown as GOOD, it is satisfactory.
•
If the TEST is not completed, the Ie board may have malfunctioned. After fmishing the test, pressing the TEST BUTTON or START BUTTON to return to MENU mode.
• PRESS TEST BUTTON TO EXIT
• MEMORY TEST
4. T.G.P. TEST T.G. P.
le*_ le._
PRESS
In this test, T. G. P. (screen display related Ie's) check is automatically performed. If the display is as shown left. it is satisfactory. Press either the TEST button or START button to return to the Menu mode.
r es r
TEST
GOOD GOOD
BUTTON
TO
EXIT
T.G.P. TEST 19
5. INPUT TEST INPUT
STEERING WHEEL GAS PEDAL
**H
BRAKE
PEDAL
**H
SHIFT SHIFT
UP DOWN
Off OFF
V I EW 1 (Z OOM V I EW2 (ZOOM
IN) OUT)
START COIN
**H
0 FF Of F
OFF CHUTe
_,
OFF
COIN CHUTe SERVICE
_2
OFf OfF
TEST
PRESS
Selecting INPUT TEST causes the screen shown to the left and allows each switch status and game play related V. R. values 10 be checked. On this screen, periodically check the status of each switch & V. R.
TEST
•
By pressing each switch, if the display on the right hand side of the name of each switch changes to ON from OFF, the SW . and the wirin~ co;meclions are satisfactory. • To check CHUTE I coin switches, open the COIN CHUTE DOOR, insert a coin in , the door and press the credit transfer . button. • To return to tJiel\.IE"NDmode, press the TEST Button or simultaneously press the START Button & VIEW CHANGE Button I & VIEW CHANGE Button 2.
OFF
TEST
BUTTON
TO
EXIT
INPlIT'IEST
THE APPROPRIATE VALUES OF EACH V.A.
STEER ING WHEEL::
Under 2DH .FULL LEFT
GAS PEDAL: BRAKE PEDAL:
7D~83H CENTRE
-+
Over
D3H
FULL RIGHT
Under 30H Under 30H
COH Over COH
(the pedal released)
(the pedal stepped)
Over
6. OUTPUT TEST This test allows the status of each lamp and Steering Wheel's centering strength to be checked. Periodically check in this mode. Choose OUTPUT TEST 10 have the Output Test appear 0fI the screen OUTPUT
TEST
> START LAMP V I EWI (ZOOM v I EW2 (ZOOM
I N) LAMP OUT) LAMP
LEADER LAMP CENTERING LEVEL
OFF OFF OFF OFF
EXIT
SELECT AND
WITH PUSH
TEST
soHigh CrashOD
SERViCE BUTTON TEST BUTTON
SOUND TEST
Selecting SOUND TEST allows the desired sound (sound effects, BGM, etc.) to be chesen and heard. . In this test, sound related IC Boards and the Speakers . incorporated into the seat are checked. Press the ; SERVICE button or SHIFT button to bring the arrow ; to the desired sound test item. Pressing the TEST button allows the selected type of sound to be emilled. Each time the TEST button is pressed, the next sound is emitted.
eB.G.M. Background music during game. Sound effects during game. eSE Causes the menu mode to return on to e EXIT the screen.
8. C.R.T. TEST C. R. T. TEST 1/2
Choose C.R.T. TEST to have the Monitor Adjustment check screen appear. By watching the scren, periodically check if adjustments are required. For the Adjustment Method, refer . to the Monitor sections. In the screen as per· left, check the Monitor colour adjustments. By watching this screen, make colour adjustments. Each of the R (red), G (green) and B (blue) and white is darkest at the left of the screen and bec~mes brighter towards the right. PRESS TEST BUTTON TO CONTINUE
C.R.T. TEST
C. R. T. TEST 2/2
Press the TEST button to have the following Crosshatch screen appear. In the screen as per left, check monitor size and position adjustments. Check size and position adjustments by watching this screen. Adjust the monitor to make sure that the crosshatch lines do not appear to go beyond the screen size and crosshatch distortion does not occur.
Press the TEST button to have the menu return to the screen. PRESS TEST BUTTON TO EXIT
C.R.T. TEST
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9. GAME ASSIGNMENTS Select GAME ASSIGNMENTS to have the following screen appear. This allows settings of lap frequency, game difficulty level, etc. to be performed. Each item displays the contents described as follows:
GAME
I SETIING CHANGE PROCEDURE I
ASSIGNMENTS
CD
ADVERTiSE SOUND URL ADDRESS COUNTRY
CABINET TYPE LINK TYPE
DIFFICULTY GAME MODE
DEFAULT
>
NAME EXIT
CAR
Press the SERVICE button or VIEW CHANGE button to bring the arrow (» to the desired change item. @ Press the TEST button or the START button to select the setting change item. @ Move the arrow to EXIT and press the TEST button or the START button to return the menu mode to the screen.
xxxx>:: xxxx>::
xxxxx xxxx>:: xxxxx xxxxx xxxx>:: xxxxx xxxxx
ENTRY
SELECT WITH SERVICE BUTTON AND PUSH TEST BUTTON
GAME ASSIGNMENTS
• ADVERTISE SOUND
Setting of sound to be emitted during Advertise mode. OFF: No sound ON: Sound emitted.
• URL ADDRESS
Sets the Intemet Home Page display during ADVERTISE.. OFF: Not displayed ON: Displayed
• COUNTRY
Allows for language setting.
• CABINET TYPE
Set to applicable cabinet type.
• LINK TYPE
If this product is individually used, set IP side(left) to CAR I and 2P side
(right) to CAR2. For communication play, be sure to set one of the machines to CAR I and set the rest of cart to CAR 2- g in the mannerso thatno number will be duplicated.
• DIFFICULTY
There are 4 levels, i., e., EASY, NORMAL, HARD, HARDEST.. The difficulty level can be differentiated by varying the race start time and the additional time when passingthe checkpoint.
• GAME MODE
Sets the specified numberof Round (laps) for the course. SHORTrefers to one lap, NORMAL to 2 laps, LONG to 3 lapsand GRAND PRIX to 20 laps. UseGRAND PRIX for events.
• DEFAULT CAR
Selectthe type of car initially appearing in the center of the screen. If set to RANDOM, the DEFAULT CAR will be unspecified.
• NAME ENTRY
Sets whether the nameentry is to be performed before game or after game. Incase of AFTER X, the name of the playerwith best results will be entered with his ranking being displayed. In case of BEFORE X, the name of each player is entered before game. The name registered before game is displayed above his car during game playand the name will be displayed in the ranking if he accomplishes best results. Numerals after AFTER or BEFORE shows the numberof characters that can be registered (3 or 7 characters). 22
10. COIN ASSIGNMENTS
The "COIN ASSIGNMENTS" mode permits you to set the start number of credits, as well as the basic numbers of coins and credits. This mode expresses "how many coins correspond to how many credits."
COiN ASSIGNMENTS
> COIH/CftEDIT SETTING COIN CHUTE _,
••• • COINS. CREDITS
COIN CHUTE .Z
•
MANUAL
COINS. CREDITS
SETTING
EXIT
SELECT WITH SERVICE BUTTON AND 'RESS TEST BUTTON
90IN ASSIGNMENTS
BElTING CHANGE
PROC~DURE
j.to "YES (CLEAR)" and press the TEST BUTION. When the data has been cleared, "COMPLETED" will be displayed. Bring the arrow to "NO (CANCEL)" and press the TEST BUTION to return to the Menu mode without clearing the data. Also. note that the game setting contents are not affected by BACKUP DATA CLEAR operation.
YES (CLEAR)
>
N
0
(CANCEL)
SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON
BACKUP DATA CLEAR
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8. MAINTENANCE
ALL MAINTENANCE WORK OF ANY SORT SHOULD BE CARRIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY. BE SURE TO SWITCH OFF THE MAINS POWER AND DISCONNECT THE MAINS PLUG AT THE WALL BEFORE ATTEMPTING ANY MAINTENANCE WORK.
The general maintenance of this machine is detailed in the following section. If a problem should arise that is not covered in this Service Manual then contact your nearest SEGA agent, do not attempt to resolve the problem yourself. The following procedures are detailed in this section. I. HANDLE MECHA MAINTENACE . 2. ACCELERATOR & BRAKE UNIT MAINTENANCE 3. SHIFT LEVER MAINTENANCE 4. CHANGING THE VOLTAGE ON THE TRANSFORMER 5. FUSES 6. REPLACING THE FLOURESCENT LAMP AND LAMPS 7. PERIODIC INSPECTION 8. TROUBLESHOOTING 9. GAME BOARD & DRIVE CONTROL BOARD
28
1. HANDLE MECHA MAINTENANCE
Lt CAUliONI
GENERAL MAINTENANCE SHOULD BE cARIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY. ENSURE POWER IS DISCONNEcrED FROM THE MAINS SUPPLY BEFORE ATTEMPTING ANY WORK.
On the Test mode, if the Steering Wheel's V.R. variations are not within the allowable range, the V.R. installation position adjustments or V.R. replacement are needed. Also, be sure to apply greasing to the V.R. Gear portion once every 3 months.
REMOVING THE CONTROL PANEL
CD . Tum the Power switch OFF. ® ®
CD
Remove a total of 4 tamperproof screws from both sides of the Control Panels front part. Remove the 2 plastic bolts from the underside ofthe control panel. Wiring Connectors are connected inside the control panel. Carefully draw the control panel in a manner not to damage the wiring.
® D;_"~"" e wiring connectors.
'
/
M8 x 20 PLASTIC BOLT
TAllPERPROOF SCREI (bl ack) I18X30
REPLACING AND ADJUSTING THE HANDLE's (STEERING WHEEL's) V.A.
~
Never touch places other than those specified. Touching places not specified can cause electric shock and short circuit.
€T3
After the replacement or adjustment of the V.A., be sure to set the variable value of the V.A. in the Test Mode's VOLUME SETIING
WARHIHGI
IMPORTANTI
29
ADJUSTING THE V.R.
CD
By using the Spanner,loosen the 2 Hexagon bolts which secure the V.R. Bracket, move the V.R. Bracket and disengage the gear mesh.
@ Ensure that the V.R. value is within the range of the centering position.
®
Mesh the gears to secure the V.R. Bracket. At this time, ensure that an appropriate backlash is obtained.
@ When the Steering Wheel is in the centering position, if the V.R. value is not appropriate, make fine adjustments by loosening the 2 screws which secure the V.R. gear, turning the gear holder and making sure that the V.R. value is appropriate.
®
Tum the Steering Wheel to check V.R. value variations.
GREASING Apply greasing to gear portions once every 3 months. Use Part No. 090·0044 GREASE NET 300g (Shell AU~O Grease).
Apply Grease
30
The Steering Wheel's right-hand side V.R. is for the Game Board & Drive Control, and the left-hand side V.R. is for the Motor Drive BD. Check the V.R. value on the Test mode screen. Normally, the V.R. value for the Game BD & Drive Control is shown on the Test mode screen. To check the V.R. value for the Motor Drive BD, follow the procedure below. The following shows each V.R. value. 1
~3 ® ®
Remove the Control Panel. Disconnect the connectors (3P yellow, 3P red) of both Variable Resistors. Connect the Wiring Connector (3P yellow) which comes from the V.R. for the Motor Drive and the Connector connected to the V.R. for the Game BD & Drive Control. The Steering Wheel value on the INPUT TEST mode screen in the Test mode will be the V.R. value for the Motor Drive BD. After making V.R. adjustments, connect connectors.
Left For Game BD & Drive Control: V.R. for Motor Drive BD:
REPLACING THE V.A.
30H or lower 30H or lower
Centering position 7DH-83H 7DH-83H
....-
--+ --+
Right COH or higher COH or higher
I
After disconnecting the V.R. to be replaced, take offthe 2 screws which secure the V.R. Bracket by using the Spanner, and then remove the V.R. with the gear as is attached. After replacement, check V.R. value variations in the Test mode.
V.R. for Game BD &Drive Control (3P red Connector) 220-5373 or 220-5484
V.R. for Motor Drive BO (3P ellow Connector) 220-5373 or 220-5484
SCRE'II (2)
114 X12, willat and spring washers SCRE'II (2)
114 x 12, wi! Iat and
spring vashers
VR BRACKET
,.
VRBRACKET
31
2. ACCELERATOR & BRAKE UNIT ~AINTENANCE
&
WARNINGI
GENERAL MAINTEN CE SHOULD BE CARIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY. ENSURE POWER IS DISCONNECTED FROM THE MAINS SUPPLY BEFORE ATTEMPTING ANY WORK.
Inthe test mode, if the ACCEL & BRAKE V.R. value isnotwithin the allowable range, an adjustment of V.R. installation position or a replacement of V.R. isneeded. Also grease the ACCEL-& BRAKE shafts and sliding porions once every 3 months. To perform theabove operation, take offthe 4 screws andremove BACK LID B from the back of the cockpit.
ADJUSTING AND REPLACING THE V.R.
~
Never touch places other than those specified. Touching places not specified can cause electric shock and short circuil.
WARNINGI
The ACCEL. & BRAKEMECHA can be seen by removing the BACK LID B. The ACCEL. V.R. is on the left-hand side and the BRAKE V.R. is on the right-hand side of the MECHA. Check the V.R..value in the test mode. The appropriate value of each V.R. is as follows: , ACCBL. :
BRAKE:
When released: Under 30 H Under 30 H
When stepped on: OverCOH OverCOH
Method of V.R. replacement To replace the V.R., after taking off the connector from the V.R. to be replaced, take out the 2 screws which secure the V.R. Bracket, and remove the V.R. together with the bracket and gear. After the replacement, check the V.R. value variations in the test mode.
SCREI (2)
IU X8. USing spr i ng washer V. R.
220-5373
32
Method of V.R. adjustment
I
CD
Loosen the 2 screws which secure the V.R. Bracket and move the V.R. Bracket to disengage the gears. @ Have the V.R. value match with the value obtained when the pedal is released. ® Mesh the gears to secure the V.R. Bracket. At this time, be sure to obtain an appropriate backlash. @ Step on the pedal and check V.R. value variations. If the value is not within the above appropriate range, loosen the 2 screws which secure the ADJUST GEAR to make an adjustment.
GREASING Apply greasing jo the gear and shaft portions once every 3 months. Use PART No. 090-0044 GREASE NET 300g (SHELL AUTO). Apply greasing in the following procedure:
CD
Take off the 4 Hexagon Bolts (black) to pull out the unit. At this time, be very careful so as not to' damage the wiring. ® Disconnect the wiring connector and move the unit, th~ weight of HEXAGON BOLT black (4) M8x 16, '/flal l spring rashers which is 6kg."to a spacious place in which the work can easily be performed. ® Remove the 4 Tamperproof Screws (black) which secure the Pedal Cover and remdve the Pedal Cover by moving it forward. @ Remove the Pedal Shaft from the lower portions of ACCEL. pedal and BRAKE pedal. At this time, ensure that the ACCEL pedal and BRAKE pedal are firmly secured as they are subjected to torsion spring force. . ® After applying. greasing to each part, assemble in the procedure opposite as when disassembling. : AGeEL. PEDAL
GREASING
/
cf"/
PEDAL SHAFT
using 1112 spr i ng washer
GREASING Accel. s.de Gear part
, side
~~p"'ed"'a'fl GREASING "'S""ha-;f-t-rem-oY-e-;d-a-s-p-er'"""®"ab-o~Ye:-.
TAMPERPROOF SCREW (black) (4) 1l4X8
33
&Brake
-
3. SHIFT LEVER MAINTENANCE In the Test mode, if the SHIFf LEVER's SW can not be inputted satisfactorily, replace the SWitch. Applygreasing. to the Mechanism's sliding portion once every 3 months. When performingthe above work, remove the Shift Lever Unit.
~
GENERAL MAINTENANCE SHOULD BE CARIEDOUT BY QUALIFIED SERVICE PERSONNEL ONLY. ENSURE POWER IS DISCONNECTED FROM THE MAINS SUPPLY BEFORE ATTEMPTING ANY WORK.
WARNINGI
REMOVING THE SHIFT LEVER
CD SCREI 2 lOx 16
SWITCH REPLACEMENT Method of replacement
CD
I
Disconnect the wiring Connector of the Switch to be replaced. . Remove the 2 TappingScrews (M3 X 16) to replace the Microswitch.
GREASING Apply greasing once in 3 months 10 the specified portions. Por spray grease, use NOK KLUBER L 60 or Grease Mate (Part No. 0900066).
IIICROSlflTOl
34
(4)
5..FUSES
FUSES SHOULD ONLY BE REPLACED BY QUALIFIED SERVICE PERSONNEL. DISCONNECT THE MACHINE FROM THE WALL BEFORE ATTEMPTING ANY WORK.
There are a number of fuses used in this machine to protect the user and the machine itself from electrical overload. The following is a list of fuses used and their locatins within the machine:
QTY.
PART NUMBER
LOCATION
TYPE DETAILS
838-11966
Motor Drive Board Ref: FI
7A32mm T 240V Glass
2
838·11855
Conn Bd Ref: FI
5A20mm T 240V Glass
2
838-11650
Eq.AmpBd. Ref: FI
6A20mm T 240V Glass
2
400-5306-01
SMPS Ref: FI
4A20mm T 240V Glass
2
514-5078-10000
Eurosocket
lOA 20mm T 240V Ceramic
514-5078-5000
AC Bracket
5A20mm T 240V Ceramic
2
Nanao Monitor Ref: I
6.3A20mm F 1251240V Glass
2
Sanwa Monitor Ref: F801
F 4A20mm 1251240VGlass
2
Sanwa Monitor Ref: F801
I.5A20mm F 1251240V Glass
2
36
4. CHANGING THE VOLTAGE ON THE TRANSFORMER
ONLY QUALIFIED SERVICE PERSONNEL SHOULD CARRY OUT THIS PROCEDURE
The Transformer fitted to this machine is capable of accepting a range of voltages from 210V to 240V. This is factory set to 230V and, in normal operating conditions, should not need to be changed . However circumstances may arise that require the primary voltage to be changed, to do this follow the procedure detailes below.
Switch the mains power off and disconnect the machine from the mains at the wall. Unlock and open the Rear Floor and seat unit (ensure that the Seat Rear Cover is laid onto a soft surface to prevent damage). 3. Unscrew and remove the Front Floor (be sure to keep all screws and washers removed in a safe place), 4.. Unscrew and remove Backlid B. 5. Disconnect the Accelerator & Brake unit. 6. Unscrew and removce the Pedal Base and Wire Box Cover also removing the Accelerator & Brake Unit in the process. 7. Carefully disconnect the 6 way Amp Matc'n'Lok plug connected to the Transformer Primary. This is found on Harness No. 600-6634-0 IUK. 8. Using Amp extraction tool No. 458994-1 or 876047-1 (not supplied) extract the pin located in position 4 on 600-6634-0 IUK and insert this into.I. 2.
Position 2 for 210V Position 3 for 220V Position 4 for 230V Position 5 for 240V DO NOT REMOVE ANY WIRES ATIACHED TO THE TRANSFORMER9. 10. II. 12. 13.
Replace the Pedal Base and Wire Box Cover. Reconnect the Wire Harnesses for the Accelerator & Brake Unit. Replace Backlid B. Replace the Front Floor. Close the Rear Floor & Seat Unit and lock in place.
•
•
•
WIREBOXCOVER ~--I..""'; BACKLIDB
ACCELERATOR &. BRAKE UNIT PEDAL BASE REAR FLOOR
35
7. PERIODIC INSPECTION TABLE The items listed belowrequire periodic check and maintenance to retain the performance of this machine and ensuresafe operation.
~ WARNINGI
BE SURE TO CHECK ANNUALLY TO SEE IF THE POWER CORDS ARE DAMAGED, THE PLUG IS SECURELY INSERTED, THERE IS NO DUST BETWEEN THE SOCKET OUTLET AND THE POWER PLUG ETC. USING THE PRODUCT IN A UNCLEAN CONDITION MAY CAUSE A FffiE OF ELECTRIC SHOCK. PERIODICALLY REQUEST THE PLACE OF CONTACT HEREIN STATED OR THE DISTRIBUTOR, ETC. WHERE THE PRODUCT WAS PURCHASED FROM, AS REGARDS THE INTERIOR CLEANING. USING THE PRODUCT IN AN UNCLEAN CONDITION CAN CAUSE A FIRE OR ACCIDENT. NOTE THAT CLEANING THE INTERIOR PARTS CAN BE PERFORMED ON A PAY-BASIS.
REGULAR INSPECTION SHOULD BE CARIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY.
HANDLE MECHA
ACCEL & BRAKE
SHTFTLEVER COIN CHUTE TOWER MONITOR SEAT GAMEBD INTERIOR POWER SUPPLY PLUG REAR CABINET CABINET SURFACES CONTROL PANEL
Item ,CHECK V.R. VALUE CHECK ADJUST GEAR ENGAGEMENT GREASING OF GEAR CHECKV.R. VALUE CHECK ADJUST GEAR ENGAGEMENT GREASING OF GEAR AND BEARING CHECKSW GREASING CHECK COIN SW (IF FinED) CHECK ADJUSTMENTS ANTISTATIC MEASURES MEMORY TEST CHECK SEnlNGS CLEANING INSPECTION AND CLEANING APPLY GRESE TO SEAT RAIL CLEANING LAMPS OPERATING
38
Interval MONTHLY TRIMONTHLY TRIMONTHLY MONTHLY TRIMONTHLY TRIMONTHLY MONTHLY TRIMONTHLY MONTHLY (IF FinED) MONTHLY BIMONTHLY MONTHLY MONTHLY ANNUALLY ANNUALLY TRIMONTHLY AS REQUIRED MONTHLY
6. REPLACING THE FLOURESCENT LAMP AND LAMPS
~ CAUTIONl
GENERAL MAINTENANCE SHOULD BE CARIED OUT BY QUALIFIED SERVICE PERSONNEL ONLY. ENSURE POWER IS DISCONNECTED FROM THE MAINS SUPPLY BEFORE ATTEMPTING ANY WORK. Open the Billboard as shown to replace the Fluorescent Lamp and Lamps.
WlP LID
(Remove to replace lamps)
TRUSS scm (3 M4x8
fI1JORESC£Hl' UIIP 401 GUlf LAIIP 390-5638-4P UIIP 11OV 301 390-5167
37
PROBLEMS
COUNTERMEASURES
CAUSE V,R. position deviated,
Adjust V.R. value in the rest mode.
V.R. malfunctioning.
Replace the V.R.
ADJUSTGEAR', engagement is not correct,
Adjust theengagement of ADJUSTGEAR.
SHiFf LEVER doesn't operate satisfactorily.
Swiech malfunctioning.
Replace the Switch
Steering Wheel reaction strength is
Power ONcheck nOI performed correctly,
Tum off powerand then turn it backon again. Complete the power on check.
V.R. position deviated.
Adjust V. R. value in the test mode.
V.R. malfunctioning,
Replace V.R.
Reaction Meeha's secularchange.
ChangeDrive Control BD DIP SW selling
ConnectorConnection is incorrect.
Check: connector connection from Base to Handle.
The Motor Drive BD fuse is blown due to
Replace the Motor Drive BD Fuse
Operationof Accel, and Brake Pedals arc not satisfactory.
incorrect. Deviation of Center.
Steering Wheel reaction strength is insufficient
No SteeringWheel Reaction.
momemary overload. Fluorescent lamp
doesn't light up.
The LEADER lamp does not light up.
Interactiveplay is not possible.
Fluorescentlampneedsreplacement. ,
Replace the Ilucrescent lamp
The connector is disconnected.
Checkconnector connections in the billboard case
The lamp is burntout.
Replace the lamp
The connector is disconnected.
Checkconnector connections in the billboard case
Communication cable is disconnected.
Connect thecable.
Cable connections Ire not correct.
Connect thecable correctly
Settings for communication play Ire not correct.
COJTCCI
Ensure thaI GAMEASSIGNMENTS settings are
40
REAR CABINET (Greasing to Seat Rail Portion)
Move the Seat to the reannost portion and apply spray greasing to the portion shown at the right once every 3 months by using NOK KLUBER L60 or GREASE MATE SEGA PART No. 090-0066. After greasing. move the Seat a few times forward and backward so as to allow the grease to be applied all over uniformly, Be sure to wipe grease which attaches to the surfaces of the PROTECT RUBBER on the Seat Rail. or any excess grease.
CLEANING THE CABINET SURFACES
When the cabinet surfaces are badly soiled, remove stains with a soft cloth dipped in water or diluted (with water) chemical detergent and squeezed dry. To avoid damaging surface finish. do not use such solvents as thinner. benzine, etc. other than ethyl alcohol, or abrasives, bleaching agent and chemical du~tcloth.
8. TROUBLESHOOTING In case a problem occurs, first check wiring connector connections. I
PROBLEMS
COUNTERMEASURES
CAUSE
When themain SW is turnedON, the
The poweris not ON.
Firmly insert Iheplug into the outlet.
machine
Incorrect power source/voltage.
Make sure lbat the power supply/voltage are correct.
AC UNlTFUSE functioned due to instantaneous overcurrent.
First, remove thecause ofovercurrent and replace t the fuseto itsoriginal status.
Thecolorof imageon MONITOR screen is incorrect.
Incorrect monitor adjustment.
Makeappropriate adjustments
The on-screen image of the monitor sways and or shrinks.
Thepower source and voltage IfC not correct.
Sound is not emitted.
Sound volume adjustment is not correct.
Adjustlhe SWITCH UNIT's sound adjustment volume (comrol)
Malfunctioning BD.•nd Amp.
Perform SoundTest 10 check il.
Connector connection is incorrect.
Check connector connection from Basc (0 Speaker.
is not activated.
Makesure thai thepowersupply and voltsgeare correct.
39
9. GAME BOARD & DRIVE CONTROL BOARD
Lt WARNING I
Lt CAUTIONI
.. In order to prevent an electric shock, be sure to turn power off before performing work by touching the interior parts of the product. .. Be careful so as not to damage wirings. Damaged wiring can cause an electric shock or short circuit accident.
Do not expose the Game BD, etc. without a good reason. In this product, setting changes are made during the test mode. The Game BD need not be operated. Use the Game BD, etc. as is with the same setting made at the time of shipment. REMOVING THE BOARD To replace the IC BD (such as Game BD, Drive BD, etc.), or to change DIP SW settings, take out the IC BD by using the following procedure:
CD ®
Tum the MAIN SW off. Unlock and take off the 2 Mushroom Headscrews from the side of the base as shown. ® Tum the knob to unlock. The seat can be inclined in the direction shown. When inclining the seat, be careful so as not to damage the seat parts. Carefully cause the backrest portion of the seat to come into contact with the floor. If the floor has hard surfaces, protect the seat from damage by using a cloth, etc. on the floor surfaces. -'
,.
':
':
.
... .. ':
~
-..:
;r
..
>-'
':
.
..
..
•
'.'
..
..
...
CABINET
CABINET CAR 2
CABINET CAR 3
CABINET CAR ~
CABINET CAR 5
CABINET CAR 6
CAR 1
...
,.
r'
.. .. ':
r'
..
..
CABINET CAR 7
CABINET CAR 8
~
BP LINK
Apply Seat No. Stickers in the manner corresponding to seats and billboards as applicable. The seats are numbered sequentiallr in order of I, 2, 3, ... starting from the left facing the front of the Monitor
48
SETIING FOR COMMUNICATION PLAY
e
During interactive play, if communication is interrupted due to some cause, the game will be interrupted, with the Network Check screen appearing.
IMPORTANTI When performing communication play, the settings of GAME ASSIGNMENTS in the test mode need to be changed.
NAME EXIT
CAR
ENTRY
.
xxxxx xxxxx xxxxx xxxxx xxxxx - - - - I - This sets CAR l-CAR 8 xxxxx
xxxxx xxxxx xxxxx
SELECT WITH SeRVICE BUTTON AND PUSH TEsT BUTTON
• GAME ASSIGNMENTS
CAUTIONS TO BE HEEDED WHEN USING THE TEST MODE Exiting from the test mode causes the unit to perform the network check automatically. During this time, all of the linked units will not allow the game to be played in normal status. Therefore, be sure not to enter the test mode if anyone of the units is in play. On the other hand, if even one unit is in the test mode, make sure that other machines are not in play.
49
10. PARTS LIST
1. TOP ASSEMBLY STC-0002/3UK There are currently two different monitors fitted to SEGA Touring Car. Although they are identical there are two different part numbers, therefore there are also a few assemblies which are affected by this. STC-00002UK Seq. No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 201 202 203 204 205 206 207 208 210
STC-INST-KIT STC-6000UK STC-11001UK STC-7000UK INY-0004 DYN-0008XUK 421-7987 421-7020UK 421-7988-91 PK0034 PK0086 RAL-XXXX-13UK PK0037 iLB1092 IOS1080 1440-CS0011XEG 421-8543UK 421-8544UK 008-B00820-0C 008-T00412-0C 000-P00408-WB FX041 0 LB1046 LB1003 LB1004 LB1020 440-WSOO02XEG
Descrlp[tion ASSY INSTALLATION KIT STCC UK ASSY HANDING KIT STC TWIN ASSY COCKPIT STCC UK IASSY MONITOR HANDING BACK LID INY BACK LID B UK STICKER ELEC SPEC STICKER CAUTION FORK STICKER SERIAL NUMBER PALLET WOODEN RALLY CARTON MAIN STCC LOCK COVER UK BAG PLASTIC RALLY STICKER CE 25mm X 25mm TAPE ALL WEATHER STICKER C GRIP HANDLE STICKER CABINET L UK STICKER CABINET R UK M8X20 MSCR TMP PRF BH CRM M4X12 MSCR TMP PRF CRM M4X8 MSCR POSI PAN W/FS BNP M4X12 TAPTITE POSI PAN PAS LABEL TESTED FOR ELEC. SAFETY LABEL "FAILURE TO ..DAMAGE" LABEL "CONNECTIONS....." LABEL CAUTION (YEUBLK) STICKER W POWER OFF
50
Qty. 1 1
-~
i
! :
1 2 2 1 4 3 2 2 2 2 1_ 0.01 2 1 1 4 8 26 4 1 1 1 1 6
STC-00003UK Seq. No. Part Number
IDescription
QIy.
I
-
1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 201 202 203 204 205 206 207 208 210
STC-INST-KIT STC-6000UK STC-11002UK STC-7000UK INY-0004 DYN-0008XUK 421-7987 421-7020UK 421-7988-91 PK0034 PK0086 RAL-XXXX-13UK PK0037 ILB1092 OS1080 440-CS0011XEG 421-8543UK 421-8544UK EP1317 !008-B00820-0C !008-T00412-0C 1000-P00408-WB IFX041 0 ILB1046 ILB1003 LB1004 !LB1020 1440-WS0002XEG
ASSY INSTALLATION KIT STCC UK ASSY HANDING KIT STC TWIN ! ASSY COCKPIT STCC SANWA UK I ASSY MONITOR HANDING BACK LID INY BACK LID B UK i STICKER ELEC SPEC STICKER CAUTION FORK STICKER SERIAL NUMBER PALLET WOODEN RALLY CARTON MAIN STCC ; LOCK COVER UK BAG PLASTIC RALLY ISTICKER CE 25mm X 25mm iTAPEALL WEATHER STICKER C GRIP HANDLE i STICKER CABINET L UK STICKER CABINET R UK FERRITE CORE ROUND CABLE CLAMP IM8X20 MSCR TMP PRF BH CRM , IM4X12 MSCR TMP PRF CRM , IM4X8 MSCR POSI PAN W/FS BNP I I M4X12 TAPTITE POSI PAN PAS LABEL TESTED FOR ELEC. SAFETY LABEL "FAILURE TO ..DAMAGE" ILABEL "CONNECTIONS....." LABEL CAUTION (YEUBLK) ISTICKER W POWER OFF
51
1 1 2 1 2 2 1 4 3 2 2 2 2 1 0.01 2 1 1 1 4 8 26'-
. _.. -
4 .._ 1 1 1
.~
•
52
2. BILLBOARD ASSEMBLY STC-0200UK Seq. No. Part Number 1 2 3 4 5 6 101 201 202 301
STC-Q220UK STC-Q210UK RAL-Q201UK RAL-Q202UK 440-WS0012XEG 44o-WSOOO2XEG LB1096 000-T00408..QC FX0011 LM9511
Description ASSY BILLBOARD LOWER ASSY BILLBOARD UPPER LAMP LID STAY BRKT STICKER W HIGH TEMP STICKER W POWER OFF STICKER PROTECTIVE EARTH M4X8 MSCR POSI TH CRM M4 NUT FLG SER BZP LOOM EARTH 750mm
53
Qty.
1 1 2 2 1 1 1 3 5 1
3. BILLBOARD UPPER ASSEMBLY STC-0210UK Seq.No. Part Number 1 2 3 4 5 6 7 101 201 202 203 301
RAL-0211UK RAL.o212UK RAL.o213UK RAL.o214UK RAL.o215UK 423.0274 STC.o240UK LB1096 000-T0040B-OC FX0163 FX0011 LM9111
Description
aty.
BILLBOARD CASE UPPER CORNER EDGE UPPER CORNER EDGE LOWER CORNER EDGE LEFT CORNER EDGE RIGHT BILLBOARD PLATE UPPER STCC ASSY FL TWIN STICKER PROTECTIVE EARTH M4XB MSCR POSI TH CRM NBX112" SrrAP POSI FLG BZP M4 NUT FLG SER BZP LOOM EARTH 300mm
1 1 1 1 1 1 1 1 12 2 1 1
54
4. BILLBOARD LOWER ASEMBLY STC-0220UK Seq. No. Part Number
1 2 3 4 101 201 202 203 204
RAL-0221UK RAL-0222UK 423-0275 STC-0230UK 280-A00500-A 000-T00408-0C FX0037 FXOO09 FX0243
Description
BILLBOARD CASE LOWER CORNER EDGE BILLBOARD PLATE LOWER ASSY LAMP UNIT ROUTER lWIST 05 ADH M4X8 MSCR POSI TH CRM M4X12 MSCR POSI PAN BZP M4 WSHR FORM A FLT BZP M4 WSHR SPR BZP
o
55
Qty.
1 1 1 2 4
6 4 4 4
o
5. LAMP UNIT ASSEMBLY STC-0230UK Seq. No. Part Number 1 2 101 102 103 201 202 301
RAL-0231UK 421-7501-16UK 214-0110 390-5167 280-A00500-A FX0031 PP1107 600-6555-07UK
Description
Qty.
LAMP PANEL STICKER 11OV 30W BULB SOCKET LAMP 110V30W ROUTER TWIST 05 ADH M3X16 MSCR POSI PAN BZP GROMMET RUBBER 1.61dia50 MATL LOOM LAMP UNIT
o
.0 o
56
1 3 3 3 7 6 2 1
o o o
6. FLUORESCENT ASSEMBLY STC-0240UK Seq. No. Part Number 1 2 3 4 201 202 301
STC-0241UK 390·5538-40-AUK LT1043 421-7501-10 FX0163 280-A00500-WX 600-6555-D6UK
Description
Qty.
WOODEN BASE FL FL LIGHTING TRAY 11 OV 40W TUBE FL40W48" DIA38mm STICKER FL 40W N8X112" SfTAP POSI FLG BZP ROUTER TWIST D5 WOOD XLAR WIRE HARN FL
o
57
=:J
I
1 1 1 1 4 4 1
7. COINCHUTE TOWER ASSEMBLY DYN-0300UK Seq. No. Part Number
Description
DYN-Q350UK DYN-Q301XUK PP1087 FX0011 LM9012 LM9212
1 2 3 201 301 302
Qly
ASSY VTS (QUICK·FIT) UK COIN CHUTE TOWER BOX CASH FOR MINI DOOR M4 NUT FLGSER BZP LOOM EARTH 200mm LOOM EARTH 400mm
1 1 1 4 1 1
I
---------- . -
-
,
- ---,'-
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o 0 o~o c
D ...g .:-
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r
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':-_:--i--~-:'-':'=----:
,
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,'-_L ... , ......
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58
8. VTS ASSEMBLY DYN-0350UK Sea. No. Part Number Description 1 2 3 4 5 6 7 200 201 202 203 204 205 206 207 208 301 302
MP1284 EP1004 EP1003 EP1331 EP1018 SW1100 SW1099 LB1006 LB1028 FX0029 FX0263 OS1055 OS1098 OS1181 OS1174 FX0011 600.Q559-101 LM9111
Qty.
BRKT PANEL VTS (KWIK Fin PEC CREDIT BD KLiNGON COUNTER IMPULSE, PANEL W/CLIP POT 4.7K LIN 0.11" TAB KNOB 15MM DIA FOR 6.3MM SHAFT SWITCH MOMENTARY 0.11" TAB SWITCH PB MOMENTARY 30/40AMP LABEL VTS 1 SIUBLK VERT LIST LABEL 110VAC MINI YELUBLK M3X10 MSCR POSI PAN BlP M3 WSHR FORM A FLT BlP TERM 1/4" RECEPT. RED FIINSUL CRIMP BELL END SMALL CABLE TIE BASE 19mmSq SELF/ADH CABLE TIE, NYLON 100mm M4 NUT FLG SER BlP WIRE HARN VTS DYN KWIK FIT LOOM EARTH 300mm
6
a
a
a
a
@ 0
0 0
0
0
0
~ ~
0
0
59
1 1 1 2 2 4 2 1 1 4 4 2 2 5 5 1 1 1
9. WIRE COVER ASSEMBLY DYN-OSOOUK Seq. No. Part Number 1 2 201 202 203 301 302 303 304 305 306 307
DYN-C005UK DYN-C009UK 000-P00308-WB FX0011 280-A02000-A 600-6634-35UK 600-6634-36UK 600-6634-37UK 600-6373-76 LM9011 LM9111 LM9212
Description ACCOVERA HOLE LID M3X8MSCR POSI PAN W/FS BNP M4 NUT FLG SER BZP ROUTER TWISTD20 ADH WIRE HARN EXT AC WIRE HARN EXT TOWER L WIRE HARN EXT TOWER R WIRE HARNESS PLAYER SEL EXTA LOOM EARTH 750mm LOOM EARTH 300mm LOOM EARTH 400mm
Qty. 1 2 4 1 5 1 1 1 1 1 1 1
I
- !
~
60
I
I
10. COCKPIT ASSEMBLY STC-llOOlI2UK STC-llOOlUK
61
Seq. No. IPart Number
IDescription
,
,
1 ASSYCONTROL PANELTWIN M STG-12003UK MSB-2030UK ASSY FLOOR FRONT UK 2 DYN-2040UK ASSY FLOOR REAR 3 i : ASSY MAIN BASE STCC 4 STC-21001UK ASSY SEATTWIN STG-2200UK 5 , MONITOR SUPPORT UK 6 INY-1016UK 7 OYN-1015XUK ROOFLID : DYN-1017UK MASKHOLDER 8 , MONITOR MASKFST 9 TIR-1067UK SUB INSTR SH STC ENG 422-0591-01 10 : DYN-1013XUK WIRECOVER BOX UK 11 DYN-2016XUK PEDAL BASE UK 12 ASSYACCEL & BRAKE DYN-13OOUK 13 RUBBER HOLDER R TWIN 14 - RAL-2007 , RUBBER HOLDERL TWIN RAL-2008 15 144Q-DS0013XEG STICKER 0 MONITOR 16 I ASSYCLR DSPL29 TYPE 24K 100V 101 M01029 , CABLE TIE, NYLON 100mm 102 OS1174 COLLAR FOR NANAOMONITOR 103 PP1OO1 I ROUTER TWIST 020 ADH 280-A0200Q-A 104 BUSH FOR FST TV 105 280-5112UK M6WSH 2500 FLAT BZP 106 FX0012 ROUTER TWIST 012 ADH 280-A0120Q-A 107 I I STICKER PROTECTIVE EARTH 108 LB1096 EDGING NEWTYPE 109 160H5231-C100 110 1601-ll231-D100 EDGING NEWTYPE STICKER BASE LID R 111 iSTC-2011-A M8WSHR FORMA FLT BNP 205 1FX0400 M8X45 SETBNP 206 1FX0445 M8WSHRSPR BNP 207 IFS1019 208 000·P00408·WB M4X8MSCR POSI PANWIFS BNP I M4 NUT FLGSER BZP i 212 FX0011 M6 NUT FLGSER BZP 214 FXoo13 LB1034 LABEL "HIGH VOLTAGE" 64 X 38mm 215 M5X8MSCRPOSICSK BZP 216 IFX0402 , 217 000-T00512-0B M5X12 MSCRPOSITH BNP 218 1000-T00530-0B M5X30 MSCRPOSITH BNP 219 iFS1027 M5WSHR1900 FLT BNP 221 1008-B0083Q-OB M8X30 MSCRTMP PRF BH BNP , 222 1008-T00416-0C M4X16 MSCRTMP PRF TH CRM 225 030-ooo616-SB M6X16 BLTWIS BNP FS1018 M6 WSHR FORMC FLT BNP 227 , M8WSHR FORMC FLT BNP 228 FS1014 FX0409 M8X40 SET BNP 229 M8 WSHR SPR BNP 230 FS1019 M5 NUT FLGSER BZP 231 FX0302 CLIP "P" ADHESIVE 25X25MMX15MM 232 OS1199 CLIPADHESIVE 28X28MM X 10MM 233 OS1136 234 FAS-300OO9 M8X20 BLT PVC 235 030-0oo816-SB M8X16 BLTW/S BNP M4X12 MSCRPOSI PAN BNP 236 FX0431 M4WSHRSPR BNP 237 IFX0404 M4WSHRFORMA FLT BNP 238 iFS1009 239 '030-ooo~~M8X30 BLTWIS BNP 301 ,6oo-ll634-21 WIRE HARN MONITOR WIRE HARN EXT CONT PNL B 302 1600-Q634-23 WIRE HARN EXT VOLUME B 303 1600-Q634-28 WIRE HARN SHIELD 304 16OO-ll634-29 306 16oo-ll634-34UK WIRE HARN EXT BILLBOARD UK 307 16oo-ll373-n-91 IWiRE HARNESS PLAYER SEL EXT B ,LOOM EARTH 300mm 308 ILM9111 309 ILM9611 1LOOM EARTH 1000mm 310 ,LM9511 1LOOM EARTH 750mm
62
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 4 20 4 4 12 4 2 1 1 12 2 2 14 4 4 1 4 7 2 5 4 4 6 6 10 4 10 2 2 2 2 4 4 4 4 12 1 1 1 1 1 1 2 1 1
STC-ll002UK
63
Seq. No. Part Number 1 STC-12003UK MSB-2030UK 2 3 DYN-2040UK STC-21001UK 4 5 STC-22ooUK 6 INY-1016UK 7 DYN-1015XUK 8 DYN-1017UK 9 TTR-1067UK 10 422-0591-01 11 DYN-1013XUK 12 DYN-2016XUK 13 DYN-13OOUK.. 14 RAL-2007 15 RAL-2008 16 44o.DS0013XEG 101 200-5395-24-1 SA OS1174 102 103 PP1001 104 280-A0200o.A 105 28o.5112UK 106 FX0012 107 28o.A0120o.A 108 LB1096 109 1601-6231-C100 110 1601-6231-0100 111 ISTC-2011-A 205 IFX0400 206 FX0445 207 FS1019 208 1000-P00408-WB 212 IFX0011 214 FX0013 215 LB1034 216 FX0402 21,7 1000-T00512-0B 218 000-T00530-0B 219 FS1027 221 008-B0083o.OB 222 008-T00416-0C 225 030-000616-SB FS1018 227 FS1014 228 229 FX0409 230 FS1019 231 FX0302 232 OS1199 233 OS1136 234 FAS-300oo9 235 030-0oo816-SB 236 FX0431 237 FX0404 238 FS1OO9 239 030-0oo83o.SB 301 600-6634-21 302 600-6634-23 303 600-6634-28 600-6634-29 304 306 6oo-6634-34UK 600-6373-77-91 307 308 ILM9111 309 ILM9611 310 iLM9511
I
iDescription I IASSYCONTROL PANEL TWINM iASSY FLOOR FRONT UK ASSY FLOOR REAR IASSYMAINBASESTCC iASSYSEATTWIN iMONITOR SUPPORT UK IROOF LID IMASKHOLDER IMONITOR MASKFST SUB INSTR SH STC ENG WIRE COVER BOX UK ,PEDAL BASE UK ASSYACCEL & BRAKE RUBBER HOLDER R TWIN RUBBER HOLDER L TWIN STICKER 0 MONITOR 129 CRTASSY FORTERMINAL iCABLE TIE, NYLON 100mm ICOLLAR FORNANAO MONITOR 1ROUTER TWIST 020 ADH ,BUSHFOR FST TV IM6 WSH 2500 FLATBZP 1ROUTER,TWlST 012 ADH iSTICKER PROTECTIVE EARTH IEDGING NEWTYPE IEDGING NEWTYPE ISTICKER BASE LID R IM8WSHR FORM A FLT BNP IM8X45 SET BNP IM8 WSHRSPR BNP IM4X8MSCR POSI PANW/FS BNP M4 NUTFLGSER BZP IM6 NUT FLGSER BZP 'LABEL "HIGH VOLTAGE" 64 X 38mm IM5X8MSCR POSI CSK BZP 'M5X12 MSCR POSI TH BNP M5X30MSCR POSI TH BNP M5 WSHR 1900 FLT BNP M8X30MSCR TMP PRF BH BNP M4X16MSCR TMP PRFTH CRM M6X16BLTW/S BNP iM6WSHR FORM C FLT BNP IM8 WSHR FORM C FLT BNP IM8X40SET BNP M8 WSHRSPR BNP M5 NUT FLGSER BZP CLIP "P" ADHESIVE 25X25MMX15MM iCLIPADHESIVE 28X28MM X 10MM IM8X20BLT PVC IM8X16BLTW/S BNP IM4X12 MSCR POSI PAN BNP IM4WSHRSPRBNP IM4 WSHR FORM A FLT BNP ,M8X30 BLT W/S BNP IWiRE HARN MONITOR ,WIRE HARN EXTCONTPNL B IWiRE HARN EXTVOLUME B 'WIRE HARN SHIELD ·WlRE HARN EXT BILLBOARD UK 'WIRE HARNESS PLAYER SEL EXTB -LOOM EARTH 300mm LOOM EARTH 1000mm LOOMEARTH 750mm
64
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1 1 1 1 1 1 1 -1 1 1 1 1 1 1 1 1 1 10 4 20 4 4 12 4 2 1 1 12 2 2 14 4 4 1 4 7 2 5 4 4 6 6 10 4 10 2 2 2 2 4 4 4 4 12 1 1 1 1 1 1 3 1 1
11. CONTROL PANEL ASSEMBLY STC-12003UK Seq. No. Part Number 1 2 3 4 5 6 7 8 9 10 11 101 102 103 104 105 106 107 201 202 203 204 205 206 207 208 209 210 301 302 303 304 305 306 307
Description
DYN-1201 STEERING WHEEL (270) DYN-1209 HANDLE COLLAR, DAYTONA INY-1203 ISTEERING EMLBEM INY-1205UK CONTROL PANEL BRKT 1WIN UK STC-1202-02 CONTROL PANEL COVER 1WIN INY-1204 SHIFT COVER INY DYN-1223 SHIFT COVER B DAYTONA SEGA INY-1250 ASSY VIRTUAL BUnON M8 WSHR 250D FLT BNP FS1031 PLATE START 37x42mm DAYTONA 117-5164 DYN-0010UK DENOMI PLATE ASSY HANDLE MECHA W/MOTOR 610-0383 UP/DOWN SHIFTER AL 610-0408 CABLE TIE, NYLON 100mm OS1174 280-A02000-A ROUTER 1WIST D20 ADH 280-A01000-A ROUTER 1WIST D10 ADH 509-5440 PUSH BTN SW IT GRN W/L DC 14V OS1181 CABLE TIE BASE 19mmSq SELF/ADH FX0261 M8 WSHR SPR BZP IM8 NUTBZP FX0213 008-T00512-0B M5X12 MSCR TMP PRF TH BNP 000-T00416-0B M4X16 MSCR POS! TH BNP 000-T00416-0CIM4X16 MSCR POSI TH CRM 000-P00412-W M4X12 MSCR POSI PAN W/FS PAS 008-T00516-0B M5X16 MSCR TMP PRF TH BNP FX0011 M4 NUT FLG SER BZP FX0319 M3 NUT FLG SER BZP 000-T00416-0C M4X16 MSCR POSI TH CRM 600-6634-24 WIRE HARN SHIFTER 600-6634-25 WIRE HARN VR BUnON 600-6634-32 WIRE HARN EXT MOTOR 600-6634-33 WIRE HARN EARTH MOTOR 600-6373-78 WIRE HARNESS PLAYER SEL SW LM9512 LOOM EARTH 750mm LM9322 LOOM EARTH 500mm
65
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1 1 1 1 1 1 1 1 2 1 1 1 1 10 5 2 1 2 5 5 3 3 4 3 4 2 2 8 1 1 1 1 1 1 1
2
66
12. CONTROLPANEL COVER STC-1202-02 Seq. No. Part Number
1 2 3 4 5 6 7 201 202
DYN-1214-A RAL-1205-A DYN-1214-C DYN-1214-D DYN-1214-E DYN-1203 422-0593-01 047-PA3207-6 060-F00300
Description
QIy.
CONTROL PANEL COVER BLANK METER PANEL DESIGN PLATE TACO METER TWIN DESIGN PLATE OIL METER TWIN DESIGN PLATE WATER METER TWIN TWEETER NET PLAY INTR SHT STCTWIN ENG RVT OPEN TYPE AL 3.2 x 7.6 M3 FLTWSHR
••
67
1 1 1 1 1 2 1
•
•
13. VIRTUAL BUTTON ASSEMBLY INY-1250 Seq. No. Part Number Description 1 2 101 102 103 104
INY-1251 171-64788 212-5205-12 509-55600Y 509-5561-R 509-5561-8
VR SW BRACKET PC BD LIGHTING SWX5 CONN JST M 12P RTA P8 SWW/L 6V 1L R PB SWW/L 6V 5L R PB SWW/L 6V 5L S
Qty. 1 1 1 1 1 1
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68
14. MONITOR HANDING KIT STC-7000UK Seq. No. Part Number
1 2 3 4 5
6 201
STC-1031 STC-1031-A STC-1061 STC-1061-A DYN-1032UK SDW-0001UK 00o-P0040B-W
Description
Qty.
COVER PANEL L 1P COVER PANEL L BLANK COVER PANEL R 2P COVER PANEL R BLANK MASKBRKT BLIND CAP UK M4XB MSCR POSI PAN W/FS PAS
1 1 1 1 4 12 4
69
15. HANDING KIT STC-6000UK Seq. No. Part Number 1 2 3 4 5 6 8 10 11 12 101 102 103 104 105 106 107 108 201 202 203 204 205 301 302 303
QlY.
Description
STC-0401UK AC BRKTUK 211-5479 CONN OPT JOINT PNL-TOCA150 FILTER EMI 10A BLP EP1344 EP1334 FUSE HOLDER 20mm 10A 240Vac EUROSOCKET FUSED 10A 250Vac EP1302 EP1303 SWITCH ROCKER DPST 10A 250Vac 514-5078-10000 FUSE 5X20 CERAMIC SB 10000mA 514-5078-5000 FUSE 5X20 CERAMIC SB 5000mA SEAT REAR COVER STC-1605 ISEAT REAR COVER 2P STC-2202 LABEL 5A (AC BRKT FUSE) LB1000 LABEL 10A FUSE LB1037 STICKER FIBRE CABLE RX LB1087 STICKER FIBRE CABLE TX LB1088 LB1096 STICKER PROTECTIVE EARTH LB1099 STICKER FUSE TYPE F LB1100 STICKER FUSE TYPE T LB1098 STICKER SWITCH 1-0 FX0037 M4X12 MSCR POSI PAN BZP FX0243 M4 WSHR SPR BZP FXOO09 M4 WSHR FORM A FLT BZP FX0011 M4 NUT FLG SER BZP FX0029 IM3X10 MSCR POSI PAN BZP 600-6373-60UK WIRE HARN AC UNIT SUB 600-6775-102 WIRE HARN AC BRKT (MAIN) LM9111 LOOM EARTH 300mm
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16. MAIN BASE ASSEMBLY STC-2100lUK Seq. No. Part Number 1 2 3 4 5 6 7 101 102 105 107 108 109 110 111 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 301 302 303 304 305 306 307
MSB-1121UK STC-4400 STC-4500UK MP1208 INY-1014UK MA1007 MA1011 260-0011-02 600.,6275-0150 OS1174 FN1012 LB1084 LB1096 STC-2002 STC-2003 FX0040 FX0301 FX0037 FXOO09 FX0320 FX0245 OS1195 IFX0019 FX0011 FX0201 FX0261 FX0408 FS1014 FS1019 OS1221 280-A02000-A 600.£373-12-91UK 600.£373-35UK 600.£634-22 600.£634-26 600.£634-27 600.£634-38 600.£775-009
Description MAIN BASE UK ASSY MAIN BD BASE ASSY ELEC BASE BRKT FAN DAYTONA MONITOR STAND UK CASTOR SWIVEL 63mm NYLON FOOT ADJUST M16X95 TYPE C AXIAL FLOW FAN AC100V 50.£OHz ASSY FIBER OPTIC 150150CM CABLE TIE, NYLON 100mm MESH GUARD METAL 120mm FAN LABEL AC VOLTAGE SET TO: STICKER PROTECTIVE EARTH STICKER BASE L STICKER BASE R M4X25 MSCR POSI PAN BZP M4 WSHR 1600 FLT BZP M4X12 MSCR POSI PAN BZP M4 WSHR FORM A FLT BZP N10X1/2" SITAP HEX BZP M5 WSHR FORM A FLT BZP RIVET SNAP MOSS SR1811 M4 WSHR S/PRF BZP --M4 NUT FLG SER BZP M8X16 SET BZP M8 WSHR SPR BZP M8X60 SET BNP M8 WSHR FORM C FLT BNP M8 WSHR SPR BNP FOAM STRIP, OPEN CELL, SEUAD ROUTER TWIST D20 ADH WIRE HARN AC FAN REAR UK WIRE HARN AC FAN UK WIRE HARN EXT CONT PNL A WIRE HARN EXT TOWER WIRE HARN EXT VOLUME A WIRE HARN EXT RGB B WIRE HARN MAIN BASE 2
72
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17. BRAKE & ACCELERATOR ASSEMBLY DYN·1300UK Seq. No. Part Number
_I Description -
Qty.
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IDYN-1301 PEDAL BASE,DYN-1300 ASSY 1 IDYN-1306 PEDAL ACCEL,DYN-1300 ASSY,AL. 2 3 IDYN-1307 IAEDAL BRAKE,DYN-1300 ASSY,AL. -4 BVG-1464--- TPEDALCOVER,DYN-1300 ASSY,S.S. --------'------ --- _. - -~._-,SWING ARM A,DYN-1300 ASSY. 'BVG-1405 5 ISWING ARM B,DYN-1300 ASSY.S.S. BVG-1406 6 ,PUSH ROD,DYN-1300 ASSY 7 BVG-1407 IPUSH PLATE,DYN-1300 ASSY. BVG-1408 8 IRUBBER DAMPER,PEDAL ASSY DYN"-'1302 9 ]PUSH ROD PIN,DYN-1300 ASSY. BVG-1410 10 , -JUNK ROD,DYN-1300 ASSY. IBVG-1411 11 ISPRING,DYN-1300 ACCEL TORSION IDYN-1303 12 ISPRING,DYN-1300 BRAKE TORSION 13 BVG-1413 TRUBBE-R-STOPPER BLOCK,PEDAL ASY 14 BVG-1414 IPEDAL SHAFT,DYN-1300 ASSY. BVG-1415 15 -ISWING ARM STOPPER,DYN-1300ASSY 16 BVG-1416 :SPACER,DYN-1300 ASSY BVG-1417 17 18 IGLC-2122 .+GEAR PLATE,DYN 1300 ASSY. ,RDM-1210 VR BRKT,DYN-1300 ASSY. 19 101 1220-5484 IVOL CONT B-5K OHM IADJUST GEAR,DYN-1300 ASSY. 102 1601-6005 iGEAR20 103 '601-7945 IOS1034 ,SLEEVE H 20 BLACK 104 IOS1174 ICABLE TIE, NYLON 100mm 105 IOS1181 106 CABLE TIE BASE 19mmSq SELF/ADH 201 1000-P00408-W M4X8 MSCR POSI PAN W/FS PAS 202 000-P00408-S M4X8 MSCR POSI PAN W/S 203 1000-P00416-0B iM4X16 MSCR POSI PAN BNP 204 008-T00408-0B M4X8 TMP PRF SCR TH BLK iFX0212 205 M6 NUTBZP 206 FX0400 M8 WSHR FORM A FLT BNP 207 1060-s01200-0B M12 WSHR SPR BNP 208 M6 WSHR SPR BZP IFX0255 209 IFX0404 M4 WSHR SPR BNP 210 1065-E00600 IE RING6MM 211 1028-A00308-P IM3X8 SET SCR HEX SKT CUP P 212 1068-652016 FLT WSHR 6.5-20X1.6 213 iDYN-1304 JWSHR 4.4-12 X 1.6 FLT BNP 214 IDYN-1305 IFLTWSHR 12.2 -22 X 0.5 301 iLM9111 LOOM EARTH 300mm 1600-6178-54 302 WIRE HARN ACCEL & BRAKE
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18. FLOOR REAR ASSEMBLY DYN-2040UK Seq. No. Part Number
1 2 3 4 5 6
7 101 201 202 204 205
Description
DYN-2041UK RAL-XXXX-8UK DYN-2043UK DYN-2044UK DYN-2045UK DYN-2006UK . DYN-2049UK CH1194 FX0302 031-000530-0C 000-T00420-0C FX0163
Qty.
FLOOR REAR DAYTONA FLOOR EDGE R F FLOOR EDGE R R DAYTONA FLOOR EDGE R LEFT DAYTONA FLOOR EDGE R RIGHT DAYTONA HINGE 480 DAYTONA NUT PLATE (SEAT) DYN UK LOCK RADIAL WITH TONGUE, RALLY M5 NUTFLG SER SZP M5X30 CRG SLT CRM M4X20 MSCR POSI TH CRM N8X1/2" SITAP POSI FLG SZP
1 1 1 1 1 1 2 1 8 8 6 4
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19. FLOOR FRONT MSB·2030UK Seq. No. Part Number 1 2 3 4 5 7
8 201 203
Description
Qty.
MSB-2031UK FLOOR FRONTUK DYN-2032XUK FLOOR EDGE F FRONT UK DYN-2033UK FLOOR EDGE F R DAYTONA DYN-2034XUK FLOOR EDGE F LEFT UK DYN-2035XUK FLOOR EDGE F RIGHT UK DYN-2037XUK WATER DEFLECTOR RAL-XXXX-3UKlB ASSY FLOOR FRONTUK (BULK) 031-D00530-0C M5X30 CRG BLT CRM 000-T00420-0C M4X20 MSCR POSI TH CRM
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20. SEAT ASSEMBLY STC-2200UK Seq. No. Part Number
IDescription
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! 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 101 102 103 105 106 107 108 109 110 111 112 113 201 202 203 204 205 206 207 208 210 211 301 302
STC-1650 STC-1601-A STC-1601-B STC-1602-A STC-1602-B STC-1603 STC-1604 STC-1606 STe-1607 STC-1608 STC-1609 STC-1610 STC-1611 STC-1612 STC-1613 601-7942 601-7981 130-5159 601-13563-188 1601-6563-100 280-5297 OS1004 OS1236 OS1235 OS1234 IOS1174 OS1181 000-P00410-W 030-000850-SB 030-000816-S 000-T00408-0B FX0213 FX0261 FX0258 FX0155 000-T00616-0B FX0301 600~774-016 600~77 4-017
'ASSY SUB WOOFER STCC UPPER SEAT BLANK UPPER SEAT INSERT LOWER SEAT BLANK LOWER SEAT INSERT SEAT BASE SEAT FRAME SEAT MOUNT TRAY SP MOUNT BRKT SPEAKER NET L SPEAKER NET R SAFETY GUARD CABLE BEAR BRKT iPROTECT RUBBER SAFETY GUARD F SEAT RAIL AL L SEAT RAIL AL R GULL BOX SPEAKER 8 OHM 5W IBUSH 2.4T BUSH 2.4T SCRIVET 8 1K31 DRAFT EXCLDR 4 X7MM BLK 1 MTR. SURFACE CLEANER 3M VHB ADHESIVE TAPE 3M 950 50mm WIDE ADHESIVE TAPE 3M 927 50mm WIDE CABLE TIE, NYLON 100mm CABLE TIE BASE 19mmSq SELF/ADH M4X10 MSCR POSI PANW/FS M8X50 BLT W/S BNP M8X16 BLTW/S PAS M4X8 MSCR POSI TH BNP M8 NUTBZP M8 WSHR SPR BZP M8 WSHR 220D FLT BZP N6X1/2" SITAP POSI FLG BZP M6X16 MSCR TH POSI BNP M4 WSHR 160D FLT BZP WIRE HARN SPEAKER EXT WIRE SEAT EXT
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EXTERNAL VOLUME
u-p connector pin assign label 5
I:I:CI 15
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Connect only swi tch to DEI.!
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Function
H. POS I(VR45 J) ® V. SIZE(VR353) B.BLK (VRZ03) @
PCC PHASE(VR453)
~ ~
PCC AMP (VR454) HSUB HOLD(VR343)
® V.LIN (VR354) @ CN4ffi @ CN404 @ CN402 @ CN401
adjustment
Red signal input gain, to be deep red when turn on right. Green signal input gain, to be deep green when turn on right Blue signal input gain, to be deep blue when turn on right. . Brightness, to be bright when turn on right. Horizontal size, adjust a video horizontal size. Horizontal synchronization holding, adjust a drifting out to right and left of video image. Horizontal position, adjust a horizontal raster position. Vertical size, adjust a video vertical size. Vertical synchronization holding, adjust a drifting out to top and bottom of video image. Vertical position, adjust a·vertical raster position. Red signal blanking. adjust a cut-off point, to be deep red when turn on right. Green signal blanking. adjust a cut-off point. to be deep green when turn on right. Blue signal blanking. adjust a cut-off point, to be deep blue when turn on right. Pin-cushion control PHASE, adjust a phase for horizontal deflect distortion. Pin-cushion control AMP, adjust a horizontal deflect distortion Horizontal synchroniation sub holding at 15KHz mode. adjust a horizontal synchronization holding at mode I. Vertical linearity, adjust a spread the upper part of image. Change of frequency connector. correspond to 24.83KHz. Change of frequency connector, correspond to 15. 75KHz.
See Fig
Change of vertical polarity the deflection yoke.
@ CN302
@ CN302 normal
@ CN302 reversed
@ CN402 inserted to normal @ CN402 inserted to reverse
@ FOCUS @ SCREEN
normal picture
horizontal and vertical reversed picture
Focus • adjust a best position. Screen, adjust a best position.
vertical reversed picture
horizontal reversed picture
5.Power.
When working on or near this product ensure that the power is disconnected from the mains at the wall.
6. Magnetism.
If a magnet ofany sort is placed in the vacinity of this product then the picture and colour will be distorted. This is rectified using the Demagnetisation coil fitted to the monitor,
7. Static Electricity.
If the screen is touched then a small static charge is felt. This is not a problem and does not harm the human body.
•
PRECAUTIONS
I. Shock.
Do not subject this product to shock when in transit, this may cause damage.
2. High Voltage Point.
Under no circwnstances touch any of the High Voltage areas of this product. If there is any reason to touch any parts of this product ensure that the power has been disconnected from the mains at the wall.
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Dangerous high voltage point
• Assembly CRT/D Board
Assembly MAIN Board -'
0-
27K volts .Mx.29K volts
max.·IOK vo I ts
\,./
3. Volume Adjustments. Do not adjust the Volume settings on this product. If any Volume must be adjusted follow the correct procedure as improper adjustment will cause damage over long periods. 4. High Temperature Points
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Under no circwnstances should f1anunable material come into contact with this as there are certain points that run at a high temperature. If flammable material should come into contact with these points then a fire or electric shock may be caused.
Dangerous high teDlperature point Assembly MAIN Board
Assembly CRT/D Board
A
max. 8O'C
\,.,.1
* Condition nax. 75'C
: The surroundings temperature at 4crC
Block
Diagram
CRT Deflection coi I CRT!D Circuit Video ampl ifier I-Board Circuit I-ICIOI I--
_ Red input r I R. GAIN Q.Green input~ G.GAIN Blue input '.~ B.GAIN 'vv
~/ ~ ~--------_-=..:.:..:..:::..-_----~~ =, : I I
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4: Adjustment Position VR BOARD
MAIN BOARD
----------
Side of Casing
5.
Adjustments H.HOLD H.SIZE H. POSITION R.GAIN G.GAIN B. GAIN V.HOLD V.SIZE V. POSITION BRIGHT R.BLK G.BLK B.BLK PCC PHASE V.LIN CN302 CN401, CN402 CN404. CN4ffi FOCUS SCREEN
Environmental
A.
Operational conditions
B.
Storage conditions
C. D.
Drop shock resistivity AC line noise resistivity
E.
Vibration resistivity
6.
Description Horizontal Synchronization Holding Horizontal Amplitude Gain Horizontal Position Red Signal input Gain Green Signal input Gain Blue Signal input Gain Vertical Synchronization Holding Vertical Amplitude Gain Vertical Position Brightness Red Signal Cut-off Green Signal Cut-off Blue Signal Cut-off Horizontal Deflection Distortion Phase Distortion Vertical Linearity Function of Reverse Polarity Function of Reverse image Function of Change Frequency (CN404 : 15KHz!CN4ffi: 24 KHz) Focus Adjustment Cut-off Point Adjustment
Safety requirement
Temperature D'C to 4D'C Relative Humidity ~ 70% st 4D'C Temperature -lD'C to 6CrC Relative Humidity ~ 000/0 40cm (at packege dropped from bottom) No pullout permitted when 500Vp-p is app l ied by noise simulator. No abnormality permitted when a vibration with the max. acceleration of IG applied for 30 minutes. To be determined upon negotiation.
B.
Synchron izi ns Un it Horizontal Synchronizing Load Range Vertical Range
C.
CRT Screen Unit C-I Raster Non-linearity
c-z
Raster Distortion
C-3 Mis'convergence
MODE 1 15.75KHz ± 500Hz
MODE 2 24.83KHz ± 500Hz
55 to 62 Hz
55 to 62Hz
Hor izontaI ;;;; 8% Vertical s 8% Keystone Distort ion ;;;; 3% Barrel/Pin-cushion distortion ;;;; 3% lncl ination ;;;; 2' Measure the convergence value with in 15mm circle specified below, after heating more than 15 minutes following turning on. Measuring Standard(with all the color at max.) y point X C 0.8 0.8 r,B,L,R 1.5 1.5 TML, TMR 2.5 2.5 BML, BMR TL, TR 3.0 3.0 BL,BR
C-4 Color Purity
C-5 Resolution C-6 Size and Position of Display C-7 Weight
Satisfactory image shuld be produced at turn on image signals, after degaussing with a stick demagnetizer. Condition: CRT fluorescent screen facing west, the territorial magnetism in Japan. 640 (dot) X 400 (I ine) According to color monitor specification, but negotiable. approx 38Kg / net.
Specifications 1. Input Unit
A. Input Power Supply 110V AC ± 10"/0 50 / ffiIIz approx lIClf
A-I Volta&e A-2 Frequency A-3' Power SUpply
B. Input SI&081 B-1 Connector to outsido B-2 Connector on board
AMP 15P U-P Connector Signa ls H6P-SHF-IM De&alJSs VIIR-7N Power SUpply : VIIR-3N IIousin& 1'76.DH
B-3 Description of Si&nals Input Si&Jfuls
U-P Connector Pin No.
I 2 3
4
Specifications
2.5Vp-p to 5Vp""P Pos I tve Po lar Jty
Red Video SI&081 Green Video Simal·
lib i te Leve 1
Blue Video Si&08l Composit Synchronizing Si&nal (Horizontal Synchronizing Si&08l
:a
5V DC Black Level OVDC Ivp-p to 5VP""P Negative Polarity Pulse'li'idth 3,1..( s to '7,1..( s
5 6 '7
GND Input Power
see A-I.A-2 Specificatioil
8
NC De&aussing Switch
Not Used Connect to De&aussing S"itch
NC
Not Used
9
10 11 to 15
2. Display Unit A. Display Tube
Ground
A68KVL'74X
(SAlrlSUNG LIAnE)
29inch 1I0' Deflection Color CPT B.
Scanning
3. Electrical Peformance A. lma&e Amplifier Unit A-I IIl8&e Amplifier Gain A-2 Band Width
Non Interlace
j;; j;;
DlB
l!MIz at -3dB
PAGE LEFT INTEN·TIONALLY BLANK
14. DETAILS OF SANWA MONITOR
103
PAGE LEFT INTENTIONALLY BLANK
PRICE OF PLAY SETTINGS FOR HOLLAND 2
DIP SWITCH 3
1
1
OFF
OFF
OFF
OFF
OFF
5G=6
ON
OFF
OFF
OFF
OFF
5G=7
OFF
ON
OFF
OFF
OFF
NO BONUS
ON
ON
OFF
OFF
OFF
2G Play
5G=3
OFF
OFF
ON
OFF
OFF
2G Play
5G=3
ON
OFF
ON
OFF
OFF
3G Play
NO BONUS
OFF
ON
ON
OFF
OFF
3G Play
5G~2
ON
ON
ON
OFF
OFF
3G ~ Play
5G=2
OFF
OFF
OFF
ON
OFF
4G Play
NO BONUS
ON
OFF
OFF
ON
OFF
4G Play
lOG ~3
OFF
ON
OFF
ON
OFF
5G Play
NO BONUS
ON
ON
OFF
ON
OFF
5G Play
lOG = 3
OFF
OFF
ON
ON
OFF
6G Play
NO BONUS
ON
OFF
ON
ON
OFF
6G Play
15G~
OFF
ON
ON
ON
OFF
8G Play
NO BONUS
ON
ON
ON
ON
OFF
8G Play
20G = 3
OFF
OFF
OFF
OFF
ON
lOG Play
NO BONUS
ON
OFF
OFF
OFF
ON
lOG Play
20G=3
OFF
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
ON
ON
IG Play
NO BONUS
io Play
2.5G = 3
IG Play
2.5G = 3
2G Play
IOG~7
IOG~ 5
3
FREE PLAY OPTION
I Meter Pulse = O.5G Coin I ~ NfU, Coin 2 = 5G,
101
Coin 3 = 2.5G,
Coin4
~
1G
PRICE OF PLAY SETIINGS FOR FRANCE I SWITZERLAND DIP SWITCH
1
:f
J
1
2-
IF Play
5F= 5
IOF = 10
OFF
OFF
OFF
OFF
OFF
IF Play
5F= 5
IOF = II
ON
OFF
OFF
OFF
OFF
IF Play
5F=6
IOF = 12
OFF
ON
OFF
OFF
OFF
2F Play
5F = 2V,
10F= 5
ON
ON
OFF
OFF
OFF
2FPlay
5F=3
IOF=6
OFF
OFF
ON
OFF
OFF
2F Play
5F=3
IOF~7
ON
OFF
ON
OFF
OFF
3F Play
5F = I 2/3
IOF = 3 1/3
OFF
ON
ON
OFF
OFF
3F Play
5F=2
IOF=4
ON
ON
ON
OFF
OFF
3F Play
5F=2
IOF=5
OFF
OFF
OFF
ON
OFF
4F Play
5F = I Y.
IOF=2V,
ON
OFF
OFF
ON
OFF
4F Play
5F = I Y.
IOF=3
OFF
ON
OFF
ON
OFF
5FPlay
5F= I
IOF=2
ON
ON
OFF
ON
OFF
5F Play
5F= I
IOF=3
OFF
OFF
ON
ON
OFF
6F Play
5F = 5/6
10F = I 2/5
ON
OFF
ON·
ON
OFF
6FPlay
5F= 5/6
IOF=2
OFF
ON
ON
ON
OFF
8F Play
5F= 5/8
10F= IY.
ON
ON
ON
ON
OFF
10F Play
5F = V,
10F = I
OFF
OFF
OFF
OFF
ON
10F Play
5F= V,
ON
OFF
OFF
OFF
ON
20FPlay
5F= Y.
OFF
ON
OFF
OFF
ON
20F Play
5F = Y.
ON
ON
OFF
OFF
ON
ON
ON
OFF
OFF
ON
OFF
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
10F = I
20F= 3
10F = V, 10F = V,
50F=3
FREE PLAY OPTION
99
13. COIN MECH INSTALLATION AND CREDIT BOARD SETUp!
Gamecredits betweenthe Coin Mech and the game ~ard for ~e ~EG~ TOURING I CAR machineare controlled by a Klingon board. TIlls electronic CUCUlt allows the price of play to be set for a range of different countries. These functions are set on I Dual In Line PCB mounted switches. DIL-2 is used to set the currency (or coin ratio) and DIL-I the price of play. Referto the Tableson the following pages for the Correct settings for your environment The KJingon boardpicturedin Fig 8 is mountedon the vrs Bracketwithin the Coin Chute Tower. The KJingon board is connected to the coin validator and lamps via a dedicated wiring harness depending uponthe coin validatorused: Wiring Harness
Validator
LMlOO6 LMlOO7 LMlOO8
Coin Controls Mars
Mechanical NRl
(15 wayconnector) (13 wayconnector) See note 2 See note 1
1. IfNRl mechs are to be used, these should be ordered with the highest
denomination coin on coin path #1 and the lowest denomination on coin path #4. The KJingon board shouldbe then be set up for either the UK or Switzerland settings 2. A minimum connecting lead length of 600mm is required. Mechanical coin mechs may be connected in parallel allowing two identical mechsto be fitted.
93
24. MAIN BOARD ASSEMBLY STC-4400 Seq. No. Part Number 1 2 3 4 5 6 101 102 103 104 107 108 201 202 204 205 206 207 301 302 303 304 305 306 307
INY-4401UK 105-5218 105-5219-91 610-0396-12782 839-0818 839-0542 OS1098 FN1016 400-5306-01 OS1174 280-A02064-WX 280-A00500-A FX0020 000-P00330-W 000-P00414-W 000-P00408-W FX0163 FX0151 600-6502 -13 600-6634-17 600-6634-19 600-6634-20 600-6775-001 600-6775-002 600-6775-012
Description WOODEN BASE SHIELD CASE SHIELD CASE LID ASSY BASE STCC TWIN FLT BD B-CRX INY AUDIO MIX BOARD CRIMP BELL END SMALL FAN AXIAL 5V DC 80mm SW REGU +5V12A, +12V1.5A,-5V.1 A CABLE TIE, NYLON 100mm ROUTER TWIST D20 S06.4 WOOD X ROUTER TWIST D5 ADH M3X8 TAPTITE POSI PAN BZP M3X30 MSCR POSI PAN W/FS PAS M4X14 MSCR POSI PAN W/FS PAS M4X8 MSCR POSI PAN W/FS PAS N8X1/2" SITAP POSI FLG BZP N4X1" SITAP POSI PAN BZP WIRE HARN DC FAN WIRE HARN RGB A WIRE HARN SW REGU 18P WIRE HARN MAIN BD BASE WIRE HARN MAIN BD BASE1 WIRE HARN MAIN BD BASE2 WIRE HARN MAIN BD BASE4
83
Qty. 1 1 1 1 1 1 2 1 1 10 5 4 29 4 4 3 3 4 1 1 1 1 1 1 1
o
84
25. ELEC ASSEMBLY STC-4500UK Seq. No. Part Number
Description
Qty.
WOODEN BASE CONN BRKT ELEC EO. PWR AMP INY TWIN PEC LOWPASS AMP _~1651 5 838-11855-01 SSR,CONN BD 6 838-11966 MOTOR DRIVE BD ASSY DRIVE CONTROL BD 7 INY-4600 837-12784 SOUND BD STCC 8 BD MOUNT BRKT 9 STC-4502 PWR XFMR 100V6.5A 12.5V6A 101 560-5260UK 102 OS1174 CABLE TIE, NYLON 100mm 280-A02064-W ROUTER TWIST D20 S06.4 WOOD X 103 104 280-A01264-W ROUTER TWIST D12 S06.4 WOOD X 105 270-5052-04 LINE FILTER D 260-0029 106 FAN MOTOR AC 100V 107 OS1098 CRIMP BELL END SMALL 108 601-{)231-C220 EDGING NEW TYPE 109 LB1096 STICKER PROTECTIVE EARTH 201 ,FX0046 I M5X16 MSCR POSI PAN BZP , IN4X1" SfTAP POSI PAN BZP 203 FX0151 204 FX0163 N8X1/2" SfTAP POSI FLG BZP 205 FX0156 N6X1/2" SfTAP POSI PAN BZP 206 FX0246 M5 WSHR SPR BZP 207 FS1012 M5 WSHR FORM C FLT BNP 208 000-P00416-W M4X16 MSCR POSI PAN W/FS PAS 209 011-P00310-F M3X10 TAPTITE POSI PAN BZP 210 000-P00335-W M3X35 MSCR PH WF/S 301 1600-{)634-01 UK WIRE HARN XFMR IN UK 302 600-{)634-02 UK WIRE HARN XFMR AC100V OUT UK 600-{)634-03UK WIRE HARN XFMR AC12.5V OUT UK 303 600-{)634-04UK WIRE HARN CONN BD UK 304 306 600-{)634-06 WIRE HARN LOWPASS AMP 600-{)634-07 307 WIRE HARN AMP TO AMP 600-{)634-08 308 WIRE HARN EXT AUDIO A 600-{)634-09 309 WIRE HARN LEADER SIGNAL 310 600-{)634-10 WIRE HARN ELEC TO TOWER 600-{)634-11 311 WIRE HARN MOTOR DRIVE BD OUT 312 . 600-{)634-12 WIRE HARN EXT DRIVE BD 600-{)634-13 313 ,WIRE HARN DRIVE BD VOLUME 600-{)634-14 314 WIRE HARN DRIVE CONTROL BD TX i 315 1600-{)634-15 WIRE HARN DRIVE CONTROL BD RX I '600-{)775-004 IWiRE HARN ELEC BASE1 , 316 , 317 600-{)775-013' !WlRE HARN ELEC BASE2
1 1 1 1 1 1 1 1 1 1 20 5 8 3 1 2 1 1 4 11 6 4 4 4 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 2 3
STC-4501UK DYN-4003 838-11650-07
~
85
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86
26. DRIVE CONTROL ASSEMBLY INY-4600 Seq. No. Part Number Description i 1 2 3
4 5 201 202 204 205 301 302 303 304 305
INY-4601 INY-4602 838-11967 839-0829 839-0830 FX0021 FX0020 FXOO09 FX0243 600-6609-64 600-6609-65 600-6609-66 600-6609-67 600-6609-68
Qty.
SHIELD CASE SHIELD CASE LID DRIVE CONTROL BD FLT SO DRiVE CONTROL SO A FLT BD DRIVE CONTROL BD B M4X8 MSCR POSI PAN BlP M3X8 TAPTITE POSI PAN SlP M4 WSHR FORM A FLT BlP M4 WSHR SPR BlP WIRE HARN SHIELD CASE P8 WIRE HARN SHIELD CASE 10P WIRE HARN SHIELD CASE 11P WIRE HARN SHIELD CASE 12P WIRE HARN SHIELD CASE 18P
1 1 1 1 1 5 22 5 5 1 1 1 1 1
[B 818 81
1-------'=1
o
o
@) OOOOOOOOOOOOO§OOOOOOOOOOOO§oo~o 0000000000~20
888888000000 00 00 2888gggoog 8!8 0022§288og0g88 8808 ooooooooooggg85~ 52 0 0g088g8 2i2222880000 008888080000 o 0000 00000000000000000 o8 00000000000000000088ogo 000000000000000000 0 000000000000000000000000000000
ii~i§
°
87
27. INSTALLATION KIT STC-INST-KIT Seq. No. Part Number 1 2 3 4 5 6 7 8 9 10 101 201 202 203 204 205 206 207 208 209 210 401 402 403 404 405 406 407 409
Description
STC-0200UK ASSY BILLBOARD STCC UK DYN-0300UK ASSY COIN CHUTE TOWER UK DYN-0500UK ASSY WiRE COVER UK DYN-0013UK JOINT PIPE DYN-0014UK BILLBOARD HOLDER DAYTONA DYN-0006XUK ACCOVERB AC COVER C DYN-0018UK ACCOVERD DYN-0019UK RAL-XXXX-14UK TIE BRACKET RALLY CARTON INST KIT STCC TWIN PK0087 600-6275-0500 CABLE FIBRE OPTIC 5mm x 50 Oem 030-000825-SB M8X25 BLT W/S BNP M8 WSHR 2500 FLT BNP FS1031 M8X20 BLT W/S PAS 030-000820-S 000-P00408-WB M4X8 MSCR POSI PAN W/FS BNP M8 WSHR FORM A FLT BNP FX0400 FX0011 M4 NUTFLG SER BZP FS1031 M8 WSHR 2500 FLT BNP FX0258 M8 WSHR 2200 FLT BZP 421-9141 STICKER CAR No 2-8 509-5704 SW MICRO TYPE (OMRON K3L 13) DLMEMC17 CERT OF CONFORMANCE STCC 420-6229-02UK OWNERS MANUAL STCC TWiN 540-0006-01 WRENCH M4 TMP PRF 540-0007-01 WRENCH M5 TMP PRF 540-0009-01 WRENCH M8 TMP PRF 220-5484 VOL CONT B-5K OHM 390-5167 LAMP 110V 30W OS1019 SELF SEAL BAG 9X12.3/4
Qty. 1 1 1 1 2 1 1 1 1 1 2 16 4 4 15 12 3 4 4 1 1 1 1 1 1 1 1 2 1
11. WIRE COLOUR CODE TABLE THE WIRE COLOR CODE IS AS FOLLOWS: A B C D E
PINK SKY BLUE BROWN PURPLE LIGHT GREEN
Wires other than those of any of the colors listed above will be displayed by 2 alphanumeric characters. I 2 3 4 5 7 8 9
RED BLUE YELLOW GREEN WHITE ORANGE BLACK GRAY
If the right hand side numeral of the code is 0, then the wire will be of a single color shown by the left hand side numeral (see the list above). Notel:Ifthe right hand side alphanumeral is not 0, that particular wire has a spiral color code. The left hand side character shows the base color and the right hand side one, the spiral color. .[Example] 51•••••··-.-••• WHITEIRED
~c<: ~ WHIT~ RED
Note 2:The character following the wire color code indicates the size of the wire. K: AWGI8, ULI015 L: AWG20, ULI007 None AWG22, ULI007
89
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SCHBMAT1C DIAGRAM
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PM1745c (27Z21C) _.No PARTS N NAME n 101 ...- - - - -~ -illlizCARBON 3 R 103 CARBON 4 R 104 CARBON 5 R 105 -6--il106- CARBON CARBON 7 R 107 8--R108- CARBON CARBON 9 R 109 CAR BuN rrre CARBON R111 1~ 0._. _ _-12 R 112 -CARBON CARBON 13 R 113 ._---'14Jnl-4- CARBON CARBON 15 R 115 .CARBON 16 n 116 CARBON 17 R 117 TB -1l-rr8- ~iiBON CARBON 19 R 119 -20- -R-n-O- KETAL CARBON 21 R 121 CARBON 22 R 122 CARBON 23 R 123 .. . -2;r -RIZ-4- CARBON CARBON 25 R 125 CARBON 26 R 126 CARBON 27 R 127 CARBON 28 R 128 FUSE R 29 R 129 FUSE R 30 R 130 HETAL R 131 31 - - - - - -32- --R132- -cARlioN CARBON 33 R 133 CARBoN 34 R 134 CARBON 35 R 135 - - -3fr -RIW- CnBON 37 R 301 ~ARBON -3-8- ---n02- CARBON CARBON 39 R 303 CAR BuN R 304 CARBON R 305 :~ ~r -R-3011- ---cAiiliUN CARBON 43 R 307 ----- -44-1l30S- cARBO-N CARBON 45 R 309 CARBON 40 R~ HETAL 47 R 311 . ----'----4f -iC3f2- -Ii EtA L .------ .JiL --lUl~ _ _-'l.ETAL FUSER 50 R 314 FIISE R 51 R 315 CARBON 52 R 316 CARBON 53 R 317 ._--- -54 -1i4or- CARBON CARBON 55 R 402 - - - - - liB CARBON 1\403 CARBON R 404 57 -
PARTS LIST OISCRIPTION
__l!§IIATIf
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••
11611 11611 11611 11611
470 470 1K 10K
11611 2~2k
1/611 680 -1 /fii/3~3k 1/611 470 1/611 470 11611 4.7K 11611 2. 2K 1161/ 3.9K
_0
'95.7.20 . SN/No
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5 1 410625471TH 5 1 410625102TH 5 1 410625103TH 5 1 --410625222tif- - 5 - -[- -5 41062568ITH 1- --41lifi25332tif - 5 - -I 41062547ITH 5 1 41062547ITH 7.b 1 5 1 --
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410625392TH 7.5 1 --5-1/fiw8~2K 410625822111 T 1/61/ 3.9K 410625392TH 5 1 410625511 TH 1/611 510 5 1 410625471TH --5-1/611 470 5 1 41Ofi25IS3tir Ti6i/15K T 410625122TH 5 1 11611 1. 2K 1R 3illi--Hos 442iiB539 IfX -15-- T 410625511 TH 10 1161/ 510 1 410625223TH 5 1 1/61/ 22K 410625223TH 5 1/61/22K 1 -rnilf):iik 410625562TH - 5 - T 410625562TH 5 1 1/611 5.6K 5 -1 410625562til 1/611 5.6k 410625202TH 5 1 1/611 2K 5 410625331TH 1 1/61/ 330 15 451255399LH 1 112F 3.9 4512553!HiLH- -15- T -1/2fi 3.9 20 1 442885569LI 3R 5.6 HOS .. --UBT-2r---- 4flifi25iliitH- -lO- T -5 1 41062522ITH 1/61/ 220 5 1 410625152TH 1/611 1.5K 5 1 410625152TH ---51/611 1.5K 41li625152tilT 1/BW1:5K 5 1 -410625752TH 1161/ 7.5K I7Br2204Ill62!l2Htir ---5--- T 410625153TH 5 1 1/611 15K -0 4100<:ll1U1TH 11611 100 5 410625822TH 11611 8.2K --178wE7K -4106252721'" ---5- -r -5 1410625561TH 1/6\1 560 4T0-625Hi2tH --5- -1 1/6W1R 5 1 410625222TH 1/61/ 2.2K 5 1 410625222TH 1/611 2:YK 15 1442865181LI In 180 HOS --3if-3~g-lios------ --442885399LI 15-;-20- -1 15 _L _.-l!Ul!~_ HQS._ .J4f~6Q3~lkL -10'--1 451145151LK 1I~: 150 1 15 451255399LH 112 3.9 5 1 410625243TH 1/611 24K 7.5 1 410625822TH 11611 8.2K -I7fiiII 2iC---- --410625123tH- --_oS --- T -15 410625682TH --5-1/611 6.8K T . -17lJW1SK 4f0625153tH 5 _.1- -410625102TH 1/611 1K
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PARTS Ne
----. -~~- : tg~-
pH1745c (27Z21 C) NAHE
pARTS LIST DISCRIPTION
ff~~~f;~·~N----I-~+;..;>~t i:-E~
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60 R 407 CARBON 11611 68K410625683TH 5 1 61 R 408 CARBON 11611 2K 410625202TH 7.5 1 62 R 409 CARBON 11611 390K 410625394TH 5 1 --··------83- -ii-·4Ill- -CARBON 1IllW4-:-3K -41062543'2tH- ---5--t64 R 411 CARBON 11611 2.7K 410625272TH 5 1 ------. -65- --if4f2-· CARBON 17fiwIO-k 4I0625I03TW-s-T66 R 413 CARBON 11611 470 41062547lTH 7.5 1 67 R 414 CARBON 11611 eso 41062568lTH5 1 68 R 415 METAL 3R 5.6K HOP 442785562LI 35 1 · - " - - .6lr -innr- ~EfAL--~-3RT'siC-IiOs 4428S5182CI -20- -T-70 R 417 HETAL 3R 1.8K HOS 442885182LI 20 1 .---- -'n- - [ 4 1 8 COHP I/2S-3~-9K 420655392Tif -12-:-5- T 72 R 419 HETAL 2R 0.22 HOS 442875228LI 15 1 73 R 420 CARBON 11611 27K 41OB25273TH 5 1 74 R 421 CARBON 11611 47K 410625473TH 5 1 - - 1 -75 - -In 22- cilRiHlN I7fiil47K -U0fi254?3rU- ---5- T --76 R 423 CARBON 1/611 150 41062515lTH 5 1 ' - ' - - - -77- -iCU4- CAiiBON 1I6inslf 41li62539Ttlf - 5 - -1 -78 R 425 CARBON 1/611 470 410625471TH 5 1 79 R 426 crRlffiN Utili 2.7K 4106252721H ~ 1 80 R 427 CARBON 11611 270 41062527lTH 5 1 ·--..- - - -gr' -R-42'S- CARBO-N 1I6W-g~2K 4Ill!l25822tif - 5 - T 82 R 429 CARBON 11611 lK 410625102TH 5 1 ------- -83- -R-430- -CARBON '1 16i/15K 41 0625153tJr - - 5'-- T -84 R 431 CARBON 11611 10K 410625103TH 5 1 85 R 432 CARBON 1/ti1l 2.2K 410625222TH 5 1 CARBON 11611 1.8K 410625182TH 5 1 86 R 433 . - - - 'S7- '-R43r- C7iifBON 1IIfwTS-K 410625153TJf - - 5 - T 88 R 435 CEH 511 10 KN12X 4615951000J 1 ------.- --89' -:-in311- c:fRWN 1fllw-39K 4Hi625393TH- ' - 5 - T 90 R 437 FIISE R 1/4P 100 . 451145101LK 10 1 III R 438 CARIffiN 11611 tiBK 4106mrnH 7.5 1 92 R 439 CARBON 1/611 27K 410625273TH 7.5 1 ------. -9'3- -lnIlO- cAiillON 176W-220 41062522ftif --S--- T--94 R 4tl- CARBON 1/611 lK 410625102TH 5 1. ----Illll R 44i. HE'tAL 31Cll--:4niOs 442885418'Cr ill~20-- T -96 R 443 CARBON 11611 33K 410625333TH 5 1 li'I K -441} CARBON 11111l 1. 5H 410625155TH b 1 98 R 445 CARBON 11411 3.3H 410645335TH 10 1 ..-------- '99- -1l'446-' CARBON - --114CfM---410625Hl1ltJr -10--- T --ioo R 447 cARBON 1/411 1H 410625104TH 10 1 · ....----- lOr -il448- -HETAL iiC680--i!OS-----·- -4428656WT --15--- -1'-' 102 R 449 cARBON 11611 330K 410625334TH 7.5 1 103 K 450 CARllIDf 1/611 10K 410625103TH 5 1 104 R 451 HETAL 1R 2.7K HaS 442865272LI 15 1 -----10S--R4S-g---CARIiON 1I8Y-lsK------ 41062515-3f" ---5--- T-' 106 R 454 CARBON 11611 15K 410625153TH 5 1 · ..------ lOT -in 55- -aiiBllN-------- --1/4W-33-------~· ---410645330t", ---iO"-' '1'-'108 R 456 CARBON 1/611 3. 3H 410625335TH 5 1 LOll K 457 CAlfBll"" 1/till 10K 4prn?~11JJTH b 1 CARBON 11611 20K 410625203TH 5 1 110 R 458 '--'--nT' -1f4511- CARBON lT6~"10llK---- II IOff25fa4TIr -7-:--5- T 112 R.460 CARBON 1/611 100 41062510lTH 5 1 ..------ 113---C4ln- -cTIlJiOlf --- --f711fITOO------ -n0625[OTTlr - 5 - - --r-._..__. 114 R 801 POSI$JOR _J!Q3 D51D050MP 4B23E89030D J _
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15. DETAILS OF NANAO MONITOR
PAGE LEFT INTENTIONALLY BLANK
Cautions 1 Primary and Secondary Circuit To avoid a severe electric shock, never touch the primary parts. When you make adjustments in this monitor, use the dielectric tuning tool. Don't short anything otherwise they may cause a trouble.
2 Impact Don't give any impact to the color monitor during transportation, otherwise a trouble may result. The shipping package is durable against a drop of 400mm. However, if the package drops from a height of exceeding 400mm, it may be damaged.
3 High Voltage Never touch the interior of the color monitor carelessly, since a very dangerous high voltage exceeding 20,000V is produced inside the monitor. Disconnect the AC plug from the socket before touching the interior.
4 High-Temperature Section If dust or paper scraps remain in the interior of the color monitor, they may cause a trouble like electric shock or a fire. Particularly be careful with the ingress of these foreign substances due to a practical joke of customers.
5 Troubles Ifan abnormal noise, smoke, or an unusual odor was detected, turn off the power switch immediately and also disconnect the plug from the plug socket. If the instrument is operated as it is, an unexpected trouble may result.
6 Magnetism Magnetism causes the disturbance of CRT performance. Don't allow any magnet nor speaker to be close to the colormonitor. Even if it approaches the instrument ,it does not cause a trouble, but the picture may be colored or distorted.
7 Static Electricity If you touch the CRT surface, you may feel a slight electric shock. This is caused by the static electricity being produced on the CRT surface and it does not affect the human body.
· 8 Control knobs Don't manipulate control knobs uselessly. Entrust a skilled technician with their adjustments. If these control knobs are adjusted at random, the instrument may malfunction after a long-time use. For detailed adjustments, refer to the separate adjustment and check procedures.
9 Connecting CRT and PCB Use only CRT and PCB cording the same serial number. Apply silicon grease around anode button when putting anode cap on. Please made sure that only other material is not attached around contact area.
10 Modification Never modify any part of the equipment without permission by authorised party. NANAO corporation will not be responsible for any damage or incident caused by an unauthorised modification.
+ Notice 1. How to discharge the electricity on the CRT Anode button. Use the following jig to discharge on the CRT Anode button. This action must be done , after disconnecting the AC cord. During discharging, do not attempt to touch the mentioned area (an arrow below). 1M ohm (112W)
Anode Botton GND(secondary)
2. How to mount the Anode cap. (1). Clean up around the Anode bullon and inside of Anode cap. (2). Paintlhe Silicon grease around the Anode button uniformly. ( Recommended grease; KS-650N, Shinetsukagaku ) omm
O /""
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~:
'
• Do not paint inside of 1Omm. - Silicorn area
"Anode Botton
• Over-painted area may be less than 5mm.
(3). Lock Ihe hook inside of the Anode cap onto the Anode bullon surely. If it has X-ray metal in the Anode cap, attach il onto the Anode button surely.
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~
Protect M,.'
Anode Cap
(4). After locking the Anode button, pull the Anode to make sure the connection.
3. Please pay your attention to CRT neck and NECK PCB. Do not put both part to other material. It will be caused the damage. 4. Be careful to insert the NECK PCB to CRT. 5. Do not clamp CN102 lead and High Voltage lead from FBT with other lead wires.
I. Specifications 1. Features • This color monitor is equipped with 29" flat screen CRT and scans the dual frequencies of 15kHz and 24kHz. • Remote Control PCB provides the easy access to adjust the screen image. • The composite PCB is superior to endure the shock or damage comparison with the paper phenol PCB. • The switching power supply provides the stable image quality in fair condition of power source.
2. Electrical Specifications All measurements are subject to prior warm up at least 30 minutes and to be carried out in the standard normal inspection environment. The value herein described stands on following signals. Input signal:
Setting:
Mode I Mode 2
15.625kHz, Sega System 32 Timing 24.39kHz, Sega System 24 Timing
The screen faces to East and volumes and switches are set to the factory pre-set condition unless otherwise specified.
Measurement:
Linearity, Distortion, Convergence • Mode 2 signal is used for MS9-29SU.
2-1 Deflection 2-1-1 Scanning Frequency (Horizontal synchronising signal) Frequency: 15.75kHz ± 300Hz (MODE I), 24.6kHz ± 300Hz (MODE 2) Blanking Pulse width: less than 8.511S (Vertical synchronising signal) Frequency: 55 - 65Hz Blanking Pulse width: less than l.3mS 2-1-2 Linearity Horizontal Vertical
±12% max. ±IO% max.
2-1-3 Distortion Trapezoidal distortion BarreIJpincushion distortion Tilt
less than 3% less than 3% less than 2°
2-1-4 Display Size, Display Position Those settings are adjusted by the timings in Clause 9. 2-1-5 Display Size Control Display shall be overscanned by tuning by the adjust volume on the Control PCB with the signals in Clause 9.
2-2 Image 2-2-1 Center resolution
640 dots x 405 lines
2-2-2 Bandwidth Video Bandwidth
More than 16MHz (at -3dB)
2-3 ITe Adjustment 2-3-1 Color Purity No trouble shall be appeared after degaussing by a handy-bar demagnetizer. 2-3-2 Misconvergence • Within a circle having a diameter corresponding to 60% of vertical length of CRT. • Within a circle having a diameter equivalent to vertical length of CRT (excluding the above circle) • Within CRT screen (excluding the above circles)
less than 1.5mm less than 2.5mm less than 3.0mm
2-3-3 White Balance x: 0.274 ± 0.020 y: 0.280 ± 0.020 Color temperature target is about I0600 oK. Brightness and Contrast volume set at factory pre-setting. Measured by white windows pattern at center. 2-3-4 Jittering No jittering shall be noticeable from 50cm distance.
2-3-5 Brightness· 42:1: 7ft-L 3Vp-p input voltage, white windows (180)(180mm) on center
2-4 Power Input Input voltage Power consumption Inrush Current
120V AC:I: 10%, 60Hz 105:1: 20W Less than 40A peak at cold start (Input voltage 120VAC) Less than 70A peak at hot start (Input voltage 120VAC)
2-5 Input signal specification 2-5-1 Sync signal: Horizontal Vertical 2-5-2 Video signal: 2-5-3 Scanning:
Negative polarity or Positive polarity, TIL level Negative polarity, TIL level
Analog, Positive
Non-interlaced
2-6 CRT 2-6-1 Display Tube
29" 110° deflection color CRT CRT type: M68JUA068X Iron Mask
2-6-2 Trio Pitch
O.72mm (center)
2-6-3 Transmission Rate 39% 2-6-4 CRT Dimension
TUBE SPECIFICATION
American Matsushita Electronics Corporation Dimensions in mm
M6 8 J UA 0 6 8 X
Bu. CEIA 1/•.810 -2111 (21
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Dimensions in mm
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II. Adjustment for User Control 0= I J
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1. R-Culoff (VR20 I)
RED BIAS adjustment. RED color gels stronger when turning this VR to clockwise. 2. G-Cutoff (VR202) GREEN BIAS adjustment. GREEN color gets stronger when turning this VR to clockwise. 3. B-Cutoff(VR203) BLUE BIAS adjustment. BLUE color gels stronger when turning this VR to clockwise. 4. CONTRAST (VR283)
(
5. R-GAIN (VR280) RED INPUT GAIN adjustment RED color gets deeper when turning this VR to clockwise. 6. G-GAIN (VR281) GREEN INPUT GAIN adjustment GREEN color gets deeper when turning this VR to clockwise. 7. B-GAIN (VR282) BLUE INPUT GAIN adjustment BLUE color gets deeper when turning this VR to clockwise. 8. BRIGHT (VR284J' 9. H. SIZE (VR285) Horizontal size adjustment. Note: Use the hex core driver to tum this coil. 10. H. POSI (VR286) Horizontal phase adjustment. II. V. SIZE (VR287) Vertical size adjustment. 12. V. POSITION (VR288) Vertical position adjustment. 13. V. LIN (VR401) Vertical linearity adjustment. 14. TRAP (VR453) Trapezoidal distortion adjustment. 15. SPCI5 (VR450) Side Pin Cushion adjustment. 16. H.S.LIM (VR452) Horizontal side limitation adjustment. Sealed with the Silicon rubber.
17 18 Deflection Yoke Polarity Connectors CN401 normal CN401 reverse CN501
normal connection
CN501 reverse connection
NANft-O
MVMVO
Normal screen
Mirrored screen
Ol\MAM
OVNVN
Reversed screen
1800 rotated screen
19. H. Freq. Switching Connector (CN503) Used for 15kHz signal. 20. H. Freq, Switching Connector (CN504) Used for 24kHz signal. 21. Focus 22. Screen Adjust to just back raster disappearing. 23. Horizontal Size Changeable Connector (Wide: CN506, Narrow: CN507) This connector changes the range of horizontal size control. If the screen is too wide even adjusting H. SIZE, change this connector to NARROW position.
III. Detail Adjustment 1 Necessary Equipment & Tools:
Hand demagnetizer, Digital multimeter, Frequency counter, Plastic driver.
1. Preset A). Setting before detail adjustment. CRT direction TV style, face to East
DY polarity III connector H. Size Tap
.Normal (CN501, 401) High (CN504) Inserted to CN507
Volume position
Screen VR Focus VR
RGB Gain: I o'clock RGB Cut-off: clockwise max. Others: center Just disappeared the raster Best focused
B). CRT and other metal parts are degaussed. Burning time should be more than 30 minutes. 2. Adjustment • Standard signal: '. Input voltage:
System 24. If required, use the game logic board. 120VAC, 60Hz
A). +B Adjustment without any signal Set the fl-l connector to CN503. Make sure the +B voltage between GND(chassis) and TP2 for reading 76 +/- 0.2VDC. Set the fH connector to CN504. Make sure the +B voltage between GND(chassis) and TP2 for reading 119 +/- 0.2VDC. B). ITC Adjustment RED raster and closs-hatch signal B-1. Earth magnetizm setting Set to shipping distination. CRT is faced to East. B-2. Purity Adjustment B-2-1. Receive white closs-hatch and adjsut it roughly. B-2-2. Receive RED raster signal. B-2-3. Pull the DY toward your body and adjust 2P magnet for getting the RED bar on the center of the screen. (fig. B-2-3) B-2-4. Push the DY away from your body and fix it at best RED color position with checking the tilt distortion. B-2-5. Check the white uniformity with white raster signal. B-2-6. Check the purity condition with RGB to South, North and Fig. 8·2·3 West direction after degaussing by the hand demagnetizer. Ifnoticeable error on the corner or edge, attach the magnet piece onto CRT funelto compensate it.
8-3. Static Convergence Adjustment. 8-3-1. Receive cross-hatch signal and adjust focus to correct position. 8-3-2. Receive magenta cross-hatch and adjust4P magnet in order to receive the best magenta colour at the centre of the screen. 8-3-3. Receive white cross-hatch and adjust 6P magnet in order to receive the best white colour at the centre of the screen. 8-3-4. Ifnecessary, repeat 8-3-2 and 8-3-3.
• 8-4. Dynamic Convergence Adjustment 8-4-1. Receive magenta cross-hatch. 8-4-2. Swing the DY up and down until the best convergence is obtained at the top and bottom of the screen. Next, fix the DY using wedges. (Fig.8-4-2) TOP
TOP
[. .
.~•
BOlTOM
BOlTOM
--~
TOP
TOP
BOlTOM
BOlTOM
,0 [J
Fig. 64·2
8-4-3. Swing the DY on both sides until the best convergence is obtained on the edges. Then fix the DY again. 8-4-4. The wedges should be placed as per Fig. 8-4-4. 8-4-5. If the edges are still not satisfactory then place the ferrite between the CRT and the DY.
Fig. 8-4-4 8-5. Fixing of the DY CP magnet, DY screw: Wedges:
Locked By the paint. Fixed with the silicon rubber..
C). X-ray protector check with standard signal Input I2.5VDC between GND(chassis) and J466. Endure the protection activates. (Fig. C: recommended circuit) Fig.
c
D). V.Lin (VR40 1) adjust with standard signal Adjust this VR for getting the same height at top and bottom of the screen. (Fig. D)
I I I
I
t±±t-I !
I I
I
E). Distortion Adjustment with standard signal E-!. Side Pincushion Adjustment Adjust VR450 for getting the strait line at left and right edges.
.. ..,
I I I
I I I I I
1
!
;.
..
Fig. D
E-2. Trapezoid Adjustment Adjust VR453 for getting the best rectangle image. E-3. Parallelogramic Adjustment Adjust VR552 for getting the best rectangle image. F). H & V Size (H:VR285, V:VR287) Adjustmentwith standard signal Adjust horizontal and vertical size to the designated size precisely. G). H & V Position (H:VR286, V:VR288) Adjustment Adjust the image to center precisely.
with standard signal
with grey scale standard signal H). White Balance Adjustment • Gain VR VR280, VR281, VR282 • Cut-offVR VR2OI, VR202, VR203 Tune the image for getting the pure white by adjusting above volumes. Check both brighten and darken part. I). Brightness (VR284) Adjustment with standard signal 1-1. Raster Brightness Set the Brightness VR maximum. Adjust the raster brightness by tuning the Screen VR about O.8ft-L. After this, set the Brightness VR just disappearing the raster screen. 1-2. Window Brightness Adjustment with standard signal Set the Brightness VR maximum and the Contrast VR at center click. Adjust the SubContrast VR (VR204) for getting the brightness at 42 +/- 2ft-L. with standard signal [-3. White Field Brightness Adjustment Set the Brightness and Contrast VR maximum. Adjust the ABL VR (VR205) for getting the brightness at 21 +/- 1ft-L. J). Focus Adjustment with standard signal Adjust this VR on FBT for getting the best focus point at designated area. (Fig. J)
gJ Fig. J
IV. Trouble Shooting J. No screen J-1. Fuse blown Trouble in the Primary circuit. Check Q90J, T90J, BD90J, D90J, C9J J, PTH901. Recheck the input voltage when turning the power switch ON. (Voltage should be J08-132VAC.) J-2. High voltage comes up but no raster image Check Screen VR - (T502)
Yes Readjust Screen VR and white balance
--;;0
I
No
CRT heater lit?
!
No
Check the voltage on R532 and PCB C RT. Check SK301 and CRT.
I
Yes
Check +8 voltage on TP2 15kHz mode: 76+/-1 VDC 24kHz mode: 119+/-1 VDC
I OK
Readjust +B voltage
I
No
Go to 1-3.
Check G2 voltage on SK301 . 200-500VDC with the I: 1000 probe Yes
No
~
Yes
I
I
Change CRT
Nol Change FBT
1-3. High voltage comes shortly.
Check impedance ofDY. H: about lohm V: about Bohm Yes
Change DY.
I
Check connection ofDY. Yes
No
I
No
High voltage comes up when shorted C924 after power SW off. Yes
Reinsert OY connector.
I
a). Check Q506, 0502 and +B line. b). Check Q908, Q904, and 2090 I.
No
I
Only horizontal line shows Yes when R4 14 open circuit. No
Check U40 I, U402 and U550.
I
Power ON with short circuit No between GND and U550 #14. (Normal image comes up.)
-
Yes
+B readjust. Check PC901 and Q903.
I
Check high voltage. More than 30kV at normal operation. No
-
a). +B. readjust. b). Check C504, C506, C505, C511, C512 and I'BT.
I
Check U50 1. 1-4. No high voltage but noise sounds. • Discharge C924 before turning the power SW ON again. , - - - - - - - - - , 1 No
Check 0955 on 6V line. Yes
Change 0955.
I
Check 12V line impedance. . No (about 2200hm between Change failure parts. 12V line and GNO) Yes
I
Check U550, Q501, Q502 and Q507.
2. Raster lit but no jmal':es (or particular color doesn't show) Check video input connection.
No Connect signal cable properly.
Yes Check video signal. (about 3Vp-p)
No Input proper signal.
.
Yes Image comes up by tuning Yes the contrast VR. (VR283)
Readjust bright and white balance.
No Check the wave on Q20 I, Q202 No and Q203 E. (about 3Vp.-p)
Check R243 and U201.
Yes Check the wave on Q303, Q313, Q323 E and PCB CRT. (about IOOVp-p) No R: Check Q302,Q303,Q304,ZD30 I ,R306 G: Check Q312,Q313,Q314,ZD311,R316 B: Check Q322,Q323,Q324,ZD321,R326
No Change CRT.
3, Doesn't sync properly, 3-1, Horizontal sync Check sync signal, 15kHz: 15,75kHz+/-300Hz 24kHz: 24,6kHz+/-300Hz Sync amplitude: 2Vp-pYes
No Input proper signal.
I
Check the wave on TP I. No (about 1Vp-p positive sync pulse) Yes
Check QIOI and UIOI.
I
No Check connection of CN503/504, f - - Connect properly, 15kHz mode: CN503 24kHz mode: CN504 Yes
I
Check the.wave on U550 #5, (about 2Vp-p, FBT pulse) Yes
I
Readjust H,Hold VR, No
No
Check R520,
I
I
Does't sync properly after Yes readjustment ofH,Hold YR. a). Freerun frequency sets properly. b), Freerun frequency can not set properly,
a). Check U550, b), Check Q55,2, Q553 and C557,
3-2. Vertical sync Check sync signal. tv: 55-65Hz Sync signal amplitude: fIN compo. --- 2Vp-pSepa. --- 3Vp-p-
No Input proper signal.
Yes Check the wave on U550 #21. (V.Sync wave comes up.) Yes
I
Check U550 and C452.
\
No Check U101.
v. Important service Safety Information The B+ controls in this monitor are sealed not to remove unnecessarily because of protecting the user from X-ray radiation. The B+ Adj. controls should not normally have to be adjusted. But if the part related X-ray circuit are replaced due to the damage, check the B+ voltage to assure that there are within specification after adjustment. Then, seal these controls according to the manufacture's requirement. H.V. failure may.increase X-ray radiation. Therefore, monitors should not be operated with H'Vv level exceeding the specified rating. The max. operating H.V. specified on the chassis is 28.5 +/-1.5kV at max. brightness with an input voltage of 120VAC. Higher voltage may also increase possibility of failure in H.V. supply to CRT. It is important to maintain specified values of all components in the horizontal deflection, high voltage circuits and anywhere else in the monitor that could cause a rise in high voltage or operating supply voltage. No change should be made to the original design of the monitor.
*
mark should. Components shown on the schematic diagram identified be replaced only with exact factory recommended parts. The use of unauthorized substitute parts may cause X-ray radiation. To determine the presence of high voltage,use an accurate and high impedance H.Y. meter connected between second anode lead and the CRT dag grounding. When servicing the High Voltage System, AC line cord should be disconnecting a 10kQ resistor in series with an insulated wire (such as a test probe). Attach such tool between picture tube dag and second anode lead after servicing the anode cap onto picture tube and eliminate static charge.
REf. NO.
PART NO.
DES C R [ P T [ 0 N
QTY.
COILS . L301
00Ll3120KT
(CHOKE)
Lf-5.0S-120K
I
L302 L311
00Ll34R7KT 00Ll3120KT 00Ll34R7KT
Lf-5.0S-4R7M Lf-5.0S-120K Lf-5.0S-4R7K
1 1
L312
(CHOKE) (CHOKE) (CHOKE)
L321 L322 L313
00L13100KT 00L114R7KT 00Ll3100KT
(CHOKE) (CHOKE) (CHOKE)
Lf-5. OS-lOOK Lf-5.0S-4R7K Lf-5. OS-lOOK
1 1 1
L323 L324
00LI3100KT 00Ll3120KT
(CHOKE) (CHOKE)
Lf-5.0S-100K Lf-5.0S-120K
1 1
1
SPARK-GAP SG301 SG 31 1 SG321 SG 333
I KY 1KY 1KY DSp-201 M-50·0B
OBR3BI16AI OBR3BI16AI OBR3BI16AI OBF3B315AI
OTHER PARTS CN301 CN302 CN303
00F4454 7B 1 00J40642A7 00F40953A4
CONNECTOR CONNECTOR CONNECTOR
2.36 PIN (GT-PIN) BBB-plI-K-S B5B-XII-A
SK301
OBF43120AI
C. R. 1". -SOCKET
OBN49197AI
RADI ATOR-OTI1-l26-T
oB1'0 9122A I
JUMPER JUMPER JUMPER JUllpER,
CYT3210-2101 3
JU~IPER
J301 J303 J304 J305 J307
OBI'09122A4 OBF09122A2 OBF09122A5 OBF09122AI
JUMPER
1'=5 1'=15 1'=10 1'=20 1'=5
J
REF. NO.
DES C RIP TID N
PART NO.
OTY.
11681UA068X
I
KY4UL319X ETC33X8K,\
I I 3
05FI8631AI 08N50441AI
C. R. T. OEFLE-YOKE C. HlAG NET
08N46012AI
WEDGE
05UOl695EI 00NO_8110AI
ASSY-COATI NG EARTll ACETATE TAPE No.156 NITTO rjJ 19mm 1=100mm
08108089,12
ACETATE TAPE AT-510,
0,N8030100
TAP-TIH-P-TP
3x I0
9
0,1924016N 08N54089AI 00,55550AI
TAP-T,lTE-P-BINO CLAllPER PLASTIC-RIVET
4 X 16 TI8R
I 20
No.615
00R54012AI
ANODE CLAI.lPER
2 1
05,16640AI
ASSY-O.G-COIL BRACKET 29S BASE 29S STAY 29S PCB- HOLOER 29S CRT SCREW SCREW-SEMS-P-llEX TAP-TITE-P-B[NO
08R31225AI
05C02613AI 05B00977,\1 05B00975AI 05007075,11 05006224,11 OF,7060 120 0,)9240080
m15mm
1=30mm
I 2 3
1 2 I 2 1 4 lI6 X 4 (1I'/Sl'Ijt) 4X 8
N. HIS9-29SU LABEL-ll. V-29SU LABEL-CN-29SU ,USE-LABEL 05001095AI I[.V-WARKING-LABEL 05004910AI OllllS-LABEL 05006444,\ 1 LABEL-llV 05006450AI 05006454AI . UL-LABEL 05006455A[ CRT-LAnEL
05007110AI 050071[IA[ 05007112,\1
J
'I 4
REF. NO.
PART NO.
o ESC RIP T ION
C321 C322 • C331
OKH80331111 OKH81222KB 02L8II02KB
CERAl!IC CERAMIC CERAMIC
C332
OPR411001lW
00107 50V SL 00106 50V B
OTY.
DE0907 2KV B
331J 222K 10ZK
I
ELECTRO.
KME
lOu F
I
1 1
250V
I 1
TRANS ISTORS 0301 0302
OCHZ1740SZ
SILICON
OCFZ400 III
SILICON
ZSCI740S 2SC400lL
0303 0304 0311
OCH24Z18ZZ OAHZI6Z42Z OCHZI740SZ
SILICON SILICON SILICON
2SC4218 ZSAl6Z4 ZSCI740S
I 1 1
031Z 0313 0314 03Z1 03Z2 03Z3
OCF2400lZL OCHZ4Z18ZZ OAHZI624ZZ
SILICON SILICON SILICON
I 1
OCIIZI740SZ OCF2400lZL OCIIZ4Z18ZZ OAIIZI6Z4ZZ
SILICON SILICON SILICON SILICON
ZSC400lL 2SC4218 ZSAI624 2SCI740S ZSC400lL ZSC4218 ZSA1624
03Z4
.- .
I
I 1 I 1
OIODES 030 I 030Z 0303
00J25891A 1 001l25030TI 00N25030TI
1SS I 33 ISSZ44 ISSZ44
0311 D31Z 0313
00J25891AI 00NZ5030Tl 00N2 503OTi 00J25891AI 00NZ5030TI 00N25030TI
1SS 133 ISSZH 1SS 244 ISS133 ISS244
03Z1 D3Z2 D3Z3 ZD301 ZD311 ZD321 ZD322 ZD3Z3 20324
00NZ57350Z 00NZ57350Z 00llZ57350Z 08F0912ZAI 08F091Z2.\1 081'09122AI
J UIII'ER JUMPER JUIIPER
ISSZ44 IIZS15N02 IIZSr5NOZ IIZSI51102 1'=5 1'=5 1'=5
)
PCB-CRT REF.NO.
I'ART NO.
DES C RIP T I 0 I!
QTY.
PCB-CRT
OSB009S0BI
PCB FIXED
(5UQ2224A2)
1/2
RESISTORS
R300
OBKI0471JT
CARBON
/ 4
470- J
I
R3 01
OBKI0121JT
CARBOI!
120-J
R302
OBKIOl80JT
CARBON
/ 4 I / 4
18-J
I I
R303
OCL04224JT
CARBON
RDSOSS
220K-J
I
R304
OBKI0183JT
CARBON
1 / 4
18K- J
I
R30S
OHM37S621S
METAL
BSR
51\'
S.6K-j
I
R306
OBL0810lJL
FUSING
RF2SLI0
100-J
I
R307
OCII14271JM
SOLID
RC
270-J
R308
OBKIOI02JT
CARBON
I / 4
lK-J
I I
R310
OBKI0471JT
CARBON
1/4
470- J
1
R311
OBKI0121JT
CARBON
1/4
120-J
R312
OBKI0270JT
CARBON
I / 4
27-J
I I
R313
OCL04224JT
CARBON
ROSOSS
220K-J
I
R314
OBKIOl83JT
CARBON
1 / 4.
18K-J
I
R31S
0llM37S62JS
METAL
BSR
51!
S.6K-J
I
R316
OBL08101JL
FUSING
RF2S LI 0
100-J
1
R317
OCII142711M
SOLI0
RC
270-J
I
R320
00KI0471JT
CARBON
470-J
I
R321
OBKIOl21JT
CARBON
120-J
I
R322
OBKl0270JT
CARBON
I / 4 1 / 4 I / 4
27 - J
I
R323
OCL04224JT
CARBON
ROSOSS
220K-J
I
R324
OBKI0183JT
CARBON
I / 4
18K-J
I
R32S
01ll137S62JS
MET AL
BSR
51\'
S.6K-J
I
R326
OBL0810lJL
FUSING
RF2SLIO
100- j
I
R327
OCII1427IHI
SOLID
RC
1/2
270- J
I
R331
OCII1410SHI
SOLID
RC
1/2
IM-J
I
C301
OKII80331Hl
CERAMIC
00107 SOY SL
331J
C302
OKII81222KO
CERAMIC
00106 SOY 0
}22K
C3l1
OKII80271 HI
CERAMIC
00107 SOY SL • 271J
C312
OKII81222KB
CERAMIC
00106 SOY B
1/2
1/2
CA I' AC 1TORS
222K
REF. NO. EY7 EY8 EY9 EY I 0 .
.
EYlI EYlZ EYl4 EY 15 EY 16 EY 17 EY 18 EYl9 EYZO . EY21 EY22 En3
PART NO •.
DESCRIPT ION
OTY
08N51059Al 08N51059AI 08N51059Al
EYELET EYELET EYELET
1.6x3.0 1.6x3.0 1.6x3.0
I
08N51059Al 08N51059Al 08N51059Al
EYELET EYELET EYELET
1.6x3.0 1. 6X 3. 0 1.6x3.0
1 I I
08N51059Al 08N51059Al 08N51059AI 08N51059AI 08N51059Al 08N51059AI 08N51059AI 08N51059AI 08N51059Al 08N51059Al
EYELET EYELET EY.ELET
1.6x 3. 0 1.6X3.0 1.6x3.0
I I I
EYELET EYELET EYELET EYELET EYELET EY ELET EYELET
1.6x3.0 1.6x3.0 1.6x3.0 1.6x3.0 1.6x3.0 1.6x3.0 1.6x3.0
1
1 I
I I I I I I
J
REF. NO.
PART NO.
0 E S C R I P T ION
OTY
1470
08F09122A8
JUMPER
P=7. 5
1
1471 , 1472
08F09122A&
JUIIPER
P=7. 5
1
08F09122A2
JUllPER
P=10
1
1473
08F09122A2
.JUllPER
P=IO
1
1474
08F09122A6
JUMPER
P=25
1
1475
08F09122A4
JUllPER
P=15
1
1476
08F09122A8
JUMPER
P=7.5
I
1477
08F09122A2
JUIIPER
P=10
1
1478
08F09122A2
JUMPER
P=IO
I
1479
08F09122AI
JUllPER
P=5
1
1480
08F09122AI
jUllPER
P=5
1
1481
08F09122A 1
JUllPER
P=5
1
1482
08F09122A2
JUMPER
P=IO
I
J502 J503 .
02L49000ZA
JUIIPER
RK73Z2A
TO
I
OAL49000ZA
JUMPER
RK73Z2B
TO
I
j507
OAL49000ZA
JUIlPER
RK73Z2B
TO
1
j508
OAL49000ZA
JUMPER
RK73Z2B
TO
I
1 1
J509
OAL49000ZA
JUMPER
RK73Z2B
TO
j 510
OAL49000ZA
jUliPER
RK73ZlB
TO
j 5I 1
OZL49103JA
CARBON
RK73K2A
TO
J512
OAL49000ZA
JUMPER
RK73Z2B
TO
1
j 513
0.IL49000ZA
jUllPER
RK73Z2B
TO
1
J5I 5
OAL49000ZA
JUMPER
RK73Z20
TO
1
J519
OAL49000ZA
JUIlPER
RK73Z2B
TO
1
J520
OtIL49000ZA
JUliPER
RK73Z20
TO
I
J522
0.IL49000ZA
JUMPER
RK7 n2n
TO
1
J524
OZL49103JA
CARBON
RK7 3K2A
TO
J525
OZL49000ZA
JUMPER
RK73ZZA
TO
1
J526
OAL49000ZA
JUMPER
RK73Z2n
TO
I
HI
08N51059A2
EYELET
2.0x3.0
EY2
08N51059A2
EYELi'T
2.0x3.0
EY3
08N51059A2
EYELET ..
2.0x3.0
EY 4
08N51059A2
EYELET
2.0x3.0
EY 5
08N51059A2
"YELET
2.0x3.0
EY6
08N51059A2
EY EL lOT
2.0x 3. a
10K-j
10K-J
EYELET
J
1
1
REF. NO.
PART NO.
DES C R I I' T ION
OTY
1430 J431 , 1432
08F09122A3 08F09122A2 08F09122A2
JUIIPER JUIIPER JUlIPER
1'=12. 5 1'=10 1'=10
1433 1434 1435
OCL04682JT 08F09122A2 08F09122A2
CARBON JUIIPER JUliPER
1/2 1'=10 1'=10
J436 1437 1438
08F09122A8 08F09122A2 08F09122A8
JUliP ER JUliPER JUliPER
1'=7.5 1'=10 1'=7.5
1439 1440 1441
08F09122A8 08F09122A3 08F09122A4
JUliPER JUliPER JUMPER
1'=7.5 1'=12. 5 1'=15
1
1442 1443 144,1
08F09122A4 08F09122A4 08F09122A4 08F09122A4 08F09122A4 08F09122A4 08F09122A4 08F09122A5 08F09122A6 OBKI0222JI1 08F09122A4 08F09122A5 08F09122A5 08F09122A6 08F09122A2 08F09122A5 08F09122A5 08F09122A3 08F09122A2 08F09122AI 08F0912ZA5 08F09122A8
JUllP~R
1'=15 1'=15 1'=15 1'=15 1'=15 1'=15 1'=15 1'=20 1'=25
1 1 1 1 1 I 1 1 1
J445 J 446 J 447 J448 14 49 J450 J451 1452 1453 1454 1455 14 57 1458 1459 1460 1461 1463 1464 1465 1466 1467 1468 1469
08F09122A2 08F0912ZA2 08F0912 ZA8 08F0912ZA8
JUlll'ER JUliPER JUliPER JUliPER JUliP ER JUliPER JUliPER JUMPER CARBON JUliPER JUliPER JUMPER JUliPER JUliPER JUMPER JUMPER JUliPER JUllPER JUllPER JUlll'ER JUllPER JUllPER, JUllPEl1 JUllPER JUllPER
1 / 4 1'=15 1'=20 1'=20 1'=25 1'=10
1 1 1 6.8K-J
1 1 I
1 I
1
2.2K-J
1'=20 1'=20 1'=12.5 1'=10 1'=5 1'=20 1'=7.5 1'=10 1'=10 1'=7. 5 1'=7. 5
1 1
1 1 1 1 1 1 1 1 1 1 I
1 1 I J
I
1 I
REF. NO.
PART NO.
DES C R ( P T ( 0 N
QTY
JUIIPER
.
J281
OAL490002A
JUlIPER
RK73228
TO
I
J282
OAL490002A
JUIIP ER
RK73Z28
TO
I
J283
OAL49000ZA
JUMPER
RK73Z28
TO
I
J284
OAL49000ZA
JUlIPER
RK73Z28
TO
I
J289
OZL49000ZA
JUMP ER
RK73ZZA
TO
I
J290
02LA9333JA
CAR80N
RK73K2A
TO
J292
OAL49000ZA
JUMPER
RK73228
TO
1
J293
OAL49000ZA
JUMPER
RK73Z28
TO
1
J294
OAL49000ZA
JUIIP ER
RK73Z28
TO
1 I
33K-J
1
140I
08F09122A2
JUlIPER
P=IO
1402
08F09122A2
P=IO
1403
08F09122A2
JUIIP.ER JU~ip ER
P=IO
I 1
1405
08F09122A2
JUMPER
P=IO
I
1407
08F09122A3
JUMPER
P=12.5
1
1408
08F09122A3
JUMPER
P=12.5
1
1409
08F09122A2
JUMPER
1'=10
I
HI 0
08F09122A2
JUMPER
1'=10
I
1411
08F09122A2
JUlIP ER
1'=10
I
1412
08F09122A2
JUlIPER
P=IO
1
1413
08F09122A2
JUlIPER
P=IO
1
J414
08F09122A2
JUlIPER
1'=10
1
1415
08F09122A3
JUMPER
1'=12.5
I
J416
08F09122A6
JUMPER
1'=25
1
H!7
08F09122A3
JUlIPER
P= 12.5
I
1418
08F09122A3
JUlIPER
1'=12.5
I
1419
OCL04102JT
CA RBON
I / 2
1420
08F09122A3
JUlIPER
1'=12.5
I
1421
08F09122A3
JUlIPER
1'=12.5
1
1422
08F09122A5
JUlIPER
1'=20
1
1423
08F09122A2
JUlIPER
1'=10
1
14H
08F09122A2
JUlIPER
1'=10
I
14 25
08F09122A5
JUlIPER
1'=20
1
1426
08F09122.16
JUlIPER ..
1'=25
1
1427
081'09122.11
JUlIl'ER
1'=5
1428
08F09122A2
JUlIPER
1'=10
I
1429
08F09122A3
JUlIPER
1'=12.5
1
IK-J
)
1
I
REF. NO. CN902 CN903
.
TPI TP2
DES C RIP T ION
PART NO.
OTY
B3P5-YH YPlI5S-2P
00F40916A2 OOF40019Al
POST POST
05Y02175Al 05Y02176AI
I I
05V02744Al
ASS' Y CN 102 ASS'Y CN502 ASS' Y CN HF
05V02176Al 05V02745AI
ASS'Y CN570 ASS'Y CN HS
I 1
05U02234AI 05U01897A5 05C02448AI
ASS'Y H OUT ASS'Y P.V.D RADIATOR fBT
I I
05D06939AI 0014 019 3A 2 OFJ923010D OFJ9240100 00N515I7A2 OfJ923010D 0&N52611AI O&R52115Al
RADI ATOR EDGE-SADDLE TAP-TITE-P-BAIND TAP-TITE-P-BAIND
4 X 10
SPRING BAND TAP-TITE-P-BAIND
3 X '"0
00144862A2 00144862A2 05D07141AI
I
(I) (I)
(2)
3 X 10
4 I (3) (3)
TfC CAP ISOLATION SHEET 30 X 16 (U401) RT-O IT-I. 0B RT-O IT-I. OB LABEL CONT
J
(I) (I)
REf.NO.
DES C RIP T ION
PART NO.
OTY
COILS L503
05f1662ZAl
(CIIOKE)
I
L504 (L504)
05fl6623AI 08N46396AI
(LINEAR) SI L1 CON SII EET
I I
L901
05f16611AI
(LINE fILTER)
I
L951 L952
05fl63I8AI OOKIIIOIKO
(CIIOKE) (CIIOKE)
TSLlIIO-IOIK
I I
L953
00L2010lKO
(CIIOKE)
ELflOIOSKl-IOIK
I
I I
-
OTIIER PARTS UIOI U201 U401 U402 U450 U451
001l27192A5 00H26549AI 08f26454A2
TC74 HC86Ar M51387P LA7837
001l26469A4 08f2657 8A I 00N26469A4
M5218 AN5551 M5218
I I I
U501 U550
00R26138AI 08N26517AI
UPC35811A LA7853
I I
U951
08N26343A7
UPC78M1ZA
I
U961
08R26113TI
ANI43IM
I
PC901
08R28114AI
TLP621-LF2
I
CF90 I 1'901
08N51217TI
FUSE-CLI P
2
08R32159A2
FUSe
PFC5000-0202 23706.3 6.3A 125 v
CNIOI
COHlleCTOR GT-PN
S60ell
CII508
00J40192A5 001'4454701
CII280
00J40193A2
CONN eCTOR
SI20-EII
CN401
00F40752A2
POST
CII402
00J40643A2
CONNeCTOR
1'1-1'3002 SI20-PII-K-S
CII501 CII503
08F40149A2 00F40831A3
POST COlllleCTOll
CII504 CII506
001'40831 A3
COlllleqOll
041'-VII O,iP-VII
00J44862A2
COlIlIECTOll 1'111
RT-OIT-I . OilJ
CII507 CII901
00J44862A2 00l'40916AI
CO II NECl' a Il I'IN 1'05 r
n-OIT-I.on 1l2P-VII
02P-LV-TN
(I)
I
PART'NO.
REF. NO.
DES C RIP T ION
QTY
D951 0952 ,
08N25521Fl
31DF6
1
08R25111FI
310F4
(
0953
08J25878AI
RL22
I
D954
08J25878AI
1
D9 55
08R25013FI
RL2Z ERB83-004
D956
08J25878AI
RL2Z
1
D957
001l25092T2
ERA15-02
1
BD901
00N25196A4
RBV-406
I
ZDIOI
081125199CZ
(Z EilER)
RD5.111B2
I
ZD102
081125199C2
(Z EN ER)
RD5.11182
ZDI03
081125199CZ
(Z EilER)
RD5.111B2
1 1
ZD449
001l25777C2
(Z ENER)
RDI211BZ
I
ZD450-
08112520lC2
(Z EN ER)
RD6.21182
1
2D451
001l25777C2
(ZENER)
ROl211B2
1
2D452
081125199C2
(Z EilER)
RD5.11m2
1
20501
081125207C2
(ZENER)
ROl511B2
1
20502
081125199C2
(2 ENER)
R05. llm2
1
20901
081125416T3
(2EN ER)
lZB20
1
Z0902
081125213C4
(ZENER)
R0271IB
1
2D903
081125209C2
(2EilER)
RDI811B2
1
ZD904
081125207C2
(Z EllER)
ROl51lB2
I
Z0952
08N25416T3
(2 EN ER)
lZB20
I
--
1
TRAilS FORliERS T501
051'13617.11
(ORI VE-TRANS)
T502
05FI3618Al
(FLYOACK)
T901
051'13619.11
(POWER-TRANS)
POS (STOR 08J29031,11
PTI1451C263UG8ROMI40
IITII901
001138508.1 I
115-050-41205 )
NTII951
08J38247T2
NT7 3UTO
PTII90 I TliERM1STOR
lOOK:"'K
REF. HO.
PART HO.
DES C RIP T I 0 H
QTY
DIODES 0101 0102 0103 Dl05 0201 0202 D203 D204 D2 05 D206 D207 D208 D209 D211 D212 D213 D214 D215 D40 I D402 D4 03 D404 D405 D407 D450 0451 OR 0502 0502 D505 0507 D509 D901 D902 0903 D904 0905
081125035Cl 001l25737CI 001l25737CI 00H25737CI 081125035CI 08H25035CI 08H25035CI 081125035CI 081125035CI 081125035CI 081125035CI 081125035CI 081125035CI 001l25737CI ODII25737CI 081125035CI 081125035CI 081125035CI 08N25358T1 08«25358TI 08N25358TI 001l25737CI 001l25737CI 001l25737CI 001l25737CI 001l25737CI 08J25030AI 08R2511ZAI 00J25234,\3 08H25358T1 081125035CI 08H25520TI 001l25737CI 001l25737CI 001l25737CI 001l25737CI -"
DAU217 DAH202K DAU202K DAH202K DAH217 DAU217 DAU217 DAH217 DAH217 DAU217 DAH217 DAU217 DAU217 DAN202K DAN202K DAN217 DAN217 OAH217 1DL4 2A 1DL4 2A 1DU 2A DAN202K DAN202K DAN202K DAN202K OAN202K ESC021l1-15 FMI'-3FU I;ROH-04 1OL4 2A DAN217 1JU41 OAN202K OAN202K . OAN202K OAN202K
I I I I I 1 1 1 I I I 1 I
1 1 I 1 I I
1 1 1 I I I I (1) OR I 1 1 I
J
1 I 1 I
REF. NO.
PART NO.
DES C RIP T ION
OTY
TRANS ISTORS • 0101
OCK4241ZKZ
SI LICON
ZSCZ412K
I
SI LICON S I LICON SILICON
ZSCZ41ZK
ZSAI037K 2SAI037K
I I
OZOZ
OCK4Z41ZKZ OAK41037KZ OAK41037KZ
0203 OZ04 OZ05
OAK41037KZ OCK4Z41ZKZ -. OAK41037KZ
SILICON SILICON SILICON
ZSAI037K ZSC241ZK ZSAl037K
0401 040Z 0403
OCK4Z412KZ
SILICON SILICON SILICON
ZSCZ41ZK ZSCZ41ZK ZSOZ400A
SILICON SILICON SILICON SILICON SILICON SILICON SILICON
ZSBI569A 2SAI037K DTCI44EK
010 Z OZOI
0404 0451 0452 0501 050Z 0503 0506 0507 0508 0550 0551 0552 0553 055,1 0555 0901 0902 0903 0904 0905 0906 0953 095,\
OCK4Z41ZKZ OOFZZ400AZ OBFZI569AZ OAK41037KZ 001l29358TI OCK4Z41ZK2 OAK41037KZ OAII210Z0ZZ OCFZ4692ZZ 08FZ4546ZZ ODFZI944Z Z OAK41037KZ OCK42412KZ OAK41037KZ 00llZ9365T 1 OCK4Z412KZ 00llZ9358Tl 08N24597AI OCK4 Z,II 2KZ OCK4Z41ZKZ OCK,IZ4IZKZ OAK41037KZ OCK,lZ412KZ OCK4z.!1 ZKZ 0llK41255ZZ
FEr SILICON SILICON SI LICON SI LICON S ILICON SILICON SILICON HT SILICON SILICON SILICON SILICON SILICON SILICON . SILICQN
1 1. 1 I I I I I I I I 1 1
ZSCZ41ZK ZSAI037K 2SAI020 2SC4692 2SK941 ZSDI944 2SA1037K 2SC24IZK ZSAI037 DTCI43EK ZSCZ41ZK DTCI44EK ZSKI531 2SC2,112K
(I)
I (I)
I
I I I
I I (I)
I
ZSC241ZK ZSCZ,IIZK
I
ZSA1037K ZSCZ41ZK ZSCZ,IIZK
I I I I
2S111255
I J
REF. NO.
PART NO.
DESCRI P T I 0 N
C555 C5S6 • C557
OKK90103KB oKI1871ROlll\'
tERAllIC ELECTRO.
OKK9147 WI
PLASTIC
C558 C5S9
OGK90104ZF OGK90104ZF
CERAlIIC CERAlIIC
C560
OGK901042F
CERAlIIC
C561 C562
OEQ3547011T OEQ3510111T
ELECTRO. ELECTRO.
C564
OKQI6474Jl
C565 C566
QTY
GRl140 B 50Y KliE 50Y DSR
103K I I" F-Il
I
47 2J
I
F F F
104Z 1042
I I
1042
I
I
PLASTIC
Y2 16Y 471"F-M YZ 10V 100 I" F-Il ECQ-Y I II 47 4J
OGK90104KB OGK90104KB
CERAlIlC CERA!lIC
GR1I4 0 GRl140
B B
C567
OEK90105ZF
CERAIIIC
GR1I4 0
F
104K 104f. 105Z
I I I
C901 C91 I C912 C9 14
ORPI510411S 001112102112 OUP56104JF OZP45471KR OZP45471KR OKK90222KB
PLAST! C ELECTRO. PLASTIC CERAMIC
LFX 250V 104M S!Ill 200V 1000 I" F-M ECQ-E I II 10,1 J
I
GR1I4 0 GR1I40 GR1I4 0
1
I I
CERAIIlC CERAMIC
DE070S DE07 05 GRM40
I KV I KV B
471K 471 K 222K
I I I 1 I
OKK90682KB
CERAMIC
GR1I4 0
B
682K
I
C924
OGK90104KB
CERAMIC
GR1I4 0
0
104 K
I
C9 25
OGK90104KB
CERAIIIC
GRlI4 0
0
I
C927
OGK90104KB
CERAlIIC
GRl14 0
B
104K 10,IK
C951 C952
ONP47 I8UI2
ELECTRO. ELECTRO.
SXE SXE
OPP59470llP 0lPoI7G8UII OGQ071811lT
ELECTRO. ELECTRO.
IGOV
ELECTRO.
KIIG SXE UPL
ELECTRO.
un
C9 57
OC00768111T 0lQ35100llT
ELECTRO.
C958
OE0354701lT
C9GI
C9 I 5 C92 I C923
181M
1 1
221M
I I
35V
47I"F-!I 680 I" F-M
I I'
1801"F-M
I I
IA
680 I" F-M
I
VZ
35V
101"1'-:.1
I
ELECTRO.
VZ
16V
47
F-M
I
OGK90104KB
CERAIIIC
B
104K
I
C9 G2
ORP56334KF
PLASTIC
GRII4 0 ECQ-E
III
C963
CERAMIC
I I
C991
OZI'45221KR 00Q571021lE
334K 221K 1021t
C992
00Q57102llE
DEI310
102M
I
C994
0005710211£
01'1310
;' OUI
I
C953 C954 C955 C956
ONP47221112
CERAIIIC CERAMI.C CERAIIIC
100V 100Y
DEO 705 DE1310
1KV
I"
I
REF. NO.
PART NO.
OESCRI P T I 0 N
QTY
OGK90104KB
CERAMIC ELECTRO. CERAlIlC
GR1I4 0 CII 22 IJ KIIE-BP50Y 2.2I-1F-11 104K GRI14 0 B
C414 C416
OGK901042F oKQ 16105JI
CERAIIIC HASTIC
GRI14 0 ECQ-Y
F I II
1042 105J
I
C450
OGK901042F
CERAlIIC
GRI14 0
F
104Z
I
C451
OKQ3522011T
ELECTRO.
I
C452
OEQIOI04GT
PLAST I C
1
C453
OKPl3103JT
PLAST I C
22 Jl F-ll Y2 SOY ECII-U 104G IC ECQ-B III 103J
C454 C455 C456
OKK90472KB OKQ351001lT OKQ351001lT
CERAIIIC ELECTRO.
GR!l4 0 B 472K YZ SOY 101-1 F-ll YZ SOY 101-lF-II
I 1 I
C4 57 C458 C459
OK0351001lT OKQ35220!lT OK0352201lT
ELECTRO. ELECTRO. ELECTRO.
C501
OWII81222KB
CERAIIIC
C502 C503
OKPI3413JT 010351011iT
PLASTIC ELECTRO.
C504 C505
011113103H
PLAST I C
0111139121 F OUG11393JF OU005684JF
PLAST I C
CHO CHI , C413
OKK86221JC OKP762R211T
C506 C501 C509 C510 C511
ONP56155H ONP56155JF
ELECTRO.
PLASTIC PLASTIC PLAST I C PLASTIC PLASTIC
vz
0009 500V a ECQ-B I II
35V OKR l. 8KV
VZ
OKR l. 8KY OTW 400V OIlSA 400V ECO-E III ECQ-E I II
ORP59100llT
OTIi OTW PLASTIC ELECTRO. . KIiG
C514
ORP80104KF
PLASTIC
C515 C516
OPP411011lW OGK90104ZF
C519
OUPI6684JS OKII81102KO
ELECTRO. CERAIIIC PLASTIC
C512 C513
C522 C531 C550
OXGl1183JF OXG11153H
CERAIIIC
50V 50V 50V
YZ YZ
630V 630V Z50V
I
I I I
222K
I
4131 1001-lF-II
I I
103J
I
9121 3931 6841
I 1 1 I
1551 1551
I
1831
I
1531 101-1 F-II
I
250Y
200V
I I
101-lF-1i 221-1 F-!1 221-1 r-u
104K KIiE 160V 1001-11'-11 10.jZ GRlI40 F 6841 PII 400Y 10ZK OOIO'l 50V OFZ
1
I I I
I I I I
OKK861011C
I'LAST! C CERAIIIC
GRlI4 0
CII
4141 1011
C551
OKK8610Z1C
CCRAIIt C
GRII·I 0
CII
1021
I
C552
OKK863911C
CERAIIIC
CII
OKPI3682JT OKQ351ROIIT
PLAST! C
)91 J • 68'Z 1
I
C553 C554
GRlI4 0 Eco-a
I
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VZ
I I' F-II
I
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.
OilS
I II
50V
I
REF. NO.
PART NO.
DES C R I P T ION
QTY
CIOS CI07 CI08
02L49103JA OKQ3S22011T
CARBON ELECTRO.
I / 10 Y2 SOY
OKK8SI02JC
CERAlIIC
GRl14 0
CII
102J
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CI09 C201
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CERAIIIC ELECTRO.
F GRI140 Y2 ISY
1052 47 JL F-Il
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C202
OEQ3S4701lT
ELECTRO.
VZ
47 JL F-Il
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C203 C204
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ELECTRO. CERAMIC
ISY Y2 GRI14 0 F
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C20S
OGK901042F
CERAlIIC
GRI14 0
F
1042
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OGK90104ZF OGK90104ZF
CERAlIlC CERAMIC
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F F
1042 104Z
C208
OGK901042F
CERAlIIC
GR1I40
F
1042
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C209 C210
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CERAlIlC CERAlIIC
GR1I4 0 GR1I40
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YZ
1042 1042 2.2/J.F-M
C212 C213 C214 C21S
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OGK90104ZF OGK90 I04ZF
C21S
OGK90 I04ZF
CERAlIIC CERAlIIC CERAlIlC
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C217
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C218
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