Industrial Ethernet Resource Guide

Transcript

Industrial Ethernet Resource Guide Industrial Networking Made Powerful, Flexible and Reliable Featured Brands ® Belden® Makes Industrial Networking Powerful, Flexible, and Reliable Rugged products to seamlessly connect Ethernet from the sensor to the enterprise. 2 Be Certain with Belden Table of Contents Introduction.................................................................................................................................................................................... 4 Industrial Ethernet: High-Performance Communication from Sensor to Enterprise........................................................................................... 4 Commercial versus Industrial Ethernet Devices.............................................. 6 The Belden Checkup: The Path to a High-Performance Network........................................................................ 8 Best Practices..................................................................................................... 9 Hirschmann Network Solutions..........................................................................................................................................32 Overview............................................................................................................ 32 Backbone Switches.......................................................................................... 34 Terminal Servers............................................................................................... 34 DIN Rail Switches............................................................................................. 36 Security Devices............................................................................................... 38 Wireless Access Points, Clients, and Controllers.......................................... 40 Serial-to-Ethernet Converters......................................................................... 42 Wireless Antennas............................................................................................ 42 GarrettCom Network Solutions...........................................................................................................................................44 Overview............................................................................................................ 44 Backbone Switches and Workgroup Switches.............................................. 46 Terminal Servers............................................................................................... 48 Router/Firewall/Terminal Server, with Cellular Option.................................. 48 Industrial Computer.......................................................................................... 48 Optical Star Serial Device................................................................................ 48 DIN Rail Switches............................................................................................. 50 Router/Firewall/VPN Devices.......................................................................... 52 Media Converters and Converter Switches................................................... 52 Belden Network Connectivity Solutions.........................................................................................................................54 Overview............................................................................................................ 54 Cable.................................................................................................................. 55 Modular Industrial Patch Panels..................................................................... 56 Field-Installable Connectors............................................................................ 56 Fiber-Optic Transceivers.................................................................................. 57 References...................................................................................................................................................................................58 IP Ratings.......................................................................................................... 58 Glossary............................................................................................................. 59 3 Industrial Ethernet: High-Performance Communication from Sensor to Enterprise Three Brands—One Solution for End-to-End Ethernet Belden® Industrial Ethernet cables in a variety of constructions to meet challenging applications. Hirschmann™ Ethernet devices include switches, routers, and security appliances to build a robust industrial network and integrate it with the enterprise. GarrettCom™ Hardened Ethernet switches, routers, and terminal servers for Smart Grid, substation, and intelligent traffic system applications. More Solutions for Networks in Harsh Environments and Large-Scale Infrastructures Ethernet is enjoying much of the same success in industrial applications that has made it the network of choice in commercial applications. Ethernet is the near-universal communications protocol, handling not only traditional business networks, but also building automation, security, and industrial applications. Industrial Ethernet is the Ethernet protocol re-packaged to handle the rugged environments of factory floors, process controls and other harsh environments, and to provide compatibility with popular industrial protocols. Belden offers a comprehensive line of Industrial Ethernet cabling, connectivity, and networking devices, providing the most reliable communications solutions for your application. Whether you are networking your devices to controllers, connecting controllers to the control room, or relaying data between the control room, the engineering department, and remote manufacturing sites, Belden has the products you need to seamlessly connect your communications from the sensor to the enterprise. We offer the most dependable Industrial Ethernet network performance for tough, missioncritical environments. Robust Ethernet Industrial Ethernet doesn’t mean limited Ethernet. Our products include a rich mix of advanced capabilities to allow you better control of your network. 4 Be Certain with Belden Broad Product Line Get a Belden Network Checkup The breadth of our product line is unmatched and includes managed and unmanaged industrialgrade Ethernet switches, routers, security appliances, terminal servers, and industrial-grade cables and connectors to ensure trouble-free information and control. Whether you are installing a new network or evaluating your current one, talk to the experts at Belden. We’ll evaluate your network to see what’s working well and what can be improved to maximize performance and lower costs. Our system-level approach considers both your objectives and the best way to meet them. Only by understanding the system can we recommend the appropriate hardware, redundancy and security strategies, and other features that mean the difference between high performance and an ordinary network. Modular Create a switch matched to your needs with our highly modular designs. You can mix and match copper and fiber, data rates, number of ports, and features such as PoE or IEEE 1588 precision timing. Rugged Our products are designed and built for rugged environments. We offer industrial-hardened devices with exceptional thermal management for reliability at industrial temperature ranges, electromagnetic compatibility in challenging electrical environments, fanless designs, sturdy housings, and even IP67 and IEC 61850-rated devices. Enterprise Interoperable Our switches have IT-compatible managed-switch functionality with SNMP and RMON and are compatible with industry-standard network management tools. Comprehensive Service and Support Count on Belden for the comprehensive expertise to help you plan, implement, and achieve maximum system performance and reliability. We offer network evaluation and design, training, technical support, and system-level performance. 5 Commercial versus Industrial Ethernet Devices Look to Belden for system-level solutions. From the machine to the enterprise, we offer seamless networking with industrial ruggedness and state-ofthe-art sophistication in extreme environments. Commercial Ethernet equipment is designed for controlled indoor environments, without the expectation of temperature extremes, rough mechanical handling, and less than ideal environmental conditions. Industrial-grade Ethernet equipment, on the other hand, is designed and built for rugged applications in factories and outdoor environments, such as power stations, oil rigs, and transportation systems. The industrial network must withstand wide temperature extremes, be protected from dust, moisture, and EMI, and offer improved mechanical robustness. Industrial Ethernet switches are also available for compatibility with standard electronic packaging in an industrial setting. This includes DIN rail mounting, a variety of power supply options such as 24 or 48 Vdc, and IP67 sealing to enable washdowns. Industrial Products: Designed for Long-Term Reliability Industrial switches and other network devices typically have a much higher MTTF and MTTR than commercial switches. Most commercial networks undergo upgrades every five to seven years, while factory equipment may have lifetimes of several decades. Characteristic Industrial Grade Office Grade Operating Temperature 0°C to +60°C standard -40°C to +85°C extended Conformal coating available 0°C to +40°C Humidity 99% (non-condensing), 100% using IP67 (waterproof) switches Typically 10-85% (non-condensing) Cooling System Fanless operation Fan operation EMC EN50082-2 (Industrial Environments) EN50082-1 (Commercial Environments) Operating Voltage Variety of voltages 24 V (redundant) being the most common/standard No internal power supply 120/240 V Internal power supply Redundancy Media ring reconfig time <30ms and as low as 0 ms Depending upon topology, possibly significantly more Lost Packets None or negligible Low to high, depending on topology Deterministic Network Yes No Link Media Multimode and single-mode fiber UTP/STP copper Multimode and single-mode fiber UTP/STP copper Communication Distances Management Up to 68 miles on long-haul single-mode fiber Up to 68 miles on long-haul single-mode fiber SNMP Web-based management Serial RS-232 Command line interface (CLI) EtherNet/IP and PROFINET profiles for integration of management into PLC/HMI SNMP Web-based management Serial RS-232 CLI Diagnostics Fault relay outputs for hard-wired fault diagnostics Port LED (visual information) SNMP trap to OPC server LED (visual information) Dimensions Small (e.g., 80 x 140 x 85 mm) Medium (e.g., 440 x 70 x 380 mm) Mounting DIN rail/rack/hard mount Desktop/rack Approvals CE, UL 1950, UL508, Germanic Lloyd, Class 1 Div 2, IEC 61850-3, IEEE 1613, NEMA TS2, EN 50121-4, EN 50155 CE, UL Vibration 2g (IEC 60068-2-6 FC) Typically not rated/tested Shock 15g+ (IEC 60068-2-27) Typically not rated/tested Resistance RFI/EMI, dust, oil, liquids Dust Data Throughput 10 Mb/s, 100 Mb/s, 1 Gb/s, 10 Gb/s 10 Mb/s, 100 Mb/s, 1 Gb/s, 10 Gb/s, 40/100 Gb/s Chassis 6 Ethernet Switch Be Certain with Belden Commercial versus Industrial Cable Industrial Cable: Rugged and Capable Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments. Industrial-grade cables are designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable. Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrial-grade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their commercial counterparts (0°C to +40°C). Solvents, lubricants and other strong chemicals can soak into commercial cables, especially under heat, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemicalresistant cable jackets in industrial-grade cable solve these issues. UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable. Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI. Environmental Issue/ Customer Challenge Commercial-Grade Industrial-Grade DataTuff® Electromagnetic Noise X ü Oil and Oil Vapor X ü Chemicals X ü Abrasion Resistance X ü Outdoor Installation X ü Flexing, Robotics X ü Vibration X ü Washdowns X ü High and Low Temperatures X ü MSHA Mining Ratings X ü 7 The Belden Checkup: The Path to a High-Performance Network Make 2 Control Room Best Practices for Defining and Building a Robust Network HMI HMI 1. Segment the network into subnets 2. Segment communications by VLANs Engineer Workstation 3. Create a network infrastructure by adding switches and routers 5. Add time synchronization (IEEE 1588) as needed 6. Determine environmental ratings for switches and routers 7. Add network security 8. Evaluate redundancy needs 9. Address any additional standards, specifications, concerns 10. Specify copper and fiber cabling requirements 11. Have a plan for success In the following pages, we will discuss each best practice and look at an example. The example is based on a simple plant that includes receiving, processing, packaging and shipping. We will use this example as we define and build the network. 8 Shipping Line 1 Dock 2 4. Add Power over Ethernet (PoE) as appropriate Make 1 Receiving Dock 1 Building a robust industrial network infrastructure is a step-by-step process. Belden network experts can help you conceive, design, and implement a network following proven methodologies. As you design your network infrastructure, use the following proven 11 best practices to improve your design. Line 2 Line 3 Be Certain with Belden BEST PRACTICE 0 Record Your Choices Methodically Use a spreadsheet or similar tool as you work through the best practices. By methodically keeping record of your network needs, structural choices, and other needs in the spreadsheet, you will be well on your way to achieving a reliable, high-performance network custom designed for your application. Excel spreadsheets tailored to our network checklist are available for download at www.belden.com/industrial-ethernetsolutions.cfm. to Enterprise L2 Location /Name L2 L3 10G ports 1G ports 10/100 ports PoE ports PoE Watts 1588 IP-67 2x power Redun nets FW L3 FW L2 L2 Backbone ü 3 x ring 1 x Make Area ü 3 x ring 1 x Packaging Area ü 3 x ring 1 x x ring 2 x Firewalls FW L3 FW L2 ? Shipping FW ? Receiving FW ? Make Area 1 FW ? Make Area 2 FW ? Line 1 FW ? Line 2 FW ? Line 3 FW ? Enterprise Edge FW ü NorthEast Edge FW ü SouthEast Edge FW ü BB-L3 A FW L2 L2 H MI Control Room / Ship / Receive Control Room FW L2 L2 USB memory FW A BB-L3 FW r L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 FW FW L3 FW BB-L3 A FW L2 Make 1 East ü 8 ü Make 1 West ü 8 ü Make 2 East ü 16 Make 2 West ü 6 Line 1 East ü 6 Line 1 Central ü 10 1 7 ü ü ü ü ü ü ü ü Switch Port # Speed Connector Distance (meters) To switch or device To port # Connector Electrical Noise Temp Chemical Line 1 West ü 20 Line 2East ü 10 1 100 IP-67 m12 0.3 Make Area1 FW sec RJ-45 ü ü ü Line 2Central ü 10 2 100 IP-67 m12 10 Make 1 West 3 IP-67 m12 ü ü ü Line 2 West ü 20 3 100 IP-67 m12 2 I/O block 22 1 IP-67 m13 ü ü ü Line 3 East ü 12 4 100 IP-67 m12 2 I/O block 23 1 IP-67 m14 ü ü ü Line 3 Central ü 12 5 100 IP-67 m12 7 I/O block 24 1 IP-67 m15 ü ü ü Line 3 West ü 20 6 100 IP-67 m12 6 Flowmeter 8 1 IP-67 m16 ü ü ü Control Room North ü 20 Control Room South ü 20 2 Hi Flex ü ü Make 1 East ü 3 21 3 ring 2 73 100 IP-67 m12 spare 3 ring 2 8x 100 IP-67 m12 spare 1 1g Receiving SouthEast 2 1g GigE camera Receiving NorthEast fiber ü 3 9 BEST PRACTICE 1 Segment the Physical Network into Subnets What A subnet divides a large network into smaller segments connected by routers or layer 3 switches. Why Subnets are great for isolating: – High performance by creating smaller networks – High bandwidth traffic (video, motion control) One subnet can be stopped without affecting other subnets, which enable: – Higher reliability – Easier maintenance – Easier management Details Devices on the same subnet easily talk to one another. Rule of thumb: – 80% traffic stays in subnet – 20% traffic travels in/out Most subnets link devices in the same general area (such as a production cell). Layer 2 switches are used within subnet; Layer 3 switches/routers are used to connect subnets. Belden Solutions Belden offers a comprehensive range of Layer 2 and Layer 3 switches for rack mounting, DIN rail mounting, and direct machine mounting. 10 Be Certain with Belden BEST PRACTICE 1 Example Create physical groups based on function and location. Make 1 Receiving Dock 1 Possibilities: Make 2 – 1 subnet – 2 subnets: process and the rest Control Room – Several subnets HMI HMI Engineer Workstation Shipping Dock 2 Line 1 Line 2 Line 3 In this example, six subnets are created by function, segmenting the network into smaller units. The number and extent of subnets can be determined in part by – Ease of maintenance Stopping a subnet without effecting other parts of the process – Security Each segment can be individually secured – Logic Group by commonalities – Complexity Several simpler subnets can be easier to manage than one large subnet 11 BEST PRACTICE 2 Segment Communications into VLANs What A virtual LAN creates logical groups of devices that may not be physically grouped easily. Why VLANs are great for isolating: – High bandwidth traffic (video) – Distributed groups of data – Communication between similar functions (such as data gathering for quality control) Details Devices on the same VLAN easily talk to one another. A single switch can attach to devices on multiple VLANs. Layer 3 Switch/Routers are used to: – Configure VLANs – Limit data in/out of VLAN – Provide security to VLAN Belden Solutions Belden offers a wide range of Layer 2/3 switches with extensive support for VLANs. 12 Be Certain with Belden BEST PRACTICE 2 Example Use VLANs to create logical groupings of devices by function. Make 1 Receiving Dock 1 VLANs are for grouping functions by task: – Security Make 2 – Quality Control Control Room – Inventory Control HMI HMI Engineer Workstation Shipping Dock 2 Line 1 Line 2 Line 3 Inventory Control Logical group 1 (VLAN 1) Quality Control Logical group 2 (VLAN 2) Physical Security Logical group 3 (VLAN 3) 13 BEST PRACTICE 3 Create a Network Infrastruture What Network Infrastructure: Layout switches, routers and cabling Why Improve throughput Simplify management Increase reliability Details Backbone – Uses very fast switches and fiber (10G or 1G typical) – Carries traffic outside industrial space to/from enterprise Layer 3 Switch/Router – Connects subnets and configure VLANs – 1G up to backbone (typical) Layer 2 Switches – Connect to end devices and each other – 100M (typical) Belden Solutions Our comprehensive line of industrial networking products allows you to create a robust infrastructure at every level from the machine to the enterprise backbone. 14 Be Certain with Belden BEST PRACTICE 3 Example Receiving Devices Dock 1 L2 Make 2 L2 L2 L2 L2 Devices Devices L3 As a general rule: BB L2 BB L3 Devices HMI Devices Use backbone switches to create the communications backbone. Backbone switches are high-speed, high-throughput switches. Engineer Workstation Devices Devices L2 Devices Shipping L2 Line 1 Devices Devices L2 Line 2 Line 3 L2 Devices Devices Devices Devices L2 L2 Devices Devices L2 Devices Devices Devices Devices Devices L2 Devices Devices L2 Devices Devices L2 Devices Devices L2 Devices Use Layer 2 switches within a subnet 100 Mb/s or 1 Gb/s ports. Use Layer 2/3 switches between subnets. Layer 3 switching includes the routing capability to allow traffic to travel outside the subnet. HMI Devices Dock 2 Devices Devices Devices Control Room L2 L2 Devices Devices Devices Devices Devices L2 Devices Devices Create a basic network infrastructure, showing location and typical of switches. Make 1 Devices L3 BB Each subnet needs only a single connection to the Layer 3 switches. Uplinks can be 100 Mb/s, although 1 Gb/s is recommended for heavy, bandwidth-intensive traffic. 15 BEST PRACTICE 4 Determine Switch Requirements Power over Ethernet What PoE allows a device to be powered over the network Cat 5e or 6 cable Why Simplified wiring of remote or hard-to-reach devices Elimination of need for separate power cable Details Determine which end devices are candidates for PoE and are available in PoE-enabled versions PoE-Powered Devices Our SPIDER switches and BAT wireless products include models that can be powered by PoE. Belden Solutions Product Family Rack-Mount Switches and Terminal Servers MACH100 MACH1000 MACH4000 Magnum 10 ETX/XTS Magnum 10K Magnum 12KX DIN Rail-Mounting Switch Magnum 6K Magnum PES42/PS14 SPIDER OpenRail RS22/RS32 IP67 Machine-Mountable Switches OCTOPUS Wireless BAT Access Points 16 PoE Ports 4, 8, 16 (16 PoE+) 4 8, 16, 24, 32 4, 8 4, 8, 12, 16, 20, 24, 28, 32 4 4, 6, 8 4 1, 4 8, 9, 16, 17, 24, 25 6, 8 (8 PoE+) 1, 2 Be Certain with Belden BEST PRACTICE 4 Example sw Identify potential devices for PoE. Make 1 Dock 1 Receiving Check the power requirements for the device. PoE handles the following end-device power requirements: sw Make 2 – Standard PoE: 12.95 W – PoE+: 25.5 W Control Room For the number of PoE-powered devices, use the table on the previous page to find which switches can be configured with the required number of PoE ports. HMI sw HMI Consult the tables for the product family to evaluate whether the switch also has the other features required for your application. Engineer Workstation Shipping Line 1 Dock 2 Applications for PoE Line 2 – Cameras sw Line 3 PoE Devices sw Switches – VoIP Phones – Wireless Access Points – Barcode Readers – RFID Readers – Sensors – Actuators – HMIs – Card Readers – Access Controls – Machine Vision – Digital Clocks – Data Loggers 17 BEST PRACTICE 5 Determine Switch Requirements Precision Timing (IEEE 1588) What IEEE 1588 v2 Precision Timing Protocol provides precise submicrosecond timing accuracy. IRIG-B is a similar older technology. Why Motion control/automation First-fault detection Measurement and testing Details Determine if application needs sub-millisecond time accuracy. Select devices for application that support IEEE 1588. Identify/select device to provide timing reference (example: GPS). Ensure all switches in the path between devices needing synchronization support IEEE 1588. Belden Solutions Rack-Mount Switches Hirschmann MACH100 Hirschmann MACH1000 GarrettCom Magnum 12K GarrettCom Magnum 10K DIN Rail Mount Switches GarrettCom Magnum 6K Hirschmann MS Series Hirschmann RSP Series 18 Be Certain with Belden BEST PRACTICE 5 Example Synchronization of multiple axes in a packaging line can be done with IEEE 1588 precision timing. Switch IEEE 1588-Based Motion Control Servo Drive Shipping Motion Control Dock 2 Line 1 Line 2 Switch Line 3 Servo Drive Switch Servo Drive With each switch in the motion control subnet supporting precision timing, servo drives and other attached equipment can be precisely synchronized. All Switches in the IEEE 1588 Path Must Support IEEE 1588 19 BEST PRACTICE 6 Determine Switch Requirements Environmental Ratings What The key here is to ensure that the switch has all the features required for the application. Why The best match of switch features to application requirements means high productivity and less downtime. Details Environmental protection: IP20, IP52, or IP67 are common ratings for industrial applications. NEMAs rating can also be used. IEC 61850 is the most common standard for environmental rating for electrical substations. IP67 Hirschmann OCTOPUS switches offer IP67 protection for washdown protection and direct machine mounting IP20 IP20 protection is standard for most switches For high moisture/humidity environments, conformal coating can be added to the device. You should also check device ratings for other mechanical and environmental factors, such as vibration, shock, high and low temperatures. Belden Solutions The wide range of GarrettCom and Hirschmann switches makes it easy to mix and match requirements to find the best solution. 20 IP52 GarrettCom Magnum 6KM mobile switches offer IP52 splash-proof protection Be Certain with Belden BEST PRACTICE 6 Example Make 1 Receiving Dock 1 High Temperature Rating Make 2 If your switch will be inside an enclosure: IP20, NEMA 1 or 2. IP67 Control Room If your switch is exposed to washdown or submerged in water: IP66, 67 or 68, NEMA 4, 4X, 6, or 6P. HMI IP20 High Vibration HMI Engineer Workstation Consider other factors against which your switch must be ruggedized, such as: – Shock Shipping Line 1 Dock 2 In making sure a switch is rugged enough for the application, the main factor is usually the IP or NEMA rating for industrial application or IEC 61850 for power substations. Line 2 IP20 – Vibration – Temperature extremes – Moisture Line 3 21 BEST PRACTICE 7 Add Security What Add network security as part of an overall security plan that contains physical, network, computer, device, and policies and procedures. Why A secured network architecture ensures protection of your valuable system assets and prevents costly downtime due to unintentional shutdowns or malicious attacks. Planning for and implementing security from the start simplifies design and can make security unobtrusive. Details Apply the following if required based on the results of a security risk assessment: - Enable Layer 3 and router security features - Enable Layer 2 managed switch security features - Add security appliances. In general, use the following devices for security needs: Remote access: EAGLE 20 Perimeter security: EAGLE 30 Zone security: EAGLE TOFINO For specific help with your application, call Belden‘s security team at 1-800-BELDEN-1. Belden Solutions Layer 3 switches have built-in firewall capabilities. GarrettCom routers have firewall and security built in. EAGLE20 firewall/routers offer stronger firewall policies and options. EAGLE20 firewall/router/switches add a 4-port switch to the capabilities of the EAGLE20. EAGLE Tofino security appliances offer modular and specialized security options. 22 Be Certain with Belden BEST PRACTICE 7 Example A multilayered approach to securing helps isolate and protect different areas of the network from threats from within and without. Approach 1 Make 1 Receiving L2 Dock 1 L2 L2 L2 Make 2 L2 T Control Room L2 T T L3 BB E30 E30 HMI T L2 L2 L3 Perimeter Protection The perimeter of the network must also be safeguarded against malicious or unauthorized intrusions. Engineer T Workstation E20 Line 1 L2 L2 L2 Line 2 L2 L2 L2 L2 L2 L2 Shipping Dock 2 L2 Line 3 T T T E30 L3 BB Protect the perimeter Make 1 L2 Dock 1 L2 L2 L2 BB L2 E30 Protect zones by replacing Layer 3 switches with EAGLE30 firewall/router switch HMI E30 L2 E30 Make 2 L2 Control Room Each subnet should be individually secured. In the second approach, an EAGLE30 device (router, switch, firewall) replaces each Layer 3 switch. Approach 2 Receiving Zone Protection In the first approach, EAGLE Tofino security appliances are inserted between the Layer 3 switch and subsequent downstream Layer 2 switches. Protect zones E20 L2 Security appliances protect against unauthorized access from Internet connections and from a larger corporate network. Protect remote access BB HMI L2 Remote Access BB HMI L2 Engineer Workstation E20 Shipping Dock 2 Line 1 L2 L2 L2 L2 L2 L2 L2 L2 L2 L2 Line 2 E30 BB Line 3 E20 23 BEST PRACTICE 8 Determine Redundancy Requirements What Evaluate your application to determine if and where redundancy is needed. Redundancy creates a mechanism to keep the network operating in the event of a component failure. Why – Reduce downtime – Prevent a single failure from bringing down the network – Increase productivity Details Redundancy can be applied at the device level or the network level. Ring Switch-level redundancy is obtained by: – Dual power supplies – Configuration backup Network-level redundancy is achieved through numerous techniques to ensure primary and secondary paths for signals. These include ring and tree structures. Belden Solutions IEC 62439 Protocols: MRP, HSR, and PRP. These are advanced protocols that can, in the case of PRP, offer zero switchover time and zero packet loss. HiperRing: A Hirschmann protocol with recovery times from to 30 to 3 ms or less. S-Ring: A GarrettCom protocol that builds upon RSTP to allow fast recovery of larger ring-based networks. Redundant Tree: These protocols use primary and secondary links, with automatic switching between primary and secondary if the primary fails. The widely used RSTP protocol uses a tree structure. 24 Tree In addition, consider: Redundant power supplies Redundant configuration backup Be Certain with Belden BEST PRACTICE 8 Example Calculate the cost of downtime. Make 1 Dock 1 Receiving Expensive chemicals lost Make 2 BB Identify critical areas and potential points of failure. Assess their impact on overall production and the costs associated with downtime. Network downtime can be caused by: Control Room Loss of control – Overheated electronics (loss of cooling fan) HMI – Power supply failure HMI C BB – Damaged or cut cables Entire plant affected by backbone loss Engineer Workstation – Accidents from moving equipment (robots, conveyors), careless operators (forklift), or device failure (power supply, overheating) Shipping Dock 2 Line 1 Line 2 BB Line 3 Forklift accident! What is the Cost of Downtime? How Long Will Production Be Down? What Are the Effects Upstream and Downstream? Will Product Be Lost? How Much Effort Is Needed To Recover and Restart Your Process? Downtime Calculator $ _____ per hour: cost of downtime/lost production x _____ average hours to MTTR x _____ number of downtime events per year = $ _____ annual cost of downtime 25 BEST PRACTICE 9 Determine Additional Switch Needs What Evaluate your requirements for additional features or standards compliance required for your application. Why Ensure you‘re specifying the right products for the application. Details Determine the extent of compatibility with standards that might be required or desirable: – EtherNet/IP or PROFIBUS profiles for easy integration of automation protocols – Compliance with application standards, such as IEC 61850 for electrical substations or EN5012 for traffic control Network components must be able to withstand such application hazards as: – Extreme temperatures – Corrosive gases – High humidity and moisture – Heavy dust and similar airborne contaminants – Vibration – Flexing (in cables) – Standards compatibility In addition, consider other basic needs as mounting: rack, DIN rail, on-machine Belden Solutions Belden devices can be application-matched to the widest range of environmental and mechanical extremes. 26 Be Certain with Belden BEST PRACTICE 9 Example Use Backbone Firewalls L2 Location /Name L2 L3 10G ports 1G ports 10/100 ports PoE ports PoE Watts 1588 IP-67 2x power Redun nets USB memory Control Room / Ship / Receive ü 3 x ring 1 x Make Area ü 3 x ring 1 x Packaging Area ü 3 x ring 1 x x ring 2 x Control Room FW ? Shipping FW ? Receiving FW ? Make Area 1 FW ? Make Area 2 FW ? Line 1 FW ? Line 2 FW ? Line 3 FW ? Enterprise Edge FW ü NorthEast Edge FW ü SouthEast Edge FW ü (Corrosive, moisture) Conformal coating EtherNet/IP Make 1 East ü 8 3 ü 8 ü Make 2 East ü 16 Make 2 West ü 6 Line 1 East ü 6 Line 1 Central ü 10 Line 1 West ü 20 Line 2East ü 10 Line 2Central ü 10 Line 2 West ü 20 Line 3 East ü 12 Line 3 Central ü 12 Line 3 West ü 20 Control Room North ü 20 Control Room South ü 20 Receiving West ü 12 Receiving NorthEast ü 12 Receiving SouthEast ü 12 1 7 ü Special requirements EtherNet/IP and PROFINET I/O Conformal coatings to protect against corrosive gases and extreme moisture in Make Area Make 1 West Profinet 3 ü ü ü ü ü ü ü ü ü ü ü ü ü ü ü Electrical noise? ü ü ü Electrical noise near large drives in these areas ü ü Electrical noise? ü ü ü Electrical noise? ü ü 3 3 21 ü ü ring 2 ü ü ü ü ring 2 x ü ü ü ü Temp extremes ü Temp extremes ü Temp extremes 21 Extended temperature range Evaluate each area for environmental or mechanical issues. Different areas will present different challenges. For each area, note what challenges must be addressed in selecting network devices and cabling. 27 BEST PRACTICE 10 Specify Cables What Choose cables that meet the electrical, mechanical, and environmental requirements. Why Network reliability requires a cable matched to application needs. Details Transmission factors: Data rates and distances will define the need for copper or fiber cables. Environmental factors: Temperature, UV resistance, direct burial, oil/solvent resistance, etc. How Far? How Fast? Mechanical factors: Bend radius, tray installation, high abrasion, continuous flexing, etc. In general, a higher data rate means a shorter transmission distance for a given type of cable. Choose a cable that not only supports the speed and distance you need today, but one that will allow upgrades to higher speeds or longer distances in the future Electrical factors: Electrical noise from motors, drives, welding equipment, etc. Bonded Belden Solutions As an industry leader both in enterprise network structured cabling systems and in industrial cables, we are uniquely qualified to offer the fullest range of rugged highperformance cables. Nonbonded Belden’s Patented Bonded-Pair Technology Our patented cable construction bonds each pair’s insulation along their longitudinal axes eliminate performance-robbing gaps. – No gaps between the conductor pair means that the uniform conductor-to-conductor spacing – Uniform centricity maintains excellent and consistent electrical performance – Installable Performance™ is achieved to offer superior electrical performance, even after the cable has been bent, pulled, or twisted during installation 28 Be Certain with Belden BEST PRACTICE 10 Specify Cables Criteria You Need Specify Step 1: Select the Style of Cable Transmission Distance 100 Meters Max Cat 5e/6 2000 Meters Max Multimode Fiber Over 2000 Meters Single-Mode Fiber The first step the to determine the basic type of cable you need—one that meets the distance, data rates, EMI immunity, and flexibility requirements of your application. 100 Mb/s Cat 5e 1 Gb/s Cat 6 10 Gb/s Fiber Low Noise Bonded Pairs • Unshielded Moderate Noise Bonded Pairs • Foil Shielded High Noise Bonded Pairs • Foil + Braid Shielded Flexible Installation Continuous Flex Apps Not Required Solid Conductors Required Stranded Conductors Pairs Most Apps 4-Pair Cable Special Needs 2-Pair Cable Data Rates Electrical Noise Copper Cable Criteria Specify Step 2: Choose the Jacket Material General Purpose for Most Applications PVC Sunlight/UV Resistance Any Oil Resistance Most Chemical and Fuel Resistance FEP Temperatures to 150°C FEP Plenum Rating FEP PVC is the basic jacket material and suits most application. Choose other materials to meet specific needs. Specifying an insulation material is not an issue. Insulation is almost always polyolefin; other insulation materials are usually required by other jacket choices. TPE-jacketed cables, for example, have TPE insulation. Low Generation, No Toxins When Burned LSZH High Mechanical Stress (Abrasion, Cut Through) Polyurethane Halogen Free LSZH Continuous Flex TPE Weldsplatter Resistance TPE Direct Burial Polyethylene Maximum Mechanical Protection Armoring Fiber-Optic Cable Criteria Look for General Purpose for Most Applications PVC Additional Chemical and Abrasion Resistance CPE 29 BEST PRACTICE 10 Specify Cables Step 3: Consider Other Needs Criteria Specify You must consider national and local codes that your application must meet—and any other special issues not conveniently addressed in Steps 1 and 2. Tray Application UL PLTC (300V) UL TC-ER (600V) 600 V 600 V AWM Style Mining MSHA Regulatory NEC/CEC and Local Codes Step 4: Determine the Type of Connector Criteria You Need Specify IP20 (Most Apps) Standard Duty RJ45 Connectors are selected on the amount of protection required, both in terms of IP rating and shielding. The choice may be determined by the type of device you are connecting to. Heavy Duty Full-Metal-Body RJ45 IP67 4-Pair Cable Ruggedized ODVA RJ45 2-Pair Cable M12 Yes Shielded Connector No Unshielded Connector Cable Shielding Step 5: Decide Whether to Make or Buy Cable Assemblies 30 Criteria Make Buy Cost Lower Higher Skill Higher Lower Fine-Tune Custom Lengths Yes No Installation Speed Slower Faster Testing On-site Testing Factory Tested Be Certain with Belden BEST PRACTICE 11 Have a Plan for Success Industrial Networking Project Checklist How Belden Can Help Need Manage Manage my entire project Provide a dedicated resource to work as customer staff Design Review my design and highlight areas of risk Fax and phone consultation Assist with my design in a few key areas Fax and phone consultation Assess my situation and create my design Onsite meeting and comprehensive network design Install Preconfigure switches/routers Think through your needs as you plan your project. Do you have the skills, the knowledge, and the time to plan and implement the network? Do you need a lot of help or just a little? Do you need someone to give a second look at your plans? Belden experts—and our network of partners—have the experience and knowhow to help at whatever level you need. The table below lists common requests. Talk to us about helping you with yours. Provide industrial installation guidelines Create custom installation instructions and drawings Recommend experienced Belden System Integrator or partner Perform the installation Recommend experienced Belden System Integrator or partner Perform security vulnerability testing Onsite testing and assessment Perform network validation Onsite testing and assessment Startup Perform startup Recommend experienced Belden System Integrator or partner Provide troubleshooting Onsite troubleshooting Operate Dedicated onsite engineering service Maintain Stock spares We review your application needs and provide recommendations Stock preconfigured spares Firmware Keep your hardware current Switch warranty Lifetime Warranty Industrial HiVision Service Contract Keep your software current Advanced replacement for faulty devices Remote troubleshooting Dedicated technical support contact Get help from someone that knows you and your application On-site troubleshooting Troubleshooting procedures Troubleshooting tools Training for maintenance team Upgrade Assess planned network changes and highlight areas of risk Fax and phone consultation Onsite visit if needed 31 Hirschmann Network Solutions The Hirschmann brand represents experience and expertise in automation technology. We helped pioneer Ethernet as a common standard for industrial networks. Today, Hirschmann products will ensure hassle-free and secure data communication under the toughest conditions. The high transmission speeds and large bandwidths provide the fastest possible processing of large amounts of data. The Hirschmann line of networking devices manages virtually every communication connection among the various layers of the network: information, control and device. There are products that support both copper and optical fiber media, with data speeds as high as 10 Gb/s. As the global leader in Industrial Ethernet devices, we continue to innovate with products such as switches with zero switchover time and zero packet loss redundancy, OpenBAT wireless with Clearspace technology for improved signal integrity, and the first all-gigabit machine-mount switch. Rack-Mount Devices Managed Ethernet Switches Serial Converters 32 MACH4000 Rugged, Hardworking, and 10G Ready, with enterprise-level performance and connectivity in an industrial-tough design. Configurations conclude up 52 10/100 RJ45 ports, 16 GbE RJ45 ports, and SFP and XFP slots for Gigabit and 10G connectivity. MACH1000 Configured either as a 10/100 or Gigabit switch, the MACH1000 is a rugged workhorse switch with options that include PoE and IEEE 1588 v2 precision timing. MACH100 Available in fixed or modular versions, these switches combine flexibility with easy configuration of up to 26 ports for 10/100, Gigabit, and even 10 Gigabit Ethernet. Supporting PoE and PoE+, MACH100 switches bring high performance to the control room, with 10G links to the enterprise or other control rooms IOLAN 16 serial ports with two Gigabit Ethernet ports in a rugged housing provide easy, reliable connectivity for serial devices. Be Certain with Belden DIN-Rail Mount Devices Managed Switches Unmanaged Switches Security Appliances Wireless Serial Converters OpenRail RS Series The OpenRail RS Series encompasses a broad variety of DIN rail switches with capabilities ranging from basic connectivity to advanced features—giving you more choice in ports, data rates, and advanced features. MS Series Up to six backplane slots—including one for Gigabit—accept a range of plug-in modules for Ethernet, IEEE 1588 v2 PTP, and digital I/O. SPIDER/SPIDER II These affordable, entry-level switches are available in SPIDER 10/100 devices and SPIDER II Gigabit devices. OpenRail RS Series The RS2 is a 5-port 10/100 switch, providing up to two optical interfaces. The RS20 provides 6, 14, or 15 PoE-enabled RJ45 ports plus up to three optical interfaces. EAGLE20 /EAGLE30 An all-in-one device offering an industrial-strength firewall with advanced encryption, firewall rules, and VPN tunneling and Ethernet switching. EAGLE Tofino Zone-level security made easy with ANSI/ISA-99 standard protection for zones of control system equipment with rugged Plug-n-Protect security providing a firewall, VPN, asset management, event logger, and detailed protection and filtering of OPC and Modbus TCP communications. OpenBAT Access Points and Clients Advanced Clear Space technology for increased signal integrity means high-performance networking without the wires. BAT WLC Controller Centralized configuration, monitoring, and managing up to 100 BAT access points or clients. IOLAN Serial device serving made easy with one or three serial ports and one Ethernet port, with an option for a V.92/V.90 modem. Octopus Octopus switches, in both managed and unmanaged versions, supply a full range of ports, speeds, and features like PoE/PoE+ with sealed copper (M12 connectors) and fiber (ODVA compliant) ports. Machine Mount Devices Managed and Unmanaged Switches 33 Hirschmann Rack-Mount Switches Feature Layer 2 Switching or Layer 3 Switching/Routing Conformal coating available Managed Backbone Switches Family MACH4000 Backbone Switches Model Layer 2/3 Switching MACH4000 Base Config. 10G Gigabit 10/100 Expansion Slots 48+4G 2/3 – 4 Combo 16 RJ45 4 24G 2/3 – 8 Combo – 2 24G+3X 2/3 3 XFP 8 RJ45 – 4 48G 2/3 – 16 RJ45 – 4 48G+3X 2/3 3 XFP 16 RJ45 – 4 MACH100 Port Options (Expansion Modules) Gigabit 10/100 8 SFP Ports 8 RJ45 Ports 8 SFP Ports 8 RJ45 Ports (with PoE) MACH100 Series MACH102 (Modular) 2/3 – 2 SFP Slots 8, 16, 24 2 – 8 RJ45 8 RJ45 (PoE) 8 MMF (SC) 8 SMF (SC) 8 SFP Slots MACH102 (Fixed) 2/3 – 2 SFP Slots 8, 24 – – – MACH104 2/3 2 XFP Slots 20 RJ45 4 SFP Slots – – – – 2 – 24 (Increments of 2) – 2 Combo 4 SFP Slots 4 RJ45 2 RJ45 + 2 SFP Slots – RJ45 M12 MMF (ST, MT-RJ, SC) SMF (SC, 25, 65, 140 km) SFP Slots – 2 Combo 4 SFP Slots 4 RJ45 2 RJ45 + 2 SFP Slots RJ45 M12 MMF (ST, MT-RJ, SC) SMF (SC, 25, 65, 140 km) SFP Slots – – M12 MACH1000 MAR1020 2 – MAR1030 2 – 2, 4 2 – 24 (Increments of 2) MAR1040 2/3 – 16 Combo – Terminal Servers Family Model Base Config. 10G Gigabit 10/100 WAN Expansion Slots Port Options (Expansion Modules) Gigabit 10/100 Serial 16 RJ45 – – -- – IOLAN SDS16C 34 2 RJ45 – – Be Certain with Belden Managed Backbone Switches MACH1000 0, 8, 16 – 0, 8, 16 – 0, 8, 16, 24, 32 – 0, 8, 16, 24, 32 – 48G+3X – MACH102 (Modular) 0, 8, 16 – – 4 (PoE) 16 (PoE+) – 4 – 4 – 4 RSTP MRP HIPER-Ring (10 ms) Power Supply Options Notes MACH4000 Backbone Switches – cUL 508 Operating Temp. (°C) 48+4G 0, 8, 16, 24, 32 V.24 (RJ11) USB Approvals Family IEEE 1588 Redundancy PTP Methods RSTP MRP HIPER-Ring (300 ms) Mgt Ports Model PoE Ports 24G 24, 48 VDC 110/230 VAC Redundancy 0 to +60 24G+3X 48G V.24 (RJ11) USB cUL 508 ReverseMount Option 110/230 VAC Redundancy 0 to +50 MACH100 Series MACH102 (Fixed) MACH104 MACH1000 RSTP MRP HIPER-Ring (30 ms) RSTP MRP HIPER-Ring (10 ms) 16 MAR1020 V.24 (RJ11) USB cUL 508 cUL 1604 Class 1 Div 2 Germanischer Lloyd IEC 61850-3; IEEE 1613 EN50121-4, NEMA TS 0 to +60 -40 to +85 -40 to +70 EEC 24, 36, 48 VDC 110/250 VDC 110/230 VAC Redundancy MAR1030 MAR1040 Terminal Servers Timing PoE Ports Redundancy Mgt Methods Ports Approvals – IEC 61850-3 IEEE 1613 cUL 60950-1 cUL 1604 Class1 Div 2 ATEX 100a, Zone 2 – – V.24 Operating Temp. (°C) Power Supply Options Notes Model Family IOLAN -40 to +70 110/250 VDC 110/230 VAC SDS16C 35 Managed DIN Rail Switches Family Model Layer 2/3 Ports Switching Gigabit OpenRail OpenRail RSR 10/100 (RJ45 + Fiber) OpenRail RSP Expansion Port Options Slots Gigabit 10/100 – – – RSB20 2 – 8 8 + 1 SFP Slot 6 + 2 SFP Slots 6 + 3 SFP Slots RS20/RS22 2 – 4, 8, 16, 24 + 2 Uplink 9, 17, 25 + 3 Uplink – – RJ45 MMF (SC, ST) SMF (SC, ST, 10, 40, 70 km) RSR20 2 – 8, 9 + 2 Uplink – – 1 RJ45 1 RJ45 + 2 MMF (SC) MMF (SC, ST, MT-RJ) SMF (SC, 10, 40 200 km) RS30/RS32 2 2 RJ45 8, 16, 24 + 2 Uplink 8, 16, 24 + 2 Uplink – RJ45 1, 2, or 3 SFP Slots – RSR30 2 2, 3 + 2 Uplinks 6, 7, 8 – 1, 2, 3 , 4 Combo 1, 2, 3 , 4 SFP Slots 1, 2, 3, 4 Combo Ports RS40 2 9 – – 2 Combo – RSP 2 3 RJ45 8 RJ45 4 RJ45 + 4 SFP slots 11 RJ45 – 3 SFP Slots 3 SFP Slots Managed Modular Backplane Switches Family MS Series OpenRail RS20/RS30 MS Series Model Layer 2/3 Backplane Switching Type Backplane Slots Gigabit 10/100 Maximum Ports Gigabit 10/100 Media Modules Gigabit 10/100 MS20 2 10/100 – – 24 – 2 10/100 + Gigabit 1 2, 4, 6 2 24 2 MMF 2 SFP Slots 10/100 + Gigabit 1 2, 4, 6 4 24 4 MMF 4 SFP Slots 2, 4, 6 4 RJ45 0, 2, or 3 RJ45 + 1, 2, or 4 MMF (SC, ST, MT-RJ) MS30 MS4128 2/3 36 0, 2, or 3 RJ45 + 1, 2, or 4 SMF (SC, 20, 40, 70 km) 4 SFP Slots 2 or 4 Combo Be Certain with Belden Managed DIN Rail Switches PoE Ports IEEE 1588 Redundancy Methods PTP Mgt Ports Approvals Operating Temp. (°C) Power Supply Options – – RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11) cUL 508 cUL 1604 Class1 Div 2 0 to +60 -40 to +70 12/24 VDC Redundancy RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11) USB EN50121-4 Germanischer Lloyd IEEE 1613 NEMA TS-2 cUL 508 cUL 1604 Class1 Div 2 0 to +60 -40 to +70 12/24/36/48 VDC 24 VAC RSTP MRP HIPER-Ring (10 ms) V.24 (RJ11) USB EN50121-4 IEC 61850-3 Germanischer Lloyd IEEE 1613 cUL 508 0 to +60 -40 to +85 24/36/48 VDC 60/120/250 VDC 110/230 VAC Redundancy RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11) USB EN50121-4 Germanischer Lloyd IEEE 1613 NEMA TS-2 cUL 508 cUL 1604 Class1 Div 2 0 to +60 -40 to +70 12/24/36/48 VDC 24 VAC RSTP MRP HIPER-Ring (10 ms) V.24 (RJ11) USB EN50121-4 IEC 61850-3 Germanischer Lloyd IEEE 1613 cUL 508 0 to +60 -40 to +85 24/36/48 VDC 60/120/250 VDC 110/230 VAC Redundancy RSTP MRP HIPER-Ring (300 ms) V.24 (RJ11) USB Germanischer Lloyd IEC 61850-3 cUL 508 cUL 1604 Class1 Div 2 ATEX Zone 2 0 to +60 -40 to +70 12/24/36/48 VDC 24 VAC RSTP MRP HSR PRP V.24 (RJ11) SD Card cUL 508 IEC 1850-3 IEEE1613 NEMA TS-2 EN50121-4 0 to +60 -40 to +85 24/36/48 VDC 60/120/250 VDC 110/230 VAC Redundancy 0, 9, 17, 25 – 0, 8, 16, 24 – – – – – 0, 4, 8 – 11 Model Family OpenRail RSB20 RS20/RS22 RSR20 RS30/RS32 RSR30 RS40 RSP Managed Modular Backplane Switches Media Modules IEEE 1588 PTP Digital I/O PoE Ports Redundancy Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Model MS20 2 or 4 RJ45 2 MMF or SMF 2 SFP Slots 4 I/O Ports – RSTP MRP HIPER-Ring (300 ms) USB cUL 508 cUL 1604 Class1 Div 2 EN50121-4 IEC 61850-3 IEEE 1613 0 to +60 Family MS Series 24 VDC MS30 -30 to +60 24 VDC MS4128 37 Unmanaged DIN Rail Switches Family Model Ports Gigabit SPIDER Series 10/100 (RJ45 + Fiber) SPIDER Series Expansion Slots Port Options Gigabit 10/100 – – – SPIDER – 3, 4, 8 RJ45 1, 4, 8 RJ45 + 1, 2 MMF or SMF SPIDER II 5 RJ45 5 RJ45 + 2 SFP Slots – – – – RS2 – 3, 4, 5 RJ45 3 RJ45 + 2 MMF or SMF 4 RJ45 + 1 MMF or SMF – – – RS20 – 6, 14, 15 RJ45 + 1, 2, 3 MMF – or SMF – – OpenRail OpenRail Router/Firewall/VPN Devices Family Model Eagle Ports Gigabit 10/100 (RJ45 + Fiber) Serial – 1 Trusted, 1 Public – Port Options Gigabit 10/100 Eagle Eagle20 Firewall/VPN Router RJ45 MMF (SC) SMF (SC) Zone-Level Security Appliance Family Model Ports Gigabit Eagle20-0400 Eagle30-0402 Eagle 10/100 Port Options Gigabit 10/100 – 4 – RJ45 2 4 SFP Slots RJ45 Eagle Zone-Level Security Appliance Family Model Eagle Ports Gigabit 10/100 Port Options Gigabit 10/100 – 1 Trusted, 1 Public – RJ45 MMF (SC) Eagle Eagle Tofino 38 Be Certain with Belden Unmanaged DIN Rail Switches PoE Ports IEEE 1588 PTP Redundancy Methods Approvals Operating Temp. (°C) Power Supply Options Model Family SPIDER Series 0, 1, 4 Also PoE Powered Versions – – – – – – – 0, 6, 14, 15 – – SPIDER – cUL 508 0° to +60 -40° to +70 12/24 VDC SPIDER II IEC 61850 IEEE 1613 EN50121-4 ATEX 100a Zone 2 OpenRail 0° to +60 -40° to +70 24 VDC RS2 -40° to +70 24 VDC Redundancy RS20 Router/Firewall/VPN Devices Capabilities Management Ports Approvals RS-232 (RJ11) USB IEC 61000–6–5 IEC 61850–3 IEEE 1613 UL60950–1 Operating Temp. (°C) Power Supply Options Model Family Eagle Routing Firewall Encryption Traffic Filters 802.3X Flow Control VPN -40 to +60 12/24/48 VDC Eagle20 Firewall/VPN Router Zone-Level Security Appliance Capabilities Routing Firewall Encryption Management Ports Approvals RS-232 (RJ11) USB SD Card IEC 61000–6–5 IEC 61850–3 IEEE 1613 UL60950–1 EN61131-1 EN50121-4 NEMA TS2 ISA 12.12-01 Class 1 Div 2 Operating Temp. (°C) Power Supply Options Model Family Eagle Eagle20-0400 -40 to +70 18 – 80 VDC 48 – 320 VDC 88 – 265 VAC Eagle30-0402 Zone-Level Security Appliance Loadable Security Modules VPN Server/Client Firewall Security Asset Management Modbus TCP Enforcer OPC Enforcer Event Logger Management Ports Approvals USB FERC/NERC CIP ANSI/ISA-99 IEC 62443 cUL 508 Germanischer Lloyd Operating Temp. (°C) Power Supply Options Model Family Eagle -40 to +60 12/24/48 VDC Eagle Tofino 39 Wireless Access Points and Clients Family Model OpenBAT Series DIN Rail Mounting OpenBAT-R OpenBat-C OpenBAT-R 802.11 Data Rate (Max) Antenna Connectors No. of Radios LAN Ports a/b/g/n 450 Mb/s 6 1, 2 1 or 2 GbE Combo 1, 2 1 GbE M12 1 1 M12 IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II OpenBAT-F a/b/g/n 450 Mb/s OpenBAT-C (Client Only) a/b/g/n 450 Mb/s 1 Wireless Controller Family Model BAT WLC Wireless Controller Access Points Supported Ports Gigabit 10/100 25, 50, 100 4 RJ45 – BAT and OpenBAT Series BAT WLC IP67/IP54 Machine-Mountable Switches OCTOPUS (Unmanaged) OCTOPUS (Managed) Family Models Gigabit Ports 10/100 Ports Gigabit Port Options OCTOPUS (Managed and Unmanaged) 5TX – 5 M12 – 8M/16M/24M – 8, 16, 24 M12 – OS20 – 8 M12, 2 MMF, SMF – OS24 – 9 or 10 – OS30 2 8 M12 OS32 2 8 or 16 M12 2 MMF, SMF, M12 2 SFP Slots (1 GbE, 1 10/100) 2 10/100 SFP Slots 40 Be Certain with Belden Wireless Access Points and Clients PoE Security Operating Temp. (°C) Power Supply Options Model OpenBAT Series DIN Rail Mounting 2 Family 802.11i, 802.1x, and RADIUS 24 VDC PoE Redundancy 0 to +60 OpenBAT-R IP67. Full Shock and Vibration Protection. X2 Models Suited to ATEX Zone II 1 802.11i, 802.1x, and RADIUS – 24 VDC PoE Redundancy -40 to +70 -40 to +70 OpenBAT-F OpenBAT-C (Client Only) Wireless Controller Functionality Management Operating Ports Temp. (°C) Automatic configuration and central management of all the access points in the WLAN Full throughput of payload data as per IEEE 802.11n for each access point Integrated IP router with firewall Remote monitoring and logging of equipment and connection status of BAT devices Remote monitoring BAT WLAN installations, including Rogue AP and Rogue Client visualizations Power Supply Model Options Family BAT and OpenBAT Series Serial (8-pos Mini-DIN) USB +5 to +40 110/230 VAC BAT WLC IP67/IP54 Machine-Mountable Switches PoE Ports IEEE 1588 PTP Redundancy Management Approvals Methods Ports Operating Temp. (°C) Power Supply Options – 0, 6, 8 – 0, 8 – 8 – RSTP MRP HIPER-Ring (300 ms) – cUL 60950-1 Germanischer Lloyd EN 50155 EN 50121-4 DIN 5510-2 NF F 16101/102 Models Family 5TX OCTOPUS (Managed and Unmanaged) 8M/16M/24M -40 to +70 24, 48 VAC 110 VAC Redundancy OS20 OS24 OS30 OS32 41 Serial-to-Ethernet Converters Family IOLAN IOLAN Model Serial Ports Ethernet Ports WAN Port DS1 1 (DB9) 1 10/100 RJ45 – SDS3 3 (RJ45) 1 10/100 RJ45 V.92/V.90 Modem (RJ11) SDS4 3 (RJ45) 1 10/100 RJ45 – Wireless Antennas Extending the Reach of Wireless Frequency Band 2.4 and 5 GHz 5 GHz 2.4 GHz 42 2.4 and 5 GHz Gain (dBi) 5 GHz 2.4 GHz IEEE 802.11 Type Distance (km) a/b/g Omni-Directional a/b/g/n Omni-Directional MiMo 3.5 @ 2.4 GHz 5.5 @ 5 GHz 0.5 a/b/g Omni-Directional 6 @ 2.4 GHz 8 @ 5GHz 0.89 a Omni-Directional 5 0.45 a/n Directional Polarization Diversity 8 1.12 a/n Directional MiMo 9 2 a Directional 18 8.91 a Directional 23 15.84 a/n Directional 23 15.84 b/g Omni-Directional 6 2.98 b/g Directional Polarization Diversity 8 3.75 b/g Directional 14 7.49 b/g Leaky Coax 50 m or 100 m 2.99 Be Certain with Belden Serial-to-Ethernet Converters Approvals Operating Temp. (°C) Power Supply Options -40 to +70 Model DS1 Family IOLAN IEC 60950-1 0 to +55 cUL 60950-1 cUL 1604 Class1 Div 2 ATEX 100a, Zone 2 -40 to +70 12, 24 VDC SDS3 SDS4 43 ® GarrettCom Network Solutions For mission critical applications under harsh conditions, industrial customers count on GarrettCom‘s networking products. GarrettCom designs, manufactures and sells industrial networking products for specialty and stressed applications. These include power utility substations and similar Smart Grid operations centers, surveillance and physical security, transportation facilities, industrial and factory automation, telecommunications, water treatment and outdoor applications. GarrettCom products include managed and unmanaged Industrial Ethernet switches, multiprotocol routers, media converters, fiber links and terminal servers. Our products meet and usually exceed the requirements of the industries we serve. Highly modular products also allow virtually unlimited configurations. Rack-Mount Devices Managed Switches Magnum 12KX Backbone Substation-hardened for Smart Grid applications or physical security multicast networks, Magnum 12KX switches offer 16 combo ports with built-in copper RJ45s or SFP slots. For critical timing applications, IEEE 1588 v2 PTP is standard on all ports. Magnum 10K Series IEC 61850-3 compliant Magnum 10K switches are designed for data-intensive utility and industrial applications. With IEEE 1588 v2 timing synchronization, the switches have 8 or 10 modular expansion slots for maximum configuration flexibility. Magnum 6K25 and 6K32 Custom configure a device to specific application needs—with virtually any combination of 10/100 copper or fiber ports, optical Gigabit with plug-in GBIC or SFP transceivers, and support for PTP and PoE. Unmanaged Switches Magnum 4K Series With 8, 16, or 24 ports (two of which can optionally be optical), the Magnum 4K series offer fast, nonblocking performance to smoothly support multiple workgroups, each with its own switched domain. Industrial Computer Magnum 10C A hardened, high-performance computer for monitoring, surveillance, management, data collection, and other mission-critical tasks, the Magnum 10C offers low power consumption, high-reliability solid-state drives, fanless cooling, a generous mix of I/O ports, and compatibility with both Microsoft Windows and Linux. Terminal Servers Magnum 10TS Series With up to 32 serial ports for protection and SCADA devices and IRIG-B time coding, Magnum 10 Series terminal servers support large substation or other installations with large numbers of serial instruments. Routers Magnum 10RX With up to 10 Gigabit Ethernet ports, 16 T1/E1 ports, or 32 serial connections, the Magnum 10RX offers advanced Layer 3 networking protocols, firewall, and secure virtual private networking for heavy-duty industrial applications. Magnum DX940 A secure gateway to the outside world from power utility substations, roadside traffic controls, and similar applications, the DX940 can be configured with six 10/100 or Gigabit Ethernet ports, four serial ports and two EVDO 3G cellular, T1/E1, or DDS WAN ports. Dymec Optical Star For cascadable, transparent optical networking of multiple serial devices, 5- and 9-port Dymec optical stars are ideal for master/slave polling applications such as multiple meters, relays, and other statistical devices and for broadcasting IRIG-B to multiple devices. Optical Serial Devices 44 Be Certain with Belden ® DIN-Rail Mount Devices Managed Switches Magnum 6K Series User-configurable switches unmatched flexibility in port styles: 10 Mb/s, 10/100, and Gigabit speeds over copper or fiber. With Magnum 6K switches, you have the flexibility of any port, any speed, any distance. Unmanaged Switches ES Series The ES series is the flexible choice for the network edge, with options for up to six ports, PoE, and dual homing. Serial Device Routers Magnum DX40 An industrial firewall with two Ethernet and two serial ports designed for use in secure NERC CIP compliant environments. Media Converters Magnum Series 14 Easy-to-use converters for UTP copper, fiber, and coaxial Thinnet. Dymec Links Copper to multimode or single-mode fiber conversion, with two RJ45 connectors to eliminate the worry over crossover or straight cables. Magnum CS Series Convert and switch 10/100 and Gigabit signals. 45 ® Managed Backbone Switches Family Model Layer 2/3 Switching Magnum 12KX Base Config. 10G Gigabit Magnum 10K 10/100 Expansion Slots Port Options (Expansion Modules) Gigabit 10/100 – – 2 Combo 4 RJ45 4 MMF (LC, MT-RJ) 2 MMF (ST, SC) 2 SMF (LC, SC, 25, 40 km) 1 or 2 SFP 1 GBIC RJ45 8 RJ45 4 MMF (SC, ST) 8 MMF (LC, MT-RJ) 8 SMF (LC, 15, 20, 40 km) 8 MMF (MT-RJ, LC) 4 RJ45 + 4 MMF (MT-RJ) 4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF 1 GBIC slot SFP or GBIC Slots 8 RJ45 8 MMF (MT-RJ, LC) 8 SMF (LC) 4 RJ45 + 4 MMF (MT-RJ) 4 RJ45 + 2 MMF (ST, SC) 4 RJ45 + 4 SMF Magnum 12KX Backbone Switch Magnum 10K Series Magnum 6K32 Series Magnum 6K25 Series 12KX 2/3 – 16 Combo – – 10KG 2/3 – 16 max 8 max 8 10KT 2/3 – 2 – 32 RJ45 or Fiber 4 max 10 6K32FC 2/3 – 4, 8, 16, 32 8 max 4 6K32T 2/3 – 16 – 32 4 max 2 6K25 2/3 – 6 – 24 RJ45 or Fiber 1 4 – 4 – 24 RJ45 or Fiber 6K25e 2/3 8 max 4 Unmanaged Workgroup Switches Family Model Layer 2/3 Switching Ports 10G Magnum 4K 10/100 – 8, 16, 24 RJ45 8, 14, 22 1 RJ45 + 1 or 2 Fiber Magnum 4K Series 4K 46 2 – Expansion Slots Gigabit Port Options (Expansion Modules) Gigabit 10/100 – 1 or 2 MMF (SC, ST) 1 or 2 SMF (SC, 20, 40 km) (Replaces 2 RJ45) Be Certain with Belden ® Magnum 6K32 PoE Ports 0, 4 IEEE 1588 Redundancy PTP Methods 16 4, 8, 12, 16 4, 8, 12, 16, 20, 24, 28, 32 All Ports RSTP MRP S-Ring RSTP MRP S-Ring Mgt Ports Approvals V.24 (RJ11) USB cUL 508 cUL 1604 Class1 Div 2 IEC 61850-3, IEEE 1613 EN50121-4, NEMA TS EN50155 V.24 (RJ11) USB IEC 61850-3, IEEE 1613 NEMA TS RS-232 (DB9) DNV EN50155 IEC 61850-3 IEEE 1613 Class 2 NEBS Level 3, ETSI NEMA TS-2 UL 60950 – 4, 8, 12, 16, 20, 24, 32 2/3 4, 8, 12, 16, – 20, 24 4, 8 RSTP MRP S-Ring RSTP MRP S-Ring – Managed Backbone Switches Magnum 6K25 RS-232 (DB9) IEC 61850-3, IEEE 1613 NEMA TS NEBS L3 and ETSI Operating Temp. (°C) Power Supply Options -40 to +85 24, 36, 48 VDC 110/250 VDC 110/230 VAC Redundancy Reverse-Mount Option -40 to +85 24 VDC -48 VDC 125 VDC 250 VDC 110/230 VAC Redundancy Thermal Fin Option Reverse-Mount Options -40 to +85 -40 to +85 24 VDC -48 VDC 125 VDC 150 VDC 110/230 VAC Redundancy 24 VDC -48 VDC 125 VDC 110/230 VAC Redundancy Notes Model Family Magnum 12KX Backbone Switch 12KX 10KG Magnum 10K Series 10KT 6K32FC Magnum 6K32 Series Reverse Mount Option 6K32T 6K25 Reverse Mount Option Magnum 6K25 Series 6K25e Unmanaged Workgroup Switches IEEE 1588 PTP – PoE Ports – Redundancy Methods – Mgt Ports Approvals – EN61000-4 IEC 60068-2 IEC 61850-3, IEEE 1613 NEMA TS-2 UL 60950 UL 1604 Class 1 Div 2 UL 508 Operating Temp. (°C) -40 to +85 Power Supply Options 24 VDC -48VDC 125 VDC 110/230 VAC Redundancy Notes Model Family Magnum 4K Series Reverse Mount 4K Option 47 ® Terminal Servers Family Magnum 10 Series Magnum 10ETS Model 10ETS Base Config. 10G Gigabit – 4, 8 Magnum 10XTS 10/100 Expansion Slots WAN 2 – 32 Port Options (Expansion Modules) Gigabit 10/100 – 10 10XTS – 4, 8 2 – 28 – 2 T1/E1 Router/Firewall/Terminal Server, with Cellular Option Family Model Ports 10/100 Gigabit Serial WAN 2 4, 6 0, 2 0, 1, 2 Expansion Slots Port Options 4 2 RJ45 2 SFP Slots 10/100 Gigabit WAN SFP Slots 1 DDS 1 T1/E1 1 EVDO 3G Cellular 1 EVDO + 1 T1/E1 1 EVDO + 1 DDS Industrial Computer Family Model Magnum 10C Processor RAM Storage 1.6 GHz Intel® Atom™ N270 512 kB L2 cache, 533 MHz FSB 2 GB Ports Supplied Expansion GbE USB 2.0 Serial Video 16 GB SSD Mounting for two 2.5” HDD or SSD 2 RJ45 6 0, 6 (DB9) VGA Magnum 10C 10C Optical Star Serial Device Family 2 DB9 2 DB9 (with IRIG-B) 4 RJ45 4 RJ45 (with IRIG-B) Magnum DX940 Magnum DX940 DX40 Serial 2 or 4 RJ45 2 MMF (SC, ST) 4 MMF (LC, MT-RJ) 2 SMF (SC, 20, 40 km) 4 SMF (LC, 20, 40 km) IRIG-B (2 BNC) 2 SFP Slots Dymec OS Model Optical Ports Optical Interface Data Rates Modes Distance OS5 OS9 5, 9 DC – 2 Mb/s Master/Slave Peer to Peer 5 km MMF >25 km SMF Dymec OS Series 48 ST Be Certain with Belden ® Terminal Servers Timing IRIG-B PoE Ports Redundancy Methods 0, 4, 8 – Mgt Ports Approvals IEC 61850-3 IEEE 1613 Class 2 NEMA TS-2 UL 60950 – Operating Temp. (°C) Power Supply Options -40 to +85 24 VDC -48VDC 125VDC 110/230 VAC Redundancy Notes Model 10ETS Reverse Mount Version Family Magnum 10 Series 10XTS Router/Firewall/Terminal Server, with Cellular Option Timing – PoE Ports – Redundancy Methods RSTP Mgt Ports Approvals RS-232 (DB9) IEC 61000–6–5 IEC 61850–3 IEEE 1613 UL60950–1 Operating Temp. (°C) Power Supply Options -40 to +85 24, 48 VDC 110/250 VDC 110/230 VAC Notes Model Family Magnum DX940 High-Gain Antenna Options DX40 Industrial Computer Operating System Approvals None Supplied. Tested with Microsoft Windows and Linux UL 60950 IEEE 1613 Class 2 IEC 61850-3 Operating Temp. (°C) Power Supply Options Notes Model -40 to +85 18 - 60 VDC 110/250 VDC 110/230 VAC Redundancy Optional Thermal Fins Family Magnum 10C 10C Optical Star Serial Device Timing Approvals IRIG-B Compatible IEEE C.37.90 IEEE 1613 IEC 61850 Operating Temp. (°C) Power Supply Options Notes Model -40 to +85 18 - 60 VDC 110/250 VDC 110/230 VAC Cascadable OS5 OS9 Family Dymec OS Series 49 ® Managed DIN Rail Switches Family Model Layer 2/3 Switching Magnum 6KM Magnum 6KL Magnum 6KQ 10/100 (RJ45 + Fiber) Expansion Port Options Slots Gigabit 10/100 0, 1, 2 4 RJ45 + 4 RJ45 or Fiber 1 10/100 1 Gigabit 3 SFP Slots 4 RJ45 2 RJ45 + 2 MMF (SC, ST, LC, MT-RJ) 2 RJ45 + 2 SMF (SC, LC, 20, 40 km) 4 MMF (SC, ST, LC, MT-RJ) 4 SMF (SC, LC, 20, 40 km) 0, 2 4 RJ45 Base 12 RJ45 or Fiber Max 3 2 RJ45 2 SFP Slots 4 RJ45 2 RJ45 + 2 MMF (SC, ST, LC, MT-RJ) 2 RJ45 + 2 SMF (SC, LC, 20, 40 km) 4 MMF (SC, ST, LC, MT-RJ) 4 SMF (SC, LC, 20, 40 km) 2 1 or 2 RJ45 1 or 2 MMF (ST) 1 or 2 GBIC Slots 1 or 2 SFP Slots 8 RJ45 4 RJ45 + 2 MMF (SC, ST, LC, MT-RJ) 4 RJ45 + 2 SMF (SC, LC, 20, 40 km) 2, 4, 8 MMF (SC, ST, LC, MT-RJ) 2, 4, 8 SMF (SC, LC, 20, 40 km) 1 2 RJ45 1 SFP Slot + 4 RJ45 (10/100) 1 SFP Slot + 4 MMF (LC) + 2 RJ45 (10/100) 1 SFP Slot + 4 SMF (LC, 20, 40 km) + 2 RJ45 (10/100) 1 GBIC Slot + 2 MMF (SC) 2 GBIC Slots 8 RJ45 8 MMF (MT-RJ) 4 RJ45 + 4 MMF (MT-RJ) 4 RJ45 + 4 SMF (LC, 20 km) 2 RJ45 + 6 MMF (LC, MT-RJ) 4 RJ45 + 2 SMF (SC, 20, 40 km) 4 MMF (SC) 2 M12 2 MMF (LC) 4 SMF (LC, 20, 40 km) 4 M12 4 MMF (LC) 4 SMF (LC, 20, 40 km) 2 M12 + 2 MMF or SMF Ports Gigabit Magnum 6K Series 6KL 6KQ 6K16 6K16V 2 2 2 0-4 0 - 16 6K8 2 0 to 4 0 to 8 6KM 2 2 4 M12 + 4 M12 or Fiber 2 Unmanaged DIN Rail Switches Family Magnum ES Edge Series 50 Model Ports Gigabit 10/100 (RJ45 + Fiber) Magnum 6K Magnum ES Edge Expansion Slots Port Options Gigabit 10/100 ES42 – 6 RJ45 5 RJ45 + 1 Fiber 4 RJ45 + 2 Fiber – – 1 or 2 MMF (SC, ST, MT-RJ, LC) 1 or 2 SMF (SC, ST, LC, 20, 40 km) ESD42 – 2 Dual Homing RJ45 or Fiber 4 RJ45 – – 2 MMF (SC, ST, MT-RJ, LC) 2 SMF (SC, ST, LC, 20, 40 km) Be Certain with Belden ® Managed DIN Rail Switches PoE Ports IEEE 1588 PTP Redundancy Methods Mgt Ports Approvals Operating Temp. (°C) Power Supply Options Model -40 to +85 12/24/48 VDC 125/250 VDC 110/230 VAC 6KL Magnum 6K Series – RSTP S-Ring RS-232 (RJ45) EN50155 EN61000 IEC 61850 IEEE 1613 Class 2 NEBS L3 and ETSI NEMA TS-2 TEES UL 60950 0, 4, 8 – RSTP S-Ring RS-232 (RJ45) IEC 61850 IEEE 1613 Class 2 NEBS L3 and ETSI NEMA TS-2 -50 to +85 12/24/48 VDC 125/250 VDC 110/230 VAC 6KQ 0, 4, 6, 8 – RSTP S-Ring IEC 61850 1613 Class 2 RS-232 (DB9) IEEE NEBS L3 and ETSI NEMA TS-2 -50 to +95 12/24/48 VDC 125/250 VDC 110/230 VAC 6K16 6K16V – RSTP S-Ring RS-232 (DB9) Link-Loss-Learn cUL 508 IEC 61850-3 IEEE 1613 Class 2 NEBS L3 and ETSI NEMA TS-2 TEES -50 to +95 24 VDC -48 VDC 125 VDC 110/230 VAC 6K8 – cUL 508 DNV EN50121-4 RSTP EN50155 S-Ring RS-232 (M12) IEC 61850-3 Link-Loss-Learn IEEE 1613 Class 2 NEBS L3 and ETSI NEMA TS-2 TEES -40 to +85 12/24/48 VDC 125/250 VDC 110/230 VAC 6KM 0, 4 0, 4 – Family Unmanaged DIN Rail Switches PoE Ports IEEE 1588 PTP Redundancy Methods 0, 4 – Loss-Link-Learn 0, 4 – Dual Homing Approvals IEC 61850 IEEE 1613 NEBS L3 and ETSI NEMA TS-2 TEES EN50155 Operating Temp. (°C) 0° to +40 -25° to +60 -40° to +75 Power Supply Options 12/24 VDC -48 VDC 110/230 VAC Model Family ES42 Magnum ES Edge Series ESD42 51 ® Router/Firewall/VPN Devices Family Model Magnum Series Ports Gigabit 10/100 (RJ45 + Fiber) Serial Port Options Gigabit 10/100 – 2 2 DB9 – RJ45 SFP Slot Magnum DX40 DX40 Serial Device Router Media Converters Family Magnum Dymec Model Interfaces Data Rates Available 14 Series 1 RJ45, 1 BNC 1 RJ45, 1 MMF (ST, SC, LC, MT-RJ) 2 RJ45, 1 SMF (ST, SC, LC, 15, 20, 40 km) 10 Mb/s, 100 Mb/s Links Ethernet 2 RJ45, 1 MMF (ST) 2 RJ45, 1 SMF (ST, 10 km) 10 Mb/s, 100 Mb/s Magnum Dymec Converter Switches Family Magnum CS Converter Switch Series 52 Model Magnum CS Converter Switch Ports 10/100 (RJ45 + Fiber) Gigabit Port Options 10/100 Gigabit CS14 2 RJ45 + 1 Fiber – 1 MMF (SC, ST, MT-RJ, LC) 1 SMF (ST, SC, LC, 15, 20, 40 km) – CSG14 – 2 RJ45 + 1 Fiber – 1 MMF (SC) 1 SMF (LC, 22, 40, 60, 90 km) CSG14U – 1 RJ45 + 2 SFP – Slots – Be Certain with Belden ® Router/Firewall/VPN Devices Capabilities Management Ports Routing Firewall Encryption Traffic Filters 802.3X Flow Control VPN Approvals IEC 61850–3 IEEE 1613 NEMA TS-2 UL60950–1 Operating Temp. (°C) -40 to +85 Power Supply Options Family Model Magnum Series 24/48 VDC 110/250 VDC 110/230 VAC DX40 Serial Device Router Media Converters Approvals Operating Temp. (°C) Power Supply Options NEBS L3 and ETSI IEEE 1613 NEMA TS-2 TEES IEC61850 0 to +40 0 to +50 -40 to +55 -40 to +75 9, 24, -48 VDC 110 – 230 VAC -40 to +70 -40 to +85 12, 24, 48 VDC 110/230 VAC 110/250 VDC Family Model Magnum 14 Series Dymec Links Ethernet Converter Switches Approvals EN50155 IEC 61850 IEEE 1613 NEMA TS-2 TEES EN50155 Operating Temp. (°C) 0 to +40 -25 to +60 -40 to +75 Power Supply Options 12, 24, -48VDC 110/230 VAC Model Family CS14 Magnum CS Converter Switch Series CSG14 CSG14U 53 Belden Network Connectivity Solutions For a complete end-to-end solution, count on Belden cabling and connectors for reliable performance in connecting Ethernet devices. We offer a complete range of copper and fiber-optic cables, connectors, and cable assemblies to meet any industrial networking need. Industrial Cable: Rugged and Capable Belden supports both copper and fiber connectivity with rugged cables designed for industrial environments. Copper twisted-pair cable satisfies most cabling needs up to 90 meters. Belden DataTuff cables are available in a wider range of insulation and jackets, shielding, armoring, and other features to meet nearly every requirement for temperatures extremes, mechanical robustness, and signal integrity. Belden Bonded Pair Technology ensures consistent performance to maintain signal integrity in demanding environments. Fiber-optic cable is the choice when copper cable won’t meet application requirements. The two main reasons for using fiber are the longer transmission distances supported and the inherent noise immunity. Since fiber is a dielectric that neither emits nor picks up EMI, it is deployed in electrically noisy environments and in hazardous areas where the danger of electrical sparking is present. Industrial-grade UTP is designed for more robust application environments. They usually feature a thicker PVC jacket than found on commercial UTP cable. Temperature extremes. Extreme cold can make a cable stiff and brittle, while elevated temperatures can degrade the cable’s insulation and cause an increase in attenuation. Industrialgrade Ethernet will operate in a much wider temperature range (-40°C to +85°C) than their commercial counterparts (0°C to +40°C). Solvents, lubricants and other strong chemicals can damage commercial cables, especially at higher temperatures, causing a cable’s jacket to swell and lose mechanical strength. Oil- and chemical-resistant cable jackets in industrial-grade cable solve these issues. UV radiation, most commonly caused by direct exposure to sunlight, causes the cable’s jacket to decompose at an accelerated pace, losing mechanical strength. This can limit the useful life of the cable. Belden industrial-grade cables provide the sunlight/UV resistance you need for the severest applications. Mechanical robustness. Cables are more likely to experience pulling forces (i.e., beyond those of the initial installation process) in an industrial environment; it may be necessary to move cables around as equipment is rearranged. Pulling a commercial-grade UTP cable with excessive force will stretch it. The elongation detrimentally affects signal integrity by increasing attenuation, crosstalk, return loss, and susceptibility to ambient EMI. Look for an industrial cable that withstands installation stresses. For example, most Belden DataTuff cables have each pair bonded along its longitudinal axes to ensure that no performance-robbing gaps develop. Since no gaps can occur, and the conductor-to-conductor spacing is always uniform, the cable offers excellent and consistently reliable electrical performance — even after the cable has been subjected to the bending, pulling and twisting that is inherent in the installation process and the stresses of the application. 54 Be Certain with Belden Industrial Ethernet Twisted-Pair Cable DataTuff® Cable Family Type Insulation Jacket Shielding Armoring Environmental Other Options DataTuff® Cable Cat 5e, 2-Pair Solid Conductors PVC PVC None Foil – – – Plenum 600 V AWM PLTC High Flex Double Jacketed EtherNet/IP Compliant Plenum Double Jacketed Cat 5e, 4-Pair Solid or Stranded Conductors Polyolefin FEP PVC Polyethylene FEP LSZH Cat 6, 4-Pair Solid or Stranded Conductors Polyolefin Polypropylene FEP PVC FEP None Foil Foil + Braid None Interlocked Aluminum Sunlight Resistant Oil Resistant Oil Res. I/II Waterblocked MSHA Weldsplatter Resistant Extended Temp: -70°C to +150°C None Foil None Interlocked Aluminum Sunlight Resistant Oil Resistant Oil Res. I/II Extended Temp: -70°C to +150°C Fiber-Optic Cable Family Cable Type Fiber Types Jacket No. of Fibers Loose Tube OM1, 2, 3, 4 OS2 PVC or CPE 2 to 144 Up to 12 Fibers per Tube/144 Fibers per Cable All-Dielectric Construction Loose Tube or Tight Buffered OM1, 2, 3, 4 OS2 PVC, PVDF 6 to 144 Up to 12 Fibers per Tube/144 Fibers per Cable Interlocked Aluminum Armoring Interconnect Cable Tight Buffered OM1, 2, 3, 4 OS2 PVC, PVDF, LSZH 1 or 2 Zipcord Construction Distribution Cable Tight Buffered OM1, 2, 3, 4 OS2 PVC, PVDF, LSZH 2 to 144 Breakout Cables Tight Buffered OM1, 2, 3, 4 OS2 PVC, PVDF, LSZH 2 to 18 TrayOptic® Cable Armored Cable Ratings OFNR/OFN FT4 Riser, Plenum, and LSZH Rated Rise, Plenum, and LSZH Rated MSHA-Approved Available 55 Cordsets and Cable Assemblies Copper Family Connectors Cable Lengths Copper RJ45 – RJ45 (IP20) RJ45 – RJ45 (IP67) M12 – M12 (IP67) M12 – RJ45 (IP67 – IP20) DataTuff Cat 5e or 6 .3 to 90 m ST, SC, LC Simplex, Duplex MMF, SMF 2 mm, 3 mm Fiber 6, 10 ft Fiber Other Configurations Pigtails (One End Unterminated) Available Preterminated Cable Assemblies Are Available with up to 144 Fibers Modular Industrial Patch Panels Family Modules/Housing Max Connections Fiber Modules Copper Module 1 to 6 36 Duplex Fiber 36 RJ45 1/2 MMF 6 or 12 SC Duplex OM 3/4 MMF 6 or 12 LC Duplex OM SMF 5e 6 Unshielded RJ45 Cat Cat 6 6 Shielded RJ45 Cat 6A MIPP Field-Installable Connectors for Industrial Ethernet Type MIPP RJ45 M12 Connector Features IP67 Modular Plugs and Jacks Shielded or Unshielded IEC 61076-3-106 Variant 1 EtherNet/IP Compatible Ruggedized Full Metal Body Cat 6 Field Attach Plug IP67/NEMA 6P Spring-Type Terminals Shieldable Panel-Mount Receptacle Solder Cup Termination RJ45 M12 M12/RJ45 Optical M12/RJ45 90° M12-to-RJ45 Panel-Mount Adapter Optical FiberExpress Brilliance 56 LC, SC, ST: MMF, SMF Foolproof Three-Step Toolless Process: No Epoxy, No Crimp, No Polish Be Certain with Belden Fiber-Optic Transceivers Plug-In Convenience for Noise-Free Transmission Type SFP SFP BiDi XFP GBIC SFP SFP BiDi XFP Data Rates Interface Single-Mode Distances Copper Version 100 Mb/s and Gigabit LC 25, 40, 80, 120, 140 km Yes Gigabit Bidirectional Signals over a Single Fiber Simplex LC 20, 80 km No 10 Gb/s LC 10, 40, and 80 km No 100 Mb/s and Gigabit ST, SC, MT-RJ 10, 25, 40, 70, 120 km Yes 57 International Protection Classes According to DIN EN 60529 (IEC 529/VDE 047 T1) The International Electrotechnical Commission (IEC) is the international standards and conformity assessment body for all fields of electro technology. IEC International Standard 60529 (Edition 2.1: 2001-02) is a classification of degrees of protection provided by enclosures as a system for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by the enclosure. Ingress Protection as it relates to sealing against the entry of solid and liquid objects. Complete details of this standard can be obtained from the IEC. This uniform and widely acknowledged classification system provides equipment designers and specifying agents with a convenient and reliable method of comparing relative levels of sealing between competing (connector) products. In its simplest form, the classification system consists of the letters “IP” followed by two separate digits, which denote increasingly greater sealing from solid objects and from water. For example, a product rated as being sealed to IP55 will provide some degree of protection from penetration by dust and a jet spray of water, but it would not be expected to completely seal against all dust or being immersed in water. With an IP67 rating a product will be “dust tight” and remain completely sealed when immersed in water for 30 minutes. The chart at right clearly defines levels of IP ratings and should be used as a guide during the specification and design process. Protection Against Solid Foreign Objects Penetrating the Product 1st Index Number 6 7 Ingress Protection First Index Figure Second Index Figure Protection Against Foreign Objects Protection Against Water Brief Description Definition 0 No protection Not applicable 1 Protected against solid foreign objects of 50 mm Ø and > The object probe, sphere of 50 mm Ø, shall not fully penetrate** 2 Protected against solid foreign objects of 12.5 mm Ø and > The object probe, sphere of 12.5 mm Ø, shall not fully penetrate** 3 Protected against solid foreign objects of 2.5 mm Ø and > The object probe, sphere of 2.5 mm Ø, shall not fully penetrate** 4 Protected against solid foreign objects of 1.0 mm Ø and > The object probe, sphere of 1.0 mm Ø, shall not fully penetrate** Dust protected Ingress of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the apparatus or to impair safety. Dust tight No ingress of dust 5 6 Protection Against Solid Foreign Objects Penetrating the Product 2nd Index Number 6 7 Ingress Protection First Index Figure Second Index Figure Protection Against Foreign Objects Protection Against Water Definition 0 No protection. Not applicable. 1 Protected against vertically falling water drops. Vertically falling drops shall have no harmful effects. 2 Protected against vertically falling water drops when the enclosure is tilted up 15°. Vertically falling drops shall have no harmful effects when the enclosure is tilted at an angle up to 15° on either side of the vertical. 3 Protected against spraying water. Water sprayed at an angle up to 60° on either side of the vertical shall have no harmful effects. 4 Protected against splashing water. Water splashed against the enclosure from any direction shall have no harmful effects. 5 Protected against water jets. Water projected in jets against the enclosure from any direction shall have no harmful effects. 6 Protected against powerful water jets. Water projected in powerful jets against the enclosure shall have no harmful effects. 7 Protected against the effects of temporary immersion in water. Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is temporarily immersed in water under standardized conditions of pressure and time. Protected against the effects of continuous immersion in water. Ingress of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under the conditions which shall be agreed between the manufacturer and user, but which are more severe than for numeral 7, above. Protected against water from high-pressure / steam jet cleaners. Water directed against the enclosure from any direction under extremely high pressure and must have no adverse effects. 9K Icon IP Brief Description 8 58 Icon IP Be Certain with Belden Glossary AES AP ARP Advanced Encryption Standard. Encryption standard with 128-, 192- and 256-Bit-keys. This symmetrical encryption standard was developed to replace the earlier DES standard. Access Point. In wireless networks the access point is the bridge to the wired networks. It can be attached directly to an Ethernet network. The access point is connected with all nodes “access clients” and takes over the central functions like roaming or security. Address Resolution Protocol. Internet protocol used to map an IP address to a MAC address. Compare with RARP. BGP Border Gateway Protocol. Interdomain routing protocol in a WAN. BNC A 50-ohm coaxial connector used in 10Base-2. Broadcast Data packet that will be sent to all nodes on a network. Hubs and Switches are transparent for Broadcasts. Broadcasts cannot cross routers. Compare with Multicast and Unicast. CLI Command Line Interface. Combo Port A network port featuring both a copper RJ45 and a slot for a pluggable SFP optical transceiver. Only one of the interfaces can be used. EtherNet/IP EtherNet/IP is an Ethernet implementation designed for industrial applications, built on standard TCP/IP protocol and shares a common application layer with DeviceNet thus facilitating the exchange of information between device-level networks and plant level information systems. Flow control Procedure used when an exit port is overloaded, and data is being lost from the buffer: The incoming port indicates to an end device that the device should stop sending data. In half duplex mode this is achieved by simulating collisions. In full duplex mode, special “Pause” frames are used. GARP Generic Attribute Registration Protocol. A family of protocols used to exchange information between switches at layer 2. Currently the family consists of GMRP (GARP Multicast Registration Protocol) and GVRP (GARP VLAN Registration Protocol). Gateway Components above layer 2 of the ISO/OSI reference model. At layer 3 the gateway is usually a router. Converts between protocols like IP to IPX. GBIC Gigabit Interface Converter. An pluggable optical transceiver featuring SC connectors and supporting 1 Gb/s Ethernet. HDD Hard Disk Drive. A traditional drive for high-capacity storage. DES Data Encryption Standard. Symmetric encryption algorithm. For encryption and decryption the same secret key is used. Thus every station needs to know this key in order to encrypt/decrypt. DES uses a 56 bit key. 3DES consists of three separate DES cryptographic operations, each performed with a different 56-bit key. The key length of 3DES is thus 168 bits. HIPER-Ring A Hirschmann redundancy protocol based on the concept of the Spanning Tree Protocol. The HIPER-Ring significantly increases the availability of the network and facility. HIPER-Ring is available in three versions: Standard with a 300 ms recovery time, Fast with a 30 ms recovery time, and Blazing with a 10 ms recover time. DHCP Dynamic Host Configuration Protocol. Provides a mechanism for allocating IP addresses dynamically so that addresses can be reused when hosts no longer need them. HiRRP Hirschmann Router Redundancy Protocol. Protocol to control a redundant router. If one of the routers fails, within 800 ms the remaining router completely takes over the tasks of the other one. Dual homing Network topology in which a device is connected to the network by way of two independent access points (points of attachment). One access point is the primary connection, and the other is a standby connection that is activated in the event of a failure of the primary connection. HSR High-Availability Seamless Redundancy. An IEC 624393 redundancy protocol in which multiple copies of a frame are transmitted over different independent paths at the same time. The receiver processes the copy arriving first and discards the duplicates. 59 Glossary (continued) HSRP Hot Standby Routing Protocol. Protocol which accommodates redundant routers. See also VRRP. IRIG-B Inter Range Instrumentation Group Format B. A timecode protocol operating over serial links and widely used by electric utilities, communication systems, and other industries to ensure precise time synchronization of power system devices, such as breakers, relays and meters. IRIG-B is supported on Magnum 10TS terminal servers and Dymec optical stars. Modbus A high-level protocol for industrial networks defining a request/response message structure for a client/ server environment. Modbus is governed by the Modbus-IDA Organization. o 90 m MRP Media Redundancy Protocol. An IEC 62439-3 redundancy protocol for Ethernet rings in which one switch manages the flow of traffic to bypass a failed node. NMS Network Management System (Software). ODVA ODVA (Open Device Vendor Association) is the organization that manages the DeviceNet and EtherNet/IP network technology and standards in addition to promoting their worldwide adoption in industrial automation. IGMP Internet Group Management Protocol. Layer 3 protocol for Multicast control. See also GMRP. IGMP snooping Internet Group Management Protocol Snooping. A function in which switches investigate IGMP packets and allocate membership of a participant to a multicast group to the respective port. Thereby muliticasts can also be switched specifically to those segments in which the participants of a group are located. OLE IGP Interior Gateway Protocol. OPC IGRP Interior Gateway Routing Protocol. IP Internet Protocol. A layer 3 communications protocol, most widely used. OLE for Process Control. Protocol used in process control, to provide a standardized method of exchanging data between devices. OSPF IP Security. Standard, which uses encryption to verify the authenticity of the sender and ensure the confidentiality and integrity of the data in IP. Layer 3 VPNs connections are configured with IPSec (using 3DES, for instance). Open Shortest Path First. Protocol for exchanging routing information between routers. Faster than RIP, and suitable for use in large networks. PoE IPSec LACP MAC s Media Access Control. MAC address Hardware address on a network component. MAC addresses are assigned by the device manufacturer. Address format: 6 bytes in Hex, separated by colons, for example 00:80:63:01:A2:B3. MMF Multimode Fiber. An optical fiber supporting limited distances, typically 2000 m at 100 Mb/s transmission, 1000 m at 1 Gb/s, and 550 m at 10 Gb/s. Distances depend on the grade of fiber used. 60 Power over Ethernet. Standards for powering devices using unused pairs of an Ethernet cable. It is offered in two versions: PoE, sourcing 15.4 W and PoE+, sourcing 34.2 W. A wide range of GarrettCom and Hirschmann network equipment supports PoE as a source of power (PSE, or power sourcing equipment). Link Aggregation Control Protocol. Link Combining several physical ports (maximum 4) to aggregation create one virtual port. Data is transmitted in parallel, with redundancy in the event of port loss. Standard IEEE 802.3. Also known as Trunking. OLE (Object Linking and Embedding) is a window technology to transfer different data between devices. Port mirroring PROFIBUS The data traffic of a port (in/out) is copied to another port (mirrored), in order that it can be viewed using a protocol analyzer. An industrial control network used for factory automation, process control, motion control and safety networks using a master/slave architecture. PROFInet is an Ethernet-based version of PROFIBUS. Prioritization Data packets are given precedence, subject to defined criteria. At layer 2, an additional Tag field is inserted into the frame. At layer 3, the TOS field of IP is used. Be Certain with Belden Glossary (continued) PRP Parallel Redundancy Protocol. An IEC 62439-3 redundancy protocol in which each network node has two Ethernet ports attached to two different local area networks. PSE Power Sourcing Equipment. The device supplying power in PoE. PTP Precision Time Protocol. Protocol for time synchronization defined in IEEE 1588, with a precision of less than 1 ms. QoS RADIUS Quality of Service. Measure of performance for a transmission system that reflects its transmission quality and service availability. See also prioritization. Simple Network Time Protocol. Protocol for time synchronization, based on NTP, with a precision of 1 to 50 ms. For higher precision IEEE 1588 PTP is used. S-Ring Remote Authentication Dial In User Service. A RADIUS Server authenticates a client, who registers for access with a name and password. The password is transmitted encoded. A Garrettcom protocol that builds upon RSTP to allow fast recovery of larger networks in a ring topology. SSD Routing Information Protocol. Used to exchange routing information between routers on a LAN. There are two versions: RIP V1 and RIP V2. See also OSPF. RJ45 A common term for the 8-position modular plug and jacks used for Ethernet copper connectivity. Spanning Tree Protocol. A method to automatically block network loops. Allows the installation of redundant paths, to improve resilience in case of connection failures. Recovery time between 30 to 60 seconds. SSH Secure Shell. Allows an encrypted communication via unsecured networks with authentication of the communication partners, integrity and confidentiality of the exchanged data. Supervision Control and Data Acquisition. Process visualization system for process control and visualization. Based on Windows. TCP Transmission Control Protocol. Connection-oriented transport protocol on layer 4 of the TCP/IP protocol stack. See also UDP. An open port on a network device that will accept an SFP transceiver. The advantage is that users can configure the port for different speeds and transmission distances. Other slot styles accept 10 Gb/s XFP transceivers or older GBIC transceivers. TOS Type Of Service. Field in the IP packet used for prioritization. UDP User Datagram Protocol. Connectionless transport protocol on layer 4 of the TCP/IP protocol stack. See also TCP. Small-Form-Factor Pluggable. A pluggable optical (or copper) transceiver with LC connectors and supporting 100 Mb/s and 1 Gb/s Ethernet. The SFP transceiver’s interface is about half the size of a GBIC’s. SFP transceivers are available for all common variations of Gigabit Ethernet. VLAN Virtual LAN, built with switches. Target: Restrict broadcasts only to the part of the network where they are required. Also used to divide up networks for security reasons. Component at layer 3 of the ISO/OSI reference model. Connects networks at layer 3. Offers additional features such as choosing the best path through a network based on criteria such as path cost. Rapid Reconfiguration Spanning Tree Protocol. SAM Secure Asset Management. SFP Slot SFP Solid-State Drive. A compact drive using high-capacity Flash memory for storage. SSDs are attractive for industrial application because they contain no moving parts and are more forgiving of shock, vibration, and temperature extremes. SSDs are standard on Magnum 10C industrial computers. STP RSTP SCADA Single-Mode Fiber. An optical fiber supporting longdistance transmissions well beyond those supported by multimode fiber. Practical transmission lengths are largely dependent on the optical transceiver’s characteristics. Typical standard distances are 15, 25, 40, and 70 km. SNTP RIP Router SMF 61 Glossary (continued) VPN Virtual Private Network. A VPN connects several separate private networks (subnets) together via a public network, e.g. the Internet, to form a single joint network. A cryptographic protocol is used to ensure confidentiality and authenticity. VRRP Virtual Redundant Router Protocol. Protocol to control a redundant router. See also HSRP. WLAN Wireless LAN. XFP A pluggable optical transceiver with LC connectors and supporting 10 Gb/s Ethernet. XFP transceivers are available with 850, 1310, and 1550-nm wavelengths to support transmission over all flavors of 10G Ethernet. 62 Be Certain with Belden 63 GLOBAL LOCATIONS For worldwide Industrial Sales and Technical Support, visit: www.belden.com UNITED STATES CANADA EUROPE/MIDDLE EAST/ AFRICA ASIA-PACIFIC Division Headquarters Americas National Business Center Division Headquarters EMEA Division Headquarters APAC 2200 U.S. Highway 27 South Richmond, IN 47374 2280 Alfred-Nobel Suite 200 Saint-Laurent, QC Canada H4S 2A4 Edisonstraat 9 5928 PG Venlo, 5900 AA, Postbus 9 The Netherlands 7/F Harbour View 2 16 Science Park East Avenue Hong Kong Science Park Shatin, Hong Kong Phone: 765-983-5200 Inside Sales: 800-235-2261 Fax: 765-983-5294 [email protected] www.belden.com Phone: 514-822-2345 Fax: 514-822-7979 Phone: +31-773-878-555 Fax: +31-773-878-448 [email protected] www.beldenemea.com Phone: 852 2955-0128 Fax: 852-2907-6933 [email protected] Belden Brand LATIN AMERICA and the CARIBBEAN ISLANDS Regional Offices Regional Offices 2200 U.S. Highway 27 South Richmond, IN 47374 Regional Offices 6100 Hollywood Boulevard Suite 110 Hollywood, Florida 33024 Manchester International Office Centre, Suite 13 Styal Road Manchester M22 5WB United Kingdom Unit 301 No. 19 Building, 1515 Gu Mei Road Caohejing High-tech Park Shanghai 200233 People’s Republic of China Phone: +44-61-4983749 Fax: +344-161-4983762 [email protected] Phone: 021-54452388 Fax: 021-54452366/77 [email protected] Location Neckartenzlingen Stuttgarter Straße 45-51 72654 Neckartenzlingen Germany 101 27 International Business Park Phone: +49-(0)-7127 / 14-0 Fax: +44-161-4983762 Fax: +49-(0)-7127 / 14-1313 [email protected] Phone: 65-6879-9800 Fax: 65-6251-5010 [email protected] Phone: 1-800-BELDEN-1 (1-800-235-3361) Phone: 765-983-5200 Fax: 765-983-5294 [email protected] Phone: 954-987-5044 Fax: 954-987-8022 [email protected] GarrettCom Products GarrettCom, Inc. 47823 Westinghouse Drive Fremont, CA 94539 Phone: (510) 438-9071 Fax: (510) 438-9072 Email: [email protected] Hirschmann and Lumberg Automation Products 05-01 iQuest @ IBM Singapore 609924 1540 Orchard Drive Chambersburg, PA 17201 Phone: 717-217-2200 Fax: 765-983-5294 [email protected] [email protected] 64 © Copyright 2013 Belden, Inc. 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